ML20196A918

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Rev 2 to 80A8615, Inservice Insp Program Plan,Hpci Sys, Shoreham Nuclear Power Plant Unit 1. W/Two Oversize Drawings
ML20196A918
Person / Time
Site: Shoreham File:Long Island Lighting Company icon.png
Issue date: 01/25/1988
From:
NUCLEAR ENERGY SERVICES, INC.
To:
Shared Package
ML20196A839 List:
References
80A8615, NUDOCS 8802050207
Download: ML20196A918 (44)
v • d • e


Text

mr NUCLEAR ENERGY SERVCES DOCUMENT NO. SOA8615 REV._?

PAGE I OF 4

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INSERVICE INSPECTION PROGRAM PLAN HIGH PRESSURE COOLANT INJECTION SYSTEM SHOREHAM NUCLEAR POWER PLANT UNIT 1

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Prepared For LONG ISLAND LIGHTING COMPANY 9

Project Application Copy No Assigned To 5336 APPROVALS TITLE / DEPT. SIGN ATURE D ATE REY NO PREPARED BY Proj. Dept. Q.A M gr. Mgr. Mgr.

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1 I F 2 Rh4 O N E S 204 9/84

NMENT NO. 80AMD

))gg REVISION LOG NUCLEAR ENERGY SERVICES, INC. PAdi 2 OF_.

,0 DATE "A$,E g DESCRIPTION APPROVAL 1 6/28/84 See CRA 4411 Revision includes /

J cditorial changes and the additior ,

of new information 2 1/25/88 4-9 See CFA 6724 /) I i >

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  • DOCUMENT NO. SOA 8 (il 5 PAGE 1 OF 9 NUCLEAR ENERGY SERVCES ,

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TABLE OF CONTENTS PAGE

1. INTRODUCTION . 4
2. CLASSIFICATION 4
3. EXEMPTIONS 4
4. EXCEPTIONS 5
5. CAtlBRATION STANDARDS 7
6. PROGRAM PLAN AND SCHEDULE 7
7. PRESSURE TESTS 8
8. ISOMETRIC FIGURES AND SKETCHES 9
9. AUGMENTED REQUIREMENTS 9 Tables 3-1 Exemptions 4 4-1 Exceptions 5 5-1 Calibration Standards 7 6-1 Section XI Examination Schedule 8 S-1 Isometric Figures 9 Appendix A O

FORM e NES 205 2/80

DOCUMENT NO. 80A8615 GE 4 OF 9 NUCLEAR ENEROY SERVK ES

1. INTRODUCTION This document presents the Inser< ice Inspection Requirements for the High Pressure Coolant injection System of the Shoreham Nuclear Power Plant.

The General Text, NES Document Number 80A8608 presents the basis for the Inservice Inspection Program and a more detailed description of the Inservice Inspection Program Plan than is contained in this document.

2. CLASSIFICATION The High Pressure Coolant Injection System piping and instrumentation diagrams have been reviewed and Quality Group A and B boundaries have been established in accordance with Regulatory Guide 1.26 Rev 3. These boundaries are shown on Figure FM-25A-ISI and FM-25B-ISI.

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3. EXEMPTIONS l

The portions of the High Pressure Coolant injection System that are exempted from the volumetric and surf ace examinations of Section XI are listed in Table 3-1.

TABLE 3-1 EXEMPTIONS 1

Quality Component Basis for Boundary Group Description Exemption Diagram l

A All piping i inch IWB-1220(b) FM-25A-ISI nominal pipe size and smaller q D All piping 4 inch Code Case FM-25A-ISI d nominal pipe size N-408 (a) (1) FM-25B-ISI and smaller FORM s NES 205 2/60

DOCUMENT NO, enARAli m

11 m' NUCt. EAR ENERGY SERVCES PAGE $ OF o_

4. EXCEPTIONS For those examinations in the High Pressure Coolant Injection System that cannot be completed in accordance with the Section XI requirements a relief request will be prepared and submitted to the NRC. Those areas for which a relief request has been prepared are listed in Table 4-1.

TABLE 4-1 EXCEPTIONS Component Component Fig. Relief Identification Description No. Request Remarks E41-IC-183-F W 3 Valve MOV-032 to Pipe 8615-2 8615-R1 b i

b FORM s NES 205 2/B0 l

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DOCUMENT NO, e n A 8 e' t s _

i Amr l 1 NUCt. EAR ENERGY SERVK:ES PAGE ~ OF

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l RELIEF REQUEST 8615-R1 g '

l System: High Pressure Coolant injection l Category: C-F Quality Group: B Component

Description:

Pipe to Valve E41*MOV-042 weld, E41-IC-183-FW3 Code Requirement: The augmented requirements of NUREG-0800 (Break Exclusion Piping) require a volumetric examination covering 100% of weld.

Basis for Relief: Relief is required from the augmented examinations on the basis of partial inaccessibility of the weld.

The basis for requesting relief from the augmented examination is as follows:

1. Complete examinations will be performed on welds of similar configurations which utilized the same weld techniques, procedures and materials. The inspected welds shall be subject to the same operating and environmental conditions as the partially inspected welds.

It is, therefore, reasonable to extend the results of the inspectable welds to the partially inspectable welds.

2. A substantial percent (96.8%) coverage of the partially inspectable welds was achieved during the PSI. The predicted percent completion during ISI is 97%. since the )

construction, operating conditions and environmental conditions on the non-inspectable portions of the weld are ,

identical to the inspected are a, the results of the 1 inspected areas can be extended to the non-inspected ]

area.

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FOAM e NES 205 2/80 l

DOCUMENT NO, SnA Mt5

=_" W NUCLEAR ENEROY SERVCES

5. CALIBRATION STANDARDS Table 3-1 lists the Calibration Standards for ultrasonic examinations scheduled for the High Pressure Coolant injection System.

TABLE 5-1 Calibration Standards Title Size Material Drawing 10-080-CS 10" SCH. 80 SA-106, GR. B NES 80C0513 10-100-CS 10" S CH.100 SA-106, GR. B NES 80C0519 12-080-CS 14-080-CS 12" SCH. 80 14" SCH. 80 SA-106, GR. B SA-106, GR. B Later NES 80C0319 lk 14-100-CS 14" SCH.100 SA-106, GR. B NES 80C0513 16-S TD-CS 16" S tandard SA-106, GR. B Later 18-S TD-CS 18" S tandard SA-106, GR. B Later a

6. PROGRAM PLAN AND SCHEDULE ,

The specific High Pressure Coolant Injection ISI examination requirements are defined by the Program Plan and Schedule Tables. This Program Plan lists all the required examinations for a 10 year interval of 3 periods of 40 months each. Table 6-1 presents a summary of these Section XI required examinations scheduled by different code categories applicable to this system. l Each weld and component is designated by a unique identification number, and then described. Also identified is the applicable examination procedure number, Code category and number, examination method, and the calibration block if required. Any comments specific to a component are noted in the remarks column.

Examination items are divided according to the Isometric figure on which they appear and are listed following the direction of flow in the pipe. Multiple examination requirements of the same component are listed together in the schedule tables.

Augmented examinations are listed af ter the Section XI examinations for each period.

p Where the augmented requirements overlap the Section XI requirements the U component is listed in both places, however, a note is added in the augmented section stating that the augmented requirements are met or exceeded by the Section XI requirements.

FORM e NES 205 2/80

DOCUMENT NO. ?n AMIS m*

11 NUCt. EAR ENEROY SERVCES PAGE a OF a l l TABLE 6-1 SECTION XI EXAMINATION SCHEDULE HIGH PRESSURE COOLANT INJECTION SYSTEM Examinations Component Code by Period Total in Description Category Pi P; P3 Total System Bolting < 2" B-G-2 1 1 0 2 2 Piping welds (circumferential)

Integral Attachments B-J B-K-1 2

1 2

0 2

1 6

2 24 2

l d Valve Bodies B-M-2 2**O O 2 3 System Leakage Test B-P * * * - -

System Hydro Test B-P 0 0 1 1 -

Integral Attachments C-C 2 2 1 5 5 Piping Welds (circumferential)* *

  • C-F-2 4 4 4 12 158 (143)@l System Leakage Test C-H 1 1 1 3 -

Systern Hydro Test C-H 0 0 1 1 -

I I Leakage Test is required at each refueling outage.

Deferral of these examinations to the end of the interval is permissible.

Weld selection in accordance with Code Case N-408.

@ Only 148 welds require any nondestructive examination in accordance with Code Case N-408.

7. PRESSURE TESTS l

In accordance with Section XI all Quality A pressure retaining components are to '

receive a leakage test in accordance with IWB-5221 every refueling outage, all Quality Group B and C pressure retaining components are to receive a leakage test in I accordance with IWC-5221 and IWD-5221 respectively every period (40 months), and l Quality Group A, B & C pressure retaining components are to receive a hydrostatic test in accordance with IWB-5222, IWC-5222 and IWD-5223 respectively at or near the end of the interval. The portions of the High Pressure Coolant injection System requiring these pressure tests are those marked Quality Group A, B & C including lines 9 1 inch and less on boundary diagram FM-25A-ISI and FM-25B-ISI. l 1

l FORM e NES 205 2/80 l l

DOCUMENT NO. Rn A R(s i 5 ,

as PAGE o op 9 NUCLEAR ENERGY SERVICES l

8. ISOMETRIC FIGURES AND SKETCHES l l

The piping isometric figures listed in Table 8-1 show the identification and location of areas for the High Pressure Coolant injection System requiring examination. Sketches may also be included that illustrate or locate areas of components requiring identification for examination. Boundary Diagrams are provided to show the Quality Group boundaries and also to define those areas requiring pressure testing under Code Category B-P, C-H and D-B.

TABLE 8-1 Isometric Figures ,

8615-1 Rev.1 8615-2 Rev.1 8615-3 Rev.1 q 8615-4 Rev.1 Cl 8615-3 Rev.0 8615-6 Rev.O Boundary Diagrams F M-25 A-IS! Rev.1 F M-25B-ISI Rev.1 i

I

9. AUGMENTED REQUIREMENTS Following are the augmented requirements that apply to the High Pressure Coolant i Injection System.

9.1 NUREG-0800 (Break Exclusion Piping)  ;

1 l

All welds that fall between the "Break Exclusion Boundary" and the penetration  !

g have been scheduled evenly among the 3 periods. These welds appear under the i

\ headings period 1 A, 2A, and 3A. Where a weld has already been scheduled for l examination because of Section XI requirements, the weld is listed again with a reference to the Section XI listing.

FORM cNES 205 2/80

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APPENDIX A O

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1 DOCUMENT NO. 20A8615 _

Amy I 1 NUCt. EAR ENERGY SERVCES PAGE 1 OF I l

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APPENDIX A Table of Contents l Number of Pages

1. Program Plan Work Schedule Tables Period 1 5 Period 1 A (Break Exclusion) 1 Period 2 4 Period 2A (Break Exclusion) 1 Period 3 5 Period 3A (Break Exclusion) 2
2. Isometric Figures l

3615-1 8615-2 8615-3 8615-4

3. Boundary Diagrams F M-25 A-ISI FM-25B-ISI The following notes apply to the Program Plan and Schedule Tables.

Note 1 - This examination has been scheduled for the first period, however the examination may be deferred to a time later in the interval when the l component will be disassembled.

Note 2 - This weld is scheduled for a Section XI examination which meets or l exceeds the augmented requirement and is listed here only for continuity.

FORM s NES 205 2/60

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80A3132 PT E41-986-D 10 PIPE 'ID ELBOW 80A3131 10-080-CS. B-J B9.11 Ur 80A3132 PT E41-PSSH-021 10 INTEGRALLY WELDED ATTACHMENT 80A3132 N/A B-K-1 B10.10 PT E41-MOV-042 10 VALVE - INTERNAL SURFACES 80A3133 N/A B-M-2 B12.50 Vr-3 SEE NOTE 1 E41-MOV-035 14 VALVE - INTERNAL SURFACES 80A3133 N/A B-M-2 B12.50 VT-3 SEE NOTE 1

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i SYSTEM:HIGH PRESSURE (DOLANT INJECTION ISI PROGRAM PLAN AND SCHEDULE PERIOD 1 NES ISO NUMBER 8615-2 80A8615 REV. 2 PAGE 2 OF 5 I I I I I I I IQDE ! [

l COMPONENT l SIZE l COMPONENT l PROC. I CAL. I CODE I CDDE lEXAM ! REMARKS  !

I IDENTIFICATION I (IN) I DESCRIPTION I NO. I BLOCK  ! CAT. I NO. IMEDI I I I I I i  ! I I I I i E41-989-A 10 PIPE TO ELBOW 80A3131 10-080-CS C-F-2 C5.51 Ur 80A3132 PT

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O O O SHDREHAM NUCLEAR POWER STATION SYSTEM:HIGH P3 ESSURE QX)LANT INJECTION ISI PROGRAM PLAN AND SCHEDUIE PERIOD 1A NES ISO NUMBER 8615-2 80A8615 REV. 2 PAGE 1 OF 1 I I I I I  !  ! l CODE I I l COMPONENT l SIZE I COMPONENT I PROC. I CAL. I CODE I (I)DE IEXAM ! REMARKS I 1 IDENTIFICATION I (IN) I DESCRIPTION I NO. I BIDCK 1 CAT. I NO. IME1H I i 1 I I I I I I . I I I E41-IC-183-FW3 10 VALVE MOV-032 TO PIPE 80A3131 10-080-CS C-F-2 C5.51 Ur SEE R.R.8615-R1 E41-989-U 10 PIPE ID PIPE 80A3131 10-080-CS C-F-2 C5.51 Ur E41-989-T 10 PIPE 10 PIPE 80A3131 10-080-CS C-F-2 C5.51 Ur E41-989-A 10 PIPE TO ELBOW 80A3131 10-080-CS C-F-2 C5.51 UT SEE NOTE 2 E41-989-B 10 ELBOW 10 PIPE 80A3131 10-080-CS C-F-2 C5.51 Ur

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NES ISO NUMBER 8615-1 80A%15 REV. 2 PAGE 1 OF 4 I I I I I I I ICODE i  !

! COMPONENT I SIZE I COMPONENT I PROC. I CAL. l 00DE I 00DE l EXAM l REMARKS I

, I IDENTIFICATION I (IN) I DESCRIPTION  ! NO. I BLOCK I CAT. I NO. IMEN I I I I I I I I I I i 1 E41-MOV-042-b 10 VALVE MDV-042 BOLTING 80A3133 N/A B-G-2 B7.70 Vr-1 E41-IC-182-FW1 10 PIPE TO PIPE 80A3131 10-080-CS B-J B9.11 Ur 80A3132 PT l

E41-988-C 10 PIPE TO H. BOW 80A3131 10-060-CS B-J B9.11 Ur 80A3132 PT l

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HIGH PRESSURE (I)0LANT INJECTION ISI PROGRAM PLAN AND SCHEDULE PERIOD 2 NES ISO NUfBER 8615-2 80A8615 REV. 2 PAGE 2 0F 4  ;

1 I I I I I i 100DE I I I COMPONENT I SIZE I COMPONENT I PROC. I CAL. 1 00DE I 00DE ! EXAM ! REMARKS I I IDENTIFICATION I (IN) l DESCRIPTION I NO. I BLOCK l CAT. I NO. IMETH l l 1 I I I I I  : 1 I I I

E41-PSA-042 10 INrmRALLY WELDED ATTACif1ENT 80A3132 N/A C-C C3.20 PT E41-989-L 10 ELBOW 70 PIPE 80A3131 10-080-CS C-F-2 C5.51 Ur 80A3132 PT 4 E41-IC-183-Fd14 10 PIPE TO ELBOW 80A3131 10-080-CS C-F-2 C5.51 Ur 80A3132 PT 3

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I I I I I I I I I I E41-PSR-027 10 INrEERALLY WELDED ATTACHMENT 80A3132 N/A C-C C3.20 PT i

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I COMPOENT I SIZE I COMPONENT I Ph0C. I CAL. I CDDE I CODE lEXAM l REMARKS l 1 IDENTIFICATION I (IN) I DESCRIPTION I NO. I BIDCK I CAT. I NO. IMEDI I I I I I I I I  : I I I I E41-%9A-N 16 PIPE TO FLANGE 80A3131 16-SID-CS C-F-2 C5.51 Ur l 80A3132 PT

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E41-IC-183-W1 10 PIPE TO ELEN 80A3131 10-080-CS B-J B9.11 Ur SEE NOTE 2 E41-988-A 10 ELBOW TO PIPE 80A3131 10-080-CS B-J B9.11 Ur E41-988-C 10 PIPE TO ELBOW 80A3131 10-080-CS B-J B9.11 Ur SEE NOTE 2 E41-988-G 10 ELBOW 10 PIPE 80A3131 10-080-CS B-J B9.11 Ur E41-IC-183- W2 10 PIPE 10 VALVE MOV-042 80A3131 10-080-CS B-J B9.11 Ur

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E41-985-B 10 ELBOW TO PIPE 80A3131 10-080-CS B-J B9.11 Ur 80A3132 PT E41-3651-B 14 ELBOR TO PIPE 80A3131 14-100-CS B_J 89.11 UT ,

80A3132 PT E41-PSSH-024 10 INTEGRALLY WELDED ATTACHMENT 80A3132 N/A B-K-1 B10.10 PT

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! COMPONENT I SIZE I COMPONENT I PROC. I CAL. I CODE I CODE l EXAM l REMARKS [

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I IDENTIFICATION I (IN) l DESCRIPTION i NO. I BlDCK 1 CAT. I NO. IMEni I I i i i i l I I I i 1 E41-PSA-032 14 IVTEURALLY WELDED ATTACHMENT 80A3132 N/A C-C C3.20 PT E41-974-B 10 PIPE TO 10X8 RED. 80A3131 10-100-CS C-F-2 C5.51 trr 80A3132 PT k

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