ML20137J068
| ML20137J068 | |
| Person / Time | |
|---|---|
| Site: | Braidwood |
| Issue date: | 01/17/1986 |
| From: | Kruse G COMMONWEALTH EDISON CO., ISHAM, LINCOLN & BEALE |
| To: | Guild R BUSINESS & PROFESSIONAL PEOPLE FOR THE PUBLIC INTERES |
| References | |
| CON-#186-797 OL, NUDOCS 8601220229 | |
| Download: ML20137J068 (93) | |
Text
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8 6..n.s. mLa s esAtt. ms ma ,,3,,,070, o c,gc3, at i!NG A 5E P.e. m an.m 3RANCM Robert Guild Business and Professional People for the Public Interest gg M 109 N. Dearborn ^ Og agy g Suite 1300 Chicago, IL 60609
Dear Mr. Guild:
During the deposition of Mr. Lou DelGeorge, which was taken on November 7, 1985, you requested at several points that information or documentation be provided to you. This letter details responses to your requests as well as enclosing relevant documentation when it exists. At pages 59-60 and again at pages 108-109 of the deposition transcript you requested that NCR's generated at Braidwood concerning problems with the steam generator bolts be provided. As explained by Mr. Michael Miller during the deposition (transcript pages 110-111), all but one of those NCR's had been made available to you. In particular, NCR 332 and 612 were referenced in the Applicant's response to Intervenor's Specific Interrogatory 58 under subcontention item 8.A. NCR 334 was also referenced in Applicant's reponse to Specific Interrogatory 58, under subcontention Item ll.A. One NCR was inadvertently ommitted from the response to Specific Interrogatory 58. That NCR, NCR 649, was provided to you during the deposition. At page 111 of the transcript, you imply that all documents relating to steam generator bolting should be contained on the reference list for subcontention item 1.A. contained in applicant's reponse to Interrogatories 58 and 59. First, your contention raises the issue concerning steam generator bolting in at least seven different subcon-tention items. Applicant cannot be responsible for the fact that you have raised the same issue in different parts of your contention. Secondly, the reference lists for each subcontention item in interrogatory 58 and 59 was never intended to be an exhaustive list of documents which relate 8601220229 860117 ADOCK 0 % y 6 PDR G T)S03
Robert Guild January 17, 1986 Page Two to the issue. The reference list consists of only those documents referenced in Applicant's response. The index provided with Applicant's response to interrogatory 58 and 59 identifies all the documents which relate to those interrogatories. At pages 82-84 of the deposition transcript, you requested the evaluation which led to the slotting of the steam generator bolt holes at Braidwood. Applicant's response to Intervenor's Specific Interrogatory 4 of the Second Set of Interrogatories identifies this document as CECO NCR 413 and it was made available to you at that time. For your convenience, this document is enclosed with this letter as well as the Field Change Request which is referenced in the NCR. At pages 103-105 of the deposition transcript you ask Mr. DelGeorge for a history of the steam generator bolting problems at Braidwood. Mr. DelGeorge stated that in preparation for the Enforcement Conference in August of 1982 he had requested a history from someone at the site. That history was made available to you along with all the other documents which were made available in response to your first document request. That document was identified as being responsive to Specific Interrogatory 58. For your convenience, the document is enclosed with this letter. At pages 120-123 of the deposition transcript you request documentation concerning an alleged complaint by a Phillips-Getschow employee about the use of a six foot cheater bar to install the steam generator bolts. The only documentation known to exist which would indicate a complaint by a Phillips-Getschow employee is contained in NCR 612 (See page G0000521 attached) and a memo from Mr. Merwin to Mr. DelGeorge (See page G0000524 attached). Both'of these documents were made available to you and were included on the index for Specific Interrogatory 58. The memo concerns the installation of belts without heicoils. The NCR concerned damage to helicoils during installation. Again for your convenience, these documents are cnclosed with this letter. At pages 136-137 of the deposition transcript, you requested that the Applicant determine whether any NCR's were issued during the dispc ' tion of CECO NCR 332. The disposition called for NCR*. ) be issued only if a damaged part was repaired. Based on a review by contractor personnel, it has been determined that no NCR's were issued because all damaged parts found were replaced rather than repaired.
Robert Guild January 17, 1986 Page Three At page 144 of the deposition transcript, you request legible copies of two pages of a Braidwood Priority Item Report for October 31, 1985. The best copies available of those two pages are enclosed with this letter. At pages 159-162 of the deposition transcript you requested copies of the National Boiler Board Report on the MTV Program and the Taussig Report concerning the corroded pipe issue. Both of these reports were issued subsequent to Applicant's response to Intervenor's First Set of Interrogatories and Request to Produce. As provided in 10 C.F.R. 2.740(e), there is no continuing obligation to supplement a response to a discovery request unless the Applicant becomes aware of information which shows the response was incorrect when made or now makes the response incorrect. Neither exception applies to the Taussig Report or the National Boiler Board Report. However, again for your convenience the Taussig Report is enclosed with this letter. The National Boiler Board Report was provided to intervenors as Attachment A to the MTV Report which was the subject of a Board Notification on November 15, 1985. At pages 231-232 of the deposition transcript you questioned Mr. DelGeorge about a program description for the QCIRP program. The Applicant's reponse to Specific Interrogatory 7 of Intervenor's Second Set of Interrogatories and Request to Produce provides a description of the program as well as identifying the program's implementing documents. Sincerely yours, f '//::m Gary A. Kruse GAK:cg Enclosure cc: Attached service list
r SERVICE LIST herbert Grossman, Esq. Mr. William L. Clements Chairman Chief, Docketing and Services Administrative Law Judge United States Nuclear Regulatory Atomic Safety and Licensing Commission Board Office of the Secretary United States Nuclear Regulatory Washington, DC 20555 Commission Washington, DC 20555 Ms. Bridget Little Rorem 117 North Linden Street Dr. Richard F. Cole P.O. Box 208 Administrative Law Judge Essex, IL 60935 Atomic Safety and Licensing Board United States Nuclear Regulatory Charles Jones, Director Commission Illinois Emergency Service'l Washington, DC 20555 and Disaster Agency 110 East Adams Springfield, IL 62705 i Dr. A. Dixon Callihan Administrative Law Judge 102 Oak Lane .'illiam Little, Director Oak Ridge, TN 37830 Braidwood Project Region III t' ited States Nuclear Regulatory Stuart Treby, Esq. Commission Elaine I. Chan, Esq. 799 Roosevelt Road Office of the Executive Legal Glen Ellyn, IL 60137 Director United States Nuclear Regulatory Commission Janice A. Stevens Washington, DC 20555 (For Addressee Only) United States Nuclear Regulatory Commission Atomic Safety and Licensing 7920 Norfolk Avenue Board Panel Phillips Building United States Nuclear Regulatory Bethesda, MD 20014 Commission Washington, DC 20555 George L. Edgar, Esq. Thomas A. Schmutz, Esq. Atomic Safety and Licensing Newman & Holtairger, P.C. Appeal Board Panel 1615 "L" Strente N.W. United States Nuclear Regulatory Suite 1000 Commission Washington, M C0036 Washington, DC 20555 l
l ' % 'a W+ I 1h Awu wn ku l Metallurgical Engineers is3orrentage noac = swe=.e.nnno.s6co77 = 13:2676-2i00 ~ l RECEIVED { f aszs w i i SARGENT & LUMo'.- Report No. 60493-2/ August 27, 19 MAME Rooji I l SARGENT & LUNDY i 55 East Monroe l Chicago, Illinois 60603 i f' Attention: Mr. Charles F. Beck i 1 l ? 1 l ANS.BY L DATE l o f SUBJECT l Metallurgical Testing of Pipe Sampics l Per Consultant Specification No. 121, i i 1 'J0001402 j l
BACKGROUND: A total of 67 pipe samples were submitted to our laboratory for metallurgical testing in accordance with Sargent & Lundy Consultant Specification No. 121. These pipes were received from Commonwealth i Edison Company at the Braidwood Station on pipe sample transmittals from M.A. Gorski and represented various sizes from 1/2" to 2" o diameter. -Most of the submitted pipes had been pickled and reportedly displayed indications of corrosion and rusting. Twenty of the pipe samples were identified as new. The purpose of the testing was to determine if the corrosion or pickling had caused a significant degradation of the pipe properties. Consultant Specification 121 required nine tensile and chemical tests on pipes of various sizes to determine if it conformed to the rec uirements of ASTM A106-73a. Burst tests were to be performed on both new and corroded pipe in 1/2" and 2" diameters. Bend tests were requested on various size pipes to evaluate its ductility. Samples of good and corroded pipe in 1/2" and 2" diameters were also to be subjected to fatigue tests. Metallurgical and corrosion tests were requested to evaluate the severity of corrosion and the composition of the corrosion residue. The sample identification, size and heat numbers, as marked by Commonwealth Edison, are shown in Table 1. Photograph 1 is an illustration of the visual appearance of new and corroded pipe. TEST RESULTS: Tension Testing: The pipe samples identified as TS-1 through TS-9 were first subjected to tensile tests. Flat reduced section tensile test specimens were cut and machined from pipes TS-1 through TS-4 which represented 1-1/2" and 2" diameter pipes. This machining was per::ormed in accordance with ASTM A370. The remaining five specimens were of diameters 1" and under and were tested in full cross section. All nine specimens were tested with no preparation on the inside or outside diameters. All of the tests were performed in accordance with ASTM E8. The test of TS-4 failed to meet the elongation requirements. A retest was performed in full section on TS-53 which is of the same heat number and size. This retest is allowed by ASTM A106, Section 17. Insufficient material from TS4 did not allow its testing in full section. A full section retest was also performed on TS-2 of the same 1-1/2" diameter as a comparison between reduced and full section specimens in 1-1/2" diameters. The results of these tests are shown in Table II. 'J0001403
i d Report No. 60493-2 Page 2 Sargent & Lundy Except for TS-4 the test results shown in Table II meet the requirements specified by ASTM A106-75a for both full section and reduced section specimens, including the retest for Heat //JD1571 using specimen TS-53 in lieu of TS-4. The Grade B material requires a minimum tensile strength of 60,000 psi. and a minimum yield strength of 35,000 psi. The elongation minima are shown in Table II. All nine specimens exceeded the minimum elongation requirements. Chemical Analysis: The nine pipe sections subjected to tensile testing were also subjected to chemical analysis. All of the samples were analyzed for 15 elements to verify conformance to A106 and to identify any possible contaminants or unusual alloying additions. ASTM A106 specifies analysis of only 5 elements;
- carbon, manganese, phosphorus, sulfur and silicon.
These tests were performed in accordance with ASTM A751. The results of this testing suggested that several specimens might contain silicon contents below specification limits. To investigate and verify this condition, a round robin retest program was established at our laboratory and at Chicago Spectro Services Laboratory. The results are shown in Table III. The results of these tests conform to the chemical requirements of ASTM A106-75a with no evidence of significant amounts of contaminants or unusual alloying clements. Burst Testing: Four tube samples, TS-10, TS-20, TS-30, and TS-40, were subjected to burst testing at Pittsburgh Testing Laboratories facilities in Pittsburgh, Pennsylvania. The ends of the 4' lengths of pipe were closed by welding or threading and plugging. A nipple was attached to one end to permit pressurizing the pipe with water. Each of the four pipes were pressurized with water until rupture of the pipe occurred. The water pressures required to rupture the pipes are shown in Table IV. Illustrations of the appearance of these fractures are shown as Photographs 2 through 4. 'J0001404
Report No. 60493-2 Page 3 Sargent & Lundy The burst test results revealed a slight decrease in the pressure sustained by the corroded pipe as compared to the new pipe. These variations may be expected due to differences in wall thickness between different pipes. ASTM allows for variations in wall thickness of 12.5%. All four of the test pressures exceed the minimum hydrostatic pressure specified in ASTM A530, Section 5 (3900 psi. for 2" diameter and 7400 psi. for 1/2" diameter). The visual appearance of the fracture of Sample TS-30 was slightly different from that observed in the other three pipes. Three pipes displayed a single linear fracture while TS-30 displayed a linear f ailure with fractures continuing at approximately 45 at each end. This condition is most likely due to minor residual stresses incurred during normal manufacture of the pipe and would not be expected to have any relation to the pitting or corrosion on TS-30. All of the tested pipe exceeded the minimum hydrostatic pressure specified by ASTM A530. Bend Testing: Nine pipe samples, TS-36 and TS-60 through TS-67, were subjected to bend testing. Each pipe was bent over a die with a diameter equal to or less than five times the nominal pipe diameter. (It should be noted that Section 11 of A106 normally requires pipe to be bent over a die of 42 times the nominal pipe diameter; specially ordered close coiling pipe is required to be bent over a die of 8 times the pipe diameter. The testing of the submitted pipe was more severe than either of these requirements.) This testing was performed at Wallace Machines facilities at 1800 W.
- Cornelia, Chicago.
The bending was continued through an arc of 90 or more. No preparation was performed on any parts of the pipes prior to bending. No internal mandrel was used during any of the tests. A summary of the test results are shown in Table V. The visual appearance of the convex surfaces of the nine pipe samples are shown as Photographs 5 and 6. Examinations of the bent pipes were performed by a qualified Level III Visual Examiner. The visual examination of all bend tests revealed no indications of any cracks or other open defects on the nine pipe samples. These test results meet the bend requirements of ASTM A106. 'J0001405
Report No. 60493-2 Page 4 Sargent & Lundy ~ Fatigue Testing: Twenty pipe samples were subjected to fatigue testing at Materials Research Laboratory in Glenwood, Illinois. The 1/2" and 2" diameter pipes represented both the new and corroded conditions. No surface treatments or preparations were performed prior to testing. The load controlled fatigue tests were performed in 4 point bending (R= -1). With the 2" setup shown in Photograph 7, L=24 and A=8. For the 1/2" diameter pipe L=12 and A=4. L is the distance between the two outside loading points and A is the distance between adjacent loading points. All tests were performed at room temperature with results as shown in Table VI. The test results are tabulated in Figures 1 and 2 with comparison to results reported by A.R.C. Markl, " Fatigue Testing of Piping Components", Trans. ASME, April
- 1952, Page 289.
All of the failures occurred at one of the two center span loading points with the exception of the 1/2" corroded pipe. Five of the six specimens of 1/2" corroded pipe failed approximately midway between the loading points in the area of constant moment. The method of four point bending exposes greater areas of the pipe to the fatigue stresses than other methods of fatigue testing,. In four point bending fracturing may occur at almost any location between or at the loading points. j The graph of the test results shown in Figure 1 reveals the 2" samples to be within the results expected by Markl. The results of the 1/2" diameter pipe shown in Figure 2 is generally above the results expected by Mark 1. A copy of the Materials Research Laboratory report is attached as an appendix to this report. Macro-etch Testing: Macro-etch testing was to be performed on the nine pipe samples used for bend testing. Due to a delay in the shipment of these samples from Braidwood it was agreed between Taussig Associates and Commonwealth Edison Company that the ten pipes specified for corrosion evaluation, TS-50 to TS-59 would be used. A full section of each pipe was cut to a length of approximately 1/2". The cut face of each section was sanded to a suitable fineness for macro-etch testing. These specimens were placed in hot hydrochloric acid solutions as required by ASTM E381. After a suitable exposure time, the specimens were removed, rinsed, and i dried. Illustrations of the visual appearance of these macro sections are shown as Photographs 8 through 13. j0001406
Report No. 60493-2 Page 5 ~ Sargent & Lundy Visual examination of the macro-etch sections revealed all ten samples to display uniform structures with no evidence of inherent defects or weld seams. Several samples displayed evidence of some wall thickness variations. (Such variations are allowed by ASTM A106, however measurements of these wall thicknesses are outside the scope of Sargent & Lundy Consultant Specification 121.) None of the sections displayed indications of laps, cracks, laminations, segregation, or other irregularities. Though no requirements are specified by A106 for macro-etch testing, these results are typical of expected macro-etch samples for ASTM A106 type materials. E_DX Analysis: The surfaces of pipes TS-50 through TS-59 were all subjected to EDX analysis. Analyses were performed in the pitted areas on both the outside and inside diameters of all ten pipes. Using an ISI-40 scanning electron nicroscope, a 15 key electron beam was used to cause emission of characteristic x-rays. Energy dispersion x-ray (EDX) techniques were used to obtain semi-quantitative chemical analyses of the examined surfaces. The results of these tests are shown in Table IX. Illustrations of the EDX spectra obtained from the examined samples are shown as Photographs 24 through 30. 'The results of these analyses revealed iron to be the primary constituent in the pitted areas. Numerous other elements were identified in trace amounts. The most common trace elements were found to be aluminum, sulfur, and silicon. It may be estimated that each of these elements are in concentrations of less than 5%. The limit of detection is estimated to be approximately .1 to.5% for most elements. The results had good correlation with the results of the deposit analysis. It should be noted that EDX analysis is insensitive to elements of atomic numbers less than 10 including hydrogen, oxygen, and carbon. Only sample TS-57 displayed significant amounts of a secondary element. Phosphorus was found in greater than normally expected amounts on both the O.D. and I.D. of this sample. The phosphorus may be remnants of iron phosphate or zine phosphate used as a lubricant during drawing operations. These materials may also inhibit corrosion during pickling operations and may explain the limited corrosion observed on this sample during metallographic examination. 'J00 1407 3
Report No. 60493-2 Page e Sargent & Lundy pH Testing: A drop of deionized water was placed on the outside surfaces of pipes TS-52, TS-54, and TS-58. The water was spread to form a film. After approximately 5 minutes, a piece of pH paper was used to evaluate the acidity of the water. The deionized water was found to have a pH of 6.0. The water on the pipe surfaces exhibited the exact same color indicative of 6.0 pH. The pH paper used positively identifies changes of 0.4 pH and should be capable of distinguishing changes of 0.2 pH. This testing indicates that the sulfur and chlorine on the pipe. surface are not in sufficient quantity or are not adequately chemically active to cause significant amounts of sulfuric or hydrochloric acids to be formed when exposed to water and would therefore not be expected to cause any significant reduction in the life of the tubing. Meta 11ographic Examination: Meta 11ographic cross sections were cut from the ten pipe samples used for macro-etch testing. These sections represented the full wall thickness of each pipe from the outside diameter to the inside diameter. All ten sections were mounted in bakelite molds to facilitate grinding and polishing to a.05 micron finish. A metallurgical microscope was used to examine the cross sections at magnifications of up to 1000X. A solution of Il Nital was applied to the specimens to provide clear definition of their microstructures. All ten of the examined sections displayed microstructures typical of low carbon pipe products such as ASTM A106. The 2" and 1-1/2" diameter samples displayed microstructures of pearlite and accicular ferrite. This may indicate these pipes were hot worked. The smaller diameter pipes generally displayed more equiaxed ferrite and pearlite indicative of a cold worked and annealed product. Both methods are acceptable means of forming per ASTM A106. Some partial decarburization was detected on the outside surfaces of several of the tubes extending to depths of up to .006". The inside diameter of sample TS-52 exhibited a layer of total decarburi-zation approximately.0025" thick. A small lap was observed on the inside circumference of TS-53 which is acceptable per Paragraph 20.3.1. These decarburized layers may not be considered unusual or excessive for this type of product. No evidence of inherent metallurgical defects were observed in any of the examined secJions such as excessive inclusions, cracks, laps, laminations, or seams. Illustrations of the microstructures and surf ace appearances of these metallographic sections are shown as Photographs 14 through 23. 'J00 1408 3
Report No. 60493-2 Page 7 Sargent & Lundy Some pitting was observed on the surfaces of most of the metallo-graphic cross sections. These corrosion pits were relatively broad and shallow. The maximum depth of these pits was measured and are shown in Table VII. The most severe corrosion was observed on the outside diameter of sample TS-58. Most of the outside surface had corroded and only isolated areas of the original outside diameter of the as-manufactured pipe were identified. In general the nine sections displayed only isolated areas of pitting. Sample TS-57 exhibited the least pitting and it may have been due to normal processing and production techniques rather than the pickling treatment. None of the examined sections displayed evidence of other surface conditions such as intergranular or grain boundary attack, stress corrosion cracking, or indications of embrittlement. The results of the metallographic examinations revealed microstructures typical of ASTM A106 material though no specific requirements are stated in the specification. Deposit Analysis: Sections from the tubes identified as TS-50 through TS-59 were submitted to
Dearborn Chemical in Lake Zurich,
Illinois. Samples of loose scale on the outside diameter of these samples were obtained by using scotch tape. Because of the relatively small amount of sample obtained by this method, only semi-quantitative chemical analyses wefe performed on the individual samples. To obtain a quantitative analysis, all of the scale obtained from the ten tubes was combined for a composite analysis. The results of this x-ray fluorescence testing is shown in Table VIII. In general, the scale samples were found to have iron as the primary constituent with trace amounts of manganese, calcium, chlorine, and silicon. The most unusual sample would be TS-57 which displayed minor amounts of zinc, manganese, calcium, sulfur, silicon, phosphorus and lead. A composite sample was obtained by combining all the scale removed from the ten pipes. It was found to be 83% iron. No measurable amounts of chlorine were identified. The elements which were identified by these analyses may be con-sidered relatively inert and would not be expected to cause additional corrosion. 300:1409
a 1 e _ _ _. + 3. a -a Report No. 60493-2 Page 8 Sargent & Lundy 1 i 1 CONCLUSIONS: The tensile and chemical results from corroded pipes TS-1 through TS-9 all conformed to the requirements of ASTM A106-75a, grade B. The outside surfaces of the tensile specimens were not machined or otherwise prepared which indicates the effects of the corrosion in tension may be negligible. The burst tests resulted in slightly lower values for the corroded pipes but all values exceeded the minimum hydrostatic test pressure specified by A530. The corroded pipes TS-36 and TS-60 through TS-67 were subjected to bend tests and exhibited no defects af ter bending over a more severe diameter than required for specially ordered close coiling material. 4 The fatigue tests were peformed in four point bending on 2" and 1/2" diameters in both the new and corroded conditions. The results were compared to those expected by Mark 1 and good correlation i 4 was found. The corroded pipes displayed slightly lower test j results but were within the range expected by Mark 1 for the 2" and above the expected range for the 1/2" pipes. The corrosion may have caused a small degradation of fatigue properties but has l not brought it below the values expected by Markl. The decrease may be due to differences in the actual wall thicknesses rather l than any effect of corrosion or pitting. 1 The macro-etch testing revealed corroded pipes TS-50 through TS-59 to have structures typical of A106 with no indications of significant i defects. The metallographic cross sections of these same pipes l exhibited broad shallow pits apparently due to corrosion. No other effects of corrosion were observed including stress corrosion cracking, intergranular corrosion or embrittlement. The microstruc-tures were typical of low carbon steels with no evidence of microscopic defects. Analyses of corrosion deposits of samples TS-50 through TS-59 indicated iron as the primary constituent. The other elements of the corrosion were present at relatively low concentrations. These elements included manganese, silicon, calcium, aluminum, chlorine and sulfur. No unusual differences were observed between the deposit analyses performed on debris from the pipe surface and EDX analyses performed in pitted areas. On 3 corroded pipes, exposing the pitted outside pipe surface to water caused no significant change in pH and would not be expected to cause any l 4 'J00 1410 3 1 4 ,,-,..ne- .n
Report No. 60493-2 Page 9 Sargent & Lundy significant reduction in the life of the tubing. This indicates that the sulfur and chlorine present in the pit areas may not be active or capable of producing significant amounts of hydrochloric or sulfuric acids. Based upon the above test results it appears that the corrosion of the submitted samples may have generally caused a slight decrease in properties but meet or exceed the requirements of expected values for the specified materials. In view of the acceptable test results we may expect this material to perform in a similar manner to ASTM A106 material which has not been pickled with no significant degradation of service lifetime. Respectfully submitted, Mark A. Hineman Senior Metallurgical Engineer TAUSSIG ASSOCIATES, INC. MAH:Ic y e '00 1411 j 0
r Table 1 Sample Summary Actual . Size / Test Test ID No. Schedule Condition Heat No. Designation Performed TS-1 2" S/80 2 KD6751 Tens./ Chem. Tens./ Chem. TS-2 1 1/2" S/80 2 HD7760 Tens./ Chem. Tens./ Chem. TS-3 2" S/160 2 273088 Tens./ Chem. Tens./ Chem. TS-4 1 1/2" S/80 2 JD1571 Tens./ Chem. Tens./ Chem. TS-5 1" S/80 2 KD7115 Tens./ Chem. Tens./ Chem. TS-6 1/2" S/80 2 KD6830 Tens./ Chem. Tens./ Chem. TS-7 3/4" S/80 2 JD1570 Tens./ Chem. Tens./ Chem. TS-8 3/4" S/160 2 KD7589 Tens./ Chem. Tens./ Chem. TS-9 1/2" S/160 2 KC3423 Tens./ Chem. Tens./ Chem. TS-10 2" S/80 1 U71443 Burst Burst TS-11 2" S/80 1 U71443 Fatigue Fatigue TS-12 2" S/80 1 U71443 Fatigue Fatigue TS-13 2" S/80 1 U71443 Fatigue Fatigue TS-14 2" S/80 1 U71443 Fatigue Fatigue TS-15 2" S/80 1 U71443 Fatigue Fatigue TS-16 2" S/80 1 U71443 Spare Spare TS-17 2" S/80 1 U71443 Spare Spare TS-18 2" S/80 1 U71443 Spare Spare TS-19 2" S/80 1 U71443 Spare Spare TS-20 1/2" S/80 1 270431 Burst Burst TS-21 1/2" S/80 1 270431 Eatigue Fatigue TS-22 1/2" S/80 1 270431 Fatigue Fatigue TS-23 1/2" S/80 1 270431 Fatigue Fatigue TS-24 1/2" S/80 1 270431 Fatigue Fatigue - n.. 4 l TS-25 1/2" S/80 1 270431 Fatigue Fatigue TS-26 1/2" S/80 1 270431 Spare Spare TS-27 1/2" S/80 1 270431 Spare Spare TS-28 1/2" S/80 1 270431 Spare Spare TS-29 1/2" S/80 1 270431 Spare Spare TS-30 2" S/80 2 KD6751 Burst Burst TS-31 2" S/80 2 KD6751 Fatigue' Fatigue TS-32 2" S/80 2 KD6751 Fatigue Fatigue TS-33 2" S/80 2 KD6751 Fatigue Fatigue TS-34 2" S/80 2 KD6751 Fatigue Fatigue TS-35 2" S/80 2 KD6751 Fatigue Fatigue TS-36 2" S/80 2 KD6751 Bend Bend TS-37 2" S/80 2 KD6751 Spare Spare TS-38 2" S/80 2 KD6751 Spare Spare TS-39 2" S/80 2 KD6751 Spare Spare TS-40 1/2" S/80 2 KD6830 Burst Burst TS-41 1/2" S/80 2 KB6830 Fatigue Fatigue TS-42 1/2" S/80 2 KD6830 Fatigue , Fatigue i j00?412
Table 1 Page 2 Actual Size / Test Test ID No. Schedule Condition Heat No. Designdu Performed TS-43 1/2" S/80 2 KD6830 Fatigue Fatigue TS-44 1/2" S/80 2 KD6830 Fatigta Fatigue TS-45 1/2" S/80 2 KD6830 Fatiga-Fatigue TS-46 1/2" S/80 2 KD6830 Spare Spare TS-47 1/2" S/80 2 KD6830 Spare Spare TS-48 1/2" S/80 2 KD6830 Spare Spare TS-49 1/2" S/80 2 KD6830 Spare Spare TS-50 2"S/80 2 KD6751 Corrosh Corrosion,Macrc Micro Test TS-51 1 1/2" S/80 2 HD7760 Corrosk Corrosion, Maci Micro Test .TS-52 2" S/160 2 273088 Corrosis corrosion, Maci Micro Test TS-53 1 1/2" S/80 2 JD1571 Corrosa corrosion, Mac: Micro, Tensici TS-54 1" S/80 2 KD7115 Corrosm. Corrosion, Mac: Micro Test TS-55 1/2" S/80 2 KD6830 Corrosim Corrosion, Mac: 1 Micro Test TS-56 3/4" S/80 2 JD1570 Corrosh Corrosion, Mac: Micro Test TS-57 3/4" S/160 2 KD7589 Corrosiin Corrosion, Mac: Micro Test TS-58 1 1/2" S/160 2 HD7760 Corrosin Corrosion, Mac: Micro Test TS-59 1" S/160 2 KD7115 Corrosiis corrosion, Mac: Micro Test TS-60 1 1/2" S/80 2 HD7760 Bend Bend j TS-61 2" S/160 2 273088 Bend Bend TS-62 1 1/2" S/80 2 JD1571 Bend Bend TS-63 1" S/80 2 KD7115 Bend Bend TS-64 1/2" S/80 2 KD6830 Bend Bend TS-65 3/4" S/80 2 JD1570 Bend Bend TS-66 3/4" S/80 2 KD7589 Bend Bend TS-67 1/2" S/160 2 KC3423 Bend Bend Condition 1 - New pipe Condition 2 - Corroded & Pickled (see note) Note: All condition 2 pipe may not be corroded or pWed. This pipe was selected from the population of pipesat was corroded and pickled. Not all heats of this usulation-were pickled. g01413
\\ Table II 1 Tensile Test Results Reduced Section, 1/2" TS-1 TS-2 TS-3 TS-4 Width, in. .503 .496 .494 .496 Thickness, in. .214 .184 .334 .195 Area, sq. in. .1076 .0912 .1649 .0967 Tensile Strength, psi. 72,800 81,200 70,400 83,300 Yield Strength, psi. (0.2% offset) 47,200 60,800 36,400 59,400 1 Elongation, in 2" 25.5 28 38.5 20.5 Full Section TS-5 TS-6 TS-7 TS-8 TS-9 Outside Diameter, in. 1.300 .834 1.050 1.051 .851 Inside Diameter, in. .932 .532 .727 .592 .485 Area, sq. in. .6445 .3198 .4508 .5922 .3916 Tensile Strength, psi. 68,900 68,800 69,0000 71,400 65,400 Yield Strength, psi. (0.2% offset) 47,600 45,700 45,500 51,800 47,900 1 Elongation, in 2" 45 34 45.5 41 38.5 TS-2 TS-53 Retests; Full Section Outside Diameter, in. 1.880 1.880 Inside Diameter, in. 1.485 1.487 Area, sq. in. 1.043 1.037 Tensile Strength, psi. 78,000 81,300 Yield Strength, psi. (0.2% offset) 58,700 59,700 1 Elongation, in 2" 36 37.5 Requirements of ASTM A106-75a, grade B: Tensile Strength 60,000 minimum Yield Strength 35,000 minimum 1 Elongation, in 2"* For Full Section Tests 30 For Reduced Section Tests E= 48t + 15.00 (TS-1: 25.3 min.) (TS-2: 23.8 min.) (TS-3: 31.0 min.) (TS-4: 24.4 min.)
- for 1-1/2" width specimens I
jo0 1A114 0
TABLE III Chemical Analysis TS-1 TS-2 TS-3 TS-4 TS-5 TS-6 TS-7 TS-8 TS-9 Carbon .20% .21% .23% .23% .19% .21% .20% .21% .20% Mrnganese .72 .89 .81 .86 .80 .87 1.05 .97 .63 Phosphorus .008 .014 .005 .011 .013 .017 .015 .015 .010 Sulfur .015 .013 .007 .013 .014 .020 .017 .017 .018 Silicon .10 .11 .17 .14 .12 .12 .11 .11 .17 Nickel <.01 <.01 <.01 .02 <.01 .01 .02 .03 .01 Chromium .03 .04 .01 .04 .03 .04 .04 .04 .04 Molybdenum <.01 <.01 <.01 .01 <.01 <.01 .01 .01 .01 Copper .03 .02 .02 .04 .02 .04 .06 .06 .03 Lecd <.005 <.005 <.005 <.005 <.005 <.005 <.005 <.005 <.005 Aluainum <.005 <.005 .043 <.005 <.005 <.005 <.005 <.005 <.005 Tin <.005 .005 <.005 <.005 <.005 <.005 <.005 <.005 <.005 Venedium <.005 <.005 <.005 <.005 <.005 <.005 <.005 <.005 <.005 Niobium <.005 <.005 <.005 <.005 <.005 <.005 <.005 <.005 <.005 Boron <.0005 <.0005 <.0005 <.0005 <.0005 <.0005 <.0005 <.0005 <.0005 Titanium <.005 <.005 <.005 <.005 <.005 <.005 <.005 <.005 <.005 Grade B ASTM A106-75a requirements: Carbon, Maximum 0.30 Manganese 0.29 - 1.06 Phosphorus, Maximum 0.048 Sul fur, Maximum 0.058 o Silicon, Minimum 0.10 )c. H Cl1
Table IV Burst Testing Sample Size Condition Maximum Pressure, psi. TS-10 2" sch 80 New 15,300 TS-20 1/2" sch 80 New 29,800 TS-30 2" sch 80 Corroded 14,200 TS-40 1/2" sch 80 Corroded 26,300 Minima per ASTM A530 2" sch 80 - 3,900 psi. for nominal size 1/2" sch 80 - 7,400 psi for nominal size J Hydrostatic Pressure (P) = 2St/D Where S = pipe wall stress (60% of minimum specified yield strength) t= wall thickness (nominal value used) D= specified outside diameter 390 1416
Table V o Bend Testing Test Die Diameter Pipe Size Sample Diameter Ratio
- Results 2" sch 80 TS-36 8"
4 No defess 2" sch 160 TS-61 8" 4 No defens 1 1/2" sch 80 TS-60 5-1/2"" 3.7 No defess 1 1/2" sch 80 TS-62 5-1/2" 3.7 No defas 1" sch 80 TS-63 4-1/4" 4-1/4 No defes 3/4" sch 80 TS-65 3" 4 No defas 3/4" sch 160 TS-66 3" 4 No defus 1/2" sch 80 TS-64 2-1/2" 5 No defes 1/2" sch 160 TS-67 2-1/2" 5 No defan
- Diameter Ratio = (Die, Diameter)/(NPS Pipe Diameter)'
- A i
l J 9"'M
TABLE VI 4-Point Bend Fatigue Tests of 2" and 1/2"- Schedule 80 Pipe @ Room Temperature' Measured OD Measured ID Nominal Actual Reversals to Heat No. Specimen No. (in.) (in.) Stress (iksi) Stress (iksi) Failure U71443 TS11-1 2.390 1.935 50.0 47.53 10,833 Nzw TS13-1 2.390 1.935 37.5 35.65 55,918 l 2"-Schedule 80 TS12-1 2.390 1.935 30.0 28.52 102,898 TS13-2 2.390 1.935 27.5 26.14 270,207 TS12-2 2.390, 1.935 25.0 23.76 992,305 KD6751 TS32-1 2.370 1.940 50.0 50.74 3,820 corroded TS31-1 2.365 1.920 37.5 37.30 28,489 2"-Schedule 80 TS31-2 2.365 1.920 30.0 29.85 77,661 / TS32-2 2.370 1.940 25.0 25.37 262,997 TS33-1 2.370 1.940 20.0 20.30 825,591 270431 TS21-2 .840 .545 80.0 79.87 659 1 ~l Nzw TS22-1 .840 .545 60.0 59.90 9,885 1/2"-Schedule 80 TS22-3 .840 .545 52.5 52.43 61,616 TS23-1 .840 .545 47.5 47.41 160,670 TS22-2 .840 .545 40.0 39.94 959,592 KD6830 TS41.836 .546 60.0 61.12 4.735 corroded TS41-2 .836 .546 52.5 53.49 14,510 1/2"-Schedule 80 TS42-1 .836 .546 47.5 48.38 25,303 TS42-2 .836 .546 40.0 40.75 87,626 TS43-1 .836 .546 30.0 30.56 651.337 TS43-2 .836 .546 28.0 28.51 835,593 EgfNominnistrennbanedonASTMspecifieddimensions c=Actuni,strenn based on measured dimensions. >A GD
l i FOUR-POINT BEND FRTIGUE TESTS OF 2"-SCH. 80 PIPE e RT / i I l l N I I I I I I I I s, s 50 N, 's o HERT =U71443 (NEW CONDITION)- N 0 's
- HEAT =K06751 (CORRODED COND.)
- N 's M j w N 's ' s+,e,% 4 40 N, e l .1 N, 's U %l4 35 - N tn ~ N 'N
- N e
's z 30 l 5
- D
'N, Ses s a O'D 's ) g 25 g's N C - N e 's i N i 20 - s r l I I I I I I I 'Is I I 10' '10' 10' i !c REVERSAL 5 TO FRILURE [NF1 O 1 o 1 Fig. 1 Fatigue results comparing "new" and " corroded" groups of 2" diameter pipe. Strens eniculation baned on actuni size. w l
FOUR-POINT BEND FATIGUE TESTS OF 1/2"-SCH.80 PIPE o RT I ~N-l I I I I I I I I I I 80 s o HEAT #270431 (NEW CONDITION) 's ' e re 4
- HEAT aK06830 (CORRODED COND.I
= s~ tn s y 60 s,s s, i s s ' *- 1 50 'N 'g eg~,.c##E s h 40
- ij's,s W
's, s o:: 35 's in t, 's,k 49 's, 30 s-f. Ps n J e r 34 ? % ' s' s's C 25 's, 2 tn. i'.:: N-l 4-c ~ I s i 's 20 j j j .j ; ,n pi p j i sj j j 10' 10*. ,'.g 7' 10' 10' REVE..RS.PLS. TO FAILURF (NF) s.,,. 1 e, c;; Fig. 2 Fatigue results comparing "new" and " corroded" groups of 1/2" diameter ] pipe. Stress calculation based on actual size. .-ON i
Table VII Maximum Pit Depth Maximum Pit Depth Sample Size Outside Diameter Inside Diameter TS-50 2" sch 80 .004 .0015 TS-51 1-1/2" sch 80 .006 .002 TS-52 2" sch 160 .008 .001* M TS-53 1-1/2" sch 80 ^ .008 .003 a s TS-54 1" sch 80 .006 .005 ~= TS-55 1/2" sch 80 ~ .006 Q04 TS-56 3/4" sch 80- .0 F [.'502 wn TS-57 3/4" sch 160 ~.002 4E- .001* Y.0d8 TS-58 1-1/2" sch 160 .0 TS-59 1" sch 160 . Q0A. .006 ~ o g. =
- Less Than
.s g. .e J00M_425
Tcble VIII Deposit Analysis TS-50 TS-51 TS-52 TS-53 IS154 TS-55 TS-56 TS-57 TS-58 TS-59 C'omposite Sinc as Zno Trace None None None None None Trace Minor None Trace None @cpper as Cu0 None None None None None None None None Trace None None Dickel as Nio None None None None None None None None None None None Iron as Fe O Major Major Major Major Major Major Major Minor + Major Major 83 2 3 Mungenese as Mn0 Trace Trace Trace Trace None Trace Trace Minor Trace Trace 1 2 None None None None None None i Chromium as Ct:0 None None None Ngne ponerJp q 3 , Tin as Sno, None None None ?, None "None' None None None None None None l Titanium as TiO Trace None None j None jone None None None None None l' 2 I None None None None None None None None )AluminumasAl0 None None None 2 3 Calcium as Ca0 Trace Trace Trace s' Trace Trace Trace Trace Minor Trace Minor 2 y 'Mrgnesium as Mgo Trace None None None ,None' None Trace None None None 2 . Strontium as Sr0 None None None Non$ None- 'None None None None None None s ! Barium as Ba0 None None None N one.b-None.. ;kli3None None None None None None
- Sodium as Na 0 None None None i. None' Nonea
[None None None None None None 2 Trace ['Nonef9h;hrace zgace Trace Trace Trace None ]PotcasiumasK,0 Trace None Trace.. ' Chloride as Nacl Trace Trace Trace Trace None' Trace Trace Trace Trace Trace None e ' Sulfate as 50 Trace None None None pone i None None Minor None None 1 3 9 e. JTotal Phosphorus None., None,. None Minor None None None as P 0 (3) None None None one 2 5 FracN Tzace Minor Trace Trace 3
- Silica as SiO Trace Trace
- Trace, Trace Trace 2
~- i-
- --- I ds- -
None
- Carbonate as CO None 2
None None None None None None None None None None None ,Vancdium ad V 05 2 1, cad as Pb0 None None None None None None None Minor None None None
- Arsenic as AS,03 None None None None None None None None None None None J W 1422 D
Table IX EDX Analysis l TS-50 TS-50 TS-51 TS-51 TS-52 TS-52 ID OD ID OD ID OD Major Fe Fe Fe Fe Fe Fe Minor Traces Si Ti S S S Si (In Decreasing S Ca K Si Al S Concentrations) Cu Si Mn Al Si Al K Al Cu Mn Mn Ca Ca S Al K Cu Mn Mn K Si Ca C1 Cl Al Mn P Cu K K Na C1 Cr - :,Ca Zn 3 Cr Cu a Ni' - -g .s 9 TS-534 TS-53 TS-54 JS-S TS-55gTS-55 TS-56 TS-5 ID OD ID 5 OD ID_,,; OD ID OD Major Fe ., _Fg.,_ '~~Fe Fe,_ QF_e e Fe Fe Minor T" N'i .Sb f Si g- ~ ..Si -hSi S S Traces Al ~ Al Isl Si Si (In Decreasing S" S' 'A-1 S-Concentrations) Si A1
- Si-~
- Ca >9 . ;.;iS Al Ca ~ Ca w Cu - K Mn' TMn Mn K "" Cu Mn Mn Mn-8n. Cp7.5. Ca K C1 Ca C1 D' Cl Al. Catz. K Zn Al
- K C'r
-Cr ~ Jn* *' 'Cr Ca Mn C1 ~ W1 C1 Cu K'- ~' ~ N~ ~ . C a', r. F... - '= g__~'TS a; TS-58 TS-58 T5-59 TS-59 TS-5T ID OD ID OD ID OD Major Fe Fe Fe Fe Fe Fe Minor P P Traces Zn Zn S Si Cu Si (In Decreasing Mn Ca S S S Ca Concentrations) Al Si Al Cu Si S S S Mn Al Mn Al S K K Ca Al K Cr Mn Cu Mn K C1 K Al K Ca Mg Ca C1 C1 Cl Mn Cr P po@#
Table IX Page 2 Explanation of Symbols: Fe - Iron Si - Silicon S = Sulfur Cu = Copper K = Potassium Ca - Calcium Mn = Manganese A1 = Aluminum Na - Sodium Cr = Chromium Ti - Titanium C1 - Chlorine W r:
- 3'~
T777 "' P = Phosphorus 2. Zn = Zinc ..e _~ Mg = Magnesium. m + . m ~. x n.w a, -. p - a w.n - ~. ~. .g =.. - ~_.c ~ ...] ~ 2 ~ r.r +, u 1 -J00$424
Photograph No. 1 i i I l ..,.:~~-. i i i r l i i 4 i i i l j l 1 g i l l i B i I e i -.,,.; w An illustration of the visual appearance of corroded and new pipe. The top pipe, TS-38, is a 2" schedule 80 sample which has been pickled and displays corroded appearance. The pipe a at the bottom of the photograph, TS-19 is a 2" schedule' 80 i pipe in the new condition. e 300c1425 i _ _ _ _ __ _. _ _ ___._.__--._,____,.--__--__----.---_.---------.------i
Photograph No. 2 s -=
==-
~ i t ,I I 4 r i I l ( ( r i l 7W (- Illustration of the visual appearance of the fractures of pipes TS-20 (bottiom) and TS-40 (top). These 1/2" schedule 80 pipes were burst tested by steadily increasing water pressure on the inside of the pipes. 'J00 1426 0
i l 1 l Photograph No. 3 r l l I l I --~_..._ i i i t j. i ( s 1 ~ ,l ^ Jy -..__-_4 asa i 1 i i, l e j An illustration of the fracture appearance of the 2" schedule 80 pipe identified as TS-10 after burst testing. j \\ '00 1427 j 3 i I
1 i I Photograph No. 4 l i i I 1 i l l l ~ \\ e-l j i I 1 l I i r i i I l t i l t l i i l 4 i I l ~ I i This photograph displays the appearance of the 2" schedule 1 80
- pipe, TS-30, after burst testing.
Though this fracture ~ displays a different appearance from those shown in Photographs 2 and 3 this condition may be due to residual stresses formed j during normal pipe manufacure. I j00ci428 E
s 4 Photograph No. 5 1 1 l 1 i l W 29 .i
- .... ~
9 i l l l 4 l i l l l s
- ?,
n l 2:, i m l l l An illustration of the convex surfaces of three pipes after bend testing. These pipes are identified as TS-62, TS-60, i I and TS-61 from top to bottom. No evidence of any cracks or defects were observed in these samples after bending. j i i j00c1.429
Photograph No. 6 ~ i I 4 } l i i ~" ~ )
- ' T --.' )..~ -
~. = G; j s. :. - i 1 l l l l I l l + %9 ~ ~~ An illustration of the convex surfaces of the five smaller diameter pipes after bend testing. These samples are TS-63 through TS-67 sequentially from top to bottom. No evidence of any defects were observed on these convex surfaces after bending. ')00 $430
1 Photograph No. 7 1 4 i i A i .-s, i .w g p-, - I, a: a -e l i i 1 1 I l i I 1 ? B l l ree!!Sk a h -,.. - ~...... - - - - ~. -_ - ~ ~ A photograph of the fatigue testing set-up used by Materials Research Laborr$ tory on the 2" schedule 80 pipe. 'J00n1431 v m.-ee.
1 l Photograph No. 8 -I ~ ~ - i I i f b l l l l \\, 1 l 4 l s .f I 8 .\\ i l e l .~. g I ) l l ] l l An illustration of the macro-etch sectionfrom Sample TSB. i 4 J00$432
~ ' Photograph No. 9 i i t i l i Examples of the visual appearance of the macro-etch sections from pipes TS-51 (left) and TS-54 (right). j00c1L433
l Photograph No. 10 J f m ) l i I i t t ? l I i A photograph of the macro-etch section from pipe TS-52. j00@434 -,---no,.,_-
Photograph No. 11 I 1 9 t I 1< I 4 I l ( l t l l l l l Examples of the macro-etch sections from pipes TS-53 (left) and TS-57 (right). m J00c1435
i Photograph No. 12 i 1 j ~ .i I =,.. _. 8 l i T I i l l i i l' i q l I ) \\ i =- l l l .e The visual appearance of the macro-etch sections from pipes l TS-58 (left) and TS-55 (right). t 300c143 l 4--, w,.w_-m-,
Photograph No. 13 i 4 i - ~ ~ - - - -~- n.~ .,-4 ~ 2 -.~ i_s I . +.;.:w. - l ~
- =
~ j ~ i t i 1 i l t l j .i i i s l 3 I I i i I "me-w-- I a - A, ~A photograph of the macro-etch sections from pipes TS-56 (left) and TS-59 (right). j00c1437
~ Photographs No. 14 s .o .. c..,5 7 T, Ef, 7 2 fg4 ' v> .l - p . - ' ~.. , m' n '\\' ,\\ ,w ..v. g i i a , 'e.glkl i
- w
- 0. l N
y t ~' Magnification: 100X Etchant: 11 Nital A typical example of the microstructure and surface appearance along the inside diameter of pipe TS-50. J30$438
) Photograph No. 15 .... _ = _ i %s' 1 k c,'4* o.. ' "l :[hMM, IE'. h .d; ~ Y' M s7 g' k a Y ~'~ $o > $. <,shW *-c+*4 ., g , 2. C Wy - s, f, >~N k 5_ A 1 t Jkg. - ~- . I C ge6h k 8o ' A--2,k0-2 I . m.wR j M,,. l Magnification: 100X Etchant: 11 Nital An illustration of an area of severe pitting on the outside diameter of TS-51. This is not a typical area. J00c1.439
Photograph No. 16 ~
- l F?
- 4y l
Q^', l ?NY R t.pw ' 4"A' d P -l Q ~ [NAss... ( ; ^ i i 1 1 i i t ? ~ l a.,.e =~ =... g; w, m,. I l l 1 j Magnification: 100X Etchant: 11 Nital i i l An example of the microstructure and surface appearance along the inside diameter of pipe TS-52. A layer of total de-carburization is shown at the outside surface with very little l pitting or corrosion. The indentation in the surface was caused during the forming of the tube and is not due to corrosion. l ~ l 300 1440 0
i
- l 1
Photograph No. 17 l i - -r l j i I I ~ 4 J ii 'r'- l
- SW
~ r l \\ c.$w l!- 15c l t'b c: s
- 4!34
- Q' (Ep eT,,^
g).caS -4 'I i ~~~ l 4 i l i ~ l I Magnification: 100X Etchant: 17 Nital ~ An example of severe pitting near a lap on the outside diameter of pipe TS-53. 6 'l l I J00c1441 l ~
j Photograph No. 18 i 1 i l l r i l 1 i N 0 n l u I r I ? L ~ i Magnification: 50X Etchant: 1% Nital i An area of unusually severe pitting observed on the out. side diameter of pipe TS-54. l l l I ll J00 1442 0 l l
Photograph No. 19 i i 4 i 4 i l l l ..t N q ^ ^ z ) e i W 3 - g ., g .. ~.. ,r. !,E uptf "' - l fg*gir ' %r.. b5,. y gj D...... ,e 'u' N*Y..Ir.....,,.
- A
. '.. 1 $. O.:; '...~. I.. ~.!' ....p. y g.. s... Magnification: 50X Etchant:
- 17. Nital This photograph illustrates the microstructure and surface condition at the outside diameter of TS-55.
I D e-- J00c1443
Photograph No. 20 I 1'_ ^1
- 9.c..ho:;.ygh ~
- F
.g w PWf.:v,)+B+, y,U >2 . + s, f, n~ g. e 3 .. w. 1 tg. [ l 'j}*$ h d.h* E' w.'t .'4
- .'hk;
- '(/
, gpht . k.. 5 i L .I ~ y. p NM le=0 g N "}m},.~4[:. g-i I I I I i l Magnification: 100X 3thant: 11 Nital l An illustration of the largest pit observeEon the outside diameter of the metallographic section of TSE'. These pits were generally isolated with a smooth and regulz aurface between pits. b aoo t444 f I c
Photograph No. 21 i i
- m..
kl / { b,- [ i e:<, 'eA.w. ? ta h
- es
- j \\ s .r kh,b .w; 't:%
- h, e. s,f
- 5 al'
.u = nc-j {& 1 3 i e =,,. milf ~~ .<2 1 i \\ i l i Magnification: 100X Etchant: 1% Nital i An example of the outside diameter of pipe TS-57. The very limited amount of corrosion in this sample may be due to the i [ presence of remnants of iron phosphate or zinc phosphate which ] may have been used as a lubricant during drawing operations. J00 1.445 0 i
. = _ Photograph No. 22 ~ 4 l i 'I ~ ~ - ~ - ~ l.I 2 p y ~" -l, p;.ig.:. g,. f4 ~ 4 .g .y I' at,$ @fN?ge ' p g SN.1;j/ ~$hf%ps ~ ra J [ j c.4 i ~Y M l c \\ l ~ l l ~ -(i Ek i i i l l I Magnification: 50X Etchant: 1% Nital An example of a typical area on the outside diameter of pipe TS-58. l J00@446
4i i Photograph No. 23 i i ...ns. ......u .a ..-~o.. D Y j,?f *:h.'! h '*){ O )J / )r1 m& 8 i'..i L.,' ';i. Y *' .W 'i a 4 &' 1h'9.,9 Y.'s.y N(r. 6..,d M }'3'.h. ~' - . st te u r . n r > Q'.
- '; ?sf., )o a
'1o9 'w,**z W = ,' y li. r.p. >f,,.f~*,,.0* \\ c.u r hn..ff].:%. '. f* 3,,;,pfm i g'.l.5 97 $. R}..' r.... -. Y d,., I 7 $ G* ] . &. T 4,* G y 2.t' v k.. % '.. ' h,, D,. 4,_. (*.a 9j ,8 ydp 8% *. 9 4 Ys _ q* %,4.eUf** r s Q.e
- k p I
i S,% I 'g##A4,.I%P,I'#4 I .C [*.i;'s*4't J \\ l
- g?k'h!.:.
... 'f.< Np.,'<W., m y-
- *
- 4, ;%. G.* 2.. :. *
',.*;.i l 4,o .., a 4. '.. (.. \\ o s =-. f I I F l Magnification: 100X Etchant: ~1% Nital i A photograph of the' inicrostructure and surface condition dis- { played by the outside diameter of Pipe TS-59. e l en 300$447 1
i l l l Photograph No. 24 1 l l I i 1 -~~ i. l l b 1 ~ \\ I' \\ l' i i i l I i l 45 l 1 t-l i [- l ~ I-i l I (. i. ( I i-t l" il. EDX spectrum obtained on the inside diameter L An example of an of TS-50. The highest peak near the center of the photograph is due to iron but a secondary manganese peak has been identified. The relative peak heights indicate the approximate concentration of each element. e= i
Photograph No. 25 l ,i a - ..wi I .2;' ~= i .u.- x. f ? e i I i f s i I i 1 I -.... ~... - -- - } \\ f i An illustration of an EDX spectrum obtained from the outside diameter of TS-52.
- Again, the high iron peak has been in-identified as manganese.
Much smaller amounts of correctly the other elements are also shown near the Icft of the photograph. J00ci.449
Photograph No. 26 l i 1 j i l i f i l l i i i I 'l i t l l l l 4 l t l e I l An example of an EDX spectrum obtained from the inside diameter i of pipe TS-53. 6-i J00.$450
i j 1 Photograph No. 27 ~ 1 l 1 1 l \\ i 4 i 1 l l i l l I } 1 t i 4 t ~~ i k r i l I b i i { I I 1 i l l l i i i This EDX spectrum was obtained from the inside diameter of pipe TS-55. I l l 4 1 I J 99,,4A51 i l
l l Photograph No. 28 l l I t 1 1 i ( I
- y..',L l
4. " " '
- "' j..,.'. ;
i I I i, 'l l l r l 1 t i I I i l l
- g
.. -. ~. j i l l l An EDX spectrum obtained from the outside diameter of pip TS-56. The vertical scale of this spectrum has been incread to enhance the lower concentration elements. The iron pd in this photograph greatly exceeds the vertical scale. i l i = i l l l
Photograph No. 29 l 4 l l i j =- l* I I l a ( i l g a l t l l I i. I 1 l I o l I t 1 l l i This exampic of the spectrum obtained from the inside diameter of TS-57 shows relatively high phosphorus and zine concentrations which may be due to residues of a lubricant used during drawing operations. ) i ~ \\ J006453 i
i Photograph No. 30 1 \\ .i i l i i t i I He u.-: i j e~ i 3 2 (t. I i 4 l t. i i a i i et-1 t - i t t An EDX spectrum of the outside diameter of pipe TS-58. J00et454
APPENDIX 1 Material Research Laboratory Report s S J00ct455
Materials Research s Laboratory, one science no.d , 4,e codesi2 yg, Glenwood, Illinob 60425 e lec l telephone 755 8760 g Chicago telephone 785 4020 February 18, 1985 MRL Job #6-14180 P.O. #10775 Mr. Mark Hineman Taussig Associates, Inc. 7530 Frontage Road Skokie, IL 60077
Dear Mr. Hineman:
Lengths of 1/2" and 2" diameter schedule 60 pipe, supplied by you, have been tested in fatigue. It was the purpose of these tests to compare the fatigue properties of the " normal" and " corroded" surfaces Load controlled fatigue testing was on these four lots of pipe. carried out in four point bending (R = -1) in a setup as shown in Fig. 1. The 2" setup (t a 24", a - 8") is pictured and the 1/2" setup was similar except that 1 - 12" and a - 4". These room temperaturg and tegts were run at stresses expected to produce f ailures between 10 10 cycles. The results of these tests are collected in Table 1 and are These figures are plots based on plotted in Figs. 2 through 7 stresses calculated on this schedule 80 pipe using both nominal pipe dimensions and/or actuf1 dimensions. All results are also compared to the results reported in Fig. 4 of " Fatigue Tests of Piping Components", by A. R. C. Markl, Trans. ASME, APR.1952, p. 289. Failures were, in all cases except for the 1/2" corroded pipe, This was located at one of the two center span loading points. anticipated since the maximum stress occurs here and an additional gripping stress is also present. Of the six specimens of 1/2" corroded pipe run f ailure occurred in five specimens, away from the loading points into the area of constant moment (stress) in the center of the span. Very truly-y a, ^ O i' S.,. A J. E. O'Donnell JE0:smb = i / Enc 15. J00c1456
9 I / TABLE 1 4-Point Bend Fatigue Tests of 2" and 1/2"- Schedule 80 Pipe a foor Temperature Measured OD Measured ID Nominal Actual Reversals to Heat No. Specimen No. (in.) (in.) Stress (iksi) Stress (iksi) Failure U71443 TS11-1 2.390 1.935 50.0 47.53 10.833 New TS13-1 2.390 1.935 37.5 35.65 55,918 2"-Schedule 80 TS12-1 2.390 1.935 30.0 28.52 102,898 TS13-2 2.390 1.935 27.5 26.14 270.207 TS12-2 2.3g0 1.935 25.0 23.76 992,305 KD6751 TS32-1 2.370 1.940 50.0 50.74 3,820 cerroded TS31-1 2.365 1.920 37.5 37.30 28,489 2"-Schedule 80 TS31-2 2.365 1.920 30.0 29.85 77,661 TS32-2 2.370 1.940 25.0 25.37 262,997 TS3J-s 2.370 1.940 20.0 20.30 825,591 270431 TS21-2 .840 545 80.0 79.87 659 l New TS22-1 .840 545 60.0 59.90 9,885 1/2"-Schedule 80 TS22-3 .840 545 52.5 52.43 61,616 i 1 TS23-1 .840 545 47.5 47.41 160,670 TS22-2 .840 545 40.0 39.94 959.592 KD6830 TS41-1 .836 546 60.0 61.12 4.735 i cerroded TS41-2 .836 546 52.5 53.49 14,510 1/2"-Schedule 80 TS42-1 .836 546 47.5 48.38 25.303 TS42-2 .836 546 40.0 40.75 87,626 t l TS43-1 .836 546 30.0 30.56 651.337 l TS43-2 .836 546 28.0 28.51 835.593 I Nominal stress based on ASTM specified dimensions (see Table 2). kh Actual stress based on measured dimensions. l c: 1 ') 4. l LM j s1 y 9 p-r p r .m g S. _y _ - ~ _ -.. - ,7 -m-. m
v a e is s I 'kescarch l coorctory. inc. l l l TABLE 2 l ASIN Nominal Dimensions l and Properties for Schedule 80 Pipe Nominal outside Inside 1 Diameter (in.) Diameter (in.) Diameter (in.) (in.') 1/2 .840 .546 .020 l 2 2.375 1.939 .868 l l o l J00nt458 1
1 I ., g' c e.y g ! 'Resedecn ,! _aeoratory. inc l l i \\ ];, J l l i l I l l 1 1 l i l i TJ r,. 1 } cur point bending fatigue setup in closed loop i servo-controlled testing machine. Two inch pipe met-up shown, i l l I l l L I F Jw g459 j i
$$5 a _ S E 'i Hs: FOUR-POINT BEND FATIGUE TESTS OF 2"-SCH. 80 PIPE e RT I I 'N 'I I I I I I I I s 50 N, o 's o HERT su71443 (NEW CONDITION) - a N, 's a HERT mKD6751 (CORRODED COND.1 m N, 's Y 's 4 N ' S,,,<< D ) 40 N, N, 35 s,4 m l0 N, 's N, o 's 5 30 %,,N,, 's m N., s e e ##*4,)- a "z 25 'No 5 N 's s z N, N 20 I I I I e l I I I is 1 10' 10' 10' 2 b REVER5RLS TO FRILURE [NF) ll [ Fig. 2 Fatigue results comparing "netr" and " corroded" groups of 2" diameter pipe. g3 Stress calculation based on nominal size. O
7 5$$ o ni: 89 E ". FOUR-POINT BEND FATIGUE TESTS OF 2"-SCH. 80 PIPE o RT I I I sI 1 I I I I I I 's 50 N, 's o HERT mu71443 (NEW CONDITION 1 - N 's e HERT mKD6751 (CORRODED COND.1 's M N, N 's 4 u N 's e sl 40 e s 's N .1 e s,,,f4 N 35 s % J ~ Q s s w N e 's e 30 s 's M e%'op, e s %}q 's 25 bs r N, s ua s, N 20 s i I I I I I I i 1s i I 10' 10' 10' 2 4 7 C 8 REVERSALS TO FRILURE (NF1 Ca r h Fig. 3 Entinue resultn comparing "new" and " corroded" groups of 2" dinmeter pipe. v4 Stresa eniculation based on actuni nize.
,:s e -dE0 4 95 FOUR-POINT BEND FATIGUE TESTS OF 1/2"-5CH. 80 PIPE o RT I I N. I I I I I I I I I I I 80 s 's, o HERT #270431 (NEW CONDITION)
- HERT aKD6830 (CORRODED COND.)
- s Y 60 s s ) 's, 's fo,3"o e 50 e se s ~b ~ s, tkj tn !O 40 's n:: 's s 's, 's, M 35 c2*=o # s s %' 'ij 's E 30 M s, s, z N, s, -r 25 s, s, o s s ~ z s 20 [ j j j l j j [ j sj l j 10' 10' 10 10' 2 5 REVERSALS TO FRILURE (NF) c Fig. 4 Fatigue results comparing "new" and " corroded" groups of 1/2" diameter C pipe. Stress calculation based on nominal size. t l M t Th l M
- e..
hk- + iiiit FOUR-POINT BEND FRTIGUE TESTS OF 2" RND 1/2"-SCH. 8 l l N,. l l l l 1-1 I I I I I o HERT #U71443 (NEW CONDITION) 80 's ' #"Se,'# a HERT #KD6751 (CORRODED COND.) HEAT #270431 (NEW CONDITION) C HERT aKD6830 (CORRODED COND.T 's 's 60 's 4 N - N, + o 50 s s 'N % 'o,} 7 ' 6 " s m f* 5 0 40 = s e 's, 's, M 35 s s 's o - N J 30 N o s s E s 'so r 25 N, - s 20 j j j l [ j j j sj 10' 2 5 10s 10' 10 REVER5RLS TO FRILURE [NF) Stress calcuation based c All fatigue data on 1/2" and 2" diameter pipe. G . Fig. 6 g on nominal size. A .t.$M
r !!E M:D e, FOUR-POINT BEND FATIGUE TESTS OF 2" RND 1/2"-SCH. 80 PIPE o RT I M-1 I I I I I I I I I I 80 s o HERT #U71443 (NEW CONDITIONT s y" %,"f
- HEAT =KD6751 (CORRODED COND.)
M o HERT #270431 (NEW CONDITION) y 60 . HEAT =KD6830 (CORRODED COND-1 s s 's 's 'N 1 50 C N, O N 4*Peq % 's y 40 g%; 's, 's, m 5 35 's 's m 's, 's, y 30 N s a 's 's 's. 's C 25 e s, os N 20 -[ l j l [ [ j j sj 10' 10' 10' 10' REVER5RLS TO FRILURE (NF1 9 Fig. 7 All fatigue data on 1/2" and 2" diameter pipe. Stress calculation based l$ on actual size. l4
V ', g,: Date April 24. 1984 BRD# 10.977 TO: J. D. Deress
SUBJECT:
Non-Conformance Reports - Braidwood Station In accordance with Quality Assurance Procedure #15-1. Section 5.4 a copy of NCR # 413 is being transmitted. The corrective action indicated has been implemented and the NCR should be considered closed. Y 2.Ll 9'H c T. E. Quaka Q. A. Superintendent Braidwood Station TEQ/SLC/mjv (0009F) cc: W. C. Cleff R. Cosaro B. Kulik/ letter only Q. A. File /52.1 Contractor, if applicable Phillips. Getschow l l Boo 020;t7 D Mar
e DATE December 22. 1983 BRD # 10.158 '/d TO: Mr. R. Cosarov! [I^ 777-8.3
SUBJECT:
Non-Conformance Reports Braidwood Station C. In accordance with Quality Assurance Procedure #15-1 NCR # 413 is being transmitted for completion of final disposition. Completion by December 29. 1983 would be e appreciated. WAN T. R. Sommerfi(1d Q. A. Superintendent Braidwood Station TRS/SLC/mjv (OOl3F) cc: Q. A. File /52.1 -z~- l DEC 2 = ice 3 B0000018
$ [. l DATE December 2. 1982 BRD # 7669 TO: Mr. R. Cosaro
SUBJECT:
Non-Conformance Reports Braidwood Station In accordance with Quality Assurance Procedure #15-1 NCR # 413 is being transmitted for completion of final disposition. Completion by December 9. 1982 would be appreciated. l-N3MX T. R. Sommerfie16 Q. A. Superintendent Braidwood Station TRS/RCT/mjv (0013F) y Y (V Q CC: Q. A. File /52.1 U p' tv h , z -u -Vv e/. 1,4 j& PcLjm $4 6' Gb a GL i. .....g. .. ;;v>.-c.. .. _ m. __ m_.: 1 MAR 9 1933 : J L,__ _ ~._. j;t5.l.;. J.. : _ n0008019
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SARGENT & LUNDY ENGINEERS g rouwoCosees SS E AST MONMOE STREET l / b CHICAGO, ILLINOIS 60003 <sia n ase acco November 12, 1982 Proj ect No. 4684 File No. 1.1/5.14.6 Commonwealth Edison Cmpany B rai dwood S tation - Uni t 2 Commonwealth Edison Capany Nonconf ormance Report L-413 Specification L-2739 Mr. J. T. Westermeier Commonwealth Edison Cmpany 35 FN West Firr,t National Bank Building
Dear Mr. Westermeier:
As you requested, we have reviewed the enclosed Camonwealth Edison Capany Nonconf ormance Report L-413 f or Braidwood Station, Unit 2. This nonconf ormance concerns misalignment of the holes of the steam generator f oot and the holes in the steam generator column. This misalignment results in an interf erence in the bolt with the coltaan top. The resolution of this nonconf ormance is do-cumented in FG L-6 926. This FCR allows the hole in the column top to be slotted by grinding up to.3/32" utili zing the 1/8" thick A325 washer provided with the bolt and up to 3/16" with a 1/4" thick A325 washer. Yours r tr y, R. Netz I Senior S tructural Proj ect Engineer RJN: kv Enclos ure Distribution - See page 2 B0008021
SARGENT O LUNDY EN GIN E E RO j CHICAGO Camonwealth Edison Cculpany November 12, 1982 Mr. J. T. Westermeier Page 2 Copies: R. Cos aro (1/1) T. R. Samaerfisld (1/1) D. L. Leone /W. C. Cleff (1/1) B. G. Treece (1/1) G. Willman (1/1) M. Camba (1/1) S. Putman (1/1) i B0008022
NLL 4/3 was scarr encx 77) Pca ( (r. 6-20 TH) CAl l 9 Y F 02-THE /ddLUSIOJ OF IMsr nLL a riod Rccceos eg. NDE LEPoers TO 8 BAct U? 7HE. c.otecc r t VE. AcYzod. 5 L C. b in.ca att cf d n uw & h >n L % tec Ef u 'vt Q wc4 dc lstcit tie NeL OE6e GA ActN J c&nu >a ahte,, lCL L. ecy / { 5 d '-c0 % kvt C e,r(A$ - SLG_ +io-rV B0008023
52.1 1; 2R
- 41$
DATE December 22. 1983 BRD # 10.158 To: Mr. R. Cosaro
SUBJECT:
Non-Conformance Reports Braidwood Station
- 15-1, In accordance with Quality Assurance Procedure NCR #
413 is being transmitted for completion of final disposition. Completion by December 29, 1983 would be appreciated. - WAN'/ T. R. Sommerfid'1d O. A. Superintendent Braidwood Station TRS/SLC/mjv (OO13F) cc: Q. A. File /52.1 B0008021
D [.I ~ C DATE December 2. 1982 BRD # 7669 TO: Mr. R. Cosaro
SUBJECT:
Non-Conformance Reports Braidwood Station in accordance with Quality Assurance Procedure #15-1, NCR # 413 is being transmitted for completion of final disposition. Completion b'y December 9. 1982 would be appreciated. l -- $77W2 T. R. Sommerfiel'd Q. A. Superintendent Braidwood Station TRS/RCT/mjv (0013F) CC: Q. A. File /52.1 \\ M I*p / f. ~~ ,i.,G & PCL8" [ gM - a G.., J ll. i.! -- L l t. l i s.n e e-me \\: e E.1 .J w .N1 .... h CUAu n Y A5S o.. A:..'C BR AIDWOOD STATi. B0008025
FCH'. Cs.' 15-1.1! =. c. m~ P.0NCOEF07,'.WiCE REF0..! F0F. CONSTP%iiOH h3 TEST 4/3 .:: n. 7 u=.mmm tem Station or Site Location ___ c. f].e"GS W M Whc 7.;.Z.2. 2.*M E25*:& M W h %D G M.iDc:gg;i L W F M \\ p Ce lCI.f'f GN CW,r f a. tts'.***f h'. a ' t t. . con C%Im' *
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m ( ~ r {.7 ~ AQ) i sanoon, a Luxnv ENGINEERS k F O u t4 D E D la t e i' ~ st EAST MONROE STREET l / / CHICAGO, ILLINOIS 60603 3 4 mai see acOO November 12, 1982 Project No. 4684
- fip ;,.
File No. 1.1/5.14.6 4)1 >- -('j'. B rai ddood S tati on - Uni t 2 omnonwealth Edison Cmpany v e - k..,3, ' Connonwealth Edison Company Q,i, Nonconf ormance Report L-413 specification L-273 9 'Mr. J. T. Westermeier / ..a' Commonwealth Edison Cmpany NOhF 4 35 FN Wes t ?',.[:,c.y ' First National Ban k Building g,t; \\ [y;p j if!
Dear Mr. Westermeier:
~ ' ".f.y3 '. . o ' '.' As you requested, we have reviewed the enclosed Cmmonwealth Edison Cmpany Nonconf ormance Report L-413 f or Braidwood Station, Uni t 2. This nonconf ormance concerns misalignment of the holes of the steam generator f oot and the holes in the steam generator col m n. (.. ./p *':. This misalignment results in an interf erence in the bolt with ' the column top. The resolution of this nonconf ormance is do- ' cumented in FCR L-6 926. This FCR allows the hole in the column ', y' t-top to be slotted by grinding up to 3/32" utilizing the 1/8" ,.j,0g.; thick A325 washer provided with the bolt and up to 3/16" with - f a 1/4" thick A325 washer. e~ g, s Yours r tr y, '.1['; l R. Netz Senior S tructural Proj ect Engineer 1.RJN kV "9 Enelos ur e . Distribution - See page 2 JI B000s62 7 1 ', t. t
- 3. :(.
f' ( GARGENT O LUNDY ENGINEERS CHICAGO Y ~ November 12, 1982 Commonwealth Edison Cmpany / lI ha ? M r. J. T. Westermeier Page 2 p>t. b:': 6. q' ;"Co pi e s: s.F . - <. R. C os ar o (1/1) R. Smmerfield (1/1) "' (vCh.. T. ,g' B. G. TreeceD. L.. Leone /W. C. Clef f (1/1) ' l-(1/1) 2.',.4*,Q(IM. Camba G. Willman (1/1) "'K ?.e (1/1) p ( ff S.. Putaan (1/l) r ..,a t,y N - p r ', gt ; y.
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T. R. Sommerfield SARGENT & LUNDY ,h ENGINEERS as cast won aos s rnce r ([ .~ CHIC AGO. tLLIN01s 6 0 60 J TELEPHONE 382.269 2000 November 12, 1982 Project No. 4684 File No. 1.1/5.14.6 Ccamonwealth Edison Canpany Braidwood S tation - Uni t 2 Commonwealth Edison Company Nonconf crmance Report L-413 @ @ lj - specification L-273 9
- I f-~ ~
N\\,; 1 0 / I 6 1982 en a m,. L., : ~ Mr. J. T. Westermeier ouaan.. Cc:mnonwealth Edison Ccepany m-35 FN Wes t First National Bank Building
Dear Mr. Westermeier:
A s yo u r e que s ted, we ha ve r e vi ewed t he encl es ed C atmenweal th Edison Ccnpany Nenconf ormance Report L-413 f or Braidwood Station, Unit 2. This nonconf ormance concerns misalienment of the holes of the stern generator f oot and the holes in the stea.t generator coltan. This cisalignment results in an interf erence in the bolt with the column top. The resolution of this nonconf ormance is do-cumented in FCR L-6 926. Tnis FCR allows the hole in the colten top to be slotted by grinding up to 3/32" utili zing the 1/8" thick A325 washer provided wi th the bolt and up to 3/16" wi th a 1/4" thick A325 washer. i Yours ve r y tr uly, R.J.NETZEL R. J. Netzel Senior Structural Proicct Engineer RJN: ky Enclos ur e Distribution - See page 2 @oPV BtW C80'.9
SARGENT & LUNDY e EN GIN E E R S CHICoGQ Cmmonwealth Edison Cmpany November 12, 1982 o Mr. J. T. Westermei er Page 2 Copi e s: R. Cesaro (1/I) T. R. Smmer f ield (1/1) D. L. Leone /W. C. Clef f (1/1) B. G. Treece (1/1) G. Willman (171) M. C amba gift) S. Putm an (1/1) 9 @@FY B0008070 8% l
Commonwealth Edison Company FCR NO. / M26
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-) Field Change' Request,, EATE: g _7.pl os.,.. i. sg PART Al REQUEST CLASS: NInitialConstruction O plant uodification @ Major T "00 JECT: fjfAfDOX)Ob S 74770 0 U Minor .0. NO: /(J4-34-9 Scope of P.O. 'P/py;S, /A6 TALL />7 /CM.) SYSTS.!: U m <; Component: 2T & M (- M*FFDP SuA?)R' Doc /Dng No: Sit t p_ REV. M Doc /Dwg.
Title:
Jim saMbpq F&MitJG Affects mi t No(s). /D Hodi fication No. //A work Rewest No. Description of Change Request: /T /.S Pet.MISSIBLE To.StoT 'TH6 //QLE /A>'7HE STEAM C,2NEMToe. SaPPotT' LEG b>H6te.E IT /vkrBS TO THE 37'E'Y GSAJE5?ATOC. t/cLE 0"To 3/3z" u SS STAHbAR.b GJA. SHER. HOLE St.o r s u.o 3 3Q" bat L 3g SLus mo (ASE. P+" THicr. x 2f " O, D. 6> ASHeR. OF A 325 MATE 21AL Reason for Change Request: /g ~TO ELJMINWTG MISMATCH B e T1t) S FJ J LEG 8A2b F0GT boCT' PFTTER S. Does This FCR Result From A NCR O Yes $o Ir Yes Give ucR no. Cate: tEc'tEo'n cher Request riginated o If Other Give Name of Organi::ation: Prepared By: _66 6&DTh' Date: 4-742 m Engineering Disposition: ST PE J. Request Approved By: /. g A-:i. 05ER Date: / e I 'L" SITr NSg. SUf!.. MIl.. ASSIST. $Un. CR LESIGNEE w Ingged By: /TGLDkf h f h p fr) r ( yn Date: /( & T1 cess:auc:Ic3 czn. ca Ms.tr.. rEn. ADVANCED VERBAL CONCURRENCE - TELEPHONE VERIFICATION: Telecon By: d;. 6. GR.oT// S. Pu7uArj Date: /o-7.#2 3 solution or Approvals:
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tm Recorded By: Q4 u Date: ________________..__________________________________p..1.__.___________________________ PART Bl ENGR'G. DISPOSITIO'!: O Approved O Approved With Co=ent Rejected Engr'6. Cecrent/ Instruction: yc. g ; I $I.-0QKm Engr'g. Approval: Date l _.w r__ _n______ PART Cl .N A-E DISPOSITION: @ Approved Approved With Cc=ent Rej ? c t e M,..'...,, A-E Comment /Instruetion: A-E Approval: %t ~1/ Date: b 77-r '2_ _____________u___a...r.______.____________ __________________ ________________ Part Dl AFFECTED DESIGN DOCD. TENTS REVISED AS LISTED: 5-lll1 % Q, LIST HERE OR ATTACH LIST OF REVISED DOCT.!ENTS - O 2.1 1. DESIGN DOCW/ENTS ISSUED BY: 1 L Date: PART El FINAL DISPOSITION-DEVIENED BY REQUESTOR: M w Date: 0/[f 3 CONSUi CTION 08 mII.TE:iA i;E / / ~ APPROVED BY: ((7 Date: 4.7 /~ -l' '$ ~ sI-f cS5 7.'s&- m mm. SIsr. sen.J gc aEs "js CO'.!PLETION VERIFIED BY: /. # ' >>r M'f/4 /' -Dat'e : 7-28#;- SI!E 4A SUPI. 'i.;E SIA. /I CR DESIGNEE m a s,13 gr.-lr3-gsgn - M ir
Enting [ Construcc,ien Sapt. or Designee Part F l r* for Signature. Const. Clerk t oute as fol3cws: FIELD CHANGE REQUEST Copy part contractor Contractor Notification IO, pg Q Copy all parts to Q.A. and Project Sta. Con::t. y Route orig to P.E. Far. or Action to or taken-D F h. M _T k r. r A-ans-mittal letter for appropriate engineering disposition (See part A). Copy to P.E. Mgr. or SNED Mgr. or A-E where orig. is not transmitted, m n r m h l0 -)~$v C. Go.' Field Engineer Date Q.P. Form 3-2.2 Page 2 of 2 (REV. 5) bRAWING CHECKED. F E D CHEC'KED IN PROGRESS COMPLETE d WORK NOT STARTED
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'_W ~ '- - - =EcTION PROGRAM DERICIENCIES ,PAST r_- <=======@W=d===================================================== 4.w. s T. l. w , *a. s 1. PREVIOUS PROGRAM' DEFICIENCIES: Contractors assigned action to' identify all previous discrepancies (all are to be available by 10/30/85). s 4 1
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W" f l ', '. UNITED STATES OF AMERICA NUCLEAR REGULATORY COMMISSION .BEFORE THE ATOMIC SAFETY AND LICENSING BOARD In the Matter Of: ) ) COMMONWEALTH EDISON COMPANY ) ) Docket Nos. 50-456 (Braidwood Station, ) 50-457 Units 1 and 2) ) CERTIFICATE OF SERVICE I, Gary A. Kruse, one of the attorneys for Commonwealth Edison Company, certify that copies of the response to Intervenors' specific request for documents made during the deposition of Mr. Louis DelGeorge have been served in the'above-captioned matter on those persons listed in the attached Service List by United States mail, postage' prepaid, this 17th day of January, 1986. A 8' Zkh' ary A. Kruse ISHAM, LINCOLN & BEALE Three First National Plaza Suite 5200 Chicago, Illinois 60602 (312) 558-7500 DATED: January 17, 1986
SERVICE LIST Herbert Grossman, Esq. Mr. William L. Clements Chairman Chief, Docketing and Services Administrative Law Judge United States Nuclear Regulatory Atomic Safety and Licensing Commission Board Office of the Secretary United States Nuclear Regulatory Washington, DC 20555 Commission Washington, DC 20555 Ms. Bridget Little Rorem 117 North Linden Street Dr. Richard F. Cole P.O. Box 208 Administrative Law Judge Essex, IL 60935 Atomic Safety and Licensing Board United States Nuclear Regulatory Robert Guild Commission Douglass W. Cassel, Jr. Washington, DC 20555 Timothy W. Wright, III BPI 109 North Dearborn Street Dr. A..Dixon Callihan suite 1300 Administrative Law Judge Chicago, IL 60602 102 Oak Lane Oak Ridge, TN 37830 Charles Jones, Director Illinois Emergency Services Stuart Treby, Esq. and Disaster Agency Elaine I. Chan, Esq. 110 East Adams Office of the Executive Legal Springfield, IL 62705 Director United States Nuclear Regulatory Commission William Little, Director Washington, DC 20555 Braidwood Project Region III United States Nuclear Regulatory Atomic Safety and Licensing Commission Board Panel 799 Roosevelt Road United States Nuclear Regulatory Glen Ellyn, IL 60137 Commission Washington, DC 20555 Janice A. Stevens (For Addressee Only) Atomic Safety and Licensing United States Nuclear Regulatory Appeal Board Panel Commission United States Nuclear Regulatory 7920 Norfolk Avenue Commission Phillips Building Washington, DC 20555 Bethesda, MD 20014 George L. Edgar, Esq. Thomas A. Schmutz, Esq. Newman & Holtzinger, P.C. 1615 "L"
- Street, N.W.
Suite 1000 Washington, DC 20036}}