ML20198A116
| ML20198A116 | |
| Person / Time | |
|---|---|
| Site: | Palisades  |
| Issue date: | 05/15/1986 |
| From: | Berry K CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| References | |
| IEB-85-003, IEB-85-3, NUDOCS 8605200337 | |
| Download: ML20198A116 (18) | |
Text
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@ Consumers Power x.no...,
Derector Nuclear liceruutg SMO M General Offces: 1945 West Pernall Road, Jackson. MI 49201 (517) 788 1636 May 15, 1986 James G Keppler, Administrator Region III US Nuclear Regulatory Commission 799 Roosevelt Road Glen Ellyn, IL 60137 DOCKET 50-255 - LICENSE DPR PALISADES PLANT -
RESPONSE TO IE BULLETIN 85-03 IE Bulletin 85-03 entitled " Motor-operated Valve Common Mode Failures During Plant Transients Due to Improper Switch Settings, and dated November 15, 1985 requested the following:
For motor-operated valves in the high pressure coolant injection /
core spray and emergency feedwater systems (RCIC for BWRs) that are required to be tested for operational readiness in accordance with 10CFR50.55a(g), develop and implement a program to ensure that valve operator switches are selected, set and maintained properly. This should include the following components:
a.
Review and document the design basis for the operation of each valve. This documentation should include the maximum differential pressure expected during both opening and closing the valve for both normal and abnormal events to the extent that these valve operations and events are included in the existing, approved design basis, (i.e., the design basis documented in pertinent licensee submittals such as FSAR analyses and fully-approved operating and emergency procedures, etc). When determining the maximum differential pressure, those single equipment failures and inadvertent equipment operations (such as inadvertent valve closures or openings) that are within the plant design basis should be assumed.
In Response to item a Consumers Power Company has generated the data contained in Attachment A to this submittal. The torque switch settings given in the table were obtained from the vendor in 1984 as part of our internal 8605200337 860515 PDR ADOCK 05000255 h
OC0586-0089-NLO4 O
PDR i
ig?
J.C Keppler, Administrator 2
Palisades Plant Response to IE Bulletin 85-03 May 15,.1986 maintenance program. These settings are referenced in our maintenance procedures and are presently used as guidelines in setting the switches.
IE Bulletin 85-03 stated that once the data in item a was generated a program should be developed to accomplish the following:
1 b.
Using the results from item a above, establish the correct switch settings. This shall include.a program to review and revise, as necessary, the methods for selecting and setting all switches (i.e., torque, torque bypass, position limit, overload) for each valve operation (opening and closing).
If the licensee determines that a valve is inoperable, the licensee shall also make an appropriate justification for continued operation in accordance with the applicable technical specification.
c.
Individual valve settings shall be changed, as appropriate, to those established in item b, above. Whether the valve setting is changed or not, the valve will be demonstrated to be operable by testing the valve at the maximum differential pressure determined in item a above with the exception that testing motor-operated valves under conditions simulating a break in the line containing the valve is not required.
Otherwise, justification should be provided for any cases where testing with the maximum differential pressure cannot practicably be performed. This justification should include the alternative to maximum differential pressure testing which will be used to verify the correct settings.
Note: This bulletin is not intended to establish a requirement for valve testing for the condition simulating a break in the line containing the valve. However, to the extent that such valve operation is relied upon in the design basis, a break in the line containing the valve should be considered in the analyses prescribed in items a and b above. The resulting switch settings for pipe break conditions should be verified, to the extent practical, by the same methods that would be used to verify other settings (if any) that are not tested at-the maximum differential pressure.
d.
Prepare or revise procedures to ensure that correct switch settings are determined and maintained throughout the life of the plant.
Ensure that applicable industry recomnendations are considered in the preparation of these procedures.
Consumers Power Company has developed the following program with a projected completion date being the end of the 1987 refueling outage.
OC0586-0089-NLO4
p J G Keppler, Administrator.
3 Palisades Plant Response to IE Bulletin 85-03 May 15, 1986 IE Bulletin 85-03 Completion Program 1.
The existing switch settings shall be verified as being correct for each valve operation (opening and closing), when the maximum differential pressure listed in Attachment A is taken into account. This verification will be done by physical testing during the 1987 refueling outage.
2.
Changes will be made to individual valve settings, as necessary, to incorporate findings in 1. above. Valves listed in Attachment A will be demonstrated operable by testing the valves at the maximum differential pressure, if practical.
It should be noted that if a valve listed in Attachment A cannot be tested at maximum differential pressure, justification will be provided including the alternative to maximum differential pressure testing, which will be used to verify the correct settings.
3.
Control and maintenance of switch settings will be explicitly added to the existing plant modification program. Maintenance Procedures will be reviewed to insure the existing instructions are adequate to insure proper setting and maintenance of the switch settings, given the new information obtained in the above efforts.
Upon completion of the above program a written report will be submitted to the NRC.
10 V Kenneth W Berry Director, Nuclear Licensing CC Director, Office of Nuclear Reactor Regulation Director, Office of Inspection and Enforcement NRC Resident Inspector - Palisades Attachment OC0586-0089-NLO4
CONSUMERS POWER COMPANY Palisades Plant Docket 50-255 - License DPR-20 RESFONSE TO IE BULLETIN At the request of the Commission and pursuant to the Atomic Energy Act of 1954 and the Energy Reorganization Act of 1974, as amended, and the Commission's Rule and Regulations thereunder, Consumers Power Company submits our response to IE Bulletin 85-03 dated November 15, 1985 entitled " Motor Operated Valve Common Mode Failures During Plant Transients Due to Improper Switch Settings."
Consumers Power Company's response is dated May 15, 1986.
CONSUMERS POWER COMPANY SI/
_By f
F 9 Buckman, Vice PresTJeift Nuclear Operations Sworn and subscribed to before me this 15th day of May, 1986.
o Elaine E Buehrer, Notary Public Jackson County My commission expires October 31, 1989 OC0586-0089-NLO4
)
=
1 ATTACHMENT A Consumers Power Company Palisades Plant Docket 50-255 RESPONSE TO ITEM (A) IE BULLETIN 85-03 May 15, 1986 13 Pages IC0586-0089-NLO4
O e
ATTACHMENT A PAGE 1 0F 13 PALISADES PLANT INFORMATION FOR USE IN RESPONDING TO ITEM (A) IE BULLETIN 85-03 FOR HIGH PRESSURE SAFETY INJECTION SYSTEM MOTOR-OPERATED VALVES AND AUXILIARY FEEDWATER SYSTEM MOTOR-OPERATED VALVES l
l I-e
ATTACHMENT A PAGE 2 of 13 ATTACHMENTS Page No.
Title High Pressure Safety Injection System
-Palisades Design Bases for Operation of HPSIS MOVs 1
l 2
-Palisades HPSIS Schematic 3
-Palisades HPSIS MOV Data Summary 6
-List of References Auxiliary Feedwater System 7
-Palisades Design Bases for Operation of AFWS MOVs 8
-Palisades AFWS Schematic 9
-Palisades AFWS MOV Data Summary 11
-List of Reft:rences
12s4(sevi)/:Is-2s ATTACHMENT A PAGE 3 0F 13 1
Palisades Design Bases for Operation of HPSIS MOVs i
Postulated Postulated Valve Upstream Downstream Valve Function Tag No.
Condition Condition Notes O MO-3007 Hight HPSI pump Lows atmos. press. HPSI isolation Auto Open on SlAs M0-3009 shutoff head valves - normally M0-3011 open M0-3013 MO-3062 MO-3064 MO-3066 MO-3068 Manually close MO-3007 Hight HPSI pump Lows atmos press.
following shutdown MO-3009 shutoff head MO-3011 MO-3013 MO-3062 MO-3064 MO-3066 MO-3068 Open for Hot Leg MO-3080 Hight HPSI pump Lows atmos. press. HPSI flow to hot injection MO-3081 shutoff head leg Manually close from MO-3080 Hight HPSI pump Lon atmos. press.
Control Room MO-3081 shutoff head Close for hot leg MO-3082 Hight HPSI pump Lon: atmos, press. HPSI bypass valves injection M J083 shutoff head Manually open from M0-3082 Hight HPSI pump Loat atmos. press.
Control Room MO 3083 shutoff head l
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PALISADES IIIGli PRESSURE SAFETY INJECTION Suitch Settings final Switch Design Prior to Adjustments Settings in Re-fl.A. Not Available Valve Basis AP lest AP as a Result of Sulletin spense to Sulletin g
Valve Operator-Function W Close apen/Close Nemal/ Maximum pt 18 Itanufacturer, Samufacterer.
- Itede1, 1pe, Ibadel.
Iloter Arte, Sese. Batlas eutput Speed (Affl) itPSI isolation 1245 psi /
/2 2M MO-3007 Limitorque 1245 pst V21cn Valve Corp. SMB-00-15 Glebe 1700 rpm WO-376-13flS N.A.
2" 1500#/N.A.
~~
650*f /N. A.*
MO-3009 Limitorque itPSI Isolation 1245 psi /
1-1/2 2-1/4 V21cn Valve Corp. SMB-00-15 1245 psi Globe 1700 rpm WB-376-13t1S N.A.
2" 1500#/N.A.
650*f/N. A.
- MO-30ll Limitorque itPSI isolation 1245 psi /
1-1/2 2-1/4 V21cn Valve Corp. SMB-00-15 1245 psi Globe 1700 rpn WB-376-13i15 N.A.
2" m >
1500#/N.A.
h[
650*F / N. A.
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MO-3013 Limitorque llPSI Isolation 1245 psi /
1-1/2 2-1/4 E
o v51cn Valve Corp. SMB-00-15 1245 psi d
G1obe 1700 rpm C>
WB-376-1311S N.A.
2" 1500f/N.A.
650*f/N.A.
- 3
PALISADES tilGli PRESSURE SAFETY INJECTION Data Summary Switch Settings Iinal Switch Prior to Adjustments Settings in Se-Valve Basis AP Test AP as a Result of Bulletin spense to Sulletin Sesign valve Operator function apen/Close Spen /Close Normal / Maximum g
p t IS, 16anufacturer.
Ramsfatturer,
- IIndeI, 80 ster SPII, Ipe, Ibadel, Stae. Satlet Sutput Speed (Af91)
MO-3062 Limitorque
!! PSI isolation 1245 psi /
1-1/2 2-1/4 1245 psi Velan Valve Corp. SMB-00-15 1700 rpm Globe N.A.
W8-376-13ttS 2"
1500#/N.A.
300*F/N.A.*
itPSI Isolation 1245 psi /
1-1/2 2-1/4 MO-3064 Limitorque 1245 psi Valan Valve Corp. SMB-00-15 Globe 1700 rpm W8-376-13ttS N.A.
2" 1500#/M.A.
300*F/N. A.
- HO-3066 timitorque liPSI Isolation 1245 psi /
1-1/2 2-1/h 1245 psi Valen Valve Corp. SMB-00-15 1700 run G1cbe N.A.
W8-376-13 tis 2"
1500#/N.A.
300*F/N. A.
- s itPSI isolation 1245 psi /
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m MO-3068 Limitorque 1245 psi m ;z; V21cn Valve Corp. SMB-00-15 g
o G1cbe 1700 rpn
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2" 1500#/H.A.
300* F / ti. A.
- 4
PALISADES IIIGil PRESSURE SAFETY lilJECTI0tl Data Sunnary Switch Settings final Switch Design Prior to Adjustments Settings in Re-Valve Basis AP Iest AP as a Result of Sulletin sponse to Bulletin Valve Valve Operator Function Open/Close Open/Close Normal / Maximum Campenent ID, knufacturer.
Ilanuf acturer, b del, Type, W del, 94ator RPtt, Sire, Eatina Output 'paed (RMt)
MO-3080 Limiturque itPSI Train Isolation 1238 psi /
2 2
Anchor / Darling SMB-0-25 1238 psi 6dte 1800 rge 09 110 '.315-3-0 ti. A.
6" 2500#/2485 psig 650 f/682 F **
MO-3081 Limitorque llPSI Train Isolatica 1239 psi /
2 2
Anc h<w / Da rl ing SttB-0-25 1239 psi Gate 1800 rpm Dg.flo.4350-3 ti. A.
5" 2500#/24HS psig 650 F/f,82 F **
MO-3082 -
limitorque llPSI Ilot Leg 1235 psi /
1 2-1/2 Kerotest SMB-09-10 Isolation 1235 psi Globe 1800 rgun D-PAL-D-22L4 t !10- 1 ti. A.
2" 2500#/2485 psig 650 F/682 F **
H0-3083 Limitorque llPSI Ilot Leg 1235 psi /
1 2-1/2 Kerotest SMB-00-10 Isolation 1235 psi Globe 1800 rgun g
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5 D-PAL-0-225Ll6M0-1 ti.A.
g.3 2
s 2500 /2485 paig C>
605 F/682 F **
- Pressure Class /Op. Press., Design Temp./ Max. Temp.
Pressure Class / Design Pressure, Design Temp./ Max. Temp.
5
ATTACHMENT A PAGE 8 0F 13
/
PALISADES HPSIS ff0Vs List of References
- 1. Combustien Engineering Emergency' Procedure Guidelines,CEN-152,Rev.2.
- 2. Palisades FSAR, Section 6.1, Safety Injection System, Rev.0.
- 3. Reference Drawings and Figures:
C-EOrawingN$.'E-578-310-001,Rev.2 FSAR Figures 6-1, Sh. 1, Rev. 1 6-1, Sh. 2, Rev. 1 6-2, Sh; 1, Rev. 1 6-2, Sh. 1A, Rev. 1 6-2, Sh. 18, Rev. 1
- 4. Consumers Power Company letter, J. Ford (CPC) to R. Paakkonen (C-E),
dated 3-2/-86.
i 1
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ATTACHMENT A
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PAGE 9 0F 13 Palisades Design Bases for Operation of AFWS MOVs Postulated Postulated Valve Upstream Downstream Valve Function Tag No.
Condition Condition Notes Auto Open on MO-0743 Hight AFW shutoff Lows atmos. press.
AFW downstream isolation valves AFAS MO-0748 head pressure M0-0753 including service MO-0754 water pump shutoff
-normally open MO-0755 head or fire pump MO-0759 shutoff head or head MO-0760 due to maximum MO-0798 CST tevel Close for FOCC MO-0743 Hight AFW shutof f Lows atmos press.
M0-0748 head pressure MO-0753 including service MO-0754 water pump shutoff MO-0755 head or fire pump MO-0759 shutoff head or head MO-0760 due to minimum CST MO-0798 lavel I
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AUXILIARY FEEDWATER SYSTEH Data Sunsnary N. A. flot Available Suitcli Settings final Switch Design Prior to Adjustments Settings la Se-Valve Basis AP lest AP as a Result of Sulletin speese to sulletin i
g Valve Operator functlea Spea/Close eyea/Close 5crm1/Mn +n-Campenset IR, planufacturer, Ilmentacturer,
- tendal, lype. Itedel.
Iteter Arts,
$lse, Rating gutput Speed I
(Arell H0-0743 Limitorque AfWP, P-8A and P-88, 1714 psi /
2-1/2 2-3/h Anchor / Darling SMB-00-10 discharge to SG 1714 psi 1800 rpm E-50-8 Gato N.A.
1-4F-5A 4"
900f/1690 psig 100'F/120*F
- MO-0743 Limitorque AfWP, P-8C, discharge 1354 psi /
2-1/4 Anchor / Darling St-tB 10 to SG L-50-B 1354 psi Gato 1800 rpn 1-4F-5A ti. A.
4" 600#/1337 psig 100'F/120"F
- MO-0753 timitorque Af4P, P-8A and P-88, 1714 psi /
2-1/2 Anchor / Darling SitB-00-10 discharge to SG 1714 psi 1800 rpn E-50-A Gata ti. A.
1-4F-5A 4"
900f/1690 psig 100'F/120*F
- sD MO-0754 Limitorque AfWP, P-8C, discharge 1354 psi /
2-1/2 gg Anchor / Darling SMB-00-10 to SG E-50-A 1354 psi 9
O is 1800 run Gato "4
1-4F-5A ti. A.
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600f/1337 psig 100*F/120"r a 9
PALISADES AUXILIARY FEEDUATER SYSTEM Data Sunmary Suitch Settings iinal Switch Prior to Adjustments settings in Re-i Valve Basis #
Test &
as a Gesult of Sulletin spense to Bulletia Design Valve Operator Function Spen /Close 8 pen /Close Normal / Maximum g
WL 15 Itaaefacturer, pommfacturer.
- IIedel, 1pe,Nedal.
Iteter APII.
Stae. Ballas Sutput 's ;d (APIB) fig-0755 Limitorque AfWP, P-8C, discharge 1351 psi /
2-1/h Anchor / Darling SMB-00-10 to SG E-50-8 1351 psi i
Gato 1800 rpm 1-4F-5A N.A.
4" 600f/1337 psig 100*F/120"F
- MO-0759 Limitorque AfWP, P-8C, discharge 1351 psi /
2-1/4 Anchor / Darling SMB-00-10 to SG E-50-A 1351 psi 1800 rpm Gato 1-4F-5A fi. A.
4" 600f/1337 psig 100*F/120*F
- HO-0760 Limitorque Af WP,P-BA and P-88, 1711 psi /
2-1/2 Anchor / Darling SMB-00-10 discharge to SG 1711 psi 1800 rpm E-50-A Gats 1-4F-5A N.A.
4" 900f/1690 psig s4 100'F/120*F
- 2-1/2 S5 MO-0798 Limitorque AfWP,P-BA and P-88, 1711 psi /
0 Anchor / Darling SMB-00-10 discharge to SG 1711 psi k
Gato 1800 rpm E-50-B O4 1-4F-5A ti. A.
4"900i/I690 psig 100*f /120"I
- 7 ATTACHMENT A
~
PAGE 13 0F 13 r
PALISADES AFWS MOVs List of References
- 1. Combustion Engineering Emergency Procedure Guidelines.
- 2. Palisades FSAR Sections: 9.1 Service Water System,Rev.0 9.6, Fire Protection,Rev.0,1 9.7, Auxiliary Feedwater System,Rev.0,1
- 3. Reference Drawings and Figures:
Bechtel Drawing Nos. M-205, Rev. 6 M-207, Rev. 5 M-220, Rev. 4 l
FSAR Figures 9-1, Sh. lA, Rev. 1 l
9-1 S5. 2. Rev.1 l
9-12, Sh. 1, Rev. 1 9-13. Rev. 1 9-15 Rev. 1
- 4. Consumers Power Company Letter, J. Ford (CPC) to R. Paakkonen (C-E),
dated 3-27-86.
l 11
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