ML20105C800
| ML20105C800 | |
| Person / Time | |
|---|---|
| Site: | Waterford  |
| Issue date: | 06/30/1983 |
| From: | Gore J, Miller H TOMPKINS-BECKWITH, INC. |
| To: | |
| Shared Package | |
| ML20105C605 | List: |
| References | |
| FOIA-84-205 TBP-37, NUDOCS 8502090524 | |
| Download: ML20105C800 (17) | |
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TOMPKINS'- BECKWITH, INC ! !?EQ
'N Killona Louisiana C0 m 0 LED 00CW DE~
Proc. No. TEP 'l7 Rev. "E" M 301983
. Page No.
n or m Document Accountable & Return Tide.
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~ COMMENT 5' '
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06/01/83 Paragraph 6.2.5 revised to correspond to code requirements.
t 06/20/83 Added Esference 3.17 and paragraph E 1.!? '
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ESASCO SEllVICES pC4.PS'*U f
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Proc..
TBP-3T TOMPKINS.BECKWITH, INC.
No.
Jacksonville, Florida g-g,.,
10 TITLE:
~l of Page PIPING INSTALLATION 1.0 Pt!B. POSE i
la Tha'purposa of.this procedura is to datinmata coda.and.contr=e*"=1
- requirements. for-the installationnof process p.iping..
1 2.0 SCOPE 2.1 This procedure applies to all safety and non-safety piping systems installed per Contrace W3 NY-11.
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L2.'.: ASME Section.[III(throikh.fummer 1976. Addenda),. ',.
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I 3.4. TBP-3 Weld. Material Control Procedure
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m 3.5 TBP-7, Walder Qualification Procedure
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3.6 TBP-10, Heasuring and Tese Equipment Calibration and control
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3.7. ~ TIP-12, Nonconformances and. Discrepancies 3.8 ' TIP-IS, #aamn, Procedura
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TOMPKINS.8ECKWITH, INC.
Procr..
No.
T3P-37 Jacksonville, Florids "E-Rev.
PIPING DiSTALLATION I
1 4.0 DEFINITIONS 4.L.RagineeraEbasco Services,~Inc.
5.0 EESPONSIBILITIES-
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5.1 It is the responsibility of the Project Engineer to prepara imple-menting procedures, instructions, drawings, etc. as necessary to sup-port the piping installation effort. The Project Engineer shall also provide clarifications and interpretations of applicable Codes and Contract document _s.
5.2 It is the responsibility of the Project Superintendent to implement the. requirements of tLia procedure.
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-It is the responsibility of the QC Engineer to provide the required,.
inspa-*4-tar insure thacithe installation of Process Piping Systems
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x 6.0 INSTRUCTIONS" 6.1 Inse=11=*4aa of piping - General. requirements.
6.t.t the hadt far of all piping shall conform. to the requirements of TIP-15 W-ad?4ar Procedure.
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.i 6.1.2' ~ Special precautions shall be taker during baat<
of stain-4 e Ieeer steel-piping sad components. to prevent. contact,with. car-
..b.^.bom. steel.,Nyloncslings1oc-tape covered, cable.shalI.be used.
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'E.I'.3C AIIl piping and. components shair be scored om eood'.dannage,
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?.:.F. Dennage shall raise the material at-lease sir (6).-inches if-
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4 &osaclast shell,. two. (2) inches.if.on concreta slaba.and tea.
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.scorage, h aA14ar and installation. End cape shall.be kept i
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_ foe etmanfinasi gior to transport to the-point.of installa-tion. Certain piping systema shall receive-QC'inspectiori. for cle==finass prior to weld fitup as delineated ~in TEP -
Piping System Cl==*14 nasa Procedure
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TBP-37 Jacksonville, Florida g-
'Rev.
Page of FIFIBG IESTALIATION 6.1.5 Prior to the transport of piping to the point of installatica, each sub-assembly ause have-a Tompkins-Beckwith QC accept tag
.. ;.'or-an-Ebasca Conditional. Balsase tag attached. -
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6.1.6 ~ Temporary ace =eh==nts' (lifting lugs, etc.) on piping and struc-tural steel.shall be removed by grinding or cutting operations, not by hammer blows. After the remaining weld material has been ground flush, structural steel on the nuclear plant island and category 1 and 2 and MC p2. ping shall be inspected by liquid pene-trant or magnetic particle methods. Temporary attaciumants shall be documented. on. Fora GP-723-94.
6.1.7. Piping shall be connected to mechanical equipment in accordance with.TBP-21 Equipment Connection Procedure.
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6 1.8, Pipe shall be 'alig'ned tar equipment nozzles and conemin= ant pene-
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- 0' trations te a-tolerance of + 1/8" in a free banging. position.
CNe cold spring of; pipe. shalT be allowed, unless --a44'4=d by the
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6.1.9 Category 1 and 2 piping sub-assemblies a'ad components should be installed la such a way that the coda data place remains visible for subsequent inspection. If it is unavoidable that the code
..,. - data plate wil.1 be concealed after installation, adequate trace-
.ahility must be 4=*=4a-A by records traceable to that particu-t
- ...lar item N.
6.r.10$ AII. pipe flangesrand contact surfaces shall.be-concentric with 4
- .ff, a asia of piping and bolt holes shall. straddla-vertical centec c. ? 9 R*.filinesfascept, when otherwise. directed by-tha r 4a-r
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6.1.1L. A11. Bolta 'shalL be engaged. se that there is' visihIe evidence of
~ ' * "":.g'.Q.g T(~0 compIetec threading through the nut.V J. '..".?? ~7,TJ: T ;"l G ".r,;' m 7
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6.1.12. Washers,- when us'ad under nuts,J :shall be~ forged. or rolled type '
' meterial matching the nut 6.1.13. ' Application of bol't torque on flanged joints shall be in accor-dance with.the.following steps:
.Stop 1.. Aliga flanges.
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-4 TOMPKINSBECKWITH,1NC.
TBP-37 b
Jacksonville, Florida b,
"E" TITLE:
10 of Page PIPING INSTALLATION Step 3.
Install all bolts and nuts finger tight.
Step 4.
Apply torque-in 25%~ stape, of required final torque, 1W4= - all bolts prior: ta' proceeding.to final torque value rating.
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Step 5.
Tighten bolts in a 180' opposite, clockwise sequence until all bolts are stable at the required torque level.
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6.1.14 Esquired torque valves for bolted connections urfffring flexicallic, grafo11 or compressed' asbestos gaskets shall be in accordance with Contract No. W3-NT-11. Torque values for
- all bolted connections on category 1,. 2. and 1 piping systems shalI. be verified: sad doctamented per TBP-35 Preparation and
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" Control of Process.' Piping" Travelers.
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!j nections shall be'enntrolled. per TBP-10, hanuring and. Tese i
gquipment Calibration and Control N
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6.1.16 Any compound or lubricant used. on threaded joints shall be of a type approved by the Engineer. Cara shall be taken to mini-I mise thread sealane contacc on pipe flow path surfaces.
N Threaded joints which are to be seal =1 dad. shall be made up s
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s without thread' compound or lubricant. " Backing Off* to permit alignment of pipe threaded joints shall not be permitted.
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6".1.1T. Carbon. steel. and* stainless steel pipe mar be cold formed or
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-H 17: The well thicknese ir 5/8" or Imee- (any sise pipe).
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....31 - If a pipe bender is nef Tf med, bending shoot which corre-
>.spond in sise to the size of the pipe to' be bent shall be used to produce at bend of approximately 5 nominal pipe diameters radius.'
v 4). Eends shall be. smooth and free of' wrinkles cracks and surface defects,. except as within Code or Contract tolerances.
5). ' No. W4ar. of carbon, steel. pipe shall.bes performed at:
antal temperatures.less.than.50*P.
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Jacksonville, Florida g-Rev.
TITLE:
5 10 Page M
PIPING INSTALLATION
- 6) Any bending or forming of pipe shall not. reduce. the wall ehtelrnagg below minine well.
- 7) Bending-shall not.prodisce flattening. of. the pipe as speci-fled bT 00d**
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6.1.18 Tools to be used on stainless steel material shall be controlled as per TBP-32, Tools - Color Coding for use of Stainless Steel.
6.1.19 openings in wall or fisors shall not be cut without the approval of the F.ngineer.
6.1.19.1 Where penetrations have been sealed by the insulating contractor-and maast be removed. for access, the require-
. " + h,monts: of.Enfe.rence 3.17- (ASP-IV-130) mase be-fn11 owed r
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g t~ seal. removal, reworir. and. reinstallation for Penetration
- -.Endiation Shields, Fire. Stops and. A1.r Seals-for~
,. Electrical, Machanical; and-HVAC Systems and Interface ic
. Material. q.C. Engineer to verify that " Ate =eh=mac A",
j; if required, (with parts 1, 2, ir 3 complaced) is.contain-ed, in the traveler package prior to release for construc-l tion. Verification will be by signatura on space pro-vided. in 3rd part of " Attachment A".
Q.C Inspectors will monitor field. activity on surveif f ance basis to ensure compliance with this procedure
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6.1.205 Eslow Crade Tard Piping shall-be-installed in accordance-with I
- 3 Contract. No. W3-NT-Il requirements ;
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- speciaL ICE coatings. shaII be -
s*==,# tad with an "E*, and T-B code number as required. by Table '
A-.before pe'inting.,
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' 6.I'.27.Z. The Macarials. Department shall. keep a. log of *R" code - -
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numbers and release dates..
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i;.C: 4 TOMPKINSBECKWITH, INC. T3P-37' Jacksonville, Florida ~ .g Rev. . TITLE:- 6 10 Page d FIFING INSTALI,ATION- .~ \\ l d 6.1.22.3 The Superintendent shall be responsible for utilizing l only *R" coded material in;the.RCR. .. Ed.22.4; The "R" coda number when required..will.be transferred. prior to any division of the item 6.1.22.5 QC will verify that shuch "R" code numbers exist on items which are inspected. Acceptance of the items mean that such "R" code numbers exist if required. 6.1.22.6 Items without the required "R" code numbers shall be recorded on DN's and reported by Engineering on IR's to Ebasco for evaluation. ~; - r.~. i 6.I.21.:DE's whicle record. Base Metal Defects shall specify the required - ~ ~ ' disposition.' Documentation: requirements mandated by-Code shan l 3 be recorded om a. Base Metal Bepair Sheet (Form GP-723-95). ..,....m.. , x~.- 1 .:. t.... 2.,...:.. I 6.2. Instaustion of piping - fitup and. welding requirements.. ~
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~. ..7 Proc.- TOMPKINS-BECKWITH, INC. No. TBP-37 Jacksonville, Florids-m .gn - 4 PIPING INSTAI,IATION 6.2.5 Are strikes shall not be purposely made on piping base metal E . outsida of weld. props.. Any arecstrikaa found on safety related .,.fitemsy outside. of: the weld prep shall be-documented. and - . fdaariff aA on a Discrepancy Notice, per the requirements of .s' TBP-12, Sonconformances and Discrepancies. The are strikas shall be removed by buffing and/or grinding and the resultant surface awa=fned by M.T. or P.T. unless the pipe wall thickness has been reduced below the minimum required. Under these conditions weld metal shall be added to the area of violated minimum well thickness until the area is built up to the approximate contour of the surrounding-base metal surface. The repaired area shall then be examined by M.T. or P.T and, then an I.T. shaltbe required for final accepranam. The welder who -.f., performed. the repair shall' apply his identificatica stamp 4,b^e adjacmac to the-repaired; arem., y s. /- e.; j:.a M..'.; 4. 9-m..,. m.c..,, .,g.. ~ .m.... - 6.24 - WeId' repaire, shalIqbe in. accordance with!TBP-43# General Welding. ..' n... r-e e'- l, ~ Espair Procedure. T. ~
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c. .2 6.I.T Preheat and interpass temperatures shall be as per TBP-30, Pre-heating and Interpass Temperature Procedure. 6.1.8 Ground. leads, from Wding==ehinas shall be run back. to the work so that uncontrolled recura current pathways through . structurar or reinforcing steel will not develop unintentional agg afFf hat. ..,..m.... . :=.- . :. -u.::. . ~.. ? .w. ' 9k2'.7't iPower Isads;to preheating and street relievingrequipment shall ' 4. c:cf:/ i, be isolated from. vulnerable-components. he use of. insulating- ~~:;-9.2-hTanlemer or ochar Engineer approved. method:ia order-ca prevent , [ s./~i7,2 arcidamagaz QC shall monitor,this requirement-for comp 1fance. ~ .. e..n +./ a : n.,., w.e_.. :. n.,w,.,+
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- -- y. valve, spacess may be. used. for valves. that will not be 6.3.L.
? deliveredt.13p.t:hmes currmaintair installation.. 6'.317. crin==1* Di' phragar.71mIves-wilr be+ shippee 11r sealed plastic bags a
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shall be removed to permit separation of the body and diaphragm from the rest of the valve. The bonnet nuts and parts shall be returned to the plastic. bag and kept sealed until ready for installation after the valve is welded in place. The valve seats shall be protected at all times. s 6.3.4 Yalves. shall be installed with the flow from under the seat, or ~.per. the flow arrow. on the valve, and with valve stems f=e14=ed above. the borizontal unless ocharwise shown on. tha srection c _... -drawingsy witir the' exception.being gate valves - - --. 4 t v L, +~ .... o.. :_ <.. #.... Q....: C m ,J 6.3.5 Tha Engineer shalf be" notified of any identifiabla valve. inter- " farenca: with. any structure or of any case which would render " ;-the. valve in=eemasible for operation or repair. This~notifi-cation.,shall proceed valve installation in those cases where the interference is identifiable prior to installation. 6.3.6s. If a. valve anat. be disassembled, the Project Engineer must be inorf find if any locking. devices are disturbed during disassen-u.f.bly .The Project Engineer shall determina if special instruc-l tions are required. for reassembly. ~.... .vt;
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m c: Proc. . TOMPKINS BECKWITH, INC. No. TBP-37 Jacksonville, Florida .7 f TITLE: I of 10 Page PIPING INSTALLATION l 6.5 u=1 Afar to Embedded. Places. 6.5.L; Welds to==h=AA=A. plates which meet the following three. con-. editions mase be welded. such that theJ.nterpasa temperature does noe exceed 150*F. This temperature is to be checked by the welder by means of suitable temperature crayon.or surface thermometer or pyrometer. '.,w a. Wald > 3/8". s b. Embed plates within 3" of concrete edges. c. Embed plates < 11/2"' thick. 6.5.2. If one of the above conditions is not met, the 150*F temper- .:j ._,- ature Ti=1enrian. does not. apply . ~._ 7 4... y.
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>v~--~-~- For removal.of weldsenta. the ace =eh==at. shall be arc-gouged. ca 6.5.3. withim W."-L* of the embedded plate surface. Removal-of the re-. i i1 ' mainder of 'the weldsent shall be by grinding ' Surface temper- .ature of' the plata at a location between. the area being worked. ~ on and the edge should be limited to 150'F==v4=== and shall be
- monitored by a Temp 11 stick. mark, surface Ehermometer or pyro-noter.
} \\- ~ I 6.6 Roc haadf ar of carbon. steel, pipe (A.S.LE. P-1 material) to achieve d-e... Applies only to A.M'.K.I. 331.L systems (category-4. through * =14
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., ;. y. .%-. %d -,.:. M.3:qc:= '# +.=+ *-. -pi. ; :. .. = T.. =. . 6'.6.1~ )-Restrain the pipe on ac lease one-side of thesbend: ares-so that ' f ' 'B .'s it remains fixed. in tha"directiom tha h-adiar force.is applied. f '.Y :- TUse: brackets;. braces, opposing' coma-a-longs ets. Avoid==Tdfar. ~ ~ 'f 'idi"/'".MI< to pipe whenever possible.4;;1: s t. r ::-d.; & :a (,:c,ct. A :.0,i.' s E Q ~ l ', J.'./.S ;,.:~T %trr :-lT.;v.O': :.::.3,:.W: Q:2L :::::.:O;*.r;:: ;tt ::r.:, r.2 [' [... ' sk6.21,~~ Attacffod thermocouples ac' 90** with thermocouple attachment. J' .;.,C. unic name. center of heat band and connace these to. recorder ' : a.:.. _...:4..- ;.:.....: q. :. f ;;_... __.. :.. i.~... a., '5 6.6.7~ Detall' electric resistance heater pads or elements in the bend band. Pa=ieian heaters so that they generally cover the entire - ' circumference of the pipe. The =fn4=== width of the heated . ' band shall be one na=4n=7 pipe diameter through 8* pipe and one?'" half the =a=fn=1 pipe diameter for pipe over 8" but not less b thant 8"' wide. Der not place pads over thermoccupler.. Insulate-over pads and pipe as required.. ~ * . i.,. . 3 2.....
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MJ.-.w - 1 ~ pg TOMPKINS.8ECKWITH, INC. No. T3P-37 Jacksonville, Florida ~ now. "E~ TITL.E: Page Of to to FIFING IIISTALIATION 6.6.4.. For pipe through 2" thick, the heating rate shall not exceed 600*F per hour and for pipa over 2." thick the heating rate M.,.. shall be 600*F per hour divided ty half tha thickness in inches. w, v. ~ '6.6.Y ' Beat the pipe bend area to a minissa temperature of 1650'F. Pipe bending shall only be done when this area is at or over 1650*F.- Turn off power to heaters but retain thermocouple readout during bending operation Caution - Do not overband. i Little or no allowance is required for spring back. If bending operation is not completed prior to cooldeva under 1650'F cease bending and reheat as required. t 6.6.6.. Atter bending, allow the pipa. to cool in atill air under. insu- . Istion. blanket m. Da.not. forca cool, with air,.unter,. etc mm..,.,,..
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- J Description of Attactaient Location w
O3. Typir and Grade,. as: Required.. 4. Type and Grade. IncTuding Heat Number or Cada @'AsRequiredbytreBaseMetal ,1 k 6 As Required 7 Procedure to. be Used for Welding-e- E 8 As Required by Contract, ., w.. .-h. WeldingTngineer Whe Aut6 L4 Difans I-E (Eignatura).. '._.I11.'..'A.J,1 .. r. w.. . = r
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- CONTROLLED DOCUMENT ' Proc. No. TBP-37 ' Rev. "E" JUN 301983 , :'a, Page No._.0 a f 10 Document Accountable & Return ml,. y,., am.w w:,n c.. p.g - x' ~. - - 'j '. Control Number 2
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(TB Doc. Control F. amp) t \\N" p 0,C R COVER SHEET QU * *,,,. .e s q. ;O..... $- Changes c.< -e Concurred L ~.i.4. COMMENTS DATE ' a By: .1.. m 06/01/83 Paragraph 6.2.5 revised to correspond to code requirements. N 3 06/20/83 Added Reference 3.17 and paragraph t ,a i Addud Exhibit 8.3. ESASCO SERVICES k g INCORPORATED corpof f-gg3 06/29/83 In tats.. QUALITY LI.. ' , 1 iASSURANCE. . r. ..f
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. ~.1, ?.E.S.S.E.. .$f %lJ ENGTNEERTNG MMM ' ' ' ~ J- - ENGINEERING 4- ~ This Documentis: g * **'eut cesninente This Document is: I N"* *'**"' c.n ) e. g nMe ee weh commente s, '~ O hunnes.es Wen cern.n.ims as ft. tee: Incorporate Comm.nts. ~ ' ' and heeubmit; Pressed With s' seesee; heernerste Comesate end Renutemac Prei:eed woi O Meisetest; Revlee and Reeubmit d I ce. NOTE: s
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~. i TOMPKINS.BECKWITH, INC. ' " " p,{ No. TBP-37 .vi.+-. Jacksonville, Florida ^ .f- ,a ~,, .y w,qu y w:p;g a,n gzg.y o:~ g m,,
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f' 5l f ff' Y,Y 5 ~~ N$' h...-_b h,.. M [f["7Dp[;....q h lk...}[ ' N!h..g.. .. _. y, e.. g. ~ m.. t. [150hPURP0hE 39:.n & d W. M~ W! SEN W REWh @ W Y? & k % h, ? W ' ? . :.. N @:l;14La purpose-of this procedure is to'delineata code and contractual I 4: . JN
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3.0 REFERENCES
3.1 Contract No. W-NY-11 f f y% WB M W ; M,....v..vh Summer 1976~ Add .. s;.n:fk. M "v. # M M...
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..x J . 't ~..'f.%. ',%2 CASME Section III' (thro n_ . n. p.m.w m.. ;w-ng.5,s.g a.qb.m...p
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D.N., 3.5 TBP-7, Walder Qualification Procedure .,s 3.6, TBP-10, Measuring and Test,Equipmenc Calibration and Control ,..; a,. .:...%, w.;..., l, c4,;p& g r.Q..W.T.6,; -G,_;;. v..em 7c..: 7,;I3.77 TEP-12, Nonconforiaances and Discrqancies .1 ,. x.. w v,& cm... . w. e ;m.. c sm y s o - r. a-
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o. .,..' TBP-15, Randling Procedure... ,3.8 _e n,....E,,.,4a. L_y. .,t..=. .. c. s. i1. ~ w.:r - s e.:, W. R W p. y x;, a.c a,... #.s .,.4. m., y,v w~ .n. v w.acc. s.'. x p~.,~ a.; w: g a un ,ay.. w s. m.new m.:y.,r y 3.s.. .w 93 9%TEP-19, Part Identification Procedure Z[L,' W1Wph.Shhk'M e.3 WR ' h*j NMb d.NMNMW8N=$MSM M N N'10KTBP-21,1 Equipment Ccanection Proce Q-i Nk .,,i. h. m M.4 4'.: hq w*c x n y &'ak.vc.;r' w.*- h 9 My r * % g. p.119 TB M*-* @ M M k. C.h$MEMfM.NENM$5Nhp h ) Mc.. a ' wwn wa 7 ' W% M, h. ^: .mp4 my9m QM iM WW -.A JM
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M*- .M*%.f p., O n kr# $.;la frfM W.!/.s ~'-*- .129 TBP-29, Piping System Cleanlinesu. Procedure 5 gg., iv.4RfkhMi~:W M ?b @ i. W l: % f W @ S Q % ~f' % % f % W. W;3.m. WW~&~ ' ' M7 ;3.13 7T5P-30, Preheating"and Intarpass Temperature Esquirements .Q);b7g,jh3514X+TBP-32.Toolsk_ Color: Coding for use on Stai 7 'sT .. *,, 'Jfyw;n. y..:. sv. s eeng. w.2~8.m w.w.w e.-m. m~+m2.u: m-m,- .~~ ~ m'.. ~ .s.. ,y
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,r i . p*; ,c ,. ~ - C,# ' 1 - M ' ~ 5.0 : RESPONSIBIH TIES 5.1 . It is the responsibility:of the Project Engineer to prepare imple-menting procedures, instructions, drawings etc. as necessary to sup-port the piping instaHation effort. The Project Engineer shan also provide clarifications and interpretations of applicable Codes and Contract documents. 5.2 It is the responsibility of the Project Superintendent to implement v..1.m..,.w,.c.y.p...the.c, requirements of this proce. dure.. sp::x. W......WW,,. $'O.*4@..m..w., z, e w g,. - 'J m.. a
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M .s M 9f- !Ny 6:^ e x C :S %.@ c. ~5.3 "'It is the responsibility of:the QC Engineer to provida the required S N inspection to insure that the instanation of Process Piping Systems ~ ' 7 . is in accordance with the applicable procedures.- .+7.:y;;pe.q.s,4,.y,.444...g ~ " p.. . 3,- y, 'Y:W W "*
- 6.0, INSTRUCTIONS 6.1 Instan ation of piping - General requirements.
6.1.1. The handling of all piping shall conform to the requirenants i f:,of TBP-15, Handling Procedure. ,t -s..- ~6.1.2, Special precautions than be take's during handling of stain-c M S h s h..c.., W.71ess steel piping and components to prevent conta ..'s-. ~ t yd.$ bon: steel.ENylon. slings'or'tapecovered.cableshallbeused R to;)andle stainless steelsmaterial.~.. g y@dEqrB.'A2 pa@27ggf$f e WmMWWWmEWa . W@DpMM..,6.1232An piping and components'shan'be ~ stored,an twood da=== l Y@/W,@ $ g f M Dunnage shall raise the material at'least?sixT(6)' inches if h I $m%e MRon clan shen / two'(2) inches.if.on concrete slabs and ten '^IfDOMM6'?d(10) ' inches if on earth surfaces... - _..?g@A_ *W<er -y g M @i'" i a n.. w,._% x _ y. _ %...%.>.; %..r---W Q.4 e r m., M,,Y..-:P, %.. c;W om.. w o.m ,. [ [^" 6.1.i ' Special attention 'shan be directed to pipe cleanliness during ..m. 3 c ts.k y. A-u.s u.". storage 9 h=ad14=g and installation. End cape shall be kept , g: l -;-wF g<*. l -.M@,,hFi[M"?iM, g g, on,all piping and components to seal the interior against dirt ' 3.. y., c- .cc-intrusion. End caps shall only be removed for inspection and ME.,.,.W.,. iW. i< ~7-WIinstanation.' All piping subassemblies shall be -QC inspected W.. W.,i.. -O ;.'y m for cleanliness prior to transport 'to the point of instana-3. M ' tion. Certain piping systems shan receive QC inspection' for n w .e..~.g cleanliness prior to weld fitup as delineated in TBP-29, 7.M[W$r$ 0;N:.c M 4. Piping System Clean 1l nasa Procedure. gg,,, _, q. 3 .c ..es t (Q J;m,,, }., .y W y.pqpp}.h.m .--e, r.
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3 to .v. k PIPING INSTAT.T.ATION- .a..' m' W M,2;v.a. m W.. wm c gu .,w w: ..page oq ..a, .. v.~. 1 WM UG m. m m.s e: .a ? -.c ~ .J8$w.[;r6 M ',' Af[.f {'.,61', M,;,. Ad,%',' ,s s %. e s.. y,. N.$k yhfpe db ,4, S. 3 n-m:_r-a ~> c ~ w. wn.m . g.;u L.w ;6.1.5 ' Prior to the transport of piping to the point of installation, M S *!J,% iir/f @,weach sub-assembly must have a Tompkins-Beckwith QC accept tag v ii vi 4 6.f k n r 'Q{Q@@$@pl.56orlanIbasco Conditional Release tag attached. .. >,. + wv. r; ..s .., #.;w.3.. y.w.m". m;t n. ; .-. cm : w v. ...>rt .1 s .~ m - 3 :# ' " 6.1.6 Temporary attachments (lif ting lugs, etc.) on piping and struc-tural steel.shall be removed by grinding or cutting operations, not by hammer blows. Af ter the remaining weld material has been ground flush, structural steel on the nuclear plant island and category 1 and 2 and MC piping shall be inspected by liquid pene-trant or magnetic particle methods. Temporary attachments shall be documented on Porm GP-723-94. 6.1.7 Piping shall be connected to mechanical equipment in accordance C with TBP-21 Equipment Conrection Procedure. . o.,. m , $$gs,y@t%pe.;.;g4,t.pylgQ@& -fp p. 1 f ' ~ 'i . 7 ' ~f.,6.1.8, " Pipe'shan be ' aligned to equipment nozzles and coneMn=ent pene-m q ' trations to a tole'rance of + 1/8" in a free hanging position. 7 No cold spring of[ pipe shalT be anowed unless specified by the - 't , M. Ingineer. .,..L'Q. xj.y, :fr.,p@3.% e;. 6. - - w,o.c . m.~ - s 6.1.9 Category 1 and 2 piping sub-assemblies and components should be instan ed in such a way that the code data plate remains visible for subsequent inspection. If it is unavoidable that the code data plate will be concealed after instanation, adequate trace-sbility must be maintained by records traceable to that particu-lar ices. ... '. W i . n-w,G y.s W..y 4;.v: j . $'n Z g16.1.10 Al1~ pipe flanges and contact surfaces shan be concentric with 1
- f. M W J^e g_g d Q axis.of piping and bolt holet shan straddle vartical center
$Eh, $ $ W 'C',D lines,fexcept when otherwise directed by the Engineer M .Q: i l Wd&d 5 '0G.6.1.11 Call-Bolts shan be engaged so that there ~isivisible evidence of M $ E 7,C W icom 2Df.N.e',s MMGQ@h+pleto threading through the ~ not. i..je*QQ%&MM.w.. l ... n 'ashers, when used under nuts, shan,M.3kgd.4Qgg. - wwAs -@..p.y,.W.; sg,g,9 6WW y dw-i rm - ... % w w.d e. c.'6 - W be forged or roned ~ type % g.p;r y.1;12 material matching the nut. -'. . %. ~.?,1.p.+ c - l w .r.: r
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,~ 6.1.13 Application of bolt torque on flanged joints shan be in accor-4pW 7. g.l @ af ~ adance.with the following ateps: . ;ij q q :. g n ; y9 n. . s m. m.? m.r* w : n~... o. q... : ;. > s YQg 7,s . Step 1.' Align flanges. ... ' '.} 6; y,m ' x ; - y, y. ..:m.j m m
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. q u. +, "N -. ~. r...Es!7,,?M, _.'.$.. $tep 3. Install all bolts and nuts finger tight. . 4.. & b - ' w.,.i. t: - n'Y W.,.ps Z~ -Y&L ~,' I g.T";%.Q~{ step 4. Apply torque in 25% steps of required final torque, E .., w ; ;.MC ; _ , loading all bolts prior to proceeding.to final n. . torque value rating. y m~f' ( N., Step 5. Tighten bolts in a 180* opposite, clockwise sequence N until all bolts are stable at the required torque level. s 6.1 14 Esquired torque valves for bolted connections utilizing flexicallic, grafoil or compressed asbestos gaskets shall be in accordance with Contract No. W3-NY-11. Torque values for all bolted connections on category 1, 2 and 3 piping systems ,. y._f. JT;'qshall be verified;,'and. documented per TBP-35, Preparation and T.~ Control of Processf. Piping Travalers.' <^ 7
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4 , - 6.1.15 Torque wrenches used to verify torque values on bolted con-3, 4 nections shall beTcontrolled per TBP-10, Measuring and Test Equipment Calibration and Control. - 6.1.16 Any compound or lubricauc used on threaded joints shall be of a type approved by the Engineer. Cara shall be taken to mf ni- , size-thread sealant contact on pipe flow path surfaces. i \\ N,. _f... ' Threaded joints which are to be seal welded shall be made up l \\ without thread compound or lubricut.- "3seking Off" to permit s f "' alignment of pipe threaded joints shall not be permitted. e66;h.g,... c d c g./ . v c n; . r m. g :, w. m ;s. s r. c. w.s,eg. w.a;m.,y.a, . c.. s + g p. 1.17h Carbon steel and seminiese staal pipe uay be: cold formed or . Qsh. ?4 {n'*;.d~'% cold,, bent.by, any method providing that:n gggfi;;Nq.;;.3.-, 4 Q* '* Mo 1)NMMM@lMDMMM6NbMN(any; size. pipe).. pi TMiDW. k'W M -. fMP % dM n, tThe' wall l thickness'ia 5/8";of less P F2 " The nominal pipe size is '6' inches'in' diameter or less - m;n:p g. M3 [kGI>ME):,I(say wall thickness)J';' MEQ$WMM%@@@hpN' "M,q3M.D.OM3) D.If a. pipe bender is utilized,' bending shoes which' corre-M pi. W Q F W.U W yzM apond in sise to the size of the pipe to be bent shall be ' 'used to produce at bend of approximately 5 nominal pipe ~; ~ SEN.ANOW.Mw J diaseters radius.' -,,; u w. . n..&,.:0
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\\ uty -.. - ~ v %. a. w A.V~ T.i t g:. . w.2. M w W v Page of ge ' YM Y$$$'%'.*, u , 4. ...: PIPING INSTAT.fATION ~... v p.wn :. w.wv. a >-, ~ -.. m. m. ww.m,..s.n.. n e:..w~. %.,a..,u. ,,, w,..e. c. m ~. .i>..,s. y:, ; e,,: :? - x-9.f 4 % 9y g 3,y y)Q. g.v4g;~'.. Qq,.: ;h; ~ hap :c, w. :p.,wmy ': p*..,i M f" @M:n6 3 Any bending or~ forming of pipe shall not reduce the wall S W, thickness below minf=um wall. f e_n,3.j. d....t,A m. m)C Bending shall not produce flattening of the pipe as speci-q~ -. - "'. P c.& a7 y< y,y' k t. fied by coda. 6.1.18 Tools to be used on stainless steel material shall be controlled as per TBP-32 Tools - Color Coding for use of Stainless Steel. 6.1.19 openings in wall or floors shall not be cut without the approval .of the Engineer. 6.1.19.1 Where penetrations have been sealed by the insulating I 4,.w. W contractor and must be removed for access, the require-u.a J 3 3 r M., h, y.3Z@.@. n'N,3y~G...ESF. S.7 f ments' ofIReference 3.17.. (ASP-IV-130) must be followed. ~.
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,;4.%~f Attachment A (Exhibit 8.3) will be used to initiate -. 6@y. e.N4.,.t.gn@;9. seal-removal, rework and reinstallation for Penetration m 2 g r....J Emdfstion. Shields, Pire Stops and Air Seals for ...3 E 1,tz/,h' M % M W lectrical, Meeh==4a=1, and EVAC Systems and Interface - C -W: Material.. Q.C. Engineer to verify that " Attachment A", if required, (with parts 1, 2, & 3 completed) is. contain-ed in the traveler package prior to release for construc-tion. Verification will be by signature on space pro- '.....c i. c,. r.. .~.m.vided in 3rd part of " Attachment A". Q.C. Inspectors .,y ;.. :1.E.3..j ewill monitor field activity on surveillance baris to ,, ' -. ' E,p".'.. ' i ?..'.w,ure compliance with this procedure. ens ...i,g.;:n ~';p,y, %..,. w?; w. w. 4 q m..,,-;.; n.,w;. =. ;; .. w f.q.@M.f.+.,OJiU1'.'20 iBelow Grade Yard Piping shall be' installed 4% 9 W J.r.: M $, Contract NoJ W3-NY.11 r.equirements..: w. -H~A i n7hpqyM N9$ib!N. c.MMM'MMgMMM'3C * -3 ,d.%W .u nn:.~ .n e Mn%{ - 6 .'jf%cpw';L ~Tel;D?nMM@ Identification Procedure. v i I f' 'm e?Mg:weer..m? - 4.?;ns. W b y:,@.m@ ye: p m.6 MM ye W %m.~+r .n wty e ys, ?W,py&. .9 . ~.~4,?.?- ~ - ~ ^. y - m. .w .t ~ .P'fM$Q6.11.22 Items sent to be painted with spacial RCB coatings shall be digg.Iy *.9MMM%.e.. stenciled with an "B" and T-B code number as required by Table l; m.n --@-M;5t ..A".before painting. m ~ 1, ~ cN L.,).F~h h.g f e 1 W W. M W 6ee n v u e m'o & m 3'- m 8: ' ~W GmQga 6.1.22.1' ! Material to be painted shall be released by the T-B .v.u.,_ w.... ..s., Materials Engineer. .y. m. - - k % M &, yMi.:h;$dihNOv&MMew%& rV f.2 <;.y pq "J.7,7,'1 i '.6.1.22.2 The Meterials Department shall keep a log of "R" code y. 3 g dig numbers and release dates. . - hp.c igwyn p.qb,t aW,f@ W. g mb@ i & : ,~ lM.xWh,u'ii. &.n4chN..;.:+k...y;.i :;@hY..,&,*.Qh.W.n'X.% %. ;l. & ',;. a. ., j Q.. y w, * 't 6 ; p>. p2,. V ,p f* '4, j.J ' ' ' g v., M.a, *[ a.... c. ..s u, ,..,,n n ._',*2 f'.
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- TITLE: p,g, 6 w 10 s og . ~.. w r. M,,w. e FIPING INSTALLATION. x.;.. .7,. g ;. . x. r n 14 QC.-.%.. g.%ki.M.i.6Q% p.% '.m:;.a m < L ':'M .&a. .r -r y 3;.'O W M i... . _.6 1.22.3LThe Superintendent shall be responsible for utilizing M2.QMfDW.v.%only "R"icoded saterial in the ECB. - M' ~ ' MM$$hNM,@MWN.W@A*C' W M W 'M N # D ._.,e # f 9 W 6;1.22.~4~.'The "R"' code number when required will be transferred
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Y.. prior to any division.of the item. 3 c. . ~.. 6.1.22.5 QC will verify that shuch "R" code numbers exist on items which are inspected. Acceptance of the items meau that such "R" code numbers exist if required. 6.1.22.6 Items without the required "1" code numbers shall be recorded on DN's and reported by Engineering on IR's to Ebasco for evaluation. .? .v. N & :d ; s. % 41 6 L:t.;. b. ' ~ v
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f.7.g,c.f.. -. h 6.1'.23 ': DR's which' record Base Metal Defects sha11'specify the' required h 6iddisposition. Documentation requirements mandated by Code shall ."+ G r.be recorded on a Base, Metal Espair Sheet (Form GP-723-95).
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. m,.4.s.:.:m -. --,n-.- 6.2. : Installation of piping a ficup and welding requirements.- z..j v: 9.y gq.;..m, .s., ~ ..e.. s l '6.2.1 All welding shall be performed in acccedance with approved pro-cedures. Welders shall be gr.alified per TBP-7, Welder Qualifi-cation Procedure. ~ . <s.. m m. s. .? .. :.~.. .,u m x.... y.- . 6.2.2 Fitup and weldir.g sbmil be is accordance with the requirements i 'of the applicable welding procedure and the applicable Code (ASME Section III for categories 1, 2 and 3 piping or ANSI . - @ g M.N.n3 B31.1 for categories 4 thru 8 piping). - . j.sw;... - 2 Mo ^p;aFg.pp eMg.sepw, u. a..%p qh L., m.~aw,m..u;"c. i., 7;. .w.. .weW mwe-m e %w.J% o.3 .m .e. W
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i 6.1.6 pcvTh's WWW:r&cd hW F % g. q m m. ..,.g.th paragraph.4_. y W. & ~ g 6~.2'4,n W N &.cor ance w -& w %w ? A mfr p W h @.y ..q., m W.W w t' w:s W=W4 W&W M % Q@.W? Balding shall notJbe performed.without the addition of. filler t;;?p)M%cM3E%Rmetal. .- F..h. ~ cM, p W., 8; :.u.% n w...+J.R..e.... n. g.g.px- 0 a.. - y 2. c,# .'.,w v.,- ,f4;..y (.s 4 j .e ~ ~\\-,"-M',,W. y 4tk,9 ('.q',, - d 4e. 6% w. t i g*,;.'. * *
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<..( .. m. B '"; TOMPKINS.BECKWITH,INC. No. TBP-37 1 7 -,:. Jacksonville, Florids w:p.p.y"p'[ 4....;x', v m.-. -3 .E- - 3 %~._. Rev. ~. y. .., 4.: v ' 4@MmM45 94WMg'/d, .1.',';. v1 ?Ke.id,VrM.@%M@p,. v ".*. r. y 4 - je NM */ ^ ygyQ* i p... J.s, k 7 ~. - of 10 . +1,m gg .s - ~ pc. r.WW. . ap" ~
- 9 M PIPING INSTALLATION,
c,,.g s g t e EM[Ed9kSNh.bNMN Yd&@hbOM N b m m.s../ n.m.w n > sww w :.w./ n m :exv - WWG;;F6.2.5P; Arc strikas shall not be. purposely made on piping base metal E Any are strikes found on safety related 9, $ f M gl nl,outside of weld props. A g' Wdh @d d M W{f items :outside of the weld prep. shall be documented and 7w/j.9.3'%;" QS. identified on a Discrepancy Notice, per the requirements of 9 w m% N 3 TSP-12, Nonconformances and Discrepancies. The are strikes shall be removed by buffing and/or grinding and the resultant surface examined by M.T. or P.T. unless the pipe wall thickness has been reduced below the minimum required. Under these conditions weld metal shall be added to the area of violated mini =nm wall thickness until the area is built up to the approximate contour of the surrounding base metal surface. The repaired area shall then be examined by M.T. or P.T. and then ,.an 1.T. shall be required for final acceptance. The welder who M..! h d @ +.% d Performed the repair shall apply his identification stamp 4 +. g d.b.e.a n. adjacent to the re,,,re .,rea.. g. da s: 4 m.. V ".a;;@v<g.<-=a.p i c c i l a v ,,s ;. . m,-:; , w... .m..uv. s - w. .~. ..,m ..c, , g'.u..;P,. s.6.2.6 Weld repairs shallibe in accordance with TBP-43, General Welding l O- ' C 7, g.g y.,Iapair, Procedure. L. y... ,g.- 3,g. n-
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6.2.8 Ground leads from welding machines shall be run back to the m 9 f: vork so that uncontrolled return current pathways through i ?.'f., a structural or reinforciing staal vill not develop uninteeticnal ) j _ ' c. _..n.are strikes. ..eg g;, 4
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- i. rbe isciated from vulnerable components by use of insulating j
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- iblankets or other Engineer approved method in' order to prevent
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- QC shall monitor this' requirement for compliance.
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..w.7.. x< aW:: wa gaws:w;c. '..s r m.~,. 3... 6.2.11 Welding material shall be controlled as per TBP-3, Weld Mate- . M.E$CQT/MM ? 1 rial Control Procedure. ' ; I J :,.J9c;!-m M.dRW M 3 9 $ b & h h 5 l % W W E & c.9. W. : M W W,f fE G k h. W W l %. W M. M. W,RWi: .~ u, v W6.3 ~. ' Installation of Yalves ~ ~ 4%..m*M:..;. %?'& Al..l.W.J.u;,. m.t- .. %J -t c 1 m F .WS%.~,M, e . #, = ;.... e.J.,Q...,,. t C' . =.h. u a e.- x. u J N,y.GJ 6.3.1 All. valves shall be in the open' position during welding into - y, 4 P c.c - .the pipeline (unless otherwise recommended by valve vendor or - c/ yp.@ .4 S.' Engineer). .. ~W?.'igf.y.. - n.e - 6; "
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.+ . w. - C Q fi M.6.3.2 ' Temporary valve spacers may be used for valves that will not be .95W$W'hhh%NMh@F4NEMNG'@.= W &'%ig%deliveredintimetomaintaininsta ND'$I A*' 4 y-WQ. '.6'.3.3' Grinnel Diaphragm Valves will be shipped in sealed plastic bags & containing a desiccant. Prior to installation, the bonnet nuts C shall be removed to permit separation of the body and diaphragm from the rest of the valve. The bonnet nuts and parts shall be returned to the plastic bag and kept sealed until ready for installation after the valve is welded in place. The valve seats shall be protected at all times. 6.3.4 Valves shall be installed with the flow from under the seat, or . per the flow arrow on the valve, and with valve seems inclined . w.n,.gh.JcI W~Wf'above the: horizontal unless otherwise shown on the erection . J.- . *,p .. ith M.-.; S h..a.,'t.G drawings..,.u, exception being gate valves.
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W. w j .g. ., s.. ... a.s.mv e 4 ~ t -6.3.5 'Se Engineer shall be notified of say identifiable valve inter- .:.(...p...lc. forence with any structure or of any case which would render . W W 1 ~ W the valve inaccessible for operation or repair. This notifi-cation shall preceed valve installation in those cases where the interference is identifiable prior to installation. 5.3.6 If a valve must be disassembled, the Project Engineer must be 'j. O,;y:4 4 s.- notified if any locking devices are disturbed during disassem-
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.. ~ E. W bi s4. h Penetration assemblies, expansion bellows, and'other specialty - @f.%m$?$, ' S g pitems shall be installed in sceordance with the. installation ~ y s@gdrawings and the Manufacturer's instructions, and.C gg m 7/ ey.h.. d aad Maintenance Instructions). ..a :.46.VW59%. WBM :- +a e. wm m im.wr .G bug;gid...?b;-wh& Mmu pM MWm.@ gM D -.aw.m.' q U -.'.. u. v :n. w.s.o n d e.* - .J ^~b' t T.' ist st - "n?dSv%grieg;6.4.2J. ? Expansion bellows shall normally be installed with the Manu-0:yF + g ~.,.f e.facturer's shipping braces attached. The braces shall be re- ?.. ^ .n : g. .v. . n -- ~.. moved after installation. If the shipping braces are removed G J h)S M N. M.m m;9. M.~ prior to installation, the bellows shall be braced and h "W e #k. .r;d%@s/iti6pw so as to prevent it from exp=ading, contracting or bending. .m . G S.! ?? l. h.'I T No welding to the bellows convolutions is permitted, and they ' M, M..f6 M lM f M,Tshall be covered and protected from are strikes shd other ., eM.,,.' . e JW n w.<p;,wa.y.cc N,..A ~gy. ;,' m.&, damage. p:w-s .N'W i & Q Q;..- 'X Q ^! - 4 f ?tV $*-Ri GO ' %".. p
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',- W : y : 3 .. h ' ' - M y " " ' ~ l . pw.y h. m - + Wy W !6-l .../. ; ;, g .n. .i ...,p'w. j L .3,,- 9..n ; B ' ITOMPKINS BECKWITH, INC. n g ' No. TBP-37 Jacksonville, Florida .E" r Rev. +,c;. w.v; m* ben,m. - o/ m .- vr - ? TITLE: .%. paw @.y.. <,A,1%w.%.As. ;.,.4 M.-,5m.s. ' t w m'. .s %w.- ,~. s9 of 10 c 7%w. .p .u.s, PIPING INSTALLATION " ~ MC-MW%>3f ~ u,. ft,$5Ny.f&$9%y&&?l)Nd.%n.W '&MW @lW%WW: ' f:3. x. :. 4, :-n 2.,u.e - ~ >. . < '. t.ay.;.e.w.A@{ %gg.Q= - _M p%; ' ; &. 7 6.5 T Welding to Embedded Plates.' -MA.? ' E %WD$=5 k,. a,- d&}Q?%T,%lf.:. ALW%MP: ?- - T.Mkhdf 6.5.1M Wolds to embedded plates which., meet'the following three con-
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.does not exceed 150*F. This temperature'is to be checked by the welder by means of suitable temperature crayon.or surface thermometer or pyrometer. N N a.. Wald > 3/S". ~. b. Embe(" plates within 3" of concrete edges. c. Embed plates < 1 h " thick. 6.5.2 If one of the above conditions is not met, the 150*F temper- < J,*k.;.N, w.,;;m@s.y->g figwp n M g ature limitation does not apply. fy pMa n:.. q.2,..,.gc;-).e:. m 9. m < m p cc .,3,m p. ,e.. aw-w w... ..n w. a. 3 ya m.W. o~ w&W ,y;:.%. ,z. :, b's m v.n., q v;" : <. w. w 6.5.3 . For removal of weldments the attachment shall be arc-gouged to 1i .<within W"-1" of the embedded plate surface. Rawoval of the re- [~~.., n,.,y,p. :.yg%n.M.ature of the plate at a location between the area being werked A- , mainder of the weldment shall be by grinding. Surface temper-7 7 ' on and the edge shonid be liatted to 150'F mayf== and shall be * ~ m.onitored by a Tempil stich mark, surface tihermometer or pyro-meter. ) '\\ '
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.m I - 6.6, Hot bending of carbon steal pipe (A.S.M.E. F-1 matarial) to achieve alignment. AppliesonlytoA.N.S.I.B31.1systens(category 4through ' - 8 and sets of 5' or less at any cne point. MbWfh MMMMBW'" M * ^ N W W ' 4 N - D '-i'. ' 9 &.%;i6.6.1:. 'Eastrain the pipe on at least one side of the bend area so that '$,.fM@[$'[ff+$$it:remainsfixedinthedirectionthebendingforceisapplied. .? MO Use' brackets, braces,' ' opposing ' come-a-longs, ets. O Avoid welding .w+$U kb.Q,mto. pipe _wheneverpossibleM KN$ D^QM %a.1 h.. ,1 .! m ., A LV.L k.b. w W,. 4,O*.,s. r W U. r g..., u $ 4.u nWL4h W k W w.- m.C.,m'%. w% v
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6t? n F~ Q&gg, ^,,y3M/pManit.near center of heat band and connect these to recorder. 6'.6.2 M Attach four thermocouples at 90'. with thermocouple attachment $$.gi wwra ..g a.n, L.W ~. w y g..~ .a.g... -..;m, ww.: y.p p w .x.,..-e 3..v..c,a3.e.. .,y%. -
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,.m .g . mmw h.c.;s.":1 3/ 6.6.3 ' Install electric resistance heater pads or elements in the band " Up.M.idb:6.rd w.-' band. Position heaters so that they generally cover the entire =4 W.dt t,y"5@m.rt y%...d.:'i~N..,.,. band shall be one nomina
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d 4.c .-.s 4 m. M i [A f &. M ;.@. s half the nominal pipe diameter for pipe over 8" but not less ,, @;x,:@9 r.r ~. ~.mn. - e. N than 8" wide. Do not place pads over thermocouples. Insulate m ' %pg+; Qs, nC - over pads and pipe as required. .: n.
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s_ s w . TOMPKINS BECKWITH, INC. No. TBP-37 J.&sonville, Florida .g. ,: h. ** n. : Q.'. J. ps * *g-g%~
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a ~n q e M9>#1-*- ?- ~ v'.w.m.v" v.m.cF ";M:y~2.- y m4 A w - -Page 0f to TITI E-g,g .~ % - - - 10 + ~ w. l . *FIPING INSTALLATION 3:!PM46pfMG I - vmR. 2.a'.mp+,yWy:;d.QW.fqq. fcp....,,... .,y5 ggt &n ~, ~. p Y f.S,.. . ~., - .x ... ~. u m:g s.&.e. y. ., 6.6.4 'cFor pipe through 2" thick, the beating rate shall not exceed .M@Nf/7; shall be 600*F per hour divided by half the thickness in inches. MDVE 600*F per hour and for. pipe over 2" chick the heating rate
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- ,.y w:s Beat the pipe bend area to a afaf=um temperature of 1650*F.
6.6.5 Pipe bending shall only be done when this area is at or over 1650*F. Turn off power to heaters but retain thermocouple readout during bending operation. Caution - Do not overbend. Little or no allowance is required for spring back. If bending operation is not completed prior to cooldown under 1650*F cease bending and reheat as required. 6.6.6 Af ter bending, alfow the pipe to cool in still air under insu-j A'.. < 1ation M =nkat. Do not. force cool with air, water, etc. . -:,v;;- _ "7 ;.c,
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~l .6.6.7 Jfter cooling remove heatersi thermocouples, fixtures, etc.
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i ,w 6.6.8 Wire brush bent section to remove loose scale, etc. 4 a- ~ 1., m,. .g._,.,u. ,6.6.9 Perfo m a visual inspection of bent section. There shall be no s.. m. cracks, are strikes or linear discontinuities. P. T. areas of t thermocouple removal. 6.6.10 Postweld heat treatment under above coaditions in not required. g,a.g Ap.. ~ - . v .n w ?,.,.l ".,. s l 7.0 AUDITS i .., W ..o, -.. - u. #w 4.. . s e ;4 S,,M 7.1..lThe' implementation of thi.s procedure will be audited by Quality MiAssurance in accordance with Tompkina.MW..Beckwith, Inc. Procedure TBP-8. ....,.,R&.. As.rjp *4w:hs.put.% . 6 W, d sei.. -**pf4% %s i, &se'. .%.w&'a%M"?gr$nGery sN~sgg g . k '.WE*esWRn. gs. ;.,_ .m-e oe y., , p" n..l.? m "a p"r~n' ~ e.,g> . s., A,/ W+ 8.0f rvwTnITS W ..., N.. - - me w w wk.w w>w,: %w,; s.. m :r4. r >, "t 4 ~ I y '- 4.s' s \\ m. m.5%#.4 mA ms: -. r ~ w n;, . uf' w ody~*.v w w w:g.% n. 9 w + u..: l .en.a p p,M;.m. .m. ~ ~. m: ~ -.-.+
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.h', L "9 % - . y, TOMPKINS.BECKWITH. Inc. "'"@:g 8 0 P.O. Box 300 Hohnville, Louisione 70057 i ~ MEM0RANDUM TO: J. B. Gore. Site Q. A. Manager FROM: Bob Caddel Project Engineer
SUBJECT:
Bending Procedure Qualification DATE: September 20, 1982 -The attached ~ qualification test record shows that 1 inch schedule 160 carbon steel pipe has been qualified for bending per TBP-37 using bending machine #ACIC. U l ) O
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