ML20199A025

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Firezone R Single & Multi-Conductor High Temperature 600 Volt,14 AWG-4/0 Awg Specification
ML20199A025
Person / Time
Site: Prairie Island  Xcel Energy icon.png
Issue date: 03/31/1995
From:
ROCKBESTOS CO.
To:
Shared Package
ML20198T458 List:
References
RSS-5-144, RSS-5-144-I05, RSS-5-144-I5, NUDOCS 9801270092
Download: ML20199A025 (10)
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Text

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t March 1995 RSS-5 144 -

Issue 5 Page 1 of 9 FIREZONE'R Single & Multi Conductor IEgh Temperature 600 Volt,14 AWG.4/0 AWG SPECIFICATION 1.0 SCOPE This speci5 cation covers single and multi-conductor power, control, and instrumentation cables designed for service at a maximum continuous operating temperature of125'C but with the special capability of operating at 1700'F as defmed by the ASTM E-119 test. The cable is suitable for installation in wet or dry locations indoors and outdoors in metal trays and conduit.

2.0 , GENERAL CONSTRUCTIONS All cables have heat, flame, rnoisture and radiation resistant insulation and jackets. One of the two electrical insulation layers is silicone rubber which meets the physical and electrical requirements ofICEA S 19-81.

3.0 CONDUCTORS Conductors are fle.<bly stranded high temperature specially clad copper.

4.0 INSULATION Multi layer construction of polymeric and inorganic materials. The polymeric (silicone rubber) layer meets the requirements specified in paragraph 11.0. Generilly resistant to acids, bases, salts and many solvents.

5.0 CIRCUlT IDENTIFICATION Circuit identification is accomplished by the use ofglass braid coverings with colored tracers, per Table I shown.

. . THE ROCKBESTOS COMPANY I *

20 Bradley Park Road P.O. Box 1102 . East Granby, CT 06026-1102 USA Tetephone
600 327-7625 Fax: 203-653 8301 9801270092 970814 .

PDR ADOCK 050002821 F PM f

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l March 1995 RSS-5-144 ,

Issue 5 Paga,2 of 9 5.0 CIRCUIT IDENTIFICATION (Continued)

TABLEI CIRCUIT IDEh"ITFICATION CONDUCTOR BACKGROUND IST TRACER 2ht TRACER NUhmER COLOR ,,. COLOR COLOR 1 White - -- -

2 White Black -

3 White Red -

4 White Green --

5 White Orange -

6 White Blue -

7 White Red Black NOTE: Brown tracer may be substituted for Grh when spbed.

6.0 CABLE ASSEMBLY 6.1 LAY-UP Insulated conductors for multi-conductor cables shall be cabled in accordance with Part 5 of1CEA S 19 St.

6.2 MLLERS No fillers sha!! be used.

6.3 SHIELDED When required, shieldmg shall be accomplished with a stainless steel braid.

^

6.4 BINDER TAPE A non-hygroscopic and non-wicking flame resistant binder tape shall be applied over the conductor assembly.

. . THE ROCKBESTOS COMPANY I 20 Bradley Park Road a P.O. Box 1102. East Granby, CT 0602S1102 USA

- Telephone: 800-327-7625 + Fax: 203-653-8301 -

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1 May 1995 RSS-5-144 1ssue 5 Page 3 of 9 7.0 OVERALL CABLE JAOKET A glass braid shall be applied over the binder tape.

7.1 OVERAt L CABLE METAL SHEATH A stainless steel cornigated impervious welded sheath at least 12 mils in thickness shall be applied over the jacket when the cable is to be used in cable tray or run as conduit Ifit will be run in conduit, the stainless steel outer sheath is not necessary.

7.2 SPECIAL TRANSITION CONNECTOR (Not Part of Specification But Available For Nucsear Application).

A stainless steel connector orthe type, or equivalent to the type, that tested in the ASTM E-119 tatt (UL report file number R10925-1, Project 84NK2320) shall be used to recomplish the transition frcm cable tray with stainless steel sheathed cable to condult where the sheath will be stripped off.

8.0 CABLE IDENTIFICATION 8.1 LEGEND, A marker tape shall be included within the cable, indicating the year of manufacture, the number of conductors, the conductor gauge size, the voltage radng, sequential footage, and RSS-5-144, 8.2 TRACEABit.lTY F

All cables shall be identified by a marker tape within the nble indicating a unique traceability number and manufacturers name referred to above.

9.0 INSPECTION AND ACCEPTANCE Customer inspection, if' equired, shall be carried out under the surveillance of the Rockbestes Quality C ,atrol Department. In lieu of customer inspectio.: and acceptance, certificates ofconformance will be supplied unless certi6ed test repons are requeste".

THE ROCKBESTOS COMPANY i 20 Bradley Park Road + P.O. Box 1102 + East Granby CT 06026-1102 USA Telephone: 800-327-7625 + Fax 203 653 8301 i 40'd EZps-ES9-090-I sogseq) pott VEI 2 II 46-90 A*H

March 1995 RSS-5-144 l Issue 5 Page 4 of 9 l 10.0 PACKAGING & STORAGE 1

\

All cable shall be shipped on non returnable wooden reets,and covered with lagging commensurate with the weight of the loaded reel. Cable should be stored in a well drained indoorlocatien.

11.0 SILICONE RUBBER INSULATION PROPERTIES ICEA GUARA. V EED PROPERTY REOUIREMENTS VALUE

  • As Made  !

Tensile 300 psi 800 psi m Elongation 250 % 250 % m Aller 7 Days @ 158'C

% Retention i

Te'.sile -

95 m i Elongation --

95 m i

  • After 7 Days @ 200'C
  • Tensile '

500 500 m  :

Elongation 125 % 125 % m Oxygen Index ASTM D2863 -

25 m Acid Gas Mine Safety Appliance -

O ppm /mg M Copper Mirror @ 130'C ASTM D2671 --

0% M Smoke Density- Flaming NFFA 258-T Max. SpeciBc Optics!

Density -

100 M

  • Refe to Paragraph 13.0

- m = cdnimum. M = ma:amum THE ROCKBESTOS COMPANY 20 Eradley Park Read . P.O. Box 1102 East Granby, CT C6026-1102 USA Telephone: 800 327-7625

  • Fax: 203-653 *301

'90*d EZWD-C99-098-I sogsegnoos vpr:II'46-90-dWW q.

May 1995 RSS-5144 Issue 5 Page 5 of 9 l 11,0 INSULATION PROPERTIES (Continued)

ICEA GUARAN. TEED PROPERTY REOUIREMENTS VALLE Cold Bend @ 65'F hEL-C-13777 8X, 80 V/ Mil,5 hfmutes -

Pass I

  • Gravimetric  !

(Silicone Layer) -

15 mgin: hi I.R. Constant in 15.6*C Water After 6 Hrs. 4K' 4K' m Ozone Resistance ICEA S-19-81 No Cracks No Cracks

' Refer to Paragraph 1J.0 m = minimum, M = maximum For silicone insulation alone, with a non conducting separator appued between the silicone rubber a:x! the' conductor,1CEA allows 60% of this value to be used.

12.0 CABLE PERFORMANCE 12.1 FLAME RESISTANCE The completed cable passes IEEE-383 70,000 BTU vertical tray flame test as modified by USNRC RG 1.131 dated 1977. Supporting data are on 61e.

12.2 IEEE-383 The polymeric electrical insulation layer of Firezone' R cables passes the test requirements ofIEEE-383, paragraphs 2.1 - 2.4, demonstrating a minimum of 40 years service life at a conductor temperature of 125'C, qualiSed temperature of 83.5'C for a minimum of 40 years, u well as the ability to withstand 50 megarads of gamma radiation followed by a simulated loss of coolant accident (LOCA). (Supporting data in Qualification Test Report QR 9801.)

. THE ROCKBESTOS COMPANY i

20 Bradley Park Road F ;3. Box 1102. East Granby, CT 06026-1102 USA Telephone: 800 327-7625

  • Fax: 203-653-8301 I

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Much 1995 'us $ 144 1ssue $

1 a e 6 of 9 13.0 TESTING All cables are sample tested per ICEA S 19 BI, Pa.agraph 6A for those properties shown with an asterisk in paragraph 11.0.

All completed inulti conductor cables are subjected to a conductor resistance test, a $ rninute dry AC voltage withs*and test, and an Insulation Resistance (IR) test. Test voltagn we as shown in TABLEIL TABLE II AC TEST VOLTAGES 600 VOLT RATING WIRE SIZE AC TEST VOLTAGE (AWG) (VOLTS) 14 9 4,500 82 6,000 14/0 7,$00 14.0 INSTALLATION INFORMATION General installation information is provided below. See Rockbestos TechrJeal Bulletin 28 and the Rockestos Gardex'Insta!!ation Manual for additionalinformation.

14.4 *inimum cable bending radius for stainless steel sheathed cable for pullir.g is 12 times trnal diameter and for "as installed" is 12 times external diameter. For cables with nless steel braid (and no stainless steel shcath) or other constmettons, the minimum t.sle bead radius for pulling is 10 times the external diameter and 8 times the external diameter for "as installed".

14.2 Maximum cable pulling tension for a straight run, in pounds is 0.008 times the cross-sectional area of the cabic in circular mils. If multiple cables ate pulled at one time, maximum pulling tension should be reduced as shown in the Rockbestos Gardex' Installation Manual.

14.3 Maximum sidewa'l bearing pressure is 500 pounds per foot ofbend radius for stainless steel corrug:ted sheath cables and 300 pounds per foot of bend radius for stainless steel breid or other constructions.

j THE ROCKBESTOS COMPANY  ;

20 Bradey Park Road

  • P.O. Box 1102 East Granby, CT 06026-1102 USA Telephone: 800 327 7625
  • Fax: 203-653-8301 C I
  • ci EEDD-E99-098*I su 4;*=q>tooti vg t : "I 46-90 4*H

May 1995 RSS 5144 Issue 5 Page 7 of 9 15.0 DIAMETERS AND WElGHTS NOMWAL IJOMINAL NOhENAL DIAMETER DIAkt 4 %7.5000 D!AM. A %T/1000' COND. SIZE & SNOLES (UNSIEA17ED) (SS. SIEA11ED) 140. OF COND. fNCHES NCEGS . LDS INCIES . LDS 24 14 AWO 0.27 0.61 140 0.78 - 250 2E.12 AWO 029 0 65 . 170 0.88 290 22 10 AWO 032 0.73 220 0.96 353 3/C I4 AWO 0.27 0.65 190 0.92 320 3/C.12 AWO 0.29 0.70 230 0.96 - 370 3C.10 AWU 0.32 0.78 290 1.00 430 3C.8AWO 0.39 0.93 430 1.26. $90 3/C . 6 AWO 0.43 1 03 550 1.26 730 3/C. 4 AWO 0.34 1.15 750 1.50 1,150 3/C. 2 AWO 0 60 1.29 1,060 1.61 1,470 3/C . 1 A W O 0.66 1.51 1,380 1.80 1,630 4'/C .14 A W O 0.27 0.72 250 0.96. 380 4/C .12 A W O 0.29 0.77 . 300 1.00 440 4/C.10 AWO 0.32 0.85 380 1.00 $20 4/C. 8 AWO 0.39 1.03 550 8.26 740 4/C. 6 AWO 0 43 1.14 720 1.46 930 4/C . 4 A W O 0.54 1.29 990 1.56 1,210 4/C 2 A W O 0.60 1.43 1,400 1.71 1,650 4/C . 1 A W O 0.66 1.68 1,800 2.02 2,100 7/C.14 AWG 0.27 0.88 390 1.00 . 470 7/C.12 AWO 0.29 0.94 480 1.13 640 7/C .10 AWO 0.32 1.05 620 1.33 810 1/C .1/0 A W O 0.76 0.76 610 . -

1/C . 2/0 AWO 0.82 0.82 730 . .

1/C .3/0 A W O 0.38 035 900 . .

1/C.44) AWO 0.95 0.95 970 . .

y THE ROCKBESTOS COMPANY 20 Bradley Pad Road

  • P.O. Box 1102
  • East Granby, CT 060261102 USA Telephone: 800 327 7625. Fax 203-653-8301 m

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May 1995

' RSS 5 144 Issue 5 Page 8 of 9 16.0 AMPACITY ANDIMPEDANCE AMPACITY ' AMPACITY' IMPEDANCE 8 COND. SIZE & @90'C @l800'F OllMS TO NEUT/COND HQ_OF COND AMPERES AMPERES __ OMMS PER 1000*

2/C.14 AWG 18 15 2/C 12 AWG 24 20 2/C.10 AWG 32 27 3/C 14 AWG 18 15 4.41 4 jo.053 3/C.12 AWG 24 20 2.78 +jo.N9 3/C .10 AWG 32 27 1.74 +j0.M8 3/C 8 AWG 43 40 1.09 +j0.045 3/C . 6 AWG 57 48 0.689 + j0.042 3/C 4 AWG 76 64 0.433 + jo.040 3/C . 2 AWG 100 85 0.272 + jo.040 3/C . 1 AWG 116 90 0.216

  • io.038 4/C.14 AWG 16 13 4/C .12 AWG 21 17 4/C .10 AWG 28 23 4/C . 8 AWG 38 32 4/C . 6 AWG $1 42 4/C 4 AWG 67 56 4/C . 2 AWG 89 74 4/C . 1 AWG 104 85 7/C- 14 AWG 15 13 7/C.12 AWG 20 17 7/C.10 AWG 27 23 1/C .1/0 AWG' 133 107 1/C . 2/0 AWG' 153 107 1/C . 3/0 AWG* 177 142 1/C . 4/0 AWG' 210 171 Ampacides for single conductor cables bued m 3 mingle conductors pcr duct all others for 1 cabic in air.
1. Ampecities based on 90'C conduca temperature . 50*C ambient.
2. Ampacities based on 1800'F conductor tea $cranac .1700*F ambient.
3. Impedance for 3 conductor cables bawd oo 90'C conductor temperature.

Ampacities (90'C) do not recoct 125 'C espability of cable, but are included for applications wbert Fire:me' R (

installed in trsy with other 90*C cables. Note, for 1,0CA applications, gaalifal temperature is 83.5 'C fer 40 yees.

THE ROCKBESTOS COMPANY j 20 Bradley Park Road

  • P.O. Box 1102
  • Eas,Granby, CT 060261102 USA Telephone: 800-327 7625
  • Fax: 203-653 6301 CI'd EZW8-ES9-098-I sossegnoou vgIntt ts-go-aqa

March 1995 RSS-5144 issue 5 Fage 9 of 9 17.0 CONDUCTOR RESISTANCE CALCULATED RESISTANCE (60 ih AC) OF CONDUCTOR RUNS WHEN A 20 FT. SEGMENT IS AT 1700'F RESIST. OF RESIST.0F '

F FSIST. RESIST. 100 FT. RUN RESIST. 200 FT. AUN CADLE r.i 20 FI. OF 100 FT. WITH 20 FT. 200 FT. %TTH 20 FT.

SIZE ( 1700*F @90*C @l700'F @ 90'C @l700'F (AWG) LQ1]M9 LQ}Lis (O m is) (OHMS) _(OHMS) 14 0.414 0.441 0.777 0.882 1..'!08 12 0.261 0.278 0.483 0.555 0.760 10 0.164 0.174 0.303 0.348 0.477 8 0.103 0.109 0.190 0.219 0.299 6 0.0647 0.0689 0.120 0.138 0.189

'4 0.067 0.0433 0 07$3 0.0866 0.119 3 0.0323 0.0344 0.0597 0.0687 0.0941 2 0.0256 0.0272 0.0473 0.0544 0.0746 1 0.0203 0.0216 0.0375 0.0432 0^491 1/0 0.0161 0.0171 0.0299 0.0343 0.0469 2/0 0.0128 0.0136 0.0237 0.0273 0.0374 3/0 0.0101 0.0108 0.0187 0.0215 0.0295 8

4/0 8.03 x 10 8.55 x 10 0.0149 0.0171 0.0234 NOTE: Approximate voltage drop (per conductor) is calculated by multiplying resistance from this table by the applicable load current, e g.,14 AWG wire,200 Ft. run with 20 f t. @ 1700'F, with 4 amperes load current, voltage drop (per conductor) would be:

4 x 1.2078 = 4.84 volts. "

THE ROCKBESTOS COMPANY l

20 Bradley Park Road . P.O. Box 1102 + East Granby, CT 06026-1102 USA Telephone: 800 327 7625

  • Fax: 203-653-8301 EI'd CEP3-ES9-099-1 so43eqMoou vaIIII 46-90-den

t Attachment 3 I

Faverdale Technology Centre Test Report FTCR/94/0060 dated September 1,1994  !

1 APJEXM,. DOC

. - . , . . - - .

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