ML20151K684

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Ack Receipt of Informing NRC of Steps Taken to Correct Violations Noted in Insp Repts 50-277/87-23 & 50-278/87-23
ML20151K684
Person / Time
Site: Peach Bottom  Constellation icon.png
Issue date: 04/15/1988
From: Gallo R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To: Corbin McNeil
PECO ENERGY CO., (FORMERLY PHILADELPHIA ELECTRIC
References
NUDOCS 8804210380
Download: ML20151K684 (2)


See also: IR 05000277/1987023

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APR 151988

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Docket Nos.

50-277 & 50-278

Philadelphia Electric Company

ATTN: Mr. C. A. McNeill

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Executive Vice President

Nuclear

2301 Market Street

Philadelphia, Pennsylvania

19101

Gentlemen *

Subject:

Inspection Nos. 50-P77/87-23 and 50-278/87-23

This refers to your letter dated February 1,1988, which provided additional

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corrective measures to those described in your November 30, 1987 response to

our letter dated October 28, 1987.

Thank you for informing us of the complete corrective and preventive actions

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you have or intend to take.

These actions will be examined during a future

inspection of your licensed prograni.

Your cooperation with us it, appreciated.

Sincerely,

ROBERT M. GALLO

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Robert H. Gallo, Chief

Operations Branch

Division of Reactor Safety

cc:

John S. Kenper, Sr., Senior Vice President-Nuclear

J. W. Gallagher, Vice President, Nuclear Services

E. C. Kistner, Chairman, Nuclear Review Board

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Dickinson M. Smith, Vice President, Peach Bottom Atomic Power Station

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Jack Urban, General Manager, Fuels Department, Delmarva Power & Light Co.

John F. Franz, Plant Manager, Peach Bottom Atomic Power Station

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Troy B. Conner, Jr., Esquire

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W. H. Hirst, Director, Joint Generation Projects Department, Atlantic Electric

Bryan W. Gorman, Man ri, External Affairs

Eugene J. Bradley, i quire, Assistant General Counsel (Without Report)

Raymond L. Hovis, Esquire

Thoma:: Magette, Power Plant Siting, Nuclear Evaluations

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W. M. Alden, Director, Licensing Section

Doris Poulsen, Secretary of Harford County Council

Public Document Room (PDR)

Local Public Documerit Room (LPDR)

Nucicar Safety Information Center (NSIC)

NRC Resident Inspector

Commonwealth of Pennsylvania

0FFICIAL RECORD COPY

8804210380 880415

PDR

ADOCK 05000277

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Philadelphia Electric Company

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Region I Docket Room (with concurrences)

Management Assistant, DRMA (w/o enc 1)

Section: Chief, DRP

Robert J. Bores, DRSS

Public Document Room (PDR)

Nuclear Safety Information Center (NSIC)

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PHILADELPHIA ELECTRIC COMPANY

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2301 s ARKET ST9CCT

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PHILADELPHI A. PA.191o1

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February 1,

1988

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Docket Nos. 50-277

50-278

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Mr. William V. Johnston, Acting Director

Division of Reactor Safety

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Region I

U.S. Nuclear Regulatory Commission

ATTN:

Document Control Desk

Washington, D.C.

20555

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SUBJECT:

Supplemental Response to Peach Bottom Inspect'on

Report No. 50-277/87-23; 50-278/87-23

Reference:

November 30, 1987 letter from J. W. Gallagher,

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(PECo) to W. V. Johnston, (USNRC)

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Dear Mr. Johnston:

This letter completes Philadelphia Electric Company's

response to your letter dated October 28, 1987 which transmitted

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a Notice of Violation and Inspeccion Report No. 50-277/87-23; 50-

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278/87-23.

The referenced letter provided the Company's initial

response, and stated that a complete response would be submitted

by Jan'tary 22, 1988.

The need for a one week delay of our

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submittal was discussed with Jacque P. Durr of your staff by W.

M. Alden, and was found acceptable.

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The initial response stated (on page 3) that a review to

identify items that had been received from the date of the

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inspection to the date of the letter would be performed by

December 8, 1987.

That review was performed and was expanded to

include all storeroom Quality coded items.

Safety-related items

procured as commercial grade without a supporting engineering

evaluation or procured from suppliers without invoking an

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approved OA program (not on Evaluated Suppliers List (ESL))

without an engineering evaluation were identified.

Approximately

1,300 such items were identified and require formal engineering

evaluation.

Approximately one-third of these items are installed

in the plant and two thirds are in the storeroom on "QA Hold".

A written corrective action program has been developed

to control the disposition of the approximate 1,300 items

requiring engineering evaluation.

The Peach Bottom Project

Manager is responsible for the overall coordination of this

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Mr. William V.

Johnston

February 1,

1988

Page 2

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corrective action ptogram.

Those it ems installed in the plant

will be dispositionec in accardance with the written program

prior to rtarting up either Peach Bottom unit.

The items not

installed kill be dispositioned in accordance with the corrective

action program prior to being teleased from OA Hold for safety-

relr*ed app)4 mtiont.

First, at evaluction of each item to

contirm that it performs a safety-rela'ed function will be

performed, either by the Nuclear Engineering Department or plant

technical staff.

Engineering evaluations will be performed for

the items verified as safety-related to determine th'ir safety

function and the characteristics which are critical to performing

the safety function,

nd identify inspection, test and

documentativn requirements, as appropriate, to assure that such

items are suitable.

The engineering evaluations will be

performed either by the Nuclear Engineering Department or plant

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technical staff, and the Nucl?ar Engineering Department will

approve all plant technictl staff evaluations.

To prevent recurrence of this violation the Peach Bottom

administrative procedu:e covering material procuremer.t, A-27,

"Procedure For Material Control System", has been extensively

revised.

Previously, A-27 permitted procurement of commercial

grade material for safety-related applications with authorization

from the Quality Assurance Division.

Prior to authorization,

either a formal engineering evaluation, a less comprehensive

engineering review or an informal Quality Assurance evaluation

was performed.

This inconsistent approach was a weasness and has

been corrected by the revision of A-27.

A-27 now requires an

evaluation and written authorization from the Nuclear Engineering

Department to procure commercial grade material for a safety-

related application.

The plant technical staff or Nuclear

Engineering Department now performs technical evaluations and

specifies the appropriate acceptance methodology to properly

dedicate commercial grade items prior to safety-related

applicaticis.

The Nuclear Engineering Department reviews plant

staff evaluations prior to giving authorization.

Unresolved item number 02 in paragraph 3.3 of the

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inspection report expressed NRC concern with the fact that

material had been procured for safety-related applications from a

non-ESL supplier.

This matter has been corrected by the revision

of A-27 which now clearly requires that safety-related items be

procured only from evaluated suppliers (on ESL).

If the selected

supplier does not maintain an acceptable Quality Assurance

Program, the Nuclear Engineering Department establishes

compensatory Quality Assurance measures to assure the quality of

the product in accordance with the Nuclear Engineering Department

procedure described in the Company's initial response letter (on

page 4).

The revision of A-27 also expanded the controls on non-

conforming items to allow "conditional release" for installation

prior to completion of the engineering evaluation.

A Maintenance

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Mr. William V. Johnston

Februnry 1,

1988

Page 3

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Request Form (MRF) specific to each of the "corditior. ally

released" non-conforming items will be issued and will not be

cloeod cut until the non-conformance is resolved.

Naclear

Engineering Department evaluation and concurrence for the

"conditional release" of those non-conforming items on hold for

engineering evalaction is now required, in adcition to Plant

Operations Review Committee approval.

Further. A-27 prohibits

the plant system in which the "conditionally released" item is

installed f rcm bei:,9 considered opet able until the nen-

conformance is resolved.

Addit ional responsibilities have also

been established to track the resolution of non-conforming items.

The Nuclear Quality Assurance organization has completed

a study of procurement procedures / practices for items to oe used

in a nuclear safety-related applications.

The study identified

weaknesses in the procurement process which require epgrading.

Corporate responsibility has been established for further

improving our nuclear plant procurement process and practiccs,

and, in particular, to address the concerns identified in the

study.

The integration of the procurement process into the

restructured plant staff organizations will be reviewed.

Unresolved item number 03 in paragraph 4.3 of the

inspection report concerned th9 lack of a formalized training

program for personnel who perform quality control activities of

reccrd management and documen'. control.

A Nuclear Services,

Nuclear Administration Division procedure will be issued by

February 29, 1988 delineating the training requirements for

nuclear records managcment personnel and the responsibilities for

the training.

This procedure will cover both corporate and

station personnel and provide a mechanism for a permanent record

of the training conducted.

As part of the transition to the

recently testructured organizations, separate, but s i.mila r

procedures may be developed specific to each station; however, in

the interim, the Nuclear Services, Nuclear Administration

Division procedure will cover all nuclear records management

personnel.

If you have any questions or require additional

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information, do not hesitate to contact us.

Very truly yours,

cc:

Addressee

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W. T. Russell, Administrator, Region I, USNRC

T.

P. Johnson, NRC Resident Inspector

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