ML20148A774

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Provides Addl Info Re Util 880111 Response to Compliance Bulletin 87-002.Info Includes Results of Proof Load Testing & Safety Significance & Limits of Application of out-of- Tolerance Nuts & Testing of Addl Fasteners
ML20148A774
Person / Time
Site: Yankee Rowe
Issue date: 03/07/1988
From: Devincentis J
YANKEE ATOMIC ELECTRIC CO.
To:
NRC OFFICE OF ADMINISTRATION & RESOURCES MANAGEMENT (ARM)
References
FYR-88-31, IEB-87-002, IEB-87-2, NUDOCS 8803210150
Download: ML20148A774 (11)


Text

r Telephone (617) 872-8100 TWX 710-360 7619 YANKEE ATOMIC ELECTRIC COMPANY

~

y 1671 Worcester Road, Framingham, Massachusotts 01701 March 7, 1988 FYR 88-31 United States Nuclear Regulatory Commission Document Control Desk Washington, DC 20555

References:

(a) License No. DPR-3 (Docket No. 50-29)

(b) USNRC Compliance Bulletin 87-02, dated November 6,1987 (c) Letter, YAEC to USNRC (FYR 88-06), "Response to NRC Compliance Bulletin 87-02, 4-4 January 11, 1988

Subject:

Additional Information for Response to Complic a.e Bulletin 87-02

Dear Sir:

In Reference (c), Yankee Atomic Electric Company's (YAEC's) i tsponse to Reference (b), we stated that we would provide the following addit anal information for Action Items 5 and 6 by March 11, 1988. The inforu tion to be provided is es follows:

(a) results of proof load testing and safety significance and limits of application of out-of-tolerance nuts ( Action Item 5); (b) results of testing of additional fasteners from the vendor who supplied the out-of-tolerance nuts (Action Item 5); and (c) procedure revision for procurement, receipt inspection, and testing based on the results of testing done for Reference (b) (Action Item 6).

This letter provides the three items of information.

(a) Out-of-Tolerance Nu_t_ss In Reference (c), one safety-related nut was identified as not meeting the requirements of ASTM A194 (Sample No. YR-87-02-16SR-N).

l The nut was found to have a carbon content less than the minimum j

required, i

(

Since carbon content will primarily affect strength, prcof load testing has been done for two nuts (Sample Nos. YR-87-02-27SR-N and YR-87-02-28SR-N) selected from the same heat number as the out-of-tolerance nut identified in Reference (c).

Data for these nuts are contained in Attachment 1.

Proof load testing was performed in accordance with ASTM A370, Supplement III, Paragraph S14.1.

Proof loads were obtained from I

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l 8803210150 880307 I

PDR ADOCK 05000029 O

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United States Nuclear Regulatory Commission March 7, 1988 Page 2 FYR 88-31 Table 3 of ASTM A194. Additionally, chemical and hardness testing of the nuts was performed in accordance with ASTM A370.

Test Results: The two nuts met all the chemical and hardness requirements of ASTM A194 with the exception of carbon content.

In both cases, the carbon content was less than the minimum required

(.32 and.31 versus.40 1 03 minimum).

A proof load of 9,170 lbs as required by Table 3 of ASTM A194 was applied to each nut. Both nuts were able to recist the proof load d.th no stripping of the threads observed. Test results are summarized in Table 1 of Attachment 2.

Safety Significance and Limits of Application:

Based on the results of the proof load tests, the 5/16-18 nuts with low carbon content will be able to develop the full strength of any 5/16-18 fastener appropriate for use with A194, Grade 2H, nuts. Therefore, the low carbon content of these nuts has no safety significance and places no limits on the use of these nuts.

(b) Additional Fastener Testing In order to determine the extent of nonconforming fasteners from the vendor who supplied the out-of-tolerance 5/16-18 A194 2H nut, samples from additional lots supplied by the vendor were subject to testing (Sample Nos. YR-87-02-22SR-N, YR-87-02-24SR-N, YR-87-02-25SR-N, and YR-87-02-26SR-N).

The four nuts were tested for chemical compcsition end hardness in accordance with ASTM Specification A194 2H.

Spacific fastoner data is provided in.

Test Results: All four nuts met the chemical and hardness requirements of ASTM A194 2H.

Actual test results are summarized in Table 2.

(c) Action Item 6 - Further Actions Based upon the _sults of the fastener testing and the review of current plant procedures, additional changes are being made to the receipt inspection process.

j Plant Procedure AP-0212, "Control of Purchased Material Equipment, and Services, is being revised to include random sampling and testing of safety-related fasteners to ensure compliance with the applicable material specification.

These measures will provide additicnol assurance that fasteners used in the plant meet the requisite specifications and requirements and that the operability of safety-related plant components is not affected.

s United States Nuclear Regulatory Commission March 7, 1988 Page 3 FYR 88-31 We trust that you will find this submittal satisfactory, however, if you have any questions, please contact us.

Very truly yours, YANKEE ATOMIC ELECTRIC COMPANY

' in d*

J. DeVincentis Vice President GP/16.370 Attachments cc:

USNRC Region I USNRC Resident Inspector, YNPS COMMONWEALTH OF MASSACHUSETTS)

)ss

'dIDDLESEX COUNTY

)

Then personally appeared before me, J. DeVincentis, who, being du.'.y sworn, did. state that he is Vice President of Yankee Atomic Electric Company, that he is duly authorized to execute and file the foregoing document in the name and on the behalf of Yankee Atomic Electric Company and that the statenents therein are true to the best of his knowledge and belief.

N W

Robert H. Groce ~

Notary Public My Commission Expires August 29, 1991

ATTACHMENT i l

Fastener Testing Data Sheet Sample ID No.:

YR-87-02-22SR-N Fastener

Description:

1/4-20 Hex Nut Stores OA Storage Location:

V8 Drawer 2 Material Specification as Documented by Licensee Records:

SA194, 2H Head Marking (Specification and Manufacturer):

2H Class / Procurement Level:

dafety Class Level B General Plant Application (e.g.,

Pressure Boundary, Structural):

Pressure Boundary Vendor:

Commercial Fasteners 18-35 38th Street Long Island City, NY 11105 OA Requirements Imposed on Vendor:

Provide C of C to Material Spec.

Licensee Representative:

Signature d

]fg& 2[

DateJl/68 s.

  • The sample IDM shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

s - - 4 .t- / g ,j I' l 'h ATTACHMENT 1' Fastener Testina Data Sik e t ' 4 Sample ID No.: 4 YR-87-02-24SR-N Fastener

Description:

1/4-20 Hex Nut Stores OA htcrage Location: / V8 Drawe 2 Material Specification as Documented by Licensee Records: 74194, 2H Head 31arking (Specification and Manufacturer): 2H Class /ProcOrement Level: SafethClassLevel B General Plant Application (e.g., Pressure Boundary, S truc tura l ) : Pressure Boundary i Vendor: Commercial Fasteners 18-35 38th Street Long Island City, NY 11105 OA Requirements Imposed on Vendor: Provide C of C to Material Spec. 1 Licensee Representative: Signature _ ml, Ibh_ _KK /s Da t e _ J/M /66__

  • The sample IDM shall have a prefix that contains the l i c e< ! %ge facility initials.
    • If applicable, please provide an explanation for yn a.

classification system. l \\ l l

o n)s.'>, (' i t l ,. /, c s- / ATTACHyr.NT 1 fi (, ( Fastener Testin_q_ Data Sheet l' Sample'lD No.: e YR-87-02-25SR-N e Fastener

Description:

4; 3/ 8- ' t i.e x Nut i Stores.DA Storage Location: ?i Top of V7 Material Specification as Documented by Licbosee Records: SA194, 2H Head Marking (Specification and Manu f ac ttirer > : 2H Cl ass /Procut emo'n t Level: / I i , Safety Clnss Level B I General Plant Application (e.g., Pressure Boundary, Structural): Pressure Soundary Vendor: Commercial Fasteners 18-33 39th Street Long Ft'.and City, NY 11105 OA Requiremaints Impased on Vendor: Provide C of C to Material Spec. Licensee Representative: Signature d d _ h 3 M gg f Date_J/Jf/88

  • The sample 3 D M,.sha l l have a prefix t N;)t contains the licensee facility initiIls.
    • 1f applicable, please provide an explanation for your classification' system, l'

a

g7 7 m., 1.j;. (

3-

.;( -h. 1, ,j- .~~ h t. A 1 ) f . ' ) ACHMENT 1 'k k,' .n 3 Fastener.'esting Data ShGQ s ,t g ~ % 't ) r i Saaiple ID No.: i i i YP-87-02-26SR-N 3 w, Fasteneh Dee ript hn: 1 s J/6-16 Hex Nut btnres dA Storaq-Location: i ? 'ip o e V7 ..s Materiql 'apecification as Dca..imen ted by Lite'qsee Records: i SA194, 2H Head Marking (Specification and Manufatturer): 2H Class /Procurument Level. Safety Class Level B s General Plant (spplication (e.g., Pressure Roundary, S t r uc tu ra l 'r Pressure B ot.in d a r y Vendor: k Commercial Fasteners 18-35 38:h Street Long Isl.ind City, NY 11105 l' A Requi remev ts Imposed on Vendcr: Iuvidt C of C to Material Spec. License:2 Representative: s b kt,./_j M [ 4/,L,__ Date_d/ft//_b Siona ttirr _ _J n_ f 1

  • The sample IDH shall have a prefix that contains the licensee m

faci 1ity i n i t i a,1 %.

    • If applicable, please provide an explanat..on for your c1assif1 cation sys*em.

i i %A .-m 2__ _ _ _ _ _ _ __ _ _ _ ___ _ _ _ _ _ _ _,. _ _ _ _ _ _ _.

2. ~ _ _ _ _ _ _ _ _ = ,,l ,..t i . e \\ t i. ATTACHMENT 1 / Eastener Testing Data __cheel b s Sample ID No.: YR-87-02-27SR-N i Fastener

Description:

5 l S/16-18 Heavy Hex Nut i Stores OA Storage Location: i i V8 Drawer 3 i Material Specification as Documented by Licensee Records: SA194, 2H Head Marking (Specification and Manufacturer)s t 2H Class / Procurement Leve1: Safety Class Level B i e General Plant Application (e.g., Pressure Boundary, Structural): Pressure Boundary Vendor l Commercial Fasteners 18-35 38th Street Long Island City, NY 11105 i l OA Requirements Imposed on Vendort l l Provide C of C to Material Spec. i Licensee Representatives j Signature _ tL hh.us ( L Date S$hD) 7

  • The sample ID4 shali have a prefix tha contains the licentee facility initials.
    • 1f applicable, please provide an explanation for your c1assification system.

1 1 ATTACHMENT 1 Fastener Testing Data Sheet Sample ID No.: (R-87-02-285R-N Fastener

Description:

5/16-18 Heavy Hex Nut Stores OA Storage Location: V8 Drawer 3 Material Specification as Documented by Licensee Records: S4194, 2H Head Marking (Specification and Manufacturer): 2H Class / Procurement Level: Safety Class i.evel B Genera? Plant Application (e.g., Pressure Boundary, Structural): Pressure Boundary Vendor: Commercial Fasteners 18-35 38th Street l Long Island City. NY 11105 OA Requirements Imposec on Vendor: Provide C of C to Material Spec. Licensee Representattve: Signature. A sl[ ft7 sh D a t e__c_2/)}}ht _(

  • The sample IDH shall have a prefix that contains the licensee facility initials.

I

    • 1f applicable, please provide an explanation for your classification system.

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+ } ') .s Table 1 4 i Oat-of-Tolerance fbts 1 Mechanical Analysis Chemical Analysis 1 i l i l ID # F_WD. _ES__S_ PROOF LO_AD_ O.2% YS _C th P S Si Mo Cr- [ l YR-87-02-27SR-N WC-34.0 9,170 LB

  • .32

.69 .007 .029 .27 .02 . 06' t n l YR-87-02-2SSR-N WC-33.5 9.170 LB

  • .31

. 84 ' .008 .025 .26 .02 .07 -' 4 j .e I i i l 1 3 I i Note: C-carbon; tt-t1anganese; P-Phosphorus: S-Sulfur; Si-Silicon; Mo-Molybdenum;'Cr-Chromium mC-Rock ell C Hardness M2ninum Carbon Content.40 t.03 4

f,, 6-Attaciuimt 2 3. Table 1 Safety-Related Nuts Mechanical Analysis Chemical Analysis 1 C lti P S Si Mo Cr-ID # HARDrESS PROOF _L_OAD O. 27._Y_S 2_ YR-87-02-22SR-N ENC-29.0 .37 .68 .025 .013 .27 .01 <.01 YR 02-285R--N WC-29.5 .37 .68 .028 .013 .26 .01 <.01 YR-87-02-2SSR-N WC-37.0 .47 .78 .014 .030 .27 .01 .03 YR-87-02-26SR-N FEC-37.5 .46 .78 .015 .029 .27 .01 .04 Note: C-carban; Mn-flanganese: P-Phosphorus; S-Sulfur: Si-Silican; Mo-Molybdenum; Cr-Chromium FFC--Rockwll C Hardness}}