ML20155C012
| ML20155C012 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak |
| Issue date: | 06/06/1988 |
| From: | Counsil W TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | NRC OFFICE OF ADMINISTRATION & RESOURCES MANAGEMENT (ARM) |
| References | |
| IEB-78-04, IEB-78-4, TXX-88492, NUDOCS 8806140052 | |
| Download: ML20155C012 (9) | |
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log # TXX-88492
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O File # 10115 Z
C Ref f IE Bulletin 78-04 1UELECTRIC June 6, 1988
%IHis a G counsi!
Erecus e b r President U. J. Nuclear Regulatory Commission Atti: Document Control Desk Wash'19 ton, D.C. 20555 SUBJL.T:
COMANCHE PEAK STEAM ELECTRIC STATION (CPSES)
DOCKET NOS. 50-445 AND 50-446 IE BULLETIN 78-04 ENVIR0llMEllTAL QUALIFICATION OF CERTA!!l STEM MOUNTED LIMIT SWI1CHES INSIDE REACTOR CONTAINMENT (SUPPLEMENTAL REPORT) l REF:
1)
TXX-2765, dated March 22, 1978 2)
TXX-2884, dated September 29, 1978 Gentlemen:
References 1 and 2 transmitted TV Electric's responses to the subject bu l l ev.i n.
As a result of a recent review of these responses, onsite NRC inspectors requested additional details.
The following CPSES information is provided as a complete response to each item as required by IE Bulletin 78-04; (1)
IEB 7_8-04 Action Item 1:
Determine if your facility utilizes or plans to utilize NAMCO D2400X or EA-170--302 SNAP LOCK switches in any safety related equipment in the primary containment, including the valve control circuitry previously discussed.
TV Electric _ Response of March 22, 1978 (Reference 1)
We have determined from our NSSS vendor, Westinghouse Electric Corporation, that the flAMCO Model D2400X or EA-170-302 SHAP LOCK switches will be used in certain safety-related control circuits in primary containment equipment as described in IE Bulletin 78-04.
Similarly our Architect Engineer, Gibbs & Hill, Inc., advises us that NAMC0 elem-mounted limit switches (SMLS) are specified in the balance of Plant Design (see attached Gibbs & Hill letter GTN-25356).
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TXX-88492 June 6, 1988 Page 2 of 5 (2)
IEB 73-04, Action Item 2:
If any such app 1; cations are identified, review these applications to determine the adequacy or qualification testing for these switches and submit the qualification documentation or references to NRC for review.
TU Electric Rasponse of March 22, 1978 (Reference 1):
9estinghouse has stated that certain of these switches will require additional environmental qualification to IEEE-323-1974 for applications involving hostile environments and that switches presently specified are "seismically qualified."
It is the applicar,t's position that any NSSS equipment under Westinghouse scope (as are the subject switches,) will be environmentally qualified by Westinghouse.
The applicant previously committed to qualification of Balance-of-Plant Class 1E Equipment.
Consistent with this position, only qualified NAMC0 or equivalent SMLS will be utilized.
We have taken appropriate action to ensure that all of our vendors /sub-vendors have selected only environmentally qualified stem mounted limit switches for usage in safety related equipment.
Clarification / Update:
The intent of the response was to describe and acknowledge the concern addressed in the bulletin and in Westinghu se Technical Bulletin (WTB)
NSD-TB-77-13, dated September 30, 1977. The response states that it was TV Electric's position that Westinghouse v.as responsible for environmental qualification of any NSSS equipment; this is clarified by stating that Westinghouse was responsible for environmental qualification (to identified generic parameters) of Westinghouse supplied equipment requiring environmental qualification.
This position was based on the fact that a Westinghcuse review resulted in issuance of WTB fGD-TB-77-13 and, subsequently, in the NRC's issuance of the bulletin.
In addition, I
Westinghouse letter NS-CE-1489, dated August 17, 1977, advised the NRC of this concern and stated, in part, that Westinghouse would include resolution of stem mounted limit switch qualificetion in the Westinghouse l
Supplemental Seismic and Environmental Qualification Program, cutlined in Westinghouse !etter NS-CE-692, dated 7/10/75.
More importantly, it should also be noted that TV Electric adopted the WCAP-8587 ( Methodology for Qualifying Westinghouse WRD Supplied NSSS Safety Related Electrical Equipment") qualification program for Comanche Peak in October 1980.
Revision 6 of WCAP-8587 was accepted by the NRC on l
11/10/83 and included Equipment Qualification Data Package EQDP-HE-3/HE-6, addressing Safety Related Externally Mounted Limit Switches (Qualification Group A).
HAMCO limit switches, gealified to WCAP-8587, Supplement 1, EQDP-HE-3/HE-6, were installed on active NSSS Class 1E valves inside containment during 1982.
Installations were reviewed by onsite Westinghouse engineering personnel. Westinghouse Field Change Notices, CPSES design documents (DCAs), and construction travelers that document this replacement activity are onsite and available for review.
TXX-88492 June 6, 1988 Pave 3 of 5 The remainder of the paragraph (Reference 1) indicates that TV Electric, through its Architer.t Enginetr, had committed to use onl qualified flAMC0 limit switr$cs u. Balance-Of-Plant (BOP)y environmentally Class 1E applications and that actions had beer taken to satisfy this commitment.
These actions, described in Gibbs & Hill letter GTN-25356, included issuing letters (GTN-25348 through 25354) to vendors advising them of bulletin concerns.
The letters included copies of the bulletin.
TV Electric recently retrieved one of these letters (GTN-25354) along with other objective evidence such as documented telecons and vendor /sub-vendor responses.
This sample of documentation indicates that Gibbs &
Hill transmitted correspondence to vendors to ensure proper qualification.
This sample of documents is onsite and available for review.
(3)
IEB 78-04 Action item 3:
If evidence is not available to support a conclusion of adequacy, submit your plans and programs, including schedules, for corrective action.
TV Electric Response of March 22,1978_(ReferenceIJ:
The actions required by the subject bulletin will be completed by September 29, 1978.
TV Electric Response of September 29, 1978 (Reference 2):
We hay determined by a vendor survey performed by our Architect Engineer, Gibbs & Hill, Inc., that only environmentally qualified NAMC0 limit switches are being used on safety-related valves inside the "ontainment Buildings of CPSES.
Clarification / Update:
At the time of this response (September 29, 1978), Gibbs & Hill had ccepleted their survey of vendors described above.
Based on vendor responses, TV Electric had concluded that only qualified switches would be shipped to CPSES for installation.
Therefore Licensee Action No. 2 l
and Licensee Action No. 3 of the bulletin were not applicable and it was unnecessary to provide the NRC with procedures, programs, and schedules f or corrective a'; tion. As an example of the vendor responses, a letter dated August 10, 1978, from Fisher Controls states in part:
"The following is Fisher Controls reply to Gibbs & Hill's letter of March 17, 1978, (GIN-25353):
1.
Please note that Fisher Controls is not installing a NAMCO Model 02400X cr EA-170-302 for inside containment use.
However, Fisher is using a hiel EA-180-31302 or EA-180-34302 for inside containment -hich are environmental qualified for inside containment use.
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TXX-88492 June 6, 1988 Page 4 of 5 2.
This request does not apply as Fisher again is not using unqualified limit switches."
As an additional point of clarificaticn, this paragraph states in part,
...only environmentally qualified t1AMLO limit switche; are being used on safety-related valves inside the Containment Buildings of CPSES..."
This statement means that the procurement process and the GTN letters would assure that qualified switches were being selected, shipped and installed within containment, not that switches were actually installed at the time.
(4)
IEB 78-04, Action Item 4:
Provide your response in writing within 30 days for facilities holding an operating license and within 60 days for those facilities with a construction permit.
Reports should be submitted to the Director of the appropriate NRC Regional office and a copy should be forwarded to the U. S. Nuclear Regulatory Commission of Inspection and Enforcement, Division of Reactor Operations Inspection, Washington, D. C. 20555.
TV Electric Response of March 22, 1978 (Reference 1):
Ulh Clarification / Update:
TV Electric provided the response to the IEB 78-04 within 30 days of the receipt of the bulletin, by letter TXX-2765 dated March 22, 1978 (Reference 1).
Subsequent Actions Related to IEB 78-04 In late December 1979, TV Electric determined that documentation was inadequate for four different models of NAMC0 limit switches mounted on 80P valves (including EA 170 and 180).
Documentation deficiencies as identified in internal correspondence included:
Qualified life was not included in test reports.
Specific parameters were not indicated for CPSES.
LOCA simulation test may not be adequate.
Seismic test section did not provide calibration certification for test equipment.
If the above test reports were modified to resolve all of the above comments, the qualified life would be approximately four years.
TXX-88492 June 6, 1988 Page 5 of 5 Subsequcntly, NCRs E-80-00088 and E-81-00106S were written to document these deficiencies.
Construction travelers documenting installation and qualification packages identifying proper equipment qualification of NAMCO limit switches is onsite and available for review.
Sincerely, I,
tfit W. G. Counsil MCP/tgw
Attachment:
Gibbs & Hill letter GTN-25356, dated March 17, 1978 c-Mr. R. D. Ma tin, Region IV Resident Ins)ectors, CPSES (3) t l
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Attachment to TXX-88492 June 6, 1988' 7
UNITED STATES OF AMERICA NUCLEAR REGULATORY COMMISSION In the Matter of
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- Texas Utilities. Electric Company Docket Nos 50-445
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50-446 f
.(Comanche Peak St'eam Electric
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Station', Units 1 & 2)
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AFFIDAVIT W. G. Counsil being duly sworn, hereby deposes and says that he is Executive Vice President, Nuclear Engineering and Operations of TV Electric, the Applicant herein; that he is duly authorized to-sign and file with the Nuclear Regulatory Commission this response to IE Bulletin 78-04 that he is familiar with the content thereof; and that the matters set forth therein are true and correct to the best of his knowledge, information and belief.
Al'7(AL WJ G.~Counsil Executive Vice President, Nuclear Engineering and Operations STATE OF TEXAS
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COUNTY OF DALLAS
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Subscribed and sworn to before me, a Notarys Public in and for o2 C on this
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, 1988.
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Notary Jublic My commission expires: 3;/A/9o
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Gibbs S Hill inc.
E NotNEERS D E 510 N E R S CONSTRUCTORS DIRECT OIAL E XT E N SION m ei teo. 4450 March 17, 1978 GTN-25356 Texas Utilities Generating Company 7dlcQ83d[
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2001 Bryan Tower
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Dallas, Texas 75201 IAttention:
Mr. E.
G.
Gibson, Jr.
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Project Engineer
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TEXAS UTILITIES GENERATING ONPANY
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COMANCHE PEAK STEAM ELECTRIC STATION 1981 2300 MW INSTALLATION
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G&H PROJECT NO. 2323 10115 RESPONSE TO NRC IE BULLETIN 78-04 "ENVIRONMENTAL QUALIFICATION OF CERTAIN STEM MOUNTED LIMIT SWITCHES INSIDE CONTAINMENT" In response to the subject. document, we offer the following:
1.
Our review indicates that NAMCO stem-mounted limit switches (SMLS) are specified in the Balance-of-Plant safety related equipment.
We have been advised by NAMCO that they now have a newer "qualified" version of the NAMCO switch available which we believe will be furnished for all CPSES safety related specifications for SMLS's.
2.
To determine if all of our vendors /sub-vendors have i
selected environmentally unqualified NAMCO SMLS's for usage in safety related equipment, we have sent inquiries (copy attached) to all relevant vendors.
In these inquiries, vendors have been asked to take action.and provide information as required, per the subject NRC Bulletin.
393 SEVENTH AVE N U E NEW YO R K. N. Y. 10001 CABLE: Ot0 0 $ HILL, N E W YORK
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GTN-25356 March 17,1978 Texas Utilities Generating Company 3.
NRC could be advised that the actions required by the subject bulletin will be completed by September 29, 1978.
If you have any questions, please contact this office.
Very truly yours, GIBBS & !!ILL, Inc.
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Iarvey R.
Rock Project Manag,r 1L l'
HRR/TRV/STC/JRI:llo Attachments (Listing of Vendors and GTN numbers) cc:
ARMS (B&R Site)
Original + lA J. C.
F.uykendall (TUGCo) lL, lA J. T. Merritt (TUSI Site) 2L, lA L. A. Ashley (B&R Site) lL, lA J.
R. Ainsworth (TUSI NY) lL, lA R.
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Hollouay (G&H Dallas) 2L, 2A f
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y Attachment to GTN-25356 Spec. No.
Vendor Name & Address GTf! No.
MS-20A.1 Rockwell International 25348 Flow Control Division P.O. Box 47767 4934 Iron Ave.
Dallas, Texas 75247 Att:
.Mr. J. E.
Hilliard MS-20B ITT Grinnell Corp.
25349 Specialty Valve Group 225 No. Front Street Wrightsville, Pa. 17368 Att:
Mr. W. E.
Broome MS-20B.1 Nuclear Valve Division 25350 Borg Warner Corp.
7500 Tyrone Ave.
Van Nuys, California 91406 Att:
Mr.
S. Campion MS-20B.2 Rockwell I'nternational 25351 Flow Control Division 55 Washington Street East Orange, New Jersey 07017 Attention:
M. A. Conklin MS-86 Posi-Seal International 25352 Rts. 49 & US 95 No. Stonington, Conn.
06359 Attention:
Mr.
R. J.
Sites MS-600 Fisher Controls 25353 c/o Control Assoc.
67 N.
Summit St.
Tenafly, New Jersey 07670 Att:
J.
Dinzik MS-603 Valve Engineering 25354 365 Carnegie Ave.
Kenilworth, N.J.
07033 MS-604 ITT Grinnell Corp.
25355 Specialty Valve Group 225 North Front St.
Wrightville, Pa.
17368 Att:
W.,E.
Broome
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