ML20199A049
| ML20199A049 | |
| Person / Time | |
|---|---|
| Site: | Prairie Island  |
| Issue date: | 01/09/1994 |
| From: | Gardner M, Hogg P AFFILIATION NOT ASSIGNED, DARCHEM ENGINEERING, INC. |
| To: | |
| Shared Package | |
| ML20198T458 | List: |
| References | |
| FTCR-94-0060, FTCR-94-60, GL-86-10, NUDOCS 9801270098 | |
| Download: ML20199A049 (93) | |
Text
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Faverdale echnology 1aNEb I715lY Centre Ltd TECHNOL0GY Faverda e Centre, Faverdale mdustr al Estate C E N I R E Darkngt:9. Co Durham DL3 00L ca.;,,ctal issue Tele' phore 0325 381220 Facsimi e 0325 381218 FAVERDALE TECHNOLOGY CENTRE LTD o,...... ..
310076 FTCR/94/0060 IDDI
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narcs. Eosioeering inc REPORT 81 West Bellevue Drive Pasadena CA91105 Chicago USA TEST REPORT FOR A 1 IlOUR FIRE IlOSE STREAM -
TESTS ON DARMA'IT KM1 FIRE PROTECTION SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS TO ASTM E119 NRC GL 86/10 SUPPLEMENT I t
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TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMA'IT KM1 FIRE Ph0TECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 2 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 1
1 REVISION SHEET
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PAGES SECTION DATE REVISION
SUMMARY
REVISED AFFECTED BY 1 31.8.94 Address 3 Summary 31.8.94 Inclusion of hose stream test l 6 2.1 31.8.94 Gas flow and pressure control 8 3 31.8.94 Moisture content statement ,
6 Addendum 1 31.8.94 Hose stream test FAVERDALE TECHNOLOGY
. CENTRE
TEST REPORT FOR 1 !!OUR FIRE liOSE STREAM DOCUMENT NO.
TESTS ON DARMA*IT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE D PAGE 3 l TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 4 I
SUMMARY
3 A fire test was performed on a 36" x 6" cabit tray, a 12" x 3.5" cable tray and a /4" diameter conduit insulated with KM1 Dannart file protection system. ' Die test was canied l out in accordance with ASTM E119 specification at the Faverdale Technology Centre, Darlington on 29 March 1994 and was witnessed by Mr J Behn (Commonwealth Edison),
Mr K liswks (Transco) and Mr C Philpstt (DEI).
De pass / fail criterion applied was a rise of 139'C in the mean temperature or a 181'C rise in an individual temperature reading.
The time to failure of the three samples under test were as follows:-
36" x 6" cable tra) - 79 minutes (139'C rise on mean conductor temperature).
12" x 3%" cable tray - 81 minutes (139'C rise on mean conductor temperature).
3/ " conduit 70 minutes (181'C rise on conduit surface).
A separate fire / hose stream test was performed on a short section of 36" x 6" cable tray insulated with KM1 Darmatt fire protection system. The sample complied with the pass criteria as detailed in ASTM E119 NRC GL 8610 Supplement 1.
The specification and interpretation of fire test methods are the subject of ongoing development and refinement. Changes in associated legislation may also occur.
For these reasons it is recommended that the relevance of test reports over five years old should be considered by the user. The laboratory that issued the report will be able to offer, on behalf of the legal owner, a review of the procedures adopted for a particular test to ensure that they are consistent with current practices, and if required may endorse the test report.
FAVERDALE TECIINOLOGY CENTRE ,
TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 I
SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSE B AGE 4 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 p j
- l CONTENTS
SUMMARY
1 Introduction 2 Description of test equipment 3 Description of test samples 4 Instrumentation 4 Control of fire tests 6 Test procedure 7 Test Results 8 Observations Appendix A Fig. la 36" Cable Tray Fig. Ib 12" Cable Tray Appendix B Fig. 2 Thermocouple positions on 36" x 6" Cable Tray.
Fig. 5 Thermocouple positions on 12" x 3%" Cable Tray, i Fig. 4 Thermocouple posi; ions on Conduit.
Appendix C Graphs of the ASTM E119 Fire Curve and Achieved Furnace Temperature.
Fire Curve A curacy Check Data.
Summary Tables of Mean Sample Temperatures.
Graphs of Mean Unexposed Face Temperatures against Time.
Appendix D Complete Data Printouts of Thermocouple Readings .
AWix E Photographic Record.
Addendum 1 Hose Stream Test.
.FAVERDALE-
-TECHNOLOGY CENTRE s
TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMA*IT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYS'IEMS ISSUE B PAGE 5 TO ASTM E119 NRC GL B6/10 SUPPLEMENT 1
\
l INTRODUCTION l his document describes the perfonnance of the developed Darmatt electrical circuit protective system when subjected to fire test conditions, ne Darmatt KM1 system was tested in accordance with the UL 1724 (ASTM E119)
(Fire Tests for Electrical Circuit Protective Systems) Specification at the Feverdale Technology Centre (FTC) In the United Kingdom.
ne testing of the Darmatt KM1 system was monitored by Mr J Behn (Commonwealth Edison), Mr K Hawks (Transco) and Mr C Philpott (DEI).
FAYERDALE-..
- TECHNORAGY
- CENTRE u__ _ . . _
TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMA*IT KM1 FIRE PROT.ECT10N FTCR/94/0060 ,
SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS :
ISSUE B PAGE 6 ;
TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 t i
l 2 DESCRIPTION OF THE 1EFI' EQUIPMENT 2.1 Fumace The fire test furnace used was 4 metres long by 3 metas wide and 1.8 metros l high (measured internally) and is constructed from a mild steel outer shell and ;
structural steel members. ;
The furnace was lined wl'h commic fibre of 200 mm thickness and fired using 3
8 16 natural su burners providing an approximate heat flux of 200 kW/m .
l The burners are controlled individually from a central manifold system using a pump and series of valves to ensure a constant gas flow and pressure to the f burners. The pressum within the furnace was monitored by an electronic manometer and adjusted by a system of dampers and forced air injection.
Floor / Roof Anesmb1v ;
2.2 A roof was constructed from carbon steel sheet which will cover the co nplete 4 m x 3 m opening in the furnace. Attached to the unexposed surface were steel frameworks from which the raceways were supported externally.
The roof was lined with 200 mm of high grade ceramic fibre. Openings were made in the furnace for the raceways to pass thrnugh.
3 Attachments made for unistrut supports for the raceways descended from the
- roof of the furnace.
2.3 Raceways The' raceways were constructed from carbon steel and to the sizes shown -
below, i (a) _ r=W Travs (Ref Figs 1 and 2. AppaadN A) 915 mm wide by 150 mm deep (36" x 6")
305 mm wide by 90 mm deep (12" x 3%") ,
(b) Conduits ,
8/4" diameter conduit. ;
The raceways were U-shaped with the vertical drop from the roof being no less than 915 mm as measured from the underside of the roof to the bottom of the tray on the horizontal run. . '
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DOCUMENT NO. 1
'IEST REPORT FOR 1 HOUR FIRE HOSE STREAM TESTS ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 [
i SYSTEM FOR ELECTRICAL CIRCUTIS SYSTEMS ISSUE B PAGE 7 - l TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 l
-I
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"Ihe horizontal raceways span between the centres of the two vertical drops l wers 1900 mm in length.. :
.l 2.4 Cables All raceways had a 0% solid area cable fill. !
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FAVERDALE. '
'IECHNOLOGY .
CENTRE .. .
TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMA'IT KM1 FIRE PROTECT 10N FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 8 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 3 SudPLE DETAILS (Rd. Figs 1 and 2. Appendix A)
'Ihe insulation itself comprises of an inorganic endothermic material, an organic fibre and an organic polymer binder which are mixed ard dried to form a sheet of uniform thickness. From these sheets, fabricated panels were then cut to size and manufactured.
The number of layers and nominal thicknesses usixi on each raceway are detailed below.
(i) 3/4" conduit, 1 layer of moulded sectional insulation of nominal thickness 39 mm.
(ii) 12" x 6" Cable Tray 2 layers at nominal 16 mm thick.
(ill) 36" x 6" Cable Tray 2 layers at nominal 16 mm thick.
The Darmatt panels require no conditioning or curing time after installation as wet installation rnethods are not used. Sample checks on moisture content on the Darmatt KM1 boards :howed levels were less than 3%.
FAYERDALE TECHNOLOGY-CEN1RE p
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TEST REPORT FOR 1 }{0UR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAG 9 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 4 INSTRUMENTATION 4.1 Data Recorder ;
The two data recorders used were the Solartron Odon Delta model. These are multi-task data processing and recording devices with an accuracy of 0.05'.
4.2 Furnace Thermocouoles ,
The furnace temperature was monitored and controlled with 8 symmetrically positioned thermocouples 1.6 mm diameter, metal sheathed type K, to BS 1041 and BS 4937 Part 4. ASTM thermocouples provided by Underwriter Laboratories (Northbrook) were used for reference and positioned adjacent to the controlling thermocouples. ,
4.3 Test Samole Thermocouples (Ref Figs 2,3,4 and 5, Appendix C)
- Ihe test sample thermocouples were calibrated glass covered type K to BS 1041 and BS 4937 Part 4.
The thermocouples are to be positicaed as in the above drawings.
2 (a) Type C30 with a conductor area of 0.5 mra on the sides of the raceway. (1) At a point 25 mm from the floor surface, (2) immediately adjacent to the intermediate raceway support and (3) at intermediate pitches of 150 mm.
(b) Type C40 with a conductor area of 0.22 mm' on 6 AWG bare electrical conductors running the length of the centre line of the raceway on the rungs of the cable tray, below the rungs of the cable tray and where applicable on top of the cable fill at a pitch as defined in see:lon a).
4.4 Differential Pressum Measurement The differential pressure was measured by an electrical manometer capable of reading pressure within an accuracy of 0.01 inch (2.5 Pa) of water.
'Ihe pressure measuring probe tips were manufactured from stainless steel or equivaient material.
i FAVERDALE
'IECHNOLOGY CENTRE
TEST REPORT FOR 1 liOUR FIRE }{0SE STREAM DOCUMENT NO.
TESTS ON DARMA'IT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUED AGE 10 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 p u
5 CONTROL OF FIRE TESTS (Ref flgs 7 and 8)
The furnace was controlled to follow the ASTM E119 standard fire curve, the limits imposed were taose stated in IIS 476 part 201987.
A graph showing the ASTM E119 standard fire curve and the actual fire curve achieved during the tests is included in Figure 8a, 8b and 8e of Appendix D.
'Ite percentage deviation (p) of the mean furnace temperature / time cwye from the standard temperature / time curve is given by:-
p= A~ x 100 x
Wnere A is the area under the mean furnace temperature / time curve, B is the area under the specified standard temperature / time curve.
A cor'nputer programme using Simpsons Rule was used to show the limits on deviation between the measured temperature and the standard temperature / time curve.
A typical example of this is shown in Figure 9 Appendix D.
(i) McInact Measured furnace temperature deviations were within the following limits.
(a) Less than 15% to the end of tbs first 10 minutes of the heating period or to the end of the test if this is less than 10 minutes.
(b) Less than 10% from 10 minutes into the test to the end of 30 minutes into the heating period.
(c) Less than 5% from 30 minutes into the test to the end of the fire test.
(ii) Uniformity of Temocrature D'stribution At any time after the first 10 minutes cf the heating period, the temperature rise indicated by any of the thermocouples used to determine the mean fumace temperatures did not differ from the corresponding temperature rise given by the standard temperature / time curve by more than 100'C.
FAVERDALE TECHNOC XiY CENTRE
TEST REPORT FOR 1 }{OUR FIRE IlOSE STREAM DOCUMENT NO.
TESTS ON DARMA'IT KM1 FIRE PROTEC'IION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE D PAGE11 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 p 6 TEST PROCEDURE 6.1 Installation of the Raceway and Cables The raceways were supponed from the floor / roof at each end from outside of the furnace.
All raceways included a suppon at the centre of the horizontal run comprising of a P1001 unistrut suspended from the furnace roof. The conduit sample was not supported at its midpoint.
The raceways protected by electrical circuit protective systems were representative of the smallest and largest installed as complete systems and each incorporated at least one intermediate support representative of that for which rating is desired. The raceways terminated a maximum of 915 mm beyond the unexposed surface of the floor or wall assembly.
The electrical conductors within the electrical circuit protective system were 2
simulated by No. 8 AWG (8.38 mm ) stranded medium or hard-drawn temper bar copper conductors welghing 75 g/m. De bare copper conductors had an outside diameter of 3.71 mm and consisted of seven 1.24 mm diameter strands. De bare copper conductors were installed along the entire length of the electrical circuit protective system, and terminated within the floor firestop system.
The firestop system for the floor opening was constructed using materials and techniques that provide an effective heat and smoke seal without influencing the performance of the electrical circuit protective system as a result of degradation or excessive heat transfer to the electrical conductors within the firestop system.
The periphery of the test sample was no closer than 305 mm from the fumace edge.
6.2 Installation of the Test The test sample was installed in accordance with the assembly steps shown in Figure 1 of Appendix A.
FAVERDALE TECHNOLOGY CENTRE
TEST REPORT FOR 1 liOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE D PAG 12 TO idTM E119 NRC GL 86/10 SUPPLEMENT 1 6.3 Fumace Icnition and Temnerature (Ref Fig 8, Appendix C)
After all instrumentation had been checked for functionality the burners were ignited and the average furnace temperature was controlled to match as closely as possible the UL 1724 (ASTM E119 standard fire curve). A graph of the time / temperature curve is preented in Figure 8.
6.4 Test Readines (i) Temneratures (a) The average conductor temperature as indicated by the thermocouples on the bare coppei conductor for the cable trays and conduits were printed to paper at:
2 minute intervals until 30 minutes into the test, 5 minute intervals from 30 minutes into the test until the end of the test.
(b) The average furnace temperature was continuously displayed on the data recorder and printed to paper at the frequencies stated above.
(c) All the individual thermocouple readings were printed to paper at the frequency s.ated in Clause 6.4 a).
i Note an initial print out was taken before the ignition of the burners to establish ambient conditions.
(ii) Observations
'The test samples were continuously monitored and any significant behaviour noted together with the time of the occurrence (refer to Section 8 of this document).
6.5 Duration of the Test The duration of the test is 60 minutes for both cable trays and the conduit.
The duration was extended until the highest mean temperature exceeded 139'C above initial mean temperature.
FAVERDALE TECHNOLOGY CE.V IRE
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1 TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMA'!T KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 13 TO ASTM E!!9 NRC GL 86/10 SUPPLEMENT 1 OF 93 - ,
6.6 Pass /Fallure Critaria i
(i) Temperature The pass / failure criteria was that the-highest average temperature recorded by any set of thermocouples must not exceed 139'C above the initial starting mean. Also the maximum ternperature recorded by '
any thermocouple must not exceed a 181'C rise above the initial mean.
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I TEST RFPORT FOR 1 HOUR 11RE HOSE STREAM DOCUMENT NO. ;
FTCR/94/0060 l
'!ESTS ON DARMATT VM1 FIRE PROTECTION '
SYS17.M FOR ELECTRICAL CIRCUITS SYSTEMS l ISSUE B PAGE 14 l TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 !
t 7 '!TST RESUL'IS :
i I
Summarised below are the time to failure results wim the results are assessed against !
the criteria detailed in 6.7. j Time to Failure (Minutes)-
139'C rise on mean 181'C rise en :
individual thermocouple ,
36" x 6" Cable Tray (A) .
Tray Face X 89 Not achieved i Tray Face Y 88 Not achieved ;
~
Inner Conductor 79 84 Outer Conductor 79 84 44" Conduit i Outer surface 74 70 -
Conductor 83 76 .
12" x 3%" Cable Tray (B) ;
Tray Face X 85 88 Tray Face Y 87 Not achieved 'i inner Conductor 81 87 Outer Conductor 82 87 f
The furnace pressure was found to be 7 Pa throughout the test.
At the time of test the samples @elaad for moisture and density determination had i the following values:-
Dry noneity &e/mh % Moisture :
i Slab 668 0.4 ,
Section 1 458 1,3 Section 2 - 340: 0,8 - .
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TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMA1T KM1 FIRE PROTECTION FTCR/94/0060 SYS11:M FOR ELECTRICAL CIRCUITS SYS1 EMS ISSUE B PAGE 15 TO ASTM E119 NRC OL 86/10 SUPPLEMENT 1 8 OBSERVA110NS Flaming was obsened at intervals thmughout the 90 minute test from the Darmatt applied to the 36" x 6" cable tray. No flaming was observed from the Darmatt 3
applied to the 12" x 3%" cable tray or the /4" conduit.
FAVERDALE 1ECHNOLDGY
. CENTRE v_. ,
TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMA1T KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSW B AGE 16 -
TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 p APPENDIX A Fig la 36" Cable Tray Fig Ib - 12" Cable Tray 4
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TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO, !
TESTS ON DARMATT KM1 FTRE PROTECTION FTCR/94/0060
- SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 19 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 APPENDIX B .
Fig 2. Dermocouple positions on 36" x 6" Cable Tray (
i Fig 3 nermocouple positions on 12" x 3%" Cable Tray :
L Fig 4 Thermocouple positions on %" Conduit ,
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TESTS ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 23 :
TO ASTM E119 NP.C GL 86/10 SUPPL.EMENT I OF 93 l
APPENDIX C f i
Graphs of the UL 1724 Fire Curve and Achieved Furnace Temperature j Fire Curve Accuracy Check Data Summary Tables of Mean Sample Temp, :ures ,
Graphs of Mean Unexposed Fue Temperamres against Time
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6 ASTM E119 STANDARD FIRECURVE :
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TESTS ON D ARMA*IT KM1 FIRE PROTECTION FTCR/94/W60 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 26 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 l m e KH1 DARMATT - TEST DATE 29-03-94 36"x6" C'ABLE TRAY PLUS CONDUIT TIME TRAY A TRAY A INNER OUTER CONDUIT CONDUIT (HINS) SIDE X SIDE Y CONDUCT CONDUCT OUTER INNER
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TESTS ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 -
SY.TIEM FOR ELECTRICAL CIRCUITS SYSTEMS : ISSUE B PAGE 28 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 t
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TEST REPORT FOR 1 HOUR FIRE HOSE STRE.41 DOCUMENT NO. ;
1ES13 ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS 'YSTEMS ISSUE B . PAGE 29 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 l
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I TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO. !
TES15 ON.DARMA'IT KM1 FTRE PROTECTION; FTCR/94/0060 -
SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B : PAGE 31 -
TO~ ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 .
APPENDIX D -- ,
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'IEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
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SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 32 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1: OF 93
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TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
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FAVERDAM TECHNOLOGY
. CENTRE
TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TES'!S ON DARMATT KM1 FIRE PROTECTION. FTCR/94/0060 SYSTEM FOR ELECTRICAL-CIRCUITS SYSTEMS . ISSUE B PAGE. 35
. TO' ASTM E119 NRC GL 86/10 SUPPLEMENT 1- OF 93 .
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-FAVERDALE.
TECHNOLOGY' CENTRE
j TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 36
. TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 1
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FAVERDALE .
'ITCHNOLOGY
-CENTRE _ _ _ _ - _ _ - _ _ -_ _
TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESTS ON DARMA'IT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 37 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93
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FAVERDALE
' TECHNOLOGY CENTRE
TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
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FAVERDALE TECHNOLOGY >
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1
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FAVERDALE TECHNOLOGY l l CENTRE _
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9 TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMF.NT NO. i TESTS ON DARMA'IT KM1 FIRE PRO 1ECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUlTS SYSTEMS 1 SUE B PAGE 64 i TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 e APPENDIX E f J Photographic Record ; j Frame 1 - 36" x 6" Cable Tray - side insulation
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Frame 3 - 36" x 6" Cable Tray central support (Unistrut) l Frame 4 36" x 6" Cable Tray - Installed in furnace prior to test Frame 5 - 12" x 3%" Cable Tray partially insulated Frame 6 12" x 3H" Cable Tray - outer cover being applied : Frame 7 '3/4" Conduit premoulded insulation applied to bend Frame 8 - 12" x 3%" Cable Tray plus 2/4" Conduit installed in furnace i-Frame 9 - General view of Cable Trays sited in furnace. , j i i e 6 4-FAVERDAM. _
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DOCUMENT NO.- TEST REPORT FOR 1 HOUR FIRE HOSE STREAM FTCR/94/0060 TESU ON DARMATT KM1 FIRE PROTECTION SYSTEM FOR ELECDJCAL CIRCUTTS SYSTEMS ISSUE B PAGE 74 . TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 , ADDENDUM 1 ; l WATER HOSE STREAM TEST i e .( e f t k 1 P 1 1 y 4 4 e
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i 1his addendum describes the perfonnance of the developed Darmatt electrical circuit protective system when subjected to fire test conditions followed by a water hose l i strearn test.
'Ihe Darmatt KM1 sptem was heated according to the UL 1724 (ASTM E119) j time / temperature curve and then subjected to a water hose stream as detailed in '
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TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO. TESTS ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 76 TO ASTM E119 NRC GL 86/10 Str*PLEMENT 1 OF 93 2 DESCRIPTION OF THE TEST EQUIPMENT 2.1 Furnace ne fire test fumace consisted of a mild steel outer shell measuring approximately 2.0 metres high by 1.8 metres wide by 1.6 metres deep, and , was lined to the inside with ceramic fibre, j De furnace is fired by 16 forced alr/ natural gas burners individually controlled at each bumer, and collectively controlled at the control panel. 1 l 2.2 Raceway ne raceway was constrveted from carbon steel and measured 915 mm wide by 150 mm deep (36" x ^"). 2.3 Cabita ne raceway had a 0% solid area cable fill. i i G V
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*!EST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO.
TESU ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 SYS1TM FOR ELECTRICAL CIRCUTTS SYSTEMS ISSUE B PAGE 77 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 l 3- SAMPLE DETAILS The insulation applied to the raceway was of the same specification as that applied to the samples prepared for the fire test reponed in Docurnent No. FTCR/94/0060 le 2 layers at nominal 16 mm thick, j The ends of the insulated raceway were protected by a 100 mm thick layer of ceramic ! fibre. , 4 P O 4 4 FAVERDAIA: 1ECHNOLOGY. CENTRE
TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO. TESTE ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELEC11tlCAL CIRCUITS SYSTEMS ISSUE B PAGE 78 - TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 4 INSTRUMENTATION 4.1 Data Rec 6Ditt ne data recorder used was a Solartron Scorpio Delta model. This is a multi-task data p:tcessing and recording device with an accuracy of 0.05'C. 4.2 Furnace nernwounles . De fumace temperature was monitored and controlled with 4 utimetrically ! l positioned thermocouples 1.6 mm diamettr, metal sheathed type K, to BS 1041 and BS 4937 Part 4. , 4.3 Test Namele Thermocounles
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No sample thermocouples were employed. , 4.4 Differentin! Pressure Measurement i ne differential pressure was inessured by an electrical manometer capable of reading pressure within an accuracy of 0.01 Inch (2.5 Pa) of water. De pressure measuring probe tips were manufactured from stainless steel or equivalent material. ; i
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TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUME'4T NO. TESTS ON DARMATT KM1 rTRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 79 TO ASTM E119 NRC GL 86/10 SUPPLEMENT I OF 93 5 CONTROL OF FIRE TESTS ne furnace was controlled to follow the ASTM E119 standard fue curve, the limits imposed were those stated in BS 476 part 201987. The perrentage deviation (p) of the mean fumace temperature / time curve from the standard temperature / time curve is given by:- A~8 x 100 p= x Where A is the area under the mean furnace temperature / time cune, B is the area under the specified standard temperature / time cune. A ' computer programme using Simpsons Rule was used to show the limits on deviation between the measured temperature and the standard temperwure/ time curve. (i) Toleranca Measured fumace temperature deviations were within the following limits. (a) Less than 15% to the end of the fint 20 minutes of the heating period or to the end of the test if this is less t'ian 10 minutes. (b) Less than 10% from 10 minutes into the test to the end of 30 minutes into the heating period. (c) Less than 5% from 30 minutes into the test to the end of the fire test. (11) Uniformity of Tigrature Distribution At any time after the fint 10 minutes of the heating period, the temperature rise indicated by any of the thermocouples used to determine the mean furnace temperatures did not differ from the corresponding temperature rise given by the standard temperature / time cune by more than 100'C. FAVERDALE , TECHNOLOGY CENTRE
DOCUMENT NO. TEST REPORT FOR 1 HOUR FIRE HOSE STREAM FTCR/94/0060 TESTS ON DARMATT KM1 FIRE PROTECTION SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 80 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 6 TEST PROCEDURE 6.1 Insta'lation of the Raceway and Protective System The raceway was supported from a free-standing steel wall which was lined with ceramic fibre. After the electrical circuit protective system was applied, the free ends were protected with 100 nun thickness of ceramic fibre. The periphery of the test sunple was no closer than 305 mm from the furnace edge. The furnace was positioned against die free-standing wall, enclosing the .est sample. 6.2 Furnace Icnition and Control After all instrumentation had been checked for functionality, the burners were ignited and the mean of the four furnace thermocouples controlled to match as closely as possible the UL 1724 (ASTM E119) standard fire curve. 6.3 Test Readings The mean furnace temperature was displayed to screen continuously, and the mean and individual thermocouple readings were printed to paper at the following intervals:- 0 - 10 minutes 1 minute intervals 10 - 30 minutes 2 minute intervals 30 minutes on 5 minute intervals 6.4 Duration of the Fire Test The sample was subjected to two heating / hose stream tests; a 30 minute duration heating test on 29 March 1994 followed by a hose stream test and a
' 60 minute duration heating test on 16 May 1994 followed by a hose stream test. The test sample was dried between the two tests.
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i TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO. - TESTS ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 - SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B . PAGE 81 i TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1- OF 93 . 6.57 Home Strumm Test immediately following the fire test, the furnace surrounding the test sample w's removed and the sample subjected to a here stream. 'Ihe hose steam was - directed at the centre of the cable tray then slowly traversed over the whole sample for a period of 5 minutes. The hose stream was discharged from a 2%"_ hose with'a 1%" noule at a 30' ' e divergent anglegat a distance of 5 ft from the centre point of the sample. The pressure at the base ~of the nozzle was maintained at 75 psi and had a
-, discharge rate of at least 75 gpm.
e - The nozzle pressure was monitored at the start and cessation of the hose
. stream test and the spray angle and discharge rate were verified by Mr J Behn -
(Commonwealti. Edison) for the test carried out on 29 March 1994
- 6.6 Pass /Fallure Criteria
. The electrical circuit protective system must retain its integrity after the hose stream test.
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TES' REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO. TESTS ON DARMA'IT KM1 FIRE PROTECTION FTCP194/006t) ~ SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS ISSUE B PAGE 82 , TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 ' 7 TEST RESULTS 7.1 A 30 minute heating test' followed by a 5 minute hose stream test was conducted on _29 March 1994 and was wimessed by Mr J Behn (Commonwealth Edison). 7.2 _ The sample was dried and a 60 minute heating test fouowed by a 5 minute hose stream test was conducted on 16 May 1994. , t J
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TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO. TESTS ON DARMATT KM1 FIRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS STSTILMS ISSUE B . PAGE 83 TO ASTM E119 NRC GL 86/10 SUPPLEMENT 1 OF 93 8 OBSERVATIONS The test sample had retained its integrity after both hose stream tests and was deemed
- to have satisfied the criteria detailed in ASTM E119 NRC GL 86-10 Supplement 1.
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TEST REPORT FOR 1 HOUR FIRE HOSE STREAM DOCUMENT NO. t TESTS ON DARMA'IT KMi l' IRE PROTECTION FTCR/94/0060 SYSTEM FOR ELECTRICAL CIRCUITS SYSTEMS- ISSUE B PAGE84' l TO ASTM E119 NRC GL 86/10 SUPPLEMEN 1 OF 93 FIRE ACCURACY CIIECK DATA GRAPH OF MEAN FURNACE TEMPERATURE AGAINST TIME 0 9 FAVERDALE TECHNOLOGY CENTRE
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