ML20138P096

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Rev 0 to SBP-001, Supplemental Exam Program Plan
ML20138P096
Person / Time
Site: Seabrook NextEra Energy icon.png
Issue date: 11/25/1985
From:
YANKEE ATOMIC ELECTRIC CO.
To:
Shared Package
ML20138P089 List:
References
SBP-001, SBP-1, NUDOCS 8512240293
Download: ML20138P096 (175)


Text

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SUPPLEMENTAL EXAMINATION PROGRAM PLAN (SEPP) SEABROOK NUCLEAR PONFR STATION, UNIT 1 4 8512240293 851220 PDR ADOCK 05000443 0 PDR YANKEE ATOMIC ELECTRIC COMPANY

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ky' (,0 gQ: 1071 Worcester Road, framingharn Massachusetts 01701

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r SEPP Rev. 0 7 ^\ Page 1 of 10

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SUPPL.DtENTAI. EXAMINATION PROGRAM P!AN (SEPP) SEABROOK NUCl. EAR POWF.R STATION, UNIT 1 SBP-001 REV. PREPARED DATE VERIFIED DATE OOAD DATE APPROVED g B% / BY REVIEW BY JI' V h ~ i 54 .' %A l

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          *The latest revisions to this program plan are indicated by a vertical line in the right hand margin next to the affected line.

YANKEE ATOMIC ELECTRIC COMPANY s c '. ; - f:. 167I Worcester Road, frammgham, Massachusetts 01701 ,

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SEPP Revision 0

     -T/'~T                                                          Page 2 of 10 SEASR00K NUCLEAR POWER STATION, UNIT 1 SUPPLEMENTAL IIAMINATION PROGRAM PLAN (SEPP)

ATTACHMENTW Attachment A Reactor Water Make-Up Attachment B Safaty Injection 1 Attachment C Containment Building spray Attachment D Chemical Volume Control l o o e

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t Tho' Supplemental-Enemination Program Plan (SEPP) has been prepared to

                      ' supplement the Preservice Inspection (PSI) requirements for the Balance of plant (30p) of the Seabrook Nuclear Power Station, Unit 1.         The SEPP.

lis' written to meet sectain supplemental inspection requirements seemitted to in the FSAR 6.6.1. Zaplementation of-this SEPP is in

                      'asserdense with the Code of Federal Begulations, Paragraphs                          ,

10CPRSO.SSa(b)(2)(iv) and 50.SSa(s)(6)(ii). i This SEPP presents a general tout which relates to the everall l enemination requirements for individual piping systems and  ; system-specific examinations.- i The SEPP discusses the requirements which form the bases for the f Ldevelopment of the plan and the technical scope of examinations to -{ satisfy _these requirements. The SEPP also presents procedures for-  !

                      . performance and documentation of these examinations.                                 [
          ,  2.0        R& SIS FOR SEPP                                                                     {
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                     ~As a result oflthe exemption criteria applied to Safety Class 11 piping in the Balance of Plant. PSI Program Plan,. Unit 1, certain key areas of           1 piping systems providing Residual Neat Removal (RNR), Energency Core                '

I Cooling (BCC) and/or Containment Neat Removal (CNR) functions are exempt from the requirements of inspection. In assuring the overall integrity of these systems, Seabrook Station has adopted this SEPP using Code Case a 5-400 to the 1983 ASME B&PV Code Section II as guidance in selecting welds to be examined for those portions of Reactor Nake-Up Water (RIti),  ! Safety. Injection (SI), Containment Building Spray (CBS) and Chemical Volume and Control ~(CVC) which are necessary for RNR, BCC and CNR. Those p rtions of RIti, CS, 31 and CSS piping, which are othatwise f ademple$ from PSI by the existing regulations, have been reviewed in , assordance with the following criteria. I hales for aussiemental Class 2 Finina at Saabrook Station ,

1. The following components (or parts of components) of RNR, ECC and CHR Systems (or portions of systems) are exempt from the volumetric  !

and surface examination requirements of IWC-25001 ' l

a. piping, less then NPS 2 and smaller. l l
b. Component connections, less than WPS 2 and ses11er (including l nossles, socket fittings and other connections), to piping any I sise in all systems.  !

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e. Vessels,' piping, pumps, valves, other sempenents and sempenent i
    ,                              eenneettens of any sise in statically pressurised, passive x                          (i.e., no pumps) safety injection systems.                          l i
4. piping and other seaponents of any sise beyond the last l
                                'shuteff valve in open-ended portions of systems that de not           ;

sentain water during merest plant operating sendittens.

                 '2.       ME, BCC and CNR Systems are the Besidual Nest Bemoval, Emersoney -

Core Coeling and Containment Heat assaval systems, respettively.  ; 3.. statically pressurised, passive safety injection systems of ' pressurised water reactor plants are typiselly ea11ed by such names l l as: . o- Accumulator tank and associated system . o Safety injection tank and associated system  ! o Core flooding tank and associated system j

                ,-4.-      Wornal plant operating conditions include reactor startup,        .
                        . operation at power, hot standby and reactor cooldown to cold                !

shutdown eenditions, but do. net include test conditions.- . s S. Butent of examination for supplemental examination of Class 2 f piping welds: IISAM Sahtttu  ! Beactor Water Nake-Up CF-1 f Safety injection CF-1 , Chemical and Voluna Centrol CF-1 , Containment Spray CF-1 [ i

6. Wolds identified in this sapp requiring volumetrie esamination in- J accordance with Table 1, item No. CS.S0 have been previously  !

identified in the Balance of plant preservice Inspection program  ! plan as requiring surface enemination only volumetrie examination  ! is being performed as addittenal assurance. These are identified .[

                          -by *.                                                                      j
7. per the systems identified above, appreuimately 15% of the welds in [

each system have been selected for the 88pp preservlee inspeetten. l This constitutes twies the nusber of wold inspections required by Code case B-404. During subsequent inservice-inspection, 7.3% of  ; the identified welds shall be examined in seeordance with code  ! Case N-408 requirements. [; f N I i i L_ l

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sErr Revision 0 Page 5 of 10 T4352 1 h ted Preservice Inspection of Pressure Betainian Melds in Austenitic Stainless Steel or Ninh Alloy Piping Emanimation Item Beguirements/ hination Acceptance so. Parts Emanimod Figure No. Method Standard Estend of Buenimation Exoninetien C5.10 Piplag welds g 3/8 inch nominal well thickness for piping > EPS.4 c5.11 circunferential weld IWC-2500-7 Surface and IWC-3514 100E of each weld Each inopoc-volumetric requiring examination tien interval C5.20 Piping welds > 1/5 inch nominal well thickness for piping g EPS 2 and i WP: A C5.21 cire mfermetlal weld IUC-2500-7 Surface and IWC-3514 100E of each weld Rach inspec-volumetric requiring emaninetion tion interval C5.30 Socket welds IWC-2500-7 Surface IUC-3514 100E of each weld Each inspec-requiring examination tion interval C5.40 Fire branch connections of branch PIP ing g EPS 2 C5.01 circumferential welds IWC-2500-9 Surface IWC-3514 100E of each weld Each inspec-to 13 requiring examination tion interval Inclusive i C5.50 Firing welds 1 1/5 inch nominal wall for piping g 6 inch WPS l C5.51 circunferential weld IWC-2500-7 volumetric IWC-3514 100E of each weld Each inspec-l requiring examination tion interval l l C5.60 Longitudinal welds which intersect IWC-2500-7 Same as IWC-3514 2.5t measured from Same as inter-cireamiferential welds requiring intersected intersected cire, sected cire, exawination by one of the above itens welds weld welds

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WOTES:

(1) The toelds selected for enemimetlen shall imelade 1N of all austeettic stainless steel or high aller unles met esempted, j (Some welds not esserted by this Sep are not regstred to be mondestresetively ==amined per mammimetion Category C-F-1. l These welds, houseer, shall be imeluded in the total unld count to antich the 1M sampling rete is applied.) The i esaminations shall be distributed as fellous: ! (c) .The emanimatless shall k distribested among the Class 2 systems precated, to the degree practicable, en the muster of ! menemenyt ausstealtic stainless steel er high alley welds la each system (i.e.. If a system contains 30E of the !  ::: 4^ tselds, then 30E of the needestructive esaminations regsired by Examination Category C-F-1 should be l performed en that system);  ; (b) within a system the emanimations shall be distelhanted assag terminal ends [see Note (3)] and structescal discontimesities [see Note (4)] precated, to the degree practicable, en the number of mensesempt terminal ends and l structural discontimaalties la that system; and l (c) _ Within each system, e===3=atless shall be distelbested hetessen line sizes prereted to the degree practicable. (2) Terminal ends are the outremities of piplog teams that connect to structures, compements (sesch as vessels, pumps, valese), or pipe anchers each of which acts as a rigid restesist er provides at least two degrees of transistional restralat to L piping thermal esponslen. !(3) Stn etural discontimesities inclende pipe eseld joints to wessel mezzles, valve bedles, pump ceslags, pipe fittings (such as othews tees. reducers flanges, etc.. conforming to ASSI B16.9) and pipe branch connections and fittings. l(0) Figure numbers and acceptance standards refer to these in Sectica XI. summer 1978 Addesada. l l 4

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1 Revision 0 page 7:of 10 3.0 EIMINATIM REQUIRES 3.1 surfana Rummiaakian  ; L  : Surface examinations are sendueted in accordance with written i;

                  - procedures to the requirements of ASIE '77/878 Section V. Article 6, or equivalent, shop or field ausminations may serve in lieu _of.                                    ,

a speelfie preservice examinations. Where sonstruetten records j are to be used as preservice records, the records system and j fosiast.shall be reviewed for eenpatibility with ABIE Section II j IM4 6000. Asseptance standards will be those of section II, paragraph IW 3514. Indiestions which exceed the asseptance criteria shall

                  ' he repaired in accordance with ASIE section II '77/878. Article IWC-4000.

3.2 Volumatric Runnination

                  -Ultrasonte examination will be performed to procedures capable of                                       i detecting I.D. surface connected artificial flaws at 10% of the                                        ;

nominal pipe well thickness. Reflectors equivalent to 50% of the  ! indicated amplitude of the artificial flew will be fully.  ! A investigated in accordance with ASIIE '77/878 Section II. Appendix i V III. Indientions will be referred to IWB 3514 for acceptance. Indientions which exceed the acceptance criteria shall be repaired in assordance with ASIE Section II '77/878. Article IWC-4000.

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3.3 Esha M a All emaninations by the styp will be performed prior to fuel load. 3.4 thaality Amauranse , I.evel I surveillance will be performed by the inspection company. . Seabreak Station project Construction 04 Group will perform Level II surveillenee and Level III auditing functions. 3.5 Ultrasonic tastina calibration standards Table 3.5 Calibration standard sammary, lists UT Calibration Standards required to perform the titrasente swaminations. All I estibration standards are retained on site. Additional l ea11bretien standards may be required. ' The UT emanination entibration standard material selection is in H= escordance with subarticle 111-3400 of Appendix III to ASIII '

                    '77/878 Section II.                                                                                    ;
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SEPP i-Revision 0 l' f ] Page 8 of 10 N.I . b 3.6 Records and Resorts A system of records of the supplemental inspection, plans, i schedules and calibration standards; the examination results and L reports, the corrective action required and taken, will be developed and maintained at the site in accordance with Article IWA 6000 of Asus '77/s78 section II. 3.7 Fersonnel cualification annuirements personnel perfoming nondestructive examination operations shall l: be qualified with procedures prepared in accordance with l SNT-TC-1A, 1975/1980 Edition, for the applicable examination technique and methods as required by Article IWA 2300 of ASME L '77/878 Section II. All examinations shall be performed and the results evaluated by qualified nondestructive examiners Level II l and Level III. l l 3.8 Proaram plan Attachments l The specific examination requirements for the supplemental Examinations are defined in the attachments. Each weld is i designated by a unique identification number along with the l- V h '

                ' examination category, method, and calibration standard number, if required for ultrasonic examinations.

r The procedure Identification Column has been intentially left ( blank. The procedures listed in Table 3.4 are YARC procedures; ) however, the actual procedures utilised (i.e., YAEC, NNY, pSNH, Vendor, etc.) will be identified later. 3.9 Erstem Isometrics and Sketches The piping weld map drawings show the piping for the plant systems, delineating the identification of welds subject to l examination. I

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                                                ,                                              TABLE 3.4 i                                  i/
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               .YA-Ur-1 Ultrasonic Examination -G..ener91, Requirements            .

O fx W ,;' YA-UT-10 - Ultrasonic Examination of Aust.enitic Stainless Steel Piping Welds Por Seabrook Station ". lass 2 Supplemental Examination ' Program (SEPP) >/ YA-UT-19 - Component Profile Procedure Ustrig The Pulse Echo Ultrasonic Technique * <> ,

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YA-PE-2 - Liquit Penetrant Examination c s. , [*e . Note: Other Yankee Atomic Electric NDE Procedures may Es used'with approval O of YABC Level III. r ( ,

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TABLE 3.5 Calibration Standards Desianation ligt Material SB-3-40-se 3" Schedule 40 SA-312 tp 304 i SS-3-80-se 3" Schedule 80 SA-312 tp 304 SS-3-160-ss 3" Schedule 160 SA-376 tp 316 SS-4-40-ss 4" Schedule 40 SA-312 tp 304 SS-4-40-ss _4" Schedule 80 SA-376 tp 316 SS-4-160-se 4" Schedule 160 SA-376 tp 316 sg SS-6-40-se 6" Schedule 40 SA-312 tp 304 SS-8-40-se 8" SchedJ1e 40 SA-312 tp 304 SS-10-40-se 10" Schedule 40 SA-312 tp 304 SS-12-40-se 12" Schedule 40 SA-312 tp 304 SS-14-40-se 14" Schedule 40 SA-358 tp 304 SS-16-40-se 16" Schedulo 40 SA-358 tp 304

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TOTAL STRUCTURAL TERMINAL WELD WELDS SYSTM WELDS DISCONTINUITIES ENDS ' SUPPORTS TYPE SELBCTED

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 ,                                                      . (ATTACHMENT A) s CALIBRATION             CODE COMPONENT                  COMPONENT          PROCEDURE-           . BLOCK-     CODE    EIAM i,     IDENTIFICATION                DESCRIPTIOK-          NUMBER-     -(If Applicable) CATEGORY METHOD              REMARES 1114-F0201-       2" Pipe to.-90 0  Ell'                        N/A-            CF-1   C5.30 i                     .
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1 1114-F0103 2" Pipe to 90 0 E11 N/A CF-1 C5.30-1114-F0116 2" Pipe to 90 8 Ell' N/A CF-l'- C5.30, 1114-F0305 2". Pipe to Valve 2" V37- ' N/ A ' . CF-1 C5.30'

1114-F0310 '2" Pipe-to Tee N/A CF-1 C5.30 i

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CALIBRATION CODE-COMPONENT COMPONENT PROCEDURE' BLOCK CODE- EIAM TDENTIFICATION DESCRIPTION ' NUMBER (If Applicable) CATEGORY' METHOD REMARKS [ SI-201-1-1 10" Nozzle' to Acetma Tank ISB-10-40-SS-- ~ CF-1. C5.51 SI-201-1-3 10" Pipe to 900 Ell SB-10-40-SS CF-1 C5.51 4 I e j' i-i- i j' i i } { L 1 1 i

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CODE h COMPONENT COMPONENT' -PROCEDURE BLOCK- CODE EXAM j .l IDENTIFICATION DESCRIPTION NUMBER' (If Applicable) CATEGORY METHOD ' REMARKS I .

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                                                       /. ACCJMULATOR\

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  • SI-203-1-1 10" Nozzle to Accum. Tank 9C SB-10-40-SS CF-1 C5.51
  • SI-203-1-3 10" Pipe to 900 E11 SB-10-40-SS CF C5.51 1

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                                                     -(ATTACHMENT B)
                                                                                                            .V TOTAL     STRUCTURAL               TERMINAL    '

WELD' WRLDS SYSTEN WRLDS- DISCONTINUITIES ENDS SUPPORTS TYPE SELECTED

              *SI-204                         7'                  ,
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  • SI-204-1-1 10" Nozzle to Accum. Tank 9D SB-10-40-SS CF-1 C5.51
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1 TOTAL STRUCTURAL TERMINAL WELD intLDS SYSTEIf WELDS DISCONTINUITIES ENDS SUPPORTS TYPE SELECTED SI-250 67 SI-250 4" 48 46 2 - Butt 8: SI-250 3" 2 1 1 - Butt 1 SI-250 2" 17 17 - Socket 3 ,i i 4 1

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SYSTEN Safety Injectlen SEPP 'REV:- N- -PAGE 14' of. 4 2 - Line - SI-250 (ATTACIGEErr B) CALIBRATION. CODE COMPONENT COMPONENT PROCEDURE ELOCK CODE REAN IDENTIFICATION' DESCRIPTION NUMBER (If Applicable) CATEGORY 3BTHOO RENARES S.W. "E" 4" Pipe to 90 0 Ell SB-3-80-SS- CF-1 C5.21: S.W. "B" 4" Pipe to Reducer SB-3-80-SS CF-1. C5.21-250-F0101 4" Pipe to Valve Y-96 SB-4-80-SS CF-1 C5.21;

                                                                       .s 250-F0201       4" Pipe to 908 E11                               SB-4-80-SS      CF-1    C5.21 S.W.    "D"     4". Pipe to 908 Ell                              SB-4-80-SS      CF-1    C5.21 S.W.    "C"     4" Pipe to 900 E11                               SB-4-80-SS      CF-1    C5.21 250-F0501       4" Pipe to 900 E11                               SB-4-80-SS      CF-1   .C5.21 250-F0506       4" Pipe to Valve V-102 &                         SB-4-80-SS      CF-1    C5.21 Penetration (T.E.)

250-F0601 4" Pipe to Penetration K25 SB-4-80-SS. CF-1 C5.21 (T.E.) S.W. "F" 4" Pipe to Tee SB-4-80-SS CF-1 C5.21 S.W. - "J" 4" Pipe to Reducer SB-4-80-SS CF-1 C5.21 250-F0301 4" Pipe to 900 E11 SB-4-80-SS CF-1 C5.21 250-F1202 2" Pipe to 900 Ell N/A- CF-1 C5.21

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250-F1229 2" Pipe to Union N/A CF-1 C5.21 250-F1214 2" Pipe to Flange N/A. CF-1 C5.21 (Later) 3" Pipe to Flange SI-P-6A- N/A- CF-1 C5.21-(T.E.) ,.

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TOTAL- STRUCTUPAL TERffINAL WELD ~ WELDS .

                   'SYSTM          WELDS  DISCONTINUITIES-         RNDS"    SUPPORTS            TYPE       SELECTED
SI-251 '86 SI-251 4" 74' 59 - 1. --

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                                                               ~(ATTACWIENT B).

CALIBRATION, CODE

           ' COMPONENT-                   COMPONENT             PROCEDURE.         BLOCK'      CODE        EIAN
        ~ IDENTIFICATION                 DESCRIPTION             NUMBER     (If Applicable)- CATECORY METHOD                  REMARKS S.W. -    "B"       3" Pipe-to Pump SI-P-6B (T.E.)                SB-3-80-SS-     CF     .C5.21-S.W.      ."D"      3" Pipe to. Reducer                           SB-3-80-SS     .CF-1       C5.21 251-F0103          .4" Pipe to Valve V-72                         SB-4-80-S5      CF-1       C5.21 S.W.      "K"       4" Pipe to 900 E11                            SB-4-80-SS. CF-1       C5.21 S.W.      "L"       4" Pipe to 90 0 Ell-                          SB-4-80-SS'     CF-1       C5.21 251-F0401           4" Pipe to'900 EllL                           SB-4-80-SS      CF-1       C5.21 251-F0501           4" Pipe'to 900 Ell                            SB-4-80-SS      CF-1       C5.21 S.W.       "D"      4" Pipe to 90 0 Ell                            SB-4-80-SS     CF-1       C5.21 251-F0701           4" Pipe to Penetration K26                     SB-4-160-SS    CF-1       C5.21 (T.E.)

S.W. - "C" 4" Pipe to Tee SB-4-160-SS CF-1 C5.21 S.W. - "F" 4" Pipe to Reducer SB-4-160-SS- CF-1 C5.21 251-F0603 4" Pipe to 900 Eli SB-4-160-SS CF-1 C5.21 251-F1105 2" Pipe to Valve V-80 N/A- CF-1. C5.20

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SYSTEN _ safety Injection (s._/l- \ v SEPP REY: O PAGE 70 of. 49 Line - SI-256 (ATTAC99 TENT B) I. CALIBRATION. CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE REAN IDENTIFICATION DESCRIPTION NUMBER (If Applicable) CATECORY METHOD REpsaarit 256-F0103 4" Pipe to 900 Ell SB-4-80-SS CF-1 C5.21 256-F0102 4" Pipe to Valve V-112 SB-4-80-SS CF-1 C5.21 1 i l S.W. "E" 4" Pipe to 900 E11 SB-4-80-SS CF-1 C5.21 l 256-F0309 4" Pipe to Valve Y-114 (T.E.) SB-4-80-SS CF-1 C5.21 256-F0703 i 4" Pipe at Penetration.K27-01 SB-4-80-SS CF-1 C5.21 (T.E.) ] i 256-F0701 4" Pipe to 900 E11 SB-4-80-SS CF-1 C5.21-1 S.W. "F" 4" Pipe to Reducer SB-4-80-SS CF-1 C5.21 i S.W. "C" 4" Pipe to Tee SB-4-80-SS CF C5.21 i S.W. "D" 4" Pipe to Tee SB-4-80-SS CF-1 C5.21 [ ] 256-F0403 2" Pipe to Valve V130 N/A CF-1 C5.30 4 l 256-F0404 2" Pipe to Tee N/A CF-1 C5.30 , ) i j ' r . I i I i i I  ? i- . 5 L

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                                                                      -(ATTAQWIRIrf B)'

TOTAL. STRUCTURAL TPRflINAL WELD IntLDS SYSTM WELDS DISCONTINUITIES ENDS- SUPPORTS TYPE SELECTED SI-257 14 SI-257 4" 14- 13 - - Butt 3

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                                                              '(ATTACIGIENT B)'

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TOTAL STRUCTURAL- TERMINAL WELD WELDS. SYSTEN WRLDS_ DISCOIfTINUITIES ENDS SUPPORTS TYPE SELECTED SI-258 23

SI-258 2" 23 23 - -

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CALIBRATION CODE _ , COMPONENT' COMPONENT  : PROCEDURE -- BLOCK CODE EXAM IDRNTIFICATION DESCRIPTION' NUMBER (If' Applicable)' CATEGORY METHOD

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  • CBS-1208-1-2 14" Pipe to 900 Ell SB-14-40-SS CF-1 C5.51 1
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  • CBS-1208-2-5 12" Tee to Pipe SB-12-40-SS CF-1 C5.51
  • CBS-1208-2-10 12" Pipe to Flange SB-12-40-SS CF-1 C5.51'
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                                               -TOTAL-     STRUCTURAL'            TERMINAL-               WELD         WELDS
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COMPONENT- COMPONENT PROCEDURE- BLOCK CODE' EIAM-IDENTIFICATION DESCRIPTION NUMBER (If Applicable) CATECORY METHOD REMARKS 1209-F0101 12". Pipe to. Tee SB-12-40-SS CF-1 C5. 51 - 2

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CALIBRATION CODE-COMPONENT COMPONENT, , PROCEDURE BLOCK' CODE EXAM-IDENTIFICATION ' DESCRIPTION NUMBER -(If Applicable)- CATEGORY- METHOD- REMARKS

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                                                              . (ATTACHMENT C) 4                                                                                       CALIBRATION                   CODE COMPONENT                   COMPONENT              PROCEDURE;              : BLOCK ~

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1 ' (ATTACI5fENT ' D) f }. TOTAL ' STRUCTURAL TERMINAL' WELD WELDS. j- SYSTEN WELDS' . DISCONTINUITIES ~ ENDS SUPPORTS . TYPE SELECTED CS-358 25

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                                                               ~ CALIBRATION-           CODE COMPONENT                      COMPONENT    PROCEDURE.          . BLOCK       CODE     EXAM IDENTIFICATION                DESCRIPTION     ' NUMBER       (If Applicable) CATEGORY METHOD            REMARKS 358-F0601          2" Pipe to Valve V-199                      N/A            CF-1    C5.30 358-F0503          2" Pipe to Reducer                         N/A'            CF-1    C5.30 358-F0308          2" Pipe to'900 E11                         N/A-            CF-1    C5.30 -

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i SEPP PAGE- 51 OF 72 - I ?C

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