ML20140B330
| ML20140B330 | |
| Person / Time | |
|---|---|
| Site: | Wolf Creek, Callaway  |
| Issue date: | 07/30/1981 |
| From: | Knoke J STANDARDIZED NUCLEAR UNIT POWER PLANT SYSTEM |
| To: | |
| Shared Package | |
| ML20140B326 | List: |
| References | |
| PROC-810930, NUDOCS 8109140154 | |
| Download: ML20140B330 (150) | |
Text
{{#Wiki_filter:-- INSERVICE TESTING PROGRAM CALLAWAY PLANT J i I Prepared for UNION ELECTRIC COMPANY Prepared by POWER PRODUCTION ENGINEERING Prepared and issued by:
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fd,8f/ HN R. KNOKE, President / Dat.e 8109140154 810905 PDR ADOCK 05000482 A FDR
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. t TABLE OF CONTENTS .
Page INTRODUCTION il 1.O INSERVICE TESTING OF PUMPS 1.1 General Information . . . ........... 1-1 1.2 Program Information . . . ........... 1-1 1.3 Test Frequency . . . . . . ........... 1-1 1.4 Request for Relief . . . . ........... 1-2 2.0 INSERVICE TESTING OF VALVES 2.1 General Information . . . ........... 2-1 2.2 Program Information . . . . . . . . . . . . . . 2-1 2.3 Piping and Instrumentation Drawings . . . . . . 2-5 2.4 Request for Relief . . . . . . . . . . . . . . . 2-6 2.5 Explanation of Abbreviations and N.,tes . . . . . 2-6 3.0 INSERVICE TESTING PROGRAM 3.1 ISI Pump Program 3.2 ISI Valve Program Appendix A - Relief Requests for Pumps Appendix B - Relief Requests for Valves
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I:1TRODUCTION e e The Inservice Testing Program for Callaway Plant was developed in compliance with the rules and regulations of 10CFR50.55a and Section XI of the ASME Boiler and Pressure Vessel Code, 1977 Edition through Summer 1979 Addenda. Where these rules were determined to be impractical, specific relief was written. Section 1.0 discusses the Inservice Testing Program of applicable ASME Class 1, 2 and 3 pumps. Section 2.0 discusses the Inservice Testing Program of applicable ASME Class 1, 2 and 3 valves. Both of these programs were developed to the guidelines suggested in an NRC lette_ dated January, 1978. , f e e ii
a ,. ...,.u....c. s . . .:. .. . 1.0 INSERVICE TESTING CF PUMP 3 11 General Information l The Inservice Testing Program for ASME Class 1, 2 and 3 pumps was developed in accordance with, and meets the requirements of ASME Boiler and Pressure Vessel Code, Section XI, Subsection IWP, 1977 Edition through Summer 1979 Addenda. The Inservice Testing Irogram for pumps will remain in effect through the next 10 year inservice inspec-tion interval. Section 3.1 lists all Class 1, 2 and 3 pumps which are to be tested, along with the applicable param-eters to be measured. 1.2 Program Information The following information is included in the Inservice Testing Program for pumps: A. Pump Number lists the pump identification number as shown on the P&ID's. B. Pump Name describes the pump's functional identification as it is related to system operation. C. ISI Class is the Owner's classification of the pump per ISI requirements. D. Test Parameters indicates the required test quantities measured per Table IWP-3100-1. E. Notes are general statements which can'be referred to in the ISI Testing Program. Requests for Relief (see 1.4) are also de-noted here as PRR(#). 1.3 Test Frequency An inservice test shall be run on each pump nominally every three months during plant operatien. If this frequency can reasonably be accomplished during shut-down periods it will be, however, this is not mandatory.
. Where a pump is not tested on a three month frequency during plant shutdown, it will be tested prior to declaring the system operable, per Technical Specifi-cations.
1-1
3 . . . . . . . , . . . . . . . . . .....___._u._- _ _ . _ . - .. . , 1.4 Request for Relief
~
Where ASME Section XI requirements were determined
- to bc impractical, a request for relief was written.
These requests were developed to the guidelines suggested in an NRC letter dated January 1975. Where relief from an ASME Code requirement is granted within the provisions of 10CFR50.55a (g) (6) (i) , it will be incorporated into the Callaway Inservice Testing Program. Relief requests are shown in Appendix A. Please note that Pump Relief Request #1 is generic. It is not referenced in the program, but applies to all pumps listed. 1.5 Special Test Where a pump is operated more frequently than every 3 months, it need not be stopped for a special test, provided the requireuents of IWP-3400b are met. 1-2
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- t 2.1 General Information The Inservice Testing Program for ASME Class 1, 2 and 3 valves was developed in accordance with, and meets the requiremente of ASME Boiler and Pressure Vessel Code, Section XI, Subsection IWV, 1977 Edition through Summer 1979 Addenda.
The Inservice Testing Program for valves will remain in effect throughout the next 10 year inservice in-
- spection interval.
The Inservice Testing Program lists all ASME Class 1, 2 and 3 valves that have been assigned valve cate-gories. Except for valves directly in the flow path (B passive), valves exempted per IWV-1200 are not lis tec' . This listing is located in Sectica 3.2. The tables are organized by system in order of the assigned P&ID's number and ere listed its Section 2.3. 2.2 Program Information The following information is included in the Inservi. Testing Program for valves: A. Valve Number lists the valve identification number as shown on the P&ID's. B. P&ID and Coordinates references the P&ID on which the valve appears and its coordinates. C. ISI Class is the Owner's classification of the valve per ISI requirements. D. Valve Category indicLtes the category assigned to the valve based on the definitions of IWV-2200. E. Valve Size lists the nominal pipe sire of the valve in inches. F. Valve Type lists the valve design. G. Actuator Type lists the type of valve actuator. H. Valve Position indicates the nbrmal position of the valve during plant operation; either no) molly open (O), normally closed (C) or both (0/C).
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I. Stroke Direction indicates the direction which an active valve must stroke to perform its safety - function. Also, the direction in which the valve 5 will be stroked to satisfy the exercising require
- ments of IWV-3410 or IWV-3520. This may be spec-ified as open (O), closed (C) or both (0/C).
J. Test lists the test or tests that will be performed for each valve to fulfill the requirements of Sub-section IWV. Seat Leak Test AT V'alve will be seat leak tested at the appropriate functional differential pressure. Full Stroke Exercise Test BT Valve will be full stroke exercised for operability in the direction necessary to fulfill its safety function. Partial Stroke Exercise Test BTP Valve will be partial stroke exe.ccised when full stroke exercising is impractical. Check Valve Partial Exercise Test CVP Check valve will be partial stroke exercised, (i.e. disc moves away from seat) when full stroke exercising is impractical. Check Valve Exercise Test CVT Check valve will be exercised to the position required to fulfill its function. This functional test will be verified by the operation of the required system. Fail-Safe Test FST All valves with fail-safe actuators will be tested to verify proper fail-safe operation upon loss of l actuator power. i Position Indicating Test PIT l Automatically accuated valves with remote indication will be verified in accordance with IWV-3300. Relief Valve Set Point Check RVT Relief and safety valve set points will be verified in accordance with IWV-3510. l , K. Test Mode indicates the frequency at which the above mentioned tests will be performed. The following abbreviations are used: l l I l l 2-2
a,.. 2n- .- m m .ua . s u--- - ------- ; u-- -------- - -- - . - --- - - - - - - - - - - - - Cold Shutdown CS Valve testing at cold shutdown is valve testing which commences not later than seventy-two (72)
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hours after cold shutdown and continues until required testing is completed or plant startup, whichever occurs first. Completion of all re-quired valve testing is not a requisite to plant startup. Valve testing which is not completed during a cold shutdown will be performed during subsequent cold shutdowns to meet the Code spec-ified testing requirements. No valve is required to be tested more often than once every 90 days. Note: Completion of all valve testing during cold shutdown is not required if plant operating conditions will not permit the testing of specific valves. Normal Operation GP Valve tests with this designation will be per-formed once every three months. Reactor Refueling RR Valve tests wita this designation will be con-ducted at reactor refueling outages only. L. Max Stroke Time lists the maximum allowed full stroke time measured in seconds from signal in-itiation until stroke completion is indicated. Testing is to be completed for all stroke times listed whenever the valve is full stroke tested (ref. IW7-3413). M. Relief Request references the relief request con-tained in Appendix B that applies to the particular valve. N. Remarks lists clarification remarks. 2.3 Piping & Instrumentation Drawings l The following P&ID's contain valves which are part of the Inservice Testisg Program: 2-3
g. i SYSTEM P&ID REVISION M-02AB01 7 : MAIN STEAM SYSTEM - M-02AB02 8 FEEDWATER SYSTEM M-02AE02 9 AUXILIARY FEEDWATER SYSTEM M-02AL01 8 REACTOR COOLANT SYSTEM M-02BB01 8 M-02BB02 10 M-02BB03 7 CHEMICAL & VOLUME CONTROL SYSTEM M-02BG01 8 M-02BG02 10 M-02BG03 10 M-02BG05 9 REACTOR MAKE-UP WATER SYSTEM M-02BL01 7 STEAM GENERATOR BLOWDOWN SYSTEM M-02BM01 7 EORATED REFUELING WATER STORAGE SYSTEM M-02BN01 7 FUEL POOL COOLING AND CLEAN-UP SYSTEM M-02EC01 8 M-02EC02 7 ESSENTIAL SERVICE WATER SYSTEM M-02EF01 8 M-02EF01 7 M-02EF02 6 COMPONENT COOLING WATER SYSTEM M-02EG01 7 M-02EG02 9 M-02EG03 10 RESIDUAL HEAT REMOVAL SYSTEM M-02EJ01 8 HIGH PRESSURE COOLANT INJECTION M-02EM01 5 SYSTEM M-02EM02 5 M-02EN01 4 CONTAINMENT SPRAY SYSTEM ACCUMULATOR SAFETY INJECTION SYSTEM . M-02EP01 9 AUXILIARY TURBINES-AUXILIARY M-02FC02 7 FEEDWATER PUMP TURBINE 2- 4
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CONTAINMENT HYDROGEN CONTROL , SYSTEM . M-02GS01 6 CONTAINMENT PURGE SYSTEM M-02GT01 9 LIQUID RADWASTE SYSTEM M-02HB01 10 DECONTAMINATION SYSTEM M-02HD01 4 EMERGENCY FUEL OIL SYSTEM M-02JE01 6 COMPRESSED AIR SYSTEM M-02KA01 10 M-02KA02 8 FIRE PROTECTION SYSTEM M-02KC02 8 STANDBY DIESEL GENERATOR M-02KJ01 1 M-02KJ03 1 M-02KJ04 1 M-02KJ06 0 REACTOR BUILDING AND HOT MACHINE SHOP FLOOR AND EQUIPMENT DRAIN SYSTEM M-02LF09 7 NUCLEAR SAMPLING SYSTEM M-02SJ01 6 M-02SJ04 A 4 e 2-5
2. 2.4 Request for Relief Where ASME Section XI requirements were determined 5 to be impractical, a request for relief was written. These requests were developed to the guidelines suggested in an NRC letter dated January 1975. (See Appendix B) 2.5 Explanation of Abbrevic.tions and Notes See the following pages. 2-6
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___-.,,,,. =~==.=--:--=~ - - - - - - - - EXPLANATION OF NOTES Page 1 of 1
- - . _ . . . - . _ . . . . - . - - _ _ - - . ~.
- 1. This valve is checked for locked closed or locked open position.
- 2. This valve is a pressure relief valve and will be tested
~ 'at the frequency stated in IWV-3511.
- 3. This valve is a passive valve and does not require testing.
- 4. This valve cannot be full stroke exercised.
- 5. This valve cannot be partially stroke exercised during plant operation.
- 6. All motor operated valves fail-as-is and therefore do not require a fail safe test per IWV-3415.
- 7. An intersystem LOCA seat leakage test will be performed in accordance with Owner's requirements.
- 8. This valve is tested when the containment spray header is tested per Technical Specification.
- 9. This valve is A passive and will only receive a seat leakage test.
- 10. The seat leakage test for this valve will be performed in accordance with 10CFR50 Appendix J requirements.
- 11. This valve is within a non-safety related system, how-ever, it is used for containment isolation and there-fore will receive a seat leakage test in accordance
.with 10CFR50 Appendix J requirements.
- 12. Position of valve is determined to be non-safety re-lated and therefore requires no testing. ,
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3.O INSERVICE TESTING PROGRAM l t l i l I I I
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SECTION 3.1 INSERVICE TESTING PROGRAM - PUMPS CALLAT': .LANT P r r t t
%";'["' INSERVICE TESTING PROGRAM " **JociioR o
Po w e r ISI CLASS 1,2 & 3 PUMPS En gineerin g
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"s"'ie m CALLAWAY NUCLEAR PLANT "'o'S'o"- otJg 1 1 o, 3
$ TEST PARAMETE RS PUMP NUMBE R PUMP N AME 3 P & ID AND NOTES
{ CC JR DIN AT E S SPEED INLET DIF F. FLOW Vf BR ATION BE ARING E PRES. PRES. RATE TEMP, PALOl A MOTOR DRIVEN AUXILIARY 3 M-02AL01 NA YES YES YES YES NO 1 FEEDWATER PUMP A E-4 PRR-3 i PALOl B MOTOR DRIVEN AUXILIARY 3 M-02AL01, NA YES YES YES YES NO 1 FEEDWATER PUMP B G-4 PRR-3 M-02AL01 , PALO2 TURBINE DRIVEN 3 B-4 YES YES YES YES YES NO 1 r AUXILIARY FEEDhATER & PRR-3 PUMP M-02FC02 . PBG02 A BORIC ACID TRANSFER 3 M-02BG05 NA YES YES YES YES NO 1 PUMP B-6 PRR-3 , PBG02 B BORIC ACID TRANSFER 3' M-02BG05 NA YES YES YES YES NO 1 PUMP A-6 p , PBG05 A CENTRIFUGAL CIIARGING 2 M-02BG03 NA YES YES YES YES NO 1 i PUMP C-5 PRR-3 PBG05 B CENTRIFUGAL CHARGING 2 M-02BG03 NA YES YES YES YES NO 1 PUMP B-5 . PRR-3 f
St a n d a rdated Ng,;n INSERVICE TESTING PROGRAM "" * *i, c ,io , , I Pge; ISI CLASS 1,2 & 3 PUMPS En ginee ring sy ,tm CALLAWAY NUCLEAR PLANT "'5 "QWf 2 t,"3 N TEST PAR AM"7 E RS PUMP NUMBER PUMP NAME 3 P & ID AND NOTES U COORDINATES SPE E D INLET DIF F. FLOW Vf BR ATION BE ARING U PRES. PRES. RATE TEMP. M-U2EF01 NA YES YES YES YES NO 1, 2 PEF 01 A ESSENTIAL SERVICE 3 WATER PUMP G-6 PRR-3 M-U2EF01 NA YES YES YES YES NO 1, 2 PEF 01 B ESSENTIAL SERVICE 3 WATER PUMP C-6 PRR-3 3 M-02EG01 NA YES YES YES YES NO 1 PEG 01 A COMPONENT COOLING WATER PUMP G-4 PRR-3 . M-02EG01 NA YES YES YES YES NO 1 PEG 01 B COMPONENT COOLING 3 WATER PUMP D-4 pRR-3 3 M-02EG01 NA YES YES YES YES NO 1 PEG 01 C COMPONENT COOLING WATER PUMP E-4 PRR ' 3 M-02EG01 NA YES YES YES YES NO 1 PEG 01 D COMPONENT COOLING WATER PUMP B-4 PR -3 l RESIDUAL IIEAT 2 M-02EJ01 NA YES YES YES YES NO 1 PEJ01 A l REMOVAL PUMI' G-6 PRR-3 l 2 M-02EJ01 NA YES YES YES YES NO 1 PEJ01 B RESIDUAL IIEAT RLIOVAL PUMP C-6 ' PRR-3
"M";'["'
g INSERVICE TESTING PROGRAM '$'focuon Po w e r ISI CLASS 1,2 & 3 PUMPS Engineering
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"s">'a m CALLAWAY NUCLEAR PjANT a'vj $ o" y^/f1 3o,"3 N TEST PARAMETE RS j PUMP NUMBE R PUMP N AME ) C P & ID AND R Dif 4AT ES
. _ . NOTEb l 3 SF'e t D INLET DIF F. FLOW Vf B R ATION dE ARING E PRES. PRES. RATE TEMP. I M-02EM01 I NA YES YES YES YES NO 1 PEM01 A SAFETY INJECTION 2 i
PUMP E-6 PRR-3 M-02EM01 NA YES YES YES YES NO 1 PEM01 B SAFETY INJECTION 2 PUMP D-6 PRR-3 2 M-02EN01 NA YES YES YES YES NO PEN 01 A , CONTAINMENT SPRAY PRR-3 PUMP G-6 _ j , 2 M-02EN01 NA YES YES YES YES NO - PEM01 B CONTAINMENT SPRAY PRR-3 PUMP B-6 J No NO 1 ; PJE01 A EMERGENCY FUEL OIL 3 M-02JE01 NA YES YES YES ' E-7 PRR-2 i TRANSFER PUMP PRR-3
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M-02JE01 NA YE5 YES YES NO 1 PJE01 B EMERGENCY FUEL OIL 3 NO TRANSFER PUMP A-7 PRR-2 PRR-3
. 2. m ." .s. u . s.. _- ..
i NOTE 1
- Pump discharge pressure is measured and compared '
with inlet pressure to determine differential ,' pressure. NOTE 2 - Pump inlet pressure is determined with level in ultimate heat sink. l a l 4 l l I
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. 1 SECTION 3.2 INSERVICE TESTING PROGRAM - VALVES CALLAWAY PLANT 9
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t1 SE"N'!,'"' INSERVICE TESTING PROGRAM rower ISI CLASS 1,2 & 3 VALVES Production U$ j',,, Engineering
'lly",'i. CALLAWAY NUCLEAR PLANT P & ID REVISION - D AT E PAGE SYSTEM MAIN STEAM SYSTEM M-02AB01 0 5/81 1 of 137
/
*2 4 REMAC: S l
VALVE NUMBER T (k I I Y t gt n
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0 0 NA Notes 1, 3 V007 G-6 2 B 10" GA M l 0 0 NA Notes 1, 3 V018 G-3 2 B 10" GA M ) 5 Notes 1, 3 i 10" GA M 0 9 NA i V029 D-6 2 B 0 NA Notes 1, 3 V040 D-3 2 B 10" GA M 0 A0 C O/C BT C5 Note 5 PV1 G-3 2 B 10" GL FST CS , PIT RR BT Note 5 PV2 D-3 2 B 10" l GL A0 C O/C FST CS CS PIT RR PV3 D-6 2 B 10" GL A0 C O/C g g Note 5 PIT RR A0 C O/C BT CS Noto- 5 ' PV4 G-6 2 B 10" GL FST CS PIT RR
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7 g 3 ni n 1 S o re K i e t f R c n o A ui g E M G 2 E edo n A R e. rE P oP . r 2 2 ? 2 2 2 2 2 1 e e e e e e e E 8 t t t t t t t T/ o o o o o o o o A 5 N N N N N N N N
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N O I S O I V E R 4 2 D 0 I
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1 / P 2 0 M T - A N M R A T T T T T T G L T T S V V V V V V V V OEP V R R R R R R R R RLR O PAV A O O O O G3 E L O O O O 0 N& C I
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T 2 ,U S1 ES N C C C C C C C C 4 TSY A g E LA A A A A A A A A CICW I S S S S S S S S S VI LA R L E A V V V V V V V V S S S S S S S S S N C 4 I 6 6 6 6 6 '6 6 6 J f v M C E C C C C C C C T S J Y S M 2 2 2 2 2 1 2 2 A E T S 6 7 7 6 5 5 7 7 N 1 1 1 1 1 F F F I 1 1 1 1 1 A R M E B
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'M"N'8"' INSERVICE TESTING PROGRAM cou, US',,, ISI CLASS 1,2 & 3 VALVES Production Engineering "il^,'. . . CALLAWAY NUCLEAR PLANT SYSTEM P & ID REVISION - DATE PAGE MAIN STEAM SYSTEM M-02AB02 0 5/81 3 of 137 VALVE NUMBER J 4 4 [4 [ 4 REMARKS l
V058 F-5 2 C 6" SV SA C O RVT Note 2 V059 F-5 2 C 6" SV SA C O RVT Note 2 V065 D-7 2 C 6 SV SA C O RVT Note 2 1: V066 D-7 2 C 6" SV SA C O RVT Note 2 V067 D-6 2 C 6" SV SA C O RVT Note 2 V068 D-5 2 C 6" SV SA C O RVT Note 2 V069 D-5 2 C 6" SV SA C O RVT Note 2 V075 C-7 2 C 6" SV SA C O RVT Note.l '
"M " 'a'.','" ' INSERVICE TESTING PROGRAM rower ISI CLASS 1,2 & 3 VALVES Production UN',,, Enginuring
'iix",',,,,, CALLAWAY NUCLEAR PLANT P & 10 REVISION - DATF. PAGE SYSTEM MAIN STEAM SYSTEM M-02AB02 0 5/81 4 of 137 O e 4 REMARKS VALVE NUMBER T
9 0 4 4 g4 4., ii 6" SV SA C O RVT Note 2 V076 C-7 2 C 6" SV SA C O RVT Note 2 V077 C-6 2 C b i O RVT Note 2 j l V078 C-5 2 C 6" SV SA C I l 1 SV SA C O RVT Note 2 V079 C-5 2 C 6" NA Notes 1, 3 V085 D-4 2 B 4" GA M O O i
. t M O O NA Notes 1, 3 V087 C-4 2 B 4" GA BT OP GL AO C O FST OP 10 HV 5 D-4 2 B 4" PIT RR BT OP GL AO C O FST OP 10 .- .e llV 6 C-4 2 B 4" PIT RR
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"NN'.'," INSERVICE TESTING PROGRAM rower U$',,, ISI CLASS 1,2 & 3 VALVES Production Enginurin g "4",'i. CALLAWA'Y NUCLEAR PLANT -
SYSTEM P & ID REVISION - DATE PAGE MAIN STEAM SYSTEM M-02AB02 0 5/81 5 of 137 0 VALVE NUMBER v 4 4 g4 [ q- 4 4 Q REMAR KS . / . i BT CS IIV 11 11 - 3 2 B 2C" GA AO O C BTP OP 5 PIT RR
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U$',,, ISI CLASS 1,2 & 3 VALVES Prod uction Enginuring "s ,",' . CALLAWAY NUCLEAR PLANT P & ID REVISION - DAT E PAGE SYSTEM CilEMICAL & VOLUME CONTROL SYSTEM M-02BG03 O 5/81 38 of 137 VALVE NUMBER v p p g4 go go ilEMARKS 8483 B D-3 2 B 3" GA M O O NA Note 3 8484 F-6 2 B 3" DIA M O O NA 1,'otes 1, 3 8485 A C-4 2 B 4" GA M O O NA Notes 1, 3 GA O O NA Notes 1, 3 8485 B B-4 2 B 4" M 8497 E-4 2 C 3" CK SA O O NA Note 3 8546 A C-7 2 C 8" CK SA C O CVT CS Note 5 B-7 2 C 8" CK SA C O CVT CS Note 5 8546 B nom A. 8629 F-5 2 3 3" DIA M C C NA Notes 1, 3
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ISI CLASS 1,2 & 3 VALVES Prod uction Enginuring "s,".'i . . CALI..AWAY NUCLEAR PLANT P & ID R E VISION . D AT E PAGE SYSTEM CilEMICAL & VOLUME CONTROL SYSTEM M-02BG05 0 5/81 44 of 137 go 4 REMARKS VALVE NUMBER J g (p 4 y g4 l B 3" DIA M O O NA Notes 1, 3 V149 B-5 3 B 3" DIA M O O NA Notes 1, 3 V152 B-4 3 B 2" DIA M O O NA Note 3 V153 B-3 3 B-6 3 C 3/4" CK SA C NA NA Note 12 V155 O NA Notes 1, 3 V156 C-6 3 B 3/4" DIA M O DIA M O O NA Notes 1, 3 l V157 G-4 3 B 2" DIA M C C NA Note 3 V159 G-4 3 B 2" DIA M C C NA Note,3, V160 G-4 3 B 2"
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U$',,, ISI CLASS 1,2 & 3 VALVES Production Engineering "4",'i. CALLAWAY NUCLEAR PLANT SYSTEM P & ID REVISION - DATE PAGE CIIEMICAL & VOLUME CONTROL SYSTEM M-02BG05 0 5/81 45 of 137
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SYST EM P & 10 REVISION - DATE PAGE CIIEMICAL & VOLUME CONTROL SYSTEM M-02BG05 0 5/81 47 of 137 ~
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VALVE NUMBER v 0 y p gg gmo go 4 4 REMARKS V321 G-4 3 B 1" DIA M C C NA Note 3 V329 C-6 3 B 3/4" DIA M C C NA Note 3 V330 C-6 3 B 3/4" DIA M C C NA Note 3 V348 D-6 3 B 3/4" DIA M C C NA Note 3 V349 D-6 3 B 3/4" DIA M C C NA Note 3 IIV 8104 A-4 2 B 2" GL MO C O BT OP Note 6 PIT RR BT OP l FCV 110A B-3 3 B 2" GL AO C O FST OP PIT RR l e o l l
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2 B 2" GL M C C NA Notes 1, 3 Vl92 D-5 B 2" GL M C C NA Notes 1, 3 Vl93 F-5 2 2" GL M C C NA Note 3 V343 A-7 2 B C-7 ?" GL M C C NA Note 3 V344 2 P GL M C C NA Note 3 V345 E-7 2 B 2" G-7 B 2" GL M C C NA Note 3 V346 2 BT CS 4" GL AO O C FST CS 10 Note 5 HV 1 F-5 2 B PIT FR BT CS E-5 2 B 4" GL AO O C FST CS 10 Note.5 HV 2 PIT RR
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%. s. -, e APPENDIX A REQUEST FOR RELIEF FOR PUMPS
PUMP RELIEF REQUEST NO. 1 l SYSTEM: Safety Related COMPONENT: All pumps listed in the program l CLASS: 2& 3 FUNCTION: To provide flow to safety related systems l TEST REQUIREMENT: To test the pump nominally each month (IWP - 3400a) BASIS FOR RELIEF: Industry data has shown that testing of pumps on a frequency of once each month not only decreases plant reliability but also decreases pump life. It has been shown that pump testing every three months actually increases plant reliability and safety. ALTERNATE l TESTING: Test pumps every three months (as required in i the 1980 edition of ASME Section XI B&PV Code). t I (
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PUMP RELIEF REQUEST NO. 2 SYSTEM: Emergency Fuel Oil System COMPONENT: PJE01A & PJE01B CLASS: 3 FUNCTION: To provide fuel oil to the standby diesel generators. TEST REQUIREMENT: Measure bearing temperature and vibration and observe lubricant level. BASIS FOR RELIEF: These pumps are immersable centrifugal sump pumps located in the emergency fuel oil storage tanks. ! ALTERNATE TESTING: None l i l l l
g- . a; . . . . . c.. - - PUMP RELIEF REQUEST NO. 3 SYSTEM: Saftey Related COMPONENT: All pumps listed in the program CLASS: 2& 3 YUNCTION: To provide to safety related systems l TEST REQUIREMENT: To measure bearing temperature. BASIS FOR RELIEF: Industry data has shown that bearing temperature changes due to degrading bearings only occurs after major degradation has occurred at the pump. Prior to this, the vibration measurement would provide the necessary information to warn the operator of an impending malfunction. Therefore, this parameter will not be measured since its information is after the fact. ALTERNATE TESTING: None l l 1
h, e i 44 % ,el- s-APPENDIX B REQUEST FOR RELIEF FOR VALVES
y . VALVE RELIEF REQUEST NO. 1 SYSTEM: Auxiliary Feedwater P&ID No: M-02AL01 COMPONENT: V006 V009 V012 V015 CATEGORY: C CLASS: 3 , FUNCTION: Valves open with differential pressure to provide flow paths from Essential Service Water System to Auxiliary Feedwater Pumps during a DBA. Normally closed. TEST REQUIREMENT: Exercise the valves every three months. BASIS FOR RELIEF: The testing of these valves would result l l in supplying chemically contaminated water to the steam generators and/or the con-densate storage tank. ALTERNATE TESTING: None l l
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VALVE RELIEF REQUEST NO. 2 SYSTEM: Accumulator Gafety Injection P&ID NO: M-02EP01 COMPONENT: V010 V020 V030 V040 CATEGORY: C CLASS: 1 FUNCTION: Opens on differential pressure to provide flowpaths from the safety injection pump to the reactor coolant system cold legs and the reactor vessel. Normally closed. TEST REQUIREMENT: Exercise valves once every three months. BASIS FOR RELIEF: During normal operation, the safety injection system has insufficient head to overcome reactor coolant system pressure. Testing during shut-down increases the probability of a cold over-pressurization event to occur and is therefore in conflict with plant safety. ALTERNATE TESTING: Full stroke exercise valves at refueling with the reactor head removed.
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VALVE RELIEF REQUEST NO. 3 SYSTEM: Reactor Coolant P&ID NO: M-02BB01 COMPONENT: 8949A through 8949D V001 V022 V040 V059 CATEnORY: C CLASS: 1 FUNCTION: Valves open with differential pressure to provide flowpaths from the safety injection pumps to the reactor coolant system hot legs and the reactor vessel. Normally closed. TEST REQUIREMENT: Exercise the valves every three months. BASIS FOR RELIEF: During normal operation, the safety injection system has insufficient head to overcome reactor coolant system pressure. Testing during shut-down increases the probability ;f a cold over-pressurization event to occur and is therefore in conflict with plant safety. ALTERNATE TESTING: These valves will be full stroke exercised at refueling when the reactor head is removed.
VALVE RELIEF REQUEST NO. 4 SYSTEM: High Pressure Coolant Injection P&ID NO: M-02EM01 COMPONENT: 8922A 8922B CATEGORY: C CLASS: 2 FUNCTION: Valves open with differential pressure to provide flowpaths from safety injection pumps to re:Jtor coolant system cold legs and reactor vessel. Normally closed. TEST REQUIREMENT: Exercise valves every three months. BASIS FOR RELIEF: During normal operation, the safety injection ! system has insufficient head to overcome reactor I coolant cystem pressure. Testing during shut-down increases the probability of a cold over-l pressurization event to occur and is therefore in conflict with plant safety. ALTERNATE '
- TESTING: Exercise valves at refueling when reactor l head is removed.
I i I l
n . --.. . - ~ .. - - . , VALVE PILIEF REQUEST NO. 5 SYSTEM: High Pressure Coolant Injection P&ID NO: M-02EM01 COMPONENT: V001 V002 V003 V004 CATEGORY: C CLASS: 1 FUNCTION: Valves open with differential pressure to provide flowpaths from safety injection pumps to reactor coolant system hot legs and reactor vessel. Normally closed. TEST REQUIREMENT: Exercise valves once every three months. BASIS FOR RELIEF: During normal operation, the safety it.jection system has insufficient head to overcome reactor coolant system pressure. Testing during shut-down increases the probability of a cold over-pressurization event to occur and is therefore in conflict with plant safety. ALTERNATE TESTING: Exercise valves at refueling when reactor head is removed.
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3 . _ . . . . . VALVE RELIEF REQUEST NO. 6 SYSTEM: Accumulator Safety Injection P&ID NO: M-02EP01 COMPONENT: 8956A through 8956D CATEGORY: C CLASS: 1 FUNCTION: Opens with differential pressure to provide flow paths from the accumulators to the reactor coolant system cold legs and the reactor vessel. Normally closed. TEST i REQUIREMENT: Exercise valves once every thre months. l i BASIS FOR RELIEF: During normal operation, the safety injection . system has insufficient head to overcome reactor coolant system pressure. Testing during shut-down increases the probability of a cold over-pressurization event to occur and is therefore in conflict with plant safety. ALTERNATE TESTING: A partial stroke exercise on the valves during refueling when the reactor head is removed will be made. l l l l i { 1
w .. . -. . . . . . .. VALVE RELIEF REQUEST NO. 7 SYSTEM: Containment Spray System P&ID NO: M-02EN01 COMPONENT: V002 V008 CATEGORY: C CLASS: 2 FUNCTION: Opens on differential pressure to supply containment spray water to the discharge nozzles in the recirculation mode. TEST REQUIREMENT: Exercise valves once every three months. l BASIS FOR RELIEF: Valves can not be stroke exercised without violating the integrity of penetration numbers P-13 and P-16. ALTERNATE TESTING: None l i
VALVE RELIEF REQUEST NO. 8 I
, SYSTEM: Containment Spray System P&ID NO: M-02EN01 r
COMPONENT: V003 I V004 i V009 f V010 I 6 I CATEGORY: C
- g.
'I If CLASS: 2
.' t FUNCTION: Opens with differential pressure to provide flow paths for the containment spray system. l normally closed. is
- ' TEST Exercise valves once every three months.
REQUIh(MENT: l BASIS FOR RELIEF: Pumps can only be tested at partial flow (per FSAR section 6.2.2.1.4). Therefore, valves l l in flowpath can only be tested at partial flow. ti!, ALTERNATE lI TESTING: Partial flow test the check valves when the
- . spray pumps are tested.
t !5 ,f lf lt a !i l
.5
. .. ...m..__.- _.
VALVE RELIEF REQUEST NO. 9 SYSTEM: Containment Spray System P&ID NO: M-02EN01
- COMPONENT
- V013 j V017
! CATEGORY: C CLASS: 2 FUNCTION: Opens with differential pressure to provide flowpaths for the containment spray header. Normally closed. TEST REQUIREMENT: Exercise valves once every three months. BASIS FOR RELIEF: Normal flowpath cannot be used without dis-charging containment spray water from the noi:zles . l ALTERNATE TESTING: None
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VALVE RELIEF REQUEST N0. 10 SYSTEM: Reactor Coolant COMP 0NENT: 8948A through 8948D CATEGORY: C CLAS_S_: 1 FUNCTION: Valves open with differential pressure to provide flowpaths from the Accumulator Injection System, Safety Injection Pumps, and Residual Heat Removal Pumps to the Reactor Coolant System cold legs and reactor vessel. Normally closed. T__i REQUIREMENT: Exercise the valves every three months. BASIS FOR RELIEF: During normal operation, the residual heat removal pump cannot overcome the reactor coolant system pressure. Testing during shutdown increases the probability of a cold overpressurization event to occur and is therefore in conflict with plant safety. ALTERNATE TESTING: These valves wi'l be exercised during cool down ' for refueling by the residual heat removal pump flow. (
SUFPLEMENTAL REPORT
- to the INSERVICE TESTING PROGRAM (Task 2)
CALLAWAY PLANT Prepared for UNION ELECTRIC COMPANY Prepared by POWER PRODUCTION ENGINEERING Prepared and issued by: 0 $$,/Yf y Mte JOHN R. KNOKE, President
g . .m . _ .. . . Task 2-1 The ISI Testing Program was prepared in accordance with the ASME B&PV Code, Section XI, Subsections IWP and IWV (1977 Edition f through Summer 78 Addenda). The differences between the 1977 and 1980 Editions are minor, but should be noted. ) The most significant difference is Article IWP-3400, titled
" Frequency of Inservice Tests." The 1977 Edition states that an inservice test shall be run on each pump every month. The 1980 Edition revises this to once every three months. PPE has included a Pump Relief Request (PRR-1, Appendix A of ISI Testing Program) 1
]
so that testing will only need to be performed once every three months. Article IWP-4320, which concerns the te:aperature measurements Since of the pumped liquid has been deleted in the 1980 Edition. no relief request this data has usually be considered irrelevant, is necessary. Various other Articles in the 1977 Edition were deleted. j Some Articles l These Articles were either redundant or obvious. were added for clarification. There are no differencesFor in the your I Inservice Testing Program due to these minor changes. reference, PPE has prepared the following list defining the changes l l In the 1980 Edition:
- 1. Subsection IWP e IWP-1200 (b)
Added an exclusion for pumps used for operating convenience. e IWP-1600 This Article was deleted because all hydraulic parameters must be tested, and obviously, a change in parameters may warrent corrective action. (See table IWP-3100-1). Same reason as IWP-1600 except this refers e IWP-1700 to mechanical parameters. e Table " Symbols, Quantities, and Units" This IWP-2100-1 table was deleted because it refered to IWP-1600 and IWP-1700.
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. - . . - ... a.s. . _ .
e IWP-6260 Deleted the obvious, keep records current and make available for audits.
- 2. Subsection ,IWV e IWP 3413(a) Added a statement that defines stroke time.
e IWP 3413 (c) bioved to Article IWV 3417 (a) . e IWV 6240 Same reason as IWP-6260. e G J}}