ML20095D601
| ML20095D601 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 08/18/1984 |
| From: | Darby W BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML20095D591 | List: |
| References | |
| OL-2, NUDOCS 8408230407 | |
| Download: ML20095D601 (19) | |
Text
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UNITED STATES OF AMERICA l
NUCLEAR REGULATORY COMMISSION p
I V
2 BEFORE THE ATOMIC SAFETY & LICENSING BOARD
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3 IN THE MATTER OF:
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n
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4 TEXAS UTILITIES ELECTRIC
)
DOCKET NOS.
)
50-445 5
)
50-446 (COMANCHE PEAK STEAM
)
y 6
ELECTRIC STATION, UNITS
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1 AND 2)-
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o,) 'G?M U 8'
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9 PREFILED TESTIMONY OF
^-
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WILLIAM R.
DARBY AUGUST 18, 1984 12 O
14 15 16 17 PREFILED TESTIMONY OF WILLIAM R.
DARBY, taken on 18 the 18th day of August, 1984, in the above-styled 19 and numbered cause, at Glen Rose Motor Inn located 20 at Highway.67 & FM Road 201, in the City of Glen 21 Rose,. County of Somervell and State of Texas, before 22 Marigay Black, a certifled Shorthand Reporter i~n and 23 for the State of Texas.
'24
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8408230407 840821 25 PDR ADOCK 05000445 T
PDR FEDERAL _ COURT REPORTERS
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Iw APPEARANCES:
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-: BISHOP, (LIB,ERMAN, COOK,.P.URCELL T REYNOLDS
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' Attorneys atLLaw "1200 Sevent'eenth Street, N.W.
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' Washington,'D.C.
20036-
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.BY :
McNeill WatkinsTII, Esq.
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APPEARINGEFOR APPLICANTS
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FEDERAL'~ COURT REPORTERS 1_
3 1
I N D E X 2
WITNESS:~
WILLIAM R.
DARBY' Examination by Mr. Watkins Page 4 3
4 DEPOSITION (DARBY) EXilI BITS 5
Exhibit Number 1 Page 6 6
Exhibit Number 2 Page 9 7
8 9
10 11 12
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14 15 16 17 18 19 20 21 22 23 24 O
25
_ ____F E D E R A L COURT REPORTERS
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4
-1 WILLIAM R.
- DARBY,
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2
.the witness hereinbefore named, having been first 3
duly cautioned and sworn to tell the truth, the 4
whole truth and nothing but the truth, was examined 5
on his oath and testified as follows:
6 MR. WATKINS:
My name is McNeill 7
Watkins, courtel for Applicants in the license 8
proceeding.
This is the prefiled direct testimony 9
of William Darby.
Mr. Darby is a Brown & Root 10 employee at Comanche Peak Steam Electric Station.
11 He is appearing as a witness voluntarily and has not 12
'been subpoenaed by-any party.
13 EXAMINATION p
14 BY MR. VATKINS:
15 Q.
Mr. Darby, would you state your full name, 16 please.
17 A.
William Ralph Darby.
18 Q.
By whom are you employed, Mr. Darby?
19 A '.
Brown & Root, Incorporated.
20 Q.
Where are you employed?
21 A.
Comanche Peak Steam Electric Station.
22 Q.
What is your job title?
23 A.
oc verification inspector.
24 Q.
Who is your supervisor?
25 A.
Greg Bennetzen.
FEDERAL COURT REPORTERS'
Y S
1 C.,
who'is:his supervisor 7-
'2-A.
Robert Gicver.
3
-(N Do7you w o r k=
in the_ASML QA o r g a n'i r a t i o n at L.
4 Comanche Peak?
5~
A.
I do.
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O.
Mr. Derby, have you reviewed the testimony 7
of Meddie Gregory regarding7QES cover cheets?
f.
8 fa.
A.
Yes.
.1_
9-O.
Mr. Darby,' do you. recall the specific
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10 incident about w'hich kn. Gregory testified?
11.
A.
No.-
I recall severa'l tices taking care of 12 QES cover shcets.
12 0.
fieplacement VES cover cheets?
J 14 A.
Y e s, -.s i r.
-1 51 C.
Ms. Gregory's' testimony'was that you.had-16 signco c replacement QES cover' sheet'several'wecke
'17
.bifore she testified.
lleve you attempted-to find d
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'such a cover sheet?
19 A.
Yeu, sir.
I, checked all of out
_ 2 0.-
ftransmittals to the: permanent plants records vault 2 11 fror the firstoot June to the weer. after Ms. Gregory 22 was laid off.
23-O.
Is there a log of-auch transmittals?
24 A.
Yeah.
It's a big'old book that records 25 transoittal-of all our ilarge travelers to the' vault.
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_ FEDERAL: COURT REPOFTERS j
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'I grabbed'all the-transmittels for that period and 2
pulled all the> flange travelern from the vault.
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What-did_you find?
4 A.
I found only one-traveler with a cover S
' sheet tha t-LI 'had signed that was the type of 6 '-
altu6 tion ~that Heddie Gregory is referring to.
7.
Q.
I'll show you this three-page document thet 8
has been-marke'd as Darby Exhibit 1 and ask you to i
r 9
identify i t.-
10 A.
This is a QES cover sheet and traveler that-11 I-found in nearching.
1 2 '-
~0
' D. i d. y o u sign the cover shect?
13 A.
Yes, at the bottom next to, quote,'OC1/date,
.j 14 end quote.
-15 O.
Did you prepare the cover sheet?-
a 16 A.
-Yes.
17 0.
I r.
this the cover sheet.about which Ms.
18 Cregor'y testified?
'19' A.
I don't know.
I'm not Lure what cover 20 sheet she was talking-obout.,
21 C.
Why did you preparc this covo'r' sheet, the 22 first page of Darby Exhibit 17 23 A.
In this case the traveler caec back from 24 ANI without t'h e - Q E S c o v e r shecL.
We ~ couldn'.t 25 t r a n s til t the traveler to the vault without"the cover L. -
~
-FEDERAL' COURT REPORTERS
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7 1
sheet,~which is an inde'x of'the contents o'f the 2-
' package.
3 C.
'Pleaseidescribe the traveler to which'the
~
4 cover ahect' relates.
'S A.,
This pa r t i c u la r traveler is o'
flange 6'
traveler..
7 Q.
What~1: a flange?
.8 A.
A flange is a piece of hardware which, when 19 it's bolted up together, it's a flange connection.
10 lt's used in. piping.
11 Q.
Whatrooes c traveler reflect?.
shows where QC verifles what's' 12 A.
The traveler n
<13 being, joined together,.has 611 theircs5 n-offs for 9
~
14 alignments, cleanliness and bolting.
A-QC inspectoro 15 has to sign each' inspection in:connec'tfon ylth'this 16 flange; connection.
17 Q.
Yot testified that you prepared'the cover
'1D chect for thin traveler after the sheet had been i
19 returned.from!ANI.-
Ohat la'AN1?
~2 0 A.
-The Author.1:ed Nuclear" Inspector.
21 Q.
How did you know that this traveler.had 22-been to An t ? '
r 23 A.
The ANI reviewer _alwayn signs or initials' 24 t h c' traveler.
At the bottom of the first page of!
25 this traveler are the initials J.S.H.,-dated ~6/20/E4 z
FEDEBAL. COURT REPORTERS J
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- x r. E Da r b y,, w h e n you? prepared a nd. s i g rie'd. th'e.:
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.QES': cove r Eshee t,-
d id ' you h pe r f o rm an independent w
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reviewfof t.het trav'cler;to.verityfthat~~It was g_
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- acceptabic?
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AJcursory:reviow, yes..
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WhatLdid you verify?:
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'I'ieviewed the traveler.to nake sure(that
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entri,cs;were legible,Jthat.all:the
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tappropriate sign-offs'had::been made, and' verified 1"21
.t r a c e a b l. l i t y lo f itema.
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- cover sheet consistent with' procedures?
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Yes, i t '.wa s.
CP-QAPk12.1 specifies that n.
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travele rs -such as it.his f undergo za detailed. review.
/ll7 Document' review 1 group hadLalready performed'such'a
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. review of' this. traveler and all-items on the
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e traveler fiadsbcen"verifi$;d?by-ANI.
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Basic reasonil 19 s
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l20 p r e pa r ed.i the cover sheet was tio providecaniindex for
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~ 21 V the vaulta=
They wouldn't'acceptEtho' traveler ~
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L ilow~do you know thattthe document r e v l eiv
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[ group'had ~already performed'its-review?
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.q-For two reasons:
ANI would. not accept a 12 5
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-(FEDERAL. COURT;REFORTERS._
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- . f l a ng e? t r a v e l e r$ o r 'a n'y other traveler package-s
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We }\\a v e' h a d n._3 '
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travelere..andidocument packages returned to.us by an
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Ourpprocedures require.
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't o ' A N I,, t'o a t t a ch i a._ 'Q ES
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son 1s this t'r a v e l e r..s e n,t-t o
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M r.' Darby, I 11';{a.h 69 yo'u'.a d o c'u m e n t' c:a r'k e d a
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es Darby-Exhibit
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'isome t r ic, a ra wi ng CT SB-015._ L Lis you 1
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f i r s t;qpa g e f<o i t heist r a v ele r,; -you ' 31 4see the same "7315;
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' identihying? number lin box sevensnext
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CoenLyour' signature appear on th'e N ' " ' y *%Al7'
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Whatwo.es your. signatur'e' represent?
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.O. wS o J y o.u ha dT al r e a d' y., reviewedithe. N-5 pa c k a g;e ;
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fWhenfyoC~ review an'N-S.l package [ do you'
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.sheetsj for any _ travel e rs Ei n - th:e. pa cka g o-ha veitice n:
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- f'illedg$utgand incIuded with the' traveler?--
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10-faccompanied thisatraveler originally?
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' -I wish..I.. knew.
They some times g_e t los't[in-
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fPlease refer:to;Exhibitil.:
At the-bottom:,
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'fof the.page appears the# legend's, juote,fANI/date, _
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Is.-ANI-required tofrign The cov_c r 'sh e e t ? '
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And, us ua 11y's theh. d on ' t. - l The y ~al' ways
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-sign ~or initial the=travelervor other.. document-v u
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1 t ri el f, - 3 i k.e. they'did.this one.
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QES cover? sheet: that"you ~ prepared with the' traveler e
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(Theyiwguld.1have sent~1t back..
They alread.y
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L5 B e rp t z e n - b.e f o r e pre pa r ing? thisfQES : cover" shee t?
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gftalked wi_thi Greg andfhe;reflecteE ta me(toi}iropare.
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1~ 4. ~ iK g.c 3Do you ..~ ,e j ~ + u ~ g'y 115: j_ d'o fs om e t h i ng: that you,f e l t wdstwrong?s-s. y- _ e, wg. . ev. c . w_ 4 f g An % have expleined$ labc(lieve W ' ~ f'.1' 6 '. -.A.= .t ,1 Q : ' ' 'e, H< Nov sa f r.u m. q-n J - i17; preparation of~the\\. a; cover s he e til s. 'consis tenti wi th'- ~, ? g ,f l, y, . 4>>g n s E le - p r o c e d u.r e s.. i. JT." W. {,- ~ e m, w" l - +. . ~.. '( g t b r. D'a r b y /d i d lMs'd d i e C r o g o r y "ek p r sa s ?a nfW 1 19 "O.-
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%w ;s. , : n ^ preparation.ofLthese OES ' - , A ,!; 2 0 -concern to:you about your w a. t ~M@. s -., a s.5 y y t~ 4 ^t 4 cover shocts?: (; A" V % 'gi))54/21 t~ a-r r ty)+ c . s k_ .a 'iN. 4 t? = s ,s A. c N o ', air. Y 4 M ' - jo 1 4 g ag I hat _she believed > y +[i : 2 5 J b @0 sid i CheS 'ove r r$ t a t e to.ydu1 t MdySf ~i 2 - '\\b 4 M,.,m. N4,, - t h a,t - y 6 u r, p r e da r a t i o,n ' o f these cover isheets ;was M p n d',' Q n,.l ,7 . ~ V' % y ';jf W.o'n s i s t.e n't Di tih - p r o e do u r e ? ' Np'-> s" y\\p' (,y .4 3 k ' }& ~g. g s 4 t + '~' ~ r
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/0; n p ~;m w w )* s' s, 5 ,-q F ~ ',' w e /J.? .you.(rega rd i ng ~ thhase QES;;. cover s h e e't s ? 1 + s r I N y, g s ~ i4,,i4; TA'. Not besidesitheffectTthaf wefneededione. c-- 4 4 g; c. . ', m, _ '..( l0 8 t D o e s ' t h a tu c o n c l u d el y o u r~ ' ie s t i m o n y,. M't.. s m 4 6 o 1 L gga e '/ ( ' s b' ,/ j ac; s; Mr (Darby?c 1 g M'-,;,".<n. a.i. ', ":v w. M c' i:7) 7 f
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.r - e,.. +^ this the 'SUBECRIBCD and swornto.befurb me ' ~ ~ ? 2 11 x' ~ + w 1964..j ..~., ida y l o f.' = &,m ; 922?. m. P a ~~ s v__ 7, = e, ~ D 2 34 NOTARY PUBLIC11or the' -.m n ~ .O :C Sta*e of, Texas-u -r ,i[g- ., ' 2f. fMyrCom61ssionlExpires: / V m yg g '. ,. + u.; tw $ ~, H .s ^ 3 s c + r u. ~ s. ^/.- J L v a. .f(_ ^,, ~ [' a ^ 4 %i PEDERALYCOURTEREPOHTERS 7 i' t
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[Gl en ' Rose,= Texa s, theff ol.loiwi ng' namedt p e r s o n, ' t o - w 1lt : y s, f -x. ,L. x.. '_.ee was;bysmeaduly sworn to j 8) -William H. Daeby, who ~ d. W c 4 . r 2 -t etest1fy th'o truth'and ~notEing but the truth 1 o'f~his b ,. ~ p6 - 7 7 9; ~ 1 0.. ' iknowledge touching?and.concerning the. matters-inl ' 1'Il controversy inyth_is ;causes and that he was-thereupon-t L12i Jexaminedfupon 'hisioath*and:his examination reducedM+- ' ~.a. 1/~T .s
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'to writing; same to'be sworn;and.s u b s c r i b e d'- to - by - -Qj : n ~ .11 4 said witness. before>anyynotaryypublic.- v l. 51 5 o f M.A - ..A
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. I ' f u r t h e r ; c e r t i f yitha t ? I. am ;.:ne i t h e rya t to r ne y.. o r- ^ H' - 17 icounsel; Jf orf, u no r r ela ted ' to c or employediby, L ari H of' e x r . !18 ' the pa r tie s : to '.the; ac tion yin -which this depositibn-- O +' c19 is taken,DandSturther;7that'Icam?not s~relativetor .g u; p, f ','203 JemployeeJoffany attorney _or. counsel' employed.b y t h ei- .m s or. financial 17 1ntercated31nithe p y <g;21.
- parties hereto-,
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M ~ ? 1., / ^ >2 2 1 w 3 o _gf 9: .e. havehorcunto[cet my~ hand j,p . 12_4, '
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15 + r 1 -1984.. 4 2-4 '3 MARI, GAY BLACK, 351, RPR, CSR 4- -IN AND.FOR THE STATE OF TEXAS 4 -1226 Commerce, Suite-4111 + 5-zDallas,, Texas 75202 (214) 742-3035' 6
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- Hy commicslon-expires-December 31, 1965
's t-9 3..,, 10 .I1 12 13 .14 - 15. 16 '17 18 I9 20 '21 '22 c 23 24 25 if D E it A L. C O O }i T R E P_0 li T E R S )
o I.*.: I'. Package 1sp. No.C14-/f> D(b Activity I.D. So. NL:4 Il61bMSdd Fqtl2_ o Type Of Document . f pages ~ No. 1.M Manufacturing Record Sheet (h1RS)/ MIL /SAVC/BOM 2.dk Weld Data Card (WDC) / Multiple Weld Data Card (MNDC)/ Vendor Supplied Component Mod. Record (VSCMR) 3.dk Weld Filler Material Log (WDIL) 4.Mk Non-Destructive Examination Report (NDER) 5.dk Inspection Report (IR) 6.Nk Nonconformance Report (NCR) 7.k Vendor Documentation 8.Nk Repair Process Sheet (RPS) 9.1 Operation Traveler (OT) A lI /'7/.4/[ nr= a r.6c toe. 10.dA Drawing (s) g 11.M Material Requisition (MR)
- 12. Ok Miscellaneous (Describe below)
M dk dls i 9A The contents of. this package, as listed above, have been verified in accordance with the requirements of CP-QAP-12.1, and are acceptable. Total number of pages in package I. QCI/Date N ANI/Date m- ,E 5 E-JMS m E INDEXED jut 061984 c: =a: s. C= at L W hec
- DEPOSITION 7
EXHIBIT
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. I R.1 m l 15 % % S t CONSTRUCiiGM OTERI, TION TRAVELER 35-1195
- 1. TRAVELER N0'.
- 2. EQUI'P. NO.
- 3. UNIT NO.
- 4. QUANTITY
- 5. Page i of g l-Mp-831WF3 4G2rr]
FLANGE NO. 2 6.. ACTIVITY DESCRIPTION -
- 7. REFERENCE DRAWINGS BRP-CX-)-SW-O 15 '
R -7 Boltino Nuclear Pioe Flances
- 8. SPEC./ PROC./ENG. INSTR.
- 9. LOCATION
- 10. SYSTEM 76l EL QyJi AbdMENT' SrPAY CP-CPM-6.ll Rev. 4 0 PEfDARED BY b l a[ L b A,t u _DATE tl.14-F2;3 DEPT. PRODUCTION CONTROL REVITM SYEdLC b dk%98&lmv] OATE f 0. g2,. pp, ANI MYIEW Y2/.f 6 MTE
//-75-83 CONST. QA/QC' ANI OP.NO. OEPT. 0[E TION l1.- QC(V) Verify ANI review of Traveler prior to work being performed. f M
- 2.
QC(V) Verify and record Line, Spool Ecuip,,and Rm. No. Jt" cr-/-007-SK-Z, Z# ff cf5CUtr$-p], k f/ l ff4f ) 3. QC(V) Notify M/W Dept..to do t r coupling alignment. [ Ref. Trav. No. /Alinnmenc Record (If not applicable, Craft to mark "CONST." coTumn NA and initial and date. g y., t, ~,., ( n ' .3 - y :, ; 4. QC(V) Verify and record manufacturers' serial numbers of equip-g C// 4 77')A' S-C2- } 7L,,f. STA4WEM ment / valves. cl'/-crWS-C] /'d "/' % 15 U CD $f [4 Ig'- k Assemble / Disassemble flange, record MRf of gasket and verify gf '/ /. b. QC(W) color code, record heat number or lot number of nuts and . { bolts / studs. (Note: For items 1" or less, record color code s of nuts and bol,ts/ studs. ) N gh Verify minimum thickness for plasite on face of flange (If not /*wf C'G I PipeI plicable, crpf t to mark "Const." column NA and initial and tdn j-p d. t ). ' {
- 9
}1 flange faces as required. J.. ' Check alignment of flanges. Note: Springing, bending, or a'3 [h ti .m m,. QC(V) localized heating toobtain aTTgnment shall not be done with-e-g er Pipe N ~ Install gasket and assemble joint with temporary bolts or. pW k d out Eng. approval. QC(V) permanent bolts (if available) making sure that at least one s.sM/t 72-9F 9 Pipe complete thread is exposed above nut face. c If temporary bolts are used, remove one at a time and replace M m. Pipe with permanent bolts (at least one complete thread to be ['E k# QC(V) exposed above nut face). If temporary bolts are not used. craft to mark "Const." column NA and initial and date. pj pf pm
- a f
-).1 L i..-- - x. _.- --, p -.. - ~.., ....,.. c., e a - 1P.Avi.LE!.l h ACTIVITY DESCP,IP;;GN )dD CT5-t l'~M S.Qn ) Bot. rire th P t F'/R PiPJ t'L AM(=iES FG f_, OF 2_, PREPARED BY k,$t. fw ud DATE d-Id-98 6 - . REVIEWED BY [Llv.P.Fr3.*50936 imo DATE lo-lPr 6 ; u ANI REVIEW %e. par c d. DATE CONST. QA/QC ANI OP.NO.. DEPT. OPERATION o 11. QC(V) Verify nuts, bolts / studs and gasket are recorded, 1 71 f n HEAT / LOT # NUT BOLT OR GASKET SIZE MATERIAL Mif TOTAL COLOR CODE STUD g yg"TYPE /f2R. YY MA /2- /Z W V '/[ 6 v4 44/ /z 9t'i -)t- /2-9, L r a Qt l'2. .QC(V) Verify Operation Procedures Iteras 1-11. tj #.yff \\ g fagrgu d fivo 7%f. Ad duWnjAs!'ntS-V"~ z te re ra n y f @/ t v gjgy $$.ifr ~ y 3.y 3 . ~., - ~ 4=s e g
~ t-BRP NO. C Pl-SB-015N S/N cr-i -is 7 7 A ~ ~ N-5 CHECKLIST -.e 1 Check for open NCR's Check for documents at QES eck for latest flange traveler and for s/n if applicable. h9n-ll506-MtCO @ hE93-it48-MCD @ hiS3-liS16-Mt00 ' Check line' list for accuracy Check for Attachment 3 [ Check for base metal repairs If BMR are present make sure that they are shown on IS0's in hydro pki. ^ Make sure hydro is complete / Make sure HITS ' printout matches BRHL and/or GHH Make sure wel'd attachments are shown on Hydro ISO in vault A d If thereare threaded connections shown on 150, list threaded IR number -[ Check welding engineering printout for outstanding documents c [ . Check data reports (NPV-1, N1. H1A etc.) for completeness and accuracy . (sign-offs, pressure and temperature). 7.,._. n
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COMPLETED BY [tfnot M [-//-[#/ / OATE > 01-\\% l03l3 M-m O CAC_% D C.5 PdR 1Disi 6C/T-193 1 oils 1 \\CT-R1 1M30 oposmo" EXHIBIT .k 1 .}}