ML20141F694
| ML20141F694 | |
| Person / Time | |
|---|---|
| Site: | Crystal River  |
| Issue date: | 02/24/1993 |
| From: | INGERSOLL-RAND CO. |
| To: | |
| Shared Package | |
| ML19355F179 | List: |
| References | |
| QCM-582, NUDOCS 9705210425 | |
| Download: ML20141F694 (14) | |
Text
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QCM-582 REV. 3
- DATE: 24 FE 93 l I ,
l MANUFACTURING AND QUALITY CONTROL PLAN CQCM 11-470-1 1
I IDP ORDER NO.: 050-61994 PUMP TYPE: 8HN-194 R ;
E OPERATION PROCEDURE V DOCUMENT AND COMMENT 3.6 Shaft Straightness shall be verified by measuring runout at 0 ,90 ,180 ,270 , along entire {
length of shaft TIR. Shaft not to exceed
.002".
3.7 Shaft TNQ-12 9 LP examination entire shaft. No cracks ;
allowed. l ISQ-33 I Acceptance criteria.
f
' Document on QCM 112 .
b]! 3 .8 Bearing Housing Per drawing Visually inspect. Document bearing fits and housing to SBE fit.
3.9 Bearings Balls and races to be visually inspected for cracking, scoring, and signs of overheating.
No damage acceptable. i i
4.0 Mechanical Seal Visually inspect seal faces for wear, cracks, .;
signs of overheating. No Damage allowed.
Contact Engineering for disposition.
5.0 Stuffing Box Assembly Per drawing Visually inspect. Document casing fit, stuffing box bushing bore, and bearing housing fit.
6.0 Shaft Sleeve Per drawing Document all fits. All non-conformances l to be docuirsented and submitted to j Engineering for disposition.
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QCM-582 Rev. 3 7-- DATE: 24 FE 93 l l l MANUFACTURING AND QUALITY CONTROL PLAN CQCM 11-470-2 IDP ORDER NO.: 050-61994 PUMP TYPE: 811N-194 R
E OPERATION PROCEDURE V DOCUMENT AND COMMENT Pump Assembly Nuclear Controlled Pump Program 10CFR21 Applies _
l.0 Assemble pump Complete Per drawing Document following clearances:
RX130855
-Impeller to shaft
. Wear rings to impeller
- Stuffing box bushing to shaft sleeve
- Bearings to shaft l
- Bearings to bearing housing )
-Check rotor end play 1
-Check rotor for rub / bind i l
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QCM-582 Rev. 3 l J
DATE: 24 FE 93 MANUFACTURING AND QUALITY CONTROL PLAN l
CQCM 11-470-3
)
IDP ORDER NO.: 050-61994 PUMPTYPE: 8HN-194 R
E OPERATION PROCEDURE V DOCUMENT AND COMMENT Pump Testing Nuclear Controlled Pump Program 10CFR21 Applies 1.0 Standard Performance Test Per PTI Foward test results to Engineering -
Manish Patel i Curve approval required. l IIold Point:
Customer Witness t O 2.1 (14) day Endurance Test Per PTI Forward test results to engineering l i
(Manish Patel). Test Report approval required.
I 2.2 Standard Performance Test Per PTI Forward test results to Engineering j (Manish Patel). l Ifold Point- ;
Customer Witness-i I
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QCM-582 Rev. 3 1
DATE: 24 FE 93 c::
- .(s MANUFACTURING AND QUALITY CONTROL PLAN CQCM 11-470-4 IDP ORDER NO.: 050-61994 PUMP TYPE: 8HN-194 R
E OPERATION PROCEDURE V DOCUMENT AND COMMENT Dismantle Inspect Pump - Nuclear Controlled Pump Program -
After Test 10CFR21 Applies 1.0 Dismantle Pump Route Card All ports to be moved to dedicated storage area.
2.0 Inventory All Ports Route Card Notify contract administrator if parts do j not agree with BOM.
O
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Route Card Per drawings. !
3.0 Inspect O
3.1 Wear Rings Per drawing Visually inspect. Document bore sizes. J l
3.2 Casing Assembly Per drawing Visually inspect. Document stuffing box fit.
1 3.3 Impeller Per drawing Visually inspect. Document diameter, bore size, hub size check hub runout.
i 3.4 Impeller INQ-12 9 PT impeller shrouds within one inch of CD. )
ISQ 33 1 Acceptance criteria. Document all j cracks and submit to engineering (M. Patel). ]
Document on QCM 112 3.5 Shaft Per drawing Visually inspect.
Document impeller and bearing fits. i Record shaft serial number.
3,6 Shaft Straightness shall be verified by measuring runout at 0* ,90*,180*,270* along entire ;
length of shaft TIR shaft not exceed .002".
Document all readings.
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. l QCM-582 Rev. 3
, F DATE: 24 FE 93 v
I MANUFACTURING AND QUALITY CONTROL PIAN 4
CQCM 11-470-4 i PUMPTYPE: 8HN-194 IDP ORDER NO.: 050-61994 i R
E OPERATION PROCEDURE V DOCUMENT AND COMMENT .
Dismantle Inspect Pump - Nuclear Controlled Pump Program After Test 10CFR21 Applies )
3.7 Shaft INQ-12 9 LP examination entire shaft no cracks allowed.
ISQ-33 1 Acceptance criteria. -
Document on OCM 112 i 3.8 Bearing Housing Per drawing Visually inspect. i Document bearing fits and housing to l SBE fit.
3.9 Bearings Balls and races to be visually inspected for cracking, scoring and signs of overheating.
No damage acceptable.
. 4.0 Mechanical Seal Visually inspect seal faces for wear, cracks, signs of overheating.
No damage allowed.
Contact engineering for disposition.
5.0 $tuf fing Box Per drawing Visually inspect. !
Assembly Document easing fit and stuffing box bushing l bore, and bearing housing fit. i 1
6.0 Shaf1 Sleeve Per drawing Document all fits. !
All non-conformance to be documented !
and submitted to engineering for disposition. I HOLD POINT:
/~ Forward inspection records to Manish Patel
\ in Engineering Dept. for review. !
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j7' QCM-582 Rev. 3 1 DATE: 24 FE 93 MANUFACTURING AND QUALITY CONTROL PLAN CQCM 11-470 - 5 P ORDER NO.: 050-61994 PUMP TYPE: 811N-194 R !
E OPERATION PROCEDURE V DOCUMENT AND COMMENT Pump Re-Assembly Nuclear Controlled Pump Program 10CFR21 Applies Document following clearances <
l.0 Assemble Pump Per drawing Wearing Rings to impeller .
Complete RX 130855 Stuffing box bushing to shaft sleeve Shaft TIR Bearing to bearing housing fit m
New bearings are to be installed prior to shipment.
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1 cs QCM-582 Rev. 3 1 DATE: 24 FE 93
,w/
t MANUFACTURING AND QUALITY CONTROL PLAN CQCM 11-470 - 6 IDP ORDER NO.: 050-61994 PUMP TYPE: 8IIN-194 f
R E
OPERATION PROCEDURE V DOCUMENT AND COMMENT Shioment Nuclear Controlled Pump Program 10CFR21 Applies IDP shop requirements:
Package Package per Do not ship without Q.C. release HLM-2 1 and customer release. C of C Level B required.
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- ' '4ersell4resser Penip Company regineered P:mp croup f
W2 Wmorial Parkmay Philliphurg. N HMrd 61 7
Q,) i September 30,1996 Mr. Philip Saltsman Florida Power Corp 15760 Power Line St Crystal River, FL 34428 RE:IDP 8HN-194 Decay Heat Pump Review of Minimum Flow Requirements
Dear Mr. Saltsman:
Per our conversation IDP has dismantled and inspected the spare 8HN ceived from TMI. Attached are IDP's inspection results.
/ We are currently checking the casing perpendicularity
( j% -
) and concentricity per your request. We should complete 1 this by Wednesday.
Our schedule calls for assembly on Thursday 10/3 unless 1 we hear otherwise from you. The test department will i set up Friday 10/4 for the initial performance test 10/7. j If you have any questions regarding the above please let us know.
Very truly yours, l
, )
Michael Dozier Project Manager cc:R Koch M Patel' I J Brown ;
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Ingersell-Rand Posific Worthington Pleuger $<lence Jeement.$chneider Pseps
I In:psetion'Summtry of 8HN-194 L i
' 'IDP Shop Ordsr 050-61994 o
3.1 Wear Rings tr> Casing Ring bore .......... 10.746" y~s f l- Stuffing Box ring bore...... 9.743" O
3.2 Casing Stufing box fit............ 19.251"
.3.3 Impeller fHeat'# 96E6)
Diameter................... 18.504" Bore size................... 2.125" Front Hub.............,.... 10.719" Back hub.................... 9.718" i 3.4 Impeller No indications found 3.5 Shaft (MR#4060)
Impeller fit................ 2.1242"-
Thrust bearing fit.......... 2.5592" Radial bearing fit.......... 2.7563" 3.6 Shaft .
TIR is .0005" r~' 3.7 Shaft j ,
y
'~ No indications found 3.8 Bearing Housing Perpendicularity / concentricity correct.
Thrust bearing fit........ 5.5129" Radial bearing fit........ 4.9215" SBE fit................... 9.000" 3.9 Bearings Thrust bearing ID...... .. 2.559" Thrust bearing OD......... 5.512" Radial bearing ID. . ..... 2.755"
' Radial bearing OD......... 4.921" 4.0 Mechanical seal
.No visual damage 5.0 Stuffing box Casing fit............... 19.241"
. SB bushing bore........... 3.029" Bearing housing fit....... 8.998" M seal gland-fit.......... 4.999=
n 6.0 Shaft sleeve Q' s .' ................
OD dimension.............. 3'.000" All dimensions conform to dwg
Proc: dura Number INGERSOLL-DRESSER Enpneered Pung Group QQ{ 112 REV. 14 PUMP COMPANY Ingersou-Dresser Pune Co. NIE INSPECrICH xtiuf.r FQEE Phnpsburg, NJ 08865 DATE 11 AP 95 ,
PARr NAME SERIAL 10. IEAT 10. MR NO. Hr. 10. QUANITIY
$mt>e ((e v A 16 2% !
IDP ORDER NO. IDP UG. 10. IDP PARE NO. COV'T DC. NO.
R-ornu9n1vece ThAt cuSme:R craIRAcr 10. FURO95E ORTR 10. VENEGR E TERIAL SPEC.
j WORK ORDER NO. NCRR NO. NDE EXAMDETION PERFO MED p (4)C -CD O'7/ 'T 3PENEIRA17r OMacnerre PARr1CtE B
o -
Type: Fluorescent [ Solvent Ps:cvable Other 3 Visible - Post E=ulsifiable jWaterWashable IDE has been perfomed on the above raterial in accordance with the following:
Inspection Procedure ,_[/\/ 6 - / 2 Rev. 9 Date /9Nv W/
Supplement Rev. Date l I Written in accordance with ICL-STD-271 D E CF Acceptance Standard IfC-3J Rev. / Ente /7 oC P 9 1 Supplement Rev. Date me degree f e>ahtion is as follows:
f.D" fl4b d 100% $ P e chined Areas Finished Machined Areas Weld Areas 5Other Sliocue( t x 74 ra ~/ h e /i efCh Quantity Inspected [ Quantity Accepted I -
Accepted Parts are rarked Fr, Mr as applicable.
he examination and evaluation covertd by this report has been perfonned in accordance with the applicable procedure and acceptance s'hs. ;
Operators /Inspcctors Signature YDi i /067 'f k94 Name Level Man No. Dite Name Level Man No. Date 2e above NDP personnel certified to ESO-3 (SrTr 'IC-1A) h e above examination and evaluation have been performed to my satisfaction.
Customer /DCAS Witness Date
Proc; dura Number INGERSOLL-DRESSER cngin r.d Purrp Group @M M . 14 PUMP COMPANY Ingersce@ssser Purro Co. NIE INSPECTICN utauu IGM Prusipsburg, NJ 08865 DNIE 11 AP 95 .
PART IUFE SEKIAL 10. HEAT 10. N10. RF.10. QUANIITI sLf+ L tot 0 /
IDP ORDER 10. IDP DC.10. IDP PART NO. GOV'T DG, NO.
Noi~o//9944/c& S~NN CUSTCHER CDtTIPACT 10. FURGASE ORDER 10. VENDOR MATERIAL SPEC.
WORK ORDER 10. NCRR 10. NDE EXAMINATION PERF0FMED g _ddC-00_f12/'{ bPENEIRAltr OsAGuerIC PARr1CLE B
o - -
Type: Fluorescent _ Solvent Re::cvable Other 5Visble Post n:ulsifiable 3WaterWashable NDE has been perfomcd on the above raterial in accordance with the follcuing:
Inspection Procedure [N (- /2 Rev. 9 Date /9 m v 9C/
/
Supplenent Rev. Date (D
( ,/ Written in accordance with MIL-FID-271 D E F Acceptance Stardard [fC-U Rev. / Date /.2 C C' P f supplement Rev. Date I The degree of exanination is as follows: j 3 Finished 100% 2 Rerachined Areas
_ Machined Areas __ Weld Areas
_ Other Quantity Inspected / Quantity Accepted /
- l Accepted Parts are marked PT, Mr as applicable.
The examination and evaluation covered by this report has been performed in accordance with the applicable procedure ard acceptance s'h.
l Operators / Inspectors Signature
< /rLA > f~~ lCO? T LT 9k Name ImYel Man No. Dith Q~
Name Invel Man No. Date The above NDr personnel certified to EX)-3 (SNT-7C-1A)
The above examination and evaluation have been performed to my satisfaction.
Customer /DCAS Witness Date DA
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PIA. 10.7449 0.0000 10.7449
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QCM-582 Rev. 3 DATE: 24 FE 93 I
o/ MANUFACTURING AND QUALITY CONTROL PLAN CQCM 11-470-1 m
IDP ORDER NO.: 050-61994 PUMP TYPE: 8HN-194 R
E OPERATION PROCEDURE V DOCUMENT AND COMMENT ,
NUCLEAR CONTROLLED PUMP :
Receive, Dismantle, inspect Pump PROGRAM 10CFR21 APPLIES 1.0 Receive Pump INQ-13 0 Record pump serial number 2.0 Dismantle Pump Route Card All parts to be moved to dedicated j
" storage area.
2.1 Inventory all Parts Route Card Notify contract administrator if parts do not agree with Bill of Material.
% i 3.0 Inspect Route Card Per drawings 3.1 Wear Rings Per drawing Visually inspect. Document bore sizes.
3.2 Casing Assembly Per drawing Visually inspect. Document stuffing box fit.
3.3 Impeller Per drawing Visually inspect. Document diameter, bore size, hub size. Check hub runout.
3.4 Impeller INQ-12 9 PT impeller shrouds within one inch of f OD. j ISQ-33 1 Acceptance criteria. Document all cracks and submit to Engineering - Manish Patel Jocument on QCM 112 :
3.5 Shaft Per drawing Visually inspect. Document impeller and bearing fits. Record shaft serial number r%
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