Text

Package of Nonconformance Repts & Drawings Re Facility
	ML20128R114
Person / Time
Site:	Waterford
Issue date:	07/01/1985
From:	; EBASCO SERVICES, INC.
To:	;
Shared Package
ML20128R107	List: ML20128R105; ML20128R114;
References
	FOIA-85-123 NUDOCS 8507270122
	Download: ML20128R114 (86)
	v • d • e

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11/5.77 5 O SEGVICES INC'OdoaATEd Dis tribution:

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or e oA Supeniser na QU ALITY ASSUR AncE

,,s r:E' PORT wo.in W3-6238 ONFORMANCE REPORT, Y' "*"

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l dosposorion INSTRUCTIONS: (See bCck of formi Trend Code:6000.00.60 SUS #5 ye OR 5 vs tNG NO./ SPEC NO. '33 i

C LIE N T OR PROJECT til Trn4ainnn Pntrer & TA ght

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SU PP LIE R. C ON S T R U C T ION QC OR CONTRACTOR see P.O. NO. 153 Mercury Co. OF Norwood. Inc.

W3-NY-15 SP.664, Rev. 2 DESCRIPTION OF COMPONENT. PART OR SYSTEM 40F Riis 5"lA Marcury NCR #3171 1

M5 l.

DESCRIPTION OF NONCONFORM ANCE '" (Irems Involved, Specification, code Or Standard to which ite'ms Do Not Comply, Submit Sketch if Applicable)

See attachment #1 for descrintion of nonconformance.

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Ten - 0001 N AME AND SIGN A TURE OF PERSON REPORTING NONC ONFORM A NCE tal T I T LE /C OM P A N Y DATE 898

n. Tennin.T r. / N. Goodrich "f%M MNAR OAE /MAcmn 5/17/83 11.

R ECOMMENDED Dl5P05tT10N (Submit Sketch if Applicable)

1) Retrain responsible person (s) via a documented training session I. A.W. the requirements of the referenced orocedure.

2) Perform Corrective Action as stipulated in Sec. I. Part 2 A.B.C & D of this document.

N AME AND SIGN A TURE O F PERSON REC OMMENDIN G DIS POSITION (111 TIT LE / COMP A NY OATE 4128 lL_Kunia Jr./N. Goodrich b DN hwh 9 OAE_f.EMSCO 5/17/83 l i t.

EVAL.U ATION OF DISPOSITION BY EB ASCO, RE ASON FOR DISPOSITION 8 8 3'

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& cAE4 (h Lk. & oftac,U & Lkd nod $ $rL MA' bl1-M-t"3 (DL alA DwL I

IV. CORRECTIVE ACTION h

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Not Required d

(NCR 3449) copies of NCR' & atYchnents are beina submitted to resolve problems of NCR 3171 and closLM3-ff &, D. Bruc;cyni 6/2,4f83

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'] ACCEPTED WITH COMMENTS AE/

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VERIFICATION OF D15PO51T10N Uf use NOT REQUIRED h

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Dirtribution:

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C LIEN T OR PROJECT tal DRAWING NO./ SPEC hO. tal T2-

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-p+J DuSCRIPTION OF C OMPON EN T., P A R T OR SY STEM 448

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DESCRIPTICH OF NONCONFORMANCE (Items involved, Specificatiorr, Code or Standard to Which items DO Not Comply, Submit Sketch if AppilCable)

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^1 for cler,crhtinn of nn9 conform.ce.

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wt N AME AND SIGN A TURE OF PERSON RE POR TIN G MONCON PORM A NC E (88 T I T LE /C OM P A N Y DATE tes fr./"

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RECOMMENDED D15P05tTION '*' (Submit Sketch if Applicable)

IT lletrain"resnansible ncrson(s) via a do'ctmentnd trainine session I. A.*.'. the recuirencnts of the referenced nrocedure.

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.D Nrfor-n Corrective Action nu otipulated in Sec. I, Part 2 A.3.C I D of this document.

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NiME AND SIGN ATURE OF PERSON RECOMMENDIN G DIS POSLTION till T IT LE /C OM P A N Y DATE 612 r g

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Kunis.fr./N. Goodrich %g OMI Lo qO.,

OAE/msco 5/37M3 Ill. EVALU ATIOWOF Dl5 POSITION SY EB ASCO, RE A. SON FOR D15P05IT10H1'38 l

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s iV. CORRECTIVE ACTION ('$

hfagjrp Not Required 3tp/9) chi $th..Nh"$!r$s7/?c fa /sto/vr Aca/mr af Sc/1m fe/</a' w.7-Off A/Cf

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,3 ACCEPTED n E;ECTED O ACCEPTED WITM'#

C ACCEPTED wtTH COMMENTS

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W3-3462 QU ALITY ASSU R AN CE

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. y ORT No.n.

W3-795 NONCONFORMANCE REPORT de s po s o toon Trend Code: 5000.00.77

"'"' ' '"'""'"*'"C" INSTRUCTIONS: (See back of /Orm' SUS 64 C L'EN T OR PR OJ E C T '25 DR A hlNG NO./ SPEC NO. (37 Unterford S.E.S. #3. Iouisiana Power and Light Company IR#159-71-567 CP307 R/6 Par.'6.2.4 p

O. 40.

su PPL E R.

c o~.T R u c T.ON OC OR CONTRACTOR,.,

Fischbach and bbore. Inc.

lNY403536 QAP 303W3 Par. 5.4 R/l D ESC RIP TION O F* COMPONENT, PART OR SYSTEM.61 Cable #30073A-SFB 1 DESCRIPTION OF NONCONFORM ANCE (IremS Involved, Specificatiors, Code or Standard to which Items Do Not Comply, Submit Sketch if Applicablel Cable #30073A-SMB which is teminated at CP22-B has a cut in the insulation of it's white conductor anorox. k" long exposing bare conductor. Inspector was unable to derormine if there were other cuts as there was Ravchs added at. end of outer incketint. 'Ihe elmince k" cut is located at the cointEot m.MW

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4M e to i N AME AND SIGN A TuRE OF PERSON REPORTING NONCONFORM ANC E 88 TIT LE /C od1*Nv ' ' V* I f" hyg; 3*"E 49) i F. 1._ Brown,%. A,. h s w Q. C. Supervisor

_P-10-82

,., l. RECOMMENDED Dl5PO5tTION "*' (Submit Sketch if Applicable)

Gi Ebasco to review and resolve. Rayche heat shrink tubing was applied by field personnel without proper authorization. Reccmnend accept as is.

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A D IG N A T heR E O F PERSON RECOMMES OSITION Illi TIT LE /C OM P A N Y O#TE t121 man.64[Ad IN [G

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C.E.

P.Q.C.M.

2-10-82 m. _a l i f.

E VALU ATION F D15PO51 TION BY'EB 0, REASON FOR D15PO51 TION "3' Tha repair of/the white conductor of cable #30073A-SMB by application of unvcham k o n s-shrinkable tubing is acceptable as is, i..,

I V. CO RR ECTIVE ACTION "

hbd[4 Not Required one hold tag removed F J Brown 3/17/82 IY CONSTRUCT [ON COTHER V"83 O ENGIN EERING U QU ALITY ASSU R ANCE N s.u2 isiGN ATuREI NAME talGN A TuR E8 TuRE8 NAME 'StGN A TURE D T3 DATE DATE W. ~1. Mcdonald,'Jr.

DATE k

3eN. 87 _

O ACCEPTED

] REJECTED

] ACCENTED

] REJECTED PTED

] REJECTED

] ACCEPTED

] REJECTED C ACCEPTED WITH COMMENTS O ACCEPTED WITH COMMENTS O ACCEPTED WITH COMMENTS

] ACCE8'TED WITH COMMENTS V I.

VERIFICATION OF DISPOSITION EQUIRED

[ NOT REQUIREC '

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DATE (I TI EY SIGN ATU Rr 3

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' 4009.,11/J.77 ECASCO SERVICES INCOfGOAATED Distribution:

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OU ALITY ASSURANCE 2 PORT NO.in NONCONFORMANCE REPORT Y'"*"

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disqadqion Pink. Initiaro?al NSRs INSTRUCTIONS: (See bOCh of formi CLIENT OR PROJE C T 12 3 DR AWING N O./S P E C NO. tal SU P PLIE R. C ONST RU C TION QC OR CONTRACTOR 4Al P.O. N O. IS8 D ?ltC RI P TION OF COMPONENT. PART OR SYSTEMISI L

1, DEiCRIPTION OF NONCONFORM ANCE (Irems involved, Specification, Code Or Standard to WhiCh items DO Not Comply, Submit Sketch if Applicable) 4 W>

NLM3 AND SIGN ATU RE OF PERSON RE POR TIN G NONC ON FORM ANC E Its T IT LE /C OM P A N Y QATE 19s

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RECOMMEN ED DISPO$1 TION "*' (Submit Sketch if AppliCoble)

NAM 2 AND SIGN ATURE OF PERSON RECOMMENDfMG DISPOSITION lit)

T IT I.E /C OM P A N Y DATE tlas t i l.

EVALU ATION,OF DISPOSITION BY EBASCO, REASON FOR D15PO51 TION uss

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4 I V. CORRECTIVE ACTION "*8 C Required Not Required m Ms/e ce_ mme / mom 3-/ 7 - Q 2 -

V!"'O ENGINEERING O Ou ALITY ASSURANCE O CONSTRUCTION COTHER N AMJ (SIGN ATURE)

NAME LSIG N A TUR E)

NAME (SIGN A TU RE)

NAME ' SIGN A TURE)

T3 DATE DATE DATE O ACCEPTED REJECTED ACCMPTED REJ ECTED ACCEPTED REJECTED ACCEPTED 0 REJECTED C ACCEPTED WITH COMMENTS

] ACCEPTED WITH COMMENTS O ACCEPTED WITH COMMENTS

] ACCEPTED WITH COMMENTS V I.

VERIFICATION OF D15PO5tTION C REQUIRED NOT REQUIREDU '3 b N ',.oon aa on oA - SIGN ATU RF TITLE DATE

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W3-795 NOHCONFORMANCE REPORT

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Trend Code: 5000.00.77 Pink Instrator of NCR

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INSTRUCTIONS: (See back of forms SUS 64 C LISN T OR PaoJECT (27 DR AWelNG N o./ S P E C N o. 13 8 Unearford S.E.S. 43. Iotininnn Power and Licht Ccznoany IR#159-71-567 T307 R/6 Par.'6.2.4

.u..u E., con.T UcT,oM oc o. c o,.T. A c To.

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Fischhnch anS Moore Io.

NY 403536 QAP 303W3 Par. 5.4 R/l Dhc Alp Tion oF COMPONENT.. ART oR SYSTEMtG5 (Shie #30073A-SMB 1.

DESCRIPTION OF NONCONFORM ANCE (items involved, Specification, Code or Standard to which items Do Not Comply, Submit Sketch if Applicable)

Cable #30073A-SMS which is raminatad at G22-B has a cut in the insular 4nn of it's white conductor aoorox k" lone exoosine bare conductor. Inspector was unable to deepmine i_f chere were other cuts as there was Perchem added at end of outer inckorine. The damnee 3 " cut is located at the cointEot v-gEQRTABLE YEF mn '

,-=.me cr c;7 ITm#

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Ti T LE /c om~

-* Cf" Darzg =10-82

'a' F. J. Brown,A A. h s w

0. C. Supervisor RECOMMENDED DISPO$lilON '*' (Submit Sketch if Applicable) b'l.

Ebasco to review and resolve. Raychem heat shrink tubing was applied by field oersonnel without proper authorizneinn. Recmmend accept as is.

i A.

I O IGNAT RE oF PERSON RECOMME ING oSITION till TIT LE /C OMP A N Y DATE a12)

NAME[a[/

_[ m2 C.E.

P.Q.C.M.

2-10-82 P D15PO51T10N SY'EB[0, REASON FOR DISPOSITION "38 l i t.

EVALUAfl0N I

The repair off the white conductor Of cable #30073A-SMB by annlientinn nf unvcham h o o r-shrinkable tubing is acceptable as is.

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I V. CO RRECTIVE ACTION "

(*f g t t.

Not Required l

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S U' lOb e9(_ 41s m r/

YON )*A 'A l

l Vit s' ENGINEERING QU ALITY ASSU R ANCE

[ CONSTRUCTjoN UOTHER l

NAME (SIGN ATU RE)

NAME (SIGN A TUR E)

ME ($1GN A TU RE) j/

NAME ISIGN A TUR EI M

TE DATE DATE W.I.

Mcdonald,'Jr.

oATE

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C ACCEPTED

] REJECTED

[ 4CCEPTED

[ REJECTED EPTED

] REJECTED

] ACCEPTED

[ REJECTED

] ACCEPTED WITH COMMENTS

] ACCEPTED WITH COMMENTS O ACCEPTED WITH COMMENTS

] ACCEPTED WITH COMMENTS V I.

VERIFICATION OF DISPOSITION h

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Attacliment #1 W3-6238 Page 1 of I e

As indicated..the Mercury Company failed to adhere to the requirements of the referenced procedure as identified below:

1) No hold tag affixed (Para. 5.2)

2). Failed to provide adequate requirements in the Recommended Disposition:

Failed to;

/

A)

Scribe /I.D. W(s) 10 & 14 with the corre.ct welders I.D.

(Mercury #299)/

/

B) Add Mercury #285 to Form (197-2) for W#10.

/

C) Add Mercury #285 to Form (197-2) for W#14.

D)

Remove scribe Mercury #349 from W#14./

%dP.bhlb\\

Noel Goodrich Ebasco QAE May 17, 1983 9

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FILLER METAL WITHDRAWAL AUTHORIZATION CYSTEM DWG. NO. [ O-

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WELD PROC.

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WORK UNITIINSTRUMENT NO.

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AUTHORIZED SIGNATURE DATE Y

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FILLER MATERIALS ISSUED:

QUANTITY

/ PdS TYPE SIZE LOT AND HEAT NO. 7 0 MY ht[

DATE /#4E~

3SSUED BY FILLER MATERIALS RETURNED:.

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QUANTITY Y

TYPE SIZE LOT AND HEAT NO. 7h MY DA1T * / 4-E 'F!

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MERCURY CO. OF NORWOOD P.O. Box 782 3..

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WELDER'S NAME

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FILLER MATERIALS ISSUED:

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TYPE.

SIZE QUANTITY I

LOT AND HEAT NO. 7S Y'/

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.DATE ISSUED BY FILLER MATERIALS RETURNED.

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Form 6009-11/ 2-82-A e

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NONCONFORMANCE REPORT W3- /J87 EVALUATION OF DISPOSITION - EBASCO QUALITY ASSURANCE L ad

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c'e,cu, $h5, 0 llLa'$ '

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Copies of the following documents shall be returned with this Nonconformance Report to Ebr.cco Quality Assurance to verify corrective action taken. This,shall also include any additional docu:nents generated as required by the Quality Assurance Program and The following documents have b' en requested by Ebasco Quality ettcudant procedures.

e Accurance:

PT/RT/UT Report Nos.

Procedure Nos.

PCS/ Traveler Nos.

Drawing Nos.

DCN/FCR Nos.

Sketch Nos.

Inspection Report Nos.

Test Report Nos.

Calibration Report Nos.

J.W. TMR

-.f Nane and Signature [M f&Y Title P,7S~ D Date i

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g Attachment #4 NCR W3-6238 Page 1 of 1

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22K00 Interoffice Correspondence DATE. May 27, 1983 FILE REF. W3NCR-16149 To

L. :;o4bert OFFICE LOCATION Mercury Co. of Norwood, Inc.

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SUBJECT IDUISIANA POWER E LINE CI21PANY NATEREDRD STEAM ELECIRIC SIATICN 1983-1165 Mi INSTALIATION - UNIT NO. 3 N30CNEURMANCE REPORF

'Ihe following evaluated Nanconformance Report is herewith transmitted for your W tion and identification of the corrective action action, verifimtion of Ai i

taken. Please return the ocznpleted pink copy of Form 6009-11 when cw. w i.i.ve acticm has been ecznpleted, recorded and verified. CDmLnVE ACTION IS 'ID BE RECDRDED ON THE PINK CDPY IN INDFTTRTE FINE TIP BIACK INK. If verification of w1.iwi.ive action is expected to exceed 20 working days frcan the date of this

+ra-4ttal, a written request for extension nust be subnitted to the Fhaam Quality Assurance Department for apptwal.

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See Attachment "A" of 3 pages, Attachment "B" of 10 pages, a otsemanonoFNOWONFORMANCE.

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ATTACHMENT "A" Pr scf j s:

INSTR. PS-CH-0224Y OCR 832 SU 53A DWG 168-L-001-A Sheet 2,of 2_

NCR 3171 was written to clear a documentation problem found in the field which did not agree with the information on the weld data cards. It was dispositioned to accept as-is and was closed. Review of the final acceptance of the documentation would not accept the disposition and closure as such.

Ebasco generated W3-6238, as a solution, which requi:id addition of missing scribe identification as per the data information and removal of some information which was scribed on some of the welds. This solution was also not acceptable,in the opinion of the reviewers.

It is the purpose of this NCR to close both of the prior documents and satisfy the data information from field verification, historical WWA's, and the PT Reports existing in the document package.

PC-CH-0224Y WELD DATA REPORT Fit-Up Date Final Date FW9 M-285 11-6-81 M-285 11-9-81*

FW10 M-285 10-29-81 M-299 11-5-81*

FW11 M-285 10-29-81 M-299 11-5-81*

FW12 M-285 10-29-81 M-299 11-5-81*

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W13 M-285 10-29-81 M-299 11-5-81*

W14 M-285 10-29-81 M-299 11-5-81*

FW18 M-285 11-6-81 M-285 11-9-81*

W11R No Metal Added PT Report 14101 10-27 82 Accept W13R No Metal Added PT Report 14101 10-27-82 Accept W14R M51 10-24-82 PT Report 14102 Reject W14R1 No Metal Added PT Report 14112 10-28-82 Accept W18R No Metal Added PT Report 14101 10-27 82 Accept

All accepted on PT Report 11204 6/1/82.

Field Verification Scribe Marks W9 No ID found.

M-285 W10 W11R H-285 M-299 M-349 W12 M-299 M-285 M-349 W13R M-285 M-299 M-349 W14R1 M-285 M-299 M-349 W18R M-285 M-299 M-349 MERCURY Q/A RECORD COPY

/k ATTACHMENT "A" Pegt 3 2

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14346 M-299 HT762549 PS-CH-0224Y 10-29-81 14344 M-285 HT762549 PSY-CH-0224Z 10-29-81 15472 M-285 HT.'6254's PSY-CH-0224Z 11-05-81 15483 M-285 HT762549 PSY-CH-0224Y 11-06-81 15810 M-285 HT762549 PSY-CH-0224Z 11-09-81 32245 M-349 HT762549 PSY-CH-0224X-Y-210-19-82 From the information available we know that many of these welds were either welded in excess, or that they were under documented thru confusion of the welder who marked them, or thru lack of attention of the inspection personnel. By comparison of the information it is conclusive that all the welding was accomplished prior to the PT Reports being made and since all the welds were accepted I would recommend the following disposition:

1.

W-9 Scribe M-285 2.

W-10 Scribe M-299 3.

For all the remaining welds, accept as-is.

Although M-51 did a weld build-up, it was doeur.ented but not scribed. It is doubt-ful that M-349 did all the welding he has scribed with two sticks of weld metal, but the fact that the welds were all PI's and accepted should satisfy the situation.

Normally a CAR would be issued to caution about getting carried away with the etch-ing tool, and the inspector who has departed from the project was too inattentive to properly document the work. This late in the proj ect it is felt that the CAR would be an added expense without merit.

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H0HCONFORMANCE REPORT

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INSTRUCTIONS: 15.. back of fonni Trend Cc te:6000.00.60 SUS #53W873 ca.isar on enosscv sas onKains no./spac wo. ese ininf af an s pns.rpr & T.4 oht sv pi.asa, cousinucrica oc'on comvnacion ide

.o. no. ion ht *nry Co. OF Norwood. Tne.

W3-hT-15 SP.664s Rev. 2 accairviose or coupomauv. Pant on systsu ses C11R MA. Wecury NCR #3171 E.

DESCRf1l80N OF NONCONFORMANCE (Irems Involved. Specificetten. Code or Stenderd to Ivhich Irems Oo Not Comply.

Submit Sketch if Applicebhl Nam meenchment #1 for descrintion of nonconformance.

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OAP /nacr n 5/17/83 l l.

REAMMENDED DISPOSITl0N '** isiebanit Sherch if Applicablel 11 Ratrain rannonsible oorson(s) via e documented training session I. A.W. the requirements j

of the referenced nrocedura.

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2) Perform Corrective Action ac sticulated in Sec. I. Part 2 A.B.C f. D of this document.

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EVALUATION OF DISPOSITION BY ESA$Cg. AtEASON FOR Ol5FO5tTION ns:

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ITM N 6 9-1 / 8 -A ATTACHv.DIT # d Page
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NONCONFORMANCE REPORT W3-[AI[
EVALUATION OF DISPOSITION - EBASCO QUALITY ASSURANCE L c d ~ -.. /. J s
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1/ad,sA,6 A m.=J /snib0 & '349 %,, I-WM-E G,-2. # L se,-z L. fu
z,# 5 4 uta' w ) Jus Copies of the following documents shall be returned with this Nonconformance Report to Ebasco Quality Assursace to verify corrective action enk=n.
This,shall also include any additional documents generated as required by the Quality Assurance Program and cerendant procedures. The following documents have been requested by Ebasco Quality 2
Assurance:
PT/RT/ttr Report Nos.
Procedure Nos.
I PCS/ Traveler Nos.
Drawing Nos.
DCN/FCE Nos.
Sketch Nos.
__ Inspection Report Nos.
l Test Report Nos.
Calibration Report Nos.
v j
C0 o
J.W. C 4CC G R
~ -. w-V Name and Signature //N
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,;jTitle 3
.r- % -9 3 yy cete MERCURY Q/A
~
RECORD COPY
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14344 MERCURY CO. OF NORWOOD T
P.O. Box 782 4.
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P (s-Killona, LA 70066 -
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FILLER METAL WITHDRAWAL AUTHORIZATION
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WELD PROC.
7b'C//" 880U E WORK UNITANSTRUMENT NO.
WELDER'S NAME -
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AUTHORIZED SIGNATURE
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FlLLER MATERIALS ISSUED:
((M QUANTITY TYPE SIZE LOT AND HEAT NO.78 N issued sY 8' s a. p 8-T/
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SERIAL NO.
14346 MERCURY CO. OF NORWOOD a-P.O. Box 782 fjf44
'9' Killona, LA 70066.
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FILLER METAL WITHDRAWAL AUTHORIZATION SYSTEM
,DWG. NO. ! O ~
- 88/~
OCR NO.
WELD PROC.
ES-c//~0 ppa.+ fjg d$3' worm uNanNSrRuuENr NO.
.IVAM 7 WELDER S NAuE STAMP NO. -
AUTHORIZED SIGNATURE V*8/
DATE M
l PILLER MATERIALS ISSUED:
CUANTITY
/[PM TYPE SIZE LOTAND NEATNO. 74 N E sSSUEDEY-[t,/[
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FILIER MATERIALS REWRNED:
OUANTITY 3
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/la nr LOT AND NEATNO.
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MERCURVD/
gN RECORD COPY
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_ RECORD _ QOPY c-
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305 ' liWo r MERCURY
, 'o c*o/l or woAwooO NC
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COMPANY, W
i t.:.:-=a QUALITY CONTROL REPORT JOB NAME:,_tN_"TPJORD _III I
S.E.S. UNIT 5 3
~5l5fkIIcTIONS:
M C to prepare this report for miscellaneous inspection, tests, and reports.
1.
2.
Rscord applicable *refarances and requirements.
3.
O/A to prepare this report.'
DISTRIBUTION:
Copies to:
3 MA C MC R Customer
]
Criginsi to:
C MC Proj. Folder C Froj. Ngr. O O-
SUBJECT:
NCE *M 43 8FERENCE: ocP ~ 8%2_ e, s/LI-53A t7WG - I t,B-L-Oof-A.
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Q-ATTACHMENT #6.
W3-6238 Mrecury has not complied with the requirements of Attachment #3 in furnishing documented evidence in order to close this NCR. Documents to be submitted as required prior to closing.
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F. Clawson 6/24/83 QAE
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.W3-4805 Ou Aury Assu n AN CE
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' M o'.b rmm ggyORMANCE REPORT Y'"***O'."".*"....'.*a'"*"'"**"d'a' NON e
894
'""'""C" 1.E.~ TIONS: (see bech of fe=3 TRN CODE:4(ddd. g 7 SUS 8 53A O m aweses eso./8 8 E C se O. 438 C b81= T Om PmOJECT ts 8 Louisiana Pewer & Licht Co.
DWG 168-L-001-A Rev. 4 sureva n, c O=sv =uC rio= ac on Co=vaacroa
.a s a.o.
=o. *s i g/4 / yt
-4MS-Mercurv Co. of Norwood. Inc.
W3-NY-15 ASME -CLASS-2.
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SUSA 53A 1 DESCRIPTION OF NCNCON FO RM ANCE (leems Inveleed. Specifiserien. Code or Stendard so wk,ak I, ems De Nor Cornply.
Submer Skeech if Appliceble)
Durine walkdown of instrument line no. P S-(" -0 2 2 3 -Y. the #n11^winc 44c--nm3-rioewere noted:
FW til - undersized weld bv 1/16" - 1/8".
Fue 9 - Arc couce en tee FW 13 - undersized weld bv 1/16"-
FWA 18 - undersized 1/16", undercut minimum wall violation: FWA 14 - under-sized weld 1/16"- FW5 6 - arc strikes on coupline: FW8 16 - are strikes on mbinc. arc strikes on coucline.
' he above deficiencies are in violation of OCP 3110.5, Rev.
5.
es see3 ameO Seem atu mE OF PE o.enaPo me s se C g e.
mana gat t ses T t T L& t C oas P a = T DATE ses PallerinArM M [ M /# #//
O.A.
Supervisor
/8-/Nd F.A.
11.
RECOuuENDED DI5 POSITION "" fivbmst sketch if Appi:ceble) 1.
Ebasco to. evaluate. See attachment A1.
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M.r tmu.W el L,j g 2.
Build-uo welds as needeo,.
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Rawerk welds as needed.
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Buff cut are strikes and verify wall thickness as needed.
c; _
nodiina 4-= wine and add weld nn-hers as needed.
6.
Perfe m all werk. inseec*ien and docurentina per aceroved crocedures.
es&ael aseo SeGa &TUR E OF FE se R S C e Of 84 T t Oce esta T IT LE /c OM*a 86 Y DaTE +148 M */'A*
Proi. Mar./ Mercury Co. _
k__ / _h_ k Oecree Rae r
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EVALU ATION OF 0 SITION SY E8 ASCO, RE ASON FOR DISPO$1 TION ung 7g g
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DLL anM &~C tntRB E
I V. CO RRECTIVE ACTION "*'
N'988eed
] Nee Regw ree
- v-Cor-ective Actien has been ee=oleted copies of supporting documentation is attached.
V. L. Davis - 4/29/83 V' CE N GIN E E R4N G
,h4= M ALITY ASSUR ANCE C CONSTRUCTION E,p M A/[
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[AcctvTEtf O ntaccTEo C adctP'Tro O ae><cTro C acczarro O c2 creo m e,Tso c aesecreo O accepTro esfn couvents
%ctPTro wivn couwtuts O acceptro wirw couvrwTs
] acctPTro wirw couwe=Ts
[ not mEculatc H'8 V I.
VERIFICATION OF D11PO58 TION ousato
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V MERCURY
-AITACHMENT #4 7-JOB NO. N43720 O '{ COMPANY,
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,W3-4805(Marcury#894%Mk C. ). ORDER NO.W3-NY-15 n
f em OF NORwCOO.sc.
QUALITT CDNTROL REPORT JOB NAME: WM u<2vF<D III Page f of'I S.E.S. UNIT 4 3 IhSTRUCTIONS:
1.
M C to prepare this report for miscellaneous inspection, tests, and reports.
2.
Record applicable" references and requirements.
3.
to prepare this report.
DISTRIBITIION:
Copies to:
C MA C MC C Customer
]
Original to:
C'MC Proj. Folder U Proj. Ngr. O O
SUB.TE,CT: kbkhb E'EFERENCE: O $ hb N Y"% HcLD Tn 40W)
Iest P5-C H-ox14P D-
%.lC9-L-cGIA Rev6 R4?- 3 T 3ahT PWII: 4" Wd ()
hCO.gnkD PT Ace. See G 20-F9--lWOI
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FW T'. kRC. 5Trike o'v Tst RweD AwD Arm errsD FW I3 : 4" wd D Ad 6 e-ANTMl'. FTAdd Ses G PC-PT-l@l F W 1 4 P W e L D J C s o h !) PT A d a. Sa G EO-?" !%i'!'"fi'- 14 fl2.
Hf'6:
A Rt' STeiRe4 w cwove+ Rasvep ANO Meare12 FWlh: W< LD DsLsTsD m'i%fe !I ou Dwa169-L-rd/k RsV6 Nsw WeiD#'2.1 FW IB ' -k" WELD Ace.epreb FT Ada p s Ge.O-PT-IVIDI Mirimum WA-LL A6Secreb 1 A r"fi rl I t ) V Af A J V MN%.b/ IN I
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RELOKU COPY mae T'S R A % 9 %E H
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W By W A A 92 //s m mC 10.15BJ DATE Form 211 (1/78)
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Attac p.t $1
!CR W3-4805 owe 2 nr 4 0
C MERCURY ' ' g,g y pq.Qa f ~ )Josso.N49720 g
p.
CuST. oRnER wo.w3-ru-15 i
COMPANY, QUALITY g. oL ORT JOB NAME: h%txtuxu III
- or N.NC S.E.S. UNIT # 3 INSTRUCTIONS :
1.
NC to prepare this report for miscellaneous inspection, tests, and reports.
2.
Record applicable 1 references and requirements.
ATTACHMENT 81 TO NCR 894 3.
to prepare this report.
DISTRIBuTICN:
Copies to:
5 C NA C NC
] Customer
]
j Original to:
-t.-.I Proj. Mgr. O O
C NC Proj. Folder
SUBJECT:
NCR 894, instrument no.
REFERENCE:
i PS-CH-02244, Dwg. 168-L-001-A, Rev.4 SUS 53A i
~
Reinspected deficiencies on NCR 894 for corrective action
~7 1.
W 11 FW 1 "4. W 14. and W 6. deficiencv unchanced.
l rw g re-nved arc <+-ike frnm enue14hc_
1.
W 16 removed are strike from tube and conoline.
m U
4.
W 4 'is on line PS-Of-02 2 4X-k "0_ n. v _065.
Measurements at wa11.511" I
woasuro-ont at asso + ea a*an.58r.
Area vinlatas minime-wall (Reh t.
-1 18 undersized weld unchanced.
Undercut violates minimum wall
~
5.
FW (Rei.) k"OD x D65 tubina at wall.705 at affected area fundercut).690.
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For 211_ (1/78) h M; - ----
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O el MERCURY Atta ment q h wJ-48 JOB NPN49720 Pace 3 of 4 r
cusT. oata No.w3-ny-15 s
l COMPANY,
'- oF NORwo00.*dC QUAL.ITY (I)NTROL REPORT JOB NAME: h7CERERD III
~'
S.E.S. tNIT 4 3
" hSTRUCTIONS_:
L.
NC to prepare this report for miscellaneous inspection, tests, and reports.
Record applicable' references and requir~"ts.
3.
to prepare this report.
p
)ISTRIBITIION:
Copies to :
h,$
] MA C MC C Customer
]
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Original to:
C'MC Proj. Folder C Proj. Mgr.
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ATH CHMENT.# k Page
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NONCONE0RMANCE REPORT W3-g EVALUATION OF DISPOSITION - EBASCO QUALITY ASSURANCE Moses +v to-o,Jon sV2 A -7 tot.s/s/s.<,) Ar,-.rk,'}s < .rb//%' sMJ, AL >.mv>/ AL aro w-ma <}w < mcnlme As FZJ M. Rhs ne d ve+,'A % l!H wo e $ M/ cs//liv /upstexb C pies of the following dect.,snes shall be returned with this Nonconformance Report to ,Ebrsco Quality Assurance to verify corrective action taken. This,shall also include any additional documents g aerated as required by the Quality Assurance Program and ettendant procedures. The following documents have been requested by Ebasco quality Assurance: RT Report Nos. Procedure Nos. PCS/ Traveler Nos. Drsving Nos. DCN/FCR Nos. ,/ Sketch Nos.- V Inspection Report Nos. Test Report Nos. Calibration Report Nos. 1 Ah
Os f.' M
'v3-be I Name at(d Signature ( Q 'i i
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BA %. d. B r. L3e s v. v Title 'W lF { l Ml/Dl92 ~ l Date/ l r l c ._-c.~... __.m..e .... ~ y
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'e do.r *= 8/gdj, pgg SUS 4 53A I INSTRUCTIONS: 15ee bed of fon.) ND ........a..... o. e ..;, o... oa e,... s Louisiana Power & Licht Co. DWG 168-L-001-A/Rev._'4 " su..u s.. c o..,.w e r.o. o c o. c o v..c t o. i.e ..o.. o. ses y,- 1 .AW,. .e ercurv Co. of Norvood, Tnc. W3-NY-15 ASME -CuLSS-2. % ,e w.c...,.. .. c.......,....,....., - -. l' St't ii 53A O. DESCRIPTION OF NONCONFORM ANCE '" ilteme involved, 5pecifienenen. Code ao $ rended n, whea freme ' e Neo C ely. Submie Sherek of Appliceble) D Durine tralkdown of instrurnent line no. PS-Ci 0224-Y. the followino M c - 3ncienwere noted: FW a11 - un' dei sizdf weld by 1/16" - 1/8". n.'a 9 - Crc couceco'n tee; ' rs'13 - undei sizMd weld by 1/16*r I r"* 19 - undernized 1/16". undereut min [murn wall violation: FW8 14 - under-sired veld 1/16"; FWf6 - arc strikes on couplingt n.'f 16 - are strikes on tubin7 are strikes on couclinn. "'he above deficiencies are in violation 'h* cf cco 311(1.5, Pov. 5. u..........., w a s o,.. 5....,Mf/hff//* u e7 eof....,c a... , i, i.a < c o..., o.v.... F.A. Pellerin/_d.///d 0.A. Supervisor f!f-/7 M.
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Fhasco to evaluate. See attachment #1. 2. Puild-un welds as needed. V" 3. "cwork welds as needed. 4. Buff out arc strikes and verify wall thickness as needed. M 4/'#//4 5. "cdline drawinn and add weld nur-hers an' needed. -v ': .. 3 - r+- 6. Perforr all work, inspection and doeur enting per enpr'oveh pr'ocedures. ..~.w;, s,,a.*u pry,a e u w.. .-...r 2,.s..oe.e..,w.s o .s y.se e ces se rio. aa n r e,i,s ec eu. a., e.to oss Proj. Mgr./ Mercury Co. //* /7.M dE4*. t'cerge Pac (.< l i t. EVALUATION OF DI)P,OllTION SY ESASCO, REASON FOR DISPollfl0N use W? l */ ~l 5~/If E / l ? [ s ~ w.A db C IV. CORR ECTIVE ACTION" R9 9*d C Nee Regeeme _ 4MM'Ed.!2V AcDDA/ #s&S~ Aff' d C/ps9Aff' EO c:fPJ%~ dF JWAMlIVG NCa 1eNN5m/ JLr 47AckfA - Y v' O E NGIN E E RIN h,h QQU ALITY ASSUR ANCE C CONSTRUCfl0W Mrp.8 tfI w ...a.....tu.ss
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g-a'* 103-283 9-9 M' N SGI st MERCURY COMPANY RECORD CF TRAINING & INDOCIRINATION 0F Noawo00.s*C A subsidiary of Date / /;rf'/B'J Fischbach and Moore, Inc. DISTRIBUTION - EMPLOYEES RECEIVING INSTRUCTION: Criginal to: E QA File NAME TITI.E NAME TITLE [ ],f g gyp y.1 Copies to O shop / Field supt. O IE FERENCES_: DEPARTMENT: O QA/QC 1. qA Manual sections O Engineering O Contract Administration 2. @ er. Procedures O Furchasing O Shop Froduction U Field Construction 3. Welding Procedures 7+f e, a S /## AtM ' u)A = A1 TA A' A-f g,$ gg E Retraining 4. QC Procedures il Reading Assignment S Oral Interview ee(s) listed above h' ave 'c'ospleted reading assignments as applicable and have The Employ ///5' hours of instruction to the above referenced documents and have received demonstrated a satisfactory understanding of their duties and responsibilities and Y $wi 4 b A4.14/9 lMA>> .D 5 i b mL so - A AN A> ll- ^kAa./ Sws NJA 0 >3 _.Lw k2M L Aa d C Nn jaw h Y e f f. jm M DateI/Sf"/d_7' Signed _ ( Dept. Manager or 'nstructor D Fore 266 (1/78) 3 -L
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/ Attachment #9 NCR W3-6238 Page 1 of ~ 7llth3 EE'4CO InterofficeCorrespondence c ~ FILE REF. 17033 DATE July 15, 1983 Mercury QA/QC Manager / E-4 L. Gelbert/ Dan Burcini OFFICE LOCATION TO Ebasco Lead QAE FROM L. W. r OFFICE LOCATION M ECT LOUISIANA POWER & LIGHT COMPANY WATERFORD STEAM ELECTRIC STATION 1983-1165 W INSTALLATION - UNIT NO. 3 NONCONFORMANCE REPORI W3-6238 (Attachment #8 page 1 of 1) The referenced attachment #8 page 1 of 1 last paragraph cannot be complied with. All questionable conditions that are brought forth in any attachment used to close, disposition, or evaluate disposition of Non Conformance Report has to be answered in an acceptable manner to properly close the Non Conformance Reports so that they are acceptable to the Client /NRC. NCR W3-4805/894 copy attached to NCR W3-6230 to document and to be used to substantiate Corrective Action completed. No documentation can be found.to verify acceptance of this condition of min. vall violation on tee. Please provide supporting documentations or Corrective Action should be performed. Acceptable PI reports cannot be used to verify minimum wall violations. Your assistance in clarifying this, and similiar problems is appreciated. Should you have any questions please call me at extensic,n #495 Ebasco Quality Engineering. M &7ftv/f 13 LWJ/jbr [E,Sv8MTrin pit) Nc/ w/G// cc: (w/ attachments)
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E- ~ q v.- .. [CC/d /724 ) PROJECT NO. N49720 y CONTRACT NO. W3-NY-MERCURY COMPAh. 4 NO I Q. PROJECT NAME - PATEReuxD IIl d Q ALITY CONTROL ASME SECTION III, CLASS 2 @j -A n'5c=cH CM l i. WELD DATA REPORT ASME SECTION III, CLASS 3 0 [Of] ~ h SHEET g 0F M f 1 M7* [=dYk O REV.j OCR NO. ' / '/J2 4 INSTRUMENT NO. l 7~.6/-C.3// DWG. NO. SUS No. ' RACK / CABINET /PANEI. [?7 A.N.I. REVIEW f //.feh Wl'l1)ER FMWA WPS-PLV-I GEO PT IN51 lEAT NO.*3110R-g gug gS{. g IgP( A, {P. gLD ff)f C&DN FU NH mn D II i fr TWENov IB 'ds )pf6 VCO3 100,DY n i Ft p y WELDER FMWA UPS-HEV-f lT-U P INSP. FIT-UP PLNAL INSP. FINAL PI INSP. GEO PT INb jp) P[@E 3110.5 R-4, A.N.I. 3:.10.5 R-4 A.N.I. A.N.I. HviT No?*31'10R '/ WELD WELD 3 NO jyoff f)b SIZij Siz. =M'b."O _c g,ay,,,,L
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% ?._w?. OCR. /M NOSCOSFORFANCE NO. 3 kb2-I DWG. /b7 - 7G-S (.M/( " JOB NIMBER: N49720 i-INSTR. DATE: [P " 7 */ - 1983 i, l
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Form 194 ' ? 11 Mercury Co. of Norwood. Inc. C) A Fischback Compan. THIS TAG IS TO BE REMOVED BY MOC ONLY, H O i_ D Hold Tag No. H 6226 .OT2 This item is placed on temporary HOLD and it not to be further processed until authorize: by MOC. O Mercury Purchased 0 Customer Furnished Job # P.O.* Item ident. &E C 1 SLS S Tras-HrdT.Ct40.13.YGL1'] (c.f \\ Placed on HOLD by-Db Date 6"N Yi ~U W 8" - Reason for HOLD: b =- h ' ' 7k M % A_ u d o._-. _ *., _) 6 (e (Wh NONCONFORMANCE NO.NI'2 ~ DISPOSITION: 0 OK - release hold. use as is O REJECT Tag No. R-O CONDITIONAL RELEASE No C-g 6v i 4 u.3 Lr%c__ ~ ~ m DISPOSITION AUTHORIZED BY: ' tb MOC 5 DAT: xi WHEN RELEASED FROM HOLD RE URN 5.THIS TAG TO QUALITY ASSURANCE DEPARTMENi. f.iOC W 'DA' REMOVED BY; sa
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.. w. %e Rep!.y Lst,ter f17 @ f /df2 j.g Q..... A7fs/d&f&./7 7b k M i'- 2~ s ...n.. e g Date..A..P..ril.16, 1983 , g g g,piy t,,,,, To.. David Eldridge, Site Project Manager, Mercury Conpany of Norwood, Inc. O RsturnTo.None Preeious Kone CoMM. --~_ Rrgatding Tech.nical I.nquiry 1527 All fillet velds over 1/8" in Mercury'..s application, will be acceptable for all .. = This is as a result of the above centioned technical inquiry configurations. and Ebasco's agr.eement to request an interpretation from the ASME for required fillet. veld sizes. .. - = basco, New York Design Representative identified in a telephone conference E nis conference held at Ebasco'.s site offices, which included J.D. Ellis, ANIS. identified that Ebasco, New York were in contact with ASME co=mittee tienbers that agrees with the o.pinio.n. _of_the above.ref.erenced technical inquiry. [ ~3!E - sign ume it other iman aedmm ..,/ _ k...A. 1.5......... +--/.(c. [. 3 Mz:zr- _.. _ _ = ...o... 4... -.....W) ....o..../.. ~ M, ER.C.U R.Y....Q....... y. e# g z r. .n...., ..,__1 t ......f.
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3. D. Ellis, ANTS 9 7 7 g g g y 79 gg.gjg RESPONDENT FROM: B. R. Russell, ANI INQUIRER CLIENT: Mercury Company of Norvood, Inc.
DATE: April.16, 1983 JOB NUMBER: N49720 CLASS: 2 APPLICABLE CODE: ASME III EDITION: 1974S1976 ADDENDA: PROBLEM STATEMEN_'T; The size recuirenents for socket velded connections given in Figures NC-3673-2(b)-3 and NC-4427-1 are co=puted free pipe (branch) vall thick =ess. In ter=s of socket valded connections in a pipe run, other than piping, such as a reducer fitting velded tn a valve (to acco=odate the branch run size), is it required to utilize the vall thickness of the fitting to determine the size of the fillet veld required to velo the CODE
REFERENCES:
fitting to the valve? 4 NC 4427 Titure NC 4427-1 NC-3661.2 NC-3643.1(c) (4) (c) (4) Figure NC-3673-2(b)-3 I INQUIRER'S PROPOSED SOttJTION: The veld size recuire=ents for socket velded fittints in a pipe run shall be ce=puted fre= the neminal branch sall thickness. NC-3643.1(c) (4) (a) (4) recuires fillet velds for branch connectiens be not less than 1.09 tines the noninal branch vall thich2ess. 1.s additienal restriction is ineesed by NC-3661.2 and Ff Rure NC 4427-1 limiting the =inir.:s fillet veld size to 1/8". INQUIRER A,/2.. A DATE wg,_ j::: 3 S i C."" V ERCU RY Q/A RESPONDENT'S RECOMMENDATION: 7 'D~76E{!) } T /l C. -O.80f CD "'3d b/Y/6 A Pd MC_ /$ v..: r.' n (,,_c% .s O/) fern Q 'Q c) 'ge g,,,,, a u a..- SiCSATURE_ M-/6[k_ RESPONDENT DATE 2RK-135 8-78 2M SETS ORIGINAL
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E K d.. A7MC&/&/Z__[o pan._ April 16, 1983 g g. y,,g, g g,, To..Da.vi.d Eldridge, Site Project Manager, Mercury Company of Norvood, Inc. R; turn To No.oe ....................... ~... i Previous Cornm..Non e ing . hnical Inquir..y 1527 =. Tec R_ gard. All fillet welds over 1/8" in Mercury'..s application, will be acceptable for all configurations. This is as a result of the above centioned technical inquiry and Eb.asco's. agree =ent to request an interpretation from the ASME for required fillet veld sizes. _ . -... _ ~. = --= Ebasco, New York Design Representative identified in a telephone conference ...... - =
== . - = - This conference held at Ebasco'.s site offices, which included J.D. Ellis, ANIS. identified.t. hat Ebasco, New York were in contact with ASME committee tiembers that agrees with the opinion _ of _the above referenced technical inquiry.. -. = - - = = - = -...... . ~. _. .... - = s M - Sign name if other tean addrence g A4..N.....Z... ra
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7, r*,"ne*??9 r TEGf. ICAL INQUIRY ' .'?- ttMAgz ~ E954 )L $&M.;dSMSs N? 1527 di ~~ TO: J. D. Ellis, ANIS g77g g 7 7g-gg,,gg RESPONDENT FROM: 3. R. Rusrell, ANI INQUIRER CLIEb: Ifercury Company of Norwood, Inc. DATE: April,16, 1983 108 NUMBER: N49720 CLASS: 2 APPUCABLE CODE: ASME III EDITION: 1974S1976 ADDENDA: PROBLEM STATEMENT: size require =ents for socket velded connections given in Tigures NC-3673-2(b)-3 Th7 and NC-4427-1 are co=puted from pipe (branch) vall thiebess. In ter=s of socket velded connections in a pipe ntn, other than piping, such as a reducer fitting velded to a valve (to accomodate the branch run size), is it required to utilize the vall thickness of the fitting to determine the size of the fillet veld requireo to veld the CODE
REFERENCES:
fitting to the valvet NC 4427 Tirure NC 4427-1 NC-3661.2 NC-3643.1(c) (4) (c) (4) Tiguru NC-3673-2(b)-3 INQUIRER'S PROPOSED SOttJTION: The veld size recuire=ents for socket velded fittings in a pipe run shall be coeputed from the neminal branch vs11 thickness. NC-3643.1(c) (4) (a) (4) requires fillet velds for branch connections be not less than 1.09 times the nominal branch well thickness As addittenal restriction is icoesed by NC-3661.2 and Figure NC-4427-1 limiting the cini:r.xm fillet veld size to 1/8". DATE a f /,. p 3 INQUIRER A,B,_Jm " ' ' -~ ~ SIGNATURE RESPONDENT'S RECOMMENDATION: ~1. '.)11' l$Df0[Cb 10 Dfd/0W S'7"ARD A)?OV[- /G f w.cw
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Form 194 i;. 4-l ; Mercury Co. (K.,h,i of Norwood. Inc. j A Fischback Compan-THIS TAG (S TO BE REMOVED BY MOC ONLY, HOLDe HoldTag No. H 6247 4'T2 This item is placed on temporary HOLD and L not to be further processed until authorize. by MOC. O Mercury Purchased 0 Customer Furnished Job # P.O.# Item ident.MP ML-b'S M A M Date &2 2 73 Placed on HOLD by,E i i > - 's\\ Reason for HOLD: C" M ~ +H 'htC-Ut.n-Ot\\ 8N NONCONFORMANCE NO DISPOSITION-0 OK - release hold, use as is O REJECT Tag No. R-O CONDITIONAL RELEASE No. C-DISPOSITION AUTHORIZED BY: MOC ' 2}-S DAT.T I b'.. A 2 < WHEN RELEASED FROM HOLD RETURN THiS TO QUALITY ASSURANCE DEPARTMENT. I MOC('WOA' REMOVED BY:
1 ~ % k.1 Form 194 .i' IU Mercury Co. ,k' Mj of Norwood. Inc. V'A Fischback Company THIS TAG IS TO BE REMOVED BY MOC ONLY, HOL3e Hold Tag No. H 624O M72 This item is placed on temporary HOLD and i; not to be further processed until authorize by M OC. O Mercury Purchased O Customer Furnishee Job # P.O.# item Ident.CG N'N^ bV5 9 h" Date d'O 2 T-Placed on HOLD by Reason for HOLD: RY2 " ~ brm e SCC-VGn 7 NONCONFORMANCE NO.EYI'd DISPOSITION: ~ O OK - release hold. use as is O REJECT Tag No. R-O CONDITIONAL RELEASE No. C-g Uv A. rw DISPOSITION AUTHORIZED BY: MOC (>~MM AT: hT D WHEN RELEASED FROM HOLD RETURN THIS TAC TO QUALITY ASSURANCE DEPARTMENT. MOC 9W REMOVED BY: -y
p.
G Form 194
'yl$h Mercury Co. d g /lj of Norwood. Inc. D' * # A Fischback Compan'. THIS TAG IS TO BE REMOVED BY MOC E Hold Tag No. H 6249 .ur2 This item is placed on temporary HOLD and i not to be further processed until autnorize. by M OC, O Mercury Purchased 0 Customer Furnished Job # P.O.# Item ident.oC R W% hl G S Placed on HOLD by l'W Date 0'
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Reason for HOLD: h C C-V (.,\\1 -8 so bYO NONCONFORMANCE NO DISPOSITION: ~ O OK - release noid. use as is O REJECT Tag No. R-O CONDITIONAL RELEASE No. C-8 0%_ e ~C % DISPOSITION AUTHORIZED BY: '\\ W C - MOC' D-DAT: L ' WHEN RELEASED FROM HOLD RETURN THIS TAC TO QUALITY ASSURANCE DEPARTMENT. 'I MOC#M'Y DA' ' REMOVED BY:
s Form 194 Q : '- i Mercury Co. .th ; of Norwood. Inc. C[A' A Fischback Compa i THIS TAG IS TO BE REMOVED BY MOC QE MOLJo Hold Tag No. N bb4b /[2 This item is placed on temporary HOLD and i: not to be further processed until authorizec by M OC. O Mercury Purcnased O Customer Furnished Job # P.O.# Item Ident. 6C Q r Mc_, Sus 9RA M Date d '2 2 'f-Placed on HOLD by Reason for HOLD: du 3* % e mvh & n a \\1 A s. I C c - U G t "i. l ' I I NONCONFORMANCE NO.8N DISPOSITION:- 0 OK - release hold, u e as is O REJECT Tag No. R-O CONDITIONAL RELEASE No. C-G (Ne A _Ts DISPOSITION AUTHORIZED BY: MOC DATE, WHEN RELEASED FROM HOLD RETURN THIS TAG + TO QUALITY ASSURANCE DEPARTMENT. D-Y MOC' N DAT REMOVED BY:N
MERCURY hos:o' roavas:t ~o _diGCJ ~ _3 _83___ 3E E
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CO.'.'. PANT OC NONCONFORMANCE REPORT cart Li :< %,c - -- -- _ i;;j -, SHEET _LOF u.~, e - - ~ -.* =- s wo. s-a a=< e.n e s ac v., as w or a: eo go.,w.,:... w am ou s,wo. oa nst INSTR. NO. LT-CW c2'2.6 /o 2 2] [L P 1 OCR A7 2 LCf)P S/U O'9A BLO M 1__ t.SME JE_ CLASS.__1__SEl5%C DWG.NO. (b9L COS A R/A 2 ocs$vr.osoru,cesteavis E Fu.'46A FW47A (M N0 fie 197-2 RdDM 000M oc4N E2 CALLWPcR A 5lt? lt'EU) NCR 3b51 ieRg patcassecWchttV R1C [dMinttosti lcfto Rh&k 'f)4E VacUfst iS AIt ENQDFrhMG ONE. ING Sbt VAleG Sedsid$cn.Ikkh $f Tile lho 6th Win-loMLF OctwEt<Sdte DC ONI.O HAS A N'd!0cLDEi21Pn AmuEb SYekh*6"') ]HE KAit WUn ll' ELD RSScNG is RES t leifk No URLUG SWFfVB i LUHN14 5 cnic/ Nt", A-REMM h&dN LC Sw 4 bis wooLD RWCTIN A NofH-V2tblRlLT1h c_nos Ikuseet son tr'}/<i"t0 ELD NN67~J0FFtetWNT* '.1E AMT_ fh*DOESTED A htlilk unW/(f ldnLOMtL {w (DkS ll$ flinMVf nFTHE W' Slovlife E!JD REU$ fib,4 frwofAED bis'cosAEKo 6iict 11%ti25154ES TIFE t'GME TIEMfBGW6 Ehalld M Aldt 'fo%L%Dl;T nhl AN_%W2 FeKTHG _ /_C' red ' Z- ) 3 t'Eu P.a:E: os wo.D YEuCW MOLC T a3 N3 SM. Ped la Mem y /> N / TJ W ~2Mb o n EOOvvE N0E3 D E DOSicN Xe 'e D u.. r> ns / stL7'ku<< Ai Tr<x s4/4 / c. 8tMe <r in -726 fh< i% B, Pr
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I g ~ Of" MERCURY JOB NO. N4H2O ,l jrl COMPANY. cusT. ORDER No._ W3-NY-15 4 or nostwooo.w: QUALIIY CONTROL REPORT JOB NAME: n eerfero ill kTrncHM6h8" II.S T Kl'CTI ONS : 1. N C to prepare this report for a:iscellaneous inspection, tests,:and reports. 2 Record applicable ' references and requireme.nts. '~ g /-
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\\* to prepare this report. DISTRIB"IION: Copies to: O MA E mC O custoner O Criginal to: @ NC Proj. Felder CProj.Hgr. O O DRAWING NO. MM ([')4.f/ kk SUBJICT: INSTRUMENT NO.benwnmb
REFERENCE:
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r-NCR-W3-7317 Attachment #2 Page 1 of 1 Violation of Mercury Procedure SP-664 (Reference NCR-W3-7317) The following Hercury NCR has been reviewed and accepted by Ebasco, in lieu of the specific requirements for upgrading as required by Mercury Procedure SP-664, Paragraph 5.3.1: Mercury NCR Number bhb Ebasco QA EngineeringMane*h<4Nc2 t/L'I.14C/lE //-SM Name/ Signature T ie Date T Iid f/$ //!3/h.3 Ebasco Construction Engineering d. Tfll:7To'. 45/. Name/ Signature Title Date a O O I i 1 % 36 t g% f - a u. .m
) t, 7' l ' h' a ') ;,,of Norwood, Inc. Mercury Co. Form 194 l 4 A Fischback Company i THIS TAG IS TO BE REMOVED BY MOC QNg MOL% Hold Tag No. H 6291 orz This item is placed on temporary HOLD and it not to be further processed until authorize: by M OC. O Mercury Purchased O Customer Furnished Job #- P.O.# Item ident. f'X' M 871 h'/<~lb ~7 d( T"-CH-01%/o11h(Cf ) Placed on HOLD by Date S Y ' * Reason for HOLD: U Odone we ! \\ A +- '-4 AA U74 NONCONFORMANCE NO.SME DISPOSITION: O OK - release hold. use as is O REJECT Tag No. F1-O CONDITIONAL RELEASE No. C-O A,\\ %,. .7 DISPOSITION ADTHORIZED BY: b' ~~^I DAT.7 [ MOC WHEN RELEASED FROM HOLD RETLWN THIS TAG TO QUAL'TY ASSURANCE DEPARTffiNT. Mb'OA - REMOVED BY# OC mm L.
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N 'U l o' Task: Issue No. 15 Characterization: The staff reviewed the welding of "D" level material for containment attachments. The containment spray system structural component welds were chosen for specific detailed review. The welds on the containment spray piping supports were checked for weld rod traceability and welder identification and certification. The applicant was unable to produce the documentation sought for the staff review. The applicant shall (1) locate the documentation and verify the adequacy of the information, or (2) perform a material analysis and NDE work, or (3) rework the welds. The staff shall be promptly informed of the applicant's approach and the documentation shall be made available for staff review. Assessment of Issue: The licensee determined that the specific containment spray system items reviewed by the NRC staff with exception of two cases consisted of temporary supports which have been abandoned. An analysis of the two cases was performed by the licensee which demonstrated that the containment spray piping is adequately supported without assuming any contribution by the two struts attached to "D" level material. The containment spray system structural component supports were welded by Tompkins-Beckwith and are fully documented. Although unique weld material traceability cannot be obtained for welding "D" level material, the CBI QA program requires that all welding material used by CBI be certified material. The welder identification for individual welds is not available for field welds since the CBI program did not require process control records for welding "D" level material. However, all welders used by CBI on this project were qualified in accordance with ASME Section IX. The CBI QA Manual requires that the site welding /QA supervisor inspect the fit-up, welding in progress and finished welds on all classes of work. A sample of welds was chosen for visual inspection based on review of all the welds to "D" level material. The Polar Crane Girder assembly and the Maintenance Hatch supports were identified as the significant structural applications and from these a sample of 405 welds was selected to be inspected and documented in NCR W3-7792. On the basis of the satisfactory results of the sample inspection, the licensee stated that all CBI "D" level material welds are considered satisfactory and may be used as is. To assess this issue, the NRC staff reviewed the containment spray drawings for the scope of work performed by CBI and Tompkins-Bechwith. The drawings specify that Tompkins-Beckwith weld the containment spray piping component supports to "B" level material clips which were welded by CBI to the containment vessel. The welding performed by Tompkins-Beckwith is documented on weld records which include welder, filler material, and inspection results. This resolves the concern with welding containment spray system structural components. Fo t A 123 E8
e n' ' In the areas where CBI welded "D" level material, the NRC staff reviewed the records to validate the licensee statement that all weld material used by CBI was certified material and all CBI welders on this project were qualified. CBI instructions were reviewed to determine the applicable welding procedure specification (WPS) for welding the "D" level material. For the applications involved, WPS-E7018/71-2426, Revision 2, was specified for the welding. This procedure specifies that E7018 electrode shall be used for all welding. The procedure was qualified for the material types and thicknesses specified for the "D" level material. The project files showed that 25 weld material heat control numbers for E7018 electrode were issued to the site and 13 weld material heat control numbers for E7018 electrode were issued to the shop for this project. All38 weld material ,d-- heat control numbers for E7018 electrode were reviewed and found to be certified. All welders employed on site by CBI for this project were given a welder symbol and their qualification records placed in the project file for welders. The project file consisted of 101 welders and each welder was qualified for welding the specified welds for "D" level material. This issue concerning the use of certified material and qualified welders by CBI for welding "D" level material is satisfactorily resolved. The visual inspection of welds was reviewed under Issue No. 6 and satisfactorily resolves this concern. Actions Required: None f I w
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ML20128R114

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