ML20105C800
| ML20105C800 | |
| Person / Time | |
|---|---|
| Site: | Waterford  |
| Issue date: | 06/30/1983 |
| From: | Gore J, Miller H TOMPKINS-BECKWITH, INC. |
| To: | |
| Shared Package | |
| ML20105C605 | List: |
| References | |
| FOIA-84-205 TBP-37, NUDOCS 8502090524 | |
| Download: ML20105C800 (17) | |
Text
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TOMPKINS-8ECKWITH,INC> 3 (7cr C. '
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' - > Waterford S.E.S. Unit 3 -
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Louisiana Power & Light Co. TOMPKINS'- BECKWITH, INC ! !?EQ Killona Louisiana C0 m 0 LED 00CW DE~
'N Proc. No. TEP 'l7 Rev. "E" M 301983
. Page No. n or m Document Accountable & Return Tide. .verme tweg,u r n mn Control Numtier 8'-/ -
_. Gk - (TB Doc. Control Stamo) 0.C R COVER SHEET -
DME' L
~ COMMENT 5' '
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06/01/83 Paragraph 6.2.5 revised to correspond to code requirements.
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06/20/83 Added Esference 3.17 and paragraph Addad Exhibit 8.3.
E 1.!? ' N 3 l ESASCO SEllVICES pC4.PS'*U 06/29/83 Inc orpo f ints. p/,jdf[f3 L
- - ASSURANCIt
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- /* ' , Prohet Engineer SIGfATURE . (DATE '
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TOMPKINS.BECKWITH, INC. No. TBP-3T Jacksonville, Florida g ,. g-TITLE: ~l of 10 Page PIPING INSTALLATION 1.0 Pt!B. POSE i la Tha'purposa of.this procedura is to datinmata coda.and.contr=e*"=1
- requirements. for- the installationnof process p.iping..
1 2.0 SCOPE 2.1 This procedure applies to all safety and non-safety piping systems installed per Contrace W3 NY-11.
3.0 BErwummere 3.1 Contract.No. W-NY-11 .
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L2.' .: ASME Section.[III(throikh.fummer 1976. Addenda) , . ' , .
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3.5 TBP-7, Walder Qualification Procedure 3.6 TBP-10, Heasuring and Tese Equipment Calibration and control
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3.7. ~ TIP-12, Nonconformances and. Discrepancies
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3.8 ' TIP-IS, #aamn, Procedura
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[ ,'.' J,[.7. .NTSD,I6, M. ad In8Pectiot Procedure.- . 3-
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3.16 TBP-43, General Welding-Repair; Procedure: ._
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TOMPKINS.8ECKWITH, INC. No. T3P-37
> Jacksonville, Florids Rev. "E-PIPING DiSTALLATION ,
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4.0 DEFINITIONS 4.L .RagineeraEbasco Services,~Inc . _
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5.0 EESPONSIBILITIES-
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5.1 It is the responsibility of the Project Engineer to prepara imple-menting procedures, instructions, drawings, etc. as necessary to sup-port the piping installation effort. The Project Engineer shall also provide clarifications and interpretations of applicable Codes and Contract document _s.
5.2 It is the responsibility of the Project Superintendent to implement the. requirements of tLia procedure. . . . . . . ..
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5.3 -It is the responsibility of the QC Engineer to provide the required ,.
inspa-*4- tar insure thacithe installation of Process Piping Systems
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. .is.is accordasca with. thaiapplicabla~ procedures. , . . .,
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. , x 6.0 INSTRUCTIONS" 6.1 Inse=11=*4aa of piping - General. requirements.
! 6.t.t the hadt far of all piping shall conform. to the requirements of TIP-15 W-ad?4ar Procedure.
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6.1.2' ~ Special precautions shall be taker during baat< of stain-e Ieeer steel-piping sad components. to prevent. contact,with. car-4 -
..b.^.bom. steel .,Nyloncslings1oc-tape covered, cable.shalI.be used.
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tot handle steel. se= int ==s material.+..
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,p2. . : .: 'E.I'.3C AIIl piping and. components shair be scored om eood'.dannage, ~
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- rP - . ? .:.F. Dennage shall raise the material at-lease sir (6).-inches if- - ~ - -
4 &osaclast shell,. two. (2) inches.if.on concreta slaba.and tea.
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6.I.& ' Sp--+=r a ttention shall be directed to pipe c1===Tinass during i .
. . .scorage, h aA14ar and installation. End cape shall.be kept
~ ' om all piping and components ta seat the incarior againac dire
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j " intrusion End capa shall only be removed. for inspection and installation. ALL piping subassemblies shall. be QC inspected
_ foe etmanfinasi gior to transport to the- point.of installa-tion. Certain piping systema shall receive-QC'inspectiori. for cle==finass prior to weld fitup as delineated ~in TEP - -
Piping System Cl==*14 nasa Procedure
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. TOMPKINS.8ECKWITH, INC'. TBP-37
< Jacksonville, Florida g-
'Rev.
Page of FIFIBG IESTALIATION 6.1.5 Prior to the transport of piping to the point of installatica, each sub-assembly ause have- a Tompkins-Beckwith QC accept tag
.. ; .'or- an- Ebasca Conditional. Balsase tag attached. -
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l 6.1.6 ~ Temporary ace =eh==nts' (lifting lugs, etc.) on piping and struc-tural steel.shall be removed by grinding or cutting operations, not by hammer blows. After the remaining weld material has been ground flush, structural steel on the nuclear plant island and category 1 and 2 and MC p2. ping shall be inspected by liquid pene-trant or magnetic particle methods. Temporary attaciumants shall be documented. on. Fora GP-723-94.
6.1.7 . Piping shall be connected to mechanical equipment in accordance with.TBP-21 Equipment Connection Procedure.
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6 1.8 , Pipe shall be 'alig'ned tar equipment nozzles and conemin= ant pene-
- 0' trations te a- tolerance of + 1/8" in a free banging. position.
CNe cold spring of; pipe. shalT be allowed, unless --a44'4=d by the
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6.1.9 Category 1 and 2 piping sub-assemblies a'ad components should be installed la such a way that the coda data place remains visible for subsequent inspection. If it is unavoidable that the code
. . , . - data plate wil.1 be concealed after installation, adequate trace-t . .ahility must be 4=*=4a-A by records traceable to that particu-
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4 6.r.10$ AII. pipe flangesrand contact surfaces shall.be- concentric with
- .ff, a asia of piping and bolt holes shall. straddla- vertical centec c . ? 9 R*.filinesfascept, when otherwise. directed by- tha r 4a-r
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- . . . . .. ..... 6.1.1L. A11. Bolta 'shalL be engaged. se that there is' visihIe evidence of
, ~ ' * "":.g'.Q.g T(~0 compIetec threading through the nut.V J. ' ..".?? ~7,TJ: T ;"l G ".r,;' m 7
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. 6.1.12. Washers,- when us'ad under nuts,J :shall be~ forged. or rolled type ' -
' meterial matching the nut 6.1.13. ' Application of bol't torque on flanged joints shall be in accor-dance with.the.following steps: ,
.Stop 1. . Aliga flanges. ., , . . . ._.. . . . . , . . . . . . . . . . .
, e i ;5tapz2.. Lubricate stud (or bolt) threads. la area of nut engagement and face of nuts using as approved lubricant..
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TOMPKINSBECKWITH,1NC. TBP-37 b Jacksonville, Florida
. - b, "E" TITLE: of 10 Page PIPING INSTALLATION ,
Step 3. Install all bolts and nuts finger tight.
Step 4. Apply torque-in 25%~ stape, of required final torque,
.; 1W4= - all bolts prior: ta' proceeding .to final
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torque value rating.
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' Step 5. Tighten bolts in a 180' opposite, clockwise sequence
'- until all bolts are stable at the required torque
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6.1.14 Esquired torque valves for bolted connections urfffring flexicallic, grafo11 or compressed' asbestos gaskets shall be in accordance with Contract No. W3-NT-11. Torque values for
- all bolted connections on category 1,. 2. and 1 piping systems
shalI. be verified: sad doctamented per TBP-35Preparation and
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" Control of Process.' Piping" Travelers. '
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6.1'.15. Torque wrenches used' to . verify torque values on bolted con- .
i nections shall be'enntrolled. per TBP-10, hanuring and. Tese gquipment Calibration and Control N /
i N,- 6.1.16 Any compound or lubricant used. on threaded joints shall be of
- a type approved by the Engineer. Cara shall be taken to mini-I mise thread sealane contacc on pipe flow path surfaces.
s N Threaded joints which are to be seal =1 dad. shall be made up
\ s without thread' compound or lubricant. " Backing Off* to permit alignment of pipe threaded joints shall not be permitted.
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.i 6".1.1T. Carbon. steel. and* stainless steel pipe mar be cold formed or
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-H 17: The well thicknese ir 5/8" or Imee- (any sise pipe). -
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.- .. . .31 - If a pipe bender is nef Tf med, bending shoot which corre-
> .spond in sise to the size of the pipe to' be bent shall be used to produce at bend of approximately 5 nominal pipe diameters radius.' -
v 4) . Eends shall be. smooth and free of' wrinkles cracks and surface defects,. except as within Code or Contract tolerances.
5). ' No. W4ar. of carbon, steel. pipe shall.bes performed at: ' ' ' '
- antal temperatures.less.than.50*P. ,
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TOMPKINS-BECKWITH,INC. T3P Jacksonville, Florida g-Rev.
TITLE: 5 M 10 Page PIPING INSTALLATION
- 6) Any bending or forming of pipe shall not. reduce. the wall ehtelrnagg below minine well.
. 7) Bending- shall not.prodisce flattening. of. the pipe as speci-
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6.1.18 Tools to be used on stainless steel material shall be controlled as per TBP-32, Tools - Color Coding for use of Stainless Steel.
6.1.19 openings in wall or fisors shall not be cut without the approval of the F.ngineer.
6.1.19.1 Where penetrations have been sealed by the insulating !
contractor- and maast be removed. for access, the require-c.
. " + h,monts: of.Enfe.rence 3.17- (ASP-IV-130) mase be- fn11 owed r :.
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t~ seal. removal, reworir. and. reinstallation for Penetration
- - .Endiation Shields, Fire. Stops and. A1.r Seals-for~
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,. Electrical, Machanical; and- HVAC Systems and Interface j;
. Material. q.C. Engineer to verify that " Ate =eh=mac A",
. if required, (with parts 1, 2, ir 3 complaced) is.contain-ed, in the traveler package prior to release for construc-l tion. Verification will be by signatura on space pro-vided. in 3rd part of " Attachment A". Q.C Inspectors will monitor field. activity on surveif f ance basis to
,- ensure compliance with this procedure
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6.1.205 Eslow Crade Tard Piping shall-be-installed in accordance-with I . ..
- 3 Contract. No. W3-NT-Il requirements ; '. . . m. . . . .
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. . " - - 6.I.21' Traceability of material shall be maine =fnad as per TBP-19, Pare
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- ' "-- i_ 6.1.22 - Items. sene to be painted with
- speciaL ICE coatings. shaII be -
s*==,# tad with an "E*, and T-B code number as required. by Table ' ~
A-.before pe'inting., -- ,- ~- -
'. :,6.t.22.1. Material to be painted shal1~ be rele.tsed by.the T-3
". Materials Engineer.
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' 6.I'.27.Z. The Macarials. Department shall. keep a. log of *R" code - -
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numbers and release dates..
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1 i;.C: 4 TOMPKINSBECKWITH, INC. T3P-37'
< Jacksonville, Florida
~ .g Rev.
. TITLE:- 6 10 Page d FIFING INSTALI,ATION-l
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l d 6.1.22.3 The Superintendent shall be responsible for utilizing l only *R" coded material in;the.RCR.
. . Ed.22.4; The "R" coda number when required..will.be transferred.
prior to any division of the item . 6.1.22.5 QC will verify that shuch "R" code numbers exist on items which are inspected. Acceptance of the items mean that such "R" code numbers exist if required. 6.1.22.6 Items without the required "R" code numbers shall be recorded on DN's and reported by Engineering on IR's to Ebasco for evaluation.
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i 6.I.21.:DE's whicle record. Base Metal Defects shall specify the required -
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' disposition.' Documentation: requirements mandated by- Code shan l .
be recorded om a. Base Metal Bepair Sheet (Form GP-723-95). 3
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'6.2.I AIL weIding shall be performed in accordance wielt approved pro--
cedures. Welders shall be gnalified per T3P-7, Walder Quat t ri-catica Procedure. 6.2.2. Ficup and. welding shall be in accordance with the requirements , of the-applicable welding procedure and the applicable Code (ASME Section III for categories I,. 2 and. 3 piping or ANSI B3I.L for: categories 4. thru. E piping) . . l
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..J' 6.2.3., . Pipe- that-is to be joined. br == war may be. fit, aligned and- .
J l .' ' ... .. .,Jretained.in positica dad = tha. welding operation by- the use j
.. a . .>- of temporary- attachments. Temporary ace =eh===e= must be- re--
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. 2 :..,*.;~; .~~..m ~ - ,c.'. 32.,.'.T w ,im:accordance.w,,ith: paragraph,:6 1.6
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.. 6.2.4 . u.m.,- shall not- be perfareed- without- the-additios of: filler ,
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. .7 -
Proc.- TOMPKINS-BECKWITH, INC. No. TBP-37 m
- Jacksonville, Florids-
.gn -
4 PIPING INSTAI,IATION 6.2.5 Are strikes shall not be purposely made on piping base metal E
. outsida of weld. props.. Any arecstrikaa found on safety related
.,.fitemsy outside. of: the weld prep shall be- documented. and -
.s'. fdaariff aA on a Discrepancy Notice, per the requirements of TBP-12, Sonconformances and Discrepancies. The are strikas shall be removed by buffing and/or grinding and the resultant surface awa=fned by M.T. or P.T. unless the pipe wall thickness has been reduced below the minimum required. Under these conditions weld metal shall be added to the area of violated minimum well thickness until the area is built up to the approximate contour of the surrounding-base metal surface. The repaired area shall then be examined by M.T. or P.T and, then an I.T. shaltbe required for final accepranam. The welder who
-.f. , performed. the repair shall' apply his identificatica stamp ..
4,b^e adjacmac to the-repaired; arem., y . .
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- 6.24 - WeId' repaire, shalIqbe in. accordance with!TBP-43# General Welding .
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~ Espair Procedure. T. -
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6.I.T Preheat and interpass temperatures shall be as per TBP-30, Pre-heating and Interpass Temperature Procedure. 6.1.8 Ground. leads, from Wding ==ehinas shall be run back. to the work so that uncontrolled recura current pathways through
! . structurar or reinforcing steel will not develop unintentional agg afFf hat . .,
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. ~. . ? ;- . : . .w. .
' 9k2'.7't iPower Isads;to preheating and street relievingrequipment shall
' 4. c:cf:/ i, be isolated from. vulnerable- components. he use of. insulating-
. ~~:;-9.2-hTanlemer or ochar Engineer approved. method:ia order- ca prevent
, [ s./~i7,2 arcidamagaz QC shall monitor,this requirement- for comp 1fance. ~
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' O 6'. Z.10' Where,longitudiamity- seaur welded pipe on fittings are .used
.'C~9. _,.; O.1-4 *-H == rwelds in adjoining'sectionsJshall.be staggerei a j
. '.:.. =f n(===
~ .of. 90* d=*f ar fabrication or installation. , l
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6.2.11 Welding material shall be controlled. as per TBP-3, Weld Mate-rial Control Procedure. .
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Installation of' valves
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6.3 . a.
. , _ . . . . . ~ - . . - , . ,_ . . . . , ~
6'.3'.r ~ Air valves. shall.be:it-the opent position during welding into
._ ~ tha.-pipeline (unless otherwise. recommended by valve. vendor.or .. . .
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c ____ Proc. TOMPKINS.BECKWITH, INC.
~ No. TBP-37 m Jacksonville, Florida
~ Rev. . "E"'
N ~ 8 10 Page of FIPING INSTALIATION 6.3.L. ? ;:-- y. valve, spacess may be. used. for valves. that will not be deliveredt.13p.t:hmes currmaintair installation.. 6'.317. crin==1* Di' phragar.71mIves- a wilr be+ shippee 11r sealed plastic bags
- con e =4=4=g a desiccant. Prior to installation, the bonnet uuts shall be removed to permit separation of the body and diaphragm from the rest of the valve. The bonnet nuts and parts shall be returned to the plastic. bag and kept sealed until ready for installation after the valve is welded in place. The valve s seats shall be protected at all times.
6.3.4 Yalves. shall be installed with the flow from under the seat, or -
~.per. the flow arrow. on the valve, and with valve stems f=e14=ed
_ . . . above. the borizontal unless ocharwise shown on. tha srection c
' ' +~ -drawingsy witir the' exception.being gate valves - - -- . 4 t v L ,
. . . . . o . . :_ < . . # . . . . Q . .. .: C -
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,J 6.3.5 Tha Engineer shalf be" notified of any identifiabla valve. inter-
! . "" farenca: with. any structure or of any case which would render
;-the. valve in=eemasible for operation or repair. This~notifi-cation. ,shall proceed valve installation in those cases where ...
the interference is identifiable prior to installation. - 6.3.6s . If a. valve anat. be disassembled, the Project Engineer must be
! inorf find if any locking. devices are disturbed during disassen-u.f.bly .The Project Engineer shall determina if special instruc-l tions are required. for reassembly.
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6*.4v IhataLIstiotu.of",5;.,4.tey-items .. xf,m .;:, . . , e' :. c '* ' . . . . . .. *, . . .. a .
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. 6'44.I'*" Penetration. assembliesi,. ====== ton bellows,; andc other sp=e4 =1ty - =- ..
- 7. - ~. - ;yp .,.T, items, shalt'be installed. ia accordance with tho' installation. ' '
"/, , .Q'N/ ?JJa@N.T. drawings and the Manufacturer's. instructions, and CMI'st (Care gy,;_,
JW ans.Watarenance. Instructions)..y;. - . ..q
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6.4.Z Erpsnaion bellows shall normally be installed with the- Manu-
._ ' Tfacturer's. shipping braces attached. The braces shall be re-noved after installation. . If the shipping braces are removed
- .- prior to inse=11=*4on, the bellows shalL be braced, and. bandled
~
i se.as'ta prevent it from ez;==Har, contracting or-bonding i No welding to the bellows convolutions- is permitted, and they
. - . . . shall be. covered and. protected. from, arc. se*=e and. other _ . ..
.damagew- ,
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. TOMPKINS BECKWITH, INC. No. TBP-37 Jacksonville, Florida - --
.7 TITLE:
Page I of 10 f PIPING INSTALLATION l l l l 6.5 u=1 Afar to Embedded. Places. 6.5.L; Welds to ==h=AA=A. plates which meet the following three. con- . .
. - editions mase be welded. such that theJ.nterpasa temperature does noe exceed 150*F. This temperature is to be checked by
- the welder by means of suitable temperature crayon.or surface thermometer or pyrometer. ' . ,w
- a. Wald > 3/8". ..
s
- b. Embed plates within 3" of concrete edges.
- c. Embed plates < 11/2"' thick.
. 6.5.2. If one of the above conditions is not met, the 150*F temper-
- j .. ._,- ature Ti=1enrian. does not. apply . ~._
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For removal.of weldsenta. the ace =eh==at. shall be arc-gouged. ca 6.5.3 . :.withim W."-L* of the embedded plate surface. Removal-of the re- . i1 '
' mainderi of 'the weldsent shall be by grinding ' Surface temper-
.ature of' the plata at a location between. the area being worked. ~
on and the edge should be limited to 150'F ==v4=== and shall be
- monitored by a Temp 11 stick. mark, surface Ehermometer or pyro-noter. } \-
~
, I 6.6 Roc haadf ar of carbon. steel, pipe (A.S.LE. P-1 material) to achieve
=14 d- e... Applies only to A.M'.K.I. 331.L systems (category- 4. through *
- E and sets of 5* or Issa at. any ana.'poine. '. '. :
. , ;. y . .%- . %d - ,.:. M.3:qc:= '# +.=+ *-. -pi. ; : .
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. 6'.6.1~ )-Restrain the pipe on ac lease one-side of thesbend: ares- sof that ' l
' 'B f .'s it remains fixed. in tha"directiom tha h-adiar force.is applied .
l
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'.Y :- TUse: brackets;. braces, opposing' coma-a-longs ets. Avoid ==Tdfar . ~
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' , J.'./.S'f ;,.:~T 'idi"/'".MI< %trr :-lT.;v.O': to pipe whenever :.::.3,:.W: possible .4;;1: s t. r ::-d.; Q:2L&:::::.:O;*.r;::
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. [' [. .. ' sk6.21,~~ Attacffod thermocouples ac' 90** with thermocouple attachment.
_. J' ,, .; .,C. unic name. center of heat band and connace these to. recorder .'. .
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6.6.7~ Detall' electric resistance heater pads or elements in the bend ' band. Pa=ieian heaters so that they generally cover the entire
- ' circumference of the pipe. The =fn4=== width of the heated
. ' band shall be one na=4n=7 pipe diameter through 8* pipe and one?'" .
half the =a=fn=1 pipe diameter for pipe over 8" but not less b thant 8"' wide. Der not place pads over thermoccupler.. Insulate- - - !. over pads and pipe as required..
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- 1 pg TOMPKINS.8ECKWITH, INC. No. T3P-37
> Jacksonville, Florida
~ now. "E~
TITL.E: . to Of to Page FIFING IIISTALIATION 6.6.4. . For pipe through 2" thick, the heating rate shall not exceed 600*F per hour and for pipa over 2." thick the heating rate M., . . shall be 600*F per hour divided ty half tha thickness in inches. w, .:- v. -. ~
'6.6.Y ' Beat the pipe bend area to a minissa temperature of 1650'F.
Pipe bending shall only be done when this area is at or over , 1650*F.- Turn off power to heaters but retain thermocouple l readout during bending operation Caution - Do not overband. i Little or no allowance is required for spring back. If bending operation is not completed prior to cooldeva under 1650'F cease bending and reheat as required. t 6.6.6 . . Atter bending, allow the pipa. to cool in atill air under. insu-
. . , . . . . Istion. blanket m. Da.not. forca cool, with - air,.unter,. etc mm. ., .,,.. y. . ., ., y,-g , . ., r.-.~ .c,. ..,_,,,.,.u.,..;...,
. 4 .
6.6.7. . After aaa"r.. . remove. heatars, ehme=aeauples, henees , etc.
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'-' 6.6.8 ~ ~ Wiza' brush. beat section. to. remova Ioose sesla,J etc ~ ' - .
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. 6.6.9 Perforer a visual inspection of bent section ' Thera shall be no i cracks , are strikas or linear discontinuities. P. T. areas of Phae =aeauple removal.
-6.6.13 Fostweld heat. treatment undar above conditions is not required. . . .
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7 l'. - Ther timprs==nemef aar of' this procedure wi1I be audited by Quality-
~ 3.,, <..Am==e==ea- in accordanca with .y 'rh=riri==-Beclarith, Inc.. Procedure TBP-6.'
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Attachment:
Anchor +==rf an (witit Forms . f.. 2i
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t , -' . . I 8.3 Attachment A. (ASP-IY-130) - Seal and. Wrap Eamoval, Beworic and ~ ~ E
.s. . . ~ .--# c_. 5. . . 7. .= '. E Reinstallation: Fora 1 , , s
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.. TOMPRDts4EMTH,, INC..
WATERFORD'SE5' UNIT 3
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~~ TEMPORARY ATTACHMENT AUTHORIZATTON ANI EVIEW (Categery1.ZandMCPipingSystems),
w Component Idantification 1 Location of Attachment on Camponent. h
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' - TDMPKINS BECKWITH, INC. T &-(7 crc.f l YTo ' o Waterford S.E.S. Unit 3 l
' Louisiana Power & Light Co.
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- CONTROLLED DOCUMENT
' Proc. No. TBP-37 ' Rev. "E" '
JUN 301983 _.0 a f 10 Document Accountable & Return
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COMMENTS - .& Concurred L .
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l l 06/01/83 Paragraph 6.2.5 revised to correspond to code requirements. 06/20/83 Added Reference 3.17 and paragraph t , ,a i N 3 g Addud Exhibit 8.3. , ESASCO SERVICES k l INCORPORATED 06/29/83 In corpof f- tats. . . QUALITY ,: . gg3
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- ENGINEERING 4- ~ This Documentis: l
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..:..JN N @:l;14La purpose-of this procedure is to'delineata code and contractual
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2.0 SCOPE . 2.1 This procedure applies to all isafety and non-safety piping systems installed per Contract W3 NY-11.
3.0 REFERENCES
3.1 Contract No. W-NY-11 :~.;.~,..
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3.5 TBP-7, Walder Qualification Procedure
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' ~ 5.0 : RESPONSIBIH TIES ' ":
5.1 . It is the responsibility:of the Project Engineer to prepare imple-menting procedures, instructions, drawings etc. as necessary to sup-port the piping instaHation effort. The Project Engineer shan also provide clarifications and interpretations of applicable Codes and Contract documents. 5.2 It is the responsibility of the Project Superintendent to implement
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~5.3 "'It is the responsibility of:the QC Engineer to provida the required
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instanation of Process Piping Systems
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- 6.0 , INSTRUCTIONS .- .
6.1 Instan ation of piping - General requirements. 6.1.1 . The handling of all piping shall conform to the requirenants i . f: ,of TBP-15, Handling Procedure. ' -
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~6.1.2 , Special precautions than be take's during handling of stain-
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- to;)andle WmMWWWmEWa stainless steelsmaterial.~. . g y@dEqrB.'A2 l W@DpMM ..,6.1232An .
piping and components'shan'be ~ stored,an twood da=== Y@/Wh I ! ,@$m%e $ g f MMRon Dunnage clan shen shall/ two'(2) raise the inches material .if.onat'least?sixT(6)' concrete slabs and inches ten if
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, . [ [^" 6.1.i ' Special attention 'shan be directed to pipe cleanliness during u.". storage 9 h=ad14=g and installation. End cape shall be kept l
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' 3 . . y ., c- .cc-intrusion. End caps shall only be removed for inspection and ME., .,.W., . iW. i< ~7-WIinstanation.' All piping subassemblies shall be -QC inspected
.'y m for cleanliness prior to transport 'to the point of instana-W .. W .,i.. -O ; ' tion. Certain piping systems shan receive QC inspection' for
- 3. M n w .e ..~.g cleanliness prior to weld fitup as delineated in TBP-29, 7.M[W$r$ 0;N:.c M 4. Piping -y System Clean y 1l nasa Procedure. .
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M.TOMPKINS BECKWITH, INC. No. TBP-37
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. g .;uJ,% L.w iir/f;6.1.5 ' Prior to the transport of piping to the point of installation, vM ii viS 4*!6 .f k n r @,weach sub-assembly must have a Tompkins-Beckwith QC accept tag 1
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- 3 :# ' " 6.1.6 Temporary attachments (lif ting lugs, etc.) on piping and struc-tural steel.shall be removed by grinding or cutting operations, not by hammer blows. Af ter the remaining weld material has been ground flush, structural steel on the nuclear plant island and 1 category 1 and 2 and MC piping shall be inspected by liquid pene-trant or magnetic particle methods. Temporary attachments shall ,
be documented on Porm GP-723-94.
- - 6.1.7 Piping shall be connected to mechanical equipment in accordance m . o .,. , , . . . C with TBP-21 Equipment Conrection Procedure.
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' ~f. ,6.1.8, " Pipe'shan be ' aligned to equipment nozzles and coneMn=ent pene-7 - - - ' trations to a tole'rance of + 1/8" in a free hanging position.
.- No cold spring of[ pipe shalT be anowed unless specified by the
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6.1.9 Category 1 and 2 piping sub-assemblies and components should be instan ed in such a way that the code data plate remains visible for subsequent inspection. If it is unavoidable that the code data plate will be concealed after instanation, adequate trace-sbility must be maintained by records traceable to that particu- , lar ices.
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. $'n Z g16.1.10 Al1~ pipe flanges and contact surfaces shan be concentric with 1
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.Q:M $Eh, $ $ W 'C',D lines,fexcept when otherwise directed by the Engineer i l
Wd&d 5 '0G.6.1.11 Call- Bolts shan be engaged so that there ~isivisible evidence of M $ E 7,C W icom l 2Df.N.e',s MMGQ@h+pleto ythreading through the ~ not. i..je*QQ%&MM.w. .
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. .. nW 'ashers, when used dw--@. .p.y,.W.; sg,g,9 rm - under nuts, shan,M.3kgd.4Qgg. - - - - -. .
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.r .: material matching the nut. :~
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4pW 6.1.13 Application of bolt torque on flanged joints shan be in accor-7 . g .l @ af ~ adance.with the following ateps: '
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-Step 2. Lubricate stud (or bolt) threads in area of nut m/f : p. -
.f.-engagement and face of nuts using an approved lubricant..
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.. ':s1,,.L.',.; 4;. *.s.} %Q so.t W. ,1;, ;L .g :M "N Install all bolts and nuts finger tight.
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E g.T";%.Q~{ step 4. Apply torque in 25% steps of required final torque, I
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, loading all bolts prior to proceeding.to final
( . m~f' , . torque value rating. y N ., Step 5. Tighten bolts in a 180* opposite, clockwise sequence N until all bolts are stable at the required torque s level. 6.1 14 Esquired torque valves for bolted connections utilizing flexicallic, grafoil or compressed asbestos gaskets shall be in accordance with Contract No. W3-NY-11. Torque values for
;, . all bolted connections on category 1, 2 and 3 piping systems JT;'qshall be verified;,'and . documented per TBP-35, Preparation and
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*F .
. T.~ Control of Processf. Piping Travalers.'
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, - 6.1.15 Torque wrenches used to verify torque values on bolted con-3, 4 nections shall beTcontrolled per TBP-10, Measuring and Test Equipment Calibration and Control.
; - 6.1.16 Any compound or lubricauc used on threaded joints shall be of
- a type approved by the Engineer. Cara shall be taken to mf ni-
! , size- thread sealant contact on pipe flow path surfaces. i l \ N ,.
_f. . . ' Threaded joints which are to be seal welded shall be made up
\ s without thread compound or lubricut.- "3seking Off" to permit f "' alignment of pipe threaded joints shall not be permitted.
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e66;h.g,.. . c1.17h d c Carbon g./ g p. steel and seminiese staal pipe uay be: cold formed or 4 Q* '* :
. Qsh. ?4 {n'*;.d M~'% cold,, bent.by, any method providing that:n gggfi;;Nq.;;.3.- k'W ,
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--.m;n:p fMP % dM Mo 1)NMMM@lMDMMM6NbMN(any; tThe' wall l thickness'ia 5/8";of less size. pipe).. .
- g. P F2 " The nominal pipe size is '6' inches'in' diameter or less M3 [kGI>ME):,I(say wall thickness)J';' MEQ$WMM%@@@hpN' -
"M,q3M.D.OM3) D.If a. pipe bender is utilized,' bending shoes which' corre-M pi. W Q F W.U W yzM apond in sise to the size of the pipe to be bent shall be
~
' 'used to produce at bend of approximately 5 nominal pipe
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SEN.ANOW .Mw J diaseters radius.' -
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'~' faurface' shall defects, be smooth exceptand as withinfree 'ofCode wrinkles, or Contract cracks and 2
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tolerances. ns,W u wy.pi. % %... - - W T,'M T $ ',,:.c-;'.;.' l . % @ w5)L;No >
. bending of carbon steel pipe shall be performed at
, C Mrv i,$ ' ' . ' '< metal temperatures less than 50*F. ,
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4 . w., %y e ,. ,e. p ; , ,- E 4 TOMPKINS.BECKWITH,INC. TBP-37 ho***
~ Jacksonville, Florida
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, 4. :.. .: PIPING INSTAT.fATION '
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.- S W3 Any , thickness bending or~ forming below minf=umofwall. pipe shall not reduce the wall -
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y,y' k t. fied by coda. . 6.1.18 Tools to be used on stainless steel material shall be controlled as per TBP-32 Tools - Color Coding for use of Stainless Steel. 6.1.19 openings in wall or floors shall not be cut without the approval
.of the Engineer.
6.1.19.1 Where penetrations have been sealed by the insulating I u .a J 3 r 3 M. 4,.w f . W contractor ments' ofIReference and must 3.17.. be removed (ASP-IV-130) for access, must bethe require-followed.
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,;4.%~f Attachment S.7 A (Exhibit 8.3) will be used to initiate
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mg r ....J Emdfstion. . seal-removal, rework and reinstallation for Penetration
. ...3 2 .
Shields, Pire Stops and Air Seals for
, _ 1,tz/,h' M % M W lectrical, E Meeh==4a=1, and EVAC Systems and Interface
- C -W: '
Material.. Q.C. Engineer to verify that " Attachment A",
, if required, (with parts 1, 2, & 3 completed) is. contain-ed in the traveler package prior to release for construc-tion. Verification will be by signature on space pro-
'. . .. .c i . c , . . r.. .~.m.vided in 3rd part of " Attachment A". Q.C. Inspectors
. ,y ;.. :1.E .3..j ewill monitor field activity on surveillance baris to i
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,ure compliance with this procedure.
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-39 W J.r.: M,OJiU1'.'20 $, Contract NoJ iBelow W3-NY.11 Grade r.equirements..: Yard Piping w.
.u nn:.~-H~A shall be' installed i n7hpqyM N9$ib!N. -
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.P'fM$Q6.11.22 Items sent to be painted with spacial RCB coatings shall be :
digg.Iy *.9MMM%.e.. m.n m stenciled with an "B" and T-B code number as required by Table l;
..A".before painting... . .
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'cN ~WL.,).F~h GmQga h.g6.1.22.1' f we.y. !W Material to 6ee be painted n v ushall be released by the T-B
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.MW Materials Engineer.
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f.2 The Meterials Department shall keep a log of "R" code
<;.y pq "J.7,7,'1 ,' i ' .6.1.22.2 y . 3 g dig numbers and release dates.
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J TOMPKINS-BECKWITH, INC. TBP-37
, _-Jacksonville, Florlds "E"
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-r y 3;.'O W M i... . _.6 1.22.3LThe Superintendent shall be responsible for utilizing
- M2.QMfDW.v.%only "R"icoded saterial in the ECB. . , , - M' ~ ' MM$$hNM,@MWN.W@A*C' "R"' code number when required will be transferred W M W 'M N # D
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6.1.22.5 QC will verify that shuch "R" code numbers exist on items which are inspected. Acceptance of the items meau that such "R" code numbers exist if required. 6.1.22.6 Items without the required "1" code numbers shall be recorded on DN's and reported by Engineering on IR's to Ebasco for evaluation.
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h 6.1'.23 ': DR's which' record Base Metal Defects sha11'specify the' required f.7.g ,c .f.. h- 6iddisposition.
. . Documentation requirements mandated by Code shall
."+ G r .be recorded on a Base, Metal Espair Sheet (Form GP-723-95).
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6.2. :' Installation of piping a ficup and welding requirements.-
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. 6.2.2 Fitup and weldir.g sbmil be is accordance with the requirements
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. - @ g M. N.n3 B31.1 for categories 4 thru 8 piping). - 2 ...
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;'M~..ygS /d{f$h4pefitemporary retained,in position during the welding operation;by.the use -
attachments.- Temporary attachments.must,beire-i,,. .. sd.'hh-A mfr p W h @.y F % g . q m m .W.W w t' JW A N fmoved in ac d ..,.g.th i
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paragraph.4_. m 6.1.6 pcvTh's y W. & ~ -& w %w ?W&W . WWW:r&cd hW w:s W=W4 M % yQ@.W? g 6~.2'4 ,n W N &.cor Balding shall notJbe performed.without the addition of. filler ance w t;;?p)M%cM3E%Rmetal.
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'"; TOMPKINS.BECKWITH,INC. No. TBP-37
. 1 7 - ,:. Jacksonville, Florids .
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;9 M PIPING INSTALLATION , .1.',';. v1 ?Ke.id,VrM.@%M@p,. c , , .g s g t
e EM[Ed9kSNh.bNMN Yd&@hbOM N b m m.s../ Arc
- WWG;;F6.2.5P; n.m.w strikas shall n > not sww be . purposely w :.w./ made on n piping m :exv base metal E Any are strikes found on safety related A g' 9, Wdh $ f M@d gl nl,outside d M W{f items of weld :outside props. of the weld prep. shall be documented and w 9 m%
7w/j.9.3'%;" QS. N 3identified TSP-12, Nonconformances on a Discrepancyand Notice, Discrepancies.per the requirements The are strikes of shall be removed by buffing and/or grinding and the resultant surface examined by M.T. or P.T. unless the pipe wall thickness has been reduced below the minimum required. Under these conditions weld metal shall be added to the area of violated mini =nm wall thickness until the area is built up to the approximate contour of the surrounding base metal surface. The repaired area shall then be examined by M.T. or P.T. and then
,.an 1.T. shall be required for final acceptance. The welder who M . .! h d @ +.% g. d Performed the repair shall da apply his identification i stamp i
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l , g'.u..;P,. O- s .6.2.6 Weld repairs shallibe in accordance with TBP-43, General Welding n- ' C 7, g .g y .,Iapair, Procedure. L . . .. ,g.- 3,g .
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- ;M+ 1 6.2.7 Preheat and interpass temperatures shall be as per T5P-30, Pre-hescing and Interpass Temperature Procedure.
6.2.8 Ground leads from welding machines shall be run back to the . m 9 f: vork so that uncontrolled return current pathways through i
? .'f., a structural or reinforciing staal vill not develop uninteeticnal )
_ ' c. _. .n.are strikes.
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..d , h i. rbe isciated from vulnerable components by use of insulating j
- %deg ' m*. wM .
- siblankets or other *Engineer approved this'method in' order to prevent ,
~iarc.Tdamage. QC shall monitor requirement for compliance. i Q7 m.
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% 6.2.1 0 :Where longitudinally seam welded pipe or fittings 'are _ used Zylongit=tinalweldsinadjoining'sectionsshal1~bestaggerela P[
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3 .. . 6.2.11 Welding material shall be controlled as per TBP-3, Weld Mate- ,
. M.E$CQT/MM ? 1 rial Control Procedure. ' ; I J :,.J9c;!-m M.dRW M 3 9
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.WS%.~,M, e J N,y.GJ 6.3.1 All. valves shall be in the open' position during welding into
- y, 4 P c.c - .the pipeline (unless otherwise recommended by valve vendor or
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'TOMPKINS.BECKWITH, INC. No. TBP-37 m >
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ND'$I W &'%ig%deliveredintimetomaintaininsta A*' ' 4 y-WQ. '.6'.3.3' Grinnel Diaphragm Valves will be shipped in sealed plastic bags C * '
& containing a desiccant. Prior to installation, the bonnet nuts shall be removed to permit separation of the body and diaphragm from the rest of the valve. The bonnet nuts and parts shall be returned to the plastic bag and kept sealed until ready for installation after the valve is welded in place. The valve
, seats shall be protected at all times.
6.3.4 Valves shall be installed with the flow from under the seat, or - '
. per the flow arrow on the valve, and with valve seems inclined
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being gate valves.
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-6.3.5 'Se Engineer shall be notified of say identifiable valve inter-
.. .:.( .. .p...lc. forence with any structure or of any case which would render .
. W W 1 ~ W the valve inaccessible for operation or repair. This notifi-
, cation shall preceed valve installation in those cases where ..
the interference is identifiable prior to installation. 5.3.6 If a valve must be disassembled, the Project Engineer must be
'j . O,;y:4 4 s.- notified if any locking devices are disturbed during disassem-
. n. y.: a .. .b bly. - The Project Paginear shall determine if special instruc .
. ?. tione are required for reassembly.
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(,.n biAr. s4. h Penetration assemblies, expansion bellows, and'other specialty g@+ pitems6... shall%. 8 1 in sceordance with the. installation be installed
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0:yF + ; g.v. ~.,.f .: ? Expansion bellows shall normally be installed with the Manu-e.facturer's shipping braces attached. The braces shall be re- !
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G.m J h)S e #k. M N. M.m m;9. so asM to.~ prior to installation, thecontracting bellows shall be braced and h
.r;d%@s/iti6pw prevent it from exp=ading, or bending.
. G S .! ?? l. h .'I T No welding to the bellows convolutions is permitted, and they
' M, M. .f6 M lM f M ,Tshall be covered and protected from are strikes shd other
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' ITOMPKINS BECKWITH, INC. ' No. TBP-37 -
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6.5 T Welding to Embedded ALW%MP: Plates.' -MA.? ' E %WD$=5 k, . a,- ?- .
- T.Mkhdf 6.5.1M Wolds to embedded plates which., meet'the following three con-
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ditions notmust exceed be welded 150*F. such that the interpass This temperature'is to be temperature checked by the welder by means of suitable temperature crayon.or surface thermometer or pyrometer. N N a.. Wald > 3/S". ~. '-
- b. Embe(" plates within 3" of concrete edges.
- c. Embed plates < 1 h " thick.
6.5.2 If one of the above conditions is not met, the 150*F temper-fy
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[~~ ..,7 n,.,y,p. A- :.yg%n.M.ature of the plate , mainder of the weldment shall be by grinding. Surface temper-7 at a location between the area being werked
~
' on and the edge shonid be liatted to 150'F mayf== and shall be
- m.onitored by a Tempil stich mark, surface tihermometer or pyro-meter.
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I ,. - 6.6 , Hot bending of carbon steal pipe (A.S.M.E. F-1 matarial) to achieve alignment. AppliesonlytoA.N.S.I.B31.1systens(category 4through '
- 8 and sets of 5' or less at any cne point. ..
9MbWfh MMMMBW'" . 'EastrainMthe
- pipe ^ on at least one side of the bend area so that N W W ' 4 N - D '-i' . ' -
& .%;i6.6.1:
'$,.fM@[$'[ff+$$it:remainsfixedinthedirectionthebendingforceisapplied.
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.? Use' brackets, braces,' ' opposing ' come-a-longs, ets. O Avoid welding
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6'.6.2 M Attach four thermocouples at 90'. with thermocouple attachment Q&gg, $$.gi^,,y3M/pManit.nearwwra center of heat band and connect these to recorder.
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h.c.;s.":1 3/ 6.6.3 ' Install electric resistance heater pads or elements in the band
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" Up.M.idb:6.rd w .-' band. Position heaters so The that mini they== generally cover the entire i
.- g. circumference of the pipe. width of the. heated
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half the nominal pipe diameter . band for pipeshall over 8" be but not one lessnominal
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f & . MN ;.@. than s8" wide. Do not place pads over thermocouples. Insulate over pads and pipe as required.
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. TOMPKINS BECKWITH, INC. No. TBP-37
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., 6.6.4 'cFor pipe through 2" thick, the beating rate shall not exceed
, MDVE 600*F per hour and for. pipe over 2" chick the heating rate
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#7- shall be 600*F per hour divided by half the thickness in inches. .
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6.6.5 Beat the pipe bend area to a afaf=um temperature of 1650*F. Pipe bending shall only be done when this area is at or over 1650*F. Turn off power to heaters but retain thermocouple readout during bending operation. Caution - Do not overbend. Little or no allowance is required for spring back. If bending operation is not completed prior to cooldown under 1650*F cease bending and reheat as required. 6.6.6 Af ter bending, alfow the pipe to cool in still air under insu-
, j A' . . . .. < 1ation M =nkat. Do not. force cool with air, water, etc. ., . -: ,v;;- ,
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,6.6.9 Perfo m a visual inspection of bent section. There shall be no cracks, are strikes or linear discontinuities. P. T. areas of t thermocouple removal.
6.6.10 Postweld heat treatment under above coaditions in not required.
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SUBJECT:
Bending Procedure Qualification - DATE: September 20, 1982 . -The attached ~ qualification test record shows that 1 inch schedule 160 carbon steel pipe has been qualified for bending per TBP-37 using bending machine #ACIC. U l
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