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Category:QUALITY ASSURANCE PROGRAM
MONTHYEARML20102A1461983-03-25025 March 1983 QA Program for Independent Mgt Review of Zimmer 1 Nuclear Plant Project ML20125B9511981-05-18018 May 1981 Draft, Proposal for QA Improvement Program & Quality Confirmation Program 1983-03-25
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20215G2441987-06-16016 June 1987 Part 21 Rept Re Failure of Load Sequencing Equipment Supplied in Aug 1977 During Scheduled Testing.Caused by Open Electrical Connection on One Crimp Lug.Since 1978,insulated Lugs Used on All Equipment ML20206S0841986-06-30030 June 1986 Part 21 Rept Re Possible Cut Wires in Wire Harness of Bbc Brown Boveri K600/K800 Circuit Breakers.Initially Reported on 860509.Safety Implications Listed.Gear Guard Designed to Prevent Cut Wires ML20129B2831985-07-0909 July 1985 Part 21 Rept Re Hk Control Device.Initially Reported by TVA in 850703 Morning Rept.Parts to Be Supplied for Completion of Insp/Adjusting Procedure Included in 830322 Part 21 Rept ML20091J1461984-05-31031 May 1984 Environ Review of Zimmer Site Status for Cincinnati Gas & Electric Co. W/Two Oversize Figures.Aperture Cards Are Available in PDR ML20080N0191984-02-10010 February 1984 Final Deficiency Rept S-18 Re Structural Steel Beam Nonconformances.Initially Reported on 840113.Due to Plan to Convert Facility to coal-fired Power Plant,No Further Action or Correspondence Planned on Item ML20086L7101984-02-0303 February 1984 Final Deficiency Rept,Item E-58 Re Flammability Control Unit Motor Control Terminal Cabinets.Initially Reported on 840104.Deficiency Determined Not Reportable Per 10CFR50.55(e) ML20079N2781984-01-17017 January 1984 Interim Deficiency Rept,Item M-104 Re Qualifications of Energy Absorbing Matl Used in Design & Const of High Energy Pipe Whip Restraints.Initially Reported on 831219.Test Procedure Development in Process.Next Rept Due by 840401 ML20079H3021984-01-16016 January 1984 Interim Deficiency Rept,Item E-50 Re Annunciator Sys Replacement Light Bulbs.Dimmer Rheostats for Lamp Circuits in Main Control Room Annunciator Sys Will Be Bypassed to Minimize Line Resistance & Maximize Short Circuit Current ML20079F8391984-01-10010 January 1984 Interim Deficiency Rept,Item M-67 Re Lack of Procedural Qualifications for Pipe Bends.Initially Reported on 821109. Post-qualification Program Completed for 35 Bends.Corrective Action Program Will Be Conducted ML20079E8101984-01-10010 January 1984 Final Deficiency Rept,Item E-53 Re Switchgear Wiring Diagram Discrepancies.Initially Reported on 830922.All Discrepancies Resolved.Deficiencies Not Reportable Under 10CFR050.55(e) ML20083J1651984-01-0606 January 1984 Rev 2 to Vols 1 & 2 of Environ Qualification Rept for Class IE Equipment ML20079E2621984-01-0505 January 1984 Quality Confirmation Program, Monthly Rept for Dec 1983 ML20086G7551984-01-0303 January 1984 Interim Deficiency Rept,Item Q-14 Re Control of Design Specs.Initially Reported on 831013.Measures to Ensure That Approved Specs Issued as Controlled Documents in Progress. Final Rept Will Be Submitted Upon Completion of Activities ML20086N0421984-01-0202 January 1984 Final Part 21 Rept Re Potential Problem Concerning Radiography of Branch Connection Welds Covered by Reinforcing Pads.Welds at Byron,Braidwood & North Anna Acceptable.Weld 7 at Clinton Reradiographed ML20091A2241983-12-31031 December 1983 Ohio Edison Annual Rept,1983 ML20091A2421983-12-31031 December 1983 Duquesne Light Co Annual Rept,1983 ML20091A2551983-12-31031 December 1983 Cleveland Electric Illuminating Co 1983 Annual Rept ML20083E4111983-12-31031 December 1983 Revised Audit of Program to Verify Quality of Const & Continuation of Const Plan ML20083J7521983-12-30030 December 1983 Interim Deficiency Rept,Item E-30 Re Lack of Installation Insp of non-Class IE Cables in Panels.Initially Reported on 821027.Analysis Identified 575 Deviations Requiring Rework. Final Rept Will Be Submitted Upon Completion ML20086G7071983-12-29029 December 1983 Interim Deficiency Rept,Item M-32 Re Incomplete Hydraulic Analysis of Control Rod Drive Piping.Verification of Installed Hardware Will Be Completed Under Plan to Verify Quality of Const Submitted 831216 ML20083F8281983-12-29029 December 1983 Interim Deficiency Rept,Item M-46 Re Turning Vane Failures in Essential HVAC Sys.Initially Reported on 820510.Design Mods Completed.Adequacy of Vanes Less than 30 Inches Wide in Elbows Will Be Verified ML20083F8481983-12-28028 December 1983 Interim Deficiency Rept,Item Q-12 Re Failure to Follow Procedure for Insp of Qa/Qc Rework/Repair Activities. Initially Reported on 830909.Hardware Will Be Inspected to Validate Design Drawings.Procedures Under Development ML20083J6451983-12-27027 December 1983 Interim Deficiency Rept S-10 Re Masonry Wall Const.Initially Reported on 830513.Reinsp & Corrective Action Program Will Be Selected Per Course of Action Approved by NRC on 831216 ML20083E1101983-12-14014 December 1983 Interim Deficiency Rept,Item E-47 Re Target Rock Solenoid Operated Valves Used in Essential Sys W/Excessive Space at End of Coil.Initially Reported on 830803.Replacement Kits on Order ML20083J1771983-12-0909 December 1983 Vol 1 of Environ Qualification Rept for Mechanical Equipment ML20083F9121983-12-0808 December 1983 Quality Confirmation Program, Monthly Status Rept for Nov 1983 ML20082P6051983-11-30030 November 1983 Final Deficiency Rept,Item Q-10 Re Potential Defects in Catalytic,Inc QA & Const Programs.Initially Reported on 830812.Incidents Cited Not Representative of QA Program. Defects Not Reportable Per 10CFR50.55(e) ML20082P5551983-11-30030 November 1983 Interim Deficiency Rept,Item M-101 Re Itt Hydromotor Actuator Oil Seal Leakage.Initially Reported on 831102. Corrective Actions Will Proceed Under 831005 Program.Item Not Reportable Under 10CFR50.55(e) ML20082P8631983-11-29029 November 1983 Interim Deficiency Rept,Item E-39 Re Brown Boveri 125-volt Dc Control Device Failure on 6.9 Kv & 4.16 Kv Switchgear. Initially Reported on 830202.Insp & Adjustment of Applicable Circuit Breakers Continuing ML20082P8611983-11-29029 November 1983 Interim Deficiency Rept,Item Q-11 Re Failure to Implement QA Program Corrective Action Reporting Sys.Initially Reported on 830907.Procedures for Corrective Actions Developed Per FSAR Chapter 17.1.Next Rept Will Be Submitted by 840130 ML20082P6671983-11-29029 November 1983 Interim Deficiency Rept,Item M-96 Re Indeterminate Qualification of Cooperheat Per ASME Section Iii.Hj Kaiser Co QA Dept in Process of Performing Evaluation of Purchase Orders Re Acceptability.Final Rept by 840601 ML20082P5031983-11-29029 November 1983 Interim Deficiency Rept,Item E-35 Re Electrical Equipment Foundation Welding.Initially Reported on 831104.Paint Removal & Reinsp of Welds in Progress.Corrective Action Will Be Performed ML20082P4301983-11-29029 November 1983 Interim Deficiency Rept,Item M-54 Re Inadequate Qualification of Hydraulic Control Units.Initially Reported on 820726.Analysis of Proposed Mods to Units in Progress. Limited Scope Operability Testing to Be Performed ML20082H9041983-11-23023 November 1983 Interim Deficiency Rept,Item M-102 Re Nonconformance of Feedwater Line Seismic Analysis W/Reg Guide 1.29.Initially Reported on 831028.Evaluation Continuing.Followup Rept Will Be Submitted by 840224 ML20082E3371983-11-17017 November 1983 Interim Deficiency Rept,Item M-100 Re Warped Standby Liquid Control Sys Tank Mounting Flange.Initially Reported on 831021.Gap Will Be Filled W/Epoxy Grout to Restore Flange to Original Design ML20082D0131983-11-11011 November 1983 Interim Deficiency Rept Re Lack of Insp Personnel Qualifications.Qualifications of 252 Inspectors adequate,58 Inspectors Still Under Review & 47 Inspectors Not Certifiable.Followup Rept & Corrective Action by 840330 ML20082B8171983-11-10010 November 1983 Interim Deficiency Rept,Item Q-14 Re Inadequacy of Control & Distribution of Design Specs.Initially Reported on 831013. Applicable Procedures for Review,Approval & Distribution Will Be Revised.Next Rept Will Be Provided by 840105 ML20081M7591983-11-10010 November 1983 Interim Deficiency Rept,Item M-24 Re Seismic Qualification of 13 Essential Damper Actuator Mounting Brackets.Initially Reported on 801014.American Warming & Ventilation Analysis Delayed Until 831111.Next Rept Following Corrective Mods ML20081M3341983-11-10010 November 1983 Interim Deficiency Rept,Item M-72 Re Lack of QA Program for Fire Protection Sys Installation.Initially Reported on 821214.Proposed Fire Protection QA Program Developed. Followup Rept Will Be Submitted by 840220 ML20082C0681983-11-0909 November 1983 Interim Deficiency Rept,Item S-11 Re Structural Steel Bolting.Initially Reported on 830513.Comprehensive Reinsp Program for Accessible Connections Developed.Procedures Governing Rework Program Under Development ML20081M8471983-11-0909 November 1983 Interim Deficiency Rept,Item E-50 Re Annunciator Sys Replacement Light Bulbs.Initially Reported on 830823.Two Contact Blades in Drake 4390 Socket Produce Metal Shavings Causing Short Circuit.Circuits Will Be Redesigned ML20078R5081983-11-0808 November 1983 Interim Deficiency Rept,Item S-17 Re Main Steam Line Break Analysis.Initially Reported on 831020.Auxiliary Bldg Pressure Differential Resulting from High Energy Line Breaks Not Unacceptable for Masonry Walls.Final Rept by 840116 ML20081M6931983-11-0808 November 1983 Interim Deficiency Rept,Items E-20 & E-29 Re Adequacy of Cable Tray & Conduit Support Welding & Cable Tray Support Threaded Nelson Studs.Initially Reported on 820503 & 0928. Concurrence Requested for Procedural Development ML20081M1431983-11-0808 November 1983 Interim Deficiency Rept,Item M-97 Re Jet Pump Instrumentation Welds.Initially Reported on 830922.Field Deviation Disposition Request 1120 Submitted to Document & Resolve Deficiency.Final Rept Will Be Submitted by 840316 ML20082K5321983-10-31031 October 1983 Quality Confirmation Program, Monthly Rept for Oct 1983 ML20083A1401983-10-28028 October 1983 Rev 25 to Natl Board Tasks Rept ML20081H6941983-10-27027 October 1983 Final Deficiency Rept,Item M-93 Re Improperly Supervised Fire Detection Circuits.Initially Reported on 830823. Inability to Verify Fire Detection Sys Unacceptable Condition ML20081F0871983-10-25025 October 1983 Interim Deficiency Rept,Item M-61 Re Fire Protection Piping Suspended from Essential Cable Tray Supports.Mods Stopped by 821112 Show Cause Order Immediately Suspending Const.Final Rept Will Be Submitted Upon Mod Completion ML20081F1121983-10-25025 October 1983 Interim Deficiency Rept,Item M-91 Re Overpressurization of HPCS Relief Valve 1E22F035.Initially Reported on 830818. Audit Finding Rept 83-19-05 Issued to Correct Defect. Followup Rept by 840518 ML20078M9971983-10-18018 October 1983 Interim Deficiency Rept,Item E-46 Re Lack of Type SIS Switchboard Wire Certification.Initially Reported on 830713. Sargent & Lundy Issued Design Document Change SLE-577 to Require Type SIS Wire for Future Use.Next Rept by 840131 1987-06-16
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Text
G A 237 7 IRE V.10'H;f f 6 . .
TORREY PINES TECHNOLOGY ^ oi+= of o^ wia*+cs 'ac.
T&*- QUALITY ASSURANCE PROGRAM DOCU>ENT - INDEPENDENT MANAGEMENT REVIEW OF 111E l
. ZIt0ER-1 NUCLEAR PLANT PROJECT - '
Doc. No. QAPD-2474 Issue B Date Page 1 of 7
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Issue Summary Department Purpose of Is:uel issue Date Prepared by Approvals Sections Changed A 3/25/83 S. D. Bresnick See approval sheet Preliminary issue -
For use and custocer approval.
B S. D. Bresnick See approval sheet Deleted 'CG&E approval line; added R. Dick-honer to page 7.
8502080156 840619 PDR FOIA
CARPENT84-151 PDR
. CA 2373 tite V. to428
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. TORREY PINES TECHNOLOGY ^ oivision or c^ Technoroates i"c. !
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Title:
QUALITY ASSURANCE PROGRAM DOCUMENT - INDEPENDENT MANAGEMENT REVIEW OF TiiE ZIM!ER 1 NUCLEAR PLANT PROJECT Doc. No. QAPD-2474 issus B Date Page 2 of 7 QUALITY ASSURANCE PROGRAM DOCU>ENT FOR ,
INDEPENDENT MANAGEMENT REVIEW OF THE ZIMMER 1 NUCLEAR PLANT PROJECT l I
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E, Quality Assurance Manager, TPT Projects E 0. D. Ercs.ich 5
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I APPROVED BY: 'f f
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Project Manager, Torrey Pines Technology l _! A. J. Neylan
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_y APPROVED BY: _ _ _
fl Manager, Quality Assurance T. R. Colandrea l
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CA 7076 IMV 13/s21 TORREY PINES TECHNOLOGY A oi<ision o' cA Technoiosies inc.
- Title. QUALIT1 ASSURANCE PROGRAM DOCUMENT - INDEPENDENT MANAGEMENT REVIEW 0F ZIMMEP 1 NUCLEAR PLANT PROJECT Doc.No. QAPD-2474 issus B Date Page 3 of 7
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TABLE OF CONTENTS i
1.0 INTRODUCTION
2.0 QUALITY ASSURANCE ELEMENTS 2.1 Organization j 2.2 Quality Assurance Program t
23 Instructions and Procedures
- g. 2.4 Document Control
} 2.5 Corrective Action t
8' 2.6 Records 5 27 Audits E
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- Tittie: QUALITY ASSURANCE PROGRAM DOCLHENT - INDEPENDENT MANAGEMENT REVIEW OF THE ZISDIER 1 NUCLEAR PLANT PRO.IECT Doc. No. QAPD-2474 luus B Date Page 4 of 7 l
,1. 0 INTRODUCTION This document defines the Quality Assurance (QA) program for this project.
In addition, it identifies the organizational structure and key personnel, '
- and the. interface between Torrey Pines Technologies Inc. (TPT), a division of GA Technologies Inc. (GA), and Cincinnati Gas and Electric (CG&E).
2.0 QJALITY ASSURANCE ELEMENTS The GA QA Manual, is the " umbrella" QA document, applied to all work per-formed at GA. This Quality Assurance Program Document (QAPD) defines how
, the GA QA Manual is applied for this project. Elements of 10CFR50, Appen-
"E dix B, and corresponding sections in the GA QA Manual, that apply to this l
E project are listed below and further defined in the following sections.
i 10CFR50 GA QA Manual
,$ App. B QP # Element h
f 1 2 2 1 Organization QA Program 5 5 5 Instruction, Procedures
- $ & Drawings C
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6 6 Document Control j 16 16 Corrective Action g
17 17 QA Records JE 18 18 Audits e
o j 2.1 Organization i E QP-1 of the QA Manual describes the overall GA organization and responsibilities related to activities affecting quality.
All individuals contributing to the technical content of this project shall be free from conflict of interest, or as defined in proposal No.
G ACP-31 -079. Conflict of interest requirements shall be implemented by a Project Directive. .
This project is under the cognizance of A. J. Neylan, who as Project Manager has overall responsibility for managing the project and inter-facing with the customer. The Project Manager is supported by GA staff assigned to the project. The Construction Managerent System Review is under the responsibility of the P. Yensuang, GA Planning & Cost Estimating Manager, and the QA Review is under the responsibility of T. R. Colandrea,
. CA 23;r, iFIE V.10/f32) 4 i
TORREY PINES TECHNOLOGY A Division cf GA Technologies Inc.
g, QUALITY ASSURANCE Pl:0GlW1 DOCRIENT - INDEPENDENT n\NAbhlt.Wf REVIEW Ur litt.
. ~ ZIFD!ER 1 NUCLEAR PLANT PROJECT Doc. No. QAPD-2474 Issus B Date Page 5 of 7 l
Responsibility for the QA program applied to the TPT work rests with S. D.
l Bresnick, the QA Manager for TPT Projects. This responsibility includes:
l establishing the QA program for this project, preparation of the QAPD, i arranging for audits of the project and assuring that the project is con- '
! ducted in accordance with the QA program. i l
l Figure 2-1 shows these relationships. The QA, Management Support and TPT l groups all report administratively to different operating divisions, thus ensuring the independence of the QA function.
l Task managers will be assigned to each major task within the project l scope.
l l
2.2 Quality Assurance Program
! e j j_ The Quality Assurance program for this project is as defined herein, and g in applicable sections of the GA QA Manual.
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!' All personnel working on this project shall be indoctrinated on the l , progr = ? cope and ebjectives, and trained in the specifie preech ree that The Project Manager is responsible for training and g apply to their work.
3 indoctrination of personnel under his supervision. This indoctrination i and training may include meetings with supervisory personnel, forcal 3' trainir.g meetings, and reading of procedures. All indoctrination and training activities shall be documented, and the records shall include the subject (s) covered, attendance roster, date, and name of instructor (s), as E' appropriate.
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,"$ As a minimum, all personnel assigned to this project shall have access to 5 the latest revision of these documents: QAPD, Program Plan, and all j project procedure (s) in their area (s) of responsibili.ty.
,o 3 23 Instructions, Procedures and Drawings A description of the overall project and details of the specific tasks are presented in the Program Plan issued by the Projaet Manager. This Plan is j the source document for the project scope.
Detailed working level precedures shall be prepared as required to implement the Program Plan. All procedures require the approval of the Project Manager and the QA Manager.
Project Directives shall be issued and controlled by the Project Manager, for the purpose of providing administrative direction to project personnel.
2 . 14 Document Ce,ntrol .. _
+ All communication between GA and CG&C will comply with " Protocol Governing Communication Between CG&E and Independent Organizations Conducting Re-
, CA 2173 (M V 1DU2)
TORREY PINES TECHNOLOGY ^ ow= a^ wi='ex-Title.' Em ASSURANCE PROGRAM DOCUMENT - INDEPENDENT MANAGEMENT REVIEW OF ' DIE ZUDT.R 1 NUCLEAR PLANT PROJECT
& issuc Doc. No. QAPD-2474 B Date Page 6 of 7 views or Audits Under the Commission's Order," as identified in the 03/02/83 letter from the NRC (Keppler) to CG&E (Dickhoner).
All procedures issued, including changes, will be subject to document control ceasures. Prior to their release, procedures will De reviewed by the cognizant task managers and Project Manager. Changes to procedures will require control and review equivalent to those applied to the initial document. Release of controlled procedures is the responsibility of the Project Manager. ;
All documents, drawings and other written cot =unications that relate to this project that are received from the customer or its subcontractors,
, shall be logged into the Records Management organization.
'E E 2.5 Corrective Action E ~
'O If, through audits er other means, a need for formal corrective action on
.) TPT's work is identified, then a Corrective Action Request form (CAR) g shall be processed in accordance with the GA QA Manual.
E
- f. 2.6 Quality Assurance Records g* .
1 Records generated during performance of the work shall be maintained under 3 the cognizant task or Project Manager's control. The records will be in j the forr of docu=ents as required to implement the Program Plan.
.5 g Requirements for records retention and transmittal to the custo:cr shall
.g be as specified in the contract, Program Plan, or Project Directive. The u
Project Manager shall prepare a list of specific documents required to be h, retained as part of the project QA records. The list will include the
.E . retention period, cethod of final disposition, rethod of storage and
[ responsibility for storage and maintenance. The list shall be approved by j the QA Manager, TPT.
2.7 Audits The QA manager for TPT projects wil'1 plan and implement scheduled au-dit(s). These audit (s) will be conducted in accordance with the Quality Assurance Manual.
Audit (s) will be perforced to verify the status and adequacy of the pro-gram, including *he following areas:
a) Proper imple=entation of the Program Plan.
b) Requirements in the Project Procedures are properly implemented.
c) RequirementsintheQAPDareproperlyimp3cmen'ted.
d) Requirements in Project Directives are properly implemented.
GA 207(, t Hl.V 10 IJD
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TORREY PINES TECHNOLOGY ^ oivis on o' GA Tecnooio2 es inc.
Title. QUALITY ASSURA' ICE PROGRAM DOCUMENT - INDEPENDENT MANAGDIENT REVIEW OF TiiE ,
ZUt4ER 1 NUCLEAR PLANT PROJECT !
4 i Doc. No. QAPD-2474 issue B Date Page 7 of 7 ;
GA EXECUTIVE CG&E D R. Dickhoner I 1
$'E DIRECTOR TPT .'
DIRECTOR QUALITY & CQ1PLIANCE DIVISION DIRECTOR FINANCE & MGMT SUPPOEr 5
.3 J. W. Parker G. L. Wessman ,- M. D. Kemp
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- Quality Construction ESTIMATING MANAGER 5 ~ ~ Kastidnre - [ Management
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TPT PROJECTS .*
S. D. Bresnick r
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