ML20113D019
| ML20113D019 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 02/25/1985 |
| From: | NUCLEAR ENERGY SERVICES, INC. |
| To: | |
| Shared Package | |
| ML20113D008 | List: |
| References | |
| 80A4426, NUDOCS 8504120216 | |
| Download: ML20113D019 (27) | |
Text
{{#Wiki_filter:r er NUU. EAR ENERGY SERVICES, INC. DOCUMENT NO. o ny,r:25 R EV._4 W "" " PAGE AF 27 1 PSI PROGRAM PLAN: FEEDWATER SYSTEM PERRY NUCLEAR POWER PLANT, UNIT 1 Prepared For CLEVELAND ELECTRIC ILLUMINATING COMPANY Issued For Comments CONTROLLED COPY U !,l "' 1 o lf V I" T!!?? QIS M S {Q D ER r W41.5 is A 444peyrd mises av C= = w Project Apphcation lJ1L dy 5532 APPROVALS TITLE / DEPT. - SIGN ATURE - D ATE REV NO PREPARED BY ISI Program Project Mgr. Q.A. Mgr. Engineermg Mgr. 0 l t
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8 A. 26 ggg REVISION LOG NUCLEAR ENERGY SERVICES, INC. o ca""T "o. PAGE OF 27 R PA E NO DATE DESCRIPTION APPROVAL d 3/25/82 CRA 2 31 -isometric drawings were gpf revised per customer comments g 12/2/83 - CRA No. 3759 hd ai - v Addition of Component Examinations v) b 10/24/84 - Revised to incorporate customer g e comments, welded attachments and field changes (F.C.'s 07-01 #1 thru #5, 07-02 #1 thru #4). CRA #4678 4 2/22/85 27 Revised to incorporate customer comments. g_p / See CRA No. 5054. FORM # NES 2062,80 1
80A4426 m DMWEM NO.
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3 11 NUCLEAR ENERGY SERVICES GE OF 27 TABLE OF CONTENTS
- PAGE
- 1. INTRODUCTION 4
- 2. SYSTEM DESCRIPTION 4 2.1 Exemptions 4 2.2 Exceptions 6 2.3 Classifications 7 2.4 Calibration Standards 9 7' Isometric Figures and Sketches 10
- 3. PROGRAM PLAN AND SCHEDULE 11 System Classification Figures 12 Weld Map Figures 14 Schedule Sheets Piping Welds 15 Schedule Sheets Component Examinations 25 TABLES 2.1 System Exemptions 5 2.2 System Exceptions (Later) 2.3 System Classifications 8 2.4 System Referenced Calibration Standards 9 2.5 System Isometric Figures 10 t
FORM = NES 205 2/80
80A4426 DOCUMENT NO.
' " " -~~~X1 11 NUCLEAR ENERGY SERVICES E
4 OF 27 l FEEDWATER SYSTEM
- 1. INTRODUCTION This document has been prepared to (1) delineate system-specific, itemized Preservice Inspection (PSI) requirements and, (2) present appropriate diagrams locating the areas for examination. All components in the Feedwater (FW) System requirm to be examined by ASME BPV Code, Section XI, are included.
The General Reference Text, NES Document 80A4420, presents the development and required procedural information for the PSI Program Plan generic to all systems examined.
- 2. SYSTEM DESCRIPTION 2.1 EXEMPTIONS The portions of the Feedwater System that are exempted from examination as allowed by ASME BPV Code, Section XI, and as described in the General Reference Text are presented in Table 2.1.
FORM
- NES 205 2/80
80A4426
- asowrer Q :-^:-- 5 27 11 NUCLEAR ENERGY SERVICES GE OF TABLE 2.1 SYSTEM EXEMPTIONS ASME Code Basis For Class Description Ref. P&lD Exemption 1 All component con- D-302- Piping 1" nominal size nections, piping and 082/G and smaller exempted associated valves of as per ASME Section 1" nominal size and XI Code IWB-1220(b) smaller S '78 Addenda 2 All vent, drain, D-302- All component connec-test, sample, fill, 082/G tions, piping & assoc-by-pass and instru- lated valves, and ment connection 4" vessels (and their nominal size or supports) that are smaller 4" nominal pipe size
& smaller are exempted as per ASME Section XI, IWC-1220(d) S '75 Addenda FORM s NES 205 2/80
6 DOCUMENT NO.
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11 NUCLEAR ENERGY SERVICES O' 6 0' 27 2.2 EXCEPTIONS Exceptions may be taken to code requirements of examination where access is not possible due to design limitations. Provision for such exception is presented in the General Reference Text. Exceptions that are taken to required examinations of the Feedwater System are itemized in Table 2.2 (provided later). FORM s NES 205 2/80
80A4426 DOCUMENT NO. N" ~~~~Z~ 11 NUCLEAR ENERGY SERVICES GE 7 OF 27 2.3 CLASSIFICATIONS This system's piping and instrumentation diagrams have been reviewed and Quality Group A, B and C (ASME Code Class 1, 2 and 3) boundaries have been established as required by ASME Code Section XI, IWA-1400. The General Reference Text discusses the basis for these determinations. l l Diagrams delineating these boundaries for the Feedwater System are presented in Figure B.2. Feedwater System Classification and boundaries are presented in Table 2.3 l l l l l l l l l FORM s NES 205 2/80
80A4426 my DOCUMENT NO.
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11 NUCLEAR ENERGY SERVICES PAGE OF TABLE 2.3 SYSTEM CLASSIFICATIONS ASME Code Class Description Ref. P&lD 1 Feedwater Loop A & B from and D-302-082/G including isolation Valves B21-F032 A, B up to the reactor pressure vessel 2 Feedwater Loop A & B from and D-302-082/G including Valves B21-F065 A, B up to the isolation valves B21-F032 A, B l l l FOAM e NES 205 2/80
80A4426 DOCUMENT NO.
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11 9 27 PAGE OF NUCLEAR ENERGY SERVICES 2.4 CALIBRATION STANDARDS Table 2.4 lists the Calibration Standards for ultrasonic examinations scheduled for the Feedwater System. All calibration standards are to be retained on site. Design drawing documents are presented in Table 3.5 of the General Reference Text (Later). TABLE 2.4 Feedwater System Referenced Calibration Standards Title Line Class Schedule Material P Y-20-080-CS 20"Dl-1 SCH 80 SA 106, Grade B P Y-14-080-CS 14"Dl-1 SCH 80 SA 106, Grade B P Y-12-080-CS 12"Dl-1 SCH30 SA 106, Grade B PY-20-120-CS 20"DI-2 SCH 120 SA 106, Grade B I PY-14-XXI-CS 14"D1-1 - SA 420, Grade WPL 6 I l 1 l l I l l l ( FOAM s NES 205 2/80
80A4426 m
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== NUCLEAR ENERGY SERVICES 2.5 ISOMETRIC FIGURES AND SKETCHES The piping isometric figures listed in Table 2.5 show the identification and location of areas for the Feedwater System requiring examination. Sketches may also be included that illustrate or locate areas of components requiring identification for examination.
TABLE 2.5 Feedwater System Isometric Figures 07-01 Revision 2 07-02 Revision 2 s FORM s NES 205 2/80
80A4426 DOCUMENT NO.
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11 NUCi. EAR ENERGY SERVK:ES GE 11 OF 27
- 3. PROGRAM PLAN AND SCHEDULE The specific PSI examination requirements are defined in the PSI Program Pian and its schedule tables. Each weld or other examination area is designated by a unique identification number, and then described. Also identified are applicable examination category, metinod, procedure number, any calibration standard number referenced for ultrasonic examination, and the zone in which the examination area is located, as described in Section 3 of the General Reference Text.
Examination items are first divided according to the weld or hanger figure that they appear on. Multiple examination requirements of the same component are listed together in the schedule tables Component examinatior.s or component bolting follow the piping weld examinations for each system. Hangt r examinations appear as the next section, followed by the hydrovisual examination req sirements. FOAM sNES 205 2/80
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[***7 Na 80A u26 Preservice Inspection PROGRAM PLAN AND SCHEDULE 3[ au f 2fg 5532-Perry Rev.4 Page 15 of 27 CAueRanON COoE COMPONENT COMPOMENT PROCEDURE BLOCK CODE EM ZONE IDENTIFICATION DESCRW' DON NUMBER (N e=N=t CATEGORY N NO. NN PIPING WELDS - LOOP A Ref. Dwg. No. 07-01 1-N27-0001 20" Cap to Pipe 80A0186 PY-20 B-3 UT II 80A0183 hfA PT l-N27-0029 20" Pipe to 14" Weldolet 80A0186 PY-20 B-3 UT II CS 80A0183 N/A PT l-N27-0030 14" Weldolet to 14"x 12" Reducer 80A0183 PY-14-XXI- B-3 UT II CS 80A0183 N/A PT l-N27-0031 14"x 12" Reducer to Pipe 80A0186 PY-12 B-3 UT II CS 80A0183 N/A PT
- l-N27-0031 A 12" Pipe to Pipe 80A0186 PY-12 B-3 UT 11 CS 80A0183 N/A PT l-N27-0032 12" Pipe to Elbow 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT l l-N27-0033 12" Elbow to Pipe 80A0186 PY-12 B-3 UT III l CS l 80A0183 N/A PT
! l-N27-0034 12" Pipe to Safe End 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT un n m
men No. 80A4426 PROGRAM PLAN AND SCHEDULE A$ 4,z / 2/w Preservice Inspection 5532-Perry Rev.4 Page 16 of 27 CAUBRADON CODE mmncAnow OE $ pr Em cA GORY METHOD NO. REMARKS PIPING WELDS - LOOP A l Ref. Dwg. No. 07-01
- l-N27-0035 20" Pipe to 14" Weldolet 80A0186 PY-20 B-3 UT 11 l CS 80A0183 N/A PT l-N27-0036 14" Weldolet to 14"x 12" Reducer 80A0186 PY-14-XXI- B-3 UT II CS 80A
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80A0183 hA PT l-N27-0038 12" Pipe to Elbow 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT l-N27-0039 12" Elbow to Pipe 80A0186 PY-12 B-3 UT !!! CS 80A0183 N/A PT l-N27-0040 12" Pipe to Safe End 80A0186 PY-12-80 B-3 UT III CS 80A0183 N/A PT l-N27-0002 20" Pipe to Pipe 80A0186 PY-20 B-3 UT II CS 80A0183 N/A PT l-N27-0041 20" Pipe to 14" Weldolet 80A0186 P Y-20 B-3 UT . CS 80A0183 N/A PT
Feedwater By: / Document No. 80A4426 PROGRAM PLAN AND SCHEDULE App: 4 ic / uer Preservice Inspection 5532-Perry Rev.4 Page 17 of 27 cAueRATION CODE IDENT TION DE Of a N CA GORY THOD REMARKS PIPING WELDS - LOOP A Ref. Dwg. No. 07-01 1-N27-0042 14" Weldolet to 14" Pipe 80A0186 PY-14 B-3 UT II CS 80A0183 N/A PT l-N27-0043 14" Pipe to Elbow 80A0186 PY-14 B-3 UT II 80A0183 hA PT l-N27-0044 14" Elbow to Pipe 80A0186 PY-14 B-3 UT 11 CS 80A0183 N/A PT l-N2'-0045 14" Pipe to 14"x 12" Elbow 80A0186 PY-14 B-3 UT 11 CS 80A0183 N/A PT l-N27-0046 14"x 12" Elbow to 12" Pipe 80A0186 PY-12 B-3 UT III CS FOA0183 N/A PT ! l-N27-0046A 12" Pipe to Pipe 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT l-N27-0047 12" Pipe to Elbow 80A0186 PY-12 B-3 UT Ill CS 80A0183 N/A PT l-N27-0048 12" Elbow to Pipe 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT ucs .m a,a, z
Feedwater By* / Dccument No. 80A4426 PROGRAM PLAN AND SCHEDULE App; u f ,ju Preservice Inspedon 5532-Perry Rev.4 Page 18 of 27 cAuenAToe com imErfou MES NUMBE Of CA GorW 00 REW M S PIPING WELDS - LOOP A Ref. Dwg. No. 07-01 1-N27-0049 12" Pipe to Safe End 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT l-N27-0003 20" Pipe to Elbow 30A0186 PY-20 B-3 UT 11 CS 80A0183 N/A PT l-N27-0004 20" Elbow to Pipe 80A0186 PY-20 B-3 UT II 80A0183 hfA PT l-N27-0005 20" Pipe to Valve F560A 80A0186 PY-20 B-3 UT II j CS 80A0183 N/A PT l-N27-0006 20" Valve F560A to Pipe 80A0186 PY-20 B-3 UT 11 i CS 80A0183 N/A PT l-N27-0007 20" Pipe to Valve F559A 80A0186 P Y-20 B-3 UT II CS 80A0183 N/A PT l-N27-0008 20" Valve F559A to Pipe 80A0186 P Y-20 B-3 UT 11 CS 80A0183 N/A PT 1-N27-0009 20" Pipe to Valve F032A 80A0186 P Y-20 B-3 UT II CS 80A0183 N/A PT urennseen
F w " Preservice Inspection No. 80A4426
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l PROGRAM PLAN AND SCHEDULE 5532-Perry 3[ u f 2,g Rev.4 Page 19 of 27 CAU8 RATION CODE CO WONENT COW ONENT PROCEDURE ROCK CODE EXAM ZONE 10ENTIFICAT10N DESCRIPTION NUMBER Of appNcablel CATEGORY hETHOD NO. fEMARKS PIPING WELDS - LOOP A Ref. Dwg. No. 07-01 1-N27-0010 20" Valve F032A to Pipe 80A0186 PY-20-120- C-F UT II CS 80A0183 N/A PT 1-N27-0010A 20" Pipe to Pipe 80A0186 P Y-20 C-F UT II CS 80A0183 N/A PT l-N27-00l l 20" Pipe to Tee 80A0186 PY-20-120- C-F UT II CS 80A0183 N/A PT l-N-27-00lI A 20" x 20" x 14" Tie to 12" x 14" Reducer 83A0802 PY-14-XXI- C-F UT II CS-F 80A0183 N/A PT l-N27-0012 20"x12" Tee to Pipe 80A0186 PY-20-120- C-F UT II CS 80A0183 N/A PT l-N27-0013 20" Pipe to Valve F065A 80A0186 PY-20-120- C-F UT II CS 80A0183 N/A PT
Feedwater B / hment No. 80A4426 PROGRAM PLAN AND SCHEDULE a[. gg f yfy, Preservice Inspection 5532-Perry Rev.4 Page 20 of 27 CAuBRanON CooE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTIFICATION DESCRIPTION NUMBER Of applicatdal CATEGORY ETHOO pn REMS WELDED ATACHMENTS Ref. Dwg. No. 07-01 1-N27-H032-W A Pipe Welded Attachment 80A0183 N/A B-K-1 11 i 1-N27-H029-W A Pipe Welded Attachment 80A0183 N/A B-K-1 II l l i . l l l l l l l l i
Feedwater By: / Document No. 80A4426 PROGRAM PLAN AND SCHEDULE App: / ms Preservice Inspection 5532-Perry fa Rev.4 Page 21 of 27 CAtl8 RATION CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTIFICATK)N DESCRIPTION NUMBER Of appl 6 cable) CATEoORY nETHOD NO. KhuaKS PIPING WELDS - LOOP B Ref. Dwg. No. 07-02 1-N27-0015 20" Cap to Pipe 80A0186 P Y-20 B-3 UT II 80A0183 hfA PT l-N27-0050 20" Pipe to 14" Weldolet 80A0186 PY-20 B-3 UT II CS 80A0183 N/A PT l-N27-0051 14" Weldolet to 14"x 12" Reducer 80A0186 PY-14-XXI- B-3 UT Il CS 80A0183 N/A PT l-N27-0052 14"x 12" Reducer to Pipe 80A0186 PY-12 B-3 UT II CS 80A0!87 N/A PT i 1-N27-0053 12" Pipe to Elbow 80A0186 PY-12 B-3 UT III ) CS l 80AG133 N/A PT l-N27-0054 12" Elbow to Pipe 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT l-N27-0055 12" Pipe to Safe End 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT 1-N27-0056 20" Pipe to 14" Weldolet 80A0186 PY-20 B-3 UT II
- CS 80A0183 N/A PT
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F wa " Na 80A M26 PROGRAM PLAN AND SCHEDULE 3y gg f af Preservice Inspection 5532-Perry Rev.4 Page 22 of'27 cAUBRATION CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZOIE IDENTFIOATION DESCRIPTION NUMBER (11 m*ceNel CATEGORY nETHOD NO. EMAMS PIPING WELDS - LOOP B Ref. Dwg. No. 07-02 1-N27-0057 14" Weldolet to 14"x 12" Reducer 80A0186 PY-14-XXI- B-3 UT 11 CS 80A0183 N/A PT l-N27-0058 14"x 12" Reducer to Pipe 80A0186 PY-12 B-3 UT II CS 80A0183 N/A PT l-N27-0053A 12" Pipe to Pipe 80A0186 PY-12 B-3 UT II CS 80A0183 N/A PT l-N27-0059 12" Pipe to Elbow 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT l-N27-0060 12" Elbow to Pipe 80A0186 PY-12 B-3 UT III CS l 80A0183 N/A PT ! l-N27-0061 12" Pipe to Safe End 80A0186 PY-12 B-3 UT III l CS 80A0183 N/A PT l-N27-0016 20" Pipe to Pipe 80A0186 PY-20 B-3 UT II CS 80A0183 N/A PT l-N27-0062 20" Pipe to 14" Weldolet 80A0186 PY-20 B-3 UT II CS 80A0183 N/A PT
No. 80A4426 Preservice Inspection PROGRAM PLAN AND SCHEDULE 5532-Perry A[ Ait / s y,., Rev.4 Page 23 of 27 cAueRAnON CODE K)E DON DE NUMBE Of CA GORY BETHOD No REMARKS PIPING WELDS - LOOP B Ref. Dwg. No. 07-02 1-N27-0063 14" Weldolet to Pipe 80A0186 PY-14 B-3 UT 11 CS 80A0183 N/A PT l-N27-0064 14" Pipe to Elbow 80A0186 PY-14 B-3 UT II 80A0183 hA PT I l-N27-0065 14" Elbow to Pipe 80A0186 PY-14 B-3 UT 11 4 CS 80A0183 N/A PT l-N27-0066 14" Pipe to 14"x 12" Elbow
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30A0186 PY-14 B-3 UT II CS 80A0183 N/A PT l-N27-0067 14"x 12" Elbow to Pipe 80A0186 PY-12 B-3 UT 11 CS 80A0183 N/A PT i l-N27-0067A 12" Pipe to Pipe 80A0186 PY-12 B-3 UT II CS 80A0183 N/A PT l-N27-0068 12" Pipe to Elbow 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT l-N27-0069 12" Elbow to Pipe 80A0186 PY-12 B-3 UT III CS 80A0183 N/A PT O FO MO O 60
Feeducter ty: / Document No. 80A4426 Preservice Inspection PROGRAM PLAN AND SCHEDULE ^* A 't / 2/*r - 5532-Perry Rev.4 Page 24 of 27 CAU8 RATION CODE IDE DE NUMBE (if M CA GORY NO EMARKS t'n'ING WIiLDS - LOOP B Ref. Dwg. No. 07-02 1-N27-0070 12" Pipe to Safe End 80A0186 PY-12 B-3 UT Ill CS 80A0183 N/A PT l-N27-0017 20" Pipe to Elbow 80A0186 PY-20 B-3 UT II CS 80A0183 N/A PT l-N27-0018 20" Elbow to Pipe 80A0186 PY-20 B-3 UT II 80A0183 hfA PT 1-N27-0019 20" Pipe to Valve F560B 80A0186 PY-20 B-3 UT II CS 80A0183 N/A PT l-N27-0020 20" Valve F560B to Pipe 80A0186 P Y-20 B-3 UT II CS 80A0183 N/A PT l-N27-0021 20" Pipe to Valve F559B 80A0186 PY-20 B-3 UT II CS 80A0183 N/A PT l-N27-0022 20" Valve F559B to Pipe 80A0186 PY-20 B-3 UT II CS 80A0183 N/A PT l-N27-0023 20" Pipe to Valve F032B 80A0186 PY-20 B-3 UT II CS 80A0183 N/A PT ore , m . , [
F wa PROGRAM PLAN AND SCHEDULE 3[ Ag 'f t No. 80A4426 2f,g Preservice Inspection 5532-Perry Rev. 4 Page 25 of' 27 cAueRAnow cooE IDE DE Of CA GORY RETH00 NO REldARKS
-m PIPING WELDS - LOOP B Ref. Dwg. No. 07-02 1-N27-0024 20" Valve F032B to Pipe 80A0186 PY-20 C-F UT 11 CS 80A0183 N/A PT l-N27-0024A 20" Pipe to Pipe 80A0186 PY-20 C-F UT II CS 80A0183 N/A PT l-N27-0025 20" Pipe to Tee 80A0186 PY-20-120- C-F UT II 80A0183 hfA PT
- l-N27-0025A 20" x 20" 24" Tee to 12" x 14" Reducer 83A0802 PY-14-XXI- C-F UT 11 CS-F
- 80A0183 N/A PT l l-N27-0026 20" x 12" Tee to Pipe 80A0186 PY-20-120- C-F UT II CS 80A0183 N/A PT i
l-N27-0027 20" Pipe to Valve F065B 80A0186 PY-20-120- C-F UT II CS 80A0183 N/A PT i l
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PROGRAM PLAN AND SCHEDs,s.E 8 l No. 30A4426 AE h / 2/cr
! Preservice Inspection 5532-Perry Rev.4 Page 26 of 27 CAUBRADON CODE
- COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTIFICATION DESCRWmON NUnmER OfangsceMe) CATEGORY KTHOD NO. FEN WELDED ATTACHMENTS Ref. Dwg. No. 07-02 1-N27-H031-W A Pipe Welded Attachment 80A0183 N/A B-K-1 PT II l-N27-H030-WA Pipe Welded Attachment 30A0183 N/A B-K-1 PT II l
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Feedwater BF / Document No. 80A4426 PROGRAM PLAN AND SCHEDULE Appe A tt / 2/tr Preservice Inspection 5532-Perry Rev. 4 Page 27 of 27 CAUBRATION CODE IDE K)N DESCR: i MBE Of k:able) CA GORY NO REMARKS COMPONENT EXAMINATIONS Ref. Dwg. No. 07-01 1-N27-F560A-IS 20" Valve B21-F560A Internal Surface 80A0184 N/A B-M-2 VT-1 II d 1-B21-F032A-IS 20" Valve B21-F032A Internal Surface 80A0184 N/A B-M-2 VT-1 II use ma a a,}}