ML20150B908
| ML20150B908 | |
| Person / Time | |
|---|---|
| Site: | Hartsville  |
| Issue date: | 02/26/1988 |
| From: | Barr K NRC OFFICE OF SPECIAL PROJECTS |
| To: | |
| Shared Package | |
| ML20150B904 | List: |
| References | |
| 50-518-87-01, 50-518-87-1, NUDOCS 8803170182 | |
| Download: ML20150B908 (3) | |
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ENCLOSURE 1 NOTICE OF VIOLATION Tennessee Valley Authority Docket No. 50-518 Hartsville Nuclear Plant License No. CPPR-150 !
Ouring the Nuclear Regulatory Commission (NRC) inspection conducted on i
' December 16-18, 1987, a violation of NRC requirements was identified. The
- violation involved failure to follow procedures for warehouse storage. In accordance with the "General Statement of Policy and Procedure for NRC Enforcement Actions," 10 CFR 2, Appendix C (1985), the violation is listed below:
i s 10 CFR Part 50, Appendix B, Criterion V, "Instructions, Procedures, and Drawings", indicates activities affecting quality shall be prescribed by documented instructions, procedures, or drawings, of a type appropriate to the circumstances and shall be accomplished in accordance with these !
instructions, procedures, or drawings. i TVA's Quality Assurance (QA) Topical Report, TVA-TR*/5-1A, Rev. 9 in Tables 17E-1 (for design and construction) and 17E-2 (for oaerations) indicates that the Nuclear Quality Assurance Manual (NQAM) delineates respon ibili-ties, requirements, and commitments for the quality assurance program.
The NQAM, Part I, Section 3.6, Rev. 1, "Packaging, Shipping, Receiving, Storage, and Handling", indicates packaging, shipping, receiving, storage, ,
and handling shall be in accordance with ANSI N45.2.2-1972, "Packaging, '
Shipping, Receiving, Storage and Handling of Items for Nuclear Power Plants !
ANSI N45.2.2-1972 in paragraph 6.4.2 (8) indicates maintenance requirements specified by manufacturer's instructions for the item shall be performed. TVA drawing 89-3GA-0200-00-0A and Nuclear Power Standard i
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- TS 01.00.15.14.03, Rev. O, "Equipment and Material Storage Requirements for Nuclear Power Stores", specify the storage maintenance at the Hartsville facility.
i TS 01.00.15.14.03 specified that Reactor Water Cleanup Pump and Residual Heat Removal Pump Motor Preventive Maintenance include vendors' specified maintenance.
TVA Power Stores Quality Assurance Manual Section 7.0 and sub-tier 4
procedure PS-QAP 7.3, "Storage of Items", required for warehouse storage that end caps, blank flanges, and other protective covers be in place to prevent damage or the accumulation of dirt dust and moisture. I a
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8803170182 880301 DR ADOCK 050 B 1
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Tennessee Valley Authority 2 Docket No. 50-518 Hartsville Nuclear Plant License No. CPPR-150 k
Manufacturer's storage maintenance requirements for the following ,
equipment is in the manuals indicated: '
Fire Protection Pump Motors (Contract 821689) f US Electric Motors Instruction 509-1, November 1979 Reactor Water Cleanup Pump (General Electric (GE) Master Parts List (MPL)G33-6001)
Union Pump Company Manual for Order N753764 A & B Residual Heat Removal Pump Motors (GE MPL E12-6002)
GE Instruction Maqual GEX 70205
- a. Contrary to the above, manufacturer's storage maintenance requirements were not always incorporated in drawing E9-3GA0200-00-0A or in TS 01.00.15.14.03. Consequently, the following required maintenance was not being performed for fire protection motors:
Preventive coating checks Oil changes Oil level maintenance Space heater application and mointoring of winding temperatures Shaft rotation periodicity i
- b. Contrary to the above, the requirement in Nuclear Power Standard !
TS 01.00.15.14.03 to perform vendor specified maintenance was not implemented in the site PM program as follows:
Reactor Water Cleanup Pumps i
Semi-annually, bearing housings were not being drained and '
5 refilled No protective coating on pumps' (serial Nos. 5463752 and N753764A201) shafts Rusty bolts on pumps (serial Nos. 5463752 and N753764A20)
Rusty sealing surfaces on the suction flange for pump serial No. 5463752 Residual Heat Removal Pump Motors 1
Oil level was not being maintained. Motors overfilled with ,
oil are LHJ-1103027, JMJ-908021, LMJ+1103028. Motors !
'! underfilled with oil are ENJ-525002, FNJ-601022, CNJ-309001, FNJ-601021. ,
Quarterly inspections were not being performed for physical i damage, cleanliness, oil leaks, oil level, signs of !
condensation, discoloration of paint, sign of vermin !
activity, integrity of protective coatings, and integrity l of all closures. '
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Tennessee Valley Authority 3 Docket No. 50-518 Hartsville Nuclear Plant License No. CPPR-150
- c. Contrary to the above, eight items in warehouse storage failed to meet the requirements of procedure PS-QAP-7.3 in that caps, covers, and seals were missing on stored QA material. Items were also stored with foreign material (mud) on the component. Surface rust existed on some surfaces, bolts and weld preparation surfaces.
This is a Severity Level IV Violation (Supplement II).
Pursuant to 10 CFR 2.201, TVA is hereby required to submit to this office within 30 days of the date of the letter transmitting this Notice, a written statement or explanation in reply, including (for each violation):
(1) admission or denial of the violation; (2) the rer. son for the violation if admitted; (3) the corrective steps which have been taken and the results achieved; (4) corrective steps which will be taken to avoid further violations; and (5) the date when full <ompliance will be achieved. Where good cause is shown, consideration will be given to extending the response time.
FOR THE NUCLEAR REGULATORY COMMISSION
.6 4 senneth P. Barr, Acting Assistant Director for Inspection Programs TVA Projects Division Office of Special Projects Dated at Atlanta, Georgia fh this/6 day of February 1988 1
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