Text

Responds to NRC Requesting Info Required for Evaluation of Adverse Electric Sys Reliability Impact
	ML20148B088
Person / Time
Site:	Crystal River
Issue date:	01/14/1980
From:	Baynard P; FLORIDA POWER CORP.
To:	Harold Denton; Office of Nuclear Reactor Regulation
References
	NUDOCS 8001180288
	Download: ML20148B088 (52)
	v • d • e

{{#Wiki_filter:- YTeA ces I Io 2 .o Sea Power CD R PO H AllON January 14, 1980 Mr. Harold R. Denton Director Office of Nuclear Reactor Regulation U.S. Nuclear. Regulatory Commission Washington, D.C. 20555

Subject:

Crystal River Unit 3 Docket No. 50-302 Operating License No. DPR-72 INFORMATION REQUIRED FOR EVALUATION OF ADVERSE ELECTRIC SYSTEM RELIABILITY IMPACT

Dear Mr. Denton:

In response to your letter to Mr. J. A. Hancock, dated January 4,1980, requesting information concerning the above subject, the attached information is being provided. Information required for the following requests were not available: Request #8 Weekly compilation of the utilities generation, purchases and sales and anticipated load for the projected outage period and same period previous year. This information was only available monthly. Request #9 Relate weekly reserve margin calculation to its corresponding loss of load probability. Florida Power's LOLP is calculated on a monthly basis. [765282 90028131 a88 8001180 P General Office 3201 Thirty-fourth Street South e P.O Box 14042, St Petersburg, Florida 33733 e 813-866 5151 J

Mr. Ibrold Denton Page Two January 14, 1980 If you require additional information concerning the above subject, please contact this office. Very truly yours, FLORIDA POWER CORPORATION P. Y. Baynard Manager, Nuclear Support Services PYBemhM14D47 cc: Mr. Richard Weiner Director Division of Power Supply and Reliability U.S. Department of Energy 2000 K. Street, N.W. Washington, D.C. 20451 90028132 1,7 f Gu e, - m v J 302

i STATE OF FLORIDA COUNTY OF PINELLAS P. Y. Baynard states that she is the Manager, Nuclear Support Services of Florida Power Corporation; that she is authorized on the part of said company to sign and file with the Nuclear Regulatory Commission the information attached hereto; and that all such statements made and matters set forth therein are true and correct to the best of his knowledge, information and belief. . B<yn rd ~ ~~ Subscribed and sworn to bef ore me, a Notary Public in and for the State and County above named, this 14th day of January, 1980. _h Notary Public Notary Public, State of Florida at Large, My Commission Expires: August 8, 1983 ]7/E 9Of c's s 'V CameronNotary 3(D12) 9002B133

ATTACHMENT I List of all owned generators including: 1. Their capacity 2. Their forced outage rate 90028134 'T n E 3 7/r yj u J L. U J

EXISTING SYSTEM DATA AS OF DECEMBER 31,1979 Met Capability (mt) Metu m Forced Generating M tB Winter Sumer .. Outage Rate (1)_ Anclote 1 516 506 1.3 Anclote 2 511 501 1.3 Avon Part 2 38 38 0.5 Bartow 1 114 114 3.0 Bartow 2 116 116 1.0 Bartow 3 211 207 3.7 Crystal River 1 373 373 12.2 Crystal River 2 415 405 12.2 Crystal River 3 726 704 25.0 Higgins 1 42 40 0.7 Higgins 2 42 40 0.5 Higgins 3 43 42 3.5 Suwannee River 1 33 33 0.3 Suwannee River 2 32 32 0.8 m >o Suwennee River 3 80 80 1.7 o N Tamer 3 72 71 2.4 co Turner 4 74 72 2.7 Total Steam 3438 3374 Ln i h Park P1 3 33 28 15.8 Avon Park P2 4 33 28 15.8 Bartow P1 4 51 44 21.6 Bartow P2 5 51 44 21.6 Bartow P3 6 51 44 21.6 Bartow P4 7 51 44 21.6 Bayboro P1 5 52 42 3.2 n 52 42 3.2 q y Bayboro P2 6 3.2 52 42 c 3 ( n Bayboro P3 7 3.2 52 42 Bayborg P4 8 38.5 42 25 r J Debary P1 1 38.5 51 40 c 3 Debary P2 2 38.5 52 36 C Debary P3 3 38.5 37 28 Debary P4 4 38.5 d5 34 Debary P5 5 38.5 51 42 Debary P6 6 15.7 Higgins P1 4 30 25 15.7 of a 30 25

EXISTING SYSTEM DATA AS OF DECEteER 31,1979 (continued) Net Capability (MW) Mature Forced Gener4 ting Units Winter Sumer Outage Rate (5) Higgins P3 6 35 30 15.7 Higgins P4 7 35 30 15.7 Inter City P1 1 55 44 3.1 Inter City P2 2 55 44 3.1 Inter City P3 3 55 44 3.1 Inter City P4 4 55 44 3.1 Inter City PS 5 55 44 3.1 Inter City P6 6 55 44 3.1 Port St. Joe P1 1 17 14 25.6 Rio Pinar P1 1 17 14 35.2 Tumer P1 5 17 14 8.3 Turner P2 6 17 14 8.3 Tumer P3 7 81 62 31.7 Tumer P4 8 81 62 31.7 Total Peaking 1446 1159 Total Genration Capacity 4884 4533 m O O N CD Ch 1

Florida Power Corporation 1980 Planned Maintenance Schedule 377c n ruz c1 vJ LUO 90028137

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Rationale for Scheduling Outages t t 2 Florida Power Corporation considers three major factors when scheduling maintenance outages. These factors are manpower constraints, system fuel cost and system reliability. It should also be pointed out that due to the unavailability of Crystal River Unit #3 in 1979, major maintenance overhauls of other units had to be deferred until 1980. If this maintenance is not accomplished in a timely manner during 1980, system reliability will deteriorate. Existing Purchases Company Capacity Expected Forced Outage Rate (% l Southern 200 m 1.0 Tallahassee 130 W 6.0 Peak Load Information (1980) Month Peak Load (W's) Interruptible Load (W's) Jan 4750 333 Feb 4320 333 Mar 3479 333 Apr 2977 333 May 3420 333 l 0 90028139

Impact of Adverse Weather Conditions On Monthly Demands 90028140 4765 29i 1

The energy and demand forecasts are produced using a set of assumptions that reflect upper management's views and experience along with other general parameters. One of these parameters is the weather. It is assmed that normal weather patterns will prevail. This implies that the forecast can be directly related to the number of degree days resulting from an average over the last 10 years. The annual peak demand occurs in the winter season. The sumer season peak demand will usually be ten percent less than the winter. The summer season is characterized by a daily load curve having a broad peak extending throughout the whole afternoon until about 21:00 hours. In contrast, the winter season peak demand is characterized by a promi-nent needle spike which can occur in the morning or in the evening 7 depending on such factors as cloud cover, wind and duration of the cold spell. When sustained temperature extremes occur tM,t are in excess of those expected using ten year average data, We forecast of demand and energy can be exceeded. l As one would expect, if the temperatures during the sumer or winter seasons are much milder than those of the ten year average, the forecasted peak demand will not be reached. 90028141 Florida Power Corporation uses a 50% mean forecast to project future energy and demand. It is very weather sensitive and since it is a long-term forecast, normal weather is incorporated as a key assumption. 174E 707 c/c

g. v s

Florida Power Corporation Reliability Agreement 90028142 1765 293

RELIABILITY COORW!1ATIOU Ar. PEE'ca.' BETdEEN FLORIIA POWER CORPORN"I^ : AND S0lffHERN SYSTEi COttPM!IES of the fir.t ocy cf tece-b", 10(7, Section 0.1 THIS ACRE 5 MENT, nede n e between FLORIDA POJER COR"CRATION (hereinafter enlled 'YLORInt"), a corporation orgnnited and existinC under the lavc of the State of Florida, and the companies of The Southern Company Power Pool concirtinc of ALf.LW POWER COMPANY, an Alabama corporation; GEORGIA PCWER CG!PA! Y, c m.crr.ie corporation; GULF PO' DER COMPANY, a Maine corporation; and MISSIGSIPPI P01TER COMPANY, a Maine corporation (hereinnfter co13 cetivc3y rnferred to ar. " Sol.TIERN"); and for the purpose set forth in Section 5.h, SOUfEERN SERVICES, INC. (hereinafter called "SSI"), an Alabomi corporntion. W I T U E S S E T F: Section 0.2 WHER?AS, SOlffEERN and SSI, a utility service empnny, are subsidiaries of The Southern Company, a Delaware corperction; and Section 0 3 WHEREAS, the respective generating and transmicsion systems of SOUTHERN are interconnected with each other so as to constitute a larce reliable integrated system (hereinafter called '500THEH*T system") operatinc in the states of Alabase, Florida, Georgia, and Mississippi; and Section 0.h WHERFAS, the power facilities of FLORIIM and SWTliERN have direct tranmaiscion interconnections, and odditionn1 direct interconnection.= say be established in the future; and 90028143 ',.,,r. Page 1 of 7 l/UJ d79 l I

l Section 0 5 WIEREA3, FLO91M ano. Sot *:ET.E rut nuy ir ire te en' r int - a coordinction agrweent to formalire end expand their interoyotem ecti dtier to enreguard and surment reliability of their renpretive system:; srid l Section 0.6 )GIER1!WS, FLORIIA and SOUTIERN each hs., interconnectime vith ethers at pointr. raveete from the intarconnection: betv en the 5 $ch inicbt affect the relishility of the other; Section 0.7 NOV, THEREFORE, in consideration of the above premises and of autual benefits from the covenants herein et forth, the parties harcto j do agree as follovr: ARTICIF. I TERM OF AGEDME"~' Section 1.1 Term: The term of thin Agreement shr.11 sta t on the firrt ?.cy of Deccaber,1967, and rhnll continue in effect fer, ;eriod of t< n (IM yeart. and therenfter until concelled by *ither p rt y b,e not ler- 'h'n four (M years' written notice to the other party. ARTICLE II PURPOSE 9 Section 2.1 The purpose of this A6reement is to further nuCment, relinbii.it:- of each party's bulk power supply throu6h coordination of the pe.rtics' plannin6 and operation of their generation and bulk power trentmission facilities. ARTICLE III EKRCVFIVE ComITTEE Section 3 1 Appointment and

Purpose:

In order that the edynntoCes to be derived hereunder may be realised by the parties to the fullest practicable 90028144 Page 2 of T

I mutend and to assure that bulk power supply relinbility is continually reviewed, the parties shall establish a committee of authorized represen-tatives to be known as the Executive Committee. This Committee shall be semprisod of no more than two representatives each from FLORID 4, and from SQL,THERN, who shall be familiar with the generating, transmission, and substation facilities of the system of the party they represent. These representatives shall also be familiar with the opersting procedures and the long-rsage planning practices and goals of their respective companies. .tch of the parties aball designate in writing, delivered to the other party, the person or persons do are to act as its representatives on the Executive Committee and the person or persons do are to serve as alternates. Section 3 2 orpnisation: The Executive Committee shall select a Chairman whose ters of office shall be for one year. Section 3 3 Meetings: The Executive Committee shall meet no less than once every six (6) months for conducting the affairs hereunder clarged to such Committee, and will meet at more frequent intervals by its own choice or by the request of either party. Sectico 3.k Duties of the Executive Committee: The Executive Committee shall periodically review principles and procedures with respect to matters affecting the bulk power supply. These matters shall include, but not necessarily be limited to, the following: 1. Coordination of the parties' generation and transmission planning, construction, operation, and protection arrangements to maintain maximum reliability, t. Coordinstion of interconnection lines and facilities for full implementation of mutual assistance in emergencies, 90028145 hv3d7 l-

t l 3 Initiation of joint studies and investigations pertaining to emergency performance of bulk power supply facilities, k. Coordination of maintenance schedules of cenerntinc units and transmission lines, especially in adjacent area s, 5 Determination of requirements for adequate communica-tion between the parties, 6. Coordination of load relief measures and restoration procedures, 7 Coordination of spinning reserve requirements, 8. Coordination of voltage levels and reactive power

supply, 9

Other matters relating to the margin of security of the systems to meet customer service requirements, and

10. Exchange of information as it becomes available on items such as:

a. Magnitude and characteristics of actual and forecasted loads, b. Capabilities of generating facilities, c. Programs of capacity additions, 4. Capability of bull power interchan8e facilities, and e. Plant and system emergencies such as unit outages, tio. outages,.sc. 90028146 Pere b er 7

Section 3 5 Ta.k Forces: De Erecut$ v? C:xenittee r.hlt nipoint such t-rk forces ac it deems necessary to carry out 9ssigned dutier.. Section 3.6 Consultant:: The Executive Cosenittee m,y r-tain independent. consultants to unke studies and reco rnendations on m-ttars within Str ecop3. ARTICLb IV Ifff?R-ARFA RELIABILI"'Y Section h.1 The perties recognize that etta.inient of their or,4cetive - vill be facilitated by continued cooper' tion vith neichb.srint int' rconn eted. syste as not partier, to this Agreement. The partier,nl.r: r ec or.ai z.? th t o s e result of further nuonenting relinhility of the$- os. i bull po. -r curriy, the benefits of (: rester relithility vi?.1 inhermtly 7-' tn ettar f*st.cr-cont:ct:d ry-t~n... Accordinc?y, c1ch ef the partia:: viU ett - r ' ye-icM c ? '" te revie..natt:.rc effecting relisbility vith ny:&--- *e 4*'t it i 6.i~ 't th' j intercennected rnd whid tre net part$:r. to thi .'.cr: c mat. ART 7.CLE V MIRCELIAF7I F!tC'.'7GIO :" Oection 5 1 Action by Unnnimous vote: All oetionr of tdr Exceutive co ::ittre shall be by unanimous vote of all members, includinc the Chairir n. If n unanimou: vote of the Executive Connittee on any issue ir not attainable, a representative of either party rey require the Choir:non to present the issue in guestion to the Chief Executive Officer of FI2116 and the Chief Executive Officer of the Southern Consony for their conciderntion and renolution. Secti_on 3 2 Expenses: The expensec of each meraber of the Exceutive Conenittee shall be borne by the coispany or compsnien he rnprencnte. Any other expennen of the Executive Committee shall be shared oc e6 reed by the Constittee. 90028147 1

Sect $mn. 3 Notice : Isny written not$ ce or dem9 rri d r-6 or au'Fnrir-a by this Acreement shall be properly civen if tea 13 ca, poe.t:ce prepsio, in th ca.se of FLORIDA to the President, Florida Power Corparntion,101 Fifth Str'et South, St. Petersburr, 33733; end in the cose of SorJIT71 to the FreWent, Southern Servicer, Inc., t500 North 18th Street, Birminr1 nm, Alah=ma '* F 7, or any agent designated by S0trflERti, nn provided in Geetion 5.h. Section 5.h Agency of southern services, Inc.: SSI joino in the exeer. tic, of this Agreement for the sole purpose of serving and ecting se scent for SOWlERfl jointly sna severally. SOlffMERN nmy decicvte n nov nrent frem time to time under this Acreement by civing FLoitIIM ten (10) doyo' notice in writing, in which event the cuthority of SSI, oc ac-nt, shol) censo and the newly designeted acent shall be substituted for the sole purper.e or serving and oetinc es egent for SOUrlETI jeintly end reverally. The word "porty," whm used in thic Acreement other thin in reference to FLo!1 IIA, shall be deemad te refer, unlere the cont-yt rer.:$ re, othervice, to all S0WHERN acting as e single party throuch its acent, er above provided. Section 5 5 vaivers: Any vaiver at any time by eny party hereto of its rights with respect to any party or with respect to any other matter ari:$nc in connection with this Agreement shell not be considered a vaiver with respect to any subsequent default or matter. Section 5 6 Successors and Assigns: This Agreement shall inure to the benefit of and be binding upon the successors and assicne of the respective parties, hereto, but it shall not be assicrnble by either party without the ' written consent of the other party except in accordance with the Provisions of a mortgage or deed of trust or to a successor in the operation of ito properties. 90028148 Pace 6 of T

Section 5 7 Ownership: Kach party.-hnu retain r%1e er.ntr.') e v ; r i t.e own facilities and the use thereof. IN VI1WESS VP.EREOF, the pnrties hereto h:va enused thic Agreement to be executed by their duly euthorizd officers. j Florid, Nv r Corpretion 'W. N o. b', j Y. ,I n By -- t e, -~ ' ; 8 m: ' Secreta $y President Southern Servicer, Inc. By f/ k Mr'!-pr BY n tu,O /4 ~' 4 ,,g Secretary / Prediden'J ~~ Alot-)m+ hover Cccqo y y ./ 88/hu By fl, i-M a.. '. Y,r r r nv By Secretary < ~ Frc/id*ht

Ccor,

.. ver Ce trny 'r i By /N _ _ _Pr.'si d c6t Secret ry ~- Culf Power Co:aosnv By / %~ Secretary Preciden/./ Mississippi Power ccnnny ih By0)81/5Asv. W~~ M-A ss't Secretarf / President / V 90028149 rase y oc y

4 1 1 Florida Power Corporation Capacity Emergency Policy 90028150 i ~ - - -

2_. ~- z--.- 4 FLORIDA POWER CORPORATION Section M N ) ~ MANAGERS' MANUAL Page 1 of 3 u FLORIDA POWER CORPORATION CAPACITY EMERGENCY POLICY INTRODUCTION this policy establishes a procedure to be used when available capacity (generation and purchased power) is not suf ficient to meet the exist-ing or anticipated load. Intering a capacity emergency can be a grad-ual event or one that occurs with alarming swiftness; therefore, this policy must be considered flexible enough to vary with conditions. Certain phases may occur in reverse order or even be omitted entirel:. f* for lack of time. Future revisions of this policy are anticipated tn i reflect changing conditions. The Manager Energy Control, will closely monitor levels of generation, p interchange and anticipated loads. When a capacity alert conditien is imainent, the Assistant Vice President - System operations, will b.- notified. DEFINITIONS The classifications of severity are defined in the following geiiera'.an emergency conditions: _ CAPACITY ALERT Phase I (Intermptible load curtailment) This condition exists when the anticipated load will approach the available generation and interchange for this penod. This is a condition of alert that we are approaching a criti-cal situation should we lose any available capacity. Noti-fication will be made (Appendix A) when it is anticipated that interruptible loads would be curtailed during this period. No public notification will be initiated at this point. 90028151

s i PLORIDA POWER CORPORATION Section M (61) e4 MANAGERS' MANUAL Page 2 of 3 CAPACITY CRITICAL Phase II (Voluntary Load Control. Internal Conservation) This condition exists when it is anticipated firm lead [ (eustomers) will have to be curtailed unless immediate F public conservation efforts are put into eff ect in order to avert a power failure. The Manager, Energy Control, will notify the Assistant Vice President - System Operations, of this condition, who will in turn notify both the Public 1 Information Department to begin public broadcasting to conserve energy (Appendix B, Pages 1 through 4) and the Senior Vice President - Operations, to implement the voluntary load control program. All possible internal conservation aff orts will be made at this time. Phase III (Firu Load Curtailment - 2 Bour Notice) Under controlled conditions, within two (2) hor.rs of when it is anticipated that fire load will be curtailed b) in order to balance available capacity with load, the Manager, Energy Control, will notify the Division Engineers or Service Supervisors to dispatch personnel to various j substations to interrupt selected distribution feeders + 3 on a rotating basis (Appendix C. Page 2 of 2, Load Curtail-a ment Plan). Notification will then be made its accordance with Appendix A. Phase TV (Fire Load Curtailment - Immediate) This condition exists when fire load (customers) must be curtailed in order to balance the available capacity with the load. Since this condition may occur without advance warning, initial load shedding may be made from the Energy Control Center via supervisory control. Noti-fication will then be made in accordance with Appendix A as outlined for Phase TV only. If the condition persists, distribution feeders will be interrupted on a rotating basis as shown in Appendix C, Page 2 of 2. 90028152 s;

4

w FLORIDA POWER CORPORATION Section M (61) si MANAGERS' MANUAL Fase 3 of 3

~ REDUCTION OR CESSATION OF CAPACITT EMERGENCY The Manager, Energy Control, will closely monitor levels of gen-3 l erstion, interchange and load, and will determine when these levels j* are such that the capacity energency condition can be reduced or terminated. It will be up to the Manager, Energy Control, to noti-f fy the Public Information Department when the emergency has terminated so that proper public notification may commence. He will then co-ordin.ite a load restoration procedure with the Division Engineers or Service Supervisor involved. The actual load restoration will be accomplished under the direction of the appropriate Division Operations' personnel. The Manager, Energy Control, will also be responsible for proper notification of the U. S. Department of Energy for any incident re-guiring such notice. 4 g l 90028153 Approved. May 30, 1974 v Revised: November 30, 1978 Issued By: L. 8. Scott f

(d e q CwMed k,posel y ?u < sa ~ + N friacrc/ //d~ 90028154

L l l l l FLORIDA POWER CORPORATION Section M (61) MANAGERS' MANUAL APPENDIX B d Page 1 of 5 i SUMMER CONSERVATION REQUEST TEls IS AN EMERGENCY MESSAGE FRCR4 FLCRIDA POWER CORPORATION. ,s d Due to the artremely hot weather, the threat of a power shortage now exists. To help alleviate this serious situation, we urgently re-quest that all of our customers cut back their use of electricity between the hours of 4 and 8 P. M. today. By turning up your air conditioning thermostat to at least 80 degrees and reducing your use of other electrical equipment during this critical period, you b will help avert a power failure. Tour cooperation between 4 and 8 P. M. is appreciated. 1 At.? ' 90028155

0$ FLORIDA POWER CORPORATION Sectwn M O.,, MANAGERS' MANUAL APPE:.D15 b Page of 3 SUIEER SERVICE INTERRUPTION TRIS IS AN EMERGENCY MESSAGE FROM FLORIDA POWER CORPORATION. A serious power shortage now threatens our service area due to the extremely hot weather. To help alleviate this situation, it may be necessary for us to interrupt your electric service later today. j', I e If your alectric service is interrupted, it should not be off more than one hour. We regret having to taka this action, but we have O no alternative. In the meantime, we urgently request that all of our customers immediately cut back their use of electricity wh'rever possible. Your cooperation will help everyone through this emergency. O 90028156

1 l r t FLORIDA POWER CORPORATION Section M (61) Q) J MANAGERS' MANUAL APPEND 1X B Page 3 of 5 WINTER CONSERVATION REQUEST i .I THIS IS AN EMERGENCY MESSAGE FROM FLORIDA POWER CORPORATION. ~ Due to the extremely cold weather, the threat of a power shortage 1 nos exists. To help alleviate this serious situation, we urgently request that all of our customers cut back their use of electricity tannediately. By turning down your heat and reducing your use of other electrical equipment during this critical period, you will help avert a power failure. Your cooperation is appreciated. Ael \\ 90028157 ~

p FLORIDA POWER COD ORATION Section M (61) MANAGERS' MANUAL Ai"' t!.T I: Page 4 n1 WINTER SERVICE INTERRUPTION l TRIS IS AN EMEP)ENCY MESSAGE TROM FLORIDA POWER CORPORATION. A serious power shortage now threatens our service area due to the extremely cold weather. To help alleviate this situation, it say be necessary for us to interrupt your electric service sometime f during the day. If your electric service is interrupted, it should J, not be off more than one hour. We regret having to take this action, but we have no alternative. In the meantime, we urgently request O that all of our customers immediately cut back their use of elet-tricity wherever possible. Your cooperation will help everyone through this emergency. O 90028158

t 0 A N F1hRIDA POWER CORPORATION Section M (61) MANAGERS' MANUAL APPENDIX B Page 5 of 5 GENERAL CONSERVATION REQUEST j k \\ i TBIS IS AN EMERGENCY MESSAGE FROM FLORIDA POWER CORPORATION. d I a ", a p e sh e restens t is area il "the p a can be returned to service", all Florida Power Corporation customers are urged to cut back on their use of electricity wherever possible. I Again, please n duce your use of electricity inanediately to help avoid b a power failure. Thank you. g( I DOTE: The portion of the above message in quotes will be varied as 6 secessary to depict the actual cause of the emergency. 90028159 s m

D FLORIDA POWER CORPORATION Secti n M (6; w MANAGERS' MANUAL APPEND 1.- Page 1 >f.' Winter Day N x ,' N ' s N N. \\_ '\\ 1\\Y_ E k> 80 CV h s'- / e a i i I I e 8 2 4 6 8 10 12 14 16 18 20 22 24 Hours ss' ,' ~. 's, 's '.,.N_, s \\ 't:'.. s Q., x _'g. ',, s's s_s_ w _ _ s. _ _ l \\ t 90028160 O 2 4 6 8 10 12 14 16 18 20 22 24 Bours Maximum probability period for a capacity emergency to k occur.

F1hRIDA POWER CORPORATION Seetion H (M) MANAGERS' MANUAL APPEHun C Fa8e 2 of 2 14AD CURTAILMENT PLAN DISTRIBUTION SCHEDULE 1979 Total non-critical and UFR load available for shedding. DIVISION Total MW Suncoast Eastern Central Ridge Northern Underfrequency 597 291 306 0 0 0 Non-critical R 9 1391 (100%) 560 475 149 140 67 1252 (90%) 304 428 1 34 126 60 1113 (80%) 44B 380 119 112 Su 974 (70%) 392 333 104 98 47 834 (60%) 336 285 89 84 40 697 (50%) 280 238 75 70 3-557 (40%) 224 190 60 56 27 418 (30%) 168 143 45 42 20 278 (20%) 112 95 30 28 13 140 (10%) 56 48 15 14 7 IIOTE: The total UF load is not included in the non-critical feeder load. Feeders on UF should not be scheduled by the divisions for rotation since it may be necessary for Energy Control to drop them without notice after scheduled rotation has begun. ( 90028161

l Description of system stability problems including: 1. Identity of transmission outages. 2. Availability, size (MW's) and condition on availability of emergency supoort. / 90028162

I l l SPECIAL SYSTEM PROBLEMS IN FEBRUa.RY,1980 WITH BOTH ST. LUCIE 1 (FP&L) AND CR #3 (FPC) DOWN At the projected load levels in February, FPC generation at maximum unit output for all remaining units exceeds load & losses by only 113 W. It is necessary to import approximately 80 W of power exceeding the existing scheduled contracts of 130 W from Tallahassee and 200 MW from Southern to serve the 529 W of SECI load in FPC's service area. Interruptable load will be set on step zero underfrequency relays to meet our spinning reserve obligation. The only major line overload foreseen is the North Longwood - Sanford 230 KV (FPC-FP&L) tie operating at approximately 415 MVA, which is above its present 402 MVA emergency rating. Any generator outaoe at Turner, Debary, or Intercession City will worsen this overload. Any generator outage in 00C's system will also worsen the overload. Opening the tie will cause widespread voltage problems in the area and increase system losses. Interface Capability Florida import from $00C0 can be increased by at least 100 W to a level of approximately 300 W without incurring steady state voltage or line flow problems. However, as the import is increased above this level, the 11kelihood of a system split and subsequent load shedding in Florida increases also. 90028163

4 \\ Level of current fuels inventories including: 1. Projected levels February 15, 1980. 2. Assessment of the adequacy of fuel supplies to meet emergency requirements during a planned nuclear outage. 3. The expected impact of the nuclear unit outage on inventory fuel levels. 4. Florida Power Corporation fuel emergency

policy, 0

A. The current level of fuel inventories as of 12/31/79 are approximately: Residual

2 011 Coal 12/31/79 2,025,000 bbis 722,000 bbis 485,000 tons These levels represent the following supoly:

12/31/79 28 days

178 hrs
65 days
8.

If no outage at Crystal River #3 during the February through March 1980 period, the projected fuel inventories are expected to be: Residual Oil

2 011 Coal 2/15/80 2,266,000 bbis 653,000 bbis 490,000 bbis 3/IS/80 2,563,000 bbis 819,000 bbis 538,000 bbis These levels represent the following supply:

2/15/80 33 days

158 hrs
68 days
3/15/80 38 days
205 hrs
72 days' C.

If a 10 day outage occurs during February,1980 (from 2/15 through 2/22 for example) the projected fuel inventories are expected to be Residual Oil

2 011 Coal 2/15/80 2,266,000 bbis 653,000 bbis 490,000 bbls 3/15/80 2,233,000 bbis 793,000 bbis 536,000 bbis These levels represent the following supply:

2/15/80 33 days

158 hrs
68 days
3/15/80 32 days
198 hrs
72 days
Projected fuel inventories appear adequate to handle the impact of a ten (10) day outage of Crystal River #3, if all planned fuel deliveries are made between now and the projected outage date and no other major unexpected events occur.

During the period January through March, Florida Power is scheduled to receive 3.160,000 bbis of residual oil, of which 1,610,000 bbis or about 505 is to come from Amerada Hess Corp. Hess has historically depended on Iran for a significant portion of its crude supply. Due to President Carter'r mcent Embargo Order, this supply of crude is no longer available 90028165

to Amerada Hess and to date, no replacement crude supply has been located. If Amerada Hess' supply of residual oil to Florida Power Corporation is curtailed during this period, projected inventories would be reduced substantially from the values previously projected. In addition, essentially all of the #2 oil deliveries scheduled for t the January through March period are from Amerada Hess and, therefore, these projected inventories could also be substantially reduced. 1 1

Coal and oil are days supply based on net oil or coal available on hand and operation at about 75% capacity factor. #2 oil is hours operation at base load from net oil available on hand.

90028166

4 i 'I FLORIDA POWER CORPORATION Section M (60) y i NA.9 AGERS' MANUAL Page 1 of 6 4 FLORIDA POWER CORPORATION FUEL DERGENCY POLICY l INTRCDUCTION This solicy establishes a procedure to be used to promote energy conservation and to minimize consumption of coal, residual and/or i distillate oil. Future revisions of this policy are anticipated to reflect changing conditions. A 7uel Supply Counittee, which will consist of one representative from each of the following departments - Fuel, Energy Control and Production, will closely monitor fuel supplies and the rates of us sg. for the company. The committee has the authority and the responsibility to decide when the levels of supply or rates of . hange in these levels are such that declarations of fuel emergency conditions are required. Upon such a decision, the committee shall g, declare the appropriate fuel emergency condition and so notify the Assistant Vice President - System Operations so that he may imple-ment the appropriate portion of this policy. lbPd DEFINITIONS The classifications of degree of supply levels are defined in the following fuel emergency conditions. These conditions could occur at any site where generation and fuel storage facilities exist. Condition I When the combustion turbine oil inventory reaches the level where further generation at its current average daily burn rate will result in the definite possibility that existing supplies will be depleted before deliveries can be made. ' Condition II When the oil inventory ofmesidual oil reaches a level where an6 further generation at its current average daily burn rate will 90028167

FLORIDA POWER CORPORA *. Del Section M (60) 'N MANAGERS' MANUAL Page 2 of 6 result in its reaching J.0 days storage levels and no deliveries 0 are certain and/or a downward trend is indicated to continue. When the coal inventory reaches a level where further generation at its current average daily burn rate will result in its reaching 30 days storage levels and no deliveries are certain and/or a downward trend is indicated to continue. Condition III Uban the fuel inventories reach the levels indicated in Con-dition I and II, and a continuing downward trend is anticipated. The fuel inventory levels specified in Conditions I and II are not intended to automatically trigger curtailment but are to be considered check points for the committee in review-71 ing all pertinent supply data. Steps to be taken under n i Conditions I and II are intended to prevent the occurrence of Condition III. ' am DTERGY AND FUEL SUPPLY CONSERVATION MEASURES 1. Curtail company use wherever possible. 2. Defer or reschedule, to the extent practicable, maintenance on oil or coal-fired units, taking into consideration heat rate and fuel availability. 3. Operate oil and coal-fired generation to minimite the consumption of distillate oil and consumption of residual i oil by oil-fired units and/or coal by coal-fired units where fuel supplies are not reasonably assured. 4. Restrict the sale of energy outside the company to cou-serve energy whenever possible, consistent with recip: ocal support arrangsmant. 5. Purchase maximum amounts of energy from outside the company to conserve fuel with due regard to economics. 6. Shut down low inventory and/or high heat rate units over 1 weekends and overnight, if practicable, to conserve fuel. 7. Place maximum allowable Operating Reserve in the non-synchronized quick start category to minimise fuel l consumption. o q 028 i /,8

i 8 FLORIDA POWER CORPORATION Section M (60) MANAGERS' MANUAL Page 3 of 6 j 1 8. Utilise emergency transfer limits on specific tie lines. as required, during such periods when this level of power transfer is needed to make full use of generation from non-constrained sourcas and delivery of energy from out-side the company to conserve fuel. 9. Production Fuel Operations will implement fuel transfers to eliminate geographical shortages and locate fuel where it can most efficiently be utilized.

10. The Department of Environmental and Licensing Affairs will work to remove environmentally initiated constraints for generating uaits and plants which inhibit the most efficient use of avetlable fuel.

R Alml0RITY FOR IMPLDE.NTATION OF FUEL EMERGENCY CONDITIONS After the committee has informed the Assistant Vice President - r% System Operations that they have determined a specific fuel emerm nc condition, he will authorize the Manager, Energy Control to imph meni the associated corrective actions for the specific Fuel Emergency Condition in effect consistent with system security constr11nts. Thi Manager, gnergy Control will have the authority to implement and cancel steps within the specific Fuel Emergency Condition as system conditions permit. IMPLEMENTATION OF CONDITION I When implementing Condition I, the Manager, Energy Control sh.211 invoke the following steps as needed: 1. Ilotify all affected that fuel emergency Condition I is in effect. (See Appendix A) 2. Curtailment of interruptible customers. Interruptible customers will be curtailed during periods i when it would be necessary to operate liquid fuel cos-bustion turbines to serve interruptible customers and when it has been determined that present inventory less consumption plusknown shipments will reduce inventory l to below R hours sinimum required for emergencies. o 90028169

R FLDEIDA POWER CORPORATION Seetion M (60) MANAGEES' MANUAL Page 4 of 6 3. Limit transmission line and equipment outages to amer-gency outages if the outage would reduce delivery of energy into the system. 4. Utilise emergency transfer limits to permit delivery of all available energy into the system. 5. Advise consumer services Department to contact industrial and commercial customers and request voluntary curtail-ment of load. (In the winter months between the hours of 7:00 a. m. and 10:00 a. m., and 4:00 p. m. and 8:00 p. m. In the su mer months between 10:00 a. m. and 10:00 p. a.) 6. Advise the Public Information Department to make general radio and television appeals to the public to minimize [ id electrical energy constaption. (In the winter months a y between the hours of 7:00 a. m. and 10:00 a. m., and 4:00 p. m. and 8:00 p. m. In the summer months between 10:00 a. m. and 10:00 p. a.). (See Appendix B). 7. Advise the Governmental Sales Department to contact municipal systems and co-operative systems and have the:: request their customers to voluntarily curtail their load. (In the winter months between the hours of 7:00

a. m. and 10:00 a. m., and 4:00 p. m. and 8:00 p. m.

In the summer months between 10:00 a. m. and 10:00 p. a.). 8. Obtain all fuel amargency energy available from neigh-boring systems. 9. Declare Force Majeure and discontinue energy sales : - neighboring systems during periods of peak load which would require the operation of combustion turbines. (Except under extreme emergency conditions assistance could be provided if the fuel inventory is above the 12 hour emergency minim e). IMPLEMENTATION OF CONDITION 11 When implementing Condition II, the Manager, Energy Control shall favoke the following steps as needed: 1. Notify all affected that fuel emergency Condition II is in effect. (See Appendix A) 1. Curtailment of Interruptible Customers. 90N8170

.,9# FLORIDA POWER CORPORATION Section M (60) MANAGERS' NANUAL Page 5 of 6 g Interruptible Customers will be curtailed when it has been determined that present inventory less consumption plus known shipments will reduce inventory to below 5 days l for oil and 1J5, days for coal. 3. Limit transmission line and equipment outages to emergency l outages if the outage would reduce delivery of energy in-9 to the system. k 4 Utilise emergency transfer limits to permit delivery of 1 all available energy into the system, 5. Advise Consumer Services Department to contact industrial and commercial customers and request additional voluntary curtailment of load on a 24-hour, 7-day per week basis. 6. Advise the Public Information Department to make general radio and television appeals to the public to minimize electrical energy consumption on a 24-hour, 7-day per week basis. (See Appendix B) g, 7. Advise the Governmental Sales Department to contact au-nicipal systems and co-operative systems and have them A g request their customers to voluntarily curtail their load d on a 24-hour, 7-day per week basis. 3 8. Obtain all fuel emergency energy available from neigh-boring systems. 9. Declare Force Majeure and discontinue energy sales to neighboring systems. IMPLDENTATION OF CONDITION III Uben implementing Condition III, the Manager, Energy Control shall tavoke the following steps as needed: 1. Notify all affected that fuel emergency Condition III is in effect. (See Appendix A) 2. In addition to the action taken under Condition I and II, interrupt selected distribution feeders on a rotating basis to consetva energy. (See Appendix C) V '9002817I

~ i F1hRIDA POWS CORPORATION Section M (60) MANAGERS' MANUAL Page 6 of 6 l AUTHORITY FOR REDUCTION OF CESSATION OF FUEL EMERGENCY CONDITIOM The Fuel Committee will sdvise the Assistant Vice President - Syster Operations when the levels of supply or rates of change in these levels are such that a fuel emergency condition can be terminated. The Assistant Vice President - System Operations will decide when to declare the termination of the appropriate emergency condition and so inform the Manager Energy Control. The Manager, Energy Control will then notify all affected departments of the termination of the fuel emergency condition and institute relaxation of the conservation measures consistent with system reliability require-ments. [5 i E Approved: December 30, 1974 (i Revised: October 1, 1976 / Revisedt April 14, 1978 'g l Revised: Ilovember 30, 1978 1ssued By: k. Scott 90028172

a FIARIDA POWER CORPORATION Section M (60) 1W MUEACERS' MANUAL APPENDIX A J Page 1 of 1 l FUEL EMERGENCY WOTIFICATION 1. Operations Department t Mr. L. E. Scott 2. Public Information Department i Mr. W. C. Johnson Mr. I. B. Lucas 3. Production Department Mr. W. P. Stewart 4. Governmental Sales Department Mr. F. R. Stafford, Jr. 5. Consumer Services Department Mr. J. S. Crosthwaite, Jr. Mr. W. R. Peyton / I 6. Distribution Engineering and Operations Wr. P. L. Fearson, Jr. UfRER 1. Florida Electric Power Coordinating Group 2. Tampa Electric Company 3. Florida Power & Light Company 4. Orlando Utilities commission S. Southern Company 6. Tallahassee, City of 7. Sainesville, City of 8. Eissimmee/St. Cloud 9. City of sebring Utilities Commission

10. Jacksonville Electric Authority

11. Federal Energy Regulatory Coseission

12. Florida Public Service Commission 13.

Lakeland, City of

14. Vauchula, City of V

15. CR-3 Farticipants 90028173

9 PLORIDA POWER CORPORATION Section M (60) MANAGERS' MANUAL APPENDIX F. Page 1 of 1 14AD CURTAIIMEh"T PLAN ) PUBLIC INFORMATION \\ ~ 1 This plan addresses itself to asch of the three conditions as out-lined in the main curtailment plan: Condition I - Combustion turbine fuel shortage; Condition II - Residual fuel oil and/or coal shortages; Condition 111 - Inventory of all fuels reaches a critical point. .si I 4 1. CONDITION I Public Information will implement a peak shaving effort through news medis releases and paid advertising. This e" will be very similar to the capacity amargency program utilised in the past. 11. CONDITION II This involves base load units and would require strong 24-hour-a-day conservation by consumers. Notices will call attention not only to the need to conserve, but also to the fact that failure to do ao will place every-one's electric supply in jeopardy. III. CONDITION III Everything that can be done to get consumers to cut usage will be implemented. Additionally, this condition calls for curtailment of firm customers. With vital input fron, division and system operations, we will advise consumers of the general areas to be cut and the approximate time they will be without power. n i 90028174

FLORIDA POWER CORPORATION Section M (60) w MANAGERS' MANUAL APPENDIX C Fage 1 of 2 Winter Day i o 8 a 8 E i p 4 m %= 2 4 6 8 10 12 14 16 18 20 22 24 Hours I g!'. s Summer ~ Day \\ Q I ti 90028175 w 1 y y w w w w y i w 2 4 6 8 10 12 14 16 18 20 22 24 Hours f Period of greatest probability for load curtailment - highest \\] generation requirement for capacity emergency and greatest potential fuel savings for fuel emergency.

N w FLORIDA F0WER CORPORATION Section M (60) MANAGERS' MANUAL APPENDIX C Fase 2 of 2 LOAD CURTAID(ENT PLAN DISTRIBUTION SCHEDULE 1979 Total non-critical and UFR load available for sheddinS. DIVISION Total MW Suncoast Eastern Central Ridge Northern .Underfrequency 597 291 306 0 0 0 p t- _ Mon-critical 1391 (100%) 560 475 149 140 67 1252 (90%) 504 428 134 126 60 1113 (80%) 448 380 119 112 54 974 (701) 392 333 104 98 47 834 (60%) 336 285 89 84 40 697 (50%) 280 238 75 70 3e 557 (40%) 224 190 60 56 27 418 (30%) 168 143 45 42 20 278 (20%) 112 95 30 28 13 140 (10%) 56 48 15 14 7 IB0TE: The total UF load is not included in the non-critical feeder load. Feeders on UF should not be scheduled by the divisions f for rotation since it may be necessary for Energy Control to dtop them without notice after scheduled rotation has begun. 90028176

Monthly compilation for February, March and April of 1979 and 1980 of Florida Power Corporation's generation, purchases and sales and anticipated load. l l 90028177

7 Purchase Energy Sales Energy Company February /79 February /79 SEPA 3,509.260 KWH 0 Southern 1,025,000 KWH 0 FP&L 22,550,000 KWH 8,188,000 KWH TECO 16,141,000 KWH 150,000 KWH Orlando 59,016,000 KWH 0 Tallahassee 38,725,000 KWH 0 Sebrin9 0 1,511,333 KWH Kississnee & St. Cloud 0 8,830,756 KWH Gainesville 1,971,000 KWH 10,000 KWH Lekeland 1,218,000 KWH 237,000 KWH Purchase Energy Sales Energy March /79 March /79 SEPA 1,181,744 KWH 0 Southern 84,976,000 KWH 0 FP&L 14,631,000 KWH 8,372,000 KWH TECO 23,585,000 KWH 763,000 KWH Orlando 34,250,000 KWH 0 Tallahassee 41,964,000 KWH 40,000 KWH Sebring 0 1,879,195 KWH Kississnee & St. Cloud 0 6,370,913 KWH Gainesville 6.187,000 KWH 444,000 KWH Lakeland 12.459.000 KWH 40,000 KWH Lake Worth 0 60,000 KWH Purchase Energy Sales En'ergy April /79 April /79 SEPA 2,724.114 kWH 134,400 KWH Southem 98,202.000 KWH 0 FP&L 0 11,337,000 KWH TECO 8,926,000 KWH 3.335,000 KWH Orlando 30.562,000 KWH 1,622,000 KWH Tallahassee 61,847,000 KWH 110,000 KWH 0 993,358 10lH Sebring Kississnee & St. Cloud 0 7,053,657 KWH Gainesville 1,620,000 MWH 0 Lakeland 8,381,000 MWH 0 February /79 March /79 April /79 TotalGenerated(Net) 1,393.104 WH 1,185,745.5 W 1,154,069 MWH Monthly Peak Demand (Net) 4,116 El 3,040 MW 2,693 MW 90028178

PIELIECTED FOR FEBRUARY, MRCH & APRIL 1980 INFORMATION FROM PROMOD BASE PM-999 Company Purchase (W/ HRS) Sales (W/ HRS) Feb Mar Apr Feb Mar Apr Tallahassee 11,600 19,800 7,400 Southern Co. 134,100 130,400 138,700 SEPA 4,000 4,000 4,000 Econony Purchase 19,200 17,900 17,000 Econony Sale 10,000 10,000 20,000 TOTAL SYSTEM Gen.(Net)(W/HR) 1,399,700 1,380,500 1,321,700 Monthly Peak Demand (Net) 4,320 3.479 2,977 l 90028179 l

r t O .m Calculation of anticipated minimum generation reserve margin (5) for each week beginning February 3,1980 through April 12, 1980 90020183

v ~ * ' MONTH: February Week 1 Week 2 Week 3 Week 4 3rd-9th 10-16th 17-23rd 24-29th Peak Load (W) 4320 4320 4320 4320 Installed Capability (W) 4884 4884 4884 4884 Firu Purchases (W ) 330 330 330 330 Firm Sales (W) 0 0 0 0 Scheduled Maintenance (W) 116* 116* 726** 726** Total Net Capability (MW) 5098 5098 4488 4488 SpinningReserveobligation(W)200 200 200 200 Ret Capability after S.R. Sligation(MW 4898 4898 4288 4288 Reserve Mergin MW) 578 578 -32 -32 Reserve Margin 5) 13.4 13.4 -0.7 -0.7

Bartow Unit #2
- Crystal River Unit #3 MONTH: March Week 1 Week 2 Week 3 Week 4 2nd-8th 9th-15th 16th-22nd 23rd-29th_

PeakLoad(W) 3479 3479 3479 3479 InstalledCapability(MW) 4884 4884 4884 4884 FirmPurchases(W) 330 330 330 330 Firs Sales 0 0 0 0 Scheduled Maintenance 931* 931* 1046** 998*** Total Net Capability (W) 4283 4283 4168 4216 Spinning Reserve Obligation (MW) 200 200 200 200 Net Capability after S.R. Obligation (MW? 4083 4083 3968 4016 Reserve Margin [MW) 604 604 489 537 Reserve Margin (1) 17.4 17.4 14.1 15.4

Anclote Unit #1; Crystal River Unit #2 1
- Anc1cte Unit #1; Crystal River Unit #2; Bartow Unit #1
  - Anclote Unit #2; Crystal River Unit #1; Bartow Unit #1 MONTH: April Week 1 Week 2 1st-Sth 6th-12th PeakLoad(MW) 2977 2977 Installed Capabilit 4884 4884 FirePurchases(W)y(W) 300 300 Fim Sales (W) 0 0

Scheduled Maintenance 884* 584** TotalNetCapability(MW) 4300 4600 Spinning Reserve Obligation (MW) 200 200 Net Capability after S.R. Obligation (MW? 4100 4400 1123 1423 ReserveMargin((MW) Reserve Margin 5) 37.7 47.8 i Note: Crystal River Unit #3 Scheduled off-line 4/12/80 for Refueling Outage

Anclote Unit #2; Crystal River Unit #1 l
- Crystal River Unit fl. 8artow Unit #3 l

90028181

PDk 3/- 9/3:Y \\ 4 WHITE C AK L ABOR A TOaY ph,'=ifM,[j., DEPARTMENT OF THE NAVY L'jEa spamo. u . 2nu

g.

3 3}5 f, HAVAL SURFACE WEAPONS CENTER 33,, , _ _ o*MLGR EN. YlRCINI A 22448 9;.,.go,.jgg DAHLGREN,VA. 22448 n;... D ae3 m. St..'M V" j m areLv meren 10 ~ E1 A: CAB:j rd F.r . IG 48 <v-i .n g7oo p [ YY5 h

8. 5..[...

.. E G. t, C t.- - : WI ,i ':"3S t' * ". ' EC Tl0H From: Commander, Naval Surface Weapons Center }s To: U.S. Nuclear Regulatory Commission Charles E. MacDonald Chief of Transportation Branch Division of Fuel Cycle and Material Safety Washi ngton, D. C. 20555 ) Subj : Request for Container Approval Encl : (1) Container for Cs 137 30 Curie Gamma Source (Design and Test Infonnation) (2) Container, Garma Source (Sketches Showing General Design Information) (3) NAVSWC Memo E21:L'iL:cfw of 29 Apr 79, Subj: Thennal (Fire) Test Conducted on a Prototype Shipping Container and Dummy Radiation Source (4) Photographs of Drop Tests (5) Drawing Showing Radiation Readings (6) Complete Set of Drawings for Container, Shipping and Storage, Gamma Source (7) Acceptance Criteria, Shipping and Storage, Gamma Source. Drawing 78-D-1458, Code Ident #02592 1. The Naval Surface Weapons Center requests approval for the use of a container to be used for shipping and storage of an assW:ly containing a Cs 137 30 curie Radioactive Source. The container design information and results of the tests as required for type B containers, are forwarded as enclosures (1) through (7). U, Meh h T.R. McKNIGHT / h By direction (n 90028182 4 L (4805) (w/ encl) if ? II (udim 1 .i 1 se* ppes ,/.. es ' I 8001180 h f i C-

O O CONTAlt:EF FOR Cs 137 30 CURIE GAMA SOUFCE' (DESIGN AND TEST INFOh.*GTION) 1. During modifications to TS 1216/UD Radiac Calibrators it is necessary to replace existing Csl37 20 to 25 curies Sources with new Csl37 30 curies sources. These Sources are in an "L" shape stainless steel weldment which also contains alout 3\\ pounds of mercury, A container has been designed and tested which will meet the requirements of the Code of Federal Regulations-Energy Title 10 chapter 1, part 71 for Shipment of type "B" Quantity Fadioactive Materials (herein listed as CFR) and Craziano's Tariff #32 sections 173.343 and 173.399. The overall dimensions were kept as small as possible so the container ce_ll be moved within the confines'of Navy Ships. To accomplish this it was decided to eliminate an overpack. 2. This container,is a mild steel welded structure. It is 21.687 inches overall height, and has a maximum diameter of 19.500 inches. It weighs 700 lbs, including 425 pounds of lead which is used for shielding. This container design is documented by drawings contained in the Data List DL 73-D-1458. The Data List and all drawings are contained in enclosure (6). Enclosure (2) contains two sectinnal drawings of the container general design features. 3. Two containers were made to the original design, one was put through the complete testing phase as required by the regulations cited above. It was decided that during the heat test, temperature recordings should be made on a number of internal and external surfaces. It was also thought that the drop tests would damage the container to the extent that the cover could not be removed without further damage, thus making it difficult to place thermo-couples on the internal surfaces. Therefore it was decidad to conduct the heat test first. 4. All of the following tests were conducted at the Naval Surface Weapons Center / White Oak. A. Thermal Test: Requirements per CFR part 71 appendix B-3 (1475 F'for 30 minutes). This test was conducted as follows. A dum:y model of the source assembly was made which si=ulated the size shape and weight of the item to be shipped. Thermocouples were attached to various points cn this model including one in the area where the source would be located. Other thermocouples were attached to various surfaces of the container. The results of this test are included in enclosure (3)t It should be noted that the drop tests, described further on in this report showed the need for a stronger upper housing and cover. The steel added to satisfy the requirements of the drop tests added 75 pounds and provided a greater heat sink. The benefit of this increased heat sink is not reflected in the heat test data, but will improve this data which is already acceptable. B. Drop and Puncture Test: Requirements per CFR 71 appendix B,1 & 2, (30 foot and 40 inch drcps). These tests were conducted as follows. The dummy model of the sour:e assembly was placed in the cc:?.ainer, secured in place, and the cover bolted on the container. The following drop tests were then conducted.

Enclosure (3) contains its own enclosures numbered 1 thru 5 h

ENCLOSURE 1 o r -, ~ .l .J w

Y 2 1. The first series of drop tests were as follows: (a) A free drop from 30 feet onto the cover in a flat position (b) A free drop from 30 feet _with the container on a 45 angle striking on the edge of the cover. (c) A free drop from 40 inches with the cover again down and landing on a 6 inch diameter steel bar. The results were that the handles were flattened, the cover was slightly damaged and two screws holding the cover on were sheared off. A portion of the bottom bent due to the container bouncing. The most significant problem was damage to the source assembly due to the slippage of the restraining system. The same container was refurbished by removing the upper housing and installing a new one, making a new cover, and installing a redesigned restraining system. 2. The second series of drop tests were as follows: (a) A drop from 30 feet with the container landing flat on its Cover. (b) A drop from 30 feet with the container held on a 45 angle and the cover landing on the edge of the cover. The new restraining system held firmly but all of the cover bolts broke and the cover came off. Also the upper housing split in the area of the tapped holes used to secure the cover. The same container was again refurbished by removing the damaged upper housing and installing a redesigned upper housing. A redesigned cover was also made and installed. 3. The third series of drop tests were as follows: (a) A free fall drop from 30 feet with the container held on a 45 angle striking on the edge of the cover. (b) A 40 inch drop with the cover down and striking on a 6 inch diameter bar. The container passed these tests in all respects. It should be noted that the lower section containing the lead and including the plate holding the restraining system survived a total of five drops from 30 feet, two drops flat on the cover and three drops at 30 feet with the centainer held on a 45 angle and striking on the edge of the cover. This points out the integrety of the weld joints. The upper housing which was replaced on two occasions by welding showed no signs of weld fracture of failure after any of the drop tests. Pictures of these test are included in enclosure (4). C. Radiation tests: These tests were conducted as follows: Two Cs137 source assemblies,one calculated to be 21.1 curies and the other calculated to be 19.5 curies,were used for these tests. These assemblies were placed in both containers, the one which had been thrcugh tests and the one which had been through no tests. The methods of taking measurements are as follows: ENCLOSURE 1 2

s One container had a source assembly placed in one of its cav.ities, the restraining system assembled and the cover attached. Radiation measurements were made on the outside surfaces in the area near where the source was located. M.easurements were also made on the top, bottom and all around as well as on the inside of the upper housing. After this test, the cover was removed and the second source asst:bly was placed in the vacant cavity, the cover was replaced and measurements were taken. The same procedure was used to measure radiation levels on the second container. Two AM PDR 27 radiac instruments were used to increase confidence in the readings. A sketch showing the measurements made by rwo AN PDR 27 radiac instruments at several locations are shown in encloscre (5). The highest radiation reading obtained was averaged to be approximately 1.3 Mr/h, this was found on the external surface inside of the stiffening ribs at the level where the 21.1 curie source was located. Calculating for radiation levels when a 30 curie source is used indicates that a surface reading of approximately 2.6 Mr/h could be expected. The calculation 1,8 used is g7 7 X 30 = 2.559 Mr/h this was rounded out to 2.6 Mr/h. The transport 2.6 index is.29 this calculation is =.29. Both the surface reading of 2.6 9 Mr/h and transport index of.29 are well below the requirements cf 200 Mr/h on the surface and transport index of 10. 5. Other areas of the container design which should be noted are as follows: A. The container :over has no gasket and therefore is not a cressure vessel. However a calrulation of internal pressure was made, assuming a sealed container. The calculations indicated that an internal force of 7,068 pounds could result at a tarperature of 1475'F. The 12 bolts used to secure the cover are rated at 33,930 pounds minimum tensile strength each. Therefore the internal pressure would not be a problem. The bolts were selected on the basis of drop tests, not a pctential internal pressure buildup. B. The contributi:n to the heat buildup resulting from the decay heat of the source is about.2 watts, which can be disregraded. C. The entire container is of a mild steel welded contruction except for j the lead which is pcured into place during production. A steel plate is welded in place over the fill hole creating a sealed section thus reducing a galvanic corrosion problem. Cerrosion protection for the other surfaces is gained by using high quality paint and paint processes. D. The source assambly is an "L" shaped welded stainless steel tubular structure which contains about 3\\ pounds of mercury as well as the source. The mercury is retained thru the used of "O" ring seals in several locations. This retention system exceeds the requirements for transportation of mercury as stated in R.M. GEA :AN0'S TARIFF #32 Section 173.343 for type B poisons. E. Handles arc welded to the cover and were designed for lifting the cover as well as for lifting, handling, and as tie down points during transporta-tion of the container. Calculations show that they are capable of withstanding a static load of 143,102 pounds each. This is a safety factor of 200% {Containerweight 143,100 f r each handle. (700 lbs) 90028185 ""c'os"""

.~ .... =... --~ L AttL5(AL50 Af TACH!D 12 ctatt 8 BOLTS 2 5:41 4 0 SURTAct MAR (ID 4 $/3 1112** LCNG & 3/8 16 X 2 3/k LC. 12 LO:s wA5MERS & 2 $8Lif LC A WA5HER H N h1 r x 3 SEAL D ~ 'I 8 6 y /W Ge N y sNNNNNNN\\\\\\\\\\\\\\\\NNNNNNNNNNNN]. o 's ( bCLAMP'ING PLAft p g \\ = ([s l l / I 'g,. q'V l s' U 14 / v N sevact isstMnr f ~ i e j'# l MIRCURY FtLLID l l e 'g a s FTU4E (3) L9. APP?) s i l I l 1 1 I titRA CAvlTY F0k l ll l l 5OURCE ASSEMBLY f (C 137 30 CURIE 5) e e B $1cag*,g or $ggogo, scUtt! k j . e 1.8 Ft/H MAIIMUM {*,* 1 1 RtCCROED AT Tet3E l ikstR suarActs i N i r g / .9 K4/H MAXIMUM j RECOR0r3 CN. [- g 's TMISE SURFACI$ y sx 5ltYhs $l 0 J' As THt$ CONTAlhtR CONTAINER, CA:'J'.A SCURCE (GENERAL DESIGN I:: FOE *.ACICN) + ~ 90028186 tNusu.2 2

a: ~ .625 -115 c175 N - \\ O O ,2. ar q= t o / s ~.\\ 1 Qf O O O - (j_ L r e-n Ol } w-O T/ Oi O i .O O A -A. = t* - 19.500 = 15.000-V e !.S (D 3 c m ,rx s l f- ) gs 6 A A 7.6 87 % /6/ w o i ) 21.687 9.c40 * (C G) LEAD B-B (425t.CS, APPSct)

THE CG IS tots.TFD ALSO ON THE CENTRAf.

u y Axl5 0 P THE CONTAINCR. EF.PTY Wil2HT 700 LES 16.CSDO Ft/LL SHIPPING WIfGHT ~107LB5 CONTAINER, CA!C% SOURCE (GE!.*ERAL DESIGN II.TOF.'% TION) 90028187 2

g ,m. t -,,,, a. m,.,., S/N 0101.L F.,4,.so,9 e DEPARTMENT OF TliE NAVY d6MOTandUM / E21:LML:cfv s 041E. 19 Apri1 1979 FROM: E21 (L. Leach) 8 To: E1A (C. A. Burton)

2) E21,g.*'g QW q

Via:

1) E212,u SUBJ 2 Thernal (Fire) Test Conducted on a Prototype Shipping Centainer and Du=:q Eadiation Source Ref:

(a) Code of Federal Regulations, CFR 49 (b) 31 3710, Heat Transfer Curves for Kines and Large 'n'eapons, 7 Mar 1957 Enc 1: (1) Shield Shipping Container and Duc=y Radiation Source Configuration (2) Ther occuple Locations (3) Shield and Co=ponent Set-up. (4) Teeperature vs Time (5) Temperature vs Tine (expanded time scale) 1. A ther ::a1 test was conducted on a prototype shipping container to be used in the transportation of a Ga--a Cesius (Cs 137) 30 curie-Shipping containers for hazardous naterialc nust ec= ply with source. the Code of Federal Regulations CFR h9 (ref. (a)). The thental test is defined in section 173.398(111) as follevs: "Exposu e to a thereal test in which the heat input to the pac). ace is no less than that which would result frc: exposure of the whole package to a radiation environment of 1hT5 F fer 30 minutes with an emissivity coefficient of 0 9, assuming the surfaces of the pachage have an absorption coefficient of 0.8. The package shall not be cooled artificially until 3 hours after the test period unless it can be shcvn that the temperature on the inside of-the package has begun to fall in less than 3 hours'." Essentially, the container cust contain the hazardous caterial for a long enough time, 30 minutes, a that fire fighters could reasonably be expected to extinguish the-fire before a::y dangerous situation denloped. 2. The dimensions of ;he container are: height 22 inches, dia=eter 16 inches, veicht approxicately 625 pounds. Three-quarter-inch-thick steel was used in its construction. Several hundred pcunds of lead was used in the manufacture of the bottes section. The pictures of enclosure (1) shov its cc struction. The lead is for shiel' ding around the radiation source which vill be housed within its lever compartment. 3 An outer shield was built to fit around the shipping container. It was =ade of rusty, unfinished, one-quarter-inch-thich steel plate for high emissivity. -The cylindrical shield dimensions are: height 26 inches and 20 inches in diameter. Cnc shield was intended to radiate as much heat as pcssible onto the shipping container's surface. pCLOSURE3

e n Subj: Chernal (Fire) Test Conducted on a Prototype Shipping Container and Ducry Radiation Source 4. Eigh temperature ther=ocouples (chrczel-alu=el) were attached to the source as shown in enclosure (1). Enclesure (2) gives a descrip-tien of the thercoccuple location. The canner in which the ther=c-couples vere routed can be seen in enclosure (1). Two tenitoring ther=occuples vere velded on the inside of the shield 180 degrees apart. One vas nonitored on the power regulator and temperature controller. The other one, channel 4, was conitored on a Digitec Data Logge-l'odel 1590 along with the four other data channels. t I 5 The shipping container and shield vere placed in the test fixture located in the radiant heat facility of Code E21. The shipping container was positioned on brichs to allow for uniform heat circulaticn arcund the botte= end. Eight radiant heating ovens, six evenly distributed around the outer circumference of the shield and the other two placed above the flat shield cover, vere used to heat the shield. Each radiant heating oven contained eight infrared quartn la=ps, rated at 2000 watts per lamp. Each oven vas positioned two inches from the shield to. allov for maximum radiation to the shield. 6. A cooling system was needed to keep each lamp reflector from - overheating. The systemmas designed; built, and installed by E21-personnel. It was designed to blev cool air on the back side of each reflector. The ends of the quart lanps were cooled in like nancer, to enhance bulb life. Compress'ed air at 5 psig was fed to these coolers to pre-ide air over these surfaces throughout the tect. Pictures of the shield and cc ponent setup are shown in enclosure (3). 7 Power was applied remotely frc= the power regulator and te=perature contrc11er. Tvo circuits were utilized to power the ovens. Current consu=ption was approximately 190 amps total until set point tecperature was achieved. Te=peratures were monitored on a Digitec Data Logger Model 1590 using e. continuous readout and then manually plotted as te=perature vs time curves (see enclosures (h) and (5)). 8. Test Data chew the shield te=persture vas held at 1600 F rather than the specified 1475*F. This was due to a ec1 function of the test. equiptent control circuit. With the shield te=perature at 1600 F, enclosure (4) shows that the inner surface of the shipping container (ch 5) reached 8k0 F at the end of the 30 minute test. The botten of the dunny source, (ch 1), reached 2LO F. The center of the ar._ on the de-y source ( ch 2), reached 620 F. Pcver was removed after 30 ninutes. At this time the cooling air supply to the reflectors was shutoff. No special cooling efforts vere =ade at any time. Tempera-tures continued to rise inside the shipping container for several minutes. The maximus te=peratures reccrded are as folicvs: Channel 5 reached 86f F, occurring 10 =inutes after shutdown. Channel 1 reached h31*F, cecurring 23 minutes after shutdown. Channel 2 reached 82ToF, occurring 15 minutes after shutdevn. Channel 3 reached 633 F, occurring 7 minutes after shutdevn. 2 90028189

~. u -- 4 Subj Thermal (Fire) Test Conducted on a Frctotype Shipping Container f and D"--7 Eadiation Source i 9 At the cc:pletion of the test, and also after cooling off, the shipping container appeared to be completely integral as did the du==y radiation source. The only visual damage was charred paint on the f shipping container. 10. Enclosure (5) shows the lengths of ti=e fer each channel temperature to reach ambient. The first three to four hcurs show the greatest i I temperature decrease. Total time for all channels to reach a=bient was f 15 hours. 1 l 11. By using a dimensionless ratio technique, an accurate prediction i can be made as to what the radiation source terperature vould have been if the shield temperature had been the specified 1475 F instead of 1600*F. This~ technique is described in reference (b). Essentially-the technique shevs that for a given time, the time it vill take the item to reach a specific percentage of heat transfer stabilization is the same, regardless of the actual. starting temperature difference. In other words, te reach a temperature 75% of the way to full stabili-nation of an iter is the same whether-the ite: starts at 75 F and is approaching stabilization at 1600 F or if it starts at 75 F and is approaching stability at 1475 F. 12. The data shev that channql 1 ther=ocouple, located near the bottom of the inert source, reached 2h0 F in 30 minutes. The original temperature difference was 1600 F - 75 F, or 1525 F. The recorded te=perature of 2kO*F chews that 89% of the e:perature difference to stability was yet to be acec=plished, i.e.,1600 F - 2h0 F = 1360 F; 1360 F/1525'F =.89 = 895. If the test had been run vith the final te=perature at 1h75 F, the original te=perature difference vould have been ikT5 7 - 75 F = 1h00 F. The 89% vould still occur at 30 minutes. The 89% point vould have been 226 F, i.e.,.69 x 1400 F. The following table shows the predicted test item tempe**-"-a at 30 minutes, for a shield temperature (Ts) of 1475 F, co= pared tc actual temperatures when - c Ts was 1600 F. l Channel ro. 3 l 1 2 3 5 1 Actual Te=p., F 240 620 400 840 j 'i (Ts = 1600 F) l Predicted Te:p., F 226 575 374 777 l (Ts = 1475 F) 3 Dimensionless Estio .89 .64 79 50 i 13 Since there vas no discernible da: age, it can be concluded that i during and after this test the shipping centainer =et the standards I 90028190 3 ~

e-Enj: Tnertal (Fire) Test Conducted on a Prototype Shipping Container and Du=ny P.adiation Source f:: type B packaging z.cm reference (a) in that:

1) There vould be no release of radioactive material from it, 2) Its effectiveness was not sdstantially reduced, 3) Tnere was no credible increase of internal pressure or an explosion which reduced the effectiveness of the r

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.tioQb WLt.D IN ACCOVDANCE WITH uit-w-ZitS7 CL A5s 3. ust LLLcT AopES PER I8 I - - i115 QQ -E -450. TYPE S Goic OR 6010. 2.o41
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1 4 2 4 1 NOTES. I. M A7 E R tikt. ? PL ATE S PM OTOGR APu tC GG -P-4 5 5. TYPE t. 4 R ADE A, CL A*.S t. .Ot t Tit iC K.
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g i RADIOACTIVE MATERIAL ~. hm I USA DOT-7A TYPE S R u.u r sa WT 707 LBS i 1 4-c: MFR US NAVAL SURFACE WEAPONS CENTER j,j SILVER SPRING.f.tD 20910 [ y, y, g o, o 9 U. c'r- - - 7 7z. i % c. A A - - + .,n:;. ,,g,.;;;;,, va a,a- ..a....<.~. r.iscour.a or ur u.< d.
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e ACCEPTA!;CE CPJTEPJA SHIPPING AND STCRAGE CONTAINER, GA22A SOURCE. DRAWING 78-D-1458, CODE IDENT e 02592. 1. This center has reviewed the outline for' preparing Acceptance Criteria for Transportation Packages for Normal /Special Form Radioactive Material in accordance with 10 CFR 71 - appendix E. This center does have an organi-cation structure to provide gaulity requirements and quality assurance provisions for our designs and products. 7ne organizational structure and description of duties and responsibilities of the various divisions are stated in a manner which make it difficult to follow the outline submitted. Therefore it was decided to describe our quality assurance and control system in our own terms. This will describe more accuately our system and yet meet your requirements for quality assurance. 2. Following is a description of this centers methods of assuring quality products which should satisfy your requirements for acceptance criteria. a. The Project Engineer reviewed all of the requirements for transporting the subject container. A container was designed and tested to meet these requirements. As a result of this effort final drawings were prepared which reflected all of the requirements including inspection and test methods. These requirements are described on drawings by dimensions, tolerances, inspection criteria and references to existing Military, Government or approved Industry specifications. All final drawings at this center are made in accordance with Military Specifica, tion DoD-D-1000 and Military Standard 100. The drawings are prepared by the Product Design Branch (Code E34), part of the Product Assurance Branch (Code E30). All requirements for the quality assurance aspects of the subject container are contained in the drawings. There are no other documents other than those referenced on the drawings required to produce, inspect and test these containers. Recommendations for revising any of the requirements depicted on the drawings can be made by any-one involved with the production, inspection / testing of the containers. Final decisions for drawing changes are the responsibility of the project engineer. When specific decisions are reached changes are made to the drawings in conformance to the requirements of DCD-Standard-100. b. The Technical Shops 11 Branch (Code E14) part of the General Engineering Division (Code E10) has the facilities to produce, inspect and test hardware for this center. The inspection section of the shcp has complete, independent and final acceptance / rejection authority for items produced by the shops. When necessary they also inspect ecmmercially purchased items for conformance to requirements. All measuring instruments in the inspection section are recalibrated as needed. They are checked on base by master gages certified by the National Bureau of Standards. When recalibration outside of this centers capability is required they are sent to a Navy Gage laboratory for this work. c. Nondestructive testing of weld joints and soundness of materials such as castings is perfomed by the Metallic Material Branch (Code R32) part of the Materials Division (Code R30). The Material Branch has X-ray and radioactive source equipment which is used for nondestructive testing. This equipment is used and checked using ASTM procedures to assure accuracy and reliability of test results. h ENCLOSURE 7
0' 0 0 d. The Health Physics Branch (Code X31) part of the Safety Division (Code
00) is responsbile for implementation of procedures to insure the safety of a'1 personnel against radiation; establishing safety criteria for stored radioactivity and maintaining responsibility therefore; providing radiation dosimetry service for all potential personnel exposures; monitoring to insure persennel safety on a continuous basis in all activities and operations that involve radiation; conducting radiation detection surveys; coordinating procedures, equipment and materials for removal of radicactive contaimination; establishing adequate procedures for disposal of radicactive vastes; coordination between the Nuclear Regulatory Commission and all users of radioactive materials to secure all required licenses and authorications.
The use and storage of radioactive material in this center is done under Nuclear Regulatory License 19-00166-22 (expiration date 3-31-83) which requires the calibaration of radiation detection instruments on a periodic basis. This center follows these requirements therefore we are confident that our radiac readings are accurate and quality is assured in this area of inspection. e. An organizational chart and mission statement for the areas involved 1 with the details of quality assurance aspects of the subject containers as described above is included at the end of this quality assurance statement. 3. All personnel who provide the quality assurance and control services for this center are senior journeymen / professional people who are required to meet the Civil Service Requirements for their positions. 4. The total quantity of the subject containers ever expected to besproduced is ene or two. If larger quantities are required they probably will be made one or two at a time. The low quantities permit 100% inspection and testing for all attributes there by giving greater assurance of a quality product. 5, It is expected that all of the pubject containers will be produced at this center. If is becomes necessary to have these containers produced outside of this center, the Purchase Divisions (Code S10 & S20) of the Supply Department (Code S) vill handle this work. Their standard contractual procedures include quality assurance and control requirements as required by the specific item. ~ Our drawings contain all information required to produce, inspect and test these centainers in any qualified shop or production facility. ENCLOSURE 7
h 2. CO!!MAIJDER C l DEPUTY COMMANDER Cl I b ENGINIERING COMMAND SUPPORT RESEARCil & TECliNOLOGY ' DEPARTMENT DEPARTMENT DEPARTMENT ,h g E X R l N i l I i 4 GENERAL ENGINEERING PRODUCT ASSURANCE SAFETY MATERI AL ' DIVISION DIVISION DIVISION DIVISION ElO E30 X30 R30 TECilNICAL SilOPS PRODUCT DESIGN llEALTil PilYSICS METALLIC MATEP.IAL, f BRANCll BRANCll BRANCil BRANCil E14 E34 X21 R32 l MISSION STATEMENTS FOR TIIE DIVISIONS AND BRANCilES ARE GIVEN ON TIIE FOLLOWING PAGES 00 &p cH &a
6" a O (,1.'. r H 3 '
Q,lS l".lllllSG 1)lt ISIO N ('Ol W.1.10 Rer;ttri'ck for the menngement and necorr.plishment of the Center's n.hnufneturing Lnd fr.br:enti:r..cquirements; for the investigation of new mnterials, mue!Jne 16ols, and r.nnufcetur:n; proecss und techniques; for consultation services on monufneturability of desi;n er.d en manufacturing services available at the Center and commercially.
Rerponsib!c for assignin; and administering craf t personnel in the White Oak scientif;c Rcrponsibic for the administration and management of the end enginecting areas. Repairs, modifies, and calibrates instrumentation as Cent <:r's L':trology program. Provides consultation services for instrumentation applications and procure-required. m ents. Tcrforms and/or coordinates the application of Engineering Department resourecs to the timely solution of Flect operational prob 1 cms. Provides overall planning and dire:ti:n of the acquisition process for decoys during the transition from R&D to prt 'uction phases. TECliNCAL SliOPS 11 BR ANCH CODE E14 Provides esnsultation and fabrication services in support of Center RDTis E programs at Consultation services include manufacturability of design and manu-White Oak. facturin; services available at the NAVSUltFWPNCEN Shop facilitics and commercial fuellitics. Performs reviews to determinc methods and mnterints to produce hardware, and in con:crt with Technient Shops lirunch 1 acts to optimize the Center's fabriention cnpnbilities in holnnce with outside contract services. I'rovides cost and time estimnt< s for perictming work nnd provides mnnufacturing services which include machining, weldm;. shect-metn! fnbriention, plating, heat treating, cicetronies component Responsible for assigning and ad. assembly, and printed circuit board manufseture. ministerin;; cruf t personnel in the disciplines of Electronies, Ordnance and Machining M in conjunction with Technical Shop; the White Ook scientific nnd engineering areas, Brnnch 1, pinns and develops fucilitics and processes to provide the Center with co:nplete manufacturing enpobilit?cs and'a Center coordinnled mnchine tool prc> gram. Investi;Stes new materinis, muc5ine tools, mnnufacturing proecsst's nnd techniques. PitODUCT ASSUR ANCE DIVISION CODE E30 and cxecutes the product assurance effort for N AVSUH FWPNCEN Establidcs deve! pment pro; rams. Responsible for the overall coordination and imp!cmentation of Cer.;ce p:!!:ies for the standardization of practices and procedures of the design for production and service use, including Technical Data cnd disclosure proecss Coniqu.ati:n Management, production drawings, specifications, integrated lo;istics j suppo.t, and quality assurance. Responsible for: the completeness, adequacy, aml Design Disclosure Packages (DDP) for production; prcduct acceracy of Center re!!soi!!!y and maintrinability analyses; production drawing producibility analyses; integrated logistics support; design to cost, life cycle cost and product cost reduction cffort; qus!ity control; preservation and packaging design; human factors engineering; value en;!ncering; and standardization support. Provides transition to production and production support. Provides Center DDP records management. PRODUCT DESIGN BRANCH CODE E34 ) Executes 3:ard Design; preparcs design sketches and layouts in support of en;ineering R A D, resp:nsible for preparation and development of engineering drawings for design Provides drawing analysis, producibility analysis, cost diselesure of Center products. red.:eti:n and control, human enginecting, design to cost, value engineering, prescr-vation and packaging design, configuration management, data manegement, trans!! ion Operates the to pred.:ti:n and records management support to Center programs. Center Computer Aided Design and Draf ting (CADD) Facility. ENCLCSURE 7 Oh
,E O S Arl:1Y DIVISION CODE X30 Re:ponrit,1c for development and implementation of a co:r,;>rchensive nnd,qcresive sefety pro;rsm for the Center, to ent.ure maximum possibic reduction of potentici ceu cs of eccidents, injuries, end occupational heni'.h huzurds. Controls poicntial safety end hetith probicms in all the activitics of Center personnel, such as industrial shop operntions; rescerch, development and test operttions of meterials and equipment, utili:Liicn of til proecsses utilizing radiation, explosives and other hazardous materials, hi;h or low pressures and temperaturcs, motor vehicles; recreational and other non-mission eetivitics that teke piece on Center property or are endorsed, sponsored cr opproved by Center management; and netivitics by personnel while on officiel travel. Serves es edviser to commend on Center safety metters. HEALTH P11YSICS ER ANCH CODE X31 Responsible for impicmentation of procedures to insure the safety of all personnel egeinst radiation; establishing safety criteria for stored radioactivity and maintaining responsibility therefore; providing radiation dosimetry service for a.11 potential personnel exposures; monitoring to insure personnel safety on a continuous basis in all activities and operations that involve radiation; conducting radiation detcetion surveys; procedires, equipment and materials for removal of radioacti've coordinating contamination; ests.blishing adequate procedures for disposal of radioactive wastes;. coordinstion between the Nuclear Rbgulatory Commission and all users of radiosciive ~ mat ~crials to secure all required licenses and authorizations. M ATERIALS DIV!SION CODE R30 Conducts rescarch and exploratory development in materi:1s technology for application to ordnance and weapons systems and provides consultative and participatory assistance in solving problems in materials technology and related arces. Research and exploratory devcirpment performed is directed particularly toward the creation and eva.luation of new materials possessing physica3 and chemical properties cepable of high performance rm! operating in the harsh environments required of advanced weapons systems. METALLIC M ATEP.lALS BR ANCH CODE R32 Provides for research investigations leading to the development of new cnd improv;d metallie materis.!s for ordnance applications. Provides consulting services to other:: ns requested concerning the application of these materials to cdvanced Nt vy wcapon:. l l i l i ENCLOSUF2 7 5 ,-l Q l}}

ML20148B088

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ML20148B088

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