ML20128L290

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Summary of 960916 Meeting W/Hl&P to Discuss Plans for SG Replacement at STP-1.List of Attendees & Handout Encl
ML20128L290
Person / Time
Site: South Texas STP Nuclear Operating Company icon.png
Issue date: 10/08/1996
From: Alexion T
NRC (Affiliation Not Assigned)
To:
NRC (Affiliation Not Assigned)
References
NUDOCS 9610150001
Download: ML20128L290 (27)


Text

-_ __. . . .-_. _ -_ _. . _ - - - _ . _ _ - _ _ _ _ . . _ . _ _ _ . _ _ _ _ . - - - _ . _ . _ . _ . .

, , October 8, 1996 l

LICENSEE: HOUSTON LIGHTING AND POWER COMPANY (HL&P), et al.

i FACILITY: South Texas Project, Unit 1 (STP-1)

SUBJECT:

SUMMARY

MEETING ON STEAM GENERATOR (SG) REPLACEMENT  ;

On September 16, 1996, the licensee met with the staff to discuss their plans for SG replacement at STP-1. Meeting attendees are listed in Attachment 1. A handout provided is Attachment 2.

l The purpose of this meeting was to give the staff an early indication of the '

licensee's plans, anticipated schedulenand. staff actions required to support . ..'

i _this replacement. This replacement is tentatively planned for refueling i l outage 9 in early 2000.

The replacement SGs will be different from the existing SGs, both in terms of l expected improved resistance to service induced degradation and design l features that impact setpoints and accident analyses. As such, staff review and approval of certain aspects of the project are required. Specifically, review and approval of revised accident analyses, which will be performed using new methods, and setpoints contained in technical specifications, will be required. The licensee expects to submit the licensing basis and amendment requests in March 1998 and will request staff approval by March 1999.

Original signed by Thomas W. Alexion, Project Manager Project Directorate IV-1 Division of Reactor Projects III/IV Office of Nuclear Reactor Regulation Docket No. 50-498 Attachments: 1. List of Meeting Attendees

2. Meeting Handout cc w/atts: See next page DISTRIBUTION:

Docket File PUBLIC. PDIV-1 r/f OGC TAlexion ACRS E-mail:

AThadani/FMiraglia JMitchell, 0-17G21 RRothman RZimmerman EJordan BThomas 1 JRoe JDyer, RIV SCoffin EAdensam (EGA1) EWeiss JTsao 7 WBeckner PTressler CLiang JRajan CHinson I

gi il Document Name: ST96916.MTS OFC PM/PD44Tk _ D/PD4-I g -

TAlexion:(jl\ C NAME sp WBeckn(P er V V gg gg]

DATE IU/ I/96 /0b/96

/

COPY YElfN0 YES/N0 M ICIAL RECORD COPY 9610150001 961008 PDR ADOCK 05000490 P PDR

_ ... =_

93 Riou g* k UNITED STATES y

j At NUCLEAR REGULATORY COMMISSION WASHINGTON, D.C. 20555-0001 4

9 . . . . . ,o October 8, 1996 LICENSEE: HOUSTON LIGHTING AND POWER COMPANY (HL&P), et al.

FACILITY: South Texas Project, Unit 1 (STP-1)

/

SUBJECT:

SUMMARY

MEETING ON STEAM GENERATOR (SG) REPLACEMENT "

\

' On September 16, 1996, the licensee met with the staff to discuss their plans I for SG replacement at STP-1. Meeting attendees are listed in Attachment 1. A handout provided is Attachment 2. i 1

The purpose of this meeting was to give the staff an early indication of the licensee's plans, anticipated schedule, and staff actions required to support

, this replacement. This replacement is tentatively planned for refueling outage 9 in early 2000. )

The replacement SGs will be different from the existing SGs, both in terms of expected improved resistance to service induced degradation and design i features that impact setpoints and accident analyses. As such, staff review and approval of certain aspects of the project are required. Specifically,

, review and approval of revised accident analyses, which will be performed using new methods, and setpoints contained in technical specifications, will be required. The licensee expects to submit the licensing basis and amendment requests in March 1998 and will request staff approval by March 1999.

O.W.y *

(g)V Thomas W. Alexion, Proj ct Manager Project Directorate IV-1

Division of Reactor Projects III/IV Office of Nuclear Reactor Regulation

^

Docket No. 50-498 Attachments: 1. List of Meeting Attendees

2. Meeting Handout i

cc w/atts: See next page l

4

4 4 4

Houston Lighting & Power Company South Texas, Units 1 & 2 t- cc:

j Mr. David P. Loveless Jack R. Newman, Esq.

Senior Resident Inspector Morgan, Lewis & Bockius

! U.S. Nuclear Regulatory Commission 1800 M Street, N.W.

i P. O. Box 910 Washington, DC 20036-5869 l Bay City, TX 77414

! Mr. Lawrence E. Martin i Mr. J. C. Lanier/M. B. Lee General Manager, Nuclear Assurance Licensing

. City of Austin Houston Lighting and Power Company i j Electric Utility Department P. O. Box 289 l

721 Barton Springs Road Wadsworth, TX 77483 l l

Austin, TX 78704 Rufus S. Scott -'

Mr. M. T. Hardt Associate Ger.eral Counsel j Mr. W. C. Gunst Houston Lighting and Power Company
City Public Service Board P. O. Box 61867. '

l P. O. Box 1771 Houston, TX 77208 San Antonio, TX 78296 i

l Jeseph R. Egan, Esq.

Mr. G. E. Vaughn/C. A. Johnson Egan & Associates, P.C.

Central Power and Light Company 2300 N Street, N.W.

P. O. Box 289 Washington, DC 20037 Mail Code: N5012 i '

. Wadsworth, TX 74483 Office of the Governor i ATTN: Andy Barrett, Director  :

1 INP0 Environmental Policy l Records Center P. O. Box 12428 i 700 Galleria Parkway Austin, TX 78711 i Atlanta, GA 30339-3064 ,

1 '

Arthur C. Tate, Director j Regional Administrator, Region IV Division of Compliance & Inspection

U.S. Nuclear Regulatory Commission Bureau of Radiation Control 611 Ryan Plaza Drive, Suite 400 Texas Department of Health  !

Arlington, TX 76011 1100 West 49th Street Austin, TX 78756 Dr. Bertram Wolfe 15453 Via Vaquero J. W. Beck i Monte Sereno, CA 95030 Little Harbor Consultants, Inc.  ;

44 Nichols Road i Judge, Matagorda County Cohasset, MA 02025-1166 l Matagorda County Courthouse 1700 Seventh Street i Bay-City, TX 77414 l Mr. William T. Cottle  !

Executive VP & General Manager Nuclear Houston Lighting & Power Company South Texas Project Electric Generating Station P. O. Box 289 l Wadsworth, TX 77483 l

.i

MEETING BETWEEN NRC AND HL&P ON STEAM GENERATOR REPLACEMENT SEPTEMBER 16. 1996 fiitm.g Oraanization T. Cloninger HL&P D. Wohleber HL&P

, , A. McIntyre , HL&P . .. ._

R. Pate HL&P W. Harrison HL&P K. Richards HL&P T. Kitchen Westinghouse S. Griffith Westinghouse J. Brennan Westinghouse L. Connor for STS W. Beckner NRC E. Weiss NRC C. Liang NRC S. Coffin NRC J. Tsao NRC C. Hinson NRC R. Rothman NRC B. Thomas NRC J. Rajan NRC i

l ATTACHMENT 1 l

l 1

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ATTACHMENT 2

i . . . 1 SOUTil TEXAS PROJECT ELECTRIC GENER ATING STATION UNIT I STEAM GENERATOR REPLACEML'NT PROJECT AGENDA INTRODUCTION -D'Ted Cloninger V.P. Nuclear Engineering

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i iLi2x c ihr PROJECT OVERVIEW l! ll; l WDaVe Wohleber Nianager Steam Generator Replacement Project l e:j !" j

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ENGINEERING ACTIVITIESWChe,t McIntyre ,

'p. Manager Steam Generator Replacement

.- Engineering

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[ n 1' ta LICENSING ACTIVITIES i[GWayne Harrison

, kc. Licer sing Supervisor e

n .

'w CLOSING COMMENTS j' ', fTed'Cloninger  :

V.P.1 Nuclear Engineering It % hitt se % f*.% fi AM.4 4 in t 2

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^

SOUTII TEXAS PROJECT ELECTRIC GENERATING STATION .

UNIT i STEAM GENERATOR REPLACEMENT PROJECT I

INTRODUCTION

  • PURPOSE OF THE MEETING .
a .ra j

= Provide tijdSolithiTexas Project Plan for Replacing the Unit 1 StEhni'GhiiErators in the Spring of 2000

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. DESIRED OIJY,O;ONIEl l

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Knowledge'of{ST% Plan and Schedtnes ,

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. Understandiiig"ofd:icbnsing Methodology t

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  • Amendmentssf y .

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  • Licensee Awal re,?t#Mness for Inspection and Review Plans

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., - t SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION '(

UNIT I 3 TEAM GENERATOR REPLACEMENT PROJECT s 1

BACKGROUND jj i

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. Comme'rcialWpsrati. oil- August 1988

! nug:r g-i p!, f'.4W %r 4 Loop $VNU$h,lhtkhe;PWR au e.n , ,

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. 3800 MWFCore.tPo,'wer

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y e .i) ,, j fic 5 i WestinghoussNolg' a .

. dal E Steam Generator - Current

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. Westinghotisd MiAlel Delta 94 Steam Generators -

si Replacementma. ,

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. S/G Replacenient[O6tage - 9th Refueling - Spring 2000 t  : nem ,

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SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION g UNIT i STEAM GENERATOR REPLACEMEN'l PROJECT PROJECT ORGANIZATION T. Cloninger I VP Nuclear Engtneenng l

_. _ _ _ ___ _ J i

_L_ _ . .

D. Woh!eber Project Manager SGR L _ . _ _ _ _

- _ _1 .

._a____.. ,

C rojectManager P RSG J. Naftsger  ! ___C. McIntyre_ _ _ . K. R chards M Weams R Rebkugler M McBurnett SGR installation Fabrication M: nager Manager Manager Manager Project Manager Manager Contractor Westinghouse Generat'on Support Project Eng,neenng Insta!!ation Lcensing g [ Contrds j [Ouality Assurance, instatiaten ugmt P: ant Ops & Mant Design Support, Budget & Cost Prcrxt GA & AC A4ts trensing Engr Apprest$

FM Contre w g g,m Intedace

.Specal SG mcmteke

-Start Up & Testing SG Fabncaton Prcgcts Re ntng (ornplance Revos Replacement Fao!tes pe,,yya den r Support "#

  • M0M'""9 Change Ccntroi

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. . t SOUTH TEXAS PROJECT ELECTRIC GENER ATING STATION UNIT 1 STEAM GENERATOR REPLACEMENT PROJECT INDEPENDENT OVERSIGHT

, .- --_ . , , j

. DESIGN / PROCUREMENT / LICENSING

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. Licensee Will Assure?.~;;,s, ...

E6mp iance Through i.e!, lW.Mi Aggressive% Oversight L,H.i;lm ..

. Audits  :

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  • Surveillance i i IJE il/, .- ,

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. Inspection i

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= Nondestructive Examination >

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. Westinghouse Primary [1{e(q s[ionsibility to Perform Activities and Provide Products that, Meet!or; Exceed Established Requirements s[

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. .Westmghouse ;Pensacola: i s -m Mgis;yb

= Westinghouss:Pitistit rgld m

. Subtier Suppliers

. ___...____..__-______...__m__.. - _ _ - _ - . _ _ - _ - - - - - - - - - - - - - - - --- -

SOUTil TEXAS PROJECT ELECTRIC GENERATING S7 ATION UNIT 1 STEAM GENERATOR REPLACEMENT PROJECT

  • INDUSTRY LESSONS LEARNED QUALITY and SAFETkhMIGHEST PRIORITY
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. TOTAL STATION INVQLVEMENT :j w i: ;'!

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= TEAM BUILDING PROGR'AM,

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  • OPEN and FREQUENT C,_OMMUNICA FION WITH REGULATORS -

y READINESS REVIEW.ME.ETINGS i

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CONTINGENCY PL.ANSfi -

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. t SOUTil TEXAS PROJECT ELECTRIC GENERATING STATION UNIT I STEAN1 GENERATOR REPLACEN1ENT PROJECT OVERALL PROJECT MILESTONE -

ACTIVITIES 1996 1997 1998 1999 _

2000 ,

Replacement S/G Fabrication

. .. 4... . 4.... 4.. .

.4..... . 4. .. ;._

Licensing Report Activities i.. 4 4... ..i . f .....j .. ....j.. . . . ; . .. . . L , . 9 ,

, ,. 4 . .

Licensing Submittal -

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. . . . . . . ..#. ...;. ... 4 .. _t ....,..

NRC Approval -  ;

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S/G Replacement Engineering

!.. ....; . ..a. .. 4.. . ..._.

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  • Plant Preparation -  !

. . 4. . . 4. 4 .. . .

4.. 4 . .. ;.._; .. ; .. , . p Replacement Outage 1RE09 -

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SOUTil TEXAS PROJECT ELECTRIC GENERATING STATION i

UNIT 1 STEAM GENERATOR REPLACEMENT PROJECT ENGINEERING ACTIVITIES

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,, , - i REPLACEMENT-STEAM rt m GENERATOR FEATURES

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. ANALYSES ANDf!EVh:litIAT. ION

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SOUTII TEX AS PROJECT ELECTRIC GENER AT;NG STATION UNIT 1 STEAM GENERATOR REPLACEMENT PROJECT DELTA 94 REPLACEMENT STEAM GENERATOR

= THE DELTA 94 STEAM GENERATOR IS A LARGER VERSION OF THE WESTINGHOUSE DELTA 75 REPLACEMENT STEAM GENERATORS:JNSTALLED v - c u+ ~

AT V.C. SUMMER. ft 1 '. a -

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. Key Design Features B,ased'on Delta 75

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. Key Materials Based on Delta 75i

. Larger Heat Transfer Area obiebt South Texas Performance i

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SOUTil TEX AS PitOJECT ELECTitlC GENElt ATING STATION UNIT 1 STEARI GENEitATOlt itEPLACliRIENT PitOJECT DELTA 94 REPLACEMF>NT STEAM GENERATOR Key Delta 75/ Delta 94 Design Features N l 3# *N'c"At Ery"e"rf Elevated Feedwater Ring with .

- Welded Thermal Liner ~

- Perforated Discharge Noc.cs A

/

4 - - '0" Primary Moisture Separators i t $

E im 405 SS U-Bend Supports (AVBs) Sludge Collector i

l Broached Flat Contact , i 405 Stainless Steel 11/16" Alloy 690 TI' Tubes Tube Support Plates i E g/ on a 0.980" triangular pitch

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Broached Flat Contact 405 Stainless Steel N Flow Distribution Barue N Full Depth Ily' lic Expanded Tuberlube neet Joint

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SOUTil TEXAS PROJECT ELECTRIC GENERATING STATION UNIT I STEAM GENERATOR REPLACEMENT PROJECT -

Delta 94 Maintenance / Access Openings

- One - i. x 18" Top Deck 11atch One - 4" Feedwater Ring Inspection Opening Q '

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CTwo - 16" Secondary Manways I __F j h

Two - 16" U-Bend h* a 9 [ One - 18" Sludge Access Hatch Collector Access Hatches q i

  • g Tw6 - 4" U-Bend Iccess Openings i

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, i.m Two - 2" Access Openings

,, at Each Tube Support P1 te Elevation Six - 6" Handholes ( , .>

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Two - 18" Primary Man D

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SOlTril TEXAS PROJECT ELECTRIC GENERATING STATION UNIT 1 STEAM GENERATOR REPLACEMENT PROJECT .

Delta 94 Pressure Boundary Materials SA 508 C13a eb Secondary Manway SA 508 Cl 3a I#orged tilliptical llcad with

-f-

. Integral Steam Nozzle and i 11 w Restrictor Rolled & Machined Shell Barrels SA533 Gr B C12 i i '

a -

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__ y SA 508 Cl3a Forged Feedwater & Aux. FW Nozzle SA 508 C13a Forged ,

Transition Cone ,

I Integrally Reinforced Inspection Opening i,

i Forged i Shell Barrels  !

i Integrally Reinforced SA508 C13a Handholes l

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SA 508 C13a i SA 508 C13a Forged [ [

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[ Integrally Forged Cliannel Head Channel Head _ t with Integral Nozzles ,s Support  !

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' ', 1 orged 31 ol.N l'aisnary Nonle l Stainless 4 teel Safe I:nds t

1 16 E 8"ht M N Ta f) W 't ,e t e m it

SOUTli TEXAS PROJECT ELECTRIC GENERATING STATION UNIT 1 STEAM GENERATOR REPLACEMENT PROJECT .

ANALYSIS / EVALUATIONS '

9 e

LOSS-OF-COOLANT %CCIDENT ANALYSIS (LOCA) l II'- ,

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  • Large Breald IlQCAEfr...  !

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e POST-LOCgong!J6nn; Core Cooling Suberiticality vu.# e.

  • Hot Leg Switcho'n.r!Tiiue v gp; to Prevent Boron Precipitation  :

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if i i e LOCA Hydraitlib'Fordes' Analysis y( f..p:' ;y\. .

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SOUTil TEXAS PROJECT El.ECTRIC GENET <ATING STATION UNIT 1 STEAM GENERATOR REPLACLc.iENT PROJECT ANALYSIS / EVALUATIONS

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  • Computer CodesRET;w;N/VIPRE RA

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SOUTil TEXAS PROJECT ELECTRIC GENERATING STATION UNIT I STEAh1 GENERATOR REPLACEh1ENT PROJECT .

ANALYSIS / EVALUATIONS

. LARGE BREAK C NTAINMENT ANALYSIS

. 11 .

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. Computer Code). .-RELAP5

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. RADIOLOGICAL;QONSEQ'UENCES EVALUATION i ; e, y L ul 7 , J,./I i%.; . : ., .. L.-_, j ,

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. EQUIPMENT QUALIFICATION EVALUATION ,

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SETPOINTS i  ; ;. 11 .

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. i SOUTil TEXAS PROJECT ELECTRIC GENERATING STATION UNIT 1 STEAM GENERATOR REPLACEMENT PROJECT ANALYSIS / EVALUATIONS COLD OVERPRESSURK MITIGATION

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ANTICIPATED TRANSIENT WITHOUT SCRAM i y:,p., ql [4, v a

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  • Review Basbd do! I iIj ?]979%TWS Submittal
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>g LEVEL TAP LOCATION (, @.,1, ,

i ,, a I ' b ,1 I: i e Optimum Lower, Tap: o aLocation

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  • Nominal, Low-l[dMahd, High-High Setpoints
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i . t SOUTli TEXAS PROJECT ELECTRIC GENERATING STATION UNIT I STEAM GENERATOR REPLACEMENT PROJECT .

L ANALYSIS / EVALUATIONS

  • MECHANICAL ANALYSIS -
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  • Reactor Vedse'liEddl'uation, ,

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  • Reactor Codlaht!neI4hiih 1, y, = a'nd Motor Evaluation  ;

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SOUTil TEXAS PROJECT ELECTRIC GENERATING STATION UNIT 1 STEAM GENERATOR REPLACEh1ENT PROJECT ANALYSIS / EVALUATIONS

= FLUID SYSTEMS , u

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.sc Requirements

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