ML20102A164

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Forwards 830928 Presentation to Commissioners on Independent Review of Project Mgt
ML20102A164
Person / Time
Site: Zimmer
Issue date: 09/22/1983
From: Johnson P
TORREY PINES TECHNOLOGY
To: Rehm T
NRC OFFICE OF THE EXECUTIVE DIRECTOR FOR OPERATIONS (EDO)
Shared Package
ML20102A048 List:
References
FOIA-84-151, FOIA-84-176 NUDOCS 8502080166
Download: ML20102A164 (13)


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September 22, 1983 U.S. Nuclear Regahtory Commission Atta: Mr. Th; mas A. Rechm Assistant for Operations Office of Executive Director for Operations Room 6709 7735 Old Georgetown Road Bethesda, MD 20814

Subject:

Presentation to the NRC Commissioners on the Independent Review of Zimmer Project Management, September 28, 1983 s

Dear Mr. Reahm:

Enclosed is a copy of the material prepared by Torrey Pines Technology for the presentation to the NRC Commissioners on September 28, 1983.

Very truly yours, hq/w

/

Patricia M. Johnson Secretary to George L. Wewman Director Enclosure cc:

Mr. J. G. Keppler NRC-Glen Ellyn, Illinois Mr. W. H. Dickhoner Cincinnati Gas Sc Electric Company 7

8502000166 840619 PDR FOIA s

CARPENT84-151 PDR SEP 2 31983

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INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT i

I PROGRAM APPROACH 1

l OVERVIEW

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PROGRAM PLAN DATA GATHERING

CONCLUSIONS j

o 10 Tasks Defined o > 60 Mansnanths (Tasks B thru G)

(Tasks A thru K) o > 3200 Docs. Reviewed 1

i o > 100 Interviews Data Retrieval System o

> CASE STUDIES (Task H)

> EV LUATION OF

} RECOMMENDATIONS &

o Confirmed Conclusions ALTERNATIVE REPORT (Task K) from Other Tasks ORGANIZATIONS (Taak J) 11MEY MNES 1TOfN0tDGY

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1 INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT Program Approach Task Descriptions i

ADMINISTRATIVE DATA GATIIERING CONFIRMING DATA o Task A - Manage and o Task B - Evaluate o Task H - Evaluate Direct Project Project Structure, Management Actions Staffing, Policies in Selected Case 4

and/or Procedures Studies i

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o Task C - Evaluate Manage-ssent Policies, Involvement and Commitment Toward i

Quality Assurance

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o Task D - Evaluate Quality Assurance Program i

Management o Task E - Evaluate Quality Confirmation Program i

e Management o Task F - Evaluate Manage-ment Methods for Control of Work of Major Sub-contractors and Suppliers I

o Task G - Evaluate Proce-dures and Methods for the Transition from Construction W40tEY to Operations l'INES

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INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT l

PROGRAM APPROACH TASK DESCRIPTION (Continued)

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i EVALUATION OF ALTERNATIVES RECOMMENDATIONS AND REPORT i

o TASK J o

TASK K

- Contemporary Nuclear Project Analysis i

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- Review of Task B thru H Results 0

- Evaluation of 16 Alter-l native Organizational Arrangements

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INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT REVIEW PROCESS 4

o SCOPE DEFINED 4

- Review Managensent

- Determine Organizational Changes Required

- No Technical Review of Adequacy

- No Physical Inspection of the Plant o

PROGRAM PLAN

- Scope Reviewed and Agreed with NRC at Public Meetings

- TPT Independence Established

- Individual Investigators Filed Independence Statements A

- Co===ications in Accordance with NRC Protocol 10 REY PfNFS 1 TON 0tILY

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INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT l

REVIEW PROCESS (Continued)

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o FOR EACH TASK

- Task Leader Plus Two-Three Researchers

- Procedures Written I

- Interview Checklists as Needed I'

- Interviews

- Documents Reviewed i

- San = nary Report i

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DOCUMENTATION i

- Interviews Documented 0

- Related Documentation Obtained

- Data Cross Checked by Comparison of Different Interviews with Available Documentation

- Interviews and Docurnents Filed in TPT Offices

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h INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT

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EVALUATION / REPORT PROCESS

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t No Predetermined Conclusions or Recommendations o

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Each Reviewer Performed Task in Accordance with Program o

Plan and Procedures Reliance on Individual Reviewer's Judgment Based on o

Education, Training, and Experience TPT Team Members Met Daily to Exchange Information and o

Evaluate Data initial Conclusions Reviewed with Task Imader and Program Manager o

Sa===ry Evaluations for Each Task Prepared by Task Imader o

i and Team Members 4

1 Case Studies Used to Cross Check Broad Project Management o

Characteristics Observed in Other Tasks o

Alternative Organizational Structures Evaluated by Task o

Leaders and Program Manager i

I Final Report Drafts Reviewed by Task Leaders o

Each Observation / Conclusion in Final Report Trackable 4

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to Data in TPr Files Final Report Reviewed by Program Manager /TPT Management o

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INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT RECOMMENDATIONS o

MAJOR Top Level CG&E Organization for the Ziammer Project Key Recoaunendations on Top Management Key Reca==nandations on Project Management

. Key Progr===== tic Recommendations o

DETAILED I

Suggested Organization and Responsibility of

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Each of the Major Project Subgroups I

o Approximately 100 Recommendations from All Areas Examined Typical are Organization of Overall "-cche, Details of QVP, Integrated System for Scheduling and Cost Control and Training i

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c, INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT Proposed Zimmer Project Organizat on i

4 CG&E BOARD OFDIRECTORS I

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CG8E PRES 10ENT ZIMMER PROJECT OVERSIGHT e

AND CEO COMMITTEE II[

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ZIMMER PROJECT 3

MANAGER I

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THIR0 PARTY I

REVIEW / AUDIT i

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l MANAGER MANAGER MANAGER ANAGER MANAGER I

ENGINEERING CONSTRUCTION QA OPERATIONS ADMINISTRATION

& LICENSING

& QVP TEAMS i

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-QVP ZIMMER EXECUTIVE REPORTING TO CEO OF CG&E WITH COMMUNICATION LINE TO THE OVERSIGHT COMMITTEE "g

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ORGANIZATION.

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INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT KEY RECOMMENDATIONS ON TOP MANAGEMENT o

CG&E BOARD OF DIRECTORS Retain Full Responsibility Become More Involved and Knowledgeable i

Elect Director Experienced in the Nuclear Industry Evaluate Officers with Zimmer Responsibility Appoint a Zi. amer Project Oversight Committee i

o ZIMMER PROJECT OVERSIGHT COMMI'ITEE An Advisory Committee of the Board Withcut Line Management Responsibility l

Suppleasented by a Staff of Advisors 0

Provide an Overview and Source of Information and Analysis of Zi== mar Operations l

o CHIEF EXECUTIVE OFFICER Retain CEO Responsibility for CG&E Including Zi==nar Involved in Policy Decisions and Their Results gY Clear Demons *,ation of the Importance of Quality and Quality Assurance

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INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT KEY RECOMMENDATIONS ON PROJECT MANAGEMENT o

SENIOR EXECUTIVE Responsible for Only Zi===r Activities Responsible for Alt Zi===r Activities Proven Track Record of Management of Major Nuclear Projects o

CONSTRUCTION Hire an Experienced, External Architect-Engineer-Construction Company Manage Construction and Quality Verification Program Preserve Architect-Engineer-Constructor

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Corporate Identity o

QUALITY ASSURANCE Organizational Status the K=== as Other Functions Reporting to the Zir===r Senior Executive Increased Staff of Experienced, Pemnant Employees 11AUEY MNFS 1TaiN0tDGY.- am

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INDEPENDENT REVIEW OF ZIMMER PROJECT MANAGEMENT KEY PROGRAMMATIC RECOMMENDATIONS o

QUALITY VERIFICATION PROGRAM Broader than Existing Quality' Confirmation Program Complete, on a Segment-by-Segment Basis, Prior to Hardware Chat.ges Multi-discipline Teams Imad by the Architect-Engineer-Constructor o

TOP LEVEL DEMONSTRATION OF COMMITMENT TO QUALITY AND QUALITY ASSURANCE o

THIRD PARTY REVIEWS Design Review Audit of the Implementation of the QVP Records Management Review TORREY I1NFS 11iOINotDGY ea M m q

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