ML20128F274

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IWB-3640 Evaluation of Indication Detected at Recirculation Discharge Safe End D at Oyster Creek Station
ML20128F274
Person / Time
Site: Oyster Creek
Issue date: 01/31/1993
From: Marisa Herrera, Mehta H, Ranganath S
GENERAL ELECTRIC CO.
To:
Shared Package
ML20128F270 List:
References
GE-NE-523-172-1, GE-NE-523-172-1292, NUDOCS 9302110322
Download: ML20128F274 (21)


Text

{{#Wiki_filter:* GE NE 523-1721292-DRF # 137 0010 5 - January 1993 AN IWil 3640 EVALUATION OF INDICATION DETECTED AT TIIE RECIRCULATION DISCII ARGE SAFE D'O D AT OYSTER CREEK STATION Prepared for GPU Nuclear Corporation One Upper Pond Road Parsippany, NJ 07054 i Prepared by: <Y W H.S. Mehta, Principal Engineer Structural Mechanics Projects Verified by: M.L. Herrera,-Senior Engineer Structural Mechanics Projects -  :: Approved by: C l. l'- S. Ranganath, Ma'n#ager-Structural Mechanics Projects - GE Nuciear Energy - 175 Curtner Ave. l San Jose, CA 95125 l

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AN IWB 3640 EVALUATION OF INDICATION DETECTED AT ltECillCULATION DISCil ARGE SAFE END D

Background

During the examination of the Oyster Creek Unit I weld No. NR02 2-565D (NG D-23), an axially oriented planar indication was recorded by the SM ART 2000 system. T'.e indication has been characterized as a weld defect. The details of the indication characterization are given in Appendix A. The objective of this writeup is to report the results of the evaluation of this indication per the procedures of Paragraph IWB 3640 of ASME Section XI. Safrfnd Geomg11ylDILIDilication Characterizati.gn The safe end geometry is shown in Figure 1. The indication is located ints a safe end = 2 inches from the nozzle weld. The nominal thickness of the safe end r. this location is 1.625 inches, excluding the clad thickness. However, the UT me.as' .ements show the thickness at this location to be = 1.5 inch. Therefore, a thickness of 1.5 inch was used in the calculation. The indication is primarily axial in orientation but has some circumferential component. Initially, the indication was sized using the UT procedures for detecting IGSCC. The initial UT report (Appendix A) states the deepest point of the indication to be at 45% throughwall and that the indication may be connected to the inside surface. However, a subsequent review of the UT results (also included in Appendix A) led to the conclusion that it was a subsurface indication and that it was not an IGSCC. Since this indication has been characterized as a subsurface, it is not expected to be in contact with reactor water. Thus, only the fatigue crack growth need to be considered in calculating the final indication size. Since this indication was characterized as non-lGSCC, it was also sized using the ASME Section XI procedures. The results are shown in Appendix B. The following summarizes the indication dimensions as used in this evaluation: 1

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Based on IGSCC Proced. Based on Section XI Orientation Length Depth Length Depth (in.) (in.) (in.) (in.) Circumferential 0.3 0.875 0.4 0.65 Axial 0.9 0.875 0.9 0.65 The IGSCC based procedure depth of 0.875 inch in the above table conservatively includes estimated clad depth of 0.2 inch. Apulitd_Sness Marnitudes The applied loads from weight, seismic and thermal expansion loadings were supplied by GPU Nuclear (Appendix C). Based on these loads, the calculated stress magnitudes are the following: Load Type Magnitude (ksi) Weight 0.57 OBE 0.70 SSE 1.22 Thermal Expansion 0.22 Pressure 5.58 (Axial) 11.17 (hoop) QagkGrowth Evaluation Since the subject indication is subsurface, the only mechanism that would produce suberitical crack growth is fatigue cycling. A fatigue crack growth relationship for air environment is appropriate for this case. The results of a comprehensive study, sponsored by the Metals Properties Council (MPC), of the fatigue crack growth behavior of various stainless steels used in nuclear applications (e.g., wrought and cast type), were published in Reference 1. The following relationship is provided in Reference 1: 2

da/dN = CeFeS*(AK)3.3 (1) where, C = Temperature Factor F = Frequency Factor S = R Ratio Factor AK is in psVin units, and da/dN is in in./ cycle. The values assumed for these variables in this evaluation are: C = 2x10-20, F = 5, and S

            = 2. The subject indication is away from the nozzle to safe end weld but some residual stresses may be present from the application of cladding. Therefore, the selection of 2.0 as the value for parameter S (corresponding to an R Ratio of = 0.6) is reasonable.

The largest AK is expected to be for the axial indication which is subjected to hoop stress due to pressure loading. The 4K value was calculated using the following equation from Appendix A of Section XI (Reference 2): AK = ao e Mme V(wa/Q) (2) For the subject indication geometry, the values for Mm and Q are 1.1 and 2.2, respectively. Given that ao is 11.17 ksi, a = 0.875 in., the 4K value was calculated as 11.73 ksVin. The cyclic event assumed was pressurization to 1250 psi and back to zero pressure. Substitution of the preceding numerical value of AK into equation (1) gives a predicted fatigue crack growth of = lx10-5 n./ i cycle. Even if we very conservatively assume 100 events per fuel cycle, the preceding rate gives a crack growth of only 0.001 inch or 1 mil. This indicates that the fatigue crack growth of this indication is expected to be insignificant. IWil 3640 Evaluation Results for Circumferential Component of Indicaliga The material specified for the safe end is SA 336, forging Type 316. The ASME Code Sm value for this material @ 550*F is 17.5 ksi. Since the indication is located in the safe end base metal, only the primary loads such as pressure, weight and seismic inertia need - 3-

be considered in determining the allowable Haw size. Since the seismic inertia stresses area small fraction of the total primary stress, the Normal (i.evel A) and Upset (Level B) conditions criteria are expected to govern. Thus, the allowable flaw sizes will be determined using Table IWB-3641-1. The (Pm+P b )/S ni ratio for the Level A and B conditions is 0.39. The least value for this ratio is 0.6 in Table IWB-3641-1, and was conservatively used. Figure 2 shows the IWB-3640 allowable flaw sizes and the subject indication. The indication is plotted both ways, one using the IGSCC based dimensions and the other using Section XI based sizing. It is seen that in either case the indication is well below the acceptable values. IWB 3MO Evaluation Results for Axial Component ofIndication The allowable flaw sizes in this case are determined from Table IWD 3641-3. The Pm/Sm ratio at the safe end is 0.64. Therefore, the allowable flaw sizes corresponding to ratio of 0.7 were used from the table. Figure 3 shows the results of this evaluation. Again both the IGSCC based dimensions and the Section XI based dimensions are plotted, 11 is seen that in this case also the indication is well within the acceptable flaw size curvc.. Discussion Based on the preceding evaluation per the rules of IWB-3640, ASME Section XI, operation as-is can be justified for more than one fuel cycle. A key basis for this conclusion is that the predicted fatigue crack growth per fuel cycle is insigniGeant. Therefore, to assure that the growth of this indication is insignificant during the future plant operation, as predicted by the analysis, it is recommended that this indication be reinspected at least during the next refueling outage. Should that inspection bear out the analytical prediction, the subsequent icinspection interval can be increased to every alternate refueling outage. Conclusion Based on the results of evaluation per Paragraph IWB-3640 of ASME Section XI, it is concluded that the subject indication is acceptable for operation as-is of the safe end for at least the next fuel cycle.

                                                             -4 l

lieferenets [1] L. A. James and D.P. Jones, " Fatigue Crack Growth Correlations for Austenitic Stalnicss Steels in Air," ASME PVP Volume 99 (1985). [2] ASME Pressure Vessels and Piping Code, Section XI (1986). 5

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                                         .g.vm                                                                        . F.XAMINATION 

SUMMARY

SHEET W "0" m

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PROJECT: QYSIER CREEK UN!T i Pac cE cu n t. w .ur. n - * . nPr en ngy;,,:,,,, pas, %wn 1 _ va i S(GTEM: ECACULATJpN . _ , . mLe rtEv

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      ..                     Trms newy atqwec occumeeton is a vessei tepa.t prtgern to:: cit cateo August 30, 'Ms. TP4 rpport er;sans in idte osta. . e.at teat taxpes
                 , were h or ut c43 ce'econents to ana:yze cra: tag tw had Seen tietected. It was t;;und tas a beat sampie had t.oe cut 'ro n re to chra sata I er 2 Ntar t rav e s
  • NRO3 2.MC The re;;crt states Stat the sarnple cu' was cira.?tter4t t* ua.4 at aapt:r.dfrurety te 3 c' mg;g go Hipen .

L  ! .nMe N te n:p venst VNs wma correNte to a 9 Wout Mwcn (Pora outtico e,t the vesse!J ter IS: anta reesdPg Afar 7m. c! tre tv ;.4 seat :- e3 rema Ns;m cf c.t wh.ind C-1:at ce hsrn W nd catstW) twe ia evwenes ( flot me raportet srare ara croMaton vt M maxx cm 7 nt :n+ stuon reconed cMo to weidng dacor.ination asa f=.atalvrpea!Inar%cas 1:orn tr4 boa: aarrge. Tre octe ; cmy c' t e l  ! ant ac M al sa.w e ma' cn eM ? t;ctus :rttieston locanon support raA poss:Inaf. Per fu?N te**w cf Ps u!tttacme datn, wim cts iCr.g c tr.r4 ee shape of te be4! sarn;:e arw: to vidcatatt emp er mary cof.c.ss.va. c*n;%r.ites The accuanda:aton ceterteg sittsamhrenne notation cito pan %t aree le veryvague. W3 con crJy asauma cwt tne desert.so M i sate .5 a nae,n essms:e md ts ocaseiry secoor b the *C evock ocserm PC' dockvnte)near the rocation. Exactieegt of taa sarve .s not s car., h: asspec 'n as terween $' 8'. E syrm.:et to me emor samp ee escusseo m ms report. -

                              *? e tesireper'.P4 et ce edtatun es iksr. rood as Nrep 'tQBCt"His at a astenetes' This is tr;e wnen no er* Dwmemos v : ors tosa are htum t7 cme e.gnal res@nses to twea rruipse poena and tio dtfra.:ted type signas trat vardtucund aan. The ers.ecJ gectr.er/ ci a tw.t 3 atr;2 e a .;: 'F e aon@M4 of 'he M1 Sef inetal mthm he 80tnc64 (1.6. lect ci peqetes.'n la:Mof Nsicts sta; pen:usions. a.sd startWep;csdort)-
*N!; pe s.gaxs rm.ch fir.e N sescripton of k'ccaton 8L The irtnis sut*xe ecnt.ed;n M the indt;aun was net 40MoeStj co-f,r%tt asto.r. lit we3 M;CC(4L ACWrt Surhet3 swsh as lQ 44dded WHcs SJC to 2)e 30t'Wetk/ OMeA00!?vfig 3;,44!8 witNA cf Peaf the rJad 0*fe suff4ce eof C' -
Teze c:a 3,4cra c a te et.4ocatad witn tsaWas sagnars if no crer ewonakon w at pcssltle .- nn adotwo,'ne tore us,veo prt.*J , aos f:t o or:tg c'crmx,;e, sa. awe 4 gnat rorpmses inuca Nysf man noa nanr.aAy er espected Iren110800 type refwtsrv. But acJU te eapMied t'at. a CC6:

ss.-p e weic gegrretrf of 13$$cotesaty. in :aa. Mon, ne row toeve tre preve6 sty resorded koha#n a:pesrs to to scovst c intattace t om te prso ecgu of tne cut sampie r 3 a's smsti WWC cis::critnyttir.e at of heet the we6d prse edge (etwa me code raquire4 lowof c6e.evd vciviteA Ptspsaw tcued De c;riikon:tj ' M:f+c w 15 ac;arate dockreematcf1 of me Ocat ser@4 ctc6Morsof.s!!ccauen corre>at.rt;we record 4c c4:4.' 8KAM *a#fktT4 [".' r sa nAu.s asawm403xrts.we as cma uts) C EXA8e cCWLtil as cCJhusAtes w ?n i ma waste ac.c* 9 **'* I' ' . dCS.

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  • OC! COM
     ,         +
         - 4 EPRI NDE NNTER 6harte ewer A      h ing,.,
                            *********** t m w Cm* .                              .            .. :,cesterava m Technugy Thusw December 30,1992 FAX: 717/94& 4714 Mr. Dana Covill GPl! Nucicar Ccnp.

1 Upper Ptmd Road Parisppany, NT 07054

Dear Dua:

At your request, the EPRI NDE Cc:uct provided Subr:riber Requesed Amntance (SRA) to GPU Nuclar a: Oyster Nk on D-W 29,1992. Geoeial Electric Nuclaar Encrgy (GENE) tad repomd axial IQSCC in the D tecircutadon Intet safe end, GENE repc.ted :he encEng u 0.9 tach kmg,0.86 inch deep. and 1.!Nach away hxn the selo md to-nonic weitt (NQ-D-23). Th: safe ends at Oyster caak are furnus saiaidaad type 304 stalaises star.l. They . me chd with a convoon resistant claddic; (ungmund) on the inside and outside ufaces. The outdde surface clwM.ing wu subenquemly mattined smooth. The SRA con ** cf a complete review of GEhTs ultrasonic data; acquinx! with me SMART 2000 systern and also by mamsal czaminahon. The initial review of t.% pktted da:t resembled indicatio a fmtn a weld repair, Tather than 1GSCC. Further rsview mnaled tht! dBNE repo:1ed the crack as being in the vestical plane at the inside clad-toteus tnetal hikrface. and thest laying over to almast the baritmeJ phne near midewall. The irdk:ation was reeot%d with 31*, 4P, aN160* refracted ico&dN1 waves, 43' thear wxve, and O' longitudinal wave searth uaits. It was detected with the beam r"ctand clockwise, cc:mtankekwise, s.*w! upstearn (towards the rnfe end). This inforenrim weaki indica 2e a mlu:ne:fo ref.ector or weld imerface reacciac to me, new thu a planar :enecair 10 SCC pmpagnes tnrwgh the wad thialmens, not parallel to the omside surface, Additionally, IGSCC is typcally detected htm the side (oltraxmic bsam perpendicular w the crack) only, and not fmm dte end (ulmwele beam parallcl to the crack txis). 'Dere have been c.o known confmna:totu of IGSCC mth a O' Tongitudinal besm diracu:d parallel to t.% imacipsad snet propagnaen di. . 1*M ftet95 txadcast + CPartitm Net CadofAs Jtttlf a Telethrsv WJ4) MM101 l8CL &ase #m G >en nortai Gutte 35:t913

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         .' ERy!? _f " .M'RT3.D
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3 Mr. Dana Caul Page Two necemtw 30,1992 The GENE data also rmaled thu te indication was best %W with shear mves. M wh high fregtoney longt.vdical nyat, and fiM1y

  • cry weary w4th 2 MHz keghadint! waver GENE fdt dutt ttua irdicued very tight cracking. Acta #11y, this is a co21 mon occurrence of xxinless stme! weld tranianhee nel lr:terfuec.

He final pwtion of tdrranic data shmwd refacetions from the alleged JGSCC renhing fiUm the sacar mye cocipancres of longitudinal wave peartti unita. When n M why they fdt that these was due to the shcar compoucots (rater than uginctnal), GENE Mated duit the lodicadau aufirmed 64 suppoacd crxx sten plotted that way and did not wk pletled a kmg;itudinsJ wnws. Wheri the mdiW's were plotted aa kegitudinaj m zves, ce tsae: dons appeared e ihn inside cW-obus metal iakface. A tevww af the A-scans rmaled thu the limhcadocs' echodyounc behaYlOf Was CCncmt with that CKpectfEl frWH longi 1Einal W3Vt$. DDt ftwa shear uves. N compilash of tdtrumete data is consincat wtth trutkadons im a weld repair in stainless saect and z.m not representative of typicallndicadons fm IUSCC. Additicnally. {t was discovered th:d x boat supple had boa tAsn fmm the insmie surface in tMs vicinhy of the safe end prior to inhial satri-up. It is probable that the indicaMms criginate 6m oce and of the citeLWaratit!al bent nemph snri are due to weld intatface and possdde small inclusions at the honom of ik boat sample at this end of the npazr, If you ored father assistance, or any add 1: focal trJornutlen, phase do not heshts to call me et 004)S47-6081.

                  +h ,     Y Stan Lt. Walkar Manager, Piping & BWR Vc63ciInspecdon EPRI NDE Cemer SMW: mph cc:     F. J WT R. Stone l                          J. Lance, Chario:n R. Nademas, GPUN i

l l l

                                                     %   '2>
       'J4 H O-1993 14813                             . GPt.H ELD P%SIPm#                           TO                     912MP3251091'

_ , _ . , FRCH. . . - _ _ . . _ - . . P.ayS32rf f e Je EXAMINATION

SUMMARY

SHEET "$ ",* EM " q: a ri s e e rt u m s: e w u M = x 5ii K % # ._ PRO,;ECT! OYSTER CRFrK UNIT 4 pnoegtyRt. ag:m m . REY: 1 FBR ,@_ccuse -

                                    . GSIRt                                                                                                        ~

SYSTEM. rec!RCULATlDN .--- nrmw psv t ran: ccup.m rer ya WELD No.: nan 9 9mn INan.9'n CONF 10URAT10N; 5 AFE END TO h'077Lg Af.dlLQ2 BEVt.A N i {uS" _ga EXAutNERt mtTra rmwat LEVEL: m E UT C VT NLE MEDIOD; O MT C PT EXAMINER: fLEstcant . LEVEL: fa _ N C'EUWERENTLAl.

                                                                                     * *'                  QLor<ctruown                C oTurr, wA EXAMINER; AAtitnotL                       LEVEL: "

OATA SHEET NO.(S):.n.<mAcuAeE ,g.oea N ni NotCAL SHEAT No.(n):.ges wa een ces ces e.ee can, lut-- ._

                                                                                   ,_                        t.c^            _,                         _-_

l TNs su..imary Le he t.6<c4vi suppWrr.ord b R4Wrt t40. R.060 At GPUN ioewest, ne sta.phomards sumlaaey and saaded beam pots are suppred for A$M!' Escton XI Ccds owkec.on of indcatLyi t I et l the engeal eopwt R.060. Thses twin plots ete tredra a 45' retected torgttshal wwe search urtt erW. TNe acerch mt eMared ibe most useN l i for the purpos e et ewakacWL The infcrmaaoe a!Laon63 Lt tAsad entreft on he a:Nnpihn het irdcarm i 1 redactora wwe caused aper he boat sarnple, flaper to be irst s(9perwefd of file tepott daded 1240 91The b40wtrC pf'es tof Code attky hfS'ma%2n lik.atste Pite (3) Scots bef4ved 1.3 be smad weid dissonstJaes e.4fm N weld met.at ut the twas sampu. treboed ns a p6ot she*Vg the shear wave semponent of he refracwf r.iny34rried won a search unit along me wen ivop inhaeface of he test :empia. Es inhmmlion shows e dflererne DeWeen the eW beam 1 and mle suppemett. TMs is &Je b he df'erord rheine$f 944' M erOy JG%CO a# Cmmpered 10 ft SM5dt.hih W6p rreteod spec 15ed Wi Sis Pierw Raw SWng ter IGCCC areerrpasces marty eesteh wita lar & conservalve tvu.wal estmane, This Vps olmethoc is rd appkaark la

                 .:oeronnen wm cooe owns of Inde. coons that do em appen to : oh l

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h. e.sm. ' s PAGEt L, OFL.L.

DATA ANM.Y[S RY LEVEL. OATt: ' ( , _ M H.e *i 3 - ' e me o

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 -3                         Plus Weld Over'ay 5'                 $nrineage Loop 01
    ,                       OSE                         +2.62       +6.45      +1. 31 -        +208.00              +254.83               377.59 SSE                         +4.60     +11.43       +2.39           +356.75            _
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