ML20203M798

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Rev 0 to Operations Engineering Procedure OEP-9.04Q, Personnel Certification Procedure for Visual Exam Per ASME Boiler & Pressure Vessel Code,Section XI
ML20203M798
Person / Time
Site: South Texas 
Issue date: 07/01/1986
From:
HOUSTON LIGHTING & POWER CO.
To:
Shared Package
ML20203M796 List:
References
OEP-9.04Q, NUDOCS 8609040341
Download: ML20203M798 (47)
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{{#Wiki_filter:HOUSTON UGHisNG S POWE3 COMPANY L SOUTH TEXAS PROJECT PROCEDURE MANUAL i

SUMMARY

OF REVISIONS Proc No. sus;Ecv OEP-9.04Q Personnel Cert. Proc. For Visual Exam Per ASME B&PV Code, Sect. XI 3 aEvisiOu l NuveE R Ouality Related: Yes REvistoN description r 0. Initial Issue I j t 8609040341 860828 PDR ADOCK 05000498 G PDR RE VISION AUTHORIZ ATION RE vlSION NUMBER O DATE g _g ISSUE D PREPARED RE Ctemiewic n ,y ^['"VE y g~ovcc Q()h STP 60 (540)

[ k [ ML&P 888912-85) NUMBER REV' SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. F! OEP-9.040 0 ,I OPERATIONS ENGINEERING PROCEDURE j (' PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE OF 2 47 PER ASME B&PV C,0DE, SECTION XI EFFECTIVE [ DATE 7-1-86 1 L TABLE OF CONTENTS f i i 1.0 Purpose.................................................. 3 1 2.0 Scope.................................................... 3 3.0 Definitions.............................................. 3 'i 4.0 References ............................................... 5 5.0 Responsibilities ......................................... 6 6.0 Requirements ............................................. 6 6.1 Visual Examination Methods............................... 6 6.2 Levels of Qualification.................................. 7 6.3 Administration of Examinations........................... 9 6.4 Education, Training, Experience......................... 10 6.5 Training Programs....................................... 10 6.6 Testing Program (Examinations).......................... 11 6.7 Certification............................................ 16 6.8 Recertification and Evaluation........................... 18 6.9 Termination of Certification............................. 19 7.0 Documentation............................................ 19 8.0 Attachments............................................. 20 l t l l t 1 I S3/ PROC /A 1 I

L T HLaD essen2 esi ' NUMBER REY. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. b 0 P-9.040 0 OPERATIONS ENGINEERING PROCEDURE j f(i OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 3 47 PER ASME B&PV CDDE, SECTION XI EFFECTIVE [ DATE 7_1.gg j 1.0 PURPOSE 1.1 To establish guidelines for the indoctrination, training, y examination, qualification, and certification of visual ~ examination personnel whose specific function requires knowledge appropriate to the principles and applications of visual examinations they are to perform, monitor, witness or evaluate. l 2.0. SCOPE t 2.1 These guidelines may be applicable to personnel who monitor, witness or evaluate Pre Service Inspection (PSI) and Inservice Inspection (ISI) visual examinations by the VT-1, VT-2, VT-3, or VT-4 methods as defined in the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel (B&PV) Code, Section XI. 2.2 These guidelines are applicable to HL&P employees and contracted personnel who are assigned to perform visual examinations required by Section XI under the technical direction or supervision of HL&P Operations Support Engineering Group (OSEG). OSEG or its ('<, representatives shall determine specific applicability of visual examinations performed on behalf of OSEG. In addition, OSEG may choose to implement or impose this procedure on other visual examination activities not prescribed by Section XI. 2.3 The requirements for qualification of visual examination personnel, as outlined in Section XI, Paragraph IWA-2300 were adopted as the basis for this procedure. This procedure meets the applicable requirements of Section XI, 1980 Edition with addenda through the Winter 1981. 3.0 DEFINITIONS Significant words and phrases used in this procedure are defined below. Other words with unique meanings or usage are defined in SNT-TC-1A, ANSI N45.2.10, " Quality Assurance Terms and Definitions", or Section XI. 3.1 Visual Examination - As used herein, refers to general observation using the human eye, low power magnification (10X or less), or other optical aids as necessary to perform adequate examinations. During PSI or ISI, the term refers specifically to VT-1, VT-2, VT-3, or VI-4 types of visual examinations as used and define ~d in Section XI. ( S3/ PROC /A

f I ML&P 668'112 85 NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.04Q 0 OPERATIONS ENGINEERING PROCEDURE T' PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 4 OF 47 ) PER ASME B&PV C;0DE, SECTION XI EFFECTIVE DATE 7-1-86 3.2 Indoctrination - As used herein, refers to the method used by OSEG to assure that contracted visual examiners or HL&P personnel certified to some other written certification procedure are also qualified to this procedure. The prospective visual examiner shall read the appropriate OSEG visual examination procedures and pass the Specific tests for applicable methods to assure comprehension of the OSEG requirements. 3.3 Training - As used herein, refers to the program and methods developed to impart knowledge and skills necessary for qualification. Training methods may include formal lecture, demonstration, self-study, audiovisual aids, on-the-job training, etc. The actual training used to qualify personnel may include one or more of the listed methods. 3.4 Qualification - As used herein, refers to education, personnel testing and evaluation, skills, training and experience required for personnel to properly perform the duties of a specific job. 3.5 Personnel Evaluation - As used herein, refers to the initial review and analysis performed by the VT Level III prior to his j] certification of personnel or to the review and analysis >j performed by the VT Level III prior to his recertification of personnel. In either case, this evaluation is based upon 4 qualification and satisfactory completion of any required training _ 3 and testing. 3.6 Testing - As used herein, refers to the physical, written or practical examinations or tests taken by the candidate for certification after training which are used to evaluate the candidate comprehension of training materials and/or his fitness for certification as defined below. The term also refers to tests or examinations to maintain current certifications or to demonstrate fitness for recertification. ? .i 3.7 Certification - As used herein, refers to written testimony of personnel quelification. 3.8 Certifying Agency - Traditionally refers to the employer of the personnel being certified. However, in the case of this certification practice, OSEG may certify contractor personnel who are not already certified by their employer. OSEG may require that certified contractor personnel be indoctrinated, examined and certified to this practice. i. 3.9 Employer - As used herein, refers to the corporate or private I entity which employs personnel for wages or salaries (i.e. either. l HL&P or the specific contractor for which the person works). ?_ 4 I s s3/ PROC /A r

7_ 3 + [. ML&P 6689i12-851 NUCBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. j OEP-9.040 0 !.-(' OPEPATIONS ENGINEERING PROCEDURE PAGE OF l ("' PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 5 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE .f DATE 7_y_gg t I'j 3.10 Written Practice - As used herein, refers to the set of guideliaes used by the employer to develop uniformly trained, qualified and certified examination personnel (i.e. this procedure for HL&P personnel, the contractor's procedure for contracted personnel, j or, at HL&P's option, this procedure for contracted personnel). [ 3.11 Interpretation - As used herein, refers to determining the identification of an indication against a set of recording criteria (e.g. "all cracks are to be recorded"), e t 3.12 Technical Evaluation - As used herein, refers to determining the suitability for an item or component for service or continued service. 1 3.13 Indication - As used herein, refers to relevant conditions, etc. defined in Section XI. 3.14 Written Instruction - A non mandatory, detailed instruction written for use by a Level I Examiner in performing a specific examination or test.

4.0 REFERENCES

The documents listed below were used to establish the guidelines and as a model for the preparation of this procedure. 4.1 American National Standards Institute (ANSI) N45.2.6, " Qualification of Nuclear Power Plant Inspection, Examination, and Testing Personnel", 1978 Edition. 4.2 American Society for Nondestructive Testing (ASNT) Recommended Practice No. SNT-TC-1A, " Personnel Qualification and Certification in Non Destructive Testing",1980 Edition. 4.3 ASME Section XI, " Rules for Inservice inspection of Nuclear Power Plant Components",1980 Edition with Addenda through the Winter 1981. 4.4 USNRC Regulatory Guide 1.58, " Qualification of Nuclear Power Plant Inspection Examination and Testing Personnel", - Revision 1, September 1980. The following are reference documents. 4.5 I.P. - 8.4Q " Training Records Documentation System". i* l l l l S3/ PROC /A I

ML&D 66800 2 85 NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDUR2 PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE OF 6 47 PER ASME B&PV C,6DE, SECTION XI EFFECTIVE DATE 7_g_gg 5.0 RESPONSIBILITIES 5.1 The Manager, Engineering shall have overall responsibility for the qualfication and certification of visual examination personnel in accordance with this procedure. These responsibilities, or portions thereof, may be delegated to the Principal Engineer of OSEG or to others. 5.2 The Principal Engineer of OSEG shall assure that the requirements of this procedure are met for applicable activities within his division. 5.3 The Supervising Project Engineer responsible for the PSI /ISI program shall assure that the requirements of this procedure are met for applicable activities within his section. 5.4 The PSI /ISI Lead Engineer (or his designee) shall be responsible for: 5.4.1 Coordination of the development and implementation of training and testing programs for qualification of HL&P and '] contractor personnel. ) 5.4.2 Coordinator of the eye examinations required by this procedure for qualification of HL&P and contractor personnel. 5.4.3 Coordination of the establishment and providing technical supervisicn of contracts for Level III services required for implementation of this procedure. { 5.4.4 Coordination of the preparation of records required by this procedure and their transmittal to RMS for storage. 5.5 The HL&P Level III shall be responsible for those duties assigned .j to him (or his designee) by this procedure. I 6.0 REQUIREMENTS 1 6.1 Visual Examination Methods 1 Qualification and certification of visual examination personnel, i in accordance with this written practice, is applicable to each of l the visual methods below. j 4 ) i i, S3/ PROC /A 4 i

3 p HL&P 8689i12-85n NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.04Q O OPERATIONS ENGINEERING PROCEDURE -[, (. PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE OF 7 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE j 7-1-86 DATE I i l 6.1.1 Visual examination per Section XI to determine: t i a. VT-1: condition of Class 1 parts, components, or 3 surfaces ( b. VT-2: if leaks exist in pressurized systems or components f c. VT-3: general mechanical condition of components / f supports i d. VT-4: operability of components and component ( supports 6.2 Levels of Qualification As required by Section XI, there shall be three basic levels of qualification, i.e. Level I, Level II, and Level III. These r levels may be further subdivided by HL&P for specific situations l-where additional levels of skills and responsibilities are deemed (.. necessary. Additionally, limitations may need to be imposed on some certifications. Such limitations will be clearly noted on i' the individual's certification record (Attachment OEP-9.04Q-14) e.g., VT-3 certification for Component Support Inspection only, and further described in an addenda to this procedure. HL&P visual examination personnel may be certified directly to Level II, thus bypassing Level I certification. In such cases, the experience and training time (but not the testing) used to qualify the personnel shall consist of the sum of the times required for Level I plus that required for Level II in total for both training and experience as specified herein. 6.2.1 Trainee 6.2.1.1 Prior to certification to at least Level I, the candidate for certification is considered a trainee. As a trainee, he must work directly with a Level I, Level II, or Level III individual while he is accumulating enough experience for certification at the desired level (I or II as described in paragraph 6.2 above). ( S3/ PROC /A

r HL&P 6689112-85) SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO[ OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE ~)'- PAGE OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION g 47 j PER ASME B&PV CODE, SECTION XI EFFECTIVli DATE 7-1-86 6.2.1.2 A trainee is not allowed to work by himself while performing a visual examination, interpreting or evaluating visual examination resules, or writing examination reports. 6.2.2 VT Level I 6.2.2.1 Shall be qualified to perform specific visual examinations according to written instructions / procedures while under the guidance of super-vision of a higher level individual. g 6.2.2.2 Shall be familiar with the use of optical aids or measuring devices employed in visual examinations i for the method (s) certified. 6.2.2.3 Shall interpret what is observed against the recording criteria provided in the instruction or procedure and record those conditions required to be documented. .s') f l 6.2.2.4 Shall not independently evaluate or accept the results of any visual examination. 6.2.3 VT Level II 6.2.3.1 Shall be capable of performing all the duties of 3 a VT Level 1. L 6.2.3.2 Shall be qualified to set up and use optical aids or measuring devices. 6.2.3.3 Shall be qualified to interpret and evaluate results with respect to applicable instructions, procedures, codes, standards and specifications. 6.2.3.4 Shall be thoroughly familiar with the scope and limitations of the method (s) for which qualified and shall be capable of exercising assigned I responsibility for the on-the-job training and guidance of trainees and VT Level I personnel. l l 6.2.3.5 Shall be able to prepare written instructions, review procedures, and to organize and report the results of visual examinations. i )l S3/ PROC /A

y s MLSP 668b12-OSI P NUZBER REV. 1 SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. 'l OEP-9.040 0 l OPERATIONS ENGINEERING PROCEDURE . ('i PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE OF 9 47 PER ASME B&PV C,0DE, SECTION XI EFFECTIVE DATE 7-1-86 I 6.2.4 VT Level III i 6.2.4.1 Shall be capable of performing all the duties of a VT Level II. i 6.2.4.2 Shall be capable of establishing techniques; f interpreting codes, standards, specifications, and procedures; and designating the specific j visual method (s), technique (s), proceoure(s) to J be used. 6.2.4.3 Shall be responsible for the VT operation he is qualified for and assigned to; and shall be capable of interpreting and evaluating results in terms of existing codes, standards, and specifi-cations. 6.2.4.4 Shall be capable of planning and supervising visual examinations; preparing, reviewing, or approving procedures; evaluating the adequacy of (' VT activities required to accomplish objectives; (. and to assist the design engineer in establishing recording or acceptance criteria where none otherwise exist. He shall have general famil-iarity with other appropriate visual methods. 6.2.4.5 He shall be capable of training, examining and certifying visual examination personnel at any level, in accordance with this written practice. 6.3 Administration of Examinations 6.3.1 Examination of visual examination personnel shall be under the administration of a Level III in the applicable VT method. l-6.3.2 The actual administration and grading of examinations may l' be delegated in writing to a duly selected representative of the Level III (Attachment OEP-9.04Q-12). At the option of HL&P, Level III services may be purchased from an outside agency or contractor as described in paragraph 6.7 of this written practice. ( S3/ PROC /A

e-ML&P 6689s12 856 NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE ~ )'- PERSONNEL CERTIEICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 10 OF 47 j PER ASME B&PV CdDE, SECTION XI EFFECTIVE DATE 7-1-86 6.4 Education, Training, and Experience 6.4.1 Personnel considered for certification in visual methods shall have sufficient education, training and experience (as defined herein) to ensure understanding of the principles and procedures for those methods of visual examination in which they are being considered for certification as demonstrated by the results of the required tests. 6.4.2 To be considered for certification, a candidate shall satisfy a minimum of one of the criteria listed in Attachments OEP-9.04Q-01 and OEP-9.04Q-02 of this procedure, for the applicable Level and VT method. Documented training and/or experience, as demonstrated on the individual's resume or supplemental experience records, gained in positions and activities equivalent to those of Level I, II or III, as judged by HL&P, prior to establishing this procedure or a certification program in general acccedance with SNT-TC-1A or ANSI N45.2.6 shall be considered as satisfying the requirements of this written practtee. w 6.4.3 The above listed personnel information may be obtained and documented on the " Visual Examination Pre-Training Questionaire", (Attachment OEP-9.04Q-15). 6.5 Training Programs 6.5.1 Training provided by HL&P for the various visual l examination methods should follow outlines similar to those provided in Attachments OEP-9.04Q-03, OEP-9.04Q-04, OEP-9.04Q-05, OEP-9.04Q-06, and OEP-9.04Q-07 of this procedure. As an option, HL&P may elect to send personnel j to receive formal training or have training contracted and presented at HL&P facilities. 6.5.1.1 The training may be administered by any of the methods or combination of methods described in paragraph 3.3 and so documented. 6.5.1.2 When the outlines attached to this procedure are j followed, the basic VT training course and examination is a prerequisite for certification tc any other VT method. This basic VT training course is required to be taken only once to ) satisfy the above requirement. (Attachment OEP-9.04Q-03) l S3/ PROC /A i

s HL&P 88890 2-851 [' SOUTH TEXAS PROJECT ELECTRIC CENERATING STATION N O. NUMBER REV. OEP-9.04Q 0 A.*( A OPERATIONS ENGINEERING PROCEDURE j' ( PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 11 OF 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7-1-86 6 i I 6.5.2 Other VT courses follo<ing different outlines or training scheme, which in the opinion of HL&P, meet the requirements of Section XI (Subsection IWA) and Section l 6.5 of this procedure, may also be presented by HL&P, outside training consultants or contractors to train, l qualify and test VT examiners working for, or on behalf of, HL&P. 6.5.2.1 In addition, HL&P or contracted personnel who have successfully completed the Visual Examin-ation training courses offered by the Electric Power Research Institute (EPRI) NDE center entitled, " Visual Examination Technology, Level I, II, and/or III", shall be considered by HL&P to have met the training requirements necessary for applicable levels or certification, including the total training hours for the basic VT training course and each separate VT method. 6.5.3 For each Visual Examination method applicable, information (- regarding relevent training, testing and retraining shall be documented for all examination personnel. This infor-mation and acceptance thereof shall be noted on the visual examination " Training Record", (Attachment OEP 9.04Q-09). 6.6 Testing Program (Examinations) 6.6.1 All levels of VT personnel shall be initially qualified by written tests. In addition, Level I, II, and III personnel shall be recertified by retraining and testing on a triennial basis. 6.6.2 The tests shall be designed to ensure the comprehension of the training material as demonstrated by the test results. The candidate for certification must also demonstrate his ability to pass the physical (vision acuity) requirements I established in this procedure. 6.6.3 A VT Level III or his selected representative (s) shall administer and grade tests for VT Level I, Level II and other Level III personnel. 6.6.4 VT personnel for all methods and levels shall be initially examined, and thereafter annually, by qualified personnel to ensure they have natural or corrected visual acuity in at least one eye as described below. Qualified personnel ( include the Level III, a Nurse or Eye Doctor. In addition, personnel trained to administer such eye examinations are considered qualified. S3/ PROC /A

1 r-i l MLap uam2-asi i NUMBER REV SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. 1 OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE T PAGE OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 12 47 J PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7,g_gg 6.6.4.1 Near distance acuity as demonstrated by the ability to read the equivalent of Jaeger No. I size letters on the standard Jaeger test chart when held at a distance of not less than 12 inches nor more that 18 inches. The ability to perceive an Ortho-Rater No. 10 test pattern or other near distance test pattern equivalent to a Snellen fraction of 20/20 is also acceptable. 6.6.4.2 Far distance acuity as demonstrated by the ability to read the equivalent of the 20/30 line on the standard Linear Snellen test at 20 feet or other equivalent far distance test. 6.6.4.3 The capability to distinguish and differentiate the contrast between colors shall be verified by using standard color perception test; such as correctly reading 10 of 14 plates on the Pseudo Isochromatic test. The Level III shall consider the results of the color test when evaluating and certifying personnel and shall document the basis. for certification. 6.6.4.4 Results of visual acuity and color perception test shall be documented on Attachment OEP-9.04Q-08 and kept on file in accordance with Section 7.4. 6.6.5 Tests for Level I and II personnel shall be selected, devised or approved by a Level III for each applicable method and level and shall include the following: 6.6.5.1 The written general test covering the general examination principles relative to the applicable VT method. 6.6.5.2 The written specific test covering optical aids, examination procedures, and techniques the candidate may encounter in his specific assignment. The test shall also cover specifications or codes and recording or acceptance criteria used by HL&P. 6.6.5.3 A written practical test or documented practical demonstration (as described below) performed to the satisfaction of a Level III which establishes ) l4 that the candidate is familiar with the visual method (s) and can examine parts and analyze and report the resultant information. i S3/ PROC /A l ~ _ _ _ -... _. _ _

l HLap eesso2 esi NUMBER REV" SOUTH TEXAS PROJECT ELECTRIC CENERATING STATION N O. OEP-9.040 0 .'( OPERATIONS ENGINEERING PROCEDURE PAGE OF I \\ PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 13 47 PER ASHE B&PV CODE, SECTION XI EFFECTIVE DATE j 7-1-86 ) ? P

l
a. At least one selected specimen or specimen drawing depicting typical parts and conditions i

shall be examined, and the results of the visual examination analyzed and documented by the candidate. i 9

b. The description of the specimen or drawing, the visual examination procedure, specifi-cation or code, and the results shall be documented as part of the practical test.

6.6.6 Level III examinations shall include the following: 6.6.6.1 Basic Examination (required only once when more than one method examination is taken)

a. Twenty (20) questions relative to understanding SNT-TC-1A and its implementation.

f'

b. Fifteen (15) questions relative to applicable materials, fabrication and product technology.
c. Fifteen (15) questions selected from or similar to those used in the Level II General Tests for VT-1, VT-2, VT-3, and VT-4.

6.6.6.2 Method Examination (one for each VT Method)

a. Thirty (30) questions relating to fundamentals and principles selected or devised by the employer.
b. Fifteen (15) questions relating to application and establishment of techniques and procedures which are selected or devised for each method by the employer.
c. Twenty (20) questions relating to capability for interpreting codes, standards, and specifications relating to the VT inethod.

6.6.6.3 Specific Examinatior (one for each VT Method)

a. Twenty (20) questions relating to specifications, equipment, techniques, and i.

procedures applicable to HL&P components, systems, or plants, to the VT method to be employed, and to the administration of HL&P's written practice. S3/ PROC /A

r-ML&P 668912 651 SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION REV[ NUMBER NO OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE N-PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 14 OF 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE ~ DATE 7-1-86 6.6.7 HL&P or contracted personnel who have completed the EPRI sponsored training course described in paragraph 6.5.2.1 and who have passed the examinations authorized by EPRI for each applicable level are considered to have been examined in accordance with this procedure except as noted below. 6.6.7.1 A copy of the certificate documenting satisfactory completion of both EPRI course and tests shall be retained in the individual's certification package. (Note: The original tests are retained by EPRI.) 6.6.7.2 Personnel who complete the EPRI course shall receive additional indoctrination by individually reading the applicable HL&P visual procedures for performing examinations (Level I, II, and III) and for personnel certification (Level III only) and passing the HL&P Specific test described herein for the appropriate level and method for _} each candidate for certification. This shall be documented on Attachment OEP-9.04Q-10. .y 6.6.8 The following chart describes the testing requirements adopted by HL&P for Level I and II personnel for each VT method (Level III tests are described in paragraph 6.6.6 above). The written tests must be administered without access to reference material (i.e., closed book) except that necessary data, such as graph, tables, specifications, procedures, and codes may be provided to the candidate as a supplement to the test or they may be incorporated into the tests themselves for ease of reference. The designated number of questions approved or chosen by the HL&P VT Level III are to be answered by the candidate. Other testing schemes or test types may be 4 implemented by HL&P provided the material and distribution of questions remains similar to these presented below. 1 i t 5 S3/ PROC /A i

HL&P 8669:12-8$) NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC CENERATING STATION NO. ,f OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE PAGE OF 47 j PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 15 PER ASME B&PV CODE, SECTION XI EFFECTIVE l 7-1-86 DATE I

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DESIGNATED NUMBER OF QUESTIONS { General Test Specific Test Practical Test 'l Method Level I Level II Level I Level II Level I Level II 'f VT-1 15 20 15 20 10 10 VT-2 15 20 15 20 10 10 VT-3 15 20 15 20 10 10 VT-4 15 20 15 20 10 10 Note: The practical test for all VT methods shall be based upon the ability of the candidate to visually examine parts or drawings of selected parts and surfaces with known indications and find and document taese known 1 indications in accordance with paragraph 6.6.5.3. 6.6.9 The VT Level III or his representative shall be responsible for administering and grading the written and practical tests for VT personnel. ( 6.6.9.1 The following percentile weight factors (F) shall s be applied to the actual test scores to derive the composite grade specified in paragraph 6.6.9.2 below.

a. Percentile Weight Factors (F) are provided in Table 6.6.9.
b. The composite grade (C), where (F) is chosen from Table 6.6.9 to correspond to the correct test and level as shown, is determined as follows:

(1) C=(GxF) + (SxF) + (PxF) for Levels I and II i (2) C=(BxF) + (MxF) + (SxF) for Level III Where G, S, P, B and M are the actual testing scores from the applicable tests. Table 6.6.9 l TEST RESULT WEIGilTING FACTORS (F) Level I/II Level III General (G) 0.3 Basic (B) 0.2 ( \\ Specific (S) 0.3 Method (M) 0.4 Practical (P) 0.4 Specific (S) 0.4 l S3/ PROC /A i

ML&D6689i 2 85) t NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE '\\ ' PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE OF 16 47 ) PER ASME B&PV C,0DE, SECTION XI EFFECTIVE DATE 7_1.gg 6.6.9.2 When a test is administered for Level I, II or III qualification, a composite grade of 80% or greater is required for such qualification. In addition, each grade for the applicable tests shall be 70% or greater. For VT Level III personnel certified to a written practice based on a previous version of SNT-TC-IA using Level II questions, a composite grade of 90% is required, and no grade shall be less than 80%. 6.6.10 Those failing to obtain the required grades must. wait at least 30 days or show evidence of having received i suitable, additional training (as documented by the VT Level III) prior to being retested. 6.7 Certification 6.7.1 Certification of all levels of visual examination personnel is the responsibility of the employer as defined in paragraph 3.9 of this written practice. 6.7.1.1 However, all such personnel engaged in visual ./ examination activities described in this written practice shall be certified by a Level III, or the equivalent, as defined in the applicable written practice. The Level III may be employed directly by HL&P or subcontracted from an outside agency to work on behalf of HL&P. 6.7.1.2 In either case, the Level III must first be certified by his employer to the applicable written practice as a Level III in each visual examination method for which he is to subsequently certify HL&P personnel. 3 1 6.7.1.3 The Manager, Engineering shall appoint a Level III after assuring himself that the individual is j, qualified and certified as stated in paragraph 6.7.1.2 above and that the applicable written practica is acceptable to HL&P. l

a. The acceptability of the written practice may l

be determined by either a documented review or audit of the applicable program. 8' f 4 s3/ PROC /A ^ 1

I wtap sesen t-ess t, NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC CENERATING STATION N O. OEP-9.04Q 0 l~. OPERATIONS ENGINEERING PROCEDURE g ( PERSONNEL CERTIEICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 17 OF 47 PER ASME B&PV CpDE, SECTION XI EFFECTIVE DATE t 7_g_gg I g

b. The letter of appointment (Attachment OEP-9.04Q-11) shall state the basis for the f.

appointment as Level III (i.e., education, experience, training, testing, etc.), the I ' acceptability of the practice used to certify the candidate, and, if applicable, successful cocpletion of additional HL&P requirements as stated in 6.7.1.3.c below. I [

c. The Level III provided by the contracted outside agency must also read applicable HL&P visual examination procedures (including this written practice) and pass the HL&P Specific examination (s) for the applicable visual method (s) with a score of 90% or above prior to appointment as an HL&P Level III.

6.7.2 HL&P may also wish to contract Level I or Level II services of visual examiners from a suitable contractor. The HL&P Level III is responsible for certifying such (', below. contracted personnel by implementing the steps provided 6.7.2.1 Documenting his review and acceptance of the contractor's certification program. 6.7.2.2 Documenting his review and acceptance of the individual's certification records for each method. 6.7.2.3 Documenting the indoctrination and review of applicable HL&P visual examination procedures or the attendance at an HL&P sponsored training course by each candidate for certification on Attachment OEP-9.04Q-10. 6.7.2.4 Documenting the successful completion of the HL&P Specific test (Level I or Level II as appropriate) for each applicable visual method with a score of 80% or more on Attachment OEP-9.04Q-10. 6.7.2.5 Documenting his certification of the individual visual examiner to work on behalf of HL&P based upon the activities and retiew required in 6.7.2 above. k S3/ PROC /A

r HL&P 668912 85) NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE T' PAGE OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION gg 47 f PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7_g_gg 6.8 Recertification and Evaluation 6.8.1 Level I, Level II, and Level III personnel shall be recertified by retraining and retesting once every three (3) years in each applicable visual examination method. 6.8.2 The extent of retraining for each level and method shall be determined by the HL&P Level III. 6.8.3 Visual examination personnel may be reexamined anytime at the discretion of the HL&P Level III and have their certifications extended or revoked as applicable. 6.8.4 All levels of visual examination personnel shall be evaluated annually by the Level III to determine the individual has participated in visual examination activities in each visual method for which certified. 6.8.4.1 This evaluation shall be documented on Attachment OEP-9.04Q-13 by the Level III and shall verify that the individual has been involved in one or more visual examination activities described below. These activities shall themselves be documented by signature of the individual.

a. Visual examination reports and/or records of l

nonconforming conditions found during visual examination.

b. Preparation, review, or evaluation of training course materials, examination procedures, or certification procedures.

I

c. Surveillance / audits of visual examination activities / records.
d. Attendance at training /re-training courses.

4

e. Completion of proficiency tests or practical demonstrations.

l

f. Administration of training courses, on-the-job training, and/or proficiency or practical testing of other visual exumination personnel.

s

g. Administration of this written practice in tht. }

certification o; personnel. S3/ PROC /A j 1

')- wap esemasi -( - NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC CENERATIN3 STATION NO. .l OEP-9.040 0 L, OPERATIONS ENGINEERING PROCEDURE (; PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE OF gg 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE = 74,gg 'l

}
h. Other records or activities deemed appropriate by the Level III or HL&P Management.

.l 6.8.4.2 The period of interrupted service, as determined by the evaluation above, which will not require re-examination and recertification is 12 months 'i except as described below. } 6.9 Termination of Certification t 6.9.1 The certification granted by HL&P of personnel employed or contracted to provide services to HL&P shall be deemed revoked when the association with HL&P is severed or the employment is terminated. 6.9.2 A Level I, Level II or Level III individual whose certification has been terminated or revoked may be recertified to his former level provided the conditions stated below are met to HL&P's satisfaction. 6.9.2.1 The employee successfully completes all the (' ~. examinations required for each applicable level and method described in section 6.6 of this written practice. 6.9.2.2 The employee or HL&P has proof of prior certification. 6.9.2.3 The employee was working in the capacity to which he was originally certified within six (6) months prior to his termination. 6.9.2.4 The employee is being recertified by HL&P within six (6) months af ter his termination. 7.0 DOCUMENTATION 7.1 The qualifict.ticn records of the certified individuals shall be maintained on file by the employer or certifying agency. 7.2 The records of qualification maintained by HL&P or submitted to HL&P for contracted personnel shall~ include sufficient backup data on each individual such that the Level III can determine the following: a. Name of certified individual. ( S3/ PROC /A

HL&P 6689s12-8$l NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE l' PAGE OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 20 47 J 4 PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7-1-86 = b. Level of certification for each examination method. c. Education and experience of certified individual. d. Satisfactory completion of training in accordance with the employer's written practice. e. Copy (s) of current examination or evidence of successful completion of the examinations. f. Results of required physical examinations. g. Composite grade (s) or suitable evidence of test grades. h. Dates of certification and/or recertification and dates of assignment to visual examination.

i. Annual evaluation records documenting those visual activities performed.
j. Signed copy of the application letter, form, or letter of

- -) appointment establishing the certification level. k. For HL&P personnel only, letters signed by the Level III individual (s) designating the representative (s) who may administer training courses and the associated tests (including grading) on their behalf. 7.3 Personnel certification records (Attachment OEP-9.04Q-14) and copies of applicable written practices (HL&P's or those of contracted outside agencies used by HL&P) shall be maintained on file by HL&P. 7.4 Records required to be maintained by this procedure will be t' I maintained for the life of the plant. Maintenance of these records shall be in accordance with IP-8.4Q " Training Records I Documentation System". 8.0 ATTACRMENTS OEP-9.04Q-01 -- VT-1 Visual Examination Requirements for Certification l-OEP-9.04Q-02 -- VT-2, VT-3, and VT-4 Vinual Examination Requirements for Certification f OEP-9.04Q-03 -- Sample Course Outline, Basic Visual ) Examination s3/ PROC /A l +

MLap esemir-esi NUZBER REV. SOUTH TEXAS PROJECT ELECTRIC CENERATING STATION N O. OEP-9.04Q 0 OPEPATIONS ENGINEERING PROCEDURE g . [' ( l PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 21 OF 47 PER ASMC B&PV CODE, SECTION XI EFFECTIVE DATE

j 7-1-86 OEP-9.04Q-04 -- Sample Course Outline, VT-1 Examination I

OEP-9.04Q-05 -- Sample Course outline, VT-2 Examination l OEP-9.04Q-06 -- Sample Course Outline, VT-3 Examination OEP-9.04Q-07 -- Sample Course Outline, VT-4 Examination

j OEP-9.04Q-08 -- Eye Examination Certification t-OEP-9.04Q-09 -- Training Record OEP-9.04Q-10 -- Indoctrination / Certification Record OEP-9.04Q-11 -- Letter of Appointment OEP-9.04Q-12 -- Letter of Designation OEP-9.04Q-13 -- Annual Evaluation i

OEP-9.04Q-14 -- Certification of Qualification O!:,P-9.04Q-15 -- Visual Examination Pre-training Questionnaire k S3/ PROC /A

stap esam st es: NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC CENERATIN3 STATION NO. OEP-9.040 0 GPERATIONS ENGINEERING PROCEDURE ~\\' PAGE OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 22 47 .) PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7-1-86 ATTACRMENT OEP-9.04Q-01 FAGE 1 0F 2 VT-1 VISUAL EXAMINATION REQUIREMENTS FOR CERTIFICATION Highest Training Hours Experience in Months Education Level

  • Level I Level II Level I Level II Level III t

(1) 3 5 1 2 12 (2) 3 5 1 2 24 (3) 3 5 1 2 48

  • Education levels are shown below:

(1) Graduate of four year degree program in Science or Engineering. (2) Completion with a passing grade of at least two years of engineering or science study from a university, college, or technical school. (3) High school graduation, its equivalent or demonstrated proficiency. Notes: See also the body of this written practice. 1. Successful completion of the Basic Visual Examination Course or i documented evidence of other suitable visual training is required only I once prior to attending VT training described in attachments OEP-9.04Q-04, 05, 06, & 07. If the above referenced material is not used I to train personnel, then the basic course may not be necessary. i 2. The training hours listed above include the time allotted for completion of required examinations. 4 S3/ PROC /A e

a l {.- t.. ,2..s, NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC CENERATING STATION N O. j OEP-9.04Q o OPERATIONS ENGINEERING PROCEDURE ~ (, PERSONNEL CERTIEICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 23 OF 47 PER ASME B&PV C,0DE, SECTION XI EFFECTIVE DATE .[ 7_g_gg i i. Attachment OEP-9.04Q-01 Page 2 of 2 3. For Level I and II, the experience mi"' be in activities related to VT cr surface NDE* methods or Quality Assucn.ce and/or engineering functions pertaining to design, manufacturing, installation, pre-operational testing, operation, etc. of parts or components similar to those to be examined in an assignment comparable to at least Level I. Note: for VT-1 the experience listed for a higher level does not include the experience required for the lower level. 4. For Level III personnel, if the degree or associate degree is earned in Nondestructive Examination (NDE) methods, the experience requirement may be reduced by 50%. Also, the stated experience must be in activities related to VT or surface NDE* examinations; or quality assurance and/or engineering functions pertaining to design, manufacturing, installation, pre-operational testing, operation, etc. of parts or components in an assignment comparable to that of Level II. k,,

  • Surface NDE methods include liquid penetrant and magnetic particle examinations which require the technician to visually examine the surface for indications and interfering conditions prior to application of the test media.

1 N l l \\ l l S3/ PROC /A

ML4P 6689:12 85) NUMBER REV. i SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE }' PAGE PERSONNEL CERTIEICATION PROCEDURE FOR VISUAL EXAMINATION 24 OF 47 j PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7-1-86 ATTACRMENT OEP-9.04Q-02 PAGE 1 0F 2 VT-2, VT-3, AND VT-4 VISUAL EXAMINATION REQUIREMENTS FOR CERTIFICATION Training Hours (First)/ Experience in Months (Second) Highest VT-2/3/4 VT-2/3 VT-4 VT-2/3/4 Education Level

  • Level I Level II Level II Level III (1) 3-3 5-3 3-3 8-30 (2) 3-3 5-6 3-6 3-40 (3) 3-6 5-18 3-18 8-60
  • Education levels are shown below:

(1) Graduate of a four-year (or higher) degree program in Science, Engineering, or Nondestructive Testing (NDE). (2) Successful completion of 2 years of college or an Associate Degree in Science, Engineering, or NDE. (3) High school graduation or GED, etc. Notes: See also body of this written practice. A 1. Successful completion of the Basic Visual Examination Course oc docu-mented evidence of other suitable training is required once prior to other VT training. 2. The training hours listed above include the time allotted for completion of required examinations. ..). t J 1 S3/ PROC /A l

r HOP MMk12-85) NU18ER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. l OEP-9.040 0 t. OPERATIONS ENGINEERING PROCEDURE ( PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 25 47 PAGE OF PER ASME B&PV C,0DE, SECTION XI EFFECTIVE DATE j 7-1-86 l Attachment OEP-9.04Q-02 Page 2 of 2 I 3. The experience listed above has been reduced in accordance with paragraph 3.5 of ANSI N45.2.6 in consideration of other factors such as the training, testing, and practical tests described herein. Also, a visual examiner must meet the experience requirement for each level only once to quality for one or more visual examination methods at the same level. In addition, for VT-2, 3 and 4 methods, the experience listed at a higher level already includes the experience requirements of all applicable lower levels provided the individual has a high school education or above. 4. For Level I and II, the experience must be in general quality assurance or engineering activities including design, analysis, testing, inspection or examination of power plant, nuclear plant, heavy industrial, construction, or installation activities. 5. For Level III, the experience may be as described above, except that 50% should be associated with nuclear facilities; or, if not, the individual (~' aspects of a nuclear facility. In addition, if the education level is shall have training sufficient to acquaint him thoroughly with the safety that of a high school graduate or less, one year of experience is required to be in quality assurance, including testing or inspection (or both) of equivalent manufacturing, construction and installation activities. s3/ PROC /A

HL&P $68912-8$1 NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE PAGE OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 26 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7_g,gg ATTACHMENT OEP-9.040-03 PAGE 1 0F 2 SAMPLE COURSE OUILINE, BASIC VISUAL EXAMINATION I. Course

Title:

Basic Visual Examination II. Objective: The objective of this course is to provide the participants with the formal training necessary to direct, coordinate, monitor or witness, the visual examination activities for which they are responsible. This course is considered the prerequisite for the VT-1, VT-2, VT-3, and VT-4 training courses whenever Attachment OEP-9.04Q-03, 04, 05, 06, & 07 course outlines are followed. III. Course Length: Six (6) hours including examination. IV. Outline: A. Reviea of Codes and Standards. J B. Definition of Visual Examination as Used in ASME Section XI. i l C. Applications During Construction (Section III. V, etc.) and Inservice l Inspection (Section XI) of Nuclear Power Plants. 1. Subsection NF (Component Supports) l 2. Subsection NG (Core Support Structures) j D. Qualification and Certification Requirements f 1. ASME Section XI 2. Written Practice E. Optical Aids and Their Use l. Direct Viewing Aids 2. Remote Viewing Aids 3. Using Optical Aids and Measuring Devices 4. Surface Replication Techniques j ^) i 4 l l 1 S3/ PROC /A 1

r '******5' NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 i OPERATIONS ENGINEERING PROCEDURE PAGE OF b (' PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 27 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE a i 7-1-86 i i ? Attachment OEP-9.04Q-03 Page 2 of 2 F. Material Discontinuities 1. Inherent Discontinuities 2. Processing Discontinuities l 3. Service Discontinuities G. Using Drawings and Symbols 1. AWS Welding and NDE Symbols 2. P&ID Drawings and Symbols 3. Isometric Drawings H. Using Weld Gauges 1. Fillet Gauge (Fiber - Metal Co.) 2. Combination Gauge (Palmgren Co.) 3. Multi-Purpose Gauge (Cambridge Gauge) I. Typical Visual Examination Procedures 1. Examinations Instructions 2. Conditions to Look For 3. Recording Criteria 4. Records and Reports J. Practical Examination Concepts 1. Examination of Various Parts Using Optical Aids 2. Personnel Qualification Test *

  • Note:

A course test consisting of a minimum of 20 questions must be passed with a grade of 80% or above to demonstrate comprehension of the training material. ( S3/ PROC /A

ML&D e68112 45p NUMBER REV" SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. OEP-9.04Q 0 OPERATIONS ENGINEERING PROCEDURE PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 28 OF 47 PER ASME B&PV C,0DE, SECTION XI EFFECTIVE DATE 7_g.gg s ATTACRMENT OEP-9.04Q-04 PAGE 1 OF 2 SAMPLE COURSE OUTLINE, VT-1 EXAMINATION I. Course

Title:

VT-1 Visual Examination (ASME Section XI) of pressure retaining bolting and Reactor Vessel internal surfaces. II. Objective: The objective of this course is to provide the participants with the formal training necessary to direct, coordinate, monitor, witness, evaluate or perform the VT-1 visual examination activities for which they are responsible. i III. Required Prerequisite: The Basic Visual Examination Course I IV. Course Length: Eight (8) hours as described in Attachment OEP-9.04Q-01 including the required examinations. i l V, Outline: A. Inservice Inspection Requirements (ASME Section XI) 1. Description of VT-1 Visual Examination i 2. Qualifi:ation Requirements for VT-1 i B. Procedures fcr Personnel Qualifications (VT-1) l 1 C. Brief Review of Optical Aids, Drawings and Their Use 1. Types of and use of closed circuit television. D. Specific Procec' ural Concepts i 1. Class 1 Prassure Retaining Bolting a. Bolting 2" diameter and less j b. Bolting over 2" diameter a c. Bolting discontinuities l l 4 I S3/ PROC /A 1

[. staa .ia-es, NUMBER R E V. SOUTH TEXAS PROJECT ELECTRIC GENERATIN@ STATION NO. oEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE l, -( PAGE OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 29 47 PER ASME B&PV CpDE, SECTION XI EFFECTIVE DATE 7-1-86 i Attachment OEP-9.04Q-04 Page 2 of 2 2. Reactor Vessels a. Interior surfaces b. Attachment welds and core support structures 3. Specific VT-1 Examination Procedures a. Examination details b. Areas to be examined c. Conditions to look for d. Recording and acceptance criteria e. Report forms and their use E. Practical Examination Concepts 1. Visual Examination of Selected Parts and Surfaces using Drawings, C' Diagrams, etc. 2. Personnel Qualification Tests a. Level I or II as applicable (1) General (2) Specific (3) Practical b. Level III (if applicable) (1) Basic (2) Method (3) Specific k S3/ PROC /A

MLED 6689tt2 851 NUM8ER REV' SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE \\ PAGE OF PERSONNEL CERTIEICATION PROCEDURE FOR VISUAL EXAMINATION 30 47 } PER ASME B&PV C,0DE, SECTION XI EFFECTIVE DATE 7-1-86 ATTACHMENT OEP-9.04Q-05 PAGE 1 0F 2 SAMPLE COURSE OUTLINE, VT-2 EXAMINATION I. Course

Title:

VT-2 Visual Examination (ASME Section XI) During System Pressure and Leak Tests. II. Objective: The objective of this course is to provide the participants with the formal training necessary to direct, coordinate, monitor, witness, evaluate or perform the VT-2 visual examination activities for which they are responsible. III. Required Prerequisite: The Basic Visual Examination Course IV. Course Length: Eight (8) hours as described in Attachment OEP-9.04Q-02, including the required examinations. V. Outline: A. Inservice Inspection Requirements (ASME Section XI) l 1. Description of VT-2 Visual Examination 2. Qualification Requirements for VT-2 B. Procedures for Personnel' Qualifications (VT-2) f l i C. Equipment and Techniques 1. Gauges, Pressurizaticn, etc. t D. Types of Pressure Tests (IWA-5000) l l 1. Hydrostatic and Pneumatic Tests l l 2. Functional and Leakage Tests ( 3. Inservice Tests 4. Holding Time 6 S3/ PROC /A' I

I e m... NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. OEP-9.040 0 I.' OPERATIONS ENGINEERING PROCEDURE l i. PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 31 47 PAGE OF PER ASME B&PV C,0DE, SECTION XI EFFECTIVE 't DATE 7-1-86 .l Attachment OEP-9.040-05 j Page 2 of 2 E. Pressure Testing Conditions 1. Pressure Test Rigs 2. Corrected Pressure t i F. Visual Examination Requirements (IWA-5000) 1. Insulated and Noninsulated Components 2. Buried Components 3. Leakage Collection Systems G. Section XI Requirements 1. IWB 5000 (Class 1) 2. IWC 5000 (Class 2) 3. IWD 5000 (class 3) [ H. Specific VT-2 Procedure 1. Examination Details 2. Areas to be Examined 3. Conditions to Look For 4. Recording and Acceptance Criteria 5. Report Forms and Their Use I. Practical Examination Concepts 1. Visual Examination of Selected Parts Using Drawings, etc. 2. Personnel Qualification Tests a. Level 1 or II as applicable (1) General (2) Specific (3) Practical b. Level III (if applicable) (1) Basic (2) Method (3) Specific S3/ PROC /A

ML&D 668913-8Si NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE OF 32 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7-1-86 ATTACHMENT OEP-9.04Q-06 PAGE 1 OF 2 SAMPLE COURSE 0UTLINE, VT-3 EXAMINATION I. Course

Title:

VT-3 Visual Examination (ASME Section XI) of Component Supports, Pumps and Valves, Reactor Vessel Internal Surfaces, and Intergral Attachments. i II. Objective: The objective of this course is to provide the participants with the formal training necessary to direct, coordinate, monitor, witness, evaluate or perform the VT-3 visual examination activities for which they are responsible. This course is considered a prerequisite for the VT-4 training course when the training format described in this attachment is followed. III. Required Prerequisite: The Basic Visual Examination Course IV. Course Length: Eight (8) hours as described in Attachment OEP-9.04Q-02 including the required examinations. V. Outline: A. Inservice Inspection Requirements (ASME Section XI) 1. Description of VT-3 Visual Examination 2. Qualification Requirements for VT-3 i B. Procedures for Personnel Qualifications (VT-3) C. General Examination Concepts 1. PWR Vessel Interior 2. PWR Vessel Core Support Structures 3. Pump Casing and Valve Bodies (Class 1 only) j 4. Component Supports (Class 1, 2, and 3) 2 Design and functions (ASME Section III - NF) a. b. Definitions of hanger, support, restraint, etc. c. Plate and shell types, linear types, and component standard _T supports 5. Integral Attachments (Class 3) ,J I S3/ PROC /A j. a

i 6 ML&P 664k12-80 NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 i OPERATIONS ENGINEERING PROCEDURE PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE OF 33 47 .I PER ASME B&PV CDDE, SECTION XI EFFECTIVE DATE 7_y_gg i Attachment OEP-9.04Q-06 Page 2 of 2 D. Specific Procedure Concepts (IWF) 1. Examination Boundaries 2. Integral and Nonintegral a. Supports b. Attachments 3. Welded and Mechanical Attachments E. Specific VT-3 Visual Procedures 1. Examination Details 2. Areas to be Examined 3. Conditions to Look For 4. Recording and Acceptance Criteria f-5. Report Forms and Their Use F. Practical Examination Concepts 1. Visual Examinations of Selected Parts Using Drawings, etc. 2. Personnel Qualification Tests a. Level I or II as applicable (1) General (2) Specific (3) Practical b. Level III (if applicable) (1) Basic (2) Method (3) Specific k S3/ PROC /A

HL&P (689412 89) NUMBER REV" SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE T PAGE OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 34 47 ) PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7_g_gg ATTACHMENT OEP-9.04Q-07 PAGE 1 0F 2 SAMPLE COURSE OUTLINE, VT-4 EXAMINATION 1. Course

Title:

VT-4 Visual Examination (ASME Section XI) of Component Supports to verify operability. II. Objective: The objective of this course is to provide the participants with the formal training necessary to direct, coordinate, monitor, witness, evaluate or perform the VT-4 visual examination activities for which they are responsible. III. Required Prerequisite: The Basic Visual Examination Course and the VT-3 Visual Examination Course on Component Supports (when using Attachment OEP-9.04Q-03, 04, 05, 06, 07 course outlines). 4 IV. Course Length: Six (6) hours as described in Attachment OEP-9.04Q-02, i including the required examinations. V. Outline: A. Inservice Inspection Requirements (ASME Section XI) 1. Description of VT-4 Visual Examination 2. Qualification Requirements for VT-4 l B. Procedures for Personnel Qua;ifications (VT-4) j C. Support Design and Functions (ASME III and XI) j 1. Load Requirements as Related to Design 2. Constant Support Spring Hangers 3. Variable Support Spring Hangers l 4. Mechanical Snubbers 5. Shock Absorbers and Vibration Dampeners 6. Sliding Surfaces and Others ') S3/ PROC /A

i _{ HLSP 6689(12-851 t' NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. i .,i OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE -{ ( + OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 35 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE !{ 7-1-86 DATE ? l Attachment OEP-9.04Q-07 Page 2 of 2 1 D. USNRC Standard Technical Specification for Snubbers 1. Augmented Examination Requirements E. Approach to VT-4 Visual Examinations 1. Relationship Between VT-4 and VT-3 Examinations 2. Functional Tests which may be required. F. Specific VT-4 Procedures 1. Examination Details 2. Areas to be Examined 3. Conditions to Look For 4. Recording and Acceptance Criteria 5. Report Forms and Their Use G. Practical Examination Concepts 1. Visual Examination of Related Parts Using Drawings, etc. 2. Personnel Qualification Tests a. Level I or II as applicable (1) General (2) Specific (3) Practical b. Level III (if applicable) r (1) Basic (2) Method (3) Specific ( S3/ PROC /A

l stap sceat &Qsi NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE '1 PAGE OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 36 47 PER ASME B&PV CO,DE, SECTION XI EFFECTIVE j DATE 7_].g6 ATTACHMENT OEP-9.04Q-08 l SOUTE TEXAS PROJECT ELECTRIC CENERATING STATION HOUSTON LIGHTING & F0WER COMPANY ETE EIANIIIATION CERTIFICATION l Examinee's Names SSN Date Examineds Re-Exam Due Dates ART Is NEAR DISTANCE ACUITY AND TEST USED* Standard Cha.*t, J-I Latters at least one eye ~ Ortho-tated 10 Test Pattern, at least one eye Snellen Fra /20, Near Distance Test Pattern, at least one eye Corrected , 0 neorrected Passed Failed

  • Note: The Crahame-Field Tes a not coesidered equal to J-1.

b wy' FART II FAR ACUITY AND TEST USED Linear Snellen Scale, 20/30 1 at least one eye Other Name of Test Criteria Corrected Uncorrected assed Failed V/4 + FART III: COtJX PERCIFTION AND ED Pseudo Isochromatic Plates

  • I Ferformance Test devised by EL&P **

Other Perception Test ** st Name) Passed Failed Waived (not require or assignment) i

  • Must correctly read 10 of 14 plates to pass.
    • Criteria for passing "other test" A

C/(> ~ l ~ FART IV CRETIFICATION The above named individual has passed the required eye examinations as documsated above. 4 ) Eza.i..r... ~ I. 050002(05/86) S3/ PROC /A i

HL4P 6689112 8Si p NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. { OEP-9.040 0 f( - OPERATIONS ENGINEERING PROCEDURE AGE OF PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 37 47 PER ASME B6PV C0pE, SECTION XI EFFECTIVE l DATE 7_].86 [ ATTACRMENT OEP-9.04Q-09 t SOUDI TEIAS PROJECT ELECTRIC CENERATING STATION f ,j BOUSTON LICETING & POWER CONFANT 1 TRAINING REcotD i. f Names SSN Visual Examination Methods Level: Instructions: Fill in only the applicable portions below. Use the following bbreviations to identify the method use to traint 4seroom = Ct; On-the-Job = OJT; Self-Study = SS .- / b FART It INITIAL W^ : to be filled in by trainee and EL&P I4 vel III Course Title / Subject a W C % any Dates Bours Nethod C r eite Crade r ( - v ,w. i. 2. /A 3-The informatico above is correct to e of my knowledge and belief. Trainee's Name 6 Title Date I have reviewed the above information and av e back-up data and find PART I acceptable as sworn to above. o.te A m, m.e1 m 'Fb .A.,I1. .IN. t. f,,,.d i. b, t,... .c..e C-r..,,t..,S.b,..t ..t. .. r. N.t. Cr...

  • <p 3.

4. ( 5. 050003(05/86) S3/ PROC /A

MLD 668M &O9) NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDdRE w l PERSONNEL CERTIFJCATION PROCEDURE FOR VISUAL EXAMINATION 38 47 PAGE OF l PER ASME B&PV CO,bE, SECTION XI EFFECTIVE l DATE 7-1-86 l { l ATTACHMENT OEP-9.04Q-10 SOUTE TEIAS PROJECT ELECTEIC CENERATING STATION NOUSTOW LICETING & F0 WEE C(BEFANY l INDOCTEIR& TION / CERTIFICATION RECOED Names SSN Visual Examination Methods and Level for Each Nethod VT-1 VT-2 VT-3 VT-4 Applicable Leve _ i (Esch Nethod) (/ G Instructiosa Fill applicable portions above and below. Use SS If Study and CE to = Classroom TraininE mm m FAET Is IIEDOCTEINATION: to led la by the EL&P Level III ^ HL&P Procedures Emed D Date Boers Trainina Method a 1. vT-1 No. 2. VT-2 No. 3. VT-3 No. OEF-9.054 4. FT-4 No. OEF-9.064 3. Personnel Qual. No. OEF-9.04Q IcertifyIhavereadtheabovelistedprocedusdg Indoctrinee's Nome Tit 1Tp Date FAET II: EL&P SPECIFIC TEST SCOERS: to be filled in by Level III VT-1 VT-3 Score Date Score Dete VT-2 VT-4 /f Score Date Score ^ Based upon the indoctrination and test scores above, I certify the abow j individual for the method (s) and level (s) identified. EL&P Level III Date 050004(05/86) j S3/ PROC /A

{ wtam seema-sai ' t' NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. I OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE i t f ( PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 39 OF 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7-1-86 g 'I ATTACHMENT OEP-9.04Q-11 SOUTH TEXAS FROJECT ELECTRIC CENERATIIIC STATION B0057018 LICETINC & FOWER COBEFANT LETTER OF AFF0IlmtENT ? To Whom it May ?oncern, e In accordance aragraph 6.7.1.3 of OEF 9.04Qi is hereby appoin evel III for the following Visual examination methods per ASME Section II: ( VT-1 VT-3 VT-4 nisappointmentiseffectivefb e date below until terminated or revoked by HL&F. h is appointment is base education, emperience, training, satisfactory completion of required to and acceptability of the written practice used to certify. I ?! A Date Manager, Engineering db 050005(05/86) S3/ PROC /A

, ML&D 668%12-83) SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION " "[ NO OEP-9.04Q 0 OPERATIONS ENGINEERING PROCEDURE PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 40 OF 4'/ PER ASME B&PV CO,DE, SECTION XI EFFECTIVE DATE 7.].86 ATTACHMENT OEP-9.04Q-12 SOUIE TEIAS PROJECT ELECTRIC CENERATING STATION B00 STOW LICBTINC & F0WER COMPANY LETTER OF DESICRATION To When it May Concern, In accordanc h paragraph 6.3.2 and 6.6.3 of OEF-9.06Qg I hereby appoint as a designated Level III Representative f urpose of administering training courses and requi ed examinations and th of such examinations. does not have the authort certify personnel on behalf of EL&P and such f authority is M arented by etter. D i The Level III retains res p ibit authority for certification of personnel trained and tested under the provisio his letter and may do so, provided the individuals meet the ocher requirene certification detailed in the i Personnel Certification procedure. This des a remains in effect until revoked by EL&F. l l A l I EL&P 1Avel III Date 1 l 050006(C5/86) S3/ PROC /A

{ HL&D $s4%12 83 t'. NUMBER R E V. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. I OEP-9.040 0 I. ' [' OPERATIONS ENGINEERING PROCEDURE PAGE OF 47 [ (i PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION 41 PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7-l-86 lj t ATTACHMENT OEP-9.04Q-13 SOUTH TEXAS FROJECT ELECTRIC CENERATING STATION 'f BOUSTON LIGETING & F0WER CONFANY E ANNUAL ETALDATION

6 Name 558:

Dates Last Review: This Reviews Next Review: This form is used to document visual inspection activities. The following list providee ex of activities 'or records which may be cited is the space provided, t g considered acceptable by EL&P to maintain certification. Place as "X" pheckmark" in the appropriate space or spaces beside each activity to doctase he applicability to the TT method and the stated period between evaluati yb ACCEPTABLE ACT RECORD VT-1 TT-2 VT-3 77-4 1. Performed Documente atiosa or Issued Reports of Coo k as Found 2. Prepared, Reviewed or Eval VT Course Material, Examinatio certification Procedures 3. Surveillance / Audit of YT Records / Activities 4. Attendance at Training /Ratraining e Courses 5. Performed Proficiency / Practical Tests 'h 6. Administered Training or Examinations 7. Certified EL&F Fersonnel l 1 certify that the above information is true and correct. A Name Title ate I have reviewed the above information and find it and the stated perio be +1 evaluations to be acceptable. v HL&P Level 111 Date r l 050007(05/86) S3/ PROC /A l

r-a 4 ,, ML&P 668M2-83) NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE 1'-. PAGE 42 OF PERSONNEL CERTIFLCATION PROCEDURE FOR VISUAL EXAMINATION 47 PER ASME B&PV C0pE, SECTION XI EFFECTIVE DATE 7-1-86 1 ATTACHMENT OEP-9.04Q-14 J SOUTE TEIAS PROJECT ELECTRIC GENERATING STATION j E00ST05 LIGNTING & FOUER COBEFANT CERTIFICATION OF QUALIFICATION Naast SSN: Visual Method Invels Treising Roures Limitatione: L'soksia) /A cqv FIRSONAL RI icable to this Method) EDUCATIOWs 1 to Eigh School Eigh School College / Associate 4 yrs College / Degree Cours udy or Degree in ~ EIFERIENCEI Trs turing Tre Quality Assurance + Yrs tion Yrs Nuclear Yrs tion Yrs Operations l Frior Qualificatioma [A VA!A ,~ EIAMINATIONSt (Escords of amenal eye intalmed os file) s [ + FETSICAL Initial Eye test Date Pass Fall TECEBICAL Imvel I/II Credes General i Fractical i Level III Credes: Basic Specific l Compeelte Credes Fas Fall .O I INITIAL ETALUATIOWs (Basie is described la OEF-9.04Q and lac m aary data 1 above and review of back-up data esistained la personeel file). ON TER BASIS OF TER A30FE, M CA MIBATE IS CERTIFIED FOR LETEL FOR t TEE VISUAL ETaufEATION MTEID. TEIS CERTIFICATI05 MAY Y RED AT l ANT TIIE A M EIFIRES UEEN LEAVING ELAF. 1 EL&P Invel III Date Note: This certificat[oe remaine is effect for 3 years (Level I, II and III) from the date above. Retrainias, Rees mination and Racertification is t required at that ties. Annual Evaluations are malatained on file. t 050008(05/86) S3/ PROC /A A-

h HL4P 668012-83) NUMBER REV' [* SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. 'i OEP-9.040 0 f' OPERATIONS ENGINEERING PROCEDURE PAGE OF -{ PERSONNEL CERTIF(CATION PROCEDURE FOR VISUAL EXAMINATION 43 47 PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7_],gg I 6 f ATTACHMENT OEP-9.04Q-15 i PAGE 1 OF 5 i { SOUTE TEIAS PROJECT ELEC'RIC CLNERATING STATION 1 BOUSTON LICETINC & FMfEA COMPANY i VISUAL EXAMINATION PRE-TRAINIM QUESTI0mtAIRE 'i RAME: IDCATION: PRONE: DEPARIMENT: SUPERTISORS NAME: _ FRONE: CEECE EICEEST UCATION LEVEL COMPLETED: Gramma Al Full Years College High Sc o CED 4 IDENTIFT COLLEGE IDENTIFT COLLEGE MIN (, IDElrrIFT COLLEGE DECREE (S TI Previo rience Instructions: For each appilcable exam cateEory below, list the jobsites, approximate date duration in years, months, weeks It and a very brief descriptio e work scope which best describes your experience in examination or related areas (i.e., assembly, installation, lance, walkdowns, etc.). A. Bolted and Mechanical Commectiona _ Sit _e Date/ Duration D Wp(Ibtion db l l \\ 050009A(05/86) 53/ PROC /A .,w, ,w

HL&P 66T31M-83) SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO[ OEP-9.04Q 0 OPERATIONS ENGINEERING PROCEDURE g'_ PERSONNEL CERTIFICATION PROCEDURE FOR VISUAL EXAMINATION PAGE 44 OF 47 ) PER ASME B&PV CODE, SECTION XI EFFECTIVE DATE 7.].86 ATTACHMENT OEP-9.04Q-15 PAGE 2 0F 5 MAMEt Page 2 of 5 VISUAL EIANIMATION PRE-TRAINING QUESTI0mtAIRE (Corf'D) 5. Welds and Welded Connections Site Date/ Duration Description i

  1. +g C.

Pressure Retat ets (Piplaa. Ptmos. Valves. Vessel's) Site Date/Dur a Description "o, D. Pressure or Irak Testias (3rdrotest) Site Date/ Duration 9fe ediption k { ]! 050009a(05/86) S3/ PROC /A i

i HL&P 6689s12-85) NUMBER REV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. t l OEP-9.040 0 .'f OPERATIONS ENGINEERING PROCEDURE i PAGE OF f (. PERSONNEL CERTIFJCATION PROCEDURE FOR VISUAL EXAMINATION 45 47 PER ASME B&PV CO,bE, SECTION XI gF 7, CTIVE { ATTACHMENT OEP-9.04Q-15 t par.F 3 OF 5 1 NAME: Page 3 of 5 j VISUAL EXAMIRATION PEE-TRAINIWC QUESTIOMIAIRE (00Kf'D) E. Resetor Pressure vessel Interior Surfaces & Internal d' m nents Site Date/ Duration Description F. Pump and Valve / rior Surfaces Site Date/ Description ~ , ~ D @4 C. Supports & Easters (i.e. Fabrication. Ins ion, Walkdowes, PSI /ISI, IE Bulletin 79-14, etc.) l Site Date/ Duration Ves[riistion "o, c o l l \\ 050009c(05/86) S3/ PROC /A

ML1P 66891&831 NUMBER REV' SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. OEP-9.040 0 OPERATIONS ENGINEF. RING PROCEDURE PAGE PERSONNEL CERTIFLCATION PROCEDURE FOR VISUAL EXAMINATION 46 OF 47 PER ASME B&PV C0hE, SECTION XI EFFECTIVE DATE 7-].86 ATTACHMENT OEP-9.04Q-15 PAGE 4 0F 5 NAMI: Page 4 of 5 VISUAL EXAMINATION PRE-YRAINING QUESTIONNAf ts (Colff'D) PART II Suppleenetel Information A. Please check the 'rawing interpretation skills you now possess. P&ID Support Drawings Isuustrice Plant Layout Drawings re st Drawings Physic spabilities B.

1. Do e any phobias (i.e. fear of heights, etc.) or physical restra 1 (i.e. heart conditions) which could prevent you from climbia a

olding, ladders or pipe? Yes

2. Do you curren r eye glasses (contacts)?

4 Yes No

3. Time since last pro sh 1 eye examination.

Years Monthe // nknova

4. Are you color blind?

Yes No .d FART III .r lo.. Tr.i.. A. Please list any currently held certifications in related fields. I Date ertification & Fleid of Certification 14 vel of Certification Name of CsjRifying Agency b (j, i l 4 050009D(05/86) S3/ PROC /A ?

HLD 6689r12 8Si SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO[ f, OEP-9.040 0 OPERATIONS ENGINEERING PROCEDURE .hk PERSONNEL CERTIF(CATION PROCEDURE FOR VISUAL EXAMINATION 47 47 PAGE OF PER ASME B&PV C0QE, SECTION XI EFFECTIVE [ DATE 7_] gg i I .I ATTACHMENT OEP-9.040-15 PAGE 5 0F 5 ( NAME: Page 5 of 5 _Y_TSUAL EXAMINATION PRI-TRAINIRC QUESTIOGREAIRE (CONT'D) Flesse list any formal training / testing you have received which you feel 3. is relevant to visual esamination. D k l f I hereby schmowledge that the information provided berein is true and ac urste to the be8t of my knowledge. / ( Signature Date 0500c9E(05/86) l S3/ PROC /A i _,}}

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