Text

Forwards Info Responding to Prelicensing Issues 15 & 22,per 840613 Request.Info Consists of Program Plan for Resolution of Issues & Review by Qa,Per Procedure Qasp 19-13
	ML20097E665
Person / Time
Site:	Waterford
Issue date:	09/14/1984
From:	Cain J; LOUISIANA POWER & LIGHT CO.
To:	Eisenhut D; Office of Nuclear Reactor Regulation
References
	W3B84-0481, W3B84-481, NUDOCS 8409180267
	Download: ML20097E665 (150)
	v • d • e

{{#Wiki_filter:~- -~ ) ~ / / Louisiama mea,_eme, 2 O W E F1 & L I G H T! NEW OALE ANS.LOUGANA O eO_ 70160 / e @O H SUS EM MIDDLE SOUTH UTIUDES SYSTEM September 14, l984 J.M CAlN Presideat and Chief Execurve Othcar 03RR4-0481 /,d' / f, Director of Nuclear Reactor Regulation ATTN: Mr. Darrell G. Eisenhut, Director. Division of Licensing / - U.S. Nuclear Regulatory Commission / Washington, D.C. 20555

SUBJECT:

Waterford 3 SES Partial Response to Items from Waterford Review Team

REFERENCES:

1) Letter, D.G. Eisenhut to J h. Cain, "Waterford 3 Review," dated June

'3, 1984

2) Letter W3B84-0473, R.S. Leddick to D.G. Eisenhut,

" Program Plan for Resolution of Pre-Licensing ~, Issues" dated August 20, 1984 / /

Dear Mr. Eisenhut:

The purpose of this letter is to submit Louisiana Power & Idght's randonfes. to issues 15 and 22 as set forth in your June 13, 1984 letter (Referenck 1). The response to issue 15 follows the approach set forth in Attachment 1 to the Program Plan sent to you by LP&L on August 20, 1984 (Reference ~2). Limited revision has been made in the Program Plan for Issue 22 (enclosed) and the response to Issue 22 follows this revised approach. Current assessment of each of the issues is as set forth in the responses, e The responses have been reviewed and verified by LP&L QA in accordance with procedure QAbP 19-13. The designated subcommittee of the Waterford Safety Review Committee also has reviewed the adequacy of the responses for resolving the issues raised. The subcommittee scope of responsibility does not include independent validation of the facts. The Task Force has indicated by separate correspondence. (enclosed) that it it satisfied with the logic of the responses, however, they have not yet completed their independent validation of the tacts. The Task Force has committed to notifying me and the NRC immediately sitonld they find \\ significant deviations in the course of their valleation. In the event of such notification, LP&L will amend individual responses as may be necessary. )g It AO O 000 02 Q g g. g l A PDR

r Mr. Darrell G. Eisenhut, Director Page 2 W3B84-0481' September 14,'1OS4 'We request that you commence actions you deem necessary to' lead to the resolution of these'individuni-' issues. S cerely. M. Cain -JMC DA:pbs Attachments t 4 ? f-J ir 1

.is ~ .,a "y 4 a. Mr. Darrell G. Eisenhut,' Director .Page 3; -g-W3B84-0481 September 14, 1984. - cc: Mr. R.S. Leddick Mr. J. Harrison Waterford 3 QA Team Leader Mr. D.E. Dobson Region III 700 Roosevelt Rd. Mr._R.F. Burski Glen Ellyn, IL 60137 Mr. K.W. Cook Mr. J.E. Gagliardo Director Of Waterford 3 Task '~ Mr.:T.F. Cerrets Force s_ Region IV -7 s Mr. A.S. Lockhart 611 Ryan Plaza Suite 1000 ~ Arlington, TX 76011 Mr. R.P. Barkhurst Mr. S. Levine Mr. L. Constable NUS Corporation ' :s s USNRC - Waterford 3 910 clopper Road Gaithersburg, MD 20878 'Mr. J.T. Collins '.S. Nuclear Regulatory Commission Mr. R.L. Ferguson I U .g Region IV UNC Nuclear Industries 611 Ryan Plaza Suite 1000 P.O. Box 490 i Arlington, TX 76011 Richland, WA 99352 i Mr. D. Crutchfield. Mr. L.L. Humphreys U.S. Nuclear Regulatory Commission UNC Nuclear Industries Washington, D.C.:20555 1200 Jadwin, Suite 425 Richland, WA 99352 Mr. G. Knighton, Chief 't Licensing Branch No. 3 Mr. G. Charnoff Division of Licensing Shaw, Pittman, Potts & Washington, D.C. 20555- .Trowbridge 1800 M. St. N.W. Mr. M. Peranich Washington, D.C. 20555 Waterford 3 Investigation and Evaluation Inquiry Report Team Dr. J. Hendrie Leader 50 Bellport Lane 4340 E.W. Hwy. MS-EWS-358 Bellport, NY 11713 Bethesda, MD 20114 Mr. R. Douglass Mr. D. Thatcher Baltimore Gas & Electric Waterford 3 Instrumentation & Control 8013 Ft. Smallwood Road Leader Baltimore, MD 21226. 7920 Norfolk Ave. MS-216 Bethesda, MD 20114 Mr. M.K. ates, Project Manager Ebasco Services, Inc. Mr. L. Shao Two World Trade Center, 80th Waterford 3 Civil / Structure Team New York, NY 10048 Leader 5650 Nicholson Ln. Mr. R. Christesen, President Rockville, MD Ebasco Services, Inc. Two World Trade Center New York, NY 10048 t <-ve -..,,.r.

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L h sw ' # 6ousa,3 Chicago Bridg[& Iren Cornpnny 8900 Fairbanks North Houston Road P O Box 40066 Houston. Texas 7704o 713 466 7581 June 29,1984 ESASCO Services Incorporated P. O. Box 70 Killona, LA. 70060-0070 ATT: Mr. Michael K. Yates Project Manager RE: Waterford SES No. 3 TAft, La. CBI Contract 71-2426 SUBJ: NRC Concern No. 15 EBASCO Letter ES-9423-84 Dated 6/25/84

Dear Mr. Yates:

Attached please find CBI's responses to yoiar letter ES-9423-84 requesting information necessary to answer the NRC's concern No.15. This concern deals with documentation of class D rhaterial welds. The number of each response corresponds. to the number of each action request in your letter:

1. No process control records documenting visual inspection of field

~ welds of type D materials exist. Permanent records for these welds were not required by the ASME Code, customer's specifications, or the CBI Quality Assurance Program.

2. Applicable records for materials ~ and ' welding consur.4.bles are on file in the EBASCO/LPL records' vault on site.

3. Shep records on file at the site detail inspections for the crane gir. der sub-assemblies and some of the spray systems' structural s

components. Although not required by the QA Mandal, some D material welds were i documented on the shop records as a matter of convenience to shop personnel. No class D material welds were documented in the field.

4. All CBI welders (including tackers) 6n this project were fully tested and qualified in accordance with ASME Section IX Code.

mww - NQC, Conce.cn.15~. Chicago Bridga & Ircn Ccnipcny June'29, 1984 EBASCO Services Inc. page 2 of 3 CBI Welding /QA Supervisors are long-term employees who have risen through the ranks to their position because they are outstanding craf tsmen who display an exemplary attitude toward quality and the'y have the full backing of management to do whatever is required on' site to assure that quality is satisfactory. The Welding /QA Supervisor never works for the site foreman, but instead works for-the District Welding /QA Manager. Therefore, he has full independence to perform his QA duties. It was this.way by choice within the CBI organization long before the nuclear power industry came into existence. Each week, no matter what class of structure to which he is assigned, the Welding /QA Supervisor is required to complete a report (see attached form WL222) whereby the district office can be kept up-to-date on the job from a QA standpoint. Note that items 25 through 29 deal with the timely vicual inspection of welds. Also, attached are CBI forms WL232, WL233 and WL234 which deal with the final inspection of various types of. CBI products. Again, note that there are references to inspection of all welds. Two conclusions can be drawn from this discussion:

a. CBI Welding /QA personnel are taught and expected to inspect all welds, 1

b. Although documented inspections of class D material welds were not required by this contract, inspections were most certainly performed as a matter of routine.

5. A review of CBI's photograph collection for this project did not produce any appropriate photographs showing work in progress on class D materials.

6. Individuals contacted who were on site at Taft during the construction phase of the contract indicate that all of the welds in question received a visual examination both after fit-up and after completion of the welds.

However, with the passage of time, none of these "j individuals felt comfortable with pr,oviding any further documentation beyond that which was signed at the time of construction. Discussions with our site personnel indicated that the EBASCO/LPL inspectors and the Hartford ANI were very diligent in their duties, and it is most unlikely that any welding on this contract - either documented or undocumented - would have escaped their scrutiny. 0

[ p g q _& w d Z-3- Ntto g Chicago Bridg[& Iron C6fnp'any June 29. 1984 EBASCO Services Inc. Page 3 of 3

7. The list of certified field welders on this job may be found in CBI files numbered 8.10 in the EBASCO/LPL records' vault at the jobsite.

8. 'It is -CBI's interpretation of AISC requirements that all welds governed by this specification be given a visual inspection of the completed weld.

9. It is Chicago Bridge & Iron's corporate policy to depend upon its internally enforced quality assurance programs and to demand that this system work.

Doing so yields the following benefits:

a. Rework with its attendant lost profits is minimized by effectively using site quality assurance personnel.

Their presence on the jobsite is considered to be a positive influence as it is CA's job to ensure that quality is built in on an on-going basis - not " inspected in." as an af terthought.

b. Our image with our customers',is enhanced because it is well

'l known within the industry.that-cur QA systems are effective and would be 50 even without outside inspection. This is reinforced by the fact that Chicago Bridge & Iron has built thousands of trouble-free structures which received no customer or third-party inspections. Tne centerpiece of CBI QA programs is the site Welding /QA Supervisor. Whether er net examinations are documented, these individuals are expected at the very least to inspect fit-up, welding-in-progress and finished welds on all classes of work. This is so stated in paragraph 3.4.3.1.C.6, Division 4 of the QA Manual. There is no reason to believe that this function was not performed on the class D material field welds'. Pl' ase feel free to contact either Mr. Nixon or me if we can be of further e assistance on this matter. Youfs very truly, b-uww Thomas D. Warner Welding /QA Manager Houston Construction District T3:mjr Attachments - WL222 WL232 WL233 WL234 i l

. - ~. .-. _ e i

RESPONSE

ITEN NO.: 22 TITLE: Walder Qualifications (Mercury) and Filler Material Control (Site Wide) NRC DESCRIPTION OF CONCERN: The staff reviewed in process weld. records for the installation of instrumentation systems by Mercury Company. Systems reviewed included Reactor Coolant, Safety Injection, Component Cooling Water, Main Steam, Main Feed, and Charging ' Water. The staff selected welders from these records and reviewed their qualifications to the welding process used during the time frame of actual welding. Based on. the staff's review it appears that some Mercury velders ' were not qualified.. Problems included: welders not qualified to the correct welding procedure; weldera qualified for a specific process.. even though they were not tested for that process; actual dates on qualification records appeared questionable, ' the welder may have welded prior to being tested. The staff concludes that there are questions relative to the Mercury velder qualification status. Also during this review the staff evaluated the controls being used to control filler material. The staff found that the requirements for "rebaking" of low hydrogen electrodes did not meet the raquirement of the ASME and AWS Codes. The [ Codes require low hydrogen electrodes to be rebaked at temperatures of 450' to 800*F for two hours.

The site practice for all site contractors was to rebake at 200*F for eight hours.

Justification for this Code deviation has not been ~ . provided by LP&L. i LP&L shall (1) Attempt to locate the missing documentation and determine if the welders were properly qualified, or (2) If the documentation to support proper qualification cannot be located, LP&L shall propose a program to assure the j quality of'all welds performed by questionably qualified welders. LP&L shall also provide engineering justification for the allowance of "rebake" temperatures and holding times that' differ from the requirements of the ASME and AWS Codes. DISCUSSION: y Welder Qualifications I LP&L has performed a review of all Merc6ry welders for proper qualification. This review was initiated in October 1983 as a disposition to NCR-W3-7218. It concluded that, with a single exception, all Mercury welders making safety and seismic weldsents were properly qualified and had welded only in processes for i which they were so qualified. The single. exception was identified, corrected, and dispositioned via NCR-W3-7219. A separate concern not covered in this - response, involving the adequacy of the tube track welding process, is addressed i in SCD 84 (NCR-W3-6159). Since the NRC's special review, NCR-W3-7218 has been supplemented with an attacheent which provides clearer and more auditable i documentation of the review. Ii. 22-1 -;_%.w-a,nw, o, e is

1 As a result of concerna regarding discrepancies in Mercury welder qualification records _ noted by the NRC during the special review, and brought to LP&L's attention during a meeting on May 18, 1984, NCR-W3-7724 was opened. As a i disposition to this NCR, a review was conducted t'aat confirmed that the documentation to support the proper welding procedure qualification of all Mercury welders was in order with the exception of three minor discrepancies which have been corrected. Although the review conducted by LP&L via NCR-W3-7724 covered all Mercury welders, a specific response to questions regarding the qualifications of the 13 welders identified by.the NRC during the special review, is contained in Attachment 1. Included in this attachment are the three documentation discrepancies noted and corrected. In the case of the 13 welders cited by the NRC, documentation supports the fact that all welded in processes for which they were qualified, except for M315 (See Attachment #1, item 1H); this welder did perform a weld out of his qualification. The veld, however, was rejected in process by the Mercury QC inspector, and the weld was redone by a qualified welder. FilleYMaterialControl The Waterford 3 site procedures for filler materini control were designed to preclude the need for drying ("rebaking") as used or defined by the ASME and AWS Codes and did not include provisions for "rebaking". The site procedures and corrective action taken in the isolated cases of deviation from site procedures were adequate to maintain the moisture content limitations specified by the codes for low hydrogen electrodes. The AWS D1.1, Structural Welding Code (paragraph 4.9), states that low hydrogen, ._ type E-7018, electrodes should be dried ("rebaked") when either of the following conditions exists: l' ~ 1. If electrodes are not purchased in hermetically sealed containers 2. or if the hermetically sealed container shows evidence of damage 't 3. or if electrodes are not used within four (4) hours of removal from a ll drying or storage / holding oven. Condition 3 is also addressed in ASME Section III, NX-2440, Storage and Handling of Welding Materials which states " Suitable storage and handling g of electrodes, flux, and other welding materials shall be taken to minimize absorption of moisture by fluxes and cored, fabricated, and coated . electrodes." Low hydrogen electrodes used at Waterford were specified to be purchased in hermetically sealed containers. This practice eliminated the need to dry the electrodes for condition 1) above. Ebasco Discrepancy Notices were reviewed to find conditions of damage to hermetically sealed containers. Attachment 6 includes all DNs found which noted seal damage to low hydrogen electrode containers. The disposition and corrective action in all cases attached was to scrap or return the electrodes to the manuf acturer ' for replacement. This practice eliminated the need to dry the electrodes for condition 2) above. i 22-2 i t ! 7 ~. _ _, _ _. _ - _, _ _,.,_,__ _ _ - _,. _ _.,_ _ _ _ _ _. _ _ _ _ _, _ _.

Site procedure ASP-IV-18 " Receiving, Storage, Issuing, and Control of Welding Electrodes and Filler Metals", Attachment 3, and individual contractor procedures (such _ as Tompkins-Beckwith's TBP-3, " Weld Material Control Procedure", Attachment 4), were written with the intent. to control the welding materials in a manner that would minimize absorptian of moisture or exposure to ambient conditions. - ASP-IV-18 and TBP-3 required that low hydrogen electrodes, upon removal from sealed containers, be placed in holding ovens for eight (8) hours at 200*F minimum prior to issue and that when these electrodes were issued that they were to be held in " point-of-use" ovens (rod caddies) prior to use. The site procedures for holding oven temperature (200*F minimum) comply with ASME's recommendation of 50*F to 250*F above ambient (ASME Section II, Part C, SFA 5.1 Table A.1, 1977 Edition) but do not comply with the AWS D1.1 250*F minimum (AWS D1.1-75, Paragraph 4.9). Although the wording of other site contractor procedures may have varied from the attached two procedures (i.e. leather pouches versus rod caddies), the moisture absorption of filler material was addressed and controlled in a similar fashion. We believe, under the conditions above and through compliance with the site procedures, even with the holding temperature variation from AWS, that the electrodes would not have absorbed excessive amounts of moisture and that adequate filler material control, to meet condition 3) above, was present. To identify and evaluate representative cases where deviations from weld rod control procedures

occurred, all Ebasco Nonconformance Reports and Tompkins-Beckwith Discrepancy Noticds were reviewed.

Isolated cases were found which pertain to rod ovens and associated problems and are shown in Attachment 5. The corrective action for these cases consisted of either returning the electrodes to the holding ovens for the eight (8) hours or scrapping. To justify the adequacy of corrective action, the two conditions, of those in Attachment 5, where low hydrogen electrodes could have potentially absorbed the greatest amount of moisture (T-B Discrepancy Notices W-339 and W-742) were evaluated. Both of these DN's noted conditions where holding ovens lost power over the weekend with the electrodes possibly exposed to ambient conditions for approximately forty-eight (48) hours. Ambient conditions for these two (2) DN's would be similar to that shown in Attachment 7. To determine the effects of this exposure, the following tests were performed: 1. The manufacturer. Alloy Rods Division of Chemetron Corporation, of the majority of the low hydrogen electrodes used at the site was contacted and submitted product literature on moisture absorption of E-7018 eLicerodes (see Attachment 8). The curves shown' on page three (3) of the attachment indicate that the electrodes noted 16,the two (2) T-B Discrepancy Notices (if they were the "new" moisture resistant style electrode) would not have exceeded the ASME allowable moisture content of 0.60% (ASME Section II, j Part C, SFA 5.5. Table 7, 1977 Edition). i 2. In consideration that Attachment 8 applied to Alloy Rods Division's new i moisture resistant coating (in use in mid 1981) and that the T-B DN's were I prior to this date, the manufacturer was requested to test moisture l absorption of the "old" style electrodes. Alloy Rods performed two separate tests of the old style electrodes to confirm our position that the effects of the conditions and subsequent corrective action taken in the case of the DN's was adequate and that drying or "rebaking" was not required. 22-3

(

~- The first test.directly exposed the electrodes to a humidity cabinet for forty-eight (48) hours at 60'F and 80% relative humidity. The moisture content at the start was 0.10% and at the end of forty-eight (48) hours had ' increased to values between 0.56% to 1.26%, depending on electrode position ~in the bundle. The bundle was then placed in a dry rod oven for eight (8) e hours at 250'F. The moisture content at the end of this time varied between 0.19% and 0.26%, which was well below the allowable 0.60%. The second test simulated the conditions that occurred at site. A holding oven, Phoenix Type 300, was unplugged for forty-eight (48) hours. The moisture content at the start was 0.08% and at the end of the 48 hours had increased to 0.23%, which was still below the allowable 0.60% without subsequent reconditioning at 250*F for eight (8) hours. The. test results of the both tests are shown in Attachment 9. s The literature and resting performed by the manufacturer, confirm that the ' control of low hydrogen welding electrodes, even considering the isolated deviations from site procedures, was adequate. The adequacy of the Waterford 3 Welding program was further confirmed by the satisfactory results of project and NRC NDE efforts. In summary, LP&L's position is that 1) the weld material control program at Waterford meets the intent of both ASME and AWS Code requirements.

2) that the site procedures were designed to avoia the need for rebaking. 3) in the isolated instances where deviations from site procedures

occurred, the corrective action was adequate to. maintain the meisture content limitations specified by the codes for low hydrogen electrodes. 4) the adequacy of the weld material control program is substantiated by the acceptable results of the NDE examination, when performed, of walds where low hydrogen electrodes were used.

CAUSE: The apparent cause for this concern is the complexity in understanding welder qualification hierarchy; improper placement of a "rebake" sign on an Ebasco rod oven; and lack of specific justification on corrective actions in some instances in which specified holding temperatures were not maintained. The Mercury welders and their qualifications are in order and the site filler ' metal' control procedures were adequate to limit the moisture content of the low hydrogen electrodes. Minor deviations from literal code interpretatio~s are ,z justifiable. GENERIC IMPLICATIONS: As discussed above, the review of Mercury's record confirmed that the documentation to support the proper qualification of Mercury welders is in order. The concern related to the control *of moisture content in low hydrogen electrodes was treated generically in that procedures for all site contractors were reviewed and found to be acceptable. To ensure that welding being performed under ' the. Plant Maintenance Program was and will be properly accowp1*shel, an audit of that program was initiated ar.d is in progress. 22-4 .= m

r t t l Adequate controls for receiving, storage, and issuing of welding electrodes were present. SAFETY SIGNIFICANCE: l-Documentation exists to support the qualification of all specific welders called into question. All other Mercury welders also had documentation to support their qualification.- There were three minor discrepancies which have been corrected. l Deviations from Code requirements for control of moisture content of low hydrogen slectrodes were justifiable. There is, therefore, no affect on plant safety and this issue should not pose a constraint to fuel load or power operation. - l CORRECTIVE ACTION PLAN / SCHEDULE: 1 j NCR-W3-7724 addressed and resolved welding procedure qualification errors for l welders M101. M109 and M85. NCR W3-7218 attachments 4 and 5 showed that Mercury l welders making safety related and seismi: weldsents were certified within the i time frame they performed welding at Waterford 3. ATTACHMENTS Specific Responses to NRC Mercury Welder Qualification Concerns l-Mercury Procedure Cross-Qualification Chart Procedure ASP-IV-18, Receiving, Storage, Issuing and Control of Welding Electrodes and Filler Metals Attachner.t 4 Tompkins-Backwith Procedure TBP-3, " Welding Material Control Procedure". Eb.sco Non-Conformance Reports and T-B Discrepancy Notices on Weld Matcrial Control. Ebasco Discrepancy Notices on Damaged Electrode Containers. j Attact. ment 7 Weather Conditions for February,1979. Alloy Rod's Division "It's A Fact", dated September 30, 1981. Letter dated 9/4/84, Alloy Rod Incorporated to Ebasco Services.

REFERENCES:

ASME Boiler and Pressure Vessel Code, hection III, Paragraph NX2440, 1977 l Edition. AWS Structural Welding Code, D1.1-75 Paragraph 4.9. i 22-5 p 'L f L

y ATTACBGNT 1 SPECIFIC RESPONSES TO NRC MERCURY WELDER QUALIFICATION CONCERNS 1. NRC Concern - Individual not qualified to the correct procedure. Welders involved: A. M Concern - Qualified to WPSB. Form retyped showed welder qualified to WPST. Response - Welder lef t the site on 12/7/79. Clerical error, showing qualification to WPSY, was made on 11/26/82. Qualification to WPSB is in welder M44 qualification folder not WPSY. A review of the Filler Metal Withdrawal Authorisations (FMWAs) confirms that M44 welded in the WPSB process only. B. M177 Concern - No qualification test for WPSY. Walded to WPSB and WII. Qualification test for WPSY is in M177 qualification

Response

folder. Qualification to WPSY allows welder to perform welding to WPSB and WPSE. See Attachment 2. C. M34. 85. 130. 211. 212 Concern - Qualified to WPSD but welded in WPSY. Qualification tests for WPSD and WPSY are in welder

Response

qualification file. D. M142 Concern - No qualification tests for WPSY or WPSD.

Response

Qualifications for WPSY and WPSD are in welder qualification file. E. neern - Qualification to WPSY in file. Voided qualification on Response - Walder lef t the site on 2/8/80. Clerical error, showing qualification to WPSY, was made on 11/26/82. Welder qualified to WPSB and WPSD. WPSY was used for qualification testing only. It was not specified for production welding. NCR-W3-7724 documented error and provided corrective action. NCR,is closed. F. M101 Concern - Walder qualified,to WPSB. Added sheet shows welder qualified to WPSY. Response - Walder left the site on 3/21/80. Clerical error, showing qualification to WPSY, was made on 11/26/82. Welder qualified to WPSB. WPSY was used for qualification testing only. It was not specified for production welding. NCR-W3-7724 documented error and provided corrective action. NCR is closed. 22-6 Y

ATTACHMENT 1 (cont'd) SPECIPIC RESPONSES TO NRC MERCURY WILDER QUALIFICATION CONCERNS ]Q21 Concern - No qualifications to WPSD. G. 2 4 Response - Qualification test for WPSD dated 3/14/80 was not signed by QC inspector. However, valid qualification test for WPSG is in welder qualification file which qualifies welder to weld in the WPSD process. See Attachment 2. N. M315 Concern - Not qualified to WPSD. Walder used process. Response - M315 made tack welds for PW 13 on instruments PT-RC-161 and PT-RC-0162. The Mercury Q.C. Inspector rejected the tack welds because the welder was not qualified and the tacks were cracked. The weld PW-13R was redone by M-41 who was qualified to WPSD. A review of PMWAs confirms that M315 did not perform any other welds in WPSD. I. M343 Concern - No documentation that welder qualified to WPSD. Walder used process. (Ref: Mercury NCR 3149). Response - Qualifiaction to WPSD dated 8/3/82 is in file. Mercury NCR l 3149 was written when welder qualification was misplaced. Subsequently file was put back in place. 2. NRC Concern - Individual qualified to a specific WPS process but could not find documentation that he actually took test. Welders involved: M129 Concern - No coupleted qualification test reviewed for WPSD (test not signed). Response - See Item 10. Qualified to WPSG on 3/14/80 which qualifies the welder to WPSD. All WPSD welding performed by this individual, was done after this date. See Attachment 2. M64 Concern - No qualification test reviewed for WPSY. Response - See Item 1A. Walder M44 did welding only to WPSB not WPSY (See .,e 1A). WPSBqualificationsinwelderf$le. M101 Concern - No qualification test reviewed for WPSY. Response - See Item 1P. Walder was qualified to WPSB only. Welder did not qualify and did not weld to WPSY (See IP). NCR-W3-7724 documented error and provided corrective action. M142 Concern - No qualification test reviewed for WPSY or WPSD. Response - See Item 1D. Qualification for WPSY and WPSD are in file. l 22-7 U

ATTACK 2NT 1 (cont'd) SPECIFIC RESPONSES TO NRC MERCURY WELDER QUALIFICATION CONCERNS d M177 Concern - No qualification test reviewed for WPSY. Response - See Item IB. Qualification for WPSY are in file. M109 Concern - No qualification test reviewed for WPSY. Response - See Item 1E. Walder was qualified to WPSB and WPSD. Welder did not qualify and did not weld to WPSY (See IF). NCR-W3-7724 documented error and provided corrective action. M34. 85. 130. 211. 212 Concern - No qualification test reviewed for WPSY. Response - See Ites IC. Qualification tests for WPSY on these welders are in their qualification folders. M85 Concern - No valid qualification to WPSD on file. Response - Valid. qualification record for WPSD was voided in error on 11/8/83 by Mercury's Welding Engineer. NCR-W3-7724 documents this error and reinstates the record as valid. 3. NRC Concern - NRC asked for certification documentation on an individual, initially none found. Record that was later presented appeared to be someone else's with name typed over. Walder involved: M177

Response

A review of welder qualification records on welder M177 determined validity of document. While it is evident that the qualification record had a name error and correction, the welder number block and all other information had not been changed. 4. NRC Concern Individual failed a qualification test, he was declared qualified at a later date. Could find no record of a test or means by which he was qualified. Walder involved - M197. Response - The welder qualified to WPSD for 3/8" 0.D. and greater on 1/23/81. This qualified the welder to use the GTAW process for welds on s 3/8" 0.D. and larger material. On 6/18/81 the welder took an additional ) test for WPSD to weld Is" 0.D. and f, ailed. The velder continued to weld 3/8" 0.D. and larger material per his qualifications. A review of the FMWAs and the weld data packages confira M197 did not weld on 1/4" OD. e a 22-8 e 9

ATTACHMENT 2 MERCURY COMPANY WELDING PROCEDURE CROSS QUALIFICATION CHART Procedure Process Qualifies to Wald* WPSY Dual PI-P1 SMAW and WPS-B and P1-P1 GTAW WPS-E WPS B P1-P1 SMAW WPS B WPS E P1-P1 GTAW WPS E WPS D P8-P8 GTAW WPS D and WPS G WPS G P8-P1 GTAW WPS G and WPS D

The above qualification chart shows those procedures and processes the welder was normally qualified to weld to in Mercury's program. ASME Code allowances are more liberal in the area of welder qualification.

7 t b l l f 22-9 1 } I t 7

O e 9 e e s ' '). 4 ATTACllMENT 3 O e 9 8 e e ,9 O e W 9 e e S e f

t s .. ^ 's ,ERASCO SERVICES INCORPORATED 'i* 4 WATERFORD STEAM ELECTRIC STATION - UNIT NO 3 PROCEDURE FOR: RECEIVING, STORAGE, ISSUING, AND CONTROL FROCEDURE ;ADSER: OF WELDING ELECTRODES AND FILLER METALS ASP-IV-18 issue s m TART e ISSUE /DATg PREPARED APPROVED REMARKS "G" Drafe. B iny Revised 6.2.2 g 2/20/79 l e G Issue [I i 5 4-20-79 J. y J. Cruich 5 ,( f* d Revisions as indicated k.$n L. ,1 E Issue ~ 4-25-79 J. ch n., Draft i ; '" ' ' r 7-26-79 J men l Added 6.3.2 g I-r^- J-I Issue . A. Ch man J. Crnich \\ 9-6-79 O ,,J,,Draf e, J \\ n J Issue ' man Revised 6.4.5.2 10-19-79 "K" Draft, / i Revised 6.2.2 11-19-80 W

1. Pieren Revised 6. 2.5,, 6.3.1 Rewrote 6.4,

/ 6.4.1, 6,4,,2, 6,4,3, 6.4.4, l K ISSUE M. 44 4/ T.4.5, 6,4,6, 6.4.7, and 6.4.8 1-19-81 W. R. Pieren R. J. :. ilhiser Added a new 6.5, Renumbered 6.4.6. and. 6.4.7 to 6.6 and 6.7, Revised " Approval" on Form ASP-IV-18-2. Changed title of Form ASP-IV-18 1. i ^'5. $ M' S ^ o. ?oikniormutlanonly l -t t _ m. __.... a s l rons no. As?,nI-1-3 (10-13-75) l I

_. ~. _ _ _ _ _ - - - s s e .t... ELASCO SEMICES INCO.P.PCRATED { 'N WATERFORD STEAM ELECTRIC STATION - UNIT NO 3 i PROCEDURE FOR: RECEIVING, STORAGE, ISSUING, AND CONTROI. 0F WELDING ELECTRODES AND FILLER METALS (/M) ASP-IV-18 h" ISSUE SGMARY I l ISSUE /DATE PREPARED APPROVED RDtARKS I J, "A" Draft 5/T.4/76 D., LL:.

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== A 6/1/76 D ek "J. O. Booth u-g e 7= "B nret . tag / N 01-19-77 " /. 0 'B"/ 01-31-7" D. $( L ek J. O. Booth. Revisions as indicated C/7-20-77 . La Revisions as indicated O* "D" Drafe 3-7-78 Revisions as indicated 5 C g -) .s a v Isso.

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5/3/78 E. BosEque J. Cruich o 5 E Drae h 7-13-78 C Vurqua Revised paragraph 3.2, '6 k.1.2, 6.2.2 throu8h 6.2.7. s s, j

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i/ N. f .). ~ \\ 'E" Issue s '-1E70 E Rourg [ J. rnich I I s t 8 2 19 9 Revised 6.2.15 6.4.7. s F/1-19-79 p ich j { v v ( t

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foiinforraatic.9 anly t = x m _- FORM NO. ASP-III-1-3 (10-13-73)

1 i E3ASCO SERVICES INCORPORATED 'NO. ASP-IV-l'8* k', a WATERFORD S'$EAM EI.ICTRIC'$TATION - UNIT NO. 3 PACE: 1 CF 6 ISSUEt Q g .f Il 1.0 PURPOSE The purpose of this procedure is to establish the responsibilities *and set forth the methods to be followed in receiving, storage, distribution and' control of celding electr' odes and filler metals to assure compliance to the site Quality Program. 2.0 STORAGE This procedure shall apply to all welding electrodes and filler metal E used at the construction site and contains the requirements that are to l' be fulfilled by the construction organization that receives stores, and issues these items for this project. 3.0 RETERENCES s 5 3.1 ASP-IV-10, Material Receiving, Warehousing and Control M y '3. 2 ANSI N45.2.2 _0 3.3 _ Ebasco Quality Assurance Manual ASME Section III 6 = 4.0 DEFINITIONS 5 m 4.1 D Area Rod Room - A, centrally located room or building for storing welding materials received in bulk quantity frca the construction warehouse a'nd where chose materials may be. issued to individual welders employed by Ebasco.

= -

5.0 RESPONSIBILITIES O The Weld Rod Room. Attendant reports 'to the Warehouse Materials 3i Supervi weldin',sor,. and is responsible for receipt, storage and issuance of all gI g' material. C 6.0 PROCEDURE _ 6.1 Receipt of Covered Electrode, Bare Filler Metal and Consumable .g Inspres e. E 6.1.1 Covered Electrode containprs shall be inspected to verify that they are properly seal'ed and no damage has occurred in shipment. Verify mill tesc certification papers are correct and cans are identified with 'the heat and lot number.- 6.1.2 Bare fill.er metal and consumable inseres will be inspected to verify that containers have not been damaged and are properly identified for traceability. Verify mill test certification , papers are correct and cotitainers are identified with the heat number. Bare rod will be examined to insure proper flagging. -~~w=*== 4 foi Informtha on>J Y ~ -.. -...3_ ?

f i 33&SCO SERVICES INCORMAATED NO. Asy.IV.18 -.

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t VATIRNRDSIEAltELECTRICSTATIowiUNITNO.3 FAGE: 2 CF 6 ggggg Q gt ( 6.2 Storage of, Covered Flectrode. Bare Filler Heral and Consumable $ J Inserts o-6.2.1 Covered electrodes, bare filler metal and consumable laseres i ~ shall be stored in' a central lecation on site. The storage. room shall be weather proof, cleau and dry. All containers shall be stored off the floor. Storage areas shall be in i accordance with Level C storage re(uirements of ANSI N45.2.2. \\ 6.2.2 All low hydrogen electrodes shall be stored in ovens ac a l minimum temperature of 200*F for approximately 8 hours 'l following removal from container and prior to use. All [ covered electrodes are no t-to be exposed to ambient i temperature for more than 4 hours. Cavered electrodes which are not used within the r hour period are to be returned to ovens for 8 hours drying at a miniaua temperature of 200*F. The maximum holding oven temperature shall not exceed 350*F. Bare filler metal shall be scored in dry, clean areas and, ~ I shall not be used in an oxidized or dirty coddition. i 6.2.3 Stainless steel covered electrodes shall be stored in evens. 135* to 20s* for a minimum of 8 hours after rnmoval from 5 at / centa' imers and immediately prior to issue er re-issue. ' If E these covered electrodes are, exposed to ambiene temparatute. g for more than four hours, they are to be recursed to t.he ,4 ovens for 8 hours of drying at LS$'F to 205'F. i t ' ri '6.2.4 Cellulose type (E60xx) covered electrodes shall he stored' in 50 F to 105'T af ter sealed

shipping container is ovens at open for a miniaua of one hour prior en issue or re-issue.

6.2.'S There will be no more 'than one type of grosping of aldipg = electrodes in the* same even. The evens will have - - l d, identification as to heat and/or lot number of electrod'as I .which are stored in the ovens sad the time the electrodse 4 E 'were placed i'a the oven in order to determine the req, wired 8 I'- hour period. 6.2.6 Electrodes coming in direct contact with water or other

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contaminating elessats should be discarded. Furthermore. electrodes with chipped, cracked, or., otherwise damaged fluz should be also scrapped. 4.2.7 When weld rod containers have been damaged the electrodes shall be extraordinarily examined to insure the integrity of the flux,as per Paragraph 6.2.6. m - -- -, U ?ot Informn%n only t .m .i__ ~ 4

e IIASCO' SERVICES INCORPORATED NO. ASF-IV-18 " 5 o e 3

- q WATERIORD STIAM ELECTRIC 4TATION - UNIT No. 3 PAGE:

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+ I, 6.3 Issue of Bulk Welding Material to Contractors and Area Rod Rooms 4.3.1 F, Contractors that have an approved Quality Control Programa and require -welding asterials far this Project. and Ebasco Area i Supervisors requiring welding asterials, shall submit a l j ~ Requisition on the Warehouse or the Filler Metal-Electrodes or consumable Inserts Requisition (Foru ASF-IV-18-2) to the J. Special Processes Group for review and approval. Following approval, the warehouse shall issue the welding materials ia 1 bulk quantity - (meaning large). The materials to remain in l 1 ^AI original packages). Each contractor shall be responsible for the subsequent control, storage, and issuance of the welding l L asterials. 9 4 6.3.2 The requisition shall be filled out with the followias N applicable items completed in accordance with ASF-IV-10. Fors w

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.No. ASF-IV-18-2. ItemsmarkedN/A(notapplicable)arethose' l l for which specific information cannot be supplied due to the g '. varied application available to the recipients of bulk' issued i i antarial.

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i 1 R + i !g A) System N/A

3) Isometric of Drawing Numb 4r N/A

= i E l C) Wald Number N/A g [ D) Weld rocedure Number N/A 4 E) Wel 's Wane N/A ,i( F) Welder's Symbol N/A t l 5 o) Signature

5) Quantity I) Type.

J) Sise i ! Q Q 6.4 Issuance ' f Welding and $rasiag Waterials from the Warehouse 'to o l g Individual Welders Employed by Ebasco. (See form ASF-IV-18-2 and , 5.3. Instruction to Form ASF-IV-18-2.) 1 q ,6.4.1 In order to receive welding or brasing asterials from the 1 warehouse, a welding materials requisition. Fora No. ?. ASF-IV-18-2. shall be ialtiated and authorised by the craf t 4 l supervisor or his designee. Each item of the form must be esoplated, encept for the lot or heat number and then the i requisition shall be subsi'thed to the Q.C. suFervisor or his designee for review and approval prior to the issuance of any I e asterial. A list of authorised signatures for welding j asterial requisitions shall be furnished to the warehouse clerk by., lead craft supervisor and will be maintained by the i j Red Issue Clark. s Q 4.4.2. The review of the requisition by the Q.C. Supervisor or t 1-designee shall include verification that the welder who is to I use the material is currently qualified for the welding procedure specified on the requisition by referring to the .I Welder's qualification and Status Record of CF-684 and that the welding asterial specified is in accordance with the ' 'N requirements of the welding procedure. Approval shall be indicated by signature on the requisition by the Q.C. l Supervisor or his designee. He will also verify that the + t weld number, or part identification is properly indicated. 1 i - ~~-"* L ; _ _ - - --~- ~~- - ~ ~ * ' - ~ ~ ~ ~ l

E3ASCO SERVICES INCORPORATED ' NO. ASP-IV 181 k ^ WATERIORD SIEAM E1ECTRIC STATION - UNIT NO. 3 FACE: 4 0F 6' ISSUE: 0 1i ( 6.4.3. When velding material is to be issued by the warehouse, the velder. receiving the material. shan identify himself by " presenting his welder identification card (refer to CP-684) and he shall have an approved welding material requisition. At the time the *delding material is issued, the warehouse clerk shall enter the lot or heat number on the material requisition. A copy of the requisition shall be furnished to the v'lder and shan be available for examidation at the work - ~ e ~ station or location. l E 6.4.4 Each welder shall weld only with those materials issued 1 specifically to him. The welder shall neither share or i g borrow welding. materials >. with/from other velders. Additionally, only one type of covered electrode or one type

s" of bare filler wire, not including a cons.:ssable inser,t, shan 5

be issued to a welder at any one time. One type of bare 5 filfer wire and one typed of covered electrode may be issued g simultaneously if these materials are specified by the o applicable welding procedure. h k U 6.4.5 Covered electrodes (with the exceptiou of E-6011 electrodes) g shall be issued in a portable electrode oven (rod caddy). = Each welder shan be assigned a specific, ucmbered portable 5 electrode oven. While in the field, the portable electrode g oven shan be connected to a 110 vole power supply. If this s (y< is not possible or if the portable oven in inoperative or if the electrodes are otherwise, exposed to ambient. conditions. the portabis' over.and an of the remaining electredes shall be returned to the ' warehouse with14 four hour.s. (If the E portable oven is inoptrative, this canaition shall be 3 reported to the warehouse clerk so that the unit can be T O removed from service and repaired). y g 6.4.6f If the covered electrodes are maintained at the required L q geenparatures as 'specified in Paragraphs 6.2.2 6.2.3 and i. m '6.2.4, the electrodes can. remain in the field for periods longer'than four hours. The portable elect. rode oven and any remaining undamage,d electrodes shan he.' returned to the warehouse at the and of each shift. Electrede or rod stubs g-and damaged electrodes shall be deposited only in designated, ~ s controlled. containers that are stationed at various locations in the field. 6.4.7 Straight lengths of bare. filler wire, normany thirty-six inches long, shall have a nacerial identification flag attached, to both' ends. Lengths less chan approximately eighteen' inches need be flagged on one and only. A welder shan not veld using a bare fill e vfr~ii without , identification on one end. e gahF* U = _ hkb b ,{ -*.%%,. - =~... -e.*=- +* g _., w.' e

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T_ ^ ~~ 7 --- ^~ ERASCO SERVICES INCORPORATED NO. ASP-IV - WATERFORD SU.AM EIECTRIC STATION - IINIT NO. 3 PAGE: 5 0F 6 IS$17E: Q g g -.r ( 6.4.8 Consumable insert material normally has the alloy type impri'nted in the wire approximately every three feet. However, to be asaured that the identity of the material

cut for an insert is not lost, one end of the consumable insert shall be flagged
when a length of the material is removed from 'the coil by the warehouseman.

Only enough insert material, with. a reasonable overage to allow for trimming, j shall be issued for one pipe joint per material requisition. s 6.5 Issuance of Welding and Brazing Materials to Individual Welders

g Employed by Contractors that do not have a Quality Control Program.

), '

h 6.5.1 Each contractor who does not chave a Quality Control Program !' ~ h shall be required to work to the Ebasco Quality Control m-program. < m[ 6.5.2 A list of those authorized to prepara requisitions for g welding and brazing materials and. a list of the currently u qualified welders and braze.rs shall be.fGrnished to the j l warehouse clerk and to the Special Processed Group by' each 'g Contractor. 6.5.3. The contractor's ' requisitioner shall complete all of the s g items on the requisition form, ASP-IV-18-2, except for lot or a heat number. This latter information shall,be entered by the (~ y warehouseman at the time the welding or brazing materials are 3 issued. 'g 6.5.4 The requisition for welding or brazing materials shalt be .E . reviewed and approved by-the Special Processed Group before 3 welding or brazing materials are to be issued to the welder. 8 The approval shall signify that the welder is currently yqualified for the specified procedure and that the welding or ll' brazing materials requegted are in compliance with the E h. fequirementsoftheprocedure. .z .n .6.5.5 The requirements of the following paragraphs shall apply, 5 also, to the con *:ractor' and his welders: 6.4.3, 6.4.4, F?,, 6.4.5, 6.4.6, 6.4.7, 6.4.8 and 6.4.9. .s NOTE: In paragraph 6.4.4 there is reference to a welder i identification card. Each contractor. shall be 1 responsible' for, assigning identification to his ( i welders and for furnishing the required i - < <(, documentation. 1 6.6 The Wald Room At'tendant shall verify preper electrode storage oven temperature once per shift and maintain a log as. evidence of ,verific,ation (Form ASP-IV-18-1). At this time, he should verify that only calibrated thermometers are in use. i u (' s E a L .w,-.> l e s A

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~ E3ASCO SERVICES. INCORPORATED l NO.- ASP-IV-18 _ /s ^ f WATZIFORD S'5EAM EI.ZCTRIC STATION - UNIT NO. 3 PAGE: 6 0F 6 ISSUE Q 8. k ( 6.7 All electrod.e stubs, and rejectable electrodes shall be deposited in a - controlled. container until removed from the site in a predetermined manner. They shall no t" be discarded in trash containers in the general work areas. 7.0 ATTACHMENTS 7.1 Form No. ASP-IV-18-1 7.2 Form No. ASP-IV-18-2 m I 7.3 Instruction to Form No. ASP-IV-18-2 5 ,u M = n g O -- m-mm m.a w -, _ ~ - - - _ _ _ _ 90s 30f0ftWJ00n Gnh 5 1 "j; I (-

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='* %.L *.' = s t. r A, g j 2 ELECTRODE, STORAGE OVEN TEMPERATURE LDG I ( TEMP /0VEN # DATE: TIME: THERM 0hr.u.R # tJAR.50USEMET / \\s A M / l - cff f 1 r g+ .J Ab' /y /,27/ c ) bs { / s,' t e ~ e t M NO. ASP-IV-18-1 5/12/'6 _ --... ~. ~ - - - 1

- ATTACIDfENT 7.2 ~~' g-.:w%n...2.s. ..... c. ,i CONSTRUCTION WAR EHOUSE I CONTRACTOR NAME (1) l l Subcontractor Date (3) FILLER METAL. ELECTRODES OR CONSUMABLE INSERTS REQUISITION 5536 (4) (5) System . Iso or Dwg. No. Weld No. (6) . Weld Procedure no. (7T W;lders Name (8) Symbol (OT ~ i Authorized Signature (10) A; proved by CC Supervisor / inspector (11) Date (12)

1. Bare Rod:

(A) Quantity: (13) Type (14) Size (15) Lot or Hest (16) Quantity Retumed (17)

Covered Electrodes

,,A) Quantity .(18) Type (19) Size (20) Lot or Heat (21) ~ Quantity Retu'med (22) u

3. Consumable Inserts

~(25) Lot or Hest (26) (A) Quantity - (23) Type (24) Size Quantity Retuk (27) s T l lesued by (28) -

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v s I t t. 1 1 ( ,.3 ASP-IV-18 INSTRUCTION TO FORM NO. ASP-IV-18-2 Individual Responsible Item No. Description for Entry i Ebasco Services Ind. Craft Supvr. or designee 2 Name of Contractor as specified Supervisor or designee in para. 6.5. t 3 Date as required Craft Supvr. or designee 4 Start-up designation or process Craft Supvr. or designee (Ex: Temporary) 5 Design document number detailing Craft Supvr. or designee the work to be performed (where applicable) 6 Unique veld numbers for all craf t Supvr. or designee Class 1, 2, 3 ASME III NF k' component and only Seismic Class 1 I full _ penetration weld. For all other Seismic Class I applications record the ~ unique drawing no. that specifies the } welding requirements. For all ocher 'walding applications enter the words "all welds". 7 As Applictyle i 3 Craft Supvr. or designee 8 As Applicable Craft Supvr. or designee 9 As Applicable Craf t Supvr. or designee

10 Applicable Authorized Signature Craft Supvr. or designee l'

Special Process Group Designee As Required 12 Date of Approval As Required 13 - 29 To be complaced by Weld Rod As Applicable Room Attendant 4 NOTE: Items not applicable shall be denoted N/A. i 7 .. mcm. _ -_ ^~ I5 c 'W~ 1l ._,..--.-~L,.

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- - _ - t Waterford S.E.S. Unit 3 ' [ggpg]NS. BECKWITH INC. _ Louisiana Power & l.ight Co. Killona, Louisiana CONTROLLED DOCUMENT Proc. No. w -3 n - "J" NOV131980 4 Page No. 0-6 ' Document Accountable & Retum Title. WELD MATERIAL CONTROL PROCEDURE Control Number 3 3 j 3 I16 Dec. control Stamo) ~ . F ROCEDURE COVER SHEET .n i i DATE ?*f., 1 ^.- ~ ~ Changes ~ ~ - COMMENTE Concurred ~ By: 5-12-80 Procedure Revised due to QAM Rev t kr. ESASCO SERV'CES ?;t. ~ - - - /.s . INCORPORATED .^,..#w m ..i.7. ; 4. s.. .'tl'yj[c,ye-:M4 '", " '

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m .s p T s* 4 9 1.0 WM l.I The purpose of this procedure is to delineate the measures that have " been established for meeting the requirements for Nuclear Power Plant - iWald Meterial Control for Waterford #3. ? '4 !.9 ~- ). a a 2.0 ICQPK 2.! The measures herein established are to assure that the requisite quality .cf all weld meterial received and acce;;ted by,the Canpeny at the jobsite 2' is preserved from the time the weld meterials are removed from Ebasco - control until incorpc.*,rted into the completed systems. ~ l .~ ~

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=' ,.,y .g. ~ .... y.: - .g_ = e: - - q g:. ;g. - w ,,.e q. ~.. TOMPKINS.8ECKWITH,INC. P-1 ~ ~ Jacksonville, Florida Rev. "Y 'T TITLE: WELD MATERIAL CONTROL PROCEDURE 2 of 6 page .n er, .w._ ~ 4.7 Weld Material - electroces, consumble inserts, filler wire, etc. 4.8 Authorized Withdrswai Individual (AWI) - the Welding Supervisor or .^ J a, person designated by him. t. j 7. .my e - 4.9 Rod Room - specific area designated for storage and issuance of weld. aterin1. a 5.0 RESPONSIBILITY 4 5.1$The Quality' Assurance Supervisor, or his designee, is responsible for the - ifnspection and reporting of quality activities defined in this procedum. s- .. ? , 5.rJThe WeTding Superdsor is Tesponsible for: .s .g v,...Ml. ~,f v.

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.p -c ..ng materials which have been tasted. and 'A..~EAssuring that only .:r. -. ~y. _ certified as appropriata for the intended heat treating, are used -lds requiring post weld heat treatment and impact tasting; . on we ~ ~ ~ .._e .g. ':, R '.Requisit..ioning weld.miterials fmm Basco. '.. a. s ~ n,.. n 8 ...n. u J C. , The issuance of' weld materials to the Construction forces. 5.3 TThe QC Engineer is responsible for reviewing the documentation for .l.'.jJh;$jwelding materials used to verify that they are in compliance with - k' g' z ; the Code.. 9.?..;c 9 x.?;y:+.;.R ~:,. sw-s n ;. >- w 7... w

5.41 The Quality Contal Inspectors are responsible for performing receipt N. : inspection and verification of the~ welding materials at the weld joint.

._.. m.+: ,.w 6.0 INSTRUCTIONS s...

f:..

a ' * * ' ~ r_ _ y.s q-( 5.T.. Wald eterials are. purchased, received, inspected and warehoused by ~ ,;. -j $i ~' -- e-- -.,.. ?

' De.s.co Servi. cer. Inc. -

n" . 3. p.y ,a,z -. g $ 7~:--~. e ;~ -- - ~7 -,- ~ ~ ~ - w.w s.2MWithdrawal of' welding naterials from the Basco Warehouse shall be y: 4fJaccomplished in the following manner. .m s. a. ; -- AJ %...y 4 ; ;The. Welding Supervisor, or his designee, sha31 prepara Basco Form # ASP-IV-18-2 (Exhibit (1). All pertinent information will m. ..---.,., _~' _ f be. incl uded. . - -. -. ~ - ---~-~ .~ 7, ..+. s.. 5. Uport presentation of Basco Form f ASP-IV-18-2, the Basco ~ ... l Warehouseman will issue the material requested and sign the form in the space provided. ~ .,.-W. C. n-Quality Control will verify that the weld material requisitioned _.w...e.~~-..from Basco's Warehouse is correct and tagged with an Basco QC .y - w,, 7, Accent Tag. QC accentance will be denoted by the inspector. ~ . initialing Dasco's Form ASP-IV-18-2. .._-.... - w.-.... ,., -.. - - ~.. . - -,~.-.... 7 '4 F.F e^ 4JtP b 4g.*ie3we. .M & s. .U% d oh e P E- '4 -.N.---..- -- - * ' ' ' ~ ~ ' ' ~ ~ ^ ~ ' ^ ' ~ ^ ~ ~

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. A . qA .~ a ..[ [y.7 ,u d '~ - TOMPKINS.BECKWITH,1NC. TBPt3 [ Jacksonville, Florida "N 54, Rev. m.E. WELD MATERIAL CONTROL PROCEDURE . 5 3-g .t., .~. ..y.. PC -D. One ci$y of Ebasco Fom ASP-IV-18-2, will be fomarded to the QA. Document Controller for fiting in the QA Master File. Three copies will be retained by Ebasco. ~.' ~ E.? Wald materials with' drawn from Ebasca s control for bulk storage i ,:are warehoused in a lock and key controlled area. 6.3 Control of Bulk Storage Wald Material . ;6.35 Wald material is requested from the bulk storage by the Welding ~ Supervisor, or his designee, on Filler Metal Electrodes or - = ,;. TConsumable' Inserts Requisition. Form 8009, which is approved by . t 'a ' :Sh !. 3..?.:Athe Materials Controller,. or designes, for transfer to the Rod Room.

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7

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..4+.:o 4' : .y The Welding Supervisor, or his designes, shall determine the,,..

m y. $.3.2'..,gj need for additioneT weld material by visual inspection of 4 ' - J - T.yl bulk storage ' stock'and/or maintaining a running account of

. 1' . -the quantity of weid material issued for field use and shall. 3.Dra-requisition additional weld materials from Ebasco as' necessary.

=..-.

ww . e ... t., .n. -. ' E.4 Control of Rod Room Wald Material . i ,. a ..5.4.T 'w.L .i..- ~ ~ pq7.d q.k;.u@^.'The Rod. Room Clark retains a key to the Rod Ro , weld material only upon receipt of a Filler Metal Electrodes i:. efjfp 7.; 4.!.'lor Consumable Inserts Requisition, Fom 8009, prepared by the .. Welding Supervisor, or his designee. The individual preparing

m. - /-O, Ethe.Mquit tion for filler material to be used in pipe welds d

. :: M vf11 indicate ~ at " System" (Item #1 on Foms Guide) the System -W ' WENeue and.the System Class. For Example: SYSTEM CS, Class 2 l 'W.. ~ + ',+ C '7 w p w w'l6.4.T.13 gg.fgea' tion Sunnary, to " ascertain that the Walder ~l A Thi-Rod Room Clerk wf11 utilize the Walder Quali-

c 4

N 1"7W?%S6 M requisitioning weld materials is qualified to weld i ~TWOWTVP;Eto-the Procedure listed on Forn 8009 C.T C ..+w u;;;;;.pmyt.,~n;..a. ::: a..y.....g. 2-!M fedC E.4.1;1 For Class 1, 2 3, 4, 5 and all chrome moly piping ~-

2. :.: 7,6W.an.swalds, the Fom 11009 is presented to the Rod Room

.f., :,d? ' J:M ;t0,;,'" Clerks so that he may verify that the Weld Procedure ~ z1 Number and filler metal on the Controlled Weld Joint " T;'yM. Record (Fom f11009) and the Filler Metal Electrodes - _-.-J.- '.c. f. '.-,. or Consumable Inserts Requisition (Form 800S) match. ~. w;, ; .,.~ .,w. v..._ i._. ' NOTE: Rod will not be issued until this detemination ~.. _. has been made. .a... ..,.; <.s 4 Oy.y, e, . :..ak,y i..,. .s,..s. ,e .. ;2 ~.... .n ~ .,u .%...,.a..., ,as -.. :.i. vi, . :. a6: ,;.... _,. 4 4 g...... ;...,,,.,4 ;, n.%. .y t, s y -...--:. ~2l. l w ...~. .i o~,/4, ..np."a g. .,. 4,b .....,,t. ~ ~' ' i ~ re =. a.-e..*- bd '. sh%*.E e...~ .....as. 2 I.Lewf ais.eC'- - '..e.a s ." 6.**U '. L ' %. I ed., pp (.gN,, en. ,. _ _. ~.,. _ _.. - _.. _ _. _. _ _

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s.. .g ._s t N'- .'Q.! . f.. Q, TOMPKINS.BECKWITH, INC. TBP-3 .lacleonville, Florida a. M* r YPE g,y, TITLE: WELD MATERIAL CONTROL PROCEDijRE 4 er 6 p.,, 3 a. 4 .,a . x -1' y T 3 .n. 6.4.!-3 The Walding Supervisor or his. designee. collects %. the 8009 Foms daily from each rod room for welding .asterial it. sued and returned. The Welding Supervisor " i '.. f distriltutes the original to the QA Docurcr.t Controller s.'"- "fi wit.h a copy b2ing sent to QC. "-Wa.#gse -s ~.. P;. 4. 6.4.2 Materials requiring heating after opening shall be placed in ' ovens capable of nelntaining procer temperatures for classifications involved. 1 ..6.4.3.. Wold rod of the same size, but with different heat numbers we .sha!! not be. ested. In the sarse oven. J.~; _. J J. N. ?.... M.p Wi W m.: 'a 6.5 Control of Weld Materrat Fn.the Field. j .T',. ~~ '.

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^',,- ,-<-t e g f y; p g..- A p. b rF ~, 5.6.5.t: At:the~ point of'. usage the CC Inspector shall verify the ,.~ - ;classif! cation.cfTrod utIIIzed. s..- $ 6.5.2.-The quantity of coated electrodes issued to a welder is only-r suffielent for hris use during that shift. Excess electrodes t re -.. M.;..; are to be. returned'to the issuing point at the end.of.a.. .I. welder's shift. Returned ro'ds "are weigh,ed to the, nearest 1/4 '~~ 2,,.'~4 ' " pound.by thebd. Room Clet. u. k ~

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. e e. :.f.:.;7. ; w W.:: 4 A %.) n, (.qmy. g ~ ya.. :,y. . t:e. 6 .-s.y .m'p 3 ;5.3 18 ara rod witT be issued to the welder in tube type containers,. p Excess bare md not utilized will be returned.to the issuing ' -;,. point. .[ - '. - m.s.w... ., y.4;.m..

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.c [.,. 6.5 4" The Foren' n and welder shall amintain the control and proper a c L< ', 3.;. j .?,V J.Mk; 7 use of weld materials and are subject to monitoring by the% Welding Supervis l ~~M:. '1'*y~2.7;*'wele jolnt. ~ ::I~ m ; = ~ ' "' " n 2. Y <, ~ .... m.: E. W.2ff c 5,: d :, w u t. d M. ' :: a '..m. ..n

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5. : gGG6.5.E ' Demoged, damp or unidentifiable anterials shall. be placed in

~

.r N a-locked container until they are removed from the jobsite or

.a M.1 '.'_depos.it.ed..in a controll.ed scrap or dunping area at Tne project ,c.. :..- site. . ~;. - 4 .1 p. m u. i:. w w a. a..:: m.. .u,.... . " C.}6.5.g.All weld red stubs are elseed I small containecs-These I -+%..~+ containers are returned to the red rww med deem.s as ilon drums 2 wnIch are SeruPed by 1 nr.it end tenu,,.* t t

h-welc roc stuos are re=oved fry the Tebef+e.

..e... sq...y :y. -,-eQ d .k' - #'s.Ine {Q.e .e+.M./.O Iem.L. :; _ y ,e .xv.;~ r ', t ?.. ,..s 4 >%. 4..... : 4./.i #M. h, s w,. . d .a ,/ w ..+..... r e, .y.. r a -~ f. ::.....*... ,~: -~*.._.y.,..r,.f.. ,...,m- .......'.r -~ n -s. y.~ ...v ,m.. . a e - -m,.. .n. a..a.,. .w. .u. .~

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y. ~ ;r. _1 - - s. 7 .s. y .,.. y,.:.. -g a... 4 p re .i.. a a = TOMPKINS BECKWITH,INC. TBP-3, Jacksonville, Florida , e. Rev. Y -r ',5*9 TITLE: WELD MATERIAL CONTROL PROCEDURE 5 Page ef 6 e.m

6.6 Ovens E.5.1 Each oven used for bulk storage shall be assigned an identification

nusber. They shall be of (or equal to) the following manufacture:

.m - A Phoenix Type 300 ~ ( v B. Phoenix Type.900 s . E.5.1.1 For bulk storage all low hydrogen electrodes and sub-merged arc fluxes shall be stored in ovens at 2500 F -(plus or minus 500 F) for approximately 8 hours following removal.from containers and prior to use. All coated s.... '.cif <.';.B; electrodes and'fiuxas issued to the field are not to be ,.wg .y,m..out of rod caddies for more than 4.houn. Coated ' 4' JJ..Cc G electrodes and fluxes taken out of rod caddies that are . w.:. c 2/..e ' N not used within 4 hours, are to be returned to ovens for .e 8 hours drying at 2500 F, plus or minus 500 F. All stainlast steel covered electrodes af+ar removing from

f...

.+ ?. sealed ' container will be. stored in ovem at 1800 FI Nce.. 3.i - '258 FC When these electrodes are exposed to the ambient .i .vt. - temperature for more than four (4) hours, the electrodes . shall be returned to the evens for ?.ight (8) hours at - .- 2.+, q.z;.:;.. n,:,aqj....-1800 F. 250 F. a ~ v.. nc,z. 'um '. =.&:. m r x f-- f. ' E.E.T.2 The temperature of each bulk storage oven shall be d / "Z ..monitand daily by the Rod Room Clerk and recorded i ' - on the ETectrode oven Temperature Log (Exhibit f2). c t 6'.6.2 Each even used for " point of use" storage chall be assigned an . identification number and be of (or equal to) the following ' c M anufacture. -y,'. . y..,...... g: ? 1 -u ..n .;. A,:L;. ,.; jt ; Phoenix Type 10 Series '~, .~- ... J ' /., .~. . _.c ..,y,.. w. ~ ~8 7'. Phoenix Type 50A ~ ~ ~ ~ ^;.- i c, 9, ' ~6.6.2.1 .-4.x..w;.'..._.,.,.a Point of use ovens shall be checked by Quality Control daily on a random basis to as=trtain that the tamoera-1 ture of subject evens is sufficient to main *ain the rods

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in a scisture free environment. Daily insoection results u ~l will be documented on Surveillance Report Fem GP-723-12. '" '.,, * [. :;..,. . y _,., ., ~ ..--#._..w...... ...,.u.,,,. .~. .,7 ....m ,.n,,,,,,_,,,,,, -.. yv...,.e..,...,.,.-_..._, ._A..".p

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.Y"E A ' TITLE: - WELD MATERIA!. CONTROL PICCEDURE 6 of 5 Page. .a w... .w p m.,.. .~ :n.. :- u

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663 Each Individual entering data on the Electrode Oven Temperature

^ ~ --poll Initial whers Indicated. l.ogs are sent to QA Dam M ' 98.ntroller for filing in the QA Master File. i A-m e. n,.. .,,..,..e., p s #.. .a a..- w.....,.,. _... -. ,+. s .s.. ~- -..~m. u-

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-.m.... M... -. ~ . c 6.7 Geses ~ ~ . M. i j.Q 6.7.I' Weiding and cutting gases are furnished by Ehasco. M1 6;7.2 i Should Tompkins-Beckwith, Inc. purchase the above items, the . ; Vendors w!I l be required to furnish verification of quality and n x., w... M u purity.. ..w: - p wis ~.y.cg. n m. n.. e y,, g y,t '. - + .. u m:. p.W w w ~ -:-

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L - N w&. w.. ,e, ....,,.~ 7.r~ The implementation of this' procedure wfTT be audited by Quality Assurance' ~ f ~ in accordance with Tompkins-Beclodth Inc. Precedure TBF-8.

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~ +, A. a. n. - B.2 - Ezh .. u.,.. e: A. m-,..,.. g.~.g.thtt.#2....E.lectro.de Oven Tempe. r.atu. re f.og (Forms Guide attached) j' y. s pyg m,. o... g,., v., y c.. te s w ...... y.

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":.f 3.1' Form 8009 Rev. t - Fiiler-Metal: Electrodes or Consumable Inserts d P C, y q. y y.p. W y O Qe(Maquisition. (Forms Gulde attached). 4 i 8I4 Torm GP-723 d - Surveillance Report (Forms Guide attached) - '[ f-a. . Rev.1 w.,.; -: ^ .' ~

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. x....u 1,4 , r.. :.... .x ,I 1. ~ ILLER METAL ELECTRODES OR CONSUMABLE F ?F ~ e.n.- 4DN. D: .f INSERTS REQUISITION 3 , : ~,.... a 3, . mm.... :.1 n.. .s... . _ w.....,:: w 4: z ~. 'Itemshthrough' u.... are completed as applicable by the Welding Supervisor or his dast

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Itemt and are com51stad by Ebasco.

1 . ;., n,.. ,. c.1.ymn,.. 'j Item I is completed by Tompkins-Beckwith' Quality ControT. f.jy %,, pt for it@ ems a through a 'f 1 in the Welding Supervisor, as ~ Itaas and 30, which are completed applicable, 1

by Ebasco

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1. Filler Matarials:

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~. g, --FORM 8009 REY. 1,p - n....x: 'd . g.x m u,,. Part "A" ,--. v.. s - m . s - -... ~ 2 e -~. ;..t 1 2 an 3a co ta e Ro m issuaisca of the Einterial. One copy is placed in the Traveler jone goes with the red caddy (coated elactradas only) or welder .s. 4 .. a.v.. ..~p. s v.n : e. . s x . ~. fo*n.. M. r... 7,:.. _ . =g.' S, u ..o.-a 't .,. Y i.. ~.$*. ,... a,. u...,; e.. w. n :;.s.: m.;y.........'.'.. i y.... x~..x.c 2, r.c ....r.. ~. ~.

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w.. m ~ q_.. :3 -::33 3, - h red;of the feb fh h fieTd.' Part "B" 's completed by the r, . y,: p., ' gg Rod Room Clark and forwarded to;the Welding Supervisor for filing, per, .B43C0 CDntract re9UiPeEEnt3'~t'*ys .,. '[,.. I.[ ^

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m. T/ For use on non-safety related piping category which

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n... Iw iwr The person responsible for initiating and completing 'ali data pertinent to this form. ~ a.. shift. .T w.st. 2nd.,. etc. ,,-v ..:~.,; -. +.. g.m . e.m.., _ m. ,... ~:. - s ;' :,..L. #The'.date.$he report.fs initiated. ,;f; ' 9y M. ~... . ~ Data....._ S A.;. W.. .ae 4 _.x ~..~7^::n :g,. ~ ' m m ;r. nC M. ":.7 - ~ . Drawing / af ISD No. f Record the' ISO No as the primary designation wherever - .s-W ^.possibleJ. 4 -./ j-

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'.;. N -. .v' e, .l Rod' Caddy ~.** *'.* } .na* t <... "..'=,. n.u. . Record the rod caddy number, and result. . ^ U g.r .~,,.: mx; g g ~ s + n. e :,c . gme m. gg. - . : eyv. :.>,: - .r .-.-w.. i...r i = *.' team. hh u.. p ..a-..+

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cf ,v. o p.-...g; ". 3::p Preheat. ~- e-A.4. ' .? e': P :. record same.~4 MThe QC";i&; Inspector will check the prehea Inspection of preheat is during in-process. w 7..m.g.j. g., .. m.. %,. 4.t... W 4 N.. .~.v .:.a.. of welding. ... a... v : " ::...ua ,,:a a see n % em AInterpass

The QC ";im; Inspector will check the interpass e-

-.. - ~ -

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-. N-; -, temperature and record sama. Inspection of interpass j ).=. 2.wy :.:,- W ~. /.is. duri..ng i.n-process of welding. ~..... s. . l.Ranarks. JAny additional infomation which may be of use may be l 11sted here. .s..,. -...,.. ~. - .a*m.j;W t, W W v.M.' J.,. 3..?+~' ^ .. : 3, ;-.:- .. ;r .:l..

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t ATTACHMENT #5 TOMPKINS-BECKWITH DISCREPANCY NOTICES DOCUMENT # DATE PROBLEM DESCRIPTION 1 DM-W-642 11 2-79 Rod room clerk failed to log oven temperature onc day DN-W-339 2-5-79 I-A-L ss of power to rod oven for inpeterminate time, no minimum temperature indicated DN-W-186 6-16-78 Rod ovens out of calibration for eight days {. DN-W-411 4-4-79 Rod oven out of control storage DN-W-468 4-10-79 Rod caddy not plugged in t t DN-W-546 6-27-79 G-Power loss to rod oven, minimum;, temperature 175*F j DN-W-5'.5 6-27-79 Power loss to rod oven, minimum temperature 185*F DN-W-742 2-18-80 Power off for unknown length of time, no mininum j temperature indicated

l DN-W-547 6-27-79 Power loss to rod oven, minimum temperature 150*F DN-W-654 11-13'-79 Rods and caddy not returned to rod room at end of shift i

DN-W-752 2-28-80 Rods and caddy not returned to rod room at end of shift DN-W-810 4-24-80 Rods and caddy not returned to rod room at end of shift EBASCO NONCONFOliMANCE REPORTS i t' I NCR-2459 l-15-81 Power loss to rod oven, minimum temperature 105'F Portable oven temperatures out of 225'F 1 25*F allowable NCR-2810 7-8-81 range on the high side Oven temperature out of acceptable range, minimum j NCR-4571 9-20-82 temperature 140*F t i NCR-5245 1-3-83 Portable oven out of acceptable range on the high side. 375*F NCR-6915 8-31-83 Filler metal not being properly disposed of [! L-_7-20-84 Failure to perform weekly surveillance of portable rod ovens-r NCR-7791 (.-. -

.-. =. =- =_2 .. - = =.. DISCREP NCY NOTICE D.N.Numo _d M Data of Report //- 4 'r f Tompkins-Beckwith, ins. Project: Waterford SES Unit 3 Contract: W3-NY-11 Job 723 l tem Description ElLWA'sDE Wol D//VC dtys#3 Location N8 /J System 4/AP P.OJContract No. M3-A//- // Dwg./ Spec. No. 784 3

4. d. Ao2 -

1. Discrepancy

Description:

ABos/s /rtMs iVxt ysr #Ao -ffnsisp72xs /"?/#1 fAAf9.PA/Ly' 8Y 7:G" E 2 6 0 ' & n 82 fag e# /W/ f.verfscs od et/Ed ~7'fMffAr72/45 Los:,: u':: ss-J/- :7f QC lnspector b ~

2. Recommended Disposition:

6//'# '7 # # eA vA V--

ZA f_r en Df./ ~7~sSS oA ADD f Cor 9443enxuft Provided ByJ M

QC Review ~ByU Date #-2 -2 7 QA Supervisor uD h mllate // /'/'-~'? 3.NCN No. ~

4. Disposition Required:

Mon #- Yms 7~s A VEdv TSez.nr#5 ff W //=J W)V 0AsE b}~ b /})M r%n 6* (%n, u,q. D A6mav d>c-NE ln$. S fnns & < & s-m w wml7FF o MProject Engineer M8/ Date s'/-/ f NOV R6f#H%d To: M 8/// #4

5. CorrectivA Action Taken:.

/ inn (~L ERA- }Va _s 85SN b1>vr.sso 0/ d ~ $_Sn /_A rf/3 /PM>crioW Sup;rvisory Position W/'d Iv#EA-Signature M Date //-/ -79

6. Reinspection remarks: A ra n-

-.s 4 cAs-OC Inspector 2 /AJ-- Date#mF '"'

7. Accept Reject M#

New DN No. M /A-- Issued QC Engineer Z &%v Date e'--4W / T

z.. 2----.. ANCT MOTICE . N. Number 10 -33 9

^

I }p" \\ - ats of Rapsrt 2 'I~~ ~)9 Tomokins-Beckwich. Inc.- g, [..fp, } ,/ ] Forz 9002-Rav. 0 c. S ject he.verd sTs t'.nie 3 t A I77 h f d ,-ATERFORO 3 ((' / Contract 73-MT-11 Job 723 Itan Description SOO 8 is /'j'As s~ Location +.2 / // eo .Systen M P.O./ Contract No. D 7 -A"/ -// Dug./ Spec. No. /4 1. Discrepancy Descripclon: ,4 o S.S e# /ow /// re 4oS .a ex.- et, ~f* 2 / /en f e o A- - () // QC Inspector' S M #4 2. Enconsanded Disposition: JA 6>- e s4'o'S J-tin Arn ?" sWut fan ewr72 On M /r'A fd MAA* /AfYn. J' fo _b r .COf f' Js oris t Av* T"D WTD .S d?eds )*e # t h _n uits A T* /f o * ? 2f " n s l Eterided By Y QC'Eaview B : M Data /-I~~' 9 ) e T. NCI No. xi-QA Supervisor A- . Data / - I-7 k S /* 4 Disposition Esquired: Os m-i ens % x~~iv/ A J J f e A /(I i l l ./ g Project Engineer [ Data 7'. [* 7f '~~ Referred To: b M-5. Corrective Action Takan: OA O es A \\ T m & m o m u<}.,f v , c y n N, e ~ n Signatura d ~2 7-(( Supervisory Position 2,. Daca - 6. Iainspection & & co.-r, o d-d 'D s $ n Y r, $ u Ac ushM I J/M c77ses s0 /2A/of QC Is,syectar h> f 297 % .lA-- Caea e') - ? '? 9 ~ 7. Accepc' 6 """ Eaject /M-g,p ( New DN No. Ac Issued QC Engineer r*,//d Dace S-9 M / _ _- - -. _ _ _ _ - _ _. _ _ _. _ _ -.. _. _,,. _. - - _ ~ - - - - _ _.. - 9

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m. ,f. - .N. D. N. Numb:r ///- /8 /s. .A DISCREPANCY NOTICI Tomokin -B~ckW.th. Inc. D:ti C.:epSr: (, - / 6 - 7 7 i~g g ,s Project Waterford SIS Unit #3 u __ i Torm 9002-Kav. 0 (6/27/77) Contrac: W3-NT-11 Job 723 t / // / Iten Description h_ hAvd 3CV). 2/ 2R 2 3.2 </,5)$' / / t.scation -3$ $ + 2/ Systes ^//A P. O. / Contrac: No. Dvs./ Spec. No. /$ 1. Discrepan Descri cion: [M On,d dA 4 b of--

/ r,_/

~$ - P-W >~,As_w-MJuerk.4 Ahlo Ou. A Ja,- S' r/ w 4 hst.Lml. Ti, mM l eu /*n IC L. & / f Q. C. Inspe= tor k <* M 2. Eaccamended Disposi:1on: ///Jbba hWA' ty ! -t$ / s))sa ) <, s n Y d t' / f ! $ M d w t'b ~ l-st., A / A'?raf ph;;l ~ P i t Provided By A* M Approved 3y C Dated-4.-7 '3. BCE 5e blb Q. A. Su erf.sor k-h- ,Date A koN // //. -/~~~~ / m/ / 4 D position Esquired:

+; '__ _

' 7M_ eMn C, l', ff*/ ~.& s'.d / so n/ A - -~ w x. ~ x c -~ ..-.-1~ = no n i4NN Lei.l~ nW ENdnd . 66$ _UA.$)d$! [f (M4 A':5" - [ g d" E e,:,[/[,jff,- I p,,3,,,go,13,,, / / Referred To: [ [h }- i 5. Corrective Ac:1on Taken: L (2 m_ Nb b 1 dL - l 0 I r l, Supervisory Position b, Ab

Signature k.

Data (< /A. "ZA 6. asinspec:1on remaris: Mm_ _ m d[ h b) xen f n A A

q. C. Inspee:o I 7 M Da te 6-0-1/

7. Accept lajec: S*C. E=gineer h d e 9 Date LMX New DN No. Issued r / ~****WA4'"

m

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1 ,u .DISCIEFANCT NC" CZ D. 3. 5tamber O& // Data of 3mper: //.////~/ 9 ,.,7cesid.n.s-4ecJerith, !sc.

- //

Fo1ns 9002-Env. O M ** 78**"*" " "*** 3 f)^$ (6/27/77)

)-

Caucas: 73-4T-11 Jab 723 e G

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. w-%8 , Data of Zapor: 4 - \\ O T*J ,._gamoh_-nh h. Inc. APR 24 1979 Form 9CO2-Eav. 0 t n .u-- a m N '4 (6/27/77) f ojec: .L-c QA RECORQS Contrac: 23-4T-11 Job 723 nam. N--'etica N bCAOC9 10-J6 3.' '~ r .s ecas (YhMo.mc e. 8^k r-~ ~ SM +fo ) Q% o .r 7.o./cor.a acs so. WS 0 Dvs./ spec. so. 0}A kkk 1. n1 7 tenc=ipcios: Deb CAW l%N oeb *tb - Jb ' Qo1% Amt, h e e Osen Td wes,th Ysen rs iroe, hm Scream (oed % s.11sor u at.+) -us..s,aas ,,nu,c. u,n,, W 74p wesopor anr ro Aw #,w w as it wa u w ro rsm roey wisoar.r - t qc n--- = N 1. we 21s~~ " -' ~ - M Mes wv s,<-/ %p&o --o A-w n r-m~Arnan rmd u-sseosr wess My w er-a Aprisp 7~W/J" har h e /* wm nwr* 7M Ac0 omv ^< s v /fn whoMe ~ ~ .' m n

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- - - - - - = - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ",TOMPKINS.BECKWITH. Inc.

yj:Eh 9.o.Ses 390 4

Hermite, Louisiana 70057 APR 24 1979 I-B QA RECORDS April 24,1979 I?iTEROFFICE MDl0RN! CUM TO : Craft Supervision FROM: C. R. Beatty, Jr., Project Superintendent .td caddys must be plugged in at all ti=es. This is for all work, either temporary or cer-nanent. p. ' b, m-o C. R. Seatty..Jr. CS/dg (- ,l

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m - ~ Data of Report Qs/m n Tompkins Beckwith, In Project: Wcterford SES Unit 3 ( #cC AY :,. .,7 Centr:ct: W3-NY-11 Job 723 f, g. 'It;m Description '35 kn d te,n.w .f , //h Location _ .. % - R 5 System 4/t 8T k P.O./ Contract No. Ld3 -0 4 ' I l Dwg./ Spec. No. A N-t i j

1. Discrepancy

Description:

EltcrmcA.L. Stu 1TL. opp f.o.t AD 0 D W o rs. n D GaNrh oc o ,m. n OC InspectorI EON i

2. Recommended Disposition:

W [EA?,.oII2/,<>9 / / m dd QC Rsview By: c[/So Date M3/Bo Provided By b 3.NCN No. IM OA Supervisor b Date 2-/ ~ 2 o

4. Disposition ReEu!$d:

/$ 5 7*E R 0 t/ Et<S Avs A fn ?pnue.n:- Sxur-l an ee N M/ opno fi:~tAarsruns Yes it Tn 8:was Se A Mnonoa & Awoum Pson u 7'avenesasEco. l M4 Project Engineer M Date Z-M-Se Referred To: 82 MeywA:#

5. Corrective nction Taken:

fecure n,) gytix s

8. A n.

e- /n sr/L_ l oast mn Ar Art fs -p-wA C~ d Supervisory Position SignSture AdYi Date 2 -ZC - O

6. Reinspection remarks:

///w Mbrs*/h 4 u/</ A ve/ AmsN) OC Inspecto /4" MateJ-Ja 4

7. Accept Reject UA~

New D No. M/# Issued QC Engineer A//A - Date 2-ro,ec Form 9m.Aev. 0 (6/27T77) [ h. E

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/ 4 \\ ~ e ,e_ T

DISCREPANCY NOTICE D. N. Number

4-454' M- ?62,2733 Date of Rsport A'-/r - N l

Tompkins Beckwith, Inc. Project: Wtterf:rd SES Unit 3 E-m731 DitlGINA 1 . Contract: W3-NY-11 Job 723 '. COPY, i It:;m Description A/ /'e 40 /s/ A.J L Location AAA-14.42/ A ]/Am System AllA v ~- / P.OJContract No. //Af-Alf- // DwgJSpec. No. A//If

1. Discrepancy

Description:

A And AAS/ Me b &d>Ms) 4 v / hd fua d mi) ' s C 3}lW /> ) s - d / u 's x./d / / & m g h 'ag A. A d d,. QC Inhpector A,l A_/ - _'/ L

2. Recommended D\\sposition:

Aff N OV CR sti m eur / rep r msrkuer v /?lMA D - l, 7 wr-' / c o r V-o n _c w A ee7 a A* A 7t. ors p /1 2 A T* /EA*/ ff J Ais*- 7~ / // _ Date //~/T-7P Provided By C ~ QC Review By: - c. 3.NCN No. -m-- QA Supervisor M2 nate i t 6 \\'t .)

4. Disposition Required:

H boweso" ' " S dvr:n3 4n4 To 6E kcTutN=n Ta

r u-os-n kou. M we som /'9 e @ M ouRS, Wr= tm= A 9-6(R,Ws T c.

bE CAurresso T9st l.)Ndsco koo E kao bootm Mu3r bd kEruM6s - A v F:s n t"Je G rci, NOV di 1973 8 maw CM[or t. Proje Engineer MU D$te //-/J-M Referred To: EJ. SEV/M I-B 9ACBBhinDS Ac)fon Taken: Acd5 te fu Med to fe. Jn h'e edea fa sr,'s lslu/* f ?Z K h,, y r U)e lle s f-4 (~rf. Ala, 4 } Q c u +,'a o e d / m, + usy a s e J p Q b teJ c aJdo'e s h e se fu n$d' 6 m d' /*oo n o + en/ o f s A, j y nn et-Sup rvisory Position nam '< dv*'veM Signat'ure d M Mea 1, Date //- 8/- 79

A m Ao/3 cs1-o ov/Sb8 siga+

c,,.a,> N )

6. Reinspection ternarks:

06 A/o 7~ As sn b boo n A=ssues irr i.'.w A/n a E.7c re, /wro. sf s i+/s. AsB>e. '/,. - CC inspector,bY ~ Date/ M I-7G Reject /#A-- New DN No. e/A-Iss'ued

7. Accept CC Engineer A /A ~ - Date // 2 <-7 2' Form 9002 8ev. 0 (6/27/T7)

/ 1

DISDREPANCY NOTICE D. N. Numb:r fyl 7 N4 Tompkins-Beckwith, in. Data of R port AI AF,! An j g Prcject: Waterford SES Unit 3 Contract: W3-NY-11 Job 723 It;m Description kcd ( Mu i D -I 1 (o Loc tion - 4 RC 'R System Al/a / P.O./ Contract No. LU3-f0 u-t i Dwg./ Spec. No. M-3

1. Discrepancy'

Description:

M CAdh Ltw co- (tow he nM E.h TrT-R Cr.ldre. KD TRvaestA LA SL, o

9u.e,s 3 y

~ s 'Th.

m A OreLxnM c;;

TGP-5 @w 6,.5.2. OC 1.nspector ~ d%

2. Recomme ed Digposition:

2:'deidyremJo MG wnnrW hN#U( jA, /[dok JUL 2 91081 n:u\\ T-B OA RECORDS 1 Provided By c_' & QC Review By: L/4-- Date z-2n-b.NCNNo. 1A QA Supervisor A ,nate i adph q r 4, Disposition Required: Abus - Den /%n~ JVo s AA-?A;rveivso r.6vo 0KS-.ust Sw E Arcsme- /E4w r%,w isAs s

1. 't n e s o E s.) L e e,i,-s,,

~ AAA o } Emo e, v 0;n,p,./co 5 0n Ln 14nse~so S h I W l L + Z " R '! '" ? & m D w,-,s s o & /GeProject Engineer [M Date T-'/2-2 Referred' To: C /244rry" 7,~C

5. Corrective Action Taken:

8/2 ;mves S Co,.mo /2m /2cm /7,.,,,,,,, SoA foSDeta-l-T rv m d o u m,,:e. Sup;rvisory Position TD 5 @T' Signature R Date 3 - l '. - 6 0

6. Reinspection remarks:

Q,s W A. %, m a, 4 ct _ 4. e a ', m .o OC Inspector h Dale 3 q 3/ /

7. Accept Reject

-m-- i

_ New DN No.

--t A issued Form oco2 a w one2 m e

DISCREPANCY NOTICE D. N. Numbcr8#//) - ~ Tompidns-Beckwith, Inc, Pr; ject: Wrterford SES Unit 3 = ., C:ntract: W3-NY-11 Job 723 it:'m Description Aod /* A MI / Loc tion #Af# />/ 334 System ## P.O./ Contract No. MS ~#9 -// Dwg./ Spec. No. #A

1. Discrepancy

Description:

A/~A we s 4-~1 A e7' -os # /li' cL R une Ans) >~L J A/* 9/ MJ, A4'r A. a m /s// bin 74 A) eb 9/fft / OC Inspector _ /M b w a r M eA_k?

2. Recommended Disposition:

~ t es / /

A 1:

4 k N avarono Provided By QC Review By: A/h -- Date M&8e 3.NCN No. / /M OA Supervisor - b A > Date 4615% f /

4. Disposition Required:

A S ~ a 8 v e ~ m d # M e # E :e e # e 7 m e. c o h Dsee ITsere17m P/snrforrro /-$r /Jamus eo /%rn,noi-Ew,m. _ ~ -WU .*J* WS26 /)aeswo. Aa.si>nsauf /Ewensoos !% s }Locso Za~ Arxeny- &s,,. f , c-anopy p.sm Ka seAe.s h%, ai'HWe//s D Ee 6e v Ac., dds N' ov~ Adda A~s 7g j@ Project EngineerM Date 729 Referred To: 'd/S54rd!7A

5. Corrective Ac'tibn Taken:

L%,- L o M v>. U > 2s.O ~ h Lv, tu hi30 o-f T 67-3 t ow% _ kv-AJL f, b u L~ \\Sup;rvisory Position MT So^X. Signature - -- b Date 1 - I - A, C 0

6. Reinspection remarks:

/ ,/ l,}r /V /n OC Inspector Date Reject /l b New DN F A lssued

7. Accept i

N2O OC Engineer, o > ate -s..

M tg/3r,7 ECASCD stKVICES INCOMoRAf to Ojggg g gjggy Cu ALITY AssuunCE %He PQAE er $ ire CA Supervise W3-2459 R:ronr. no.08 HCHCONFCRMAnCE RE. ORT Y. tie. or,. esei.,,e, _ e.si,, dispessrien INSTRUCTIONS: (See back or form) SUS # 99C,E,E,I,M,P Trend Code: 9000.12 ""'"""C" C %laN T oR *RodsCT '3* O R a **No No=/S

sC No= 'S h Wntsrford SES - Unit No. 3 S W s4 bi s R. G oNS TRWC Tiose oC om CoMTR ACTom 'er p.o. NC.

38 Ebasco Services, Inc. N/A asp-IV-18 para 6.2.2 W3CAsp? tom or CoupoNsNT, PaRT oR SYSTEM 448 Low Hydrogen Wald Rod I, DESCRIPTION OF NCNCONFORM ANCE (Irems Involved, Specutication, Code or Stonderd to which trems De Nor Comaly, Submit Sketch if Apolicable) ASP-IV-18 para 6.2.2 requires low hydrogen weld rod be stored in rod ovens at 200 to 350 for 0 a minimum of 8 hours. i= mediately prior to issue or re-issue. at 4:23 a.m., 1/15/81, sito power was lost and rod even temeeratures drepeed to 105 min. by 8 :30 a.m. whea - - = - was rescored. ir,nenne r YES NO k$Cht50.56M C U, rt E3 ..i,, 1 __ I rs r\\ Y Wl -- awo som vis. or sansons aspontimo moncomronwancs.. ri t us ec o=** = < oars se ( (g L A Stinson Manager, Site Quality Program 1/15/81 I I. RECOMMENDED DISPOSITl0N '** (Subunir Slierch if Apolicable) Ace"pc as is. Rod had been reconditioned at croper temeerature for over 12 hours when cover ~ ~~was lost. Reds were not exposed to a=bient temperature / humidity 'and hence the opp'ortunity -for gathering hu.nidity did not exist. N O , b /"\\ o fie 4 or ej=som ascomuswome oiseosition nie = w g r e t ss /c ome* = v L A Stinset?g Manager, Site Quality Program 1/15/81 oa rs oa. l i t. EVAL.UATION OF Di$PO$1 TION BY E5ASCO, REASON FOR CISPO$lTION H 38 Concur; tod is acceptable for issue. d. \\ r; \\ I V. CORR ECTIVE ACTION "*' C Required { ' No) He'[wIrgd V'"'M,E N GIN EE RIN G [ QU ALITY A$$URApar*E CONSTRUCTICN b ER /. O b i u a t' ~ m a u st.sion a rwa si naus ; sis =a rwass ma si = = (f ara ( oars oars-1/15/91 cars s/ /[' [ QAcetp?to ] REJECTED ] aCctpftQ [ REJECTt0 ] acetpftQ ] AEJtcftQ capiE3 #] at;gc?gs ] Acctpfto witw couuturs O acctpite situ ccwwtuts accepfgo astw couwtuts ~~ acceptro eitw couwsw.s P V I. VERIFICATION OF DISPO$lTION ] ptculmES not accusato ' 5>c a'ua-ritu car- ......e............ V

.g soes-s'/sJh OrsAsco sinvict$ INCo%PORATE Diste%e[

r.

.i v { SUL h l F .s* W T. glf j CU ALITY ASSURANCE i NOI

*)

k 4/ y ( W NONCONFORMANCE REPORT SA(M os cycoc,co. s NTI bNS: (See boek al for=1 SUS # /9 TREND CODE:90cC. C /. 4/ ^ C LitN T RoJECr 52 agd ,',4 oma*ING p.o./s p E C 8.o. 13 8 Ebasco Proc. ASP-IV-18 su..Lisa, co.rauctio oc oa co ra.croa ..o..... WQC-76 FCR MP-155, Eb.-sco Services, Inc. N/A WQC-103 R/l c a ca.riou o,co... sNr... r on svsvsu.** CP-676 ES-56 W,ld Rod Storage Ovens TBP-3 MCP-2100 E. DESCRIFTION OF NONCONFO RMANCE iltsms involved, Specification, Code er Stonderd to which Items Co Not Comply, Submir Sketch if Apolleable) Th2 te=peratureof portable weld red oven numbers EB-29, EB-28, EB-26, EB-25 and EB-32 are are not being =aintained in accordance wi.th the requiie=ents of Procedure ASP-IV-13. ASP-IV-18 orovides a te=oerature rante of 22501 25. See Attached DN C-0050 (Attach =ent #1). 0 There is also a conflict between FCR-MP-155 Rev. 1 and ASP-IV-18. Ebasco Procedures PJ'QC-76, WQC-103, CP-676; TB Proceditre TBP-3; Mercury Procedure MCP-2100; and NISCO Procedure

. ES-56 are in ee-oliance with FCR VP-155 Rev. 1 but not with ASP-IV-lo,

ITEM $- 0008 M &c.3.NCS SIG N. R o r pt R Son. R E po N rte.G a.o'.C om.Fo nt.. NC E sSe TI T bE /C Q-. 8.Y di A 4haA A Hartnett/C E Bishoo a.TE '99 Ebssco Ouality Assurance 1/8/81 ~ i t. RECOMME'NDED DISPOSITION M** (Submit $luerch if Applieeble) % remd ~% T' ProceL.ro' ASP-TV-/ f he t'e n r e d Tn $7e Cer>rr poMMe w, W1 A~CA~ MF-/s S' de v. / ~~ = s MEPORTAirt a ve. .m 10CFR50.55N N Ei T 10CFR21 f~l iv i //, W [A** a.s h. 3 __ IGM.TumE Son. REC ohen.ENolNG olS po S4 TIos. el93 O Q-.. a. y Tifkkg/ & ) f<ss,t / $ m 7'/f-f/ // N/ o.75 {* III/ EVALUATION OF 011P058 N SY E8 ASCO, RE ASON FOR 015PC$1 TION M an U [ ~ ^ ./ / $&MJ< Af' s J I V. CORR ECTIVE At".Tl0N "*8 R equired [ Not Requiregl ASP-IV-18 has been revised (Rev. L) as reco== ended. B..Yaeger,ShE-Field 7/30/81. v!'k E,No eEEpiNo C OuatiTY ASSURANCE CO N STR U CTICN k kMER A M L " .,u. ........ r u s. .-. w c. m, Y.ccanto 'O aancreo O acerarco O arnerco O ac:sarco O arascreo O acerarro Z as;<ere: a acernero.iv>.co e=rs r' acerarro a'r>+ ce==<aa rs ~ acecarro -' < ce== cars ac <*rto >ra co e.. ~ V I. N accusa VERIFICATION OF 011P058T10H Z mor accusaco"H b,:: a - s, c,.. ru,, / /d [ ,,,ah/M [///77 / u,, ev '""t.;l' ttt e g

ww.c. . :Sm.,.. = e.# 4- -, _,./ -,.5,,,,,.- .asprczz meconecou ..%e<=m- ..,,%-- T-. ?+_ _ .,m_y p_N'- MsNT,J, @~..

cMFeD',M4~.$A"D.MM.Vv.

. M O.AfM.R +"M8i"PN. ' ~ rzzw +- p;f,4 M"Mh b h) .Mr n - -Y4D 45

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~ 7 ,; -5: g.!PTro'g r.- ^ --.-.-- - -. '..~.!?~'M. ,., a. O - M . NCOMf:0RMANCE 'R.EP. ORT. -. N,: * ^,5,g- , r *f'5 Mg6%.p...

i. vy =.-.~;,#* d""".#".'."."".". "r**.w s.

e,.; cd - ...st v.

s. s..,,v,,;v : p. :.4wh,s, o.4

.u. t . - ~ ;.w. ~eA :::-. rt .- --w .c a.am...s m @s.,k,,,c.o.,.ro..ca*w'd.f... .w NSTRUCTIONS:C aocalet1.Js,! -Jsts. p:r - ,s s j2 ...... ~ rdr - e 2-a ,'..u r.VCDE 8dc.55 07.'~l4/ Y '-- ~~ ^^ u.,,,,v.o.,..osaey m. ..r.. M l u N d E d f!'d ' D. M - E M N O..._,,.,

e: NCI'NDI:N.D o

w.f.,sc. o..su.., .....Y* - 'N I.'Ea d I.hth f' M. 5 1E N.. . u Ai..; e, o.. mc. no a.c. " con r.u..r o..., M7.f.,. M,,fg@. qc..g;~y.ca.ii.s.-1. ?. -- dBasco'Se:ficas,,;..' Inch ' E."?. ? W..,. ' W..Kif M E*:.._ ,y ,..o. s .t o s. "M !'M 7.n I:. -:l.,. :.% =*,**r***.' O...RG3. p., [,m-. W1 ,;I' 2n F.@m9:4C; /J a as c.n, *TJ.o.a.t.,o.n.,.s a.me n.o..n. a.m s.,,.e a n v.a.n se,rs.TEu,a e s... a: '.....y. ...=. *. v-- ~ s .o K.. AS".S$ ~ .~<c.e.4% "r** WLil'?bd,Starde ' Ovens :. 'C.c.'.% ';.:-' W~a.fii.C G..M&,' i;;~C P:;- $'6'7tCYrs.35..M?M'Mb ' %. p, l..nnsensrmon.orsoncouronnancz.w.uG,M.r 4% marri.,,',<,c.e,.d.m.,s.aswwar,1,.,,;,.o.shc;r.,,,tf. j ?.%.'dl**C;1 '. file.Tsf/A26 C :/M'4.EM*bd%'el'f%aahe*M.MNW-W4J4&';6 :NW5c-9.6 e . :t. ';dievre:::=' ric6reof)6ftableaslodod.ov&F,u '4fs?6W,?Ts:252". 2MI67.15P25.da~d W3MiE~'"... e w.,, .... -........ ~.... (ir.,.. ~ C:ni.3a.ia ine ;: 2c=WineW:Y;tlieTz.. MiirEcP-fd2fdEEdEP&?.:ME,hs;E.f Js. einoc o e a n

4.,3 "IV:'-iS*.':m

. n::.:.;w w.w.r.n m.... ... m%s r tv:merature :ranes o'. 22250.4.gS*p'"::tae. ArtadEd.WL 6..v. N.. ma -. -..A.et.aei.r.entdll.. - -: ~.

. r;;v: q

,.r ... :,f,,r 0 05( .h;.-; ... n.2Tse. Fee:nni. - s.,,s.:er 'Seh Tau'*3.ME.os zttn h:rftAsn Idr..d... a.. . ~... w, :, - e i r. sseoMa.,s.,iLw.. ~....,. i . red ,,.... '?'s ^ - s.~+....::, 7 C. M-.. es 103.-.... C?-67E:'"3 ?:ob.W uM:u a....,. n

v...:, dd,'ECN2DCoanditf.GCC-7a'#2 Eddre I

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[t}

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a...

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2.,

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y.re.

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y. t..g ;;~ 2...!.. y >.;

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i.,. /.

4..e,/,t.. a.. e r _y r: >sn J.o....,w. r., v. ......., - o. r,x m. -,,t n- >A-s. .. s ~ .sp u s..,. s sf , lla f. 2 VAL's AT10N C P Di$ POSITION SY.EBASCO, REASON FOR OL5PC.SfT10N 41y,.* ~.d.. .

v..7, :...il,:. F af*.K:/

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,.,a' 4% .,. r >..: a: w 3.: 3%resMo -5 :.--- = ;. :, & Q M ';. * .o . m..~b- ...... m.,;,... u. .. ~. (,,,.w. f,j.,,.,,. ;,, s gf.... J., r. u. > J. ",,r. gig s:.../>, @ ~ ^- y, w. a.,*.: .a .r .a .s rm IV. CDRTtECTIVE. ACTION T 4*9 mad '. C N 8t****pd cs... .. /'? ~'* * ". 5s ha r T '..? v /."':". */, es : rs.he er.deC. .S.*p a rc. c'"" rin *,/ ' 7 M *.'*

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k__ ICTM ER,#*

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d.neu,,,,'

DJ..ccu.ca n.. r' .. r., w.. ~: - .+ :.. ;.:. : z',:..., v.a .,.2 ..,. :..u..: : . g . g.- ..y:.:.: ,9 .. o n.y w ...... ~........ .vu.. - ... vm.... t.~w~.,,...

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eses.es/p grAsC3 SERveCEs axCc Po:Arto T

Diter 6veieses QU At. TTY A$sullANCE

,,,, gor,,4,ns NHCONFORMANCE REPORT Y'"***O'.'.*".d"'""'***""""d'"

si INSTRUCTIONS: (Joe boC4 et terma CL87.;M r on SRoJsCT 848 ora #f No No./spsC No. iSa suewksam. Co.ssimucrtose oC em CONr8taCrom 848 p.o. No. 38 r,esamipriem or Coweensar, maar on ersrau..a i l. DESCRIPTION OF NONCONFORMANCE '" (Irems Involved. Sneelfleetion. Code er Stendent to which items De Not Comply. Zehnelt Sketch II Applicable) I ! N t ~ 9 maus amo siemarons on pensou manomrime monso=,onwamCs ies ir r us ic ou s.= v o,,,,,, O

11. RECOMMENDED DIS 90$lTl0N '** iSubmit Skerah if Apolleeble) i 9

I ~ f C f4 mawapao sienarums or eenson asComusmoine oispositio use vi r us /C omea n, o ars n as g f I l l. EVALUATION OP.Di$ POSITION SY ESA$CO, REASON FOR Di$PO$1710N Has I I i I V. CORRECTIVE ACTION " O "" d O N ' " a d A S P.uc - \\8 & -l~ +A" A-( %. L k a = - N. Vk/tt hs.uj--- GR E - Ft E Lb vi'"O <Noiassama O Ou*urv assuan en O 'co~sraucfica Eorna .. a .s,.aro.s. .a.s.s.o.ro.s. ...a.s. ..ro.a. a a...... r o a, t i garg oars oars. cars 1 l C ACCEPrEO C mgJECrEO ACCEPrED C REJECrEO C ACCEprEO Q mEJEcrEO [ ACCEprEO [ mtJte.rt, g.Cesarso eir ee. r. o.Ces.rre e rw Co. rs <-- mecepreo.ir Co.e ri O acerario.ir co oeur, _ v l. VERIPICATION 07 Dispos: TION [ maculato C mor maculato"" I i "" ev si e =.ru m-riri. o.r-I g

ATTACEMENTdlyjCRW3-2810Psgs1of2 D.,N. Nulbar C-0050 D T of R port 6-24-81 FATERFORD STEAM ELECTRIC STATION MRRd N/A ^ 1980 - 1165 MW INS.TALLATION UNIT NO. 3 MRIR$ N/A DISCREPANCY NOTICE REQ # N/A

es Discription Portable Weld Red Ovens E3-29, 28, 26, 25 and 32

' cation Iron workers Store Room System N/A

0. / Centract No.

N/A Dwg./ Spec. No. WQC-103 1. Discrepancy

Description:

_ The reauired te=cerature for these ovens is 250*F + 50*. All th 'ven temoeratures exceed the allowable recuired temoeratures. (See the attached sheet for even temocratures). XOTE: All ovens. contained E-7018 electrodes. Q. C. Inspector Ronald K. Bea=s 1 ( 6u.4 Q. C. ' Supervisor /_'L d_ % [b # 2. Recommended Disposition: Engineering to evaluate. ProvidedByl I. b.w Date6. N -4' 3. NCR No. I13 % 2 9}O Q.A.SiteSupervisor(Yab>iij..o;;, 1,'; //,, r.pDa te ? /> / f/ ,_ w -&pposit on: b.D./M m 4 Di i a4. 6 - 7d/7 dMh ~ t A - Mi A f d.s.uL... I b ei JL \\ G L --,rkM w 1 M21 F J'. -C.*2 L- //>L A>d A _!fde n 6 b G.*' l,,/d a (3' - - r .Kr w 2w ,w A sl..- o h h -/ Ar % 5 4-Jhu. n/~<. WA ~16 " F. Sr. Resi ent Engineer du/, Date 4 /14 5_8,/ y Referred To: //M 7:q g i / 1 Corrective Action Taken: d//f A I Organization: A/M Signature Date 6. Retnspection remarks: rW~ & ) J7 tYe 0. s>l>,n> N $ b k 3

fe '- L,p/14 74 dan _ QC /P du. 2t

~12's. t~h' a'Md /_ d/fiur w (7 *ih A. ~xdctue. A 12 M /A '- 1 iC Gin A er d A Z L A%- Js du ~s A_s~/ & -/ ? ' ~ .. opt Keject Q.C. Inspector Date 7 " 7 ~ b e i i t en No. "..'QC-1-4 (2-24-78) t D f

^ .s (,. c e s c~ ATTACMENT #1 R L3-2810 Ptg2 2 of 2 ,.s RICORD C7 PeKTAi I ?.0D 0"ri USE 3 OIC !D'.~. CF CVEN ACCI? TID / IS3?ICO?.

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CATI l DAY l C**Ei CN I TDC2 EU-'!RI I NO"' ACCI? I"; I '2C'* T.A1.5 ?. 1

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n * (O 4.30 9,. t Aceset.-lk.($.

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? I C :7.(5) ;'

, '; A L. h e M Erzy.cy.ITIa g-;c::: 30. c r. 9 : de t h. -[. CA.I37.A!!CN *;UI 0- 4 -9 I 00 7 2 ::13: I':;e: tico: if.. Nene: f :=a=:e T: = No. '4'.: ' 2-1 (7/1/3C)

A .11/$.27 7 ECASC3 SERVICES. IIIC3%SC2 AT Cisterbursea: Eu Al ITY ASSU T!!.NCE f[h ^ "*' D m_4c;77 HONCONFORMANCE REPOR Y'"*'"*0',""',*"'*" m.RLh' ~ ~ ' ~ " ' * ' ~ * ' (See boeli et form' TEDID CDCE: 1100.11.63 SUS 499H Liu mtwoaser as o m a**No No./s p sc mo. ia s Waterford SES Chit 1 su m,s. c o~sr.u vio~ o c. co~ ra ac r o.. .o. ~ o.. s > WJC-76 & 82 HVAC W3-NY-17A CL sCReprtoM oF CoupoMENr. Daar og systsu*s* W.ld Elect tde Oven Tertp. L:xy E. DESCRIPTICH OF NONCONFO RM ANCE ilroms involved. Specit'lection, Code or Standard to which items Do Not Comply, Submir Sketch if Apolicable) See CN H-1997 #cr <*acc + +4 m ne c. < -. m REP 0 mTA21.6 'm NO ! 10CFnSG.55ie) U,&l 100FR21 m fi~l Y I N T2-TIEttDr 0001 t wi.us ans sieNarums or esasom mapourtmo No commonwamcaese virts/co=*4** oa rs se Jee Gutia-a-h7ep.. p4 3,3, CAE/Ebasco 9/20/82 ~ l 1. RECOMMENDED DISPOSITICH '*' (Submer Slierch of Applicablel % A e r.ri -.-r e mama a=o sie=arvas on esas sc o== tac =e ois eositio= n o rit Ls /c o= = = = r e; oa rs o a. M. QUI:G EVAC QC SUPERVIS01 9/24/S2 I l l. EVALUATION OF Cl$ POSITION SY ESA$CO, REA10N FOR Dl5P018 TION use h h i v. CO RR ECTIVE ACTION " &#9Wi'ed ] Nor Required Trainirg session was held en 10/21/82. See at b ent 43. J. Price en 10/21/92 V'."' k ENGIN EERING UAL.!TY A$$U R A NCE I CONSTRUCTION ofMER g g maus G was-d-waws 'ssona russi N am s tsie=a ru nts waws seem a rua s' W Invr x ~ ~na r, ca oars oars [dEdEQ ] REJECTED M CEITED I ] mEJECTEQ [ aCCEptEO ] REJECTED 7 aCCEPTEc ~ agagCygo ~^j ACCEPTED esTw CCuutNTS C aCCEPTE3 esfw Ceuwtuts " aCCEstED asfw C0mututs [ aCCESTED estm C wwe g,g V I. VERIFICATION OF Cl$ POSITION cuisit s seo r mE cus at o ' ~ EePr O 'e ,,,A%M m/w u- ,,C.a,u.. a.. . a"<f,;,i,;ff,:; s o i e .9

__._.7_ ) .NCRW3-457( .bh;jage 1 of 2 'g........ . Att(~5nerit #1 w H-1997 -m i t.. %.. Date of Repc:: 9/20/82 W# N/A 5'ATIRJ0KD STIAM ILICT.UC STATION ~ ' " 1982 - 1163 2G INSbmTION UNIT NO. 3 yy.:pJ N/A DISCRI?ANCY NOTICI REQ # N/A I:e= Descrip:1e Weld Electrode oven Temperature Log LacStics HVAC QC Office System 99H l ?. O. / Con::ac: No. 'M-W-17A Dug./ Spec. No. Woc-76 and 82 L i i 1. Discrepancy Descriptics: see attachment Q. C. Inspec:c: N/A Q. C. Supab isor E. Falcon [ M [.__ 2 Reco= ended Dispo,si:1==: Route to OA for review.- NCR recommended. ~ a /1 H ? cvided 3y M. O'uinn Da:e 9/20/82 3. NCR No. W3-4571 Q. A. Site S'u~pervisor I h.,e A' // Date 9/21/82 ~ (fot J. Gutierre:) 4 Disposicien: ) ) i 'Sr. Residen: Ingineer Date Referred Ic: 3. Corre::ive Ac:1cs Takes: i I e f l i Organiza:Lon: 5ignature Date 6. Reinspe::ics re= arks: ~ Accep: dejec: Q.C. Inspec:cr 4., y% ..m

i . _ __ _1. E.._ s. s p, A&=<-**=nt #1 .C4 W3-4571 Page 2 of 2 ATTAC19fENT # 1 DN H-1997 Discrepanc/

Description:

A review of electrode holding oven te=peratures as recorded by HVAC QC in accordance with WQC-76, reveals that sec.inless steel electrodes (type E-308), have been stored in holding ovens with temperatures ranging from 140* F to 300* F. The acceptable range for these electrodes is from 155' F to 205* F. The violations of the temperature range were not documented by QC on the days that they occurred. Further review reveals that the ID numbers listed in the log do not correspond with the thermometers that are actually in use at this time. This condition is a violation of WQC-76 and WQC-82. q ~. O e hY W E. Falcon 9/20/82 'W* h

~ .~ ~, r ATTACEMENT # 2 /OC[-W3-4571 i Recommended Disposition: As per conversation with ESSE Materials Application Engineer, S. Cockrell, E-308 electrodes stored in holding ovens in the temperature range of 140' F to 300* F is acceptable and causes no problem with the function of that type electrode. However, HVAC QC personnel are to be trained in the requirements of WQC-76 and WQC-82. This training will be accomplished by the HVAC QC Supervisor. Documented evidence of training (signature list of attendees), to be accached to this NCR for closure purposes. W wl ~ M. QULw HVAC QC SUPERVISOR 9/24/82 6 f

o.

)ran o ,.e.9/ c 999 / O 4 1 l + 1 i ,------------Y- ?

i f. + t - ~s 3 / s (p / i ATTACEENT d 3 NCR W3-4571 The following personnel attended the training session on WQC-76 and Wqc-82 as called for by NCR W3-4571. W G. BOURGE0IS t""'- 't' * < < - - ~ "v^c ac surz vtso 10/21/82 ( c, a 4 0 0 e +w -+e e w,

- -wp.,a*

%+ =*e---

_ ~ _ - /s.n.. see.sCo,s:g Cts exCt e:cAf ta o s s,,,6,,,,em, CU AL5TY ASSURANCE ^ ' "

33 g o gy j

neront no i:: W3-5245 NONCONFORMANCE REPORT

- "***C'""'""*""*"""*"#'"'

si s,.s s e,.m INSTRUCTIONS: (5. 60c6 el term 8 g :D CCCE: 1300.01.24 SUSA 99M ~ ' ' ~ ' " ~ ~ ' ' C 61,. N T Om #mOJgg r s2p OsamING MO./s D E C MC. f 30 Waterford SFS Chit 3 SWo 41En. C ONSTmWC flOM QC Om COMf maCTQs 848 p.O. NO. *s8 EsrA N/A L2mesTION OF CoupONENT. Sam 7 Om sv s7Eu '48 Portable Fed Cven 41 and #30 l, DESCRIPTION OF NONCONFORMANCE '" (Irems involved, Specificerion. Code or fronderd to Which Irems De Not Comply, Submit Sketch if ApplI<able) See [N-H-2073 for descricticn of nc:.cenfc=ance (Attachmnt 41). .. - - - =. - :..___ l M,..,. } g so p u.~ m...... OQ I:CR21 [1 1q L'--" - +./U. gra(,,73 y I m iNo: e ce 2.

- - e AME ANO sagna ryng C P pg msome N E POm f e GNOMCO*erOmwaMCE 84#

Tif65#Compagt 047E 'st J. Gutierrez/W. Fields /J CAE/Esasco 11/22/82 l 1, RECOMMENDED DISPOSITl0N '*' (Submir $kerch if Applieeble) Reinstruct all red room reem eersonnel 'and ehet-guae -rie,< = diseesition and se n r.-,,., 3,Pcc o,. o N. j ,3 p Ii i = tus a O see me asOnesasO=ms o im e O. eOsif,0.e n e e rie6s#Cou. =, Oar .iai ? b}hY _f* 111 fr l/ $ / 'EVALLAATION OP Oi$ POSITION SY ES AASCO, ~EA$0H FOR 011PC13TIO4 una I m P~:L L-Lk ~L S out J I s-AW 2 i-iv. CORRECTtyt ACrioe"> % a. >~d Q N.ea. A. @,n. -. f.rc ~ Per attacheene 4 2 d D. W. Overbeu y, V' C ENGIN EEMf MG A LITY A$$URANCE [ IN / 10N ]QrNEM e scaws arv i + us res a ag8 w awa iss ew a t u m( ~ # " Maus seema r wate A rc-A :M

~ y_,'. g, ! ffF

()//f[ g = 7tCCEPfto [ ptJECf ED [ ACCEpftQ [ REJECft0 [ ACCtpfE3 [ *EJECfta [ 4CCristto ] et4tCft [ LCCEPftO sefw C0mutuft f aCCEnfts esfw g uwtN?g ] accrotts eetw Couwtuf t ~ aC t9'to eefw Ceuway,g V l* VERIPICATION OP Ol1PO$1Tl0N at s t e ' I " asses e vs.een e. se e. E 0' seeiessee e I e b

~- ~ AttacfBient #1 NCR N3-5245 3, 3, 3. g gge 1 of li i* 4 8 gs' " .. . v. ggy Date of Reper: 11/17/82 m# N/A WATII,7013 SM ILI:."IIC STATICN ' - ~ 1982 - 1155.'G INSTA1:.A-~CN '.7;II NO. 3 t .O.~?J N/A l DISCII?ANCY NOTICI ..Qf N/A ta= 34s::1;:1 : Violation Of Hold Taz I

bati==

Rod Room Sys:e= 99H [ P. O. / Co:::ac: No. 03-NY-17A Dvs./ Spec. Ne. n/A a : i 1. Discrepa==y Descriptic;..: e..... s. t.-.l.'. 1 1. e t Q'. C. Inspec:$r E. Falcon [ M g' s I N Q. C. Suparriser G. Sourteoi d d f.g 4. i 2. Rec:====ded Dispcsiti::: Eeute to OA for review. NCR rece aended. T l 7:nrided 37 E. Falcon [Y//Ma all/l'/32 \\ ' 3. N07. Nc. W3-5245 Q. A. Site 59,,s.rism: A.L M/1, ta:e 11/29/92 N Ifo(J. G,:tiarrez) 4.' Disposi: ion: 7 s \\ b l i Sr. Residen: Ingi=ser ra a Referred !=: 3. C:::se:1te A::1c In.e::

*C;ganiza:ics:

Sig ature _ ta:e 6. Rei=spe::1== re= arks: 4 Accept ?.ej ee: Q.C. 1:spe:::: , t:, A ta:e m:2s l ... e y s. s. .i

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,.ap /p qVf ~~ ATTAC11 MENT # 1 p \\ DN H-2061 Discrepancy Descriocion: Du' ring portable red oven surveillance on 10/19/82 it was detected that portable rod oven #1 was not within the specified range as stated in WQC-76. Portable rod oven #1 temperature registered was 375' F which. exceed the specified low hydrogen covered electrodes range of 200'-350

F.

Thermometer 0.C.I.D 5.3.44 Cal. due date 2/6/83 (covered electrodes from even fl were used in th,e fabrication of F-530, SMH-416-A-7). See attached copy cf FH1 007725. This violates WQC-76.

e

'e: dana E. WILSON N QC INSPECTCR ~ .N. e 0 e ,n

s..

j I

r A*=' h ant #1 NCR W -5245 Page 2 of 11 ATTACHMENT #1 DN'H-2073 L Discrenanev Descriotion: Portable rod oven #1 has DN H-2061 vritten against it on 10/30/82. As of this date 11/17/82 2:00 P.M. QC has not received a copy of this DN with an engineering disposition. This even had a hold tag put on it on 10/30/82. It was detected by QC that this oven had been sent out for repairs and returned to the rod room and has been in use (see attached I FMR). The hold tag was removed by someone other than a HVAC QC Inspector. Portable rod even #30, Above mentioned rod oven has DN H-2062 written against it;on 10/31/82, engineering received it on 11/2/82. As of this date 11/17/82 2:00 P.M. QC has not received a copy of this DN with engineering disposition. This oven had a holaltag put on it on 10/31/82. It was notice that the even was not S in the rod room, upon investige. tion it was found that the even was sent out for repairs. ~ This is a violation of L'QC-1 Para. 6.4.1.1.4-C. NOTE: Disposition copies of DN H-2061'and 2062 was received by QC from Construction on 11/17/82 at 2:20 P.M. N bY Aw n E. Fa'lcon .h Lead QC Inspegtor ) 3 11/17/82" Wo i D e 6 . - ~. _, - ~. _.. _. ~.

r At* % ti1 NCR ~5 P#9" 3 of 11 ~ L ESASCO SERVICES INCCRFC g ? 00S025inf. N RLLER METAL REQUISITION 'bh /!/m t

M# "M /M WELDER NAME:

i WE. DER IDENTIFICATION: 6Y ~ DATE://"/S"!M WELD PROCEDURE NO. /N 5 7dM SIZE: 3A FILLER TYPE: HEAT NOJLOT NO. Y3/03 a/ CUANTITY OF FILLER ISSUED: 3 LSS. R ETURNED: LBS. .M .00 2O TIME FILLER ISSUED: R ETURNED: 48 - N //~/8"[ D Approved by: ' O.C. Inspector Date OVEN NUMBER: Y ! ~ [ MY j' F.SS7 '$ng y/g, ' ' SMM y/6 T -f 1 l A -// 4 ~/7 1 3 1 1 1 i g W3 \\ k3 gi ..~ TORM CP - 67 6 1/ 5 -79 e A 4..es +.-m.,. .e -,,. +,, - ~ =,. . =. 9

r At+ e S t #1 NCR W3-5245 ~'~ Page4cI11 ~ \\ T.' i= i esesco emess i. empervrao !./ s d4f. M&. I ~ N? 007953 ' ~ 1 FILLER 15ETAL REQUISITION i s WELDER NAME:

0 M/.

M f x x. WELDER IDENTIFICATION: s !/ ' '

WELD PROCEDURE NO. ///

[ DATE: 8 SIZE: s FILLER T'[PE: i s s 22 8 @ 's HEAT NO./ LOT NO. OUANTITY OF FILLER ISSUED:1LBS. R ETURNED: 4 x s, 1 hO TIME FlLLER ISSUED: 7f 4 o RETURNED: s Approved by: // / 'h s s \\ ~ CVEN NUMBER: = \\ g v. me i 'l t=Sx mt 8 ds s SMH 8/#s-I ' gif// e//6 I I I I 'V \\\\ A -S ~\\~ ~ k A-7 i i i 1 i . i '\\, s i - i ,/- 4J 3 W3 i -/ ) e is '~ it. s N N 4 e' ,I s, ^ \\ FCOM CP-6761/ 5 79 t j i 9 \\ N i

i

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Attachnent #1 'NCE W3-5245 Page 5 of 11 '~" ' EBASCO SERV 1CES INCORPOP.ATED 3yg:f.'0079.90&c.~f- ~ FILLER fdETAL REQUISITION bM) WELDER NAME: NC

d#6 i

WE LDER IDENTIFICATION: l +. f DATE: # #* //-I A WELD PROCEDURE NO. N 0 7U/[ A FILLER TYPE: SIZE: afEAT NOJLOT NO. D #CEW D 'CUANTITY OF FILLER ISSUED: 3 L83. R E,TURNE D: L83 m 't [ l$85 FILLER ISSUED: RETURNED: d.bM // // / 2 v 4,,,,,g g: o c. m o... Y! ~ GVEN NUMSER:

t

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s - F W. gg.1 f 1 1 1 1 b* A \\ L 1 l' i l k3 \\i 'h ,i S-i I s. FCAM C P-676 1/ 5 -79 e \\, I t _ \\ s h 5 \\ \\ /. ,k s t I i i l i [

,.,s. ' At+r- '- -nL #1 NCR W3-3245 Page 6 of 11 ETASCO SEMACE.S INCO iMTED ~ ! l ' gMAg NV 0079.95 Fl!LER IdETAL REQUISITION ' i g, wx4 -<- Gu DBo2 WELDER NAME: WELDER IDENTIFICATION:, O~ l WELD PROCEDURE NO. DATE: 2. FILLER TYPE: SIZE: l ~ HE T NOJLOT NO. QUANTITY OF FILLER ISSUED: 3 LBS. RETURNED: -h LBS. e OO N'2 b RETURNED: TIME FILLER ISSUED: b .C. Inspector b ' [ b ' [2.- Approved by: O Qate CVEN NUMBER: s );* / sr 7 i ~ s {. I 1 'SMA-t& -~ \\ v*i i i I L W3 4t. z. t fM AS 2 4 -).g. i e FonM C P - 676 1/ 5 -79 l + I A N e

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3- [_,,' y Attachnent #1 M W3-5245 .'. ESASCO SERVICES INCORPORATED-Pagt 7 of 11

9Q r

I I R!LER f!iETAL.REQUISITI0li & 4./myv7 I# # d Y e 2-l WELDER NAME: i I7 WELDER IDENTIFICATroN: //' o ATE:// ' '% '83wELO PROCEDURE NO. ,a ?. .1. [-) FILLER TYPE: SIZE: ~ HEAT NOJLOT NO. N _ UANTITY OF FILLER ISSUED: LBS. RETURNED: Q LSS. IIOO ,, TIME FI LER ISSUED: RETURNED: O'[ Approved by: C Q.C. Inspector Qste e OVEN NUMBER: - //6/7 n.. s 1 T 1 SMA/$ r {- 1 il a i i i j i WS l 0 .\\ Aci?lqs u rr i t i e i ~ FORM C P-67 5 1/ 5 -79 l s. 1* l l l l

...i. Attachnent #1 NCR W3-5245 Paga 8 of 11 ESASCO SERVICES INCO ChATED .a/WM"~)L-N? 00S010. FILLER fliETAL REQlll5ITION / /WS WELDER NAME: UYb WELDER IDENTIFICATION: QATE./!~ WELD PROCEDURE NO. M ~ [7#/? VM FILLER TYPE: SIZE: !O HEAT NOJLOT NO. 3 ,, UANTITY OF FILLER ISSUED: LBS. R ETURNED: LBS. Q _ TIME FILLER ISSUED: O RETURNED: 2-O Approved by: /[' / b Q.C. Inspector Date g7 CVEN NUMBER: [FN F (I7 l ~ l 5 MS V/' ~ ~ ' SD// '//6 ' I i A

/

1' 1 447 4 i i L l 4 t,o O u/ 3 i 1 1 FORM CP-6761/ $ ! e P O e ,,_wn ,,---.-,--,am-- ,mn, ,,,,-,.,,,-w-w,,v-a,--a,g-- yv,-<wp.----- ,,e-r

sh e en meew= * ,=he me -- .e- ..e.. ,4....m., m. -m,,,_ . ~. -. N.,,, P '.'9 of 11 ~ ',. Ai+^<+= ant 41 NCR W3-5245 ./ 7,,-, y,.- .s _ sj.2061

r

,. i I Date c 7.eper: 1,,/30/82 ~

- A I??CM 372.W II.ICT- '.C STATION v *-A

= in i 19 o 2 ' ' 's~.v.a-v..e <_. ...ch ws,u .v.0. 3 3.c:, p,.4 DISC 7E?ANCY NOTICI ?.IQ! N/A 'I:t Des::ip ic': _ Por:able Rod Oven #1' SUS 46C l' " : :4.:1: r. s - o. 4 ~, ch ~- Sys:e= 46C l ) ?. O. / C::::ac: No. 113-NY-17A Dvg./ Spec. Nc. SMH-416-A7 i n 1. Discrepa:cy Descriptic:i: See a:tached<sh4et. t t /&W& Q. C. A._.s y c.. -

c. Wilson,.

Q. C. Super rise: G. SourrNMN 0 A i 7.e::==e=ded Dispositi::k: ) Portable red even #1 to be recai ~~~ 2. 1: will =ain:ain recuired:epera:urerange.(2) Weds =adevi: ~ F. this filler =etal to be eviluated by a welding l ' ~ ~ rnrin eering to dete--ine if velds are accee:able. ll 2 9 4. l ? c.-ided 37 E. Talcon d x s[ ell /2/S: ~ 3. 5"?. Nc. N/A Q. A Site'54 e-vis:: N/A ca:e N/A. ~4 Dis? cst:1:=: EUG Co r/dd/2.C tJJ 7* AdeOr/EA/DED Ac20.n reo2. / Tam 71) Nj14 m3h M -L /s y m % e. n.-s d u /*/., i ee MD&Wgf a e#Aph sr. 7.es<ee : ::..g

r. 0t/64/J42 6 acukce5s"

"'*' ' 1 ' ?.st a: 1 Te: f^

e::1 e A::1:

Iake:: l

'Organiza:i:E:

Sig.z:::e 2.e i 6. 7.si spe::1:: re=2:ks: A::sp: 7.ej e:: Q.C. 1:spe:::: 2e =%

r ~~ Attachnent #1 W.R W3-5245' Page 10 of 11 l ATTACEMENT # 1 DN H-2061 Discrepancy Descriocion: During portable rod oven surveillance on 10/19/S2 \\ it was dscacted that portable rod even fi was not within the specified range I as stated in WQC-76. Portable rod oven #1 cenparature registered was 375' F which exceed the specified lov hydrogen covered electrodes range,of 2 00'-35 0'F. Thermonster 0.C.I.D 5.3.44 Cal. due date 2/6/83 (covered electrodes from oven

1 vare used in the fabrication of 7-530, sv.H-416-A-7).

See attached copy of FMK 007725. This violates WQC-76. N t 9//w E. WILSON QC INSPECTCR 8 e e / w-l 5 i, L. L I t k h

..:. = :- ~. .w...... c:. :..:.....I,.A*+hnt #1 NCR W3-5245

w. '

,: at e c.,.usp :: 10/31/82 Page 11 o. f J. ,,a. .:.. C..3 5. _._u. e..- _ C.c. . J. M?2.0 N/A 3 g 3 2 _3 _3 4 a.u.. ; ". S u'.*_* '.. ~ ^.4 '. '..' ~. N ^. 3 y_:, 7,g 3fg w DISC?.I?ASCT No!ICI

.:-Q 0 NIA

/ = res::17:i : ?cr:able Red Oven Te='perature SUS 46C I, - 1.::4:1:= RA3 -69 Sys e.: 46C l ?. O. / C :::ac-So. "W3-NY-17A 'hig./ Spec. Uc. 5:!G-863-502-1 l 1. Discrepz= 7 Descrip:ics: During daily rdd' oven surieillance it was found tha#t red eve:

30 centaining s:ainless steel covered electrodes./did not main:ain correct :e:pera:ure as l

suscified in WGC-76. 6.1.1. Thisconditionviolat$sWOC-76. Note: Oven te=cera:ure was 1!.0*. -Filler fa.aal was uesd ci-c.C. ec-..= fc. ehe C A 6nte. Q. C..Inspe.,$r y, vir, 42, f. g A j,.,. ! r g.. , Q. C. Super:ise G. Ecurrecis [ & g,c',f o 2. See::=== dei Dispositi: :M.) Cens: uction te have certable red even 430 recaired se :ha: " _.111 maintain recuired te=eerature ra'nre.Nuelds made with this filler me:a1 to be evaluated b i: f hw a weldine eneineerine to deter-ine 'if velds are accee:able. .l 1

..l*

?: ***ded.a7 E. Taleen M ma w

o. a.ni ea:aa.: n I

I 3. 307. Sc. - Q. A. Site Su~pe vis : na:e Disposi:ic : /fd/I h h& D Cf.//2S Al/7' AfdOMtWDED A/Lef/fios/ o .]ff'Vf {t] M)d'lb m o l A. / Y " k, a4 k-e Ae;- /fCca.s-/)4?/d' s

A A

}, Sr. Ie idas: Ingl:eer M $ [ [ 2: e f,.,.,. 3.sia::ei ::: $. O VEA/l6 U S 80 v2Cgrg,g i / / 3. C:::s::1 e A::i== Ta'r.c=: 9

*Orga:izaries:

Sigma:::e e g 6. ?.ei=spe::i== :==2:ks: kej e.:.: 0.C. I:spe::::

2.:,

Accept. .o .i, .-:.-+,.- i n.- .~.* ..e_n.- ~ > ~ ~... - ~

O. S..: d=1 er .-:-2 N t'.

c. 7, 'Attachnent il NCR W3-5245 Date of Rep:::

10/31/82 l 8-M Page 11 o. f 11 JATII'#CC STI*_v. ILICTIIC ST.2.!!CN U-# N/A 1952 - 1155 }G: 2:5 r_i_t.- CN L" NIT No. 3

n. Ig s f.;

DISCEINS.-~i NO!CI a

.:. ~.y

>:!.1 te- :sstripti:: ?:rtable R:d Ceen Te$cerature SJS t.6C

::t:1:

RA3 +69 Syste: '6C ?. C. / Cc ::At: 30

W3-NY-17A Ovg./ Spec. Nc.

SF.c-863-502-1 l a l 1. Discrepascy Descripti=.;: During daily rdd' oven sur le111ance it was found tha# t :cd even 830 centaining stainless steel covered electrodes./d'id not saintain c6 rect te=perature as l sescified in UGC-76.6.1.1. Thisconditienviolat$sW6C-76. Note: Oven t e=c e ra tu r e was it.0 *. T-QIer meeel vee '2*e4 e6 9.9. =cra*** fer che 9-6 6 nit. I Q C I=E?te;b-

u. utre Wa fs/t /h) o; m

c. Ieurreeir[&pf--4 g,

Q. C. Supe. .s e O 7se::=c: dad Disposities:M) Const uctien te have certable red even 830 recaired se that ~~ , 2. 3 it'v111 maintain recuired te:eerature ra$ee(. welds made with this filler metal to be evaluated l b weldine entiseerine to dete ine 'if v~ elds are acceetable. M M . -aleen Ej. ' ' a a y , _ e.m *,y a en *: : 3. 30I Sc. Q. 1. Site'SIpi N is:: ta e h&

D CU/2$ AJ/7'. AfdC,r7t.Y/)fD jgppft7,o/

l..

Disposi:i:~: /fdA !/J e Y b n

a } / / / &
dr.,. > A-k.e 4.*; /G C L -4 fo d / /

//~d">f {t] d I' AA }. Sr. le ide:: I=gimes: p,"c4'L/O # l %f 3 2., g,,,,. ,,Ls!e::ed ::: S CVEA/JGl./ G 80vecgo,g U*1 f / S 5. ~:::a :ive A::i:=- Take :

C:ga izati==:

Sig:2:::e 32, 6. Esi=spe::i== =c= arks: Accep: Rej e:: Q.C. I:spe:::: - 2.. o .........;a .g.i:..... ..==*;.*.%.*.*. ...e .e e.

-9

-.4 1

i i ?'CR '43-5245 1 AT"aCB22C #2 Sh.1 of 3 As of 1/20/83, all weld reds issued to hVAC welders b e issued cut of the Central F.cd F.cccl. EIAC ne lenger ::2intains it's cwn ?.cd ?.ccc. The F.cd ovens centioned in CI*-E-2073 have been repair-d as evidenced' by closed copies of DN-E-2061 & 2062. ^ Tnis ICR should be closed based en the fact that there is no ene to instruct as to the dispositicn and re=cval of QC !!cid Tags. s h 0 D. W. Overneu - E/AC. Gen. Craft. Supv. N M M P f W 0 l ,w,,,_,,ma. -s,w w- .r--ms+"-' ^ e

...-..----- = c; ~ ~ ~ ~ ~~ ~~^ ~ ^ mg { g.., N@ W3-j M A',E k - D. N. Nur.her E-2061 M,,1 @ 3 Data cf Reper: 10/30/82 3 k'ATIITOK3 ST7.J.u. I*.IC IIC STATICN U M'$ 1982 - 1163.'G INSJJLCICN i NIT No. 3 ^ f- .v=.-. a N/A DISCRI?ASCY NOTICI RIQ# N/A I:ar. Des::17:1== Portable Red Oven #1' SUS 46C

1. :stics 6 -des ** ~, m,,

Systa= 46C

p. C.'/ Centract No.

'3-NY-17A Dvs./ Spec.'No.

SMH-416-A7 1. Diserapa=cy Descriptie:i: See attachedishdet. 1 I t ? Q. C.. Ins;es:5 E'MnY h-Q. C. Super--iser G. Bourg N M Y Re ::=e: dad Dispositics:m '*2. Portable red even #1 to be'remaired so : hat 1: will =aintain ~recuired temperature range (1)We ds ma. - de vi:5 :his filler me:a1 to be evaluated by a welding - enrineerint to deter-ine if velds are accettable. ~ y :. p t. - ?:ovided 37 E. Falcon h 1%g cf Date11/2/82 3'1 No. N/A - 3. C Q. A. Si:e Su~pervis : N/A' Da e N/A 4 Dispas":ia: EUG CoAfb022 s.)s7) XSeOMEA/DED Ars%nrmd. 17EM ft) (WU< ash M rle famG er n. ondu t n' .s.. /. Sr. Resdden: I g.L:eerM((,[/ tateY'b Refe::ed ::: i.f.'0l/62//$$ $ Eevg YU N Z'y ' gg , 3. C:::se:1te a::10: Take:: M~ 17fA. N,g, f. g//* ' '0:ga:12a:1:$:,,/// N. - Sigza:.::e,.ff. f_/))j',,g/,/Jf, 21.f. lg. f 6. iei:sye::1:: :a=a:ks :' /Vecur-Av f e. i / es,,. /),r o's y s / u s .J, 1 I 4 .. Jd3 0 ep 5 Re$e:: Q.C. I:spe:::: /.,, fl7 l f,.. $,a:e

iy.

....,..s.r.. --4

.v.:_a

,_, s.

\\

p ._.,..e.y.--, - -. _.,, - ~ " ' " ' ' ' ',,,-,,%_"_',,,-,,.,m._, .,,-v m,,,,,

_-,-_-_--,_.,._..,,.me,m,

I. M. "NqG, y kY.E W5-6245 ATr.*2..

u. a. :c.:=.ser h-zoez Data e' Raper:

10/31/82 ." 3Lt. 3 cc 3 m,, y,,

- Ar.? JOT.D STIMi II.ICTZIC SU.!!CN a

1982 - 1165.%' NSD.I.I CICN i NIT NC. 3 n;pJ sfx f... DISCRI?MICY No!!CI RIQd N/A e: Des::17:1 : Portable Red Cven Te:,persaure SUS'46C I.::azi:= 3A3 +69 Syste 46C ?. C. / C::::at: 30.

W3-NY-17A D.3./ Spec.: Nc.

.SMG-863-502-1 1. Discrepz=cy De. scrip:1=:i: During daily rod' oven su:9/e111ance it was found that red even

30 centaining stainless steel covered electrodes.

'd.noc =aintain c6rrect ta=perature as i' sencified in WGC-76.6.1.1. This conditien violat s WCC'-76. Note: Oven te=cerature was 140*. Tiller -e-C 'n * "* *d M 9. C. acree s *c? "he S-6 Onit: Q. C.. I=spet-3:- N #-/f /' /M M. Mir, ~ ef,., Q. C. Supervise: G. Ecurzeois h w M /4-u 2. Re:::=e=ded Dispositi ::8,)Constructiontohavecerta'bleredeven430repairedsothat it will maintain reeuired te:eeratu~e rance(,3) velds cade with this filler metal to be evaluated bv m vald ne entineerint to dete ine 'if welds are aceeetable. M w rs-o

2. n

? cvided 37 E. Faleen Da t et1/2 / c-1 3. ~'N07. Nc. - Q. A. Site Su'p'e visc: ta:e .4 Dispcs1:1cu: /7d" /1//] NG ' CdNbur2S AJ/7*.,[fd'O,77f 0SD A/ffoD7/o l'1*d>f (2) wefle ms)? // U

kaske ou Mcu-dof,//

v 's M J. Sr. Re id'es: Ing1:eer 8 $ M / ~ ta a /.,;. r?.a'e::ed :: S OVEA'lldo G 80uecgggfb#1 / / -A,6</dA 5. C:::e::ite A::1: Takas: sppf ' ' 0:ia:iza:L:$: ////h0 Sis:a:.::ehr//h/$$1u, Da:s/h,,. p -., s Iei:spe::1:: :e=1:ks: /!cce'/7 fe'A $dd.iscr'n , dis en -ri if ~ / f .Cep: ?? Inj e, Q.C.

spe :::

Jnat s* Dz g!!.}; ps o .. ?.... s c.; =.. *,s a s =. s.*. r .e

?s%% @ * -'
Y*'"'-

b* - -.L

1

?!..*:) e ~ ~ ~ * - - - - - - - - - - - - ~ ~ - - - - - ~ ~ ' ~ ' - ~

40es.s t/5 7?.. .rAsc3 32Rvic.s INcO:liPORAT.D g g,,,6,g,ng QU A'.lTY AS$UnANCE c,ony,.o.in W3-6915 NONCONFORMANCE REPORT '"*"'

dis.es sroen.O'1'*""**'"*"

F SUS # h//'[f INSTRUCTIONS: (See back of ren,,i TREND CODE: 9000.00.66 '"'"""C" CbliNr on peoJECT sat on.neNG No./S p C C N o. tJ i WATERFORD III SES su e*>Ls E R. CoNSTmWCTioN oC QR CoNTR.CTom (4. p.o. No. a g e CBFA N/A ASP-IV-18 maC=ierio on Co-o o.r. .a r on sv et au... CONTROL OF DISPOSABLE FILLER METAL l l. DESCRIPTICH OF NCr4CCHFORMANCE (Irems lavolved, SpeCilication, Code or $randard to which items Do Not Comply. Subm r Skerek if Ap e Y.biel4')/.h W.rehouse red room & sheet eetal tool room areas VM are not con-rolling filler metals nn recuired. EC! QA ENGINEERING na.r'wtiA gle _m REF: ON SQ 0670 & 0671 attached to NCR h A-YES M f 9 ___ _., as a r.r-o-~ ~ ~ wv.acW; p' f sw I j ' LM, '*? ITEM # 0002 [ _ Nawa. o si.N ruas o, sasoM asnogr; a,7o CoM,o

Cs...

viruseCo y g g:rf.y 3 oar... K. Wolverton/N. Ruiz //I [ /'t LOAE/OAE/RX EBFA 8-31-83 l l. RECOMMENDED Of5905lT10N '** (SSir $kerch if Applicable) U tablish control, retrain personnel to the require =ents of ASP-IV-18 and other applicable procedures. h ts /p siki. // $p s~e b /l / ) $,,,,,. / ./** [ :.///;is s fd/ ~~~ 'O j 6 e/44? O o-. 0 meAM4.No as4N uRE o DERS E C ohedENo8NG 083 80S8 7:os. teia T s 7 k g eC oa.p. m. v o.TE iiJ. N. Ruiz f/9 QAE/EBFA 8-31-83 11. Evpt.UATION GF DISPOSITION SY ES ASCO. RE ASON FOR DISPOSITION ;'3' bt'r - / Auf 6 & 79/ D/6M/~7* UAl .. 0 l / h, r 1 & ~7Tha &mbkk a-EMuld D'oh l I v. CO RR EUTIVE ACdQN ' [J. ud,',',fg [ Not RequNd Personnel authorized to authorize FJ'"R's have beeniretrained to ASP IV 18 R/O. Record on file l w/ Site Trng. Group J.L.S 10p2-83 j,,,,, vi. O ENolN EERING f[f JY ASSU R A NCys )( 'q.Dy.sgu;ihN f oTHER M. -,.....M.m- ...N..... o.ru rs o.rc c.va c.cc..r.. a...cr.. x c.....

...,.cr..

3 cc.. + c...,.=.. .c=..r.= ....cr.. T Acc.*t.o nirN c:=u wts r acc..r.c.irN ceuw.w rs cc..r.= a r c=uw.wis .cc..r.o.irM ceu.. es 3 I <(g [ N Y v s. vgnipicA7:og o p oispossynon or.gey,.c:... s'~'7,z~Y ~ dW~ ..l4L.&.,.,. y... P"w =" //- 7 f' ? z

I ECl CA ENG!NEERING This is Att:chment to NCR W3. lam I. page AUG 24 of ; QR A.M3 Q

3. :r. ::c=i:e S0-0671 a

y 04:e of 24;er: 8/22/83 UA.u.rcPa s 2.ue. I.zc 7. c s t: ::t ES3 N 1982 - 1153.W 3s;.U:.Ar ::t c:r:: tro. 3 DISCI?A:Ic! :Ic C

a:c cesc:.;ci:n Discosable Filler Metal i= caci..u _ Side of Sheet Metal Tool Rocm pg, %

xy3 1. Di,crapar.c7 Cascri;:1 =: Curina a surveillance it was found that the Parel _ containine discosable filler r etal is over ficwinc with thrcvn away rcds and is piled about one foot hich on too of barrel. Also roi stubs are all cver the crcund. This

is in violation of ASP-IV-18.

~ N Q. c. :=. spec:=r Errol Falcen AvdNI~ y

q. c. sup== riser R.K. Beams 8&& v/43/b

-- 2. z.c====aa c1,;=, =: / m,. , nae,.,i~. 3ca ym.w. 1 o. ~ fin 'f: _4a e M. ruinn / 4./-

,,,y. u la

?,. 'sez s.. w w,

n. x. s, s=y.= ri,.c./2 Chid 4 '-

,,.,_ n 7' 4 for H. p' Kunis, ur.

Disposi ien: 7 Q ) v sr. Rasidanc Z=g.1:aar 0,:a ~ Zaferred :== C~x:.= v.'.:1. cisp. 5. cc :ec:1ve Ac_1:n raken: 4 cr;=nd-set a: sig= hug, 7,g, 5. 241=dpec:1=u :a=2:k.s: Ac:spe Kajec: Q.c. *:=pec::: 3,, ye i:.. :t.. *:cc-t$0-L gg-t.333 gl3 7 t+4SCO C

= i EC1 QA ENCINEEP.!NG ~ This is Att: chm:n+ g to NCR W3 S 6 pageI Aggg41gg3 j A N Of 8 Gl? /9-7 0

g [' g g-

. :r. :Ic=1er S0-0670 a:a o4 Zapor:

8/22/33 'iATIITORD 5203 3.20 7.::: 5 A- ::t T33 S" A"" "' " t 1582 - 115.5.W Cis;.AL'_t- ::r cr: :1o. 3 DI:5G :t.UICT :GT CT.

ar. escripch u "Ms Not Feturned to Warehouse

!. csti.u Marehcuse Foi Rom 7,,,f, n.,. Asp-Iy-ig 1. Oise:apa==f Oase:1;:1= : Curine routine inspaction it was fcund that both ccvered electredes ard bare red had not been turned in at the end of each shift 8-22-83. (See attache 1 filler retal recuest) This violates ASP-IV-18. J*swd W4W N Q. C. I= spec::: E. in 1 een Q. C. Supa: riser R.K.Ber.s (fb.., f, .e ' 2. Zace==edad Oi.=7cs' ' =: Toute to Q.A. for r6 view. NCR Framended. a' d 7:evidad 37 M. Quinn M k aca T E E-13 D (L. 1. .1c2 No. W3-6915

q. A. 51.:a fuierrt.sor Oa:a'o 7-91 o.. Dhposi:1..a:

to r ti..,a. Aunis, Jr. f Q ~ s Sr. Residans I=ginaar Oa:a ' Infa :ad To: C.r.:= &2 cisp. 5. Car n -tra Ac:L:n hka: ,/ 1 C gan1=scus-sig=k ::, 7,g, 6. Zais5;ce-1. u ra= arks:

5. e = = p e zajee:

q.c. :::7.c:::

::= :ta. *:cc-150-1 t g t.;3}

l nsa7 1 e ' '.e -n - y i i f ________.1__._-_

u.eud52 -_ f .U '1' ',' b y.,. l* to NCR' W3 db S'$ *riagGM *

E og_ 8 ~

5- <x

n GR,0 7 4'3

~u' ,i*.! {._ f~.. [*/ *, 7 e.~_.$./:. { ._. _ Date. 2._ *i 7 f. ' %b:cntractor -.' _- la_..(:~

W

'3 ~~ FILLER t.tETAL-ELECTROOtS OR CONSU?.iABLE INSERTS REQUISITION 7M9 $ *, $ t t m Iso or Ov.g. No. i j .d.' Y $~c..n y og,n q y,,,!dp,c,,u,,no gz.*,f Q, ,0., , G .;e;c t.*a. A L '- I'.,% ') Nd M h

" b

".* eider's Name _ symbol / f (;- ~ M

.;t:,orized Sig: ature y' p

- ~ - - - -

roecd by CC Superviscr!!nsce: tor

i. 8/

Cate -/ _.7 w - y--

1. Ease Rod:

t (A) Quantity: Type Sire

Lot or Heat

~^ Osantity Returned 'r, Covered Electrodes / Type [ fkb

(Al Quantity J'#

She 8 2._. Let or Heat Qua.9tity Ret *.:ened 6

3. C4n:umable Inserts

,A ee j' ',, ' f A) Cuantity e Type' m _ Size Lot or Heat s3 r Quantity Ret:.trned l@ed by ~ Date FT.'RM NO. ASP-IV-18-2(6-176) r Q C CCPY (J r' .i e W s 0 h 8 - m

Dis O. Anacnmem -- ~~~' ' ~ /- .'to NCR W3+M d sged, - t it 3. 3, 9 aR1 9-7-83 0, r Subcontrect er _. P1N I Y5 C __ Oate... '.-! [ ',/! 3 __ FILLER t.tETAL. ELECTRODES OR COf'SU*.*ABLE INSERTS REQUISITION - t S,::em. __ "E 9 . Iso or 0..g. No.- _ OC /.' - 8/ d M CM 6'C.C M 3 O i .;.:d No. _ _* ' *J

5 "S*J

..Jetd Prc:edure no. 'JJ/ ID /2O Y 'leMer's Name d / / NS /.L-- _ Symbol OD E b d- .i ~ 4,,thonzed Sig sture -W " s~ +'~~ ,_ _ e A; pro <ed oy OC Supe r/Inscecto [ /-/ g_/ Date / '[a[. -- - 1,Sare Rod: [ g"Z d O iyce E /b "'> d' Size f/ ', '2 (A) Quantity: Lot or Heat' Quantity Returned L-Csvared Electrodes / (A) Qu ar.tity / / /@ Type Size [L Lot or Heat / Ouantity Returned ' Censumable Inserts // b Type A Size C (A) Ovantity Lot or Heat D l Quantity Returned a m !* sued by Date FORM NO. ASP-IV-18 2[6176) Q C COPY 3, tt v )oos IVo / e_Tuwes 4 g 1 pion-V aci l 9 i o '.:;;OY e

..This hi Attachrnent_ d D.N. SQ-0670 . ~. ' i3'.NC$ M._ GQI.%,et:na~gQ t:..:g r OL. p. Q g, _g3 Sab:entractor_.... - f l' - P. ' N _.'s _ _ __ Date - t- ' L / C P_.. _ l FILLER METAL.F'.ECTRODES OR CCNSUf.*

ELE INSERTS REQUISITION C9 ce,

- 1:o or C e.g. No. ~'FC d - M - 0 5. 3 - C 8 ': 'I-h?C3$1 . "! eld Procedure no. _/.8_'s 3 S2 : '.' * /5 ..eid No.

't;d4r's Name_$-

W'1/$i'D Y S ymbol n =-~~ /d/Q__ ( + 1..thorized Sig ature de:$-f.",4r.1;~ar O~O 3 _ _. M,* / 'V Date. ~/ l.:: oved by OC Supemiso

ector w

Quantity: Type E E E <D 3 Size _.7-Lot or Heat Quantity Returned .s 2, ' overed Electrodes /. A) Quantity Mi Type N-S;re A / _, Lot or Heat / Ovantity Returned 3 Qinsumable Inserts (Al Ouuntity /' Type N Sit e __ d_ Lot or Heat so / Ouantity Returned "O ~ ' bd by Date t.:Oi;M NO. ASP-IV-18 2(6176) Q'cCOPY g Jhe"" e ' '$w l I I ,s,e m.-s. =m. ~

Wynws:xq%,,,g .. u

w. un, o.s. so-0670

%aso,.,3,., _

g..,,.....

e' - r-n /x ,.r '.e. ks?'_ ' *.. LLocntractor_. i _./..f-S ' =. Oate _ I' - ' 9

I FILLER f.1ETAL.t!LECTRODES OR CONSUT.1ABLE INSERTS REQUISITION ti 70n'd O

'%f 0. ;; w. 7 -- On. . Iso or Owg. No. 2 _// .~ Pl~ m a f At b k/* j .,,:g n,. ,y:e:d Proeedure no._&_.Y ""~ b b, ~ f o 2, Ah7#& 2.<!~ e

0Her*tHame.

_ SyenhoI $b~! O ~ % b ontsc Si; a'ture m - c<- '." - - ' - upro.ed by OC Suoerv Inspec /. I ~ U Cate f ~ ) 1.&re Rod: (A) Ouantity: [, Type I N , pp 8pJ t et or Heat Size r Quar tity Returned

2. Covered Electrodes (A) Quantity Type Size Lot or Heat

~ ~ ~"'~~~ Quantity Returned ~ ?! 3,.h'onsurnable losertsM N,. _ Type-r l Quantity Size Lot or Heat Ovantity Returned o O y s fued by Date FORM NQ. ASP-IV-18-2(6-}t76) - Q C COPY t e ( 95'* i S = l l l l' i W e 'k. l ' g2... l

;,y..

t I l - ~ ' - }

' Th1st Attachmer# O D.N. 50-0670 %. kin m. 09%n,.a

.1.: -

,. g-nm.r.n a S.:S:entra tor-[..[8 / " /_Yl.!.d..O....----._....... ..... _. Date ' li 7 a. ' f' 3 ~ FILLER METAL ELECTROCES OR CCNSUPiABLE INSERTS REQUISITION os g-a 7/L.- fff.>-[sb S.'. : e m 2 _N-iso or Oc.g No. eO ~/./ -// ?" 4/ /.C d f 8. I,.'~i'..;,.~ ,4 !. : ' 'fM' $ fid' L*

A' N /.A 4

d ,. : *lo )",.5. -* ' A s / * !$ 1n S %.ss e.01 ~~ ?:. T'. s'b :.,T$gY,scedure no. S.'/ r0 'd S !lh - o b 'i/$A I6' $?

cse's %me gy yag s? ~ ? f.

t..: tor. sed Si;.ar re Wb / u s n

; oved by OC Supervisor / Inspect

'^- . _r_3:e.k .1/) - P k,.. O t:-eare Rod: / (A) Ovantity: [dN Type-88-24 E Size I Lot or Heat Quantity Returned 'A Ccvered Electrodes M Type Size lot cr Heat (A) Quantity Cuar'tity Returned s,4. Csnsumable Inserts // (A) Quantity A /"Y ~ Type Sire _ Lot or Heat Quantity Returned '"), m ' issued by g,,, FOP.M NO. ASP-IV-18-2(6-17,6) j e4 Q C COPY S 6 * - >= T e .= j l i l .Ye. l s . %g. I y. i 'y i l l l VO *g N-em w@w w$ bewe e ' . = * ' " ~~

..- JThis le Attachtnent O D.N. S0-0670 ./ o s- <~,y -

dCR WSI N d'Ed3'W'"E-"

if GR j9.*?-93 %.b:ont : tor.. E D l**1 0._ ~. l2 k *? O ~ ~.$__~.'? _S _ Da te._., t FILLER METAL ELECTROCFS OR CONSUMABLE INSERTS REQUISITICN $ d ).'. ~ ?" $ $ 5: 5 Sistem. . lso or C ag No._ 0 f.* d ~' ? ~ /i *! <**~l~ $ 42.'*.-i r u. ue u a-,+ a

.,..y.m b

DJte ? D $5 'IL*!4.EA! S '~ O EAf lOM?.kia Proce%re no.

b'.lr Y5 !?

e;d N0.

.leider's Name _.e L:".M. 04.- __ Symbol

$)

~ D. 4.;pf.sl f 2.uthtrized S.sgnature !._ D .~ l appo.ed by OC Supinisor/Inssector 4 *..., J '9~ i ") f e, V ~4) C.te s A Ovantity: O MA ~ N 8 l Site Type _ Lot or Heat Quantity Returned M

2. Csesred Electrodes I

~ (A) Cuantity 4 - Type. Size _ Lot or Heat / C.antity Returned ??

3. Consumable inwrts

. j V7(A) Qu.n titY Tyce_ _ Site . _ Lot or Heat m duantity Returned CD = f"k ed bY Date f .cCRM NO. ASP-IV-18 2(61-76) Q C COPY = m e. W I I I 5 -i."75..> 9 e _,,,m_..*% =.W

- ' This.la Attachment *O D.N. M 670 to NCR W3 'eo b cot: r F..;-cics *:t,ME .i L. CJ pa9e 5 ef 7^ 'M (9.?.G p. 1 t-7...,j. ,/,e.. h _' 4, c,. i. f, Subcontractor - ___n _ e . 7. u 03:e s ls

7. n t l

FILLER METAL ELECTROCES OP CC.*JSUT.iABLE INSERTS REGUISITION 4 9 q _ r e ) On el s~ ; O 't'> 3 h

a.

e. tson

. Q ,*,.) ~ - s u/.#. / t' t,,,. */.3~~./ s... - h? * - s i. !t.. ;. - .15o or O.;g. No. ~ oi ...' ~ ~ ~, ' ' ' ' .< -f '. Z, T lCin? D C ov' ll / 2.:.$

& No

$.$.L'-2.V_"s, YJ4.f f % '."' :'4$ 5 Y ' J Q ~' _",T*.*sld Pro:ega e no. C'/,$ WR l tY

i :tr's %me

_,.t"_.r _r I' 2 8._, Symdog__jf -Nd 8 C i' Ase.ar:r-1 Sig sture t () 0 (; Q

:,. rom by C0 S :,ervisor!!nsoector

!' e Y. #.f~<CE.// n 7,;, _Q

_.4 C - Q

1. Eare Rod:

8 _J (A) Quantity: Type Size ' ot or Heat Quantity Returned 3. Cyv: red Electrodes ,/, 2 (A) Caantity / / '.# Type Site lot or Heat d Guantity Retasned,, 3 3. Crnsumable inserts / (Al Os, ntity /I/ i, W, Type . _ Size _ O Lot or Heat Cuantity Returned o Issued by cate .m FOR-M NO. ASP-IV-18 2(61-76) Q C COPY a. Y 1 9 e - s.a, I f. .~ 1 a .m_.,,... ...~#. .. - ~ _ - ~.

l I' l l 1

i

-l i i i l t J s3l s e

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"**"*"'"1 necon, no.'" msnucv0ss. <s.. s..u.i 1.,5 '7.;&7so, eq 7 / yS 9 % a ?L:'~~~yygm c 6a t.m ? o amo CT t2 f ommas4 u s./s P ts. A3. <s e wa S E8 h3 on 'm-3/ 3/ fu.* W suk*kiER. c on st nu c Tio oc on co inact %d V p.o. wo. e 1984 A U_G Q ' a p ts u or co.spowEn .pa y on syst'.a rep CV __. Y_ _ ~ m 1 DESCRIPTION OF NCHCONFORMANCE iltems involved. Specificarian. Code o Standard to whe k Ireo,e C, Not S.o it Sker<k if Apatieah!J, A ~ Cao,aly. e - Is f a n o f O./.c &J'shi2LhmwLu sbM n A s_ M n A n te $ $s. Ad awn W.w 1 -nd La %4nf im M > % 2AnP ' L' n k E L wLunu % /MV-Sz-pr.L ~- $- I9-H. L./$ T ~9EW A-l-Pel. ~ lles /s A'r - & > Oh / ~7c % (DN 'EM-313l_1}hshA ] A s:r L, son
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~~'Qhdt.lTY ASSURANCE /,i,.~~
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' l E. ' fgck/nmf h W~ S% l - .g This is Attjsbman'- to NCS W3*~/,79 /pagwlPI Cen M 1 4Ise Q.A. EVALUATION OL *q -) t W gg p.cS/d7h # 1. Q.C. shall.research and identify if any additional rod ovens need te,this list. j 3. WQC-170willnotberelaged. Q.C. shall continue to perform weekly surveillances as directed'in paragraph 6.2.1. Q.C. shal'1 provide positive measures taken to preclude recurrence for this activity. 3. FINAL N i' Q.C. shall submit documented results to Q.A. for final review and resolution. ~ J, doe it.a 04B '7-P 97 Name/Si nhture Title Date \\ 9 r 4 . Wgg 5 + yy u" V dy 4sCo l---
cf4..CTIV. ACTIc: RT? CAT A::CGNFON'#CE h"Tt'hr W3 _ 779_./.__ AYTAt.. "4..ST N- - = In certification of and pursuant to the =andates of 10CFR50 Appendix 3 b Criteria XV "Ncnconfor=ing Materials, Parts or Components" in ecnnection with ).VI " Corrective Action" and in accordance with the provisions of the Quality Assurance Program constituting a part of the Contract Ecverning perfor.tnce of the subject activity or installed item (s), the following is submitted: Corrective Action Taken and the Results Achieved: CT Corrective Action Taken to Preclude Recurrence: Date When Tu11' Corrective Action Was Achieved; \\ Copies of the follo. ring docu=ents are being returned with this Corractive Action Report to Ibasco Quality Assurance to verify corrective action taken: M 9 t The above corrective action has been completed, recorded and verified by: Signature Signature Signature Company (Const., Rep.) Cc pany (QA/QC Rep.) C.: pan [ 71tle Title ) 2 cri:4d %e1+4r Insp. Cate Date ^
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The.theve corrective, action has baan cc.. plated; record-d and -rified hy: - S!; nature -- . "S'Eg.a ture }. ...S Q. arura. C..:-,.s r.y (C..: s e., h p. ) Cc P. y (QA/QC 7e:p.) __ _... Cc.;.s..y. Tir'e T : r i a. e. 4 . ' .c .r n __._ c --
Attachnent 3 of NCR W3-7791 CC Response to Attachrent 1 of DN SQ-3131 by itam: 1. There is no list of pertable rcd evens as these are not calibrated ~ pieces of e g ipnent., 2. Omre is nc 2pecific ccde or site specification that requires QC verification /sureeillance on portable red ovens. The respcnsibility for maintaining E-7018 electrcde in a specific tewature range falls upon constructicn per ASP-IV-18. T ^ i The only requirenents for inspection of portable red ovens appear in WQC-170 and besed upon the limitsi number of rejecticns of the portable red even surveillance activities, QC feels that tra inspection frequency should be relaxed if not deleted in it's entirety. 3. QC will revise WQC-170 to delete the inspectica of portable red evens on any specific frege:x:y. i 4. Mditionally, Engineering shculd perfc=n an evaluation of tra welds done in the tire frarne in questien to. determine any detrimental effects ,i due to a lack of monitcriry of portable red evens by QC. b -/ ~SW i \\ 'i (f .M i l l e i ~ .m
ATTACHMENT #4 NCR-W3-7791
1) The failure to comply, completely, with the requirements of *;QC-170, para 6.2.1 has not resulted in any instances of weld metal or base metal Cracking from hydrogen embrittlement. The welds performed have met 30E 7
a.nd visual inspection requirements. -No further action is required in this regard. I 2)' Ebasco ASP-IV-18, para 6.4.5 specifies that, electrodes with low-hydrogen l cype coatings shall be issued in portable. ovens that are to be connected to a 110 volt power source while in the field. While the procedure does not i specify that QC document the above requirement, it is expected that such an important item shall be, at least, monitored by QC. {
3) Since all welds require a visual inspection prior to welding, the following suggestion is offered. Revise WQC-202 so that verification that the portable oven is connected to a 110 vole supply, and is operative; becomes a part of the
" check-off items" the inspector performs during tha fit-up inspection. In this manner separate documentation is not required. d B..Perrin 8-7-84 b O 4 a t -.6ee egm w a.. _mu
1. f l r a ATTACHMENT #5 NCR W3-7791 1 Q.CS, (per attachment #4) to provide documentation of cavised WQC-202, " Welding Inspection Requirements" to add verification of portable rod I ov.sas as part'of " check-off items". ^ $amul (!d girlm J. Coe Date QA Engineer s } k ig 'j ) G / e e IW 9 6 e 1 ,-.e .,%.a. ..c-.
[Mb^ g/ye$f.$ne7.7 s 's u l W 3 - 99/ E3ASCO SEE7 ICES r. CCRFCPATE WATERFORD STIAM EI.ICTEIC STATION - UNIT NO. 3 s AMENDMENT 30. 2 ?iOCEDUKE FOR: PROCEDURE NL'2'.3ER ISSUE Welding Inspection Require.nents Ebasco Force Accout f I&l ^ /2 /Y). $ e,v% $l$hf i LEAD CCNSTEUC,ICN ElGINEE2.
DAIE Q.A. PECGRAli.wJulAGER

TAIE AMENDMINT rr :.uus DAIZ:
~~8/8/8k DESCII? TION OF ADDITICNS/D" MCNS/CEANCES: Under paragraph 6.1.h, add inspection attributes: 4~~
~~1) Portable rod oven (when used for covered electrode) is var: and energized.~~
~~=) Eare rod (when used) is fisgged t.o, identify red type. Under paragraph 6.2.1, add inspection attributes:~~
~~1) Portable rod oven (when used for covered electrode) is var and energized.~~
=) Sare rod (when used) is flagged to identify rod type. Y i g .) f.t-W CIIIIATE 3Y DATE FCEld. NO. AS? III-L-7 (1,/6 /83) l l e
zztw, a c 4 2 4 2 ffjd g 7_ g y o 7 ASP-III-l Accach= enc 7.7 E3ASCO SERVICES ETCORPORATED 4 WATERFORD STEAli II.ZCrdC STATICN - UNIT NO. 3 AMEit'fEST NO. 1 ?c.CCIDURE FOR: PRCCIDURE NL'h3ER ISSCE PS Control of '4 eld Filler Metals '4QC-170 1 L P! W /A$n A} _d nt LIA0 CCNSTRUC ICN EfGEIIIll DAII 'Q. A. ??.CGRAbi.wAIAGZf 'DAIE o A M MENT ETIC;I7Z DATZ: 8/8/8h DESCII2TICN OF ADDInCNS/DELECNS/CEANGIS: Delete paragraphs 6.2, 6.2.1 and 6.3 in'their entirety. These requirements are included in A=end=ent #2 of WQC-202, Issue Rev. 3 ( b ) J r fy /I' sau A
~~e. s. w~~
~~~ CITIIATZD sT DAII TCR21 NO. AS? III-L-7 (t/6/83)~~
I
+. - a e ..awa ww -+-- a*---a - - + '
L..wam-- -mh ...maAee.n .,ppw.+6s . ee .e64 .+ maw **a -e-
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-*r-- O g e D\\ S += 0 ATTACEMENT 6 ~ e fk ' i u D 1 l e i o e e 0 ._.e_
e D. N. Numb 3r MC-1891 Date of Reporr ~ 12/27/78 WATERFORD STEAM ELECTRIC STATION .uRE 808467 1980 - 1165 MW INSTALLATION UNIT NO. 3 MRIRS 78-05623 ~ DISCPIPANCY NOTICE REQF N/A Item Description 1 Can 50 Lbs. of 1/8 E7018 Covered Electrodes Location 2B Whse. Hold Cage System N/A P. O. / Contract No. WP3-1873 Dwg./ Spec. No. SFA 5.1 1. Discrepancy
~~Description:~~
This can has been punctured during shipment, which may h.ve caused the rod to be contaminated. ,~ Q. C. Inspector b, 2 ) E b n.% i Q. C. Supervisor /.[ 2. Recommended Disposit' ion: Scrap material. Provided By kvM [ = m Date (?.5-73 3. NCR No. Q. A. Site Supervisor Date 4. Disposition: Comniv vith recommended disposition. ~ /J 6r. Resident Engin rkb[ Date 1/5/78 Referred To: Warnhouse 5. Corrective Action Taken: k W. k, $ oYA $ V. M/ Mv' A /- 5 '78, Organizatien: //31r//J/f1/z2/_ 15 nature [ D:tte /-d~ 79 6. Reinsp,ection remarks: kL.*
~~n s vie n E c e a e,.. e o 3~~
g Accept / OlJAttTY CON"Q10f Inspector -fc6 b_ L)ie n w[j ' ' ~ Datel-H'79 JAH 131979 ~ Fora No. WO g' I: ,...,-.M ~ ~ 2
D, Prga 1 cf 2 D. N. Number MC-1953 Date of Report 2/2/79 WATERFORD STEM! EIICTRIC STATICN MRRa SEE ATTACHED SHEET 1980 - 1165 MW INSTAI.l.ATION UUIT NO. 3
~~RIR#SE5 ATTACHED SHEET DISCF21'ANCY UOTICE Itos.DescJiption See Attached Sheet REQi!~~
8708 I.scation Whse. 2B Hold Cage System N/A P. O. / Contract No. WP3-1385 Dwg./Spoc. No. ASME Section III subsection as 1. Discrepancy Doctription: The cans of E7018 covered electrodes were received drmaged. (The cans have holes in the bottom, 1 can was not scaled properly before it was shipped.) Q. C. Inspector ( d E-[ % Q. C. Supervisor [dIw 2. Reco:cended Disposition: Warehouse dispose of cans per ASP-IV-18 I e F. Provided By (g d el E. b - Date M 7T ~ 3. NCR No. Q. A. Site Su,pervisor Date 4. Disposition: Comolv vith recommended disposition. (Donate to Weldine school) 4 (E Sr. Resident Enginear ///A m Da te 2-12-74 Referred -To:._ Warehouse / J. Chapman [ N " # 84f9p 5. Corrective Action,Taken: Material removed from site RMi# 2373. Organi:ation: Warehouse ' Signature [h atn 2/16/79 6. Reinspection re= arks: NC M 4 REVIEWED & ACCEPTED Accept,[ Reject k M l[. hNsw] spe tor Datc 7-30 70 MAR 211979 Farm No. WQC-1-4 ( r n .us r T ------iminiluunnum L
. ~ - - ~ k o, D. N. Number MC-1983 Date of Report 2/20/79 WATERFORD STEAM ELECTRIC STATION 1980 - 1165 MW INSTALLATION UNIT NO. 3 "RIRg 79-00700 ~ DISCREPANCY NOTICE REQ # 8708 Itta Deseyiption 1 Can 3/32" E 7018 Covered Electrodes N-L cation Whse. 2B Hold Cage System N/A P. O. / Contract No. WP3-1385 Dwg./ Spec. No. ASME Section III subsection us 1. Discrepancy
~~Description:~~
The cans of E7018 covered electrodes were received damaged. (The can has a hole in the bottom). Q. C. Inspector %bM Q. C. Supervisor [M 2. Recommended Disposition: Warehouse dispose of can per ASP-IV-18 Issue Provided By b M k. b o Date?-}0*M 3. NCR No. Q. A. Site Supervisor Date
~~4. ' Disposition:~~
~~Comolv vith reco--nded disoosition. 4 4,' f fj ) Sr. Resident Engineer // lb_ _ Date 3 5-79 ~ Referres! To: WarehoItse/ J. Chapman [/d " #* NS/ e 5. Corrective Action Taken: [/ ((~~
~~m ed #5m.~~
/ Organization: S,1gnature [s [ Date[*"2 M / t 9 -- 4 6. Reinspection remarks: M ates,t QI < e to M prJ nEviEViEC Tx ACCAE iEC ^'J.^ '.!" COF#Ol i / RdectAP 3 0Y/9-Q.C. Inspector b Acc:pt Date 4 20 ~79 Form No. WQC-1-4 (2W4-78) t s u _._. -. w.. - _ 3
i D. N. Number MC-2225 Date of Report 7/16/79 ~ WATERFORD' STEAM ELECTRIC STATION N/A 1980 - 1165 MW INSTALLATION UNIT NO. 3 MRIRd N/A DISCREPANCY NOTICE ggQg N/A Item Description 3 Barrels and (11) cans Welding Electrodes Locttion 2B Whse. Hold Cage System Weld Rod P. O. / Contract No. N/A Dwg./ Spec. No. ASP-IV-18 Rev. H 1,. Discrepancy
~~Description:~~
This material *was removed from Waldingers ovens and put in b rrels and cans. These cans and barrels were never covered or sealed. Therefore, the rods have become cont== hated. (These rods were returned'to warehouse.) 9 Q. C. Inspector h M k. $9 m Q. C. Supervisor /MMW 2. Recommended Disposition: Have the material removed from the site, M a l< nem..,e 1,ee m a CU l CONT OL, Provided By k_e d bl.kam s/) Date?. i6 ') ? 1 3. NCR No JUL 3 i ivia Q. A. Site Supervisor Date 1 4. Disposition: Scran. 'A ff ka Anf ~ f(,,.O r J /I NO Sr. Resid.ent Engineer h h d ace 7-25-79 Referred To: Warehouse ~ 5. Corrective Acti.on Taken: Do D b s_8 Mu_e,A &A 8$b. / A A. l Organization: (J-k 21. Signature [ [l/ b / h Date 1-SC-7f l 6. Reinspection remarks: i, i Acc:pe./ Rej ect Q.C. Inspector k E ht>Mmn p3ce y,,; o q \\ Fors Ns. WQC-1-4 (2-24-78) l r I _e, 7 w. \\ ~
r r-- D. N. Numb:r MC-3620 Date of Report 8/19/81 WATERFORD STEAM ELECTRIC STATION MRRf 105326 1982 - 1165 MW INSTAI.LATION UNIT NO. 3 MRIRi 81-02360 DISCREPANCY NOTICE REQ # 25401 Item D:scription Item (1) 2,100# E7018 3/32" Welding Electrodes Loc cion 2B Row E Isle System 99M P. O. / Contract No. WP3-5709 Dwg./ Spec. No. -QA Manual-ASME Sec.III, Sec. III-4 5, R.2, para. 4.8.1 f 1. Discrepancy
~~Description:~~
~~The cans of weld rod are' dented, punctured and/or cracked,- breaking the seal. - I~~
~~i l I~~
~~n s Q. C. Inspector WOR)/] $ h/JM/jsg! Q. C. Supervisor Ab~ t REVIEWED & ACCEPTED~~
~~2. QLA4WeG040*ltQkposition:~~
~~Return to the vendor for replacement.~~
~~v. n.f C. A. M..O'2 FAB ww l~~
~~b sl b A!-4E-N l Provided ByMlb//y/td///a Date ///9/// f 4 3. NCR No. Q. A. Site Supervisor, Date f 2 3' $ 4. Disposition: :z;'-: cith :::: --f:d fi::::iti:r~~
~~"'" 2 2 2d:~~
REVISED DISPOSITION: Return to Carrier de Mobqd, Oh,D (4fckt Nk i I /1 1l Sr. Resident Engineer - M Mtsm M 3 Date A_ m ni V Referred. To: purrh/uh.. V j 8-4-32 ~ 's in 0 . l'f-~ JA m _ W5. ,t + i ///otA x A)r 1 CorrecbtveActhaTaken to ww -, wwccII
~~i., i _~~
c n & d m / - w M 71 : Mrld. "'" ~' Mddfd rehai Vo Gr(c ce Ohhk 09.bcoccM R MR; Organization: M Signature [I/htt. bd Data b O Ms/7/rd M l/7) SIN 3. thRa/15,tionNreude A Ae2Mo ou. DA Uddd's n Reins rka }/1 MooWsbniM /M AUt'h &'Alc ~MM Math /Mui A ept Reject [ Q.C. Inspector //I ///I/] te{d Wad OX ! u5eo E h j' i&"W');;3 2 amaw #*** 2 msk ~
Pcg3 1 cf 2 D. M. Number MC-3884 Date of Report 11-30-81 MRRf 111232 WATERFORD STEAM ELECTRIC STATION 1982 - 1165 MW INSTALI.ATION UNIT NO. 3 MRIRf 81-03864 DISCREFANCY NOTICE R,q, -28143 Item Description u.1a<ng 71.rerna.e (RFF A m rMFn MMT m 2 Locrtion *- 7n use.hnum. System 99-M
~~r. O. / Cointract No.~~
up s791s Dws./ Spec. No. N/A A 1. Discrepancy Descriptions can. are preforated and badiv dented. n Q. C. Inspector h4Iw647dh WED & ACCEPTEDQ. C. Superviso [ [ d $ w QUALITY CONTROL (/ 2. Recommended Disposition: Return to vendor for replacement. FEB n som $b r 8 Provided By h drw 6 h& M Da te As -/;2 -P/ V j 3.' NCR No. Q. A. Site Supervisor Data 0;.;,h.;in r; a _;;l;l'ai;;;;iti.h...&^* 4. Disposition: RMR attached. REVISED DISPOSITION: SCRAP A x Sr. Resident Engineer MM / ate /-/.5 #4 n Referred To p,,vrh/ch,, h 2-342 3. Corrective Action Tak'en -wN m M [ /7 M fl d_/ d l 'O / ,e A P e YW
~~SisnaturefAso N,~~
Date ol /d ?S Organisation p 6. Rein *pection remarks: s ~V/W3 - i Acc:pt Reject Q.C. Inapi-*9r ed MA ///17,,,,,, Dat e.:2 .i e r;rm No. WQC-1-4 (2-24-78) k 4
D. N. Number MC-4199 g' ~ Date of Report 3/16/82 WATERFORD STEAM ELECTRIC STATION , 1982 - 1165 MW INSTALLATION UNIT NO. 3 HRIRg 82-Ot177 DISCREPANCY NOTICE REQg 29808
~~Itan Description 1)' 1,200 lbs E7018-3/32" Welding Electrodes He #422Pdh51 tacation 23 Whse.~~
~~System 99M P. O, / Contract No. WP3-7824 Dvs./ Spec. No. FPS-1 Rev.1 1. Discrepancy~~
~~Description:~~
Cans are preforated (24 cans). Note! cm a ehne are damaged were found on bottom layer of pallet. Q. C. Inspector 9b3A'? Q.C.Supervis[ 8[b - [ 2. Recommended Disposition: Return material to vendor for replacement. ggNED DW" ' " Provided By hdmS/MM Date JJ4/g QUAUTY CONTROL y 3. NCR No. Site Supervisor Date JUL u 4. Disposition: SCRAP RMR meen, h A M_./.4*_I8h .A / n Sr. Resident Engineer [I[M &t Date A_t_no Referred-To: Purch/Whse 3. Correctivo Action Taken: M[M/ b NM /' auf a n .s
~~kdh, Organization:~~
Ybd Sksnature bht /- b Data 6. Reinspection remarks: O Acrept Rej ect Q.C. Inspector w 3 Pub Date 1 /#2 Farm No. WQC-1-4 (2-24-78) ~ x . - - - =
f 1 g D. N. Number MC-4443 Date of Report 6/4/82 WATERFORD STEAM ELECTRIC STATION 1982 - 1165 MW INSTALLATION UNIT NO. 3 HRIR# 82-02528 DISCREPANCY NOTICE REQi 31979 Item Description 1) 100 #E-7018 3/32" Welding Electrodes Heat #431P2321 Lot #2B217Z01 Lo : tion 2B Whse. open storage System 99M P. O. / Contract No. WP3-8567 Dwg./ Spec. No. FPS-1 Rev.1/SFA5.1 1. Discrepancy
~~Description:~~
Cans are perforated. . ~. Q. C. Inspector @ h 2 M 8 Q. C. Superviso [ [ [ d 4,.s. / 8 e,*A - - 2. REV6tweDfAdicpWpfcyn: Returnmaterialtovendorforreplacem(entand/orscrap. n CUALITY CONTROL nnT n 4 anna -- ua em Gev. h'.2 Provided By O b.d d Date /(/W b 3. NCR No. Q. A. Site Supervisor Date 4. Disposition: SCRAP R.R attached. V n 1 \\ , ( ) *T f. tit Sr. Resident Engineer bb[ Date 6-28-82 \\ Referred To-: Purch/Whse 5. Corrective Action Taken: ,$ce Am4ce/EO dom A.eiE6 c /* EAA.4_ i j I Organization: MEc d. ' Signature M [ Dat e /4-M *'l- / t 6. Rainspictionremarks: h AcICpt Rej ect Q.C. Inspector 8 /d7 b Date /O.Jo /Q / Farm No. WQC-1,4 (2-24-78) h-w ,e - m t
-i D. N. Neder Mc-5633 C SAFETI Date of Report 8-18-83 4 3 SAFETI (ASME III) Mag # 305679 Non-SAFETI g:W # N/A i< NON-SAFEJT-(TI2E F.wu.CHON) ggIy, # 83-02474 F " R *ATIC VATERFORD STEAM 5"M'NC STATICN ET;Ig # N/A 1983 - 1163 Mit INS *h'**ICN - UNIT NO. 3-DISCREPANCY NOTICI Ices.Descriptica
~~7. pes. (50 lb. containers) 3/32" E7018 Weld Rods - Lot 3B104016 - Ht.20771 t.ocation~~
~~2B Wald Red Room System N/A P. 0./ Contract No.~~
WP3-11815 Dvs./ Spec. No. FPS-1 Rev.1, para. 3.1 { l. Discrepancy Dese.-iption All covered electrodes as per purchase specifications for f mild steel covered welding electrodes shall have the electrode classification f, legibly marked on each rod. Upon opening above weld. rod containers, no markings l were found on electrodes. l: Q. C. Inspector MMhW4. Q. C. Supervisor 3Y%id M o b 4 b O7/I9/i3 2. Recommended Disposition t- - ' - W' N 2 3 c +- 32*'L
~~p. y~~
n
~~r e m %,?.y~~
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~~q. C. Inspector fs0Ae@tbWa wgggAQ-Y3 Ci 03 $83~~
' ci.L..!.!rY CON TRCL Tum Ns. WQC-1-4 (4/14/33) W of orj22 t gg,.g 3 gg3 'n m a i:g e d. L s, $ad 1 = ee x
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2: di au e _- m y m ^# 1 5 m bl ATOM ARC 7018 MOISTURE RESISTANT LOW HYDROGEN ELECTRODES A NEW MOISTURE RESISTANT COATING 'One major concern in the welding of steel is hydrogen eEbrittlement. Excessive atomic hydrogen trapped in hardenele steel can exert enough pressure to cause critical defects such as underbead cr'acking and delayed brittle fracture. ) One source of hydrogen in the arc atmosphere is moisture in the electrode coating, and for this reason Alloy Rods exercises extreme control in the production of low hydrogen elecrodes. All Atom Arc Low Hydrogen electrodes are manufactured to contain moisture levels below .2% before they are packed in hermetically sealed containers. In addition, Atom Arc 7018 electrodes are now manufactured with a flux coating that effectively resists moisture pickup for many hours after the container is opened. This improved coating provides an extra degree of reliability, especially for electrodes exposed to high temperature - high humidity working conditions. d This new moisture resistant coating is now standard for all sizes of Atom Arc 7018 electrodes. The improved coating was carefully formulated not only to resist moisture pick up but also to retain the fine operating characteristics and consistent dependabihty for which the entire Atom Arc line is so well recognized. In the future, the moisture resistant coating will F ecome the standard for the entire Atom Arc line. MOISTURE TESTING AND RESULTS The AWS D1.1 Structural Code and the Military MIL E 22200/1E specifications allow a max-imum of.4% moisture content for E70XX low hydrogen electrodes Testing by Alloy Rods under specific combinations of relative humidity and temperature has demonstrated that the improved Atom Arc 7018 electrode satisfies this low moisture requirement for exposure times beyond those normally allowed in field use. In fact, under certain conditions, the moistur'e resistant Atom Arc 7018 electrode remained below the 4% max. lesel even af ter 72 hours of exposure. 0
TEST METHOD ^ The method of moisture testing chosen by Alloy Rods is that described in AWS A5.5, Section
25. The reasons for choosing this method are two-fold. First, it is the method required to satisfy AWS AS.5 and D1.1 specifications. Secondly, this test is sensitive only to water, and it is the most accurate and reliable method of moisture determination currently in use.
It should be noted that even though Atom Arc 7018 electrodes resist moisture pickup longer ~ than ever before, no moisture resistant electrode will eliminate the need for storage and rebake ovens and the necessity to follow code requirements for allowable exposure times. TYPICAL MECHANICAL PROPERTIES Stress Relieved l As Welded 2 hrs. @ 1150*F. Yield Point (psi) 68,500 62.000 Tensile Strength (psi) 75.000 72.000 % Elongation (2") 31 32 % Reduction of Area 75.5 77 l: l TYPICAL CHARPY V NOTCH IMPACT VALUES s Stress Relieved Temperature As Welded 2 hrs. @1150*F. / 72*F. 125 ft.-lbs. 130 ft.-Ibs. - 20* F. 70 ft. lbs. - 75 ft. Ibs. 1 TYPICAL CHEMICAL ANALYSIS OF WELD METAL C Mn Si 0.06 % 1.10 % 0.50 % l CODE AND SPECIFICATION DATA ~ A W S: AS.1, Class E7018 ASME: SFA 5.1 Military Specification: MIL E 22200/1E. MIL 7018 American Bureau of Shippingi2Y Det Norske Veritas: 3YHH Lloyds Register of Shipping: 3H Yl
\\ 903F. - 90% RELATIVE HUM,lDITy - - + --l. =n.. ___r---- .50 +- g '40__ ~
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r, a = I The data presented on the preceding pages is TYPICAL and is not to be construed as guaranteed values. Tests were performed in strict accordance with AWS procedures, but individual results may differ depending on test variables. l j o 1 a Alloy Rods Division CHEMETRON CORPORATION HANO\\'ER, PA 17331 U.S.A. THE SPECIALIST IN WELCINd METALLURGY An Allegheny Intemational Company a ee' e e e ,_.T.
r m~ 1 ( ' i 3. s. ,,. N. - t ,... m a-k. \\ \\< v qs-. - er - 4, . \\, \\ 1 s i, t . s.. s s i s T s. s i 's 1 .\\ . !, ~. -s. t L,i (, \\ s s,s. k 4 'g ,s i + 3 .s i.% %
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~~, i.', s ') ,.\\. t i, ,3 I. gt 4 (% % 1 (; 7 g 5 e, s t f A w b N i k' A 9 h a 1, y s % t \\ s s = ATTACHMENT 9 s a 1 1 k \\ 9 \\ Y e [3 kg~~
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( t + , IN C. b^L Wdson Avenue P.O. Bex 517 Hanover, PA 17331 USA 717i637 8911 nvx 510 657 4171 September 4, 1984 6 EBASCO CORPORATION P. O. Box 70 1 Killona, LA 70066 ATTENTION: Mr. U. Quimby
~~Dear Mr. Quimby:~~
The ATOM ARC electrodes which were used by your company for fabrication work in 1979 and 1980 were of a vintage prior to our moisture resistant formula. This pre-moisture formula is no longer being produced and was replaced with the sN, M.R. formula over a period of,. time starting in 1981. 3. s We have a small inventory of some of the pre-moisture resistant electrodes on hand; primarily for reference work when one of our piople will' check weldability to our present I product. The electrodes used for the tests are 1/8" diameter, s, produced in April of 1981. The electrodes were in a fifty (!D) pound can which had been opened in June of 1981 and have been laying on opr warehouse shelf since that time. For information S. only, we ran a moisture corment of this coating, prior to con-ditioning, and it was 1.20%. All of the electrodes used in t he following, tests were reconditioned at 800'F for 1/2 hour. The electrodes were then tied into two separate bundles with the depth of the electrodes varying from 10 to 12 deep. Thepe electrodes were then submitted to the following tests. TEST NO. 1 I " (A) One bundle was exposed in our humidity cabinet for 48 hours s . ( 0 60*F and 80 percent relative humidity. l \\ Coating moisture prior to exposure 0.10% i COATING M0!STURES AFTER EXPOSURE Loc'ation in Bundle - Top 1/4 Middle 3/4 Bottom i 1.26 0.92 0.56 0.86 1.14 l 1 F
p 1 ' September 4,1984 TEST NO. 1 (Continued) (B) This same test bundle of electrode was then placed in a dry rod oven which was set at 250'F, and remained in the oven for 8 hrs. and samples taken at the end of this period. COATING MOISTURE AFTER 8 HRS. IN OVEN Location in Bundle - Top 1/4 Middle 3/4 Bottem 0.19 0.25 0.26 0.18 0.20 4 Test No. 1 Terminated. TEST NO. 2 (A) This bundle of electrodes was placed in a holding oven set at 250*F and then the electric power olug was pulled. with electrodes remaining in t.his oven for 48 hours. Thecoatingmoisturehriortotestwas0.08. ~ COATING MOISTURES AFTER 48 Hrs. IN OVEN Location in Bundle Top 1/4 Middle 3/4 Bottom t 0.23 0.17 0.23 0.20 0.21, i
I.
The bundle of electrodes was lefd in the oven an8 the (B) electric power was restored to the oven and samples taken after 14 hours. C0ATING MOISTURES AFTER 14 Hr. OVEN. BACK ON Location in Bundle Top Middle Bottom 1 0.12 0.16 0.16 Tesi No. 2 Terminated. ~ We hope that this information will be of value to you and if, for any reason, you need clar'ification of the results. cont 3.ined i herein, please do not hesitate to call. Very truly yours 6*auL M-A-4a~ Paul M. Kri er" ( ~ Senior Research Engineer i PMK/cer RESEARCH AliD DEVELOPMENT ATTACHMENT CC: S. E. Ferree, C. B. MarshaH C. R. Zimmerman x .__7 m
p EQUIPMENT USED s i ~ "0RY ROD" / ELECTRIC STABILIZING OVEN TYPE 300 MODEL PP3 TEMP. RANGE 175-550 MFG. PHILIP RODEN CO., MILWAUKEE, WISCONSIN PHOENIX - ORY R00 TYPE 300 MODEL 16A - St. Temp Range 100-550 MFG. PHOENIX PROD. CO., MILWAUKEE, WISCONSIN 1 k 2 %, HUMIDITY CABINET s. i 1 BLUE M-MODEL CFR-75520 SER. NO. 62-207 , TEMP RANGE 38'F to 200*F R.H. RANGE-40 to 98 t 4 4- .k ' h IJ s' t + ;a j S i .4 W c}}

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