ML20168A734

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Final ASP Analysis - Surry 1 (LER 280-73-005)
ML20168A734
Person / Time
Site: Surry  Dominion icon.png
Issue date: 06/16/2020
From: Christopher Hunter
NRC/RES/DRA/PRB
To:
Littlejohn J (301) 415-0428
References
LER 1973-005
Download: ML20168A734 (4)


Text

PRECURSOR DESCRIPTION AND DATA NSIC Accession Number:

89205 Date:

November 30, 1973

Title:

Failure of Reactor Coolant Pump Shaft at Surry 1 The failure sequence was:

1. With the reactor at 95% power, operations personnel noted reactor coolant flow fluctuations varying between 96-100% and a 12 mil (peak-peak) vibration of reactor coolant pump (RCP) A.
2. A controlled shutdown was initiated.
3. At 42% power the reactor tripped coincident with a sudden loss of flow in loop A, which resulted from the failure of the RCP A shaft between the thermal barrier and the lower radial bearing.

Corrective action:

1. The pump was disassembled and the shaft removed for examination. Westinghouse and Battelle concluded the failure was caused by fatigue at an improperly machined groove on the shaft.
2. A more recently manufactured shaft was installed in the pump.

Design purpose of failed system or component:

The reactor coolant pumps provide forced reactor coolant flow through the core and steam generators.

Unavailability of system per WASH 1400:*

N.A.

Unavailability of component per WASH 1400:

  • pump, failure to run: 3 x 104 /hr.

linavailabilities are i-, units of per demand D-1.

Failure rates rE-e in units of per hour HR-.

Reactor at 95%

Controled reactor RCP A shaft failure Reactor Loop "1A" flowe vratindC shudw itaed rslots of loop e

Ari flwsoo tdoand plowevriatindC shudw lntatd rsuls in l

uden trp A locoltdoand and RCP vibra-Iinitiate tion occur I____

Potential Severe Core Damage

-(not a reasonable occurrence) reactor power low to permit to be idled sufficiently one loop reactor power sufficiently low to permit one loop to be idled. (not a reasonable occurrence)

-(not a reasonable occurrence)

NSIC 89205 -

Actual Occurrence for Failure af a Reactor Coolant Pump Shaft at Surry 1

Reactor at full power and RCP A shaft failure results in locked rotor condition Reactor PORV/safety Auxiliary feedwater trip valve closed and secondary heat removal High pressure injection Long term Potential core Severe cooling Core Damage No Yes No Yes i

Yes Yes NSIC 89205 -

Sequence of Interest for. Wai.lure of a Reactor Cool~ant Pump. Shaft at -Surry 1

  • Surry pump failure at full power instead of at 42% power and with perhaps a more abrupt stopping of the pump impeller.

CATEGORIZATION OF ACCIDENT SEQUENCE PRECURSORS NSIC ACCESSION NUMBER:

89205 DATE OF LER:

February 24, 1974 DATE OF EVENT:

November 30, 1973 SYSTEM INVOLVED:

Reactor Coolant System COMPONENT INVOL\\ -D:

Reactor Coolant Pump CAUSE:

Failed shaft SEQUENCE OF INTEREST:

Locked RCP Rotor at Full Power ACTUAL OCCURRENCE:

Failed RCP Shaft at 42% Power REACTOR NAME:

Surry 1 DOCKET NUMBER:

50-280 REACTOR TYPE:

PWR DESIGN ELECTRICAL RATING:

822 MWe REACTOR AGE:

1.4 yr VENDOR:

Westinghouse ARCHITECT-ENGINEERS:

Stone & Webster OPERATORS:

Virginia Electric and Power Co.

LOCATION:

17 mi Northwest of Newport News, Va.

DURATION:

N/A PLANT OPERATING CONDITION:

42% power SAFETY FEATURE TYPE OF FAILURE:

(a) inadequate performance; (b) failed to start; Onade inoperable; (d)____________

DISCOVERY METHOD:

operator observation COMMENT:

A reactor coolant isolation valve shaft also failed during the shutdow~n f or this incident.