Notice of Nonconformance from Insp on 850923-27ML20138P149 |
Person / Time |
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Issue date: |
12/18/1985 |
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From: |
NRC |
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To: |
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Shared Package |
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ML20138P133 |
List: |
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References |
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REF-QA-99900251 NUDOCS 8512240326 |
Download: ML20138P149 (3) |
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Similar Documents from NRC |
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Category:NOTICE OF DEVIATION/NONCONFORMANCE FROM A REGULATORY
MONTHYEARML20202E8641997-11-28028 November 1997 Notice of Deviation from Insp on 970915-19 & 1103-07. Deviation Noted:Failed to Obtain Concurrence from NRC Re Change of Date for Commitment for Correcting Violation ML20127B6051993-01-0808 January 1993 Notice of Nonconformance from Insp on 921117-20. Nonconformance Noted:Shop Orders & Drawings for ASME Section Iii,Class 1,12-inch Carbon Steel Elbow Failed to Contain Sufficient Requirements Re Nominal Wall Thickness ML20126L8661992-12-22022 December 1992 Notice of Nonconformance from Insp on 921116-19. Nonconformance Noted:Vendor Failed to Document That Possible Changes to Dedicated Commercial Grade Items Were Controlled, Identified or Evaluated for Safety Impact in Six Instances ML20246N4721989-07-13013 July 1989 Notice of Nonconformance from Insp on 890906-09. Nonconformance Noted:Ge Nuclear Energy Purchased Commercial Grade Electrical Components,Including Molded Case Circuit Breakers from GE Supply Co W/O Supplier Being Approved ML20147G7121988-03-0202 March 1988 Notice of Deviation from Insp on 880105-0202.Deviation Noted:Nonconformance Rept NCR-87-A00491 & QC Hold Point Not Trended as Required by FSAR to Identify Any Trend Adverse to Quality ML20237F1881987-12-23023 December 1987 Notice of Nonconformance from Insp on 871116-20. Nonconformance Noted:Heat Numbers 60744 & 62879 Marked on Same Pipe Results in Loss of Traceability If Incorrect Heat Number 62879 Used to Locate Record ML20236M2241987-11-10010 November 1987 Notice of Nonconformance from Insp on 870914-18. Nonconformance Noted:Three Suppliers Not on Approved Vendors List & QC Dept Had No Listing of Calibr Stds ML20235L7981987-10-0202 October 1987 Notice of Nonconformance from Insp on 870803-06. Nonconformances Noted:Activities Affecting Quality Not Documented,Source Audit Not Performed & Requirements for Acceptable QA Program Omitted from Purchase Orders ML20234B0581987-09-17017 September 1987 Notice of Nonconformance from Insp on 870623-26. Nonconformance Noted:No Evidence That Licensee Had Systematic Method for Training QC &/Or QA Personnel & No Evaluation Performed on Pottstown Plating ML20238C8411987-09-0909 September 1987 Notice of Nonconformance from Insp on 870706-10. Nonconformance Noted:Three NDE Procedures Used by Magnaflux/ Mqs Insp in Feb 1984 & June 1987 Not Reviewed by Licensee & Quality Requirements in ASME Code Not Passed on to Vendors ML20238C5861987-09-0808 September 1987 Notice of Nonconformance from Insp on 870706-08. Nonconformance Noted:Qa Program Does Not Require That Vendors Supplying Components to Be Used in safety-related Applications to Be on Licensee Approved Vendor List ML20235F8541987-07-0808 July 1987 Notice of Nonconformance from Insp on 870330-0403. Nonconformance Noted:No Work Order Available for Listed Matl Review Requests & No Calibr Frequency Provided for Hardness Testing Equipment ML20215E4911987-06-16016 June 1987 Notice of Nonconformance from Insp on 870217,19 & 20 ML20215K2001987-05-0606 May 1987 Notice of Nonconformance from Insp on 870219 ML20209E6091987-04-27027 April 1987 Notice of Nonconformance from Insp on 870316-19 ML20210U1171987-02-13013 February 1987 Notice of Nonconformance from Insp on 861215-17 ML20214K4811986-11-25025 November 1986 Notice of Nonconformance from Insp on 861007-10 ML20214K3071986-11-14014 November 1986 Notice of Nonconformance from Insp on 861006-09 ML20210T9871986-02-13013 February 1986 Notice of Nonconformance from Insp on 861103-07 ML20138P1491985-12-18018 December 1985 Notice of Nonconformance from Insp on 850923-27 ML20198F3791985-11-13013 November 1985 Notice of Nonconformance from Insp on 850603-13 ML20198F4161985-11-13013 November 1985 Notice of Nonconformance from Insp on 850612-14 ML20134A0201985-10-31031 October 1985 Notice of Nonconformance from Insp on 850708-12 ML20134G9461985-08-26026 August 1985 Notice of Nonconformance from Insp on 850528-31 ML20215C7101985-07-26026 July 1985 Notice of Nonconformance from Insp on 850401-05 1997-11-28
[Table view]Some use of "" in your query was not closed by a matching "". Category:TEXT-INSPECTION & AUDIT & I&E CIRCULARS
MONTHYEARML20196K4051999-03-19019 March 1999 Notice of Violation from Insp on 990222-26.Violation Noted: Certificate Holder Failed to Establish Document & Maintain Program That Investigates shipper-receiver 235 U Differences on Total Shipment Basis ML20199G4281999-01-19019 January 1999 Notice of Violation from Insp on 981207-11.Violation Noted: Failure to Maintain Current Knowledge of Items in That Eight Fuel Bundles Were Shipped on 981118 Without Updating Item Control Data Base Until 981208 ML20237F1111998-08-11011 August 1998 NRC Operator Licensing Initial Exam Rept 50-223/OL-98-01 of Exam Administered During Wk of 980803-06.Exam Results:One RO Candidate Failed Two Sections of Written Exam & All Other Candidates Passed All Portions of Respective Exams ML20236K7651998-07-0707 July 1998 Notice of Violation from Insp on 980622-26.Violation Noted: Licensee Failed to Verify Calculations That Support Criticality Safety Limits ML20216F9841998-04-0303 April 1998 Notice of Violation from Insp on 980105-0206.Violation Noted:Certain Measures for Verifying Adequacy of Plant Design Inadequate ML20216G0921998-04-0101 April 1998 Notice of Violation from Insp on 971027-980128.Violation Noted:Licensee Failed to Perform & Include in Written Records,Safety Evaluations for Approx 250 Changes to FSAR Made Between mid-1996 & mid-1997 ML20198L2741997-12-22022 December 1997 Insp Rept for Clinton Power Station on 970923-1003 & 1020-31.Violations Noted.Major Areas Inspected:Operations, Engineering,Maintenance & Plant Support ML20202E8461997-11-28028 November 1997 Notice of Violation from Insp on 970915-19 & 1103-07. Violations Noted:Ncs Section Was Not Notified or Consulted & Did Not Provide Required Evaluation & Guidance or Issue Audit/Incident Rept within 24 Hours ML20202E8641997-11-28028 November 1997 Notice of Deviation from Insp on 970915-19 & 1103-07. Deviation Noted:Failed to Obtain Concurrence from NRC Re Change of Date for Commitment for Correcting Violation ML20141F3971997-05-16016 May 1997 Insp Rept 70-7001/97-201 on 970317-21 & 0331-0404.Violation Noted.Major Areas Inspected:Overall Level of Nuclear Criticality Safety Through Review of NCS Program Implementation ML20147G9891997-03-19019 March 1997 Corrected Page 2 to Notice of Violation,Adding First Line Due to Inadvertent Omission in Original NOV ML20057F9641993-10-0808 October 1993 Notice of Violation from Insp on 930913-17.Violations Noted: Rris Did Not Provide Accurate Near real-time Prediction of Atmospheric Transport & Diffusion Estimate of Radioactive Release When Capabilities Were Demonstrated ML20203G2941993-02-16016 February 1993 PNO-IIT-93-001A:IIT Remains Onsite Gathering Data,Conducting Interviews,Inspecting Equipment,Meeting W/Licensee, Concurring in Licensee Action Plans & Analyzing Facts.Onsite Interviews Should Be Completed by 930218 ML20127B5931993-01-0808 January 1993 Notice of Violation from Insp on 921117-20.Violations Noted: Procedures Not Revised to Address Substantive Revs to 10CFR21 That Became Effective on 911029 ML20127B6051993-01-0808 January 1993 Notice of Nonconformance from Insp on 921117-20. Nonconformance Noted:Shop Orders & Drawings for ASME Section Iii,Class 1,12-inch Carbon Steel Elbow Failed to Contain Sufficient Requirements Re Nominal Wall Thickness ML20126L8661992-12-22022 December 1992 Notice of Nonconformance from Insp on 921116-19. Nonconformance Noted:Vendor Failed to Document That Possible Changes to Dedicated Commercial Grade Items Were Controlled, Identified or Evaluated for Safety Impact in Six Instances ML20210E2211992-06-12012 June 1992 Exam Rept 50-407/OL-91-01 on 911209-11.Exam Results:All Five Candidates Passed Operating Portion of Exam.Overall Written Exam Raised Many Concerns That Prompted New Written Exam to All Candidates,Following Completion of Addl Training ML20059A3511990-08-13013 August 1990 Errata to SALP Rept 50-395/90-11 for Jan 1989 - Apr 1990 IR 05000333/19900801990-07-26026 July 1990 Maint Insp Tree,Inadvertently Omitted from 900716 Maint Insp Rept 50-333/90-80 ML20212A4991990-05-11011 May 1990 PNO-ADSP-90-013:on 900509,reactor Trip on Low SG Level. Initial Reactor Power Was 48%.Transient Was Initiated by Loss of Speed Control on Both Main Feedwater Pumps ML20212A5051990-04-25025 April 1990 PNO-ADSP-90-012:on 900424,TU Electric Synchronized Main Generator to Grid.Licensee Continuing Power Ascension Test Program ML20212A5071990-02-0909 February 1990 PNO-ADSP-90-003:on 900208,NRC Issued low-power License for Operation of Plant,Unit 1 ML20246H5131989-08-28028 August 1989 Notice of Violation from Insp on 890717-28.Violation Noted: Adequate Preservation,Safekeeping & Storage of Excessive Number of Completed Work Packages Awaiting Final Review for Excessive Period of Time Not Provided ML20246N4721989-07-13013 July 1989 Notice of Nonconformance from Insp on 890906-09. Nonconformance Noted:Ge Nuclear Energy Purchased Commercial Grade Electrical Components,Including Molded Case Circuit Breakers from GE Supply Co W/O Supplier Being Approved ML20245D9801989-06-19019 June 1989 Notice of Violation from Insp on 890503-0606.Violation Noted:Substituted Carbon Steel Grade 5 Bolts for Silicon Bronze Bolts in Auxiliary Feedwater Pump Motor W/O Documenting,Reviewing & Approving Change to Design ML20245E0731989-06-19019 June 1989 Notice of Violation from Insp on 890503-0606.Violation Noted:Neither Test Deficiency Rept Nor Test Procedure Change Processed to Document or Correct Deviation from Test Procedure Instruction IR 05000320/19850101989-06-0505 June 1989 Errata to Insp Rept 50-320/85-10.Inspector Followup Item 50-320/84-24-01 Should Be 50-320/84-24-03 IR 05000320/19880131989-06-0505 June 1989 Errata to Insp Rept 50-320/88-13.Unresolved Item 50-320/88-12-02 Should Be 50-320/88-12-01 IR 05000320/19880051989-06-0505 June 1989 Errata to Insp Rept 50-320/88-05.Unresolved Item 50-320/87-14-02 Should Be 50-320/87-14-01 ML20247K9951989-05-22022 May 1989 Errata to Exam Repts 50-498/OL-89-02 & 50-499/OL-89-02, Consisting of Master Exam & Answer Key & Facility Exam Review Comments ML20247D5991989-05-0202 May 1989 Investigation Rept 89-02 Re Misconduct of Ofc of Investigations Deputy Director,Ra Fortuna.Finding of No Misconduct or Dereliction of Duty Recommended IR 05000250/19880151988-11-18018 November 1988 Corrected Pages to SALP Repts 50-250/88-15 & 50-251/88-15 for June 1987 - June 1988 ML20247L8981988-09-15015 September 1988 Notice of Violation from Insp on 880627-0701.Violation Noted:Insufficent Differential Pressures Across Np 8316 Solenoid Valves & Pilot Orifice Drilled in Wrong Location on Np 8321 Solenoid Valves IR 05000341/19880071988-05-11011 May 1988 Revised Page 7 to Insp Rept 50-341/88-07,correcting Errors & to Assure Clearer Understanding of NRC Concerns ML20147G6671988-03-0202 March 1988 Notice of Violation from Insp on 880105-0202.Violation Noted:Depression Exceeding 1/32 Inch in Depth Observed ML20147G7121988-03-0202 March 1988 Notice of Deviation from Insp on 880105-0202.Deviation Noted:Nonconformance Rept NCR-87-A00491 & QC Hold Point Not Trended as Required by FSAR to Identify Any Trend Adverse to Quality IR 07100101/20120101988-01-14014 January 1988 Notice of Violation from Insp on 871101-1210.Violation Noted:Fire Suppression Water Isolation Valves HV-022-1106 & 0058 Unlocked & Closed from 1:OO Am to 5:15 Am W/O Shift Supervision Permission ML20237F1881987-12-23023 December 1987 Notice of Nonconformance from Insp on 871116-20. Nonconformance Noted:Heat Numbers 60744 & 62879 Marked on Same Pipe Results in Loss of Traceability If Incorrect Heat Number 62879 Used to Locate Record ML20236M2191987-11-10010 November 1987 Notice of Violation from Insp on 870914-18.Violation Noted: 10CFR21 Procedures Do Not Ensure Notification of Responsible Officer in Cases Re Finding Defect in safety-related Basic Component ML20236M2241987-11-10010 November 1987 Notice of Nonconformance from Insp on 870914-18. Nonconformance Noted:Three Suppliers Not on Approved Vendors List & QC Dept Had No Listing of Calibr Stds IR 05000341/19870301987-10-0606 October 1987 Operational Safety Team Insp Rept 50-341/87-30 on 870727- 0807.Major Areas Inspected:Observation of Control Room & in- Plant Activities of Licensed & non-licensed Operators & Interviews W/Operations,Mgt & Staff Personnel ML20235L7841987-10-0202 October 1987 Notice of Violation from Insp on 870803-06.Violations Noted:Failure to Post Three Areas W/Section 206 of 1974 Energy Reorganization Act & Nonimposition of 10CFR21 Requirements on Vendor ML20235L7981987-10-0202 October 1987 Notice of Nonconformance from Insp on 870803-06. Nonconformances Noted:Activities Affecting Quality Not Documented,Source Audit Not Performed & Requirements for Acceptable QA Program Omitted from Purchase Orders ML20235K2551987-09-24024 September 1987 Insp Rept 99900378/87-01 on 870810-14.Nonconformances Noted. Major Areas Inspected:Technical Evaluation of Equipment Qualification Test Activities for safety-related Equipment IR 05000320/19870091987-09-18018 September 1987 Insp Rept 50-320/87-09 on 870801-28.Violations Noted.Major Areas Inspected:Plant Operations,Defueling Operations, Housekeeping Conditions within Reactor Bldg,Shipments of Radioactive Matls & Radioactive Sludge Processing ML20234B0451987-09-17017 September 1987 Notice of Violation from Insp on 870623-26.Violation Noted: Failure to Post Copies of Section 206 of Energy Reorganization Act of 1974 & to Pass Requirements of 10CFR21 on to Certain sub-tier Vendors That Supplied Matl for Use ML20234B0581987-09-17017 September 1987 Notice of Nonconformance from Insp on 870623-26. Nonconformance Noted:No Evidence That Licensee Had Systematic Method for Training QC &/Or QA Personnel & No Evaluation Performed on Pottstown Plating ML20238C8351987-09-0909 September 1987 Notice of Violation from Insp on 870706-10.Violation Noted: Licensee Did Not Specify That 10CFR21 Requirements Would Apply on Purchase Orders H9657,J0446 & J8593 to Abco Welding & Industrial Supply Co ML20238C8411987-09-0909 September 1987 Notice of Nonconformance from Insp on 870706-10. Nonconformance Noted:Three NDE Procedures Used by Magnaflux/ Mqs Insp in Feb 1984 & June 1987 Not Reviewed by Licensee & Quality Requirements in ASME Code Not Passed on to Vendors ML20238C5861987-09-0808 September 1987 Notice of Nonconformance from Insp on 870706-08. Nonconformance Noted:Qa Program Does Not Require That Vendors Supplying Components to Be Used in safety-related Applications to Be on Licensee Approved Vendor List 1999-03-19
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$ APPENDIX B Joseph' Oat Corporation. l Docket No. 99900251/85-01
0 N'TICE OF NONCONFORM/NCE~
i During 'an inspection conducted September 23-27, 7.985, the implementation of-
.the Quality Assurance (QA)' Program at the Joseph Oat Corporation's fabrication plant.in Camden, New Jersey was reviewed with resoect to the fabrication of canisters which will be used during the defueling and subsequent storage of '
TMI-2 core debris. The applicable Quality Assurance (QA) Program requirements
< 'are~ 10 CFR Part 50, Appendix B,10.CFR Part 21, ANSI N45.2, and the ASME Boiler
- and Pressure. Vessel Code, .Section VIII, Part UW -(Lathal) (1983) as imposed by Bechtel Purchase Order (PO) TC-022111. dated August 5,1985,c and Bechtel .
Technical Specification for Fabrication of Defueling Canisters for GPU Nuclear Corporation TMI-2 Nuclear Power Plant, Specification Number 15737-2-M-101A(Q),-
'~ Revision 2, dated June 19,-1985.. Based on the results of this inspection, it L appears that certain. activities at the Joseph Oat Corporation facility were not conducted in accordance with commitments made to the NRC. These items o are listed below.
li . Criterion V_ of Appendix B to 10 CFR Part 50. states: " Activities affecting quality shall be prescribed by documented instructions, .
-procedures or drawings,'of a type appropriate to the circumstances and shall be accomplished in_accordance with these instructions, ,
procedures, _or drawings. Instructions, procedures, or drawings
~
(
shall include appropriate quantitative or qualitative' acceptance -
criteria ~ for determining that important activities have been satisfactorily accomplished."
Section 4.2.2 of the Joseph Oat Corporation (0at) Quality Assurance Manual--(QAM), Revision 8, dated June 26, 1985, requires that the Lmanufacturing process (MP) be controlled by a shop traveler which is a written document which describes each step in the MP and specifies each inspection, test, non-destructive examination, .
cleaning operation,"and any other treatment or operation to be performed to fabricate the item in accordance with the contract. ,
- Contrary to the above, lifting lugs were installed and removed o lon' canister 2476Al without a description in the traveler of the
(.
operation steps for the lifting lugs.
U 2.- Criterion V of Appendix B to 10 CFR Part 50 states: " Activities affecting quality shall.be prescribed by documented instructions.
. procedures or drawings..of a type appropriate to the circumstances and shall.be accomplished in accordance with these-instructions, procedures,'or drawings. Instructions, procedures, or drawings shall include appropriate quantitative or qualitative acceptance criteria for determining that important activities have been satisfactorily accomplished."
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. 'Section 4.2.2 'of the10at QAM requires that the shop traveler describe _each operation step in the MP. .
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Contrary.to the;above, theishell of canister 2476A2 was formed :
with a steel bar and a hammer to achieve.a concentric fit-up l
- without a: description _in the shop traveler for this operation 7 : step.,
- 3. . Criterion _ V of Appendix: B to,10 CFR_ Part 50 states: " Activities
- affecting quality shall'be prescribed by' documented instructions, procedures or drawings, offa type appropriate to the circumstances y .and shall' be accomplished in accordance with these instructions, 4-
~,: . . procedures, or drawings.--Instructions, procedures, or drawings v .shall include appropriate quantitative or qualitative acceptance-criteria for determining .that important activities have been
-satisfactorily accomplished." - -
Section.4.3.3.1'of Bechtel Technical . Specification 15737-2-M-101A,.
, nw ., Revision 2,-' dated June 19,11985, requires, in part, that procedures for removal of surface contamination on equipment items during and after fabrication shall,be submitted to Bechtel for permission .
' to procee/ 1rior. to fabrication.
' Contrary to the above Turco Dy-Check Remover No'.-3 was being used 1 for cleaning canister parts and weldsrbefore Oat obtained Bechtel's-
. approval _- for the procedure which permits the use of this cleaner.-
- 4. 10 CFRL 50ippendix; B Criterion XVI and ANSI N45.2 Section 17 require ithat measures be established to assure that conditions adverse to.
. quality such .as deviations, ' defective material, and nonconformance
-are-identified and corrected.~
~
..Special Condition 19 to Bechtel Purchase Order TC-022111 requires in '
~
part-that where Bechtel provides Oat certain materials or components forL0at's use Oat shall receive, inspect, and assume responsibility . 1 L ~ for use and control of such material.
M - -
- . Section 9.1 of the 0at Quality Assurance Manual-(QAM) requires,~in . ,
9
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part,- that 0at personnel are responsible-for reporting nonconformities.
Nonconformities are defined as a deficiency in characteristic or document 1that renders an activity unacceptable or indeterminate.
2 *
~
Contrary to-the above, the documentation package provided by Bechtel l
'for the fuel canister recombiner elements contained both a Bechtel Certificate of Compliance indicating that the canister lower heads -l
> and 'recombiner. elements met 'all design specifications, and a Nuclear Energy Services Manufacturing (NES) Supplier Deviation Disposition
- Request (SDDR) indicating that the verification of the catalyst weights i
," (had not been performed. This SDDR was not properly resolved-by Bechtel i after it' was initiated by NES.1 NES fabricated the lower heads that were O
_,ew,,.
O 3-
. supplied to Oat. The failure to identify this deficiency in the documentation and to assure that this condition adverse to quality Ewas corrected renders the catalyst quantities indeterminate. This item.had not been reported by Oat personnel and no action had been
- taken to ' resolve the indeteminate status of the catalyst tinsta11ation._
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