ML20153B173

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Requests That Encl Correspondence Re Installation of Core Support Plate Wedges During Refueling Outage 17 Be Placed in Docket File.Calculation 083-248-CBS-01 & SE-000222-002, Core Plate Wedge... Encl.With Three Oversize Drawings
ML20153B173
Person / Time
Site: Oyster Creek
Issue date: 09/16/1998
From: Eaton R
NRC (Affiliation Not Assigned)
To:
NRC (Affiliation Not Assigned)
Shared Package
ML20153B176 List:
References
NUDOCS 9809230002
Download: ML20153B173 (5)


Text

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September 16, 1998 MEMORANDUM TO: File FROM:

Ronald B. Eaton, Senior Project Manager Original signed by Project Directorate 1-3 Division of Reactor Projects - 1/11 Office of Nuclear Reactor Regulation

SUBJECT:

CORRESPONDENCE FROM GPU NUCLEAR, INC., PROVIDING THE QUESTIONS ASKED BY THE NRC STAFF AND THE ANSWERS FROM THE LICENSEE WITH RESPECT TO THEIR SUBMITTAL TO INSTALL CORE SUPPORT PLATE WEDGES DURING REFUELING OUTAGE 17 Please place the attached subject correspondence received on September 14, 1998, in Docket file 50-219.

Docket No. 50-219

Attachment:

Questions and Answers DISTRIBUTION w/ attach.

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~ Docket file PUBLIC REaton DISTRIBUTION w/o attach.

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1. Page 3-2 Section 3.3 of the MPR-1957 report states that the wedgejack bolt is used to raise and engage the locking arm of the wedge on the existing shield angle. Shield angles are existing structural angles that are welded to the inside of the shroud to support shield plates at each recirculation line nozzle. From the picture in the submittal, it wasn't clear to me how it is being used. Also, is the shield angle inspected to ensure that it can support the wedge? Is it being used in such a manner that we should be concerned with the wedges not rtaying in place if they rely on the shield angles for suppon?

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Response

The wedges will rely on the shield angles for stability however they will not impose significant loads on the angles that might challenge the integrity of the angles or attachment welds.

The shield angles are 12 inches in length and are attached to the shroud with continuous % inch fillet welds on each side. The shield angles provide lateral support for five shield plates; each shield plate is supported by two angbs (one at each end). The shield plate itself rests on the core plate (approx. weight of 500 lbs.). Design loads and stresses in the shield angles and welds are low since the only applied load is due to seismic.

During instsilation of the proposed core plate wedges, a support arm on each wedge will be raised to engage on the bottom of a iield angle. The arm is raised via a 5/8 inch screw, which is torqued to 40110 in-lbs. The additioaal load applied to the shield angle and attachment weld from this operation is estimated to be less than 0.4 kips (with an assumed coefficient of friction of 0.2). This is a non-equilibrium (secondary) load, and is not a design reliant feature for the wedges (i.e., the wedges do not need to have any type ofinstalled preload on the shield angles only engagement of the support arm under the shield angle). The calculated weto stress due to this applied load is about 100 psi, which will not have l

an adverse affect on the structural integrity of the angles or attachment welds.

l in cddition, GPU Nuclear plans to inspect the accessible areas of the shield angles and their attachment welds (VT-1) prior to the installation of the wedges. These inspections will ensure the integrity of the shield angles and their etchment welds.

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2. There are ten tie-nds already installed. Where are the 8 wedges going to be installed in cortparison to

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the tie-rod locatiora? I know the tie-rods are in between the shroud and the vessel, and the wedges are l

going to be installed between the core plate and the shroud, but are some of the wedges at the same azimuthal location as the tie rods? Provide a more detailed illustration on the proposed wedge l-installation. This should include the location of the wedges relative to the shroud welds and installed l

tie-rods and location of the core plate bolts.

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Response

i Sketches and drawings previously Fed Ex'ed.

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3. Page 6-1 of MPR-1957 states that "the results of these seismic analyses in Table 5-2 show that the maximum calculated fuel / core plate displacement is 0.529 inch which is less than the allowable displacement of 0.75 inch. A130 note that the permanent core plate lateral displacement is essentially equal to the seismic bumper clearance of 0.375 inch. Note that the permanent displacement of 0.375 inch is concluded to be acceptable in Section 2.3 of Reference 17." Reference 17 is the NRC SER on the shroud repair dated November 25,1994. In our SER we concluded that permanent shroud displacement of.375 inch will not significantly affect cooling of the core since the shroud is 1.5 inches thick and the cylindrical section of the shroud will remain overlapped. According to the GE test document which the 0.75 inch displacement (cited above) is based, the allowable permanent displacement for normal and upset conditions is 0.33 inch.

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Response

As discussed in the NRC's Safety Evaluation Report dated November 25,1994, the shroud repair's lateral restraints (bumpers) limit the total lateral displacement of the reactor fuel lateral support structures (the core plate and the top guide) and the shroud cylinders. For the core plate, an allowable permanent displacement of 0.75 inch was determined from the results of control rod scram tests documented in Report NEDC-32406 (see Section 2.3, pages 5 and 6 of the NRC's SER). The shroud repair lateral restraints, with a total clearance of 0.375 inch between the shroud and reactor vessel, combined with the proposed wedge installation limit the core plate lateral displacement to one-half the allowable permanent displacement (safety factor of 2.0). The allowable displacement given in GENE-771-44-0894 (Rev.1) of 0.33 inch is based on a safety factor of 2.25. There is no requirement in the Oyster Creek design basis to utilize a specific safety factor. The safety factor of 2.0 provided in the shroud repair is considered by GPU Nuclear and was concluded in the NRC's SER to be acceptable. Also, the 0.375 inch shroud repair clearance combined with the proposed wedge installation limits the shroud lateral displacement to less than 50 percent of the shroud thickness. This ensures that the proposed configuration will perform the j

design basis functions discussed in Section 2.4 (page 9) of the NRC's SER.

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Page 6-2 of MPR-1957 states that "the maximum leakage path flow area through a fully-cracked I

vertical weld in the ll5/116A shroud segment during normal operating conditions is 0.495 in^2.

(Reference 16)." The total leakage due to this length is 30 gpm. liowever, Reference 16, MPR calc 083-248-CBS-01, states in the summary of results that "the maximum leakage path flow area through a fully-cracked vertical weld in the ll5/li6A shroud segment during normal operating conditions is 4.67 in^2. This flow area will be used elsewhere to evaluate the effect of reactor coolant flow tha' bypasses the core through the cracked vertical weld." Then again, Appendix B of Reference 16, calculates the maximum leakage path flow area and its result is 0.495 in^2. So two places in the same cale give different results. This is my concern; I don't know which is the right number and whether the leakage that was reported in MPR-1957 is correct.

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. Response:

i MPR Calculation 083-248-CBS-01, Rev.1, has been revised to correct the typographical error. Three i

Revision 2 pages follow.

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