ML20125A469

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Summarizes Info Obtained to Date Re Fuel Rod Failures in Plant Fuel Assemblies
ML20125A469
Person / Time
Site: Monticello 
Issue date: 07/03/1975
From: Siegel B
Office of Nuclear Reactor Regulation
To: Ross D, Rubenstein L
Office of Nuclear Reactor Regulation
References
NUDOCS 9212080357
Download: ML20125A469 (3)


Text

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JUL' 3 1975 h

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D. - F. Ross, Chief, Coro Perfomance Dranch, TR THRU: L. S. Rubenstein, Soction Leader, CPB, TR PUEL f AILUPES IN M0!!TICCLLO TUEL ASSD:PLICS

'l This ncno sun.ari::es the inferr.ation obtained to dato reCardin0 the fuel rod failures in Monticello fuel cosenblies.

A conferenet en11 betroen the NPC cnd representatives of :Jorthern States Power (NSP) was hold on July 1, 1975 to discuno the fuel failures observed during a recent inspection of ton dochannoled fuel assa:blics from the in-itial core loadinc ot !!onticello (see attached ' list of participants).

Three of these fuel ansemblics selected for inspection had visual' observationa of failure. There assemblies had been re-constituted i

crter the first cycle of cporation and subsequently renoved from the e

renetor after the second cyclo (l' arch 1974). The renaininc seven assmblics selected hid the larr.ont leak indications based on sipping -

results. Visual observations durant: tho inspection were cade with an-l underwater TV cr. ora and according to USP the poor quality of the pic-ture and the pheten taken soverely restricted tho detail that could bo

-seen.

In addition, the notes taken durinc, the exa.ination ucre con-taninated and could not be renoved fron tho inapoetion_ aren.

IISP is in the process of fabricatinc a borescopo mount so inproved visual o5acrvations can be r.ade within-the next few days (July -3 or 4th). Pased on our conversations with NSP the following preliminary infomation was obtained:

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Approximately 30 of the 40 corner rods had observable: failures.

The corner rod diagonally opposite the control rod blades l

(nearest the instrunent tubes) had the cost failures, l

l-The cornce rods ncarcat the blade tips had the second nost I

failures.

Few failures were obccrved on the ' corner rod adjacent to the control blade.

'i Cracks ranged in length from'approximately-1 to 36 inches.

l Claddinc cracks ranged in width from hairlino to'as cuch as 1/4 inch.

l-In'one corner rod a series of discontinuous cracks was observed extendirc almost the entire rod length.

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D. F. Roos Some indications of hydriding in the fom of hydride blisters i

were observed, however, no r.ajor blisters associated with tho l

cracks were soon.

Hairlinc cracks were observed in fuel pins adjacent to sono corner pins.

!!ost of the failures appear to be in the low enrictnent pins.

t Docause of the equi;rient, only peripheral pine of the fuel asamblics could be seen.

i As previouelv nentioned these fuel assenblics were from the initial core loadinz; and 260 of the initini 404 fuc1 asamblice still re"nin However, cil of these initini assemblics will be re-in the core.

Delivery of the placed during the scheduled October 1 refueling.

l neu fuel assocblics will etart July 15th and be completed by The remaining fuel asocablico currently in the core I

August 15th.

are ccepriced of 20 nou inproved 7x7, which have been in two cycles, and 196 reload Cx0 fuel asac: blion,116 of which have been in opera-Durinr, the lact reload (cnd of cycle 3), all the tion 1 cycle.

inproved 7x7 fuel cosentlios and 25% of the exS reload asacablies Ho indication of failurcs for any of those fuel (30) wore nipped.

i asscnblies was observed.

The plant is currently operatinf at about 835 of full power and tho power operatins level is beins controlled by the activity level at i

The plant has an augmented holdup systen the etcan jet air ejector.

that appreciably reduces the activity in the off-cas prior to stack The activity release at tho stack is approxir.ately 10,000 releaso.

ci/ soc compared to the technical specification linit of 270,000 Proconditioning procedurcs ne reccrm, ended by Cencral Electric ci/ccc.

(PCIGIR) have been in uco.

In stnrary, based on the prelininary infomation, it oppctre that failurcs are lirited to the initial ruol assemblies containinc,_ fuel rods fabricated during a timo period prior to initiation of inproved design and fabrication. procedurcs (vacuun out.-cassini; and gettering).

In particulce these failures appear to be prinarily associated with i

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Iou enrichnent rods within the asscnblies. Drcsden 2 experienced a

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larco numbor of fuel failuroc on similar vintage fuel reds; however, i

the fuel was removed earlier in life and the failures seen were not f

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D. F. Ross as extensive as those observed in !!onticello.

Additional infomation i

is nooded to explain why the failures are occurring, in the locations identified and the specific cause of failuro.

B. Siegel iiccetor Fuels Section

+

Coro Perforr.ance cronch l

Divicion of Technical Review Offico of Huelcar Reactor Roculetion i

Enclosure!

/.a Stated cc:

S. !!anauer l

F. Schrocdcr i

R. Fralcy, ACPC (21)

P. Flin-DL/i'.! ADa IE (3)

D. Duckley i

V. Stello l

L. Rubenstein i

R. l'cycr l

D. Houston

?!. Tokar DISTRIBUTION:-

Central File NRR Reading File l

CPB Reading File i

B. Siegel l

l l

TR:

TR:CPB o r,,c e,.

L. Rubens /A y

B. Sieg.

tein

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7/J/75 7/3/75 r.,.i Arc.318 (Rev. 9 3 3) AECM 0240

  1. u, s. oovsRhMENT PRINTING OFFICE 11874 828-104