ML20198Q939

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AP600 Quality Assurance Program Plan, Rev 4
ML20198Q939
Person / Time
Site: 05200003
Issue date: 01/16/1998
From: Alsing D, Cummins W
WESTINGHOUSE ELECTRIC COMPANY, DIV OF CBS CORP.
To:
Shared Package
ML20198Q844 List:
References
WCAP-12600, WCAP-12600-R04, WCAP-12600-R4, NUDOCS 9801230176
Download: ML20198Q939 (27)


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WCAP 12000 REV 4 GW-GAMG1 REV 4 AP600 Advanced Light Water Reactor Design Quality Assurance Program Plan January 26,1998 I

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WCAP 12000 REV 4 GW GAM 001 REV 4 AP600 Advanced Light Water Reactor Design Quality Assurance Program Plan January 26,1998 I

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. kP600 DOCUMENT COVER SHEET Fwm sessaamos)Itimmetseet4 Apesocosmut MLA uet ONLY:

, goes.png nese. MPsITsu e Apose E-:-: .i NO. REVIOCN No. AseseNED TO GW GAh4401 4 Page 1 of 23 R. B.Tupper Al. TERNATE fvv1 masefT NUMBER. WCAP 13000 Redman 4 WORK DREAKDOWN t DESON AGENT OMSANEATIDN: Weetnghouse Tmz: APeoo Ouesy Assuranos Program Pian ATTACHMENTS: None DCP e/REV. INCORPORATED IN THIS DOCUMENT REYlSOt CALCLAATION/ ANALYSIS

REFERENCE:

None ELECTMONIC FILENAME ELECTMONIC FILE FORMAT ELECTRONC FILE DESCRIPTION (C) WESTINGHOUSE ELECTRIC CORPORATION 1998 WESTINGHOUSE PROPRIETARY CLASS 2 The oaoumet careens mammenen popneury to wesenpuus Ekomo Copponen; it le marremad m conhdonoe wW W to be used seWy tar to purpose tw wenn n a sweeshed and resumed soon sequest The soownst and such inearmenon to not to be reproduced, venerremed, eastseed or used eenerene m wuse w m part wihout pner wesen aumanneton of wesenshouse Eiseene corposeen, Ensw syenema musmene uret, senest to the i.penas owemmed hwoot.

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X WESTINGHOUSE CLASS 3 (NON PROPRIETARY)

COMPLETE 1 IF WORK PERPORMED UNDER DEalGN CERTirtCATION gg COMPLETE 2 IP WORK PERPORMED UNDER POAKE.

1 DOE DESIGN CERTIFICATION PROGRAM GOVERNMENT LIMITED RIGHTS STATEMENT [ses page r)

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DOE CONTRACT DEUVERABLES (DEUVERED DATA)

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CONTRACT /DEUVERED DATA - Consists of documents (e.g. spoolhoshons, dreannes, reports) Which are ponerated under the DOE or ARC conwacts whlah contain no becliground propnetary daea.

EPRI CONN 0ENTRU1Y / OBUGAn0NNOTCES Ntmot 1: The esas h tes ensement es mesent u no sentserester ettennens.

estmot 3: The sans m Dus essenere is meansawy and sweesnest to Wesequume toneste e anser as Connensa, it is Immanned to seco ere wiser en se cenamense ans inal ter amend pupsses Any use essmewe a woweenses somem. er esopne se 9m enoumere or sans a pwesen meest as egned to m esense htte Pouer menemen ensenas (EPful ans W_ m tasoinc coposeen. maapent of sus ese has e ear a mese et EPfu meer . A es to De uses er De mhmeson esemnedTissem that am pemened NOTICS 3: The esas m Das essenent es peansary and ennemental to W_ - Eteente Cassehen anser he Consents = llle teruereed to recomere under en reh9menri el Careennes orel lnet Mr use enfy m meluesenIssis speemessy admonsed tur me Eisseic Pouer Messesh Insteute (EPMI). Any nee, esseous to wisuremed pomens or pse goownent er parts mamel a peNamsel emept as speed to m acuense hr EPMI and Wesenghouse Baseme Corposemen. Resument si tus esas a they to Mews of EPMI enter Weseighouse as to to uses of De Mlopmenon canismed herem tot as pommeed The soownent and any espos er superpm 9temel tot may hevo toen geneseted ese to tio sueumed to Wesenghouse senes'N or teaugh EPHi, sehen soeussess to ao so.

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4 APlli RECORD OF CHANGES ew= sessa seen AP900 DOCUMENT NO. GW.GABA001 RIMS 60N 4 ALTERNATE DOC. NO. WCAP 12000 DESIGN AGENT ORGANIZATION Wesenghouse Electic Corpors6on TITLE AP900 Quaky Assurance Program CHANGE PARAGRAPH CHANGE DESCRIPTION AND REASON ENGINEER NUM8ER NUMBER APPROVAUDATE

, Throughout Nuclear Projects DMelon was changed to New Plant Projects DMelon.

2 Throughout ESBU was changed to Westinghouse Electric Company 3 Forward Reference to ESBU Businees linptcmT, Gat Plan Removed 4 1.2.2 and 1.2.3 Responsibilities for Design Certificatkm Figure 1 and FOAKE have been combined into AP600 Pro}ects 5 Throughout Quality Assurance Manager was changed to QuaWy Systems Projects Manager 6 2.0 QA requirements for RTNSS added in Attachment. Re6erence to Seismic Category 11 removed.

7 13.0 Note for ' generally does not apply' removed.

8 Attamment GW-GAM 200, OA program requirements for RTNSS added.

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QUALITY ASSURANCE PROGRAM FLAN TABLE OF CONTENTS Page Statesanat of Policy and Authority 5 Foreword 6 Introduction 8 1.0 . Managerment Responsibilities 8 2.0 . Quality Sysism 13 3.0 Contract Review 14 4.0 Design Control 14 5.0 . Document Control 14 6.0 Purchasing 15 7.0 Custorner Suppliedlem 16 8.0 . Product Identifcation and Traceability 16 9.0 . Procus Control 16 10.0 Inspection and Testing 16 11.0 Inspection, Testing, and Measuring Equipment 17 12.0 Insp4ction, Test, and Operating Status 17 13.0 CowMNonconforminglems 17 14.0 Corrective Action 17 15.0 Handling, Packaging, Storage, and Delivery 17 16.0 Quality Records 18 17.0 Assessments 18 18.0 Training 19 19.0 Servicing 19 20.0 Swi=AralTechniques 19 Attachment OW.0AM 200,Rev,1 20 4

OW GAM @l lley.4

l STATDENT OF POLJCY AND AUTHORITY la is the policy of the New Plant Projects Division to provide systems, products an6 services that meet or anosed the qualny assurance requiressants of the Department of Energy, the Advanced Rancier Corporadoa, and the Nucinar Regulatory Commission.

The New Plant Projects Division General Manager is responsible for the AP600 quality assurance program. He ensures its development,iw+'ae .tadon and verifwation, and retains review and approval authority in maners pertaining to the implernentation of the requirements of the quality assurance program.

The Quality Systems Projects Manager is :z; n.4 to act on behalf of the General Manager to ensure the ic;': '4on of this Quality Assurance Program Plan and has darnet access to the General Manager to ensure that appropriate action is taken to resolve all quality related issues.1he Quality Systems Manager is sufreiently free from dmoct pressure of cost and schedule, and has authority and access to work areas, to identify quality problems; initiate, recommend, or provide solutions to quality problems through designated channels; verify implememation of solutions; ud assure that further processing, delivery, installation, or use of items or services is controlled undt proper disposition of a nonconformance, deficiency, or unsatisfactory condition has occurred, including the authority to stop unsatisfactory work if necessary.

Each performer and manager is fully responsible for implementing these quality assurance requirements to achieve the quality and safety of the simphred passive advanced light water reactor Design Certifwation and First of-a-Kind Engiracring activities. Each manager is responsibie for providing the necessary instruction and training to assurt that work is performed in accordance with these requirements.

Changes to this document and to this statement of policy and authority will be approved by the New Plant Projects Division General Manager.

5 GW GAM 001 Rev.4

FOREWORD The Westagbouse Electric Company (WELCO) has committed it's resources to the Simplified Paasive Advanced Ught Water Reactor Plant (AP600) Program. As a supplier of items and services to the nuclear industry, Westmgbouse has established a single quality assurance plan that complies with the applicable government regulatory and industry requirements. The plan is identified as the Quahty Management System document (QMS). The current revision of the QMS applies to all Westinghouse activities affecting the quality of such items and services, including the AP600 Since the scope of these activities includes operating plants and plants under conuruction, the QMS cormnits to meeting 10CFR50 Appendix B ASME NQA.1, and United States Nuclear Regulatory Commission (NRC) Regulatory Guide 1.28 Revision 3. The QMS has been accepted by the NRC.

The AP600 Quality Assurance Program Plan (QAPP), WCAP 12600, affirms the commitments established in the QMS for the AP600 program. It does not replace the QMS, although it does establish committnents for the AP600 program that are in addition, to those in the QMS, WCAP.

12600 further describes how some specific features of the program relate to selected criteria of the NRC Standard Review Plan, NUREG-0800, Chapter 17.3," Quality Assurance Program Description."

WCAP 12600 was initially developed for the Design Certification program, and it continues as an integral program for First Of A. Kind Engineering (FOAKE). It therefore applies to both programs.

'the commitments in WCAP 12600 to regulatory requirements and industry standards are tied to those established in the QMS, and meet or exceed the requirements of the Design Certification and FOAKE contracts. Commitments are revised when necessary to meet new NRC or customer requirements, or when deemed necessary by Westinghouse management to improve the quality of the items and services provided.

The QMS and WCAP-12600 also provide a foundation for implementing corporate Total Quality goals and supportmg Total Quality initiatives. For example, the pmvisions for training support the human resource excellence initiative; management assessments support the managermit leadership 6

GW GAM-001 Rev.4

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i initiative; self--===== support the psaluct/ process improvement initiative; and the utilization of the Utihty P 7 ^= D=== as input to the design process suppens the customer satisfaction iratiative.

The QMS governs all Westinghouse nuclear work and provides for certain interfaces with the NRC.

For exampie, the QMS has been submitted for NRC W-~, and the NRC rnust be notified of changes in accordance with 10CFR50.55 (fX3). C- i.ent to specified Regulatory Guides for the QA program is addressed in the Standard Safety Analysis Report (SSAR). Since WCAP-12600 continues to apply to activities associated with the Design Certification program, the QA program provides for a management position with responsibilities for interfacing with the NRC, n=== to the commitmenu contamed in this Quality Assurance Program Pian will be submitted to the Advanced Reactor Corporation (ARC) and to the Department of Energy (DOE) for review.

7 GW. GAM-001 Rev.4

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Appliensies of the QMS to AP300 activities is described in the folloenng sections, which are neushesed to conospond to the QMS. Some asesions of the QMS are oriented to the production of l

hasewsm, and me themeen not applicshie in the scope of the AP600 pro #ct.

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i - 1.4 MANAGEMDfr RESPONSIBIIJT1ES '

See QMS Section 1.0. Application of the QMS to AP600 activities includes the following:

i o M-. - ^ regularly assesses the adequacy and effectiveness of ths quality assurance

"- = with the requvements of this Quality program and its * ,

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Assurance Program Plan. M- - . - assesses their functional mens by evalusung such do;annsats as internal assessment vad exasmal audit reports, self-assessment reports, nonconfonnance reports,, -:-- ' 2. and instructions. A."'+- "y, consideration is given to updenas the pmgram as the resuk of changes brought about by n= organizations, new technologies, an:1 quahty concepts, to ensure ks continuktg suitabihty and effectiveness.

These assessments are A --- - - i and actions are identified and followed to close-out.

Details of the specific organisanonal smeture for AP600 activities are provided below.

1.1 GENERAL

The New Plant Propects Division of the Wesunghouse Electnc Company is
::;- :t*- for Design Certification and Pirst of+ Kind Engmeerms for the Simplified Passive Advanced Light Water

- Reactor Plant (AP600) and for control of the technical interfaces between Westinghouse engmeering

- grtmps and suppliers providing engineenng services. Westinghouse management is responsible for activities skating quality as requir-d throughout this Quality Assurance Pmgram Plan.

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. 1.2 RESPONSIBIIJTY 1 b d .Z; 7 - D of each grong) within the New Plant Prow Nvision is =ausw by the General Manspr. * :;-- ""M-i for the amahhah-mar of the Quality Assurance Proipam Plan and for assuring its effective ' ,'- --- ='= is assigned by the General Manager to the Qut!ity Sysems Pro #ets Manapr.

'!he organizational structure, functional responsibilities, levels of authority, and lines of c --- -- '='== for activities affecting quality are defined in Figure 1, Page 12 and throughout this

. Quality Assurance Program Plan.

Responsibihty for achieving quality is assigned to each individual or organization perfonning the work. The verification of quality achievement is assigned to individuals or groups not directly responsible for performing the work.

Fach manager with responsibilities in the quality assurance program may de! ase work to others but shall retain responsibility for the work. Each manager is responsible for control of engmeering

, cost and schedule for assigned activities; performing the design effort in accordance with approved design criteria and guidelines and applicable government, industry sxi environmental standards; and developing standards and procedures as needed 1.2.1 Program Control and Contract Administration The Program Control and Contract Admuustration (PCCA) Manager is responsible for the administration, implementation, and maineenance of the Westinghouse AP600 management control system; program cost and schedule reporting; customer interaction on contractual matters; and administration of all subcontracts and technical agreements with international participants.

In addition, the PCCA Manager is responsible for coordmating the preparauon and issue of AP600 progra n operaung procedures and operstmg the AP600 Central File.

9 GW. GAM-001 Rev.4

1.2.2 AP600 Projects Manager i

he AP600 Projects Manager is .::; -- '"z for all espects of managing and duecting the sucassful

' ;' - --- -- of the AP600 Design Certi6 cation program. He is also responsible for managing and dmocting all aspects ofig'--  % the PCAKE contract with ARC and DOE, consistent with the design developed in the Design Certification phase. Dese activities include Desip Certi6 cation test programs and related analyses; safety, regulatory, and pmbabilistic analyses;  !

interfacing with NRC on licensing maners; coordmating responses to NRC Requests for Additional informauan (RAls) and Draft Safety Evaluauon Report (DSER) open items; and maintenance and revision of the Standard Safety Analysis Report (SSAR) and the Probabilistic Risk Assenment (PRA) Report.

FOAKE activities include the design and analysis of safety and non-safety systems, structures, rad components throughout the plant; establishing functional requirements; review and approval of I design and mandacturmg drawmss and specifications; man-machine interface desip, control

systems, and control room design; modulartzation; plant arrangement; constructability, construction methods, and construction schedule; plant cost estimase; and plant information management system.

he AP600 Projects Manager is also responsible for managing, directing, and integrating the

> technical design and development activities performed by suppomng engineering groups, both i internal and external to Westinghouse.

! 1.2.3 Quality Systems Projects Qaality assurance support is provided on a matrix basis by Quality Systems Projects. De Quality Systems Projects .V-- r is responsible for developing the Quality Assurance Program Plan; documenting, approving and verifying implementation of a quality assurance program that meets the requirements of this Quality Assurance Program Plan; assuring the development ofiWing procedures; verifying that activities affecting quality have been correctly performed; and reporting to management the degree of compliance. In addition, the Quality Systems Projects Manager has no responsibilities unrelaled to quality assurance that would prevent full attentifs to quality assurance functions.

10 GW GAM-001 Rev.4 4

. . - -.- ... - - - . . . - . . . - ~ . - - - . _ - . - . - - . - .

Quainy Syssoms Psojases assivities include revww of design specificanons (and deswings when used

, as such design :; - ""=' :) for which New Plant Projects Division is the design agent and psocurement h;, L -- + of supplier evaluations and audas;inmineenance of the qualry assurance prograsn; review and t .e' , ---- of procedures; performance ofinternal assessments and, se the discretion of the Quainy Sysierra Projects Manager , participauon in work schedule and stams meetings.

1.2.4 Supply Fr ; ---

Supply Macagement provides procurement services and acts as the interface between the Nuclear Pryocas Division and supphers of procured items and services. Supply Management also provides cost information on components from suppliers to support the plant cost estimase. Procurement activities for iterns and wvices are accomplished in accordance wi Ja established procedures and the requirements of this Qu dity Assurance Program Plan.

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2.8 QUALHT SYS11D4 See QMS Secdon 2.0. A;;" ='= of the QMS so AP600 activides includes the fouowing:

o h graded applicados of quality requinensets is based on a documenced safety 4

classificadon syseem that designeses the safety class of equipment, e,w, and structures. Quality requinsnents appropriate to each safety class are applied.

o Por syseemss, structures, and components to which regulatory treatment of non-safety systems (R1NSS) criteria apply, Westmghouse applies quality requirements defined in the Appendix.

-o Regulatory commitments are as specified in AP600 Standard Safety Analysis Report GW.

GIA21. The commitrnents in the QMS are consistent with those in the Standard Safety Analysis Report.

o lhe principal document estabhshing the procedures for activities that affect quality is the ESBU Quality Policy / Procedures Manual (QPPM), Nuclear Service and Projects Edition.

Additional procedures specific to the AP600 program are contained in WCAP-12601, "AP600 Operating Pmcodures Mcnual." WCAP-12601 contsins a matnx s% wing the relationship between WCAP-12601 procedures, the applicable procedures of the QPPM, and the QA program criteria of NQA 1.

o Pioject specific procedures are prepared by the orgamaations that have primary responsibility for the activities. Pmcedures identify the responsible functions and specific acuans necessary to implement these activities. Procedures are myiewed by Quality Systems Propoets Manager ar.J approved by the General Manager.

4 o The AP600 Quality Assurance Program meets the requuements of ASME NQA-1-1989 edaion through NQA-lb-1991 addenda as requesd for the POAKE contract, and meets or exceeds the requirements of NQA-1-1986 edaion as required for Design Certificanon.

13 GW GAM-001 Rev.4

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3A CONTRACTREVMW See QMS Section.3.0.

48 DESIGN CONTROL i

i See QMS Section 4.0. Appheation of the QMS to AP600 activities includes the following:

o Changes to a design that has been pseviously seleased in a doconset for project use and .

plaosd under connguration consol ase subject to review and approval by a Connguration Connel Board. De organisation, .::; "" :, and activkies of the Configurath j

Connel Board ase in accontence with wriman promshes.

i-f' 5.4 DOCUMENT CONTROL L See QMS Section 5.0. Applicanon of the QMS to AP600 activities includes the following:

1

, o Documents that ponray the AP600 design or its basis are uniquely identified in acconian:ce 1

with a doeurnented nurnbenng System that is applied to all intemal and external ,

Panicipadas design organizations.

o An Infonnation Manapsment Sysessa (IMS)is i- f - -- ' among interfacmg internal and l- existmal desagn orgamantions, which provides m e5setive means (usag a plant-wide ,

r l: SyS$stn) to acdplife, state, d IW e M doCunWats and dMS necessary to design the plant.

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. 6A FURCHASING See QMS Section 6.0. Application of the QMS to AP600 activities includes the following:

o Technical and qualsy requirements are ev=====iemand to organizations that supply tesung and engineenng services through Purchase Orders and technical %..ics ap- :-- - a Technical cooperauen agreements require the same degree of review and approval as Purchase Orders, o Procuremr . documents specify technical requusments (for procured items) by reference to design documents that are prepared, reviewed, approved, issued, and revised in accordance whh NQA-1 Supplement 3S-1. When changes to technical documents are made duectly in i,i= = - -- documents, the approprisee design documents are revised and incorporated into the contract before the item a released.

o The initial qualification and =%* performance evaluation of suppliers to which technical cooperation agreements apply is performed in the same manner as for suppliers of purchased hems and services.

o Supplier selection is ret based on history alone unless at least one of the following conditions applies:

[ 1. De surplier has been sadited within three years for procurernent of similar 1

products or services, j 2. An evaluation of the supplier's technical and quality capability is made, or l

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3. De items are both relatively simple and standard in design, manufacturing, and issung and are =d=r*=Ma to standard or automated inspecuans or nests of the end pmduct to venfy craical characaenstics after delivery.

15 GW. GAM-001 Rev.4 t

o. De perfonnance of each suppher is evalussed on an annual basis, - . .~ - - - with the compleaky and heponance e safosy of the leses or services provided. De evaluation h docenanted and includes evidonos, based on dueet observation of the work performed by the suppher, that the suppber's quakey assurance program is contineng to operase

== "-l'y, 7,4 CUEFFOMER SUPPLIEDITEM 4

See QMS Section 7.0. NOTE: Dis enterion generally does not apply to the AP600 project.

8.0 PRODUCTIDENTIFICA'I10N ANDTRACEARHJn' Lee QMS Secdon 8.0. Applicanon of the QMS to AP600 activities includes the following:

o he AP600 program uses a comprahmanive, plant-wide numberms system to provide standard identificauan for all systems, components, facihties, and documentauon.

9.0 PROCESS CONTROL See QMS Section 9.0. NO1E: his critenon generally does not apply to the AP600 project.

18.0 INSPECTION AND TESTING See QMS Secuce 10.0. Application of the QMS to AP600 activities includes the following:

o AP600 tesung activities are categorized as safety related, non-safety related, or basic research tests; quality requirements appropriate to each category are applied.

o A Test Specificanon and Test Procedwe(s) are developed for each test program. Test SpecV- derme the test objective (s) and ,.W.6 i requirements for the test facility, 16

~ GW GAM-001 Rev.4

._ _ _ j

4 nest amcles,insen=maen=aan and dass acquisition synca test conditions and p- .r.,

quaksy assurance, reports, and records. Test Procedures detail the activities and provisions for assuring that calibrasa.1 instnunents, appropriate equipment, and trained personnel are used; that the cande'- of test equipment and the item (s) to be tested are verifed; that suitable environmental conditions are snaianainad that adequate instrumentation and -

provisions for data acquisition are used; and that the necessary monitoring is performed.

11.0 INSPECTION, MEASURING, AND TEST EQUIPMENT See QMS Secuan 11.0.

12.0 INSPECTION, TEST, AND OPERATING WATUS See QMS Secuan 12.0 NO1?.: 1his criterion gt.nerally does not apply to the AP600 project.

3 p"f. 13.0 CONTROL OF NONCONFORMING ITEMS See QMS Section 13.0.

14.0 CORRECTIVE ACTION See QMS Section 14.0.

15.0 HANDLING. PACKAGING, STORAGE, AND DELIVERY See QMS Secuan 15.0. NOTE: This critenon generally does not apply to the AP600 propet.

17 GW GAM-001 Rev.4

1

16A QUALTIT RECORDS See QMS Section 16.0. Application of the QMS to AP600 activities incimies the followag

o New Plant Projects Division retains reWbility for maintaming AP600 design documents by regering submmal of all lifetime design document. from suppliers unless otherwise i agreed by contract.

17.8 ASSESSMENTS i

See QMS Section 17.0. Appliemring of the QMS to AP600 activities includes the following:

o Assessments are scheduled and pnaritized based on the activity's nponance to safety.

Assessments, however, include non-sa%ty activities important to quality. Emphasis is placed on the successful performance of activities, and provision is made for the direct observadon of activities in process.

o A self-assessment program is implemented to confirm that activities affectmg quality are performed in compliance with the quality assurance program and to identify opportunities l

for quality improvement. Following established instructions, periodic self assessments l

typically focus on instructions and procedures which control nedvities affecting quality, with the intent of assessing both the adequacy of those instructices and procedures and the effectiveness of their implementataan The results of the self-assessment are reported to

(

management for action.

l 18 l

l '~ GW-GAM.001 Rev 4

  • msy .c., -- g_ ,. y.,,,,, y__,

Q

. 18A 'IRAINING See QMS Section 18.0. Applicados of the QMS to AP600 activides includes the following:

o h training cf penannel who perfonn or manap activities affecong quality includes indoctrinaden to the seguirernents of this Quainy Assurance Program l lan, related quality program standards and implementing procedures, and special skills required for the performance of activities. His training is doeurnensed and identifies the name of the trainer, penannel in h, the subset and scope or content of the trabing, the location where the training was received, and the durados of the traming. Managewit annwdly evaluates and documents the snainwa==r* of proficiency of personnel in activities affecting qualsty.

19.0 SERVICDIG See QMS Section 19.0. Nb7E: This critenon generally does not apply to the AP600 propet.

20.0 STATISTICAL TECHNIQUES See QMS Secten 20.0 NOTE: Tnis criteriou generally does not apply to the AP600 project.

I

\

19

GW. GAM-001 Rev.4 l ____

_ _. ._ _ . . _ _ __ . . . _ . _ . ~ _ _. . . _ - . _. . _ . . _

Ah WM ASSURANCE PROGRAM REQUDtEMENTS FOR RTNSS syrrEMs, srRUcruRES, AND COMPONENTS GAM GW.200 Revision I 4

b 20 GW-GAM-001 Rev.4

l ,

4 ,

L *AP600 DOCUMENT COVER SHEET TDC: 10 s. 1 3 j

1-

! ,- pem passeessee)lemoteestal - Apeep CteffinAL PEA Wes MY:

esIS.PUIM RPSe. RPS ITEM a:

b uwwiA Wffop -. - 95. ASSIB8ED TO

- @W. GAM 200 - 1 Page 1 of e ALTERleATE DOCLaSafT famSER. Laner " ^ ~ "" '*70 stasl56 WORK SREAMDOWN e: 1.1.1 l

DES 10N AGENT ORGANEATION: Washnghouse I PROJECT: AP900 ,t p TITLE. Quality Assurance Requirements for RTNSS Systems, Structures, and Components ATTACHMENTS: None- DCP #44EV. INCORPORATED IN THs3 DOCUMENT REVISON: None CALCULATION /ANALYS18 R5FERENCE: None ELECTRONC PILENAME ELECTRONIC FILE FORMAT ELECTRONIC FILE DESCRIPT:ON f in OWGAM300.1R0 WenIPeelect Reisese 8.2 Windoes Cover sheet, tout ,

3C) WESTINGNOUSE ELECTRIC COMPANY 1997

DWESTINGHOUSE PROPRIETARY CLASS 2 ,

Tn..se niunes.mm-seen ,s y. w e an=== c=ionar. n = =asi==s m e smen= ans m to =en emerin m.

, pwpene aw wnen a a hassenes ans newnes upon reeuest. Tms seawnent ans euen meenenen a not m es esyneuses. eenensees, esmoses or uses amenmee en womie er m pen wunaut ener wamen ausanassen se wesweeuse seems ceneeny, nn ,y syseems cuensee unn, meeest

- is me cepense sonemnes nomer.

^ WESTINGHOUSE PROPRIETARY CLASS 2C L The soeument a me poseny of ans sonene Presnaamy insenseen e=nse my weseneneuse stessic canoenr anser in masseneses ans

siessimo n a senemmes is you m eenasense and emet. ans you aree se vest see soewnent m senet ensemenos wan me tone ans senseone e ce me areement unser unen e wee penses a you.

!~

DWEST!NGHOUSE CLASS 3 (NON PROPRIETARY)

L I - COMPLETE 1 IF WORK PERFORMED UNDER DESIGN CERTIFICATION SB COMPLETE 2 IF WORK PERFORMED UNDER FOAKE.

1 EDOE DESIGN CERTWICATION PROGRAM GOVERNMENT LIMITED RIGHTS STATEMENT isee sees al Copyngne enesunent A tesse a sesones a me U.S. Govemment unser sonnect DE ACOB 00sP1 Sees.

DOE CONTRACT DELIVERASLES (DELIVERED DATA) ausseen a speanes amassene, essense er eso sees a sessmens una sepeoneer 30 ises er comyi connessen unser DOE sensaat DE ACob ,

esseteses.wnenever a meer. '

EPRI CONFIDENTIAL: NDTICE: 10 2 E 3 0 .4 5 CATEGORY: A 8 CED' EO FE
2 DARC POANE PROGRAAA - ARC LIMITED RIGHTS STATEMENT !see pese al l l

Copyngne sessament A teense is sesenes to see U.s. Sewemment wasur eensent DE PCM 0Seess7 and seesensect ARC es44c4N.  ;

DARC CONTRACT DELNERASLES (CONTRACT DATA) l ssNam = es ames - r - esses == or ese sem ie .smmes enser anc nameneen ancesac. cot. ,

GeusetAivri signa K. A Kloos . J. M / .) . ? g

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O. N. m I h-u ALoATul92 me m .e, nm e= n- 1 = u m .o esis.o.s e e.e - m e . .es a . es.oie,e .

senesses ter use. -

. use =.

. . - . . . . . . .--__m_. . _ . . , . - - , - _ . .

AP600 DOCUMENT COVER SHEET Dage 2 perm seaceotsen LIMITED R!GHTS STATEMENTS Dot 00venemagerr userTED RMpf73 STATpetENT (A) These enes are suerrveed unihiruned nynes weer govemment ooreact eso DE ACO3 geSFtteg6 These esas may to repreeimed and esos my me ,- _ . c; unm me egrees amassen met moy unti not. wthout ameten pomeenen of me cor*ector no weed ter purposes es manutasessor nor esmoeed ouemme me p ...c;. essent met me geommere may ascene mene een eusses me govemment ter me tenemeng pwpenas, d any, proveed met me W.. c; remmes sum asasewe nuesect to prorutseen agemet lurmer une and escensure (i) Tres 'Propneenry Dess' may be messoned lor eveeuseon purposes unoer the resenceons ecove (tt) The 'Propneenry Does' may as esosened to me Elecine Power Researm insatute (EPRI), eweinc unhty repeeentaevos and their ewect consweares. osmueng erect commeoal compeemrs, and me DOE Notonal t aeorotones unoer me prehemens and seemceans soove (9) Ttus noece ehen be marted on any reproducson of these osa, m semas or m part APIC UeffTED RIGHTS sTATEttENT Ttus proonotary sets. tumeshed unoer Subcontract Number ARC 93 3 SC 001 wth ARC may be o@hceled and used by the govemment and ARC. sub,ect to me kmnemons of Arecto H.17.F. of vt. Subcontract, wt's wie espress bmnemons that me propnetary oeta may ret be esc 806ed outsee the govemment or ARC. or ARC's Cines 1 & 3 memoors or EPRI or be used for purposes of manufacture wthout pnot pomussen of the Subcontractor, sucopt met turmer esceosure or use may be maos emely for me loitouwmg purposes Ttus proonetary osis may be escioned to other then commeoal compostors of Suncorwector tot eve 6useon purposes of tus subcontreet unoer the resenceon anat the proonetary ooie to rammed m conteence and ret be turmer eeoceed. and suciect to me tems of a norwesesosure agreement between the Sucocatractor and that organtaanon enesueng DOE and as contractors.

DEFINITIONS CW MACT/DEUVERED DATA - Consists of documents (e.g. specifications, drawings, repofts) which are go tied under the DOE or ARC Contracts which contain no background propnetary cata.

EPRI CONFIDENTIALITY / OBLIGATION NOTICES NOT1CE 1: The esta en this occument e sue,ect to no , "1 T, othgesons NOTICE 3: The cena m vus occument is proonetary and conneenest to Wesonghouse Elecme Compar'y onwor as Contractors. It a tonnereed to recoent unoer an ochgaton of Conhoones and Tnst tot bevuted purposes orey. Any use. ==o to unnumorued perscru, or copying of rus oocument or parts tnereof a protutmied esceot as agreed to e novence try me Eiectne Power Reenste inettute (EPRI) and wesenghouse Electne Company Roopent os tus omia has a outy to mowre of EPRI areer Wesenghouse as to me woes of the voormaton contasned herem mat are permmed NOTtCE 3: The data e vue et cument a propnetary and conhooneal to Wesongnouse Enocene Company anwor as Centractors it a tonnereed to recoent under an ot*gason of Conf 4ence and Trust for use orvy n evaluenon inana speahcaey auenorued Dy the Electne Power Research institute tEPRI) Any use. ma<*=re to unauthonzod persons or copying tus occument or parts moreof as prehened except as agreed to en advance by EPRI and Wesenghoime Elecmc Company Reapent of the oata has a outy to mou're of EPRI aneor Wesenghouse as to the uses of the mtormanon contamed herem inat are permmed Ttus oocument and any copies or escorpes inereof inet may have been generseed are to De retumed to Westmghouse erectly or mrough EPMt. union requested to ao so.

NOT1CE 4: The case m the cocument a prooneenry and conAconnel to Wesengnouse Enseme Company anear as Coreactors it a bemg revoesed m conneence and cust army to Empeoyees of EPRn and to certam contractors of EPRI tot knuesd evaluanon teens aumonaed trw EPRt Any use. osciosure to unnumented persons. or copymg of aus occument or pens wwroof a prorutmoed Tims Documert and any oopes or encorpts twroof that may how been generseed are to be retumed to Wesanghouse, erecey or twougn EPMI venen reousseed to ao so.

NOTICE 5: The case m tus aucument a propnetary and conheeneal to wesenghouse Enseme Carmanny ensor as Contracsors Aasses to tus com is yven m ConAconce and Trust onry at 7;rf m tacenes for kmned eiesuason tense esogned Dy EPRI. Any use. enesoeure to uneushorued persons. or copymg of vus occument or parts therect a proruened Normer sus occument not any escorpes therefrom are to to remowd from 1.n5 m tecones EPRI CONFIDENTIALITY / OBLIGATION CATEGORIES CATEGORY *A* - (See Deewered Dem) Coneses of CONTRACTOR Foreground Data that a canamned an an issueo reponed OATEGORY "W* -(See Daewered Data) Consene of CONTRACTOR Foreground Dets that e not contamed n an inaued report, sacept tot compuer programs CAft00RY 'C'- Consees of CONTRACTOR tacypround Data esceot lor computer programe CATEGORY 'D*- Conses of computer progrens oevooped an we course of pertomung to wort CATuGORY T- Ceneen e sonouser programs sevemped enor to to Efescove Dese or eher the Efteceve Done but ouemos the scope of CAft00RY Y*- Conomes of aemeteessve piene end norte reports eene. ma

AP600 RECORD OF CHANGES r a m see m n eil AP600 DOCUMENT NO. GW GAM-200 REVISION _

1 ALTERNATE DOC. NO. .

DESIGN AGENT ORGANIZATION Westinghouse TITLE Ouality Assurance Requirements for RTNSS Systems, Structures, and Components CHANGE PARAGRAPH CHANGE DESCRIPTION AND REASON ENGINEER NUMBER NUMBER APPROVAldDATE O initial lasue 1 Deleted Referow to Seismic Category K. A. Kloos ll to property identify applicabliity y', g, /p f. J. tp l

l l

i Page 3 secow a.=W

(

l

    • Quaety Amourence Program Requiremeres for RTNSS Systems, Strushmoa, arul Coniponeres This document defines the quality assurance program requirements for suppliers of sy%ms, structures, or components to which the USNRC requirements for the regulatory treatment of non ss'at) systems (RTNSS) app 6y.

1 Orsenisseen The normalline organization may verify comphance with the requirements of this document. A separate or dedicated quality assurance organization is not required.

2 Quatty Aneurerne Progrom it is expected that the existing body of supplier's procedures or practices will describe the quality controls appieed to the subject equipment. A new or separate QA program is not required.

3 Design Conkel Measures shall be estabhshed to ensure that contractually established design requirements are included in the design. Apphcable design inputs shall be included or correctly translated into desig documents, and deviations therefrom shall be controlled. Normal supervisory review of the designer's work is an adequate control measure.

4 Procumment Document Control Applicable design bases and other requirements necessary to assure component performance, ie.;luding design requirements, shall be included or referenced in documents for procurement of items and services, and deviations therefrom slull be controlled.

5 instructions, Procedures, and Drawing Activities affecting quality shall be performed in accordance with documented instructions, procedures, or drawings of a type appropriate to the circumstances. This may include such things as written instructions, plant procedures, cautionary notes on drawngs and special instruebons on work orders. Any methodology which prtmdes the appropnate degree of guidance to personnel performmg activities important to component funchonal performance will satisfy this requirement.

6 Docurrsnt Conkel The issuance and change of documents that specify quakty requirements or presenbe activities affectmg quality shaR be controlled to assure that conect documents are employed.

7 Control of Purchneed items and Servions Measures are to be estabhshed to ensure that all purchneed items and services conform to appropnate procurement documents.

GW-GAM-200 Rev.1 Page 4 seso=1.=pstaater

  • 8 lesnuteston arul Consol af Purchmood hems Measures shen be estabhehed, where necessary, to identNy purchased hems and preserve their RTNSS important functonal performance capet20ty. Examples of owoumstances regumng such  :

! control include tie storage of erwironmentapy sensitive equipment or material, and the storage of  ;

equipment or material that has a hmned shen life.

9 Contal elSpecial Psosseems Measures shen be estabhohed to control specal processes, including welding, heat treating, ano norwiestructive testing. Apphcable codes, standards, specNeations, entena, and other special requirements may serve as the basis of these controls.

10 inspecton ,

l inspections shall be performed where necessary to verify conformance of an item or activity to specified requirements, or to verNy that activities are being satisfactorily accomphshed.

inspections need not be performed by personnel who are independent of the line organization.

However, inspectens, where necessary, snell be performed by ir.owledgeable personnel.

11 Test Contal Measures shsN be estabhshed, as appropriate, to test equipment prior to inste9ation to demonstrate conformance with design requirements.

Tests shall be performed in accordance with written test procedures. Test results shall be recorded and evaluated to ensure that test requirements have been met.

12 Contal of Measuring and Test Equipment Measures shall be established to control, calibrate, and adjust measuring and test equipment at specific intervals.

13 Hamelng, Storego, and Shipping -

Handkng, storage, cleaning, packaging, shipping, and preservation of items shall be controlled to prevent damage or loss and to msnmze dennoration.

14 Inspection Test, and Opereeng Status i

Measures shaN be estabbshed to identNy hems that have satisfactorily passed requwed tests and inspectons, and to indmate status of inspection, test, and operability as appropriate.

15 Conkelof Nonconformingitems hems that do not conform to specNied requwements shen be identified and controlled to prevent -

inadvertent insemilaton or use.

GW6200 Rev.1 Page 5 sese ).uosetosos i

  • 18 Correceve Aston Measures shsE be established to ensure that failures, malfuncoons, deficsoncsos, deviations, deteceve components, and nonconlormances are prompey 6dentfied, reported, and corrected.

J Records Records shal be prepared ard maintained to fumish evidence that the above requirements for i

design, procurement, document control, inspecten, and test activities have been met.

18 Auss Audits which are independent of line management are not required, if line management periodically sviews and documents the adequacy of the supplier's processes and takes any necessary c..wrechve schon. Une management is responsible for determining whether reviews conducted by line management or audits conducted by an organization independent of line management are appropriate, if performed, audits shall be conducted and. documented to verify compliance with design and procurement documents, instructons, procedures, drawings, and 'mspec4 ion and test activities.

GW GAM-200 Rev.1 Page 6 mee wam

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