ML20106G287
| ML20106G287 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 04/14/1983 |
| From: | Messerly R BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| References | |
| NUDOCS 8410310125 | |
| Download: ML20106G287 (88) | |
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1 IN THE MATTER OF:
2 SWORN' STATEMENT OF ROBERT MESSERLY 3
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w, 7 PRESENT AT THE TAKING OF' STATEMENT:
MR. ROBERT MESSERLY, Witness; 8
MR. B. BROOKS GRIFFIN; '
9 '
MR. RICHARD K. BERR, Interrogators; MS. J D AN IT A ELLIS MR. DAVID COGBURN, Court Reporter, O 9 .
14 SWORN ORAL STATEMENT IN QUESTION AND ANSWER 15 FORM of ROBERT MESSERLY, taken before David Cogburn,
, 16 a Court Reporter in and for the State of Texas at
,17 the United States Federal Courthouse in the City 18 of Fort Worth, County of Tarrant on the 14th day IS of April, 1983 at 2c00 p.m., at which time the 20 f ollowing proceedings were had l 21 I '
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l- PRO CE ED I N G S 2 MS. ELLIS: For the record, we should 3 indicate that we have handed the NRC officials 4 an April 13th letter from CASE addressed to 5 Edward Markey regarding this matter, and also a 6 copy of an affidavit of J.R. Dillingham, 7 D-i-1-1-i-n-g-h-a-a. And I believe Mr.
8 Messerly has a copy of some documentation which 9 he will be providing also to the NRC.
10 MR. GRIFFIN: Anything else, Ms.
4 11 Ellis?
12 E X AM IN AT I O N 13 BY MR. GRIFFIN:
14 0 Mr. Messerly, this investigation is being 15 taken pursuant to the rules of the Nuclear 16 Regulatory Commiscion and we are at the U.S. Federal 17 Courthouse, a part of the U.S. Attorney's Office, 18 Room 524 in Fort Worth, Texas. This is Thursday, 19 April the 14 th, 1983 and we're commencing this, it l
20 look- like, at 2:01 p.m. Present for the NRC is 21 Richard K. Herr, the director of office of i
22 investigations and myself, B. Brooks Griffin.
23 I understand, Mr. Messerly, that you are a 24 former employee of Brown & Root and were employed at 25 Comanche Peak Steam Electric Station in Glen Rose, 1
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1 Texas. Is that correct?
2 A Yes I was, uh-huh (affirmative).
3 Q And present with you is Ms. Juanita 4 Ellia.
5 MR. GRIFFIN: Ms. Ellis, if I might
-6 ask you, what is your role in relation to Mr.
7 Messerly?
8 MS. ELLIS: All right. Mr. Messerly 9 is one of the individuals which we had planned t 10 to call in hearings which have been postponed 11 for the time being, at least, in the Comanche f) 12 Peak operating license proceedings.
13 MR. GRIFFIN: All right. And you are 14 here in his behalf?
15 MS. ELLIS: Well, yes. He asked that 16 I come and join him so that he would have 17 someone here that he felt comfortable with. He 18 felt that he would feel a little more 19 comf ortable with someone else here.
i- 20 MR. GRIFFIN: Do you represent him in 21 any way other other than just an associate or 22 in the manner you have already described?
23 MS. ELLIS: In the hearings -- I'm
, 24 not an attorney first of all. In the hearings, 25 though I am CASE's primary representative and ei
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1 as such do what an attorney, I should say, 2 would do for CASE. And so to that extent I 3 guess sort'of a quasi representative status, i 4 Q All right. Our purpose here today is to 5 ask Mr. Nesserly questions concerning an earlier 6 statement that I believe he made to you in which he 3 7 identified a number of issues that are of concern to 8 the NRC, and we would like to find out more specific 9 details about these issues. So my questions'will be 10 directed to you, Mr. Messerly.
11 A Okay.
12 Q The first issue I would like to go into 13 is the use of a rebar drill or a drill at Comanche
- 14 Peak that I believe you have indicated was used, 15 that you used in your job and was also used to drill 16 through cement and rebar; is that correct?
, 17 A That's correct.
18 0 Would you mind telling me in more detail 19 what this drill is?
i 20 A Well, it's like it says. They call it a 21 rebar eater, it's made by Drilco manufacturer who is l
22 out of Miami, Florida and it's a -- well, they have 23 a diamond tip on them or they have a real hard steel 24 tip on them that cuts through other steel, concrete, 25 anything else that gets in its way. And they are l.--_ - - . - -
5 V
i 1 operated by anywhere from a half to a three-quarter i 1
2 horse electric motor. i 3 Q Okay. And did you use this machine in 4 your capa city as an employee of Brown & Root?
5 A Well, I was f oreman over the crew that 6 used this machine.
7 Q All right. Did the use of this machine 8 require documentation from --
9 A It did.
10 0 --
from engineers?
11 A It did.
() 12 0 And these were Brown & Root engineers?
13 A Right. Not Brown & Root, they were Gibbs 14 and B'ill. They are the ones that first started it 15 when they first come on the job.
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16 O All ri~ght. I 17 A A guy named Dean Fellinger is the one if l 18 you want his name.
.1 29 0 Be was the one that issued --
20 A Be was the one that started out with me 21 on the rebar drilling, and later it changed into 22 f o'u rteen dif f erent people if you want to know the I
23 tr.uth about it.
24 0 What was his last name?
25 A Fellinger. He is still with Gibbs and t-Stanley, Harris, Rice 7 41-4567
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1 Hill and he is out of the Dallas office now.
2 MS. ELLIS: I believe that's 3 F-e-1-1-1-n-g-e-r. I have seen his'name.
4 THE WITNESS: Do you know who I'E 5 talking about?
6 Q During the time that members of your crew 7 used rebar eater, did they make sure they had this 8 documentation?
, 9 A Most of the time yes, but there are times 10 that I was ordered by my superiors, a guy named F.ike 11 Sanders, to order or go out the gate, as I stated in
( 12 my affidavit before.
13 Q Are you saying he asked you or told you 14 or ordered you to drill holes or use this drill in 15 the manner in which it was to be used without 16 documentation as required by procedure?
I 17 A I am saying that.
18 Q How many instances did this occur?
19 A I wouldn't --
I mean, just to give you a 20 number, I couldn't do it. Many times.
21 Q Okay --
22 A As far as number, you're going to say 23 more than this or less than this, I can't give you a 24 number. I won't give you a number because I don't I 25 have that much -- well, how can I say it, I'm Just
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v 1 not there. The drill --
I was ordered to loan the j 2 drill out at times. I was ordered t o l oa n a guy a 3 drill bit that he would go get a motor, a drill 4 motor out of the tool room and I'd never see these 5 three, four, five, six bits again. Now, how many 6 holes were drilled with it there's no telling how 7 much rebar was cut.
8 A man comes up and says,-I want you to 9 give so and so six drills, he's got a pipe hanger 10 that has to go down or a cable tray that has to go 11 down - a cable tray support - and we have got three 12 holes in it and we need the f ourth one bad. And I 13 went to my general f oreman at that time who was Pete l 14 Mason, and I told Pete, I'said Jete, Mike keeps 15 giving me these rcders to get this drill out, loan 16 it out to drill holes that are not authorized. I 17 haven't got the paperwork from Dean Fellinger. I 18 said, what can I do? Be said, man, he's my boss, 19 what do you want me to do?
20 0 Do you know for sure that the people that 21 you loaned this drill to did not acquire the 22 documentation that they needed to stay within 23 procedure and use this drill?
24 A I'm positive they did not get the 25 procedure, because any time the procedure paperwork
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!l 1 came through it came directly to me fron. Dean 2 Tellinger and I handed it to my men and seen that 3 th'e job was done. Because there were areas out 4 there that there was -- strictly was illegal at all 5 to' drill any kind of rebar or cut any kind of rebar, 6 Rebetor i
One was one of them. No rebar of any kind 7 was allowed to be cut in that building anywhere.
8 0 Is this thy containment building?
9 A Containment building, Reactor One.
10 Q What the NRC would like to know in this 11 instance is the specific locations where holes were
( 12 drilled without proper documentation.
I Is there any
. , 13 way that this inf ormation or these locations can be 14 determined, reconstructed or anyplace we can go, 4 15 anybody we can go talk to to find out specific 16 locations?
17 A Let's see, Danny Brown borrowed it 18 several times to drill holes. He's still working 19 out there. Other than getting ahold of Mike 20 Sanders, Danny Brown is the only one I can think of. j 21 And -as f ar as sitting here and telling you j 22 locations, evidently you haven't been out to that 23 plant.
24 Q I have, yes.
25 A Well, I had access to every building on l
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1 that place. I have been in every building. I have 2 cut rebar in every building but containment one, l 3 except the dam. Now, does that tell you anything? l 4 -Now, to go tell you to go to a certain wall and see 5 if the rebar is cut is impossible.
6 0 You under stand what we' re trying to do 7 with the inf ormation. We're trying to find out 8 specific locations --
9 A Right.
10 0 -- so that we can verify what you're 11 saying. Let me ask you, in your statement that you
{) 12 made to Ms. Ellis, you identified a diary that you 13 have kept and in this diary -- it's my understanding 14 in this diary you logged in instances or times when
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15 this rebar eater was used to dril1 holes when you 16 did not have the proper documentation; is that 17 correct?
! 18 A No. This is --
, 19 0 Was this just a work --
20 A This goes from 9-7-78 to 10-17-7 9. This I 21 was the period in which I was in charge of the rebar 22 eater. And this documentat. ion, there's some of them c 23 most of them have documentation. It also has the 24 CMC number, and like at the beginning it was a DCDDA
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O. 25 or something. I got it wrote on there someplace.
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l 1 DCDDA is what they started drilling rebar with.
2 Then they find out this was not the right 3 documentation. Then they changed it to a CMC, but 4 when they first got it they were doing it on 5 three-part menos.
6 -Q But --
7 A And this is every hole that I drilled, 8 legal and illegal, and except for the ones where my 9 equipment --
I was ordered to loan my equipment out.
10 Q All right.
11 MS. ELLIS: Just f or the record, we
() 12 13 probably should mention that Mr. Messerly is ref er ring to a -- looks like a ' twenty-f our page 14 listing which he had prepared of these 15 different items and he will be giving that to 16 you.
17 Q Is this a complete rendering of this 18 diary --
19 A Uh-huh (affirmative).
20 Q S o --
21 A It is in complete fort.
22 MR. HERR: Is it marked? Yea said 23 legal and illegal. Have you got the illegal 24 stuff marked on it?
25 THE WITNESS: No, I really haven't S ta n1 estp_ H_a r r ion _R_iGKL 7Al -4SR9 _____i
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it's going to have to be 4
2 interpreted by me, which I'll try to explain to
-3 you or I can tear off a page and y'all can look 4 at a page --
5 l MR. HERR Perhaps take a blue pen or 6 a red pen and we'll mark the illegal stuff.
7 THE WITNESS: N o, I won't do that. I 8 can't do that because I didn't keep that much 9 of it. I mean, you can take a look and flip 10 through it to see what it's talking about. I 11 didn't do that -- as far as that, if I had kept I 12 that kind ef _ a record, it would have been a 13 separate record or something like that.
14 Q Would any of these entries in this 15 document lead us to the locations of where holes 16 were drilled without authorization?
i 17 A It's very possible. It is very possible.
l 18 MS. ELLIS: If I can call your 19 attention to this third column here, it says 20 "rebar cut" --
it's upside down. But in this 21 column, this is where specific rebar was cut 22 apparently and --
23 THE WITNESS: Yeah, what I did was, I 24 marked down -- this was my own deal and my own 25 idea, because there were certain areas that you Stanley, . _ - . Harris, Rice 741__4567_ - .- - -.----
I were supposed to take out a percentage of the
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l 2 rebar. If you cut a hole in the rebar it l' 3 should have been reported and thus and so 4 forth.
5 Q In those instances, did you report it?
6 A Yes, I'm legal. So is this thing.
7 Q Okay.
8 A But it gives the direction of the rebar, 9 which way it was running, north, south, east, west.
10 It gives the depth that I cut the rebar and it also 11 gives the percentage of rebar, just me looking at a
() 12 13 piece of rebar and saying I cut 11fty percent, ten percent or if 1 just nicked it, just whatever after 14 the hole was drilled.
. Ib Q But on each of those entries, does it 16 tell the location on the site out there?
17 A It tells you the location, what building, 18 what print number it was taken off of or the hanger 19 number itself. So all you got to do is look up that 20 hanger number and it will give you the area and 21 exact location of this particular hanger.
22 Q All right. So any -- which column shows 23 the authorization?
24 A This one here.
25 0 Okay. So if that column is left blank, Stanley, Barris o Rice 7 41-4567
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I then that would be an example?
2 A Not necessarily blank. I_ don't know how i
3 in the hell to put that without sounding silly.
4 Q We are going to need to identify -- we're 5 not interested in_the ones that were done properly.
6 We're only -- we want to look at the ones that were 7 done without documentation as required by procedure.
8 MS. ELLIS: We're referring to the 9 fifth column now on the far right.
10 A N o, there's really not no way of telling, 11 not without looking up the hanger number and find
() 12 13 out what was done on the hanger. You will Just have to go over each individual hanger and check the CMC
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l and see'what was legal to cut and what was not legal 14
} 15 to cut.
! 16 MS. ELLIS: You might mention, too, 17 in this column the ones on the front page all 18 seem to have items by them, but on several of 19 them throughout the listing there were none.
f 20 So it's not --
each one of these items, in 21 othe r wor ds , doesn't have rebar cut 22 necessarily. It's just as indicated on there.
23 Q At this point I was just trying to limit 24 it to holes drilled without proper authorization, 25 regardless of whether rebar was cut or just
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'l concrete. If the drill was used improperly, we're 2 trying to identify those instances.
3 Can you think of any way with this 4 document or any other documents you may know exist 5 that would lead NRC inspectors to specific locations 6 where holes were drilled without proper 7 authorization? Do you see what we're trying to get?
8 A I see exactly what you're trying to do.
9 You're trying to make your job real easy and there's 10 no easy way way to do it. I'm serious as hell 11 there's just no easy way to go to it because you
() 12 have so many things out there that's been like this, 13 and for me to pinpoint and give you an exact area by 14 this or any other means -- I might be able to walk 15 out there and show you things if I walk with you and 16 say, this was done here and this was done here. But 17 you' re asking me to remember back three, four years, 18 too, and if you have ever been in that area, if you 19 go in there a week later it's all different.
20 Q I understand what you're saying. Can you 21 think of any way that I can transmit this 22 inf ormation to an inspector or to a group of I 23 inspectors where we might be able to identify these?
24 You're right, we are trying to make it easier in 25 that we can't reinspect all the holes drilled at 0 00 @ lostn_Eoan i on_ D_6eo__7_01 -09 6R________--_-___-__ _
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s-1 Comanche Peak since its beginning, since the 2 foundation was poured.
3 A This rebar didn't come in until this date 4 here. I 5 Q In other words, we want to address this 6 potential problem.
-7 A I can't think of the guy's name. There's 8 one area down in the tunnel what they call the 9 tunnel area, and he was foreman over it when he 10 borrowed that drill. Be cut a bunch of rebar down 11 in there and it would be a dann good place to start.
() 12 13 Q If we talked to this man, do you think he would be willing to tell us?
14 A I can't think of his name. Yeah, I do.
15 I really do. I'm trying to think of his name; I 16 can't think of it.
17 Q If you cannot remember his name today
_ 18 would you mind giving us that name when you do
, 19 rehember it?
I 20 . A Be's still working out there. He got 21 flyed and he was -- he went into the pipe department 22 a t: Green Hat now. He's a welder.
23 Q Do you think you will remember the name 24 eventually?
25 A If I don't I've got it at home I would s taAlhHOEAOdACCtlGL-M
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i call you, but he might testify. And if you coulc 2 get ahold of a Richard Montjar (phonetic), he was a 3 man --
4 MS. ELLIS: Do you know how to spell 5 that?
6 A M-o-n-t, something like that. It's 7 pronounced Montjar, but he's in Germany now, I'll 8 tell you that much.
9 0 Now?
10 A Ycc. Well, he married a girl in the 11 service is the only reason -- well, he was a year
() 12 13 ago. Be might be back over here, now but he's married to a giti in the se r vi ce.
14 0 Okaym 15 A Dut he worked and drilled a lot of holes 16 illegally.
17 0 Now, these illegal holes that you are 18 referring to that he drilled, this was when the 19 rebar was, or the rebar eater was on loan? i 20 A N o, he worked f or me. But he was also 21 around and could be a character witness to what I am 22 stating as to when I was ordered to do this. And if 23 you could pin that Danny Grisso (phonetic) down, 24 Danny Grisso used to work for me, too. And if you 25 put him on a stand and square him in, he will either l
l Stanley, Harriso Rico 7 41-4 567
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1 perjure himself or tell you about h ol es he drilled 2 when he was working f or me and now he is in charge 3 of that operation.
4 If you could pin him down, but that 5 company has got him sewed down tight. He's a I l
6 puppet.
. 7 Q First of all, let me tell you, I'm not an 8 engineer. I have an engineering or technical 9 background, but let me see if I can phrase this.
10 In the holes that were drilled by your 11 crew members without proper documentation, can you
() 12 13 remember any instances or did you witness any instances where damage was done to containment or 14 any of these other areas where the' drill was used 15 that would constitute a saf ety or health hazard or 16 possible weakening of the structure?
17 A Well --
18 0 I know that's detailed.
19 A I'm not an engineer either. I have been 20 in steel, I have been in supervision, I have been 21 out there working. And when an engineer designs 22 something, he designs it for that particular thing, 23 f or that particular strength. All right. If 24 somebody comes in there and cuts part of that out 25 without documentation, there's your answer. But I'm Stanley 7 Harris, Rice 74}-45(7 __
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1 not an engineer.
2 Q So you're saying, if I understand you 3 correctly, you're saying that if it's done, then who 4 knows what the effect will be?
5 A Well, the engineer knows, the engineer 6 that designed it. If he puts in fourteen rebars 7 there and you cut out seven of them, then you have 8 wea kened half of them, what he designed it to hold.
9 And I have went down walls in that particular tunnel 10 that I was talking about and we were putting up to 11 hold thirty-two inche lines down there. I wasn't, f) 12 this guy was if I could think of his name. And we 13 had to cut a bunch of rebar down in there.
14 This was, I'm -- well, . quote me if you 15 want to, I think, I'm not sure, but I think this was 16 an area that wasn't supposed to have any rebar cut 17' out of it.
18 Q All right. Let me ask you one more time 19 because you have accused me of looking f or the easy 20 way. I would like to be able to walk out of this 21 room today and go find examples or instances of 22 holes drilled down there without proper 23 authorization. I hope there's some way we can 24 figure cut how that can be done because we would 25 like to follow up on this.
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Stanlegg Harring Rice 741-4567
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1 A If I could just think of one exact hole 2 that I could remember. I know of three on the 3 tu r bi ne deck, but I'll be damned if I can remember 4 what area. There's another deal where I would have I 5 to go out and it's completely changed over now, and 1
6 it would be a spot check between three or four 7 hangers.
8 0 All right.
9 A In fact, out of the three or four, I 10 think you will find a Hilti-bolt welded on the back 11 side because they couldn't get a hole in the ground.
() 12 13 0 What would it take to refresh your memory
. as to a possible location?
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14 A I have no idea. The documenta you could i 15 get is -- now, this wduld b'e' Turbine One area which 16 would cut it down quite a bit. It's around them 17 tanks that they covered with the aluminum siding and 18 insulation. I don't know what tanks, what they are
, 19 ca led, them big long tanks up on the turbine deck.
20 A n'd it was right alongside one of them tanks there 21 that three holes rebar was cut in without 22 documentation.
23 Q Was there anybody else present that might 24 be able to further identify, help us identify this 25 location?
. _ _ _ _ - - . Stanley,_ _ _ _ Harris, _ Rico 7 41- 4567 __ ___ ____ ____
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i 20 1 A There was Richard Mont3ar. I should have; 2 brought my time books with me. I'm not really sure 3 if Danny Grisso was there or not.
4 Q Is it your personal belief that Grisso 5 could identify locations?
6 A Yeah, I think he could, but I doubt if 7 you will get him to.do it.
8 Q Is he still employed by them?
9 A Yes, he's very much employed.
10 Q All right. Well, I'll tell you, let's 11 move on. We have got several other --
() 12 13 WS. ELLIS: Perhaps if you had Mr.
Grisso appear under these circumstances, you 14 know, sworm with a stenographer and so f orth, 15 maybe it might enable him to say things that he 16 might not feel comfortable saying not under 17 oath.
18 A I seriously think Danny would. I have 19 known Danny for quite a few yearc. I went through a 20 divorce with him and everything else when he was 21 working for me. But right now that company has got 22 him bought and paid f or.
23 Q I can assure you the NRC is not bashful 24 about going and asking, so we will --
(,
O) 25 MR. HERR I have one question I Stanley, Barris o Rice 741-4567
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p 1I would like to ask. Did you see any of these-l 2 people using the drill improperly? I know you 3 said you loaned them the drill out, but did you 4 ever see them use it?
5 THE WITNESS: Oh, yeah.
6 MR. HERR And that was during the 7 time frame --
6 THE WITNESS: That was during this 9 time frame that this covers.
10 MR. HERR: Okay. That's the only 11 question I have.
() 12 13 Q Will that document tha t you are providing us, will examination of this document, say, by an 14 engineer, would it lead to any locations where such 15 holes were drilled? Seems this fifth columns seems 16 to be filled in.
17 A What I would do if I was you, I would go 18 pull these CMC's and DCDDA all through it with an 19 engineer, bump it against the number of the hanger 20 and see what was authorized to cut and what was not 21 authorized to cut, and then come back and bump it 22 against this, like a hundred percent cut out and if 23 that was really legal in that area to cut out a 24 hundred percent.
25 0 Do you think, then, a random sampling Stanley, Barriso _Ri ce 7 41 -45 6 7
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1 done like that is going to reveal instances of holes 2 cut without authorization?
3 A Uh-huh (affirmative). I really do.
4 MS. ELLIS: It would seem to me on 5 that third column there where it shows the 6 amount that was cut out, that it would be 7 prudent at least to check all the ones where it 8 says a hundred percent or maybe as much as 9 fifty percent have been cut out.
10 A Because the way I understand that, on the 11 first patt, all this -- these DCDDA's and all that
'( ) 12 and the three parts were all illegal.
13 0 You :mean where it says ECDDA?
14 A Yes.
15 0 Those are illegal cuts?
16 A At the beginning they were, and then they 17 changed it to a CMC. Now, if thLy went back and 18 covered their butts on that DCDDA I don't know.
19 Q If we checked all the ones that -- the 20 DCDDA and checked that number it might lead us to 21 locations?
22 A I would try that first and find out if 23 this was a legal document, because according to Dean 24 Fellinger the engineer, that was all wrong until he fk 25 come up with the CMC -- talk Bob -- CMC idea that Stanley, Barris, Rice 7 41-4567
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i 1 had to be wrote by a specific engineer.
2 Q As I flip through here, I only see that 3 DCDDA recorded twice. Ars some of these other items 4 also that type of number?
5 A All right. Here's one that was wrote on 6 an RPIC. Tbat was illegal, too. And a DCDD A --
7 MS. ELLIS: Are all of these numbers 8 here, are those all --
9 THE WITNESS: They could be CMC's and 10 they could be DCDDA's. I'm not real sure about 11 which they were. God, that's been, '78?
) 12 Q Right.
13 A I really need to sit down -- I haven't 14 looked at this other than a couple of days ago since 15 I have been out of it, and I could probably sit down 16 with somebody, and be glad to, to try to more or 17 less interpret exactly how it was wrote and what it 18 is.
19 0 Okay. We would greatly appreciate that.
20 A I would. I will; I'll be glad to do it.
21 MR. GRIPPIN: Do you have any more 22 questions, Dick?
23 MR. HERR: No.
24 Q Tell me now, you say, if I understand 25 correctly that this unauthorized use of this rebar Stanley, Harris, Rice 741-4567
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1 eater, is it true you were threatened with 2 termina tion if you f ailed to loan it out --
3 A If I failed to do anything that this man J
4 said as far as that rebar eater loan-out or drill 5 bits or the whole operation or failed to drill 1
6 something myself and my crew, I was told that I 7 would be terminated if I didn't do it.
8 Q Tell me what his name is again.
9 A Mike Sanders. You have to understand out 10 there exactly what the deal was. At that time Hal 11 Goodson was the superintendent. Mike Sanders was, I
- {) 12 guess, twenty-six, twenty-seven years old and had 13 never done any *ind of work lika that in his life
( 14 and he was right underneath Bal Goodson as a 15 three-stripe general foreman. And Bal Goodson had 16 one thing out of his mouth, and that was production.
17 He didn't come out and say it, but he didn't give a 18 dann how you got it --
19 0 Okay.
20 A -- a s l on g a s it showed up on paper. Be 21 wanted production, he wanted pipe hangers up, he 22 wanted cable tray supports up and he wanted them on 23 the wall and completed and bought off. He didn't 24 give a damn how they were put up, and this is what
) 25 Mike Sanders did. And in doing so, if they ran into
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1 a problem, you've got to to figure some holes were 2 drilled, a hundred and something holes f or one 3 hanger to try and find a decent spot to hang it 4 without hitting rebar. This brings on frustration 5 on the men, they go to their foreman, the foreman 6 goes to Mike Sanders, Mike Sanders says go down and 7 see Messerly and drill the dann thing and put it up.
8 O I understand. Let's move on. You stated 9 in your affidavit to CASE that you observed or 10 witnessed the use of the polar (phonetic) crane to 11 pull up a piece of thirty-two inch pipe; is that 12 correct?
. 13 A That is absolutely correct.
14 0 I'm not an engineer; I don't understand 15 the significance of this. Could you explain it to 16 me, please?
17 A All right. What it amounts to is the 18 main steam pipe has a condensation joint like for --
19 expansion joint is what it's called. It's a huge 20 horseshoe type shape, and this thing is coming out 21 of the turbine building. All right. This 22 thirty-two inch main steam pipe, it's coming out --
23 it's anchored in concrete all the way around it, 24 it's a fixed object, you can't move it, right? It 25 comes into this expansion joint, makes huge Stanley, Harris, Rice 741-4567
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I horseshoe shape and it goes down into each one of , ,
l 2 the steam generators, which there's four of them, in 3 the containment building.
4 It was. attached through the wall and it 5 was also attached to the steam generator in the 6 compartment inside the containment building.
7 Somebody come along after these pipes had been in 8 there, because somebody else was hollering, 9 production, production, production, and found out 10 that the main steam line was six inches off of 11 location on the vertical way and four inches on the
/ 12 horizontal way off of location. There is a guy --
13 THE WITNESS: What was that guy's 14 name? Have I got his name down there?
15 MS. ELLIS: I don't think you have 1
l 16 got a name in here.
17 A I'm hell on names today, ain't I? But l 18 what this gold hat did was ordered his people to l
l , 19 raise it up with the polar crane. I can't remember 20 the exact tonnage that was put on this because they 21 had a big gauge on it that showed tonnage when you 22 pull on it. A big round gauge looks like big clock, 23 and whatever tonnage -- seemed like to me it was 24 eighty-five tons, it was ungodly because everybody 25 scattered when they seen that needle going up as the Stanley, Harris, Rice 741-4567
2 , ,
- p. Il e (_/ '
I I crane,was pulling on it. The reason I know this f or l 2 a fact is because I was pipe hanger f oreman at that J
z 3 time between 860 and 905 elevation in the
- 4 containment building. I had all of main steam and 3
= 5 all of fourteen-inch feedwater line s that run all
] :
6, through that area.
. 7 Q supports for them?
l -
8 A I had all the pipe supports. And I had g 9 to undo my pipe supports, let him pull this up, Rex g 10 Broom, which is a guy about -- I don't know, if you
$ 11 seen hin you would think he's eight foot tall, but
) 12 he's only about seven feet tall .and f our f oot wide, a 13 I'm serious. Look him up out there, you will --
14 he's got a head on him that big around.
=
{ 15 He was on three tons come-alongs pulling 3
g 16 the horizontal way. And they put it into position f 1 *' and once they got into position, I had to go back j d change my pipe support dimensions and hold that
} .; in position. When they cut the temporary 3 cKup that they had welded to the steau: generator oose, it flopped like f ourteen inches and echoed arough that whole containment building.
O So you're saying they put this complete w
i ipe under tension in this movement?
h ) A (Nods head affirmatively).
5 4
a 2 , Stanley, Harris, Rice 7 41-456 7 2 .
i l '
1 26 C-i 1 Q And it was secured into the wall on one 2 end and temporarily unsecured to the steam 3 generators?
4 A It was temporarily secured, welded to the 5 steam generators with temporary pipe. It's a 6 thirty-two inch line that goes into the steam 7 generators.
8 O So the pipe was attached at both ends and 9 the center portion or some portion in between the 10 two ends --
11 A The expansion chambers is where they
() 12 13 moved the pipe 4t.
0 And they were -- this is a complete unit, 14 so it was put mnder tension; is that what ybu're I
15 saying?
16 A Yeah.
17 0 And then you put in the supports to hold 18 it in thet position?
\
19 A The supports were already there. In 20 fact, several of my supports could not be used no 21 longer, that's how far they moved the pipe because I 22 was allowed so many degrees for my pipe hangers to 23 be off of dead center of that thirty-two inch main 24 steam pipe. And when they moved it with these 25 come-alongs, and the overhead crane -- several of my Stanley, Harris, Rice 7 41-456 7
I I
_ 29 C,
1 pipe hangers had to be completely removed and 2 started over again and redesigned to move over to 3 the center of the pipe. They moved it six inches L 4 horizontally or six inches -- dann it -- six inches 5 up vertically and f our inches horizontally.
6 Q And yet the ends remained in the same
, 7 place?
8 A (Nods head affirmatively).
, 9 Q Today would that same -- would it be in 10 the same condition as far as you knew it was when it 11 was -- when your supports were put back in place, or 12 reconnected or --
13 A What do you mean, the same position?
14 Q In other words, is it still under 15 tension?
16 A I would say yeah. Because I know they 17 did -- well, they moved from where it was welded to
]
18 the steam generator with the temporary pipe. I 19 would imagine now that they have the thirty-two inch 20 pipe going down after they got it on its last 21 location, that they have got permanent pipe in there 22 now, which would still put where it comes through 23 the wall in the same bind that it was originally 24 when they done it.
l 25 Q When did this occur? Do you remember l
Stanley, Earris, Rice 741-4567
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-f ki 1 1
1 what year?
2 A Bad to be right before I got fired, in 3 that summer I'm pretty sure.
4 Q Summer of what?
5 A '82.
6 Q Summer of 8827 7 A Might have been earlier than that.
8 Q From the way you described it, sounds 9 like everybody knew this was taking place?
10 A Hell, yes, anybody that was in the 11 reactor. My general foreman, Ed Dean told me to get
{ ) 12 my people and set the hell out of 860 and go 13 someplace and tide until that idiot got done.
14 Q Was there an engineer in charge?
15 A Hell, no, there wasn't no engineer up 16 there. It was just that stupid gold hat that they 17 got up there that they call the pipe fitters. A 18 good friend of mine got fired -- what the hell was 19 his name -- he got fired once because of his --
20 MR. HERR: What's his name, the gold 21 hat?
22 THE WITNESS: Damn, I can't remember 23 his name either. I should brought my paper; I 24 had all that crap wrote down.
25 MR. HERR: Was he the guy in charge S ta nl ey , Harris, Rice 741-4567 ,
I
?
l g, 31 U,
1 of moving this thing, the gold hat? 3 2 THE WITNESS: Yeah.
3 MR. HERR: Is there any documentation 4 on that? ;
5 THE WITNESS: To my knowledge, no. I i 6 knew the foreman real well. Don't ask me his 7 name. All of a sudden names escape me. I got 8 his name at home, too.
9 0 You may not know the answer to this 10 question, but just for my information, is it 11 possible f or all these people to be involved in what
() 12 13 sounded like a maj or operation and management all through the company not know that this event was 14 taking place, including the engineers that would 15 have -- might have an opinion on any kind of 16 movement of such a large piece of material? I'm 17 just asking your opinion.
18 A I want to give my opinion, but I want to 19 try and explain something to you. It's very 20 possible, because you got no communication out there 21 between the crafts. You have a pipe engineer -- say 22 you' re a pipe engineer and I an a cable tray 23 engineer and so forth and so on down, just name any 24 branch in there. We're sitting across from each 25 other in the same office, but we don't tell each stanley, Harris, Rice 7 41-4567
l l
t O
1 other a damn thing. We don't talk to each other 2 about coffee and yes, it was possible because your 3 management out there, your upper management controlsi 4 the place. If they want to do it, all they have to 5 do is say, do it. Well, we haven't got the correct 6 paper works. I don't give a damn, I said do it.
7 How, what choice have you got? You're out 8 there trying to make a buck and feed a family. You 9 ain't got no choice and most of your upper 10 supervision out there at that particular time, they 11 were all a clique that came up from North Carolina
} J 12 and all buddy-buddies, and most of the upper 13 supervision -- tow in the hell I ever got to be a 14 supervisor out there I don't know because I don't 15 know anybody and I ain't got no kin out there, but 16 that's what all your upper supervision was, and 17 ninety percent of your foremen out there are the 18 same way.
19 Q I noticed that at one place in your 20 affidavit here -- moving on to a different subject 21 now -- you talk about the fact that you reinstalled 22 hangers on the feedwater system?
23 A Dh-huh (affirmative).
24 Q This was, I guess, what, a major rework 25 project?
Stanley, Harris, Rice 7 41-4567
i l, I
- 33 1 A I would call it a major rework. I wish I 2 had them books. I would like to show you how many 3 times I r ebu il t hangers out there.
4 Q The same hangers? l 5 A Same hangers over and over and over 6 again.
. 7 Q I've only got one question on this. You 8 say you worked at that f or a long time. Was the 9 work done by your crew done properly as far as you 10 know?
11 A Yes, sir. It was done exactly right,
() 12 13 bought off by SC and everybody else and somebody came through there and said, hey, they have been 14 redesigned wrong, let's tear them down and redo 15 them. And as far as I know on December 7th, '82 16 when I left there they were still workiing on 17 feedwater lines and I had them all completed on the 18 big feedwater that floods that whole containment 19 area.
20 Q A different subject again. I notice in 21 your report that you make reference to notice to 22 employees. This is a notice -- I believe it's 23 called a form threa NRC document?
24 A Yes.
25 MS. ELLIS: That's a two-folding Stanley, Barris, Rice 741-4567
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1 deal.
2 0 While you were employed at Comanche Peak, 3 did you see any of these documents posted?
4 A Never. In the four and a half, five 5 years I was out there, never did I see one on any of 1
6 the bulletin boards, and I had access to that whole 7 plant.
8 0 All right. If there had been one, do you 9 think you would have noticed it?
10 A Yeah, because I was always looking f or a 11 deal. I read every pamphlet on all the bulletin
) 12 boards when I ein't got nothing -else to do.
. 13 Q And what time period --- remind me, what 14 time period were you employed out there?
15 A From February of '77 until December the J
16 7 th of '82 -- or '78, I think. Well, in February of 17 '83 I would have been out there five years.
18 Q All right.
l 19 A And a foreman four years and -- little 20 over four years, or right at four years. I got 21 f oreman in June, I went to work in February. I made 22 f oreman and supervisor in June and I was fired in 23 June, so right at four years I was supervisor out i
24 there.
25 Q Okay. I want to ask you aoout the use of Stanley, Barris, Rice 741-4567
35 -
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a cutting torch on hangers. I don't personally 2 , know, is it improper to use a cutting torch to tear i
3 down or alter a hanger?- ,
4 A Not to tear down a nd alte r , but it's
! 5 illegal to use it in 'he containment building where i 6 I was the entire supervision, when I was hanging l
, 7 pipe supports. You drill everything and everything 8 has to go on the wall according to the drill size.
9 I took down a hanger -- took down several hangers 10 that was put up by this general foreman out there 11 that I tried to fire.
() 12 13 0
A Which one is this?
ch, boy.
14 Q Was it your general foreman?
15 A No, he wasn't my general foreman. He 16 worked f or me. I tried to fire him while he was 17 wor king f or me.
18 0 You were a foreman?
19 A Yeah. They call them supervisors out 20 there. You got a supervisor, a general supervisor, 21 a three-stripe general supervisor and then a 22 superintendent.
23 0 I see. Is a foreman higher than a 24 general f or eman?
-)
25 A Ho. The general foreman's got two e
.---- 320 @8 0h -- @ O 8 8 8 6 o Bi@o 708-09@7
~ - - - - - .
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s, e 3G j Go 1 stripes on his hat.
2 i 0 So this guy was your boss?
3 A Bub-uh (negative). He later made general 4 f oreman because he went out to Raymond Bebert's 5 house and built him a little sun deck and a little 6 porch and patio and all that, and then he became a 7 general f oreman over night over in pipe hangers. I 8 heard he got fired, which I hope he did.
9 Be had taken a torch and cut the back side l l
10 of a tube out because a lot of bolts are put in like -
11 this, the holes in the wall. They are supposed to l
( 12 be straight, nicety degrees off the wall. They're 13 anchor ed in the wall, poured i nt o the concrete.
14 RS. ELL IS : Eichman inserts.
i 15 A Yes. And you go to hang a pipe banger on l 16 that and they give you a threaded piece of s' teel and l
17 you're supposed to stick it in there and it's 18 supposed to come ninety degrees off the wall. Well, 19 they come off this way and come off that way and 20 come off this way and this way --
21 MS. ELLIS: For the record, could you 22 kind of try to describe those angles that you 33 are talking about? That's kind of hard to do 24 sometimes.
25 0 Let me just ask you, maybe it would be
__ R 9 A ri A n h _f3 n R R A n n BAan PGAoAMS
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1 more clear at least to me that --
were these, I 2 think thes'e are called anchor bolts or something 3 like that? ,-
4 A You got Richman inserts is what are in
~
5 the concrete wall, poured in around the concrete.
! 6 Q And you say these were installed at 7 improper angles --
8 A Yes.
9 Q --
f or the supports that they were to be 10 attached to?
11 A Dh-huh (affirmative).
12 MS. ELLIS: Off the record.
13 (Discussion off the record.)
14 (Brief r e ce s s . )
'~'
15 Q These bolts that y o'u' 'a r e discussing, do 16 you know where they were located at the site?
17 A Are you talking about the Richman 18 inserts?
19 Q Yes.
20 A Well, narrow it down between 860 and 905.
21 I had that whole elevation and all of your 22 compartment rooms.
23 Q Well, do you know specific ones that were e i
24 A The only way I could give you a specific 25 would have --
my record of my hangers that I done l
S ta nl ero Harriso R 6 c e _ _7.41 - 4 5 6 7 . _ _ ..
1 !
I l 1 and be able to say, well, this hanger or that hanger 2 was done that way.
3 Q Would you have recorded the traveler for 4 the hanger if one of these bolts or these inserts --
5 A No.
G Q --
were improperly installed?
7 A No, because we drilled holes this way, we 8 drilled holes up, we drilled holes down due to the 9 installation of the insert.
10 Q If you f ound an insert that was 11 improperly installed or not at the correct angle,
( 12 did you drill these holes to repair it?
13 A N o. You don't drills holes im concrete.
14 Not in the insert.
15 MS. ELLIS: I misunderstood, so 16 explain how that works with these deals. How 17 dc they get into the wall to start with?
18 THE WITNESS: They tie in the rebar 19 when they pour the concrete, and they got a 20 piece of foam in ther. to plug the hole, and all 21 you do is dig the foam out and stick your 22 threaded rod in there.
23 MS. ELLIS: So rather than drilling a 24 hole to put them in to begin with, they have 25 some kind of a form or something and they are MQ BA QMDBRA h____81A_@_Q-___76A--MM7L _ ._ ____ ____ _. _ _ ___ _ _j
l l
, 39 I
1 poured -- initially when they pour the concrete 2 they are in there to start with?
r 3 THE WITNESS: Originally their plans 4 .were to put in so many inserts in a wall area
~
5 ot ceiling or whatever. They just put in a 6 bunch of inserts; ever so many feet they put in '
7 an insert. And hopefully what they were hoping l 8 was they could come back and put a pipe 9 support, a c abl e support or electrical support, 10 whatever, a conduit and use these, inserts that 11 were put i n t h e r e -- which turned out they
() 12 13 didn't u se .h a l f of them - ':and they had to be grouted over the ones that:1weren't used or had 14 to have a hole drilled in there by a Bilti 15 drill in which they changed the entire 16 operation on unit two and went to a solid steel 17 wall imbedded in the concrete with studs welded 18 right to the steel wall and the concrete poured 19 around them.
20 Q Are you saying that they put this steel 21 in the wall and started welding to that steel?
22 A Started welding direct in unit two. It 23 takes in safeguard two, auxiliary two, containment 24 two.
25 0 Are you saying that the problem then that
_ mammaemasme--
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(])
I we're discussing was in containment one?
2 A Yes.
3 0 Where there'was no steel wall --
4 A Well, they started on the -- I think on 5 the 905 pour, when they poured 905 floor and beams 6 in there, they started putting steel in them. But 7 from 905, the bottom of 905 down, there wasn't any
- 8 steel imbedded in the wall, just a few plates and
. 9 stuff.
10 0 The use of the steel in the wall took the 11 place of these inserts because you could attach 12 directly to the steel? :
13 A Well, it had a sheet of steel there you 14 could put whatever hanger you wanted to.
15 0 Okay. When your crew ran into these i
16 inserts that were at the wrong angle, placed at the 17 wrong angle, how did you attach the inserts normally 18 or how did you attach your hanger to these?
19 A I drilled the hole in the tubing at an i 20 angle, whatever the angle was, because you don't 21 bend inch and a half threaded rod. Normally you 22 don't.
23 Q You drill a hole?
24 A Drill a hole at an angle, and then I have
! 25 seen them put in documentation on some of the I
i k .
42 si d
1 hangers they put a tapered washer on it to allow 'f or i 2 the angle that the threaded rod came.out.
3 Q And then you say they grouted over the 4 other hole?
5 A Unused ones had to be grouted. You had a 6 dimension from one hole to another that you could 7 drill. There was a dimension in your nine point six 8 documentation out there how close you could drill to 9 a Richman insert, how close you could drill to l l
10 another E il ti-b ol t or how close you could drill to i i
11 another attachment or steel plate or whatever.
() 12 13 There's all kinds in your nine point six.
Q Are you saying'that these redrillings or 14 these angled drillings into these inserts 15 constituted a procedural violation on unauthorized 16 drilling?
17 A Well, there again, you can go back to 18 being that neither one of us are engineers. These 19 inserts are tied to rebar with wire, all right? To 20 be at a hundred percent, they have to be surrounded 21 by concrete a hundred percent, and they have to be 22 ninety degrees off the wall. When you stick 23 something in it, it should be ninety degrees off the 24 wall. If you have got this thing in there at, say, 25 at a ten-degree angle, you've not got the same
I
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,. 1 pulling capacity or coming out of the wall as you 2 have if it's straight.
3 0 Let me ask; y'ou this, then. How many 4 instances do you know of in which there were --
5 many?
6 A Eow about ten that were right and the 7 rest wrong.
8 0 Is that right?
9 A Now, that's the percentage.
10 Q What did QC said?
11 A QC never seen them. :QC didn't see I 12 nything but the finished product.
13 Q So the finished product they saw was a 14 bolt sticking out that was attached to a hanger and 15 it looked to be proper?
16 A (Nods head affirmatively). QC don't get 17 in behind the hanger. You had a one-inch plate that 18 goes in behind, say -- for instance, we used a 19 six-inch tube vertical on the wall and say we had 20 tw'o of these inserts. All right, we drilled 21 completely through the tube, used a one-inch washer 22 in the back of the tube, a one-inch washer in front 23 of the tube, and this one inch or inch and a half 24 threaded rod went through the washer, the tube, the D)
(_ 25 washer and into the wall.
_-------------@RamA GL _ _ @ Q Ff f( A O n FJAsp WGA-dMW
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43 l C
1 Now, if it was at an angle, QC never sees 2 this because there's a nut on top of that.
3 Q Were the engineers aware of this manner 4 of altering these inserts when they were at an 5 improper angle?
6 A Man, I tell you what, I have been around 7 a lot of places in my life but I have never seen 8 anything out there -- if they call themselves 9 engineers -- I don't know what you'd call me, a 10 nigger aviator, I guess. But I '-m telling you, they 11 don't communicate, they don't go out in the field.
) 12 How in the hell can you solve any pr oblem if you sit 13 in this office and you don't g o.:to u t into the plant?
14 That was their problem. .
15 0 Would you mind telling me the original 16 instance of this manner of correcting these, the 17 angle of these inserts?
18 A Only way to correct it is not use it and 19 drill around it and drill a straight hole. You 20 don't put a Richman anchor in after the concrete is 21 poured.
22 0 Who was directing that they do it, l
23 though?
24 A The Richman --
25 Q These redrillings.
1RR -EV45L __--_---.--_ ___
i
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i 1 A Your building department.
2 Q Who specifically? Somebody had to decide 3 that it was going to be done this way. Do you know 4 who?
5 A No. I imagine that comes from your 6 original Gibbs and Hill drawings or something.
7 0 I'm talking about the variation, this 8 changing the angle without --
to make it improper, 9 where the angle is wrong.
10 A ,
I'm losing you someplace. I don't know 11 what you're saying.
} 12 0 You're saying it's supposed to be at 13 ninety degrees angles to the wall?
14 A Yeah.
15 0 And you-all were changing the angles so 16 it would fit --
17 A We weren't touching the Richman now.
18 only thing we did was take the threaded rod, and 19 whatever angle it is, we would drill it at that 20 angle so that it would come through the tube and 21 when it come out the other side of the tube, it come 22 out as close to center as we could get it.
23 0 When you talk about tube, are you talking 24 about tube steel?
25 A Oh-huh (affirmative).
Stanleyo Barris _n Rice 741-4567_.
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1 Q On the hanger?
2 A On the hanger. There was no way of 3 changing the insert.
4 0 So the insert remained the same and the 5 angle on the tube steel was changed?
6 A Wel, the holes through the tube steel was 7 changed.
8 Q Okay. So does that mean that the tube 9 steel had at least two holes in it, one of which was 10 used and the other unused?
11 A No. No. I don't know how to describe
( 12 that to you. $ay that's the insert. All right, you 13 know me and my drawing. You got a piece of tube 14 steel here. We're going to r un -this one 15 horizontally. All right, looking at it, here is the 16 hole in the front like so. All right, this back 17 hole, we'll say that thit. angle runs this way to our 18 left. The back hole, if you know anything about a le print at all, might be drilled like that.
20 Understand what I'm saying, looking straight through 21 the tube?
22 Q I think so.
23 A Then this one here might be drilled like 24 thus. But when it come out the front it was O, 25 straight, so that means that this tube, if I was hAnn FtA1m 5? M-MM51 j
gg 46 d
I sticking it in the wall here, would be at this anglei 2 or -- no, this angle, in order to get out, and this 3 here be at this angle and get out. But when you I 4 tighten on an inch-and-a-half screw, whatever gives 5 I don't know, but it's flat on the front. And see, 6 you got a big one-inch washer that goes here, the 7 size of the tube and also on the back side of it to 8 space it away from the wall.
9 0 Okay.
10 A So we don't change the insert.
11 Q And you are saying because it's not at
) 12 the proper angle that it is less than whatever the 13 load factor of its ability to support whatever 14 weight it is supporting?
15 A Well, again, I'm not an engineer but if 16 something is designed to go in a certain way and 17 it's not there, it's not in that way, then it's not 18 designed right. And it is a weaker point.
19 Q Okay.
20 MR. BERR: Did you bring this to 21 anybody else's attention.
22 THE WITNESS: Yeah, It don't do no 23 good.
24 MR. HERR: Do you know who you
[) 25 brought it tov l
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_ 47
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Oh, you could Just
^
1 THE WITNESS:
2 about mention anybody else's name of my 3 superiors from Bal Goodson to Mike Sanders to 4 Mike Robinson to Ed Dean to Jim Starkey.
5 There's a jewel you ought to hang.
6 MR. BERR: What did they say when you 7 brought it to their attention?
8 THE WITNESS: Do you want a quote?
9
- Bang the damn thing". What do you do? And 10 that is all my upper s upe rv is o r s . You don't 11 know how glad I am to be away from that place.
( 12 I ain't got no job, but I'm still glad to be 13 away from it. I've never seen anything in my 14 forty-three years on earth.run like that place.
15 ,
O Can you think of any way that we can 16 identify specifics again of hangers that were, where 17 these holes wer2 improperly --
18 A I tell you what. I junt about bet you, 19 M r '. Griffin, I'm telling you what I bet you. Just 20 go out there and pull any damn studded rod out of 21 there, pull three of them and two of them is 22 crooked.
23 0 And these were never addressed by QC from t
l 24 that inspection?
25 A There's no way of checking it. No way of StanleWo Harriso Rico 741-4567
y
! 48 f3 v
i 1 knowing what angle that thing is in there unless you!
i 2 pull the hanger off and screw a straight rod in l i
3 there and look at it. But I would say, I would justi 4 damn near bet you that out of three rods you get two 5 of them that's crooked.
6 MS. ELL IS : Just to be sure I 7 u r.d e r s t a n d , when you look at this straight on S like DC would come and look at it, everything 9 looks all right from the front and all of the 10 par t that you are talking about that's at an 11 angle is, in effect, hidden?
12 THE WITNESS : Itts inside the 13 concrete. Nobody knows i ts It's inside of 14 solid concrete.
15 0 Can you think of any way that we can 16 identify particular areas where this was done? Is 17 this all the areas that don't have steel plate 18 against the wall?
, 19 A No. Most of the places that had the 20 threaded rod would be in the compartments, 21 compartments one, two, three and four, and then you 22 have a lot of your other buildings, s a f e g u a.r d and 23 auxiliary, they all got the threaded rod imbedded 24 inserts.
O..
L 25 0 okay.
2Rnslay, mnRein, Bice 7 41-4 567
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%-l 1 A But in the containment itself, you would.
.- l 2 probably find them in the compartments would ,,
3 probably be the major-part of'them. f 4 Q All right. Let's go back to this, the 5 use of the cutting torch. Is that --
6 A That's what I'm saying. This hanger in 7 these compartments, if-they didn't have enough 8 intelligence to find out what kind of a ngl e it is 9 and how to drill the hole from the back and make it 10 come cut center from the front, what this foreman 11 done out there or general foreman on nights, what he A
(j 12 done was take a torch and cut about a three-inch 13 hole. And you can see, if I c ut --
if I got this 14 angle here and say we have another one here and the 15 back was at another angle, we just cut that sucker 16 out like that so we can move that thing any way we 17 want to to get it started.
18 0 How do they fill in the hole or is it --
19 A They don't fill it in; it's covered with 20 a washer. The only reason I found it out, the 21 hanger that was particularly put up by this guy was 22 designed w rong. I h.ad to go down there and tear it 23 down. And I went to my superior Ed Dean and I said, 24 what are you going to do about this? I mean, I got 25 my butt tore up yesterday because I put something in l
I
_ Stanley, Harris,__ Rice 7 41-4567
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1 wrong or because one of my men had forgot to grout
, 2 b'ehind a plate. I got called up to the front office 1
3 about a plate I put up,three or four years ago. And j 4 it wasn't grouted, the holes wasn't grouted behind l 5 the plate. And I was called in and told if they 6 found one more hanger like that that I was going out 7 the gate. I said, Raymond, what the hell are you 8 talking about? I can't stand there and watch 9 fifteen men every five minutes put up every plate, 10 and you're going to fire me f or something that l
11 happened four years ago, fire me.
) 12 And then I go down there and I report 13 something like this to my general foreman. Be 14 reports to Raymond Bebert -- well, this same guy is-15 the one that built the little sun deck or whatever 16 you want to call it at Raymond Bebert's house.
17 HR. HERR: What's his name?
18 THE WITNESS: Raymond Bebert.
, 19 MR. HERR: No, the guy that did the 20 building.
21 THE WITNESS: That's the name I can't 22 remember.
23 MR. HERR: The night foreman?
24 THE WITNESS: Be was the general 25 foreman. I sold him a car. Hell, he used to 1
S ta ni eh H a r r i_s_n R 680 .7 41 -4 5 6_7 __ _
51 i J
l be a good friend of mine. I don't have nothing 2 a gai ns t the guy except he don't know nothing.
3 0 Can you think of anybody else that we can 4 go talk to that can identify some hangers where they 5 specifically remember that this was done, these cuts 6 were made in the tube steel? ,
7 A Let me go home and I can give you a call 8 and I can give some names. If they are going to 9 talk I don't know. If they are still out there, 10 l nine ty .nine out of a hundred of them are in the 11 clique and they ain't going to talk unless they are
- 12 utterly th r e a te ne d , because their jobs are on the 13 line. Bell, they are making thirty-five, forty 14 thousand dollars a year for doing nothing and they 15 ain't going to come over here and take a chance on 16 losing their job. Several of them are still there.
17 I think about seventy-five percent of my crew is 18 there. But if they would talk, I don't know.
19 0 Okay.
20 MR. GRIFFIN: Off the record.
21 (Discussion off the r e cor d. )
22 Q Now, y r.u say the fellow that was drilling 23 the holes with the drill, is that this guy --
24 A The one I was drilling for. He was
, 25 foreman in that area. I was drilling hcles for him.
l l
l Stanley,_ _ Harris, Rice 741-4567
i l 52 J
i 1 j 0 And his name is Nathan?
2 A Nathan Bammers or something like that, 3 Hammers. .
4 Q And Hammers might know specific holes 5 drilled --
6 A True.
7 Q -- with the rebar eater?
8 A Yeah. If you could corner him, I think 9 he would go.
10 0 All right. Now, the 4se of the cutting 11 torch on this tube steel, you say this was at the m
) 12 direction of the general f oreman?
13 A N o. Se wasn't a g e ner al f oreman at that 14 time.
15 Q He became --
16 A He became general foreman later. He was - -
17 boy, I tell you what, if you could get in my print 18 shack out there and get my log that I kept on every
. 19 damn hanger I got in there, I could tell you who 20 worked on it, the name of the persen that worked on 21 it and when he done it. I kept a daily log, but I 22 turned that over to the new foreman. When they 23 busted me back, I give him that so he would have a 24 record of all the hangers put up. In that log is 25 all the feedwater hangers that were reworked and why
i 53 i
%d 1 and who the person tnat worked on them, because if 2 anything ever fell back I went to each of them men 1 3
and said, why was it done this-way. Because when 4 you got two or three guys here and two or three guys 5 here and two or three guys here and so forth and so 6 on, you can't be at every place at one time.
7 But if you could get ahold of that log 8 that was in my print shack, I can narrow them 9 hangers down real close for you.
10 Q Bow many would there be?
11 A Every hanger between 460 and 905 that I 12 put up. Every <T line, every main steam line, 13 feedwater line, It should still be in my print
~ ' ~
14 shack.
15 MR. HERRiWho did you give the log 16 to?
l 17 THE WITNESS: Here we go again. I'm
! 18 not very good on names as you found out. I can 19 give you his name, too, because I got it in my 20 time book. He was my lead man for me for about 21 six months. He was an ex-foreman down there; 22 bis foreman lacted about a month before they
' 23 busted him back.
24 MR. BERR: When did you give it to 25 him?
l Stanley, Barris, Rice 741-4567
I- !
c "4
'N:
ss 1 THE W ITN ES S : When I got* fired -- no, 2 no, in June of '82 when they busted me back is 3 when I gave his e v.e r y thi ng in that print shack 4 except that document you got there, wnich was 5 none of his business that I took with me.
I i
6 MR. HERR And you weren't fired 7 until when?
8 THE WITNESS: December 7th.
9 MR. HERR Of 8827 10 THE WITNESS: '82.
11 MR. HERR He had it six months?
12 THE WITNESS: He;t ad it six months, O) 13 and everybody liked the way I kept that log 14 because they could go right to that book and 15 open it up and it would tell what percentage of 16 that hanger was done, who worked on i~t and the 17 rework and CMC's and so forth on it, 18 MR. HERR: Was it a black or green
, 19 book?
20 THE WITNESS: No, it was a notebook 21 with paper in it, a regular black notebook.
22 MR. HERR Three ring?
23 THE WITNESS: Yeah. And in there is 24 everything I have done in four years out there.
25 MR. HERR Was there any printing on
_ f3 Rr1 M LOS2n_ 3_Q R B i O n Rico 741-4567
~ '
Sc !
^ t
\s,i l 1 it? f 2 'THd WITNESS: No. Yeah, it would 3 just have -- let's see, I forget what I had on 4 the front of it. I 'had this white out that you l 5 use on' typing paper. I had something printed 6 on that, main steam or containment one hangers 7 or s ome t h i'n g like that. I don' t remember what l
8 it was. You can't miss my shack.
9 MR. BERR: Where was your shack 10 located?
11 THE WITNESS: I t -w a s located on 860 but now it's outside of the entrance to
( 12 13 containment one. It's a bright red shack out 14 there. I painted it bright red because I got 15 in trouble f or putting a Christmas tree on it 16 one year. And it's got my name-all over it, 17 Bob Messerly, 8895.
18 MR. GRIFFIN: Do you have any more
- 19 questions? ;
20 MR. HERR: Is there anything else 21 outside of your affidavit that you wish to go l l
22 into or describe to us at this time?
23 THE WITNESC: No. Well, I don't l
l 24 really know. If you are going to get into 25 something besides what I have discussed 1
56 1 already, I know it's been brought up before, 2 but if you can get abold of a guy named Red --
2 I gave you h i s . n'a m e the other day. I ain't got 4 it with me. I wish I had his address. He was 5 a weld tech out there and be can tell you about i a lot of that welding. That's another name 7 I'll have to get for you. I have got it on one i of my affidavits or some* king. And there's a
- - Joe Gray that was a welding f oreman out there O that done a lot of welding illegally without
. documentation, such as lugs on pipes without
- purge, and --
- .
2 flR . HERR: Did he tell you this?
4 TBE WITNESS: I seen him do it.
i MR. HERR: Can you give me the
- location?
THE WITNESS: It was down on the 832 S elevation. Roy Estes was foreman at the time,
~
and you might get ahold of a guy named Gary
- Bill who was f or eman down on 808 elevation
. which had some bad lugs welded on by Joc Gray
- illegally. Ed Dean was general foreman and they done it on the sly, Raymond Bebert knew
- . about it.
I. MR. BERR: Who gave the order?
1 THE WITNESS: Raymond Hebert.
2 MR. EERR He gave it to Dean, and 3 Dean passed it --
)
4 THE WITNESS: Dean then passed it to 5 Joe Gray because he was the foreman. He would 6 go down there and do it and didn't want any of 7 the welders to know about it.
8 MS. ELLIS: Was there anybody else l l
9 maybe on the crew that you know of --
10 THE WITNESS: Joe Gray.'s crew or my 11 crew? -
( 12 MS. ELL IS : --
that would have known 13 about thir particular thing that you are 14 talking about?
, 15 THE WITNESS: Other than Joe Gray and 16 there's another name I need to find out. I can 17 give you a bunch of names on stuff that was 18 done wrong down there that was seen by them er 19 stuff like that. The only thing you can do is 20 if they are still working down there -- I heard 21 Joe Gray got fired, too.
22 Q Okay. Why don't we wrap this thing up?
23 He discussed three issues outside of just 24 those notices posted, and we have asked you or you 25 have mentioned names or knowledge of names of
I 1 l
. , s,
< ss
~~ >
1 . people, although you cannot recall the names right 2 at the moment regarding the use of this rebar eater, 3 the polar crane, that incident and the use of these 4 torches to cut hangers. And do you agree that you '
5 will call me and let me know --
6 A I do.
7 Q --
fill in these names with these 8 situations as you have described them --
9 A Yes.
10 Q -- so we can put a complete package 11 together?
() 12 13 A I can give you ever'y -name that rabar crew from the time I h a d it.
was in the I have my time 14 books at home. I kept my own time books.
15 Q We are looking for people that know about 16 these instances of illegal or improper or work done 17 out of procedure.
18 A These are all the people that were doing
. 19 it. My entire crew was.
20 MR. HERR: They were doing that at 21 your direction --
22 THE WITNESS: At my direction, but 23 several of them were there when Mike Sanders i
24 came down and ordered me to do so. And when
. 25 your superiors tell you to do something and
. 1 l
! i
_g 59 1 your job is on the line, that's what you did.
2 MR. HERR These improper weldings by 3 Gray'and some of these, did they tell you that 4 they had actually done it improperly?
5 THE WITNESS: I have seen them do it.
6 Any time you weld a stainless steel lug on, you 7 have to purge a line after a certain size. If 8 you don't purge it, it causes a sugar coating 9 on the incide and sucks that pipe into the 10 piece of steel Lbat you are welding. So what 11 you have is you have a void area inside of a ft 12 slick steel piece of pipe,-just a sunk-in area.
13 The s t ai nles s -- on stainlass it just sucks it
, 14 right into that lug you're welding. We're
~
15 talking about a little lug 1ike half an inch 16 long and maybe three-eighths of an inch high.
17 What it is, it's a lug that keeps the pipe from 18 doing this motion. You weld like f our lugs on 19 this side, four lugs on this side around a 20 pipe, and you put a clamp in betwee:4 it and
.21 struts back to a fixed object on the wall and 22 it stops that pipe from going in this motion or J
23 up and down, whichever way the pipe is located.
24 MS. ELLIS: And the purpose of it is 25 to keep the pipe from moving?
1 l
- 6C d
l 1 THE WITNESS: Right.
1 2 Q Houldn't that show up on a radiograph?
3 A It should'.'
, 4 0 And aren't such things radiographed 1
5 before they are finally accepted by QC7 1 6 A No. On a stainless you get a -- hell, 1
7 they run that dye test on it. I 8 MR. BERR: Penetrant test?
9 THE WITNESS: Yeah, penetrant.
1 10 That's the only thing, as long as the wcld is 11 pretty and all that, it will pass penetrant.
() 12 13 But that's all on the ins'ide.
l 2R. BERR: Do you- know one way or the i~
14 . other whether these are involving 15 safety-related o r n o n s a f e ty-rela te d., or do you 16 know offhand --
17 THE WITNESS: No, I'm not a nuclear 18 power plant -- it's all put in there for
., 19 something. Now, what particular thing this 20 did, I don't know -- I couldn't be honest with t
21 you and tell what you it did without 22 remembering the line.
23 MR. BERR: The exact location.
24 THE WITNESS: The exact location and 25 line number. If you had the line number I'd
o 61 I tell you what it did.
l 2 MS. ELL IS : Was it like in the 3 containment?
4 THE WITNESS: Everything I done was l 5 in the containment. Everything I have {
6 mentioned here, except for the rebar eater, i 7 concerns the containment building in Reactor ]
i 8 One, which the reactor is inside containment !
9 one. But everything I have mentioned in here 10 haa happened in here that I have personally 11 seen done.
{) 12 eM R . BERR: Do you have anything else 13 you wish to add? -
14 2BE WITNESS: N o. I'll give you a l l
15 list of names.
16 MR. HERR: Thank you very much, Mr.
i 17 Messerly. I l
18 (End of statement). l l 19 l
20 21 l
22 23 24 25 1
I i
i I
~
62 0
1 STATE OF TEXAS
'2 COUNTY OF D ALL AS 3 ,'
4 This is to certify that I, David Cogburn, 5 reported in shorthand the proceedings hao at the 6 time and place set f orth in the caption hereof, and 7 that the-above and foregoing 62 pages contain a 8 full, true and correct transcript of said proceed-
.. 9 ings.
10 Given under my hand and seal of office on this 11 the day of , 1983.
) 12
, 13 David C o gb ur n , Notary Public in and for the State of Texas 14 County of Dallas 15 My Commission Expires on December 30, 1985.
16 17 18 i 19 20 l 21 22 23 24
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If;TERVIEWE E 5 DATE Siv.ED
. .PRESENT- PRIO;' INTER- SWDF.f.
NAME POSIT 10r, - P051T10'. VIEWED STATEMEfT
; Gary D. : Alford Electrical tennination Pipe hanger fitter 5/04/83 yes Heriberto Bermea Pipe. hanger fitter Pipe hanger helper- 5/10/83 yes l Hollis D. Bogart Pipe hanger foreman 5/04/83 yes
-Rex : A. Broonn Pipe fitter Pipe rigger 5/05/83 yes
- Daniel K. Brown TUGC0 mechanical helper Pipe hanger fitter 5/06/83 yes-Thomas M. Commons- Piping Design Services, Results of Inc. engineer 5/06/83 Interview Edwin 5. Dean Pipe hanger general 5/05/83 &
foreman 5/10/83 yes Roy 0. Estes- Pipe hanger fitter Pipe hanger foreman 5/04/83 yes Dean A. Fellinger Dravo Cor.structors, 'Gibb's & Hill engr.
Inc., construction
. project manager 5/09/83 yes Danny K. Grisso Cable tray supports Hanger drill crew fitter foreman 5/03/83 yes Nathan D. Hammett Pipe hanger foreman 5/03/83 yes James D. Hullum Start-up support Pipe hanger general foreman 5/03/83 yes Raymond H. Hebert Pipe hanger superintendent 5/05/83 yes Eli Holmes Pipe hanger welder 5/10/83 yes Billy R. Jones Pipe hanger fitter 5/03/83 yes Ronald D. McBee Pipe foreman 5/05/83 yes
, Donald W. Mason Pipe hanger general l foreman 5/03/83 yes i
l Charles E. Neagle Pipe hanger fitter Pipe hanger foreman 5/04/83 yes Michael E. Sanders Lead welder Pipe hanger lead general foreman 5/03/83 yes l
Jinrny R. Starkey Pipe hanger fitter Pipe hanger general ' ;
foreman 5/04/83 yes l Tonrny J. Thompson Pipe welder Pipe hanger welder 5/03/83 yes The signed, sworn statements are maintained in the 01F0:RIV, and the testimony of individual witnesses is available to NRC personnel.
- - . -- ._{} T~rAc u mt M
. TERMINATEE ii'.re'. & R037 ES'J.0YEE5 DATE PRIOR NAME TERMINATED POSITION
. Richard Asevado ,
8/)S/82 Pipe Hangers
-Kenneth H. Evans 1/21/82 Welding Technician H31.Goodson 11/01/82 ,. '
Pipe Hangers Joe Gray 1/27/E3 Pipe Welder
-Louis Hale -8/10/79 Pipe Hangers Rusty Hamilton
~
6/07/82 Structural Iron Worker Larry Haney 8/02/79 Pipe Hangers Gary Hill 7/09/82 Structural Iron Worker Barry Kerfoot 3/22/79 Pipe Hangers Paui i.atham 10/14/82' Pipe Hangers Richard Montjar 6/02/S2 -Pipe Hangers Jackie Moore 8/30/79 Pipe' Hangers Charles R. Phillips 5/21/82 Structural Iron Worker Mike Robinson 8/27/79 Pipe Welder Glen Southard 7/09/80 Pipe Hangers J. W. Strickland 8/22/79 Structural Iron Worker Joe Williams 4/21/80 Pipe Hangers Tic. Despain terminatior. Pipe Hangers date unkr.own I
i l
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