Text

Staff Exhibit S-20,consisting of Util Splice Qualification Test Info
	ML20094N224
Person / Time
Site:	Farley
Issue date:	02/12/1992
From:	Holzman P; NUCLEAR UTILITY GROUP ON EQUIPMENT QUALIFICATION
To:	;
References
	CIVP-S-020, CIVP-S-20, NUDOCS 9204060227
	Download: ML20094N224 (66)
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EUCLOSURE C dl

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'.! ON EQUIPMENT QUAUFICATION COLY,E iLii.

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M E N O R A N D D JL. '

s January- 9,1987-TO:

Nuclear Utility ' Group On Equipment Qualification ,

FROM: 'Phil Holzman '

SUBJECT:

Ceco SPLICE QUALIFICATION TEST INFORMATION This memorsndum and its attachments have been prepared to

assist Group members in their decision regarding participation in the purchasing of the Commonwealth Edison (Ceco) splice -

qualification test reports. The-information in-this memo isThe contract

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technical in nature.

elsewhere.

The qualification testing was completed ~ in December,1986.

the testing was conducted in Due to the large numb *r of_ samples, The test three groups, one PWn group and three BWR groups.- test results reports.

will be " summarized inThe twofinal (one PWR and one BWR) reports will be

-Wyle Labs for review and comment.. CECO has

' issued in _ late-January or early February,1987.

requested'that distribution of the preliminary reports not be made although they are available for inspection at CECO *~a ,

Chicago engineering office.

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t Attachment A is the final revision of the qualification plan for the entire group of tests. The plan contains information on -

1. Normal and acc4 dent service conditions

2. Thermal aging and activation energies I. Splice descriptions E 4. Test configuration, including mounting, electrical loading, and test circuitry

5. Acceptance criteria.

6. Test measurements The test reports summarize the test results and provide report data _ including:

1. Test specimen inspection descriptions pre and post testing.

" 2. Specimen photographs pre and post testing 3.- Description and results of each functional test

4. Data sheets f or al). IR tests

5. Peak recorded leakage currents for each splice

6. plots of leakage currents for certain splices

7. I.strument equipment sheets

8. Notices of anomalies and associated discussions

SUMMARY

TEST RESULTS The acceptance criterion was to demonstrate electrical integrity (e.g. the ability to maintain' rated voltage and cur rent) . Leakage currents were monitored concinuously during the LOCA testing for information only. Insulation resistance (IR) measurements were made at the completion of each functional test for information only. The post-LOCA IR measurements were made'while the samples were still in the test vessel.

PWR TEST Specimens 211 and 212 (V-type splice: Kerite tape over braided silicon motor leads) and B4 (V-type splice Okenite tape over Okonite cable) were unable to hold their specified voltages without blowing fuses. All other splices met the test acceptance criteria. The peak recorded leakage current for each splice and copies of the post-LCCA IR measurements are provided as Attachment B.

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,- n' Post test inspections indicate that all the Raychem splices were intact and in good order with the following exceptions:

1. B1 and B3 sleeves had split approximately 3/4'of their length. The internal connection points were visible.

2. 22 and 23 sleesee adhesive end seals to Kapton wire "open" on both specimens.

The B1, B2 specimens were "three" wire into one tube splices. The B3 specimen vos a "fiye" wire into one sleeve splice. The splitting of tne B1 and B3 tubes may have been caused by the unusual evnfiguration or possible excessive Epiice holdout.

The 22 and %3 splices were apparently unaffected by the lack of full end sealing as evidenced by the leakage current and post test IR values. ,

swn TESTS Splices D18, Q16, and Q18-Q20 (AMP window splices) and L7 (Raychem sleeve with 1/8" overlap over Kapton lead) were unable to hold theic rn aified VM .4gcs without blowing fuses. In addition, eplica D19, Q13-Q15, AND Q17 were severely damaged,the based on post test visual inspections. The failure point of Raychem splice (L7) was isolated to the Kapton Idad wire and judged to oe raudom. The peak recorded leakage current for each splice and copies of the post-LOCA 1R measurements are provided

, as Attachmer.t C.

Post test inspections indicate that all the-Raychem splices were intact and in good order with the following exceptions:

1. L1, L2, and L8 did not have good adhesion at the end of tube to the Kapton wires.

The L1, L2 and L8 splices were apparently unaffected by the lack of full end sealing as evidenced by the similarity of their-leakage current and post test IR' values to the other Raychem splices.

The peak leakage current values for many of the Raychem splices were higher than might have been anticipated. Since the relationship between ac leakage currents st 528 Vac and de leakage currents for low voltage de instrament circuits is not well established, the use of some of the test results may be limited to power and control circuits. Specimens 22 and 23, .

with 1/2" and 3/4" overlap respectively, were powered at 36 Vdc

' and exibited 0 ma. leakage and high post test IR values.

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Attachments (3)

L, , QUALIFICATION PLAN o*= ^uan n "a 6 mg mm m anmess a set.was emeus TOTAL PAGES 20 e o som io:s . .n,atsvut atA6AmA roof r.,. ,n.an + manacm.e e ut au "

REVISION A - 8/28/86 RE11SIO!! b - 9/18/86 REVISION C - 12/3/86 3

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3 a<.?, ) TAPES AND AMP SPLICBS

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.k- AS INSTALLED ON VARIOUS WIRE INSULAT10NS AT COMMONWEALTH EDISON COMPANTS LASALLE COUNTY , ZION, DRESDEN, QU AD LTTIES g

BTRON, AND BRAIDWOOD NUCLEAR GENERATING ST AT10FS J* Ek Z2_ 8 84

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PAGE QA P A AAGRAPM AF8ECTED

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C 12/5/86 All ARM [h Incorpor a te IPRs 3-! and B-2.

(t IPR 31 added inwtrueentatien M ' requirement for WR LOCA test c Para. 3. 3.1. , provided detail s I

of BVR LOCA test per Para. 3.3 and added various electrical

. schematic and setup figures.

IPR B-2 added

' Specimens Q13 through Q20, provided basis for activation

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TABLE OF COtrTENTS

.............:........ -l-1.0 - SCOPE .

1

't.1: Obj ecti ves . . . . . . . . . . . . . . . . . . .

1.2- Applicable ' Qualification Standards,

- . . Specifleations, and Documents . . . . . . . . . .

.1 '

2 1.3 = Equipment Deeription . ' . . . . . . . . . . - .

1.4 Qualification Sequence . . . . . . . . - . . . . 2 r'.

~ 3 7 2.0 QU ALIFICATION RE9UIREMENTS . . . . . . . . .

2.1 - . Definition of Service Conditions '. . . . . . . . - 1 @...

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3

- 2.1.1 Normal Conditiom ...........

2.1.2 0"ign Basis Event (DBE) Condittors. . . . 4 5

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2.1.3 Other Service Conditions . . . . . . . . .

2.2. Saf ety-Related Functions . . . . . . . . . . . 5 2.2.1__ Description . . . . . . . . . . . . . 5

- 2.2.2 - Acceptance Criteria. . . . . . . . . . . 5 6

3.0 QU ALIFIC ATION PROGRAM . . . . . . . . . . . .

6 t- 3.1 Baseline Functional Tests . . . . . . . . . . .

i 3.1,1 Visual inspection . . . . . . . . . . . . 6 3.1.2 Specimen Preparation. . . . . . . . . . . 6

.' . . . . . . . . . . .- 6 3.1.3 Funettonal Test . .

6 3.2 Aging . - . . . . . . . . . . . . . . . . . . . .

-- 3.2.1 Normal Radiation Exposure. . . . . . . . 6 3.2.2 Time-Temperature Effects. . . . . . . .. 7 4 3.2.3 Relative Humidity -. . . . . . . . . . . 9 3.2.4 Thermal Aging Program Summary . . .. . . - 9 3.2.5 Post Thermal Aging FunctionalTest . . . . 12 3.2.6 Accident Radiation Exposure . . . . . . . 12 12 3.2.7 Post Aecident Radiation FunctionalTest . .

12 3.3 Accident Simulation . . . . . . . . . . . . .

- 3.3.1 PWR Specimens (Byron /Braldwood nd Zion) 12

- - LOCA Test. ...............

t 3.3.2 BWR Specimens (LaSalle, Quad Cities and Dresden LOCA Test'. . . . . . . . . . . . . . . 16 21

' 3.3.3 Post-DB A Functiona1 Tests . . . . . . . .

3.3.4 Post-Test inspection. . . . . . . . . . . 21 .

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Qualificaticn Plan Mc. 17859-01 TABLE OF CONTENTS (CONTINUED) 21 .

3.4 In-Process Inspect!on . . . . . . . . . . . . . 21 ,

3.5 Instru nentation . . . . . . . . . . . . . . . ?! .>

- 3.6 Report . ... ................ 22 .) '

3.7 References . .................

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32 T abl e H . . . . . . . . . . . . . . . . . . . .

33 Figures ... ................ 42 Appendix 1. . . . . . . ...........

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' RIVISION B Quallfleation Plan No. 17859-01

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1.0 SCOPE

' This document has been prepared by Wyle Laboratories for Commonwealth

- Edison Company (CECO) for nuclear environmental qualifieation of various configurstions of Raychem nuclear sleeves and kits, Scotch Splice Tape, Kerite Splice Tape Okonite Splice Tape and Amp splice connectors.

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1.1 Objectives The purpose of this qualification plan is to present the approach, metho<b and general procedures for qualifying Rayer.em splices installed over various wires and cables.- Parallel qualification shall be attempted on Okonite tapes, Scotch tapes and Kerite tapes over various wires and cables.

' Nuclear environmental qualitication of any safety-related device to meet the intent of IEEE Std. 323-1974 is tsually a three-step process; i.e.,1) radiation exposure; 2) aging; and 3) design basis event qualification. The purpose of the-first two steps is to put the sample equipment to be used for qualifiestion into a condition that represents the worst state of deterioration that a plant operat-will perinit prior' to taking corrective action, i.e., its end-of-Taalified-1.*v condition. The next step demonstrates that it has adequate integrf tj remaining to withstand the added environmental stresses of specified design basis events and still perform its safety-related functiora.

It is incumbent on CECO to assure that the components and materials contained in'the equipment actually placed into service are the same as those qualified.

1.2 Appliemble Quallflemtion Standards, Specifleations, and Docurhants o TEEE Std. 323-1974,"lEEE Standard for Qualifying Class IE Equipment for

' Nuclear Power Generating Stations." ,

o IEEE Std. . 383-1974, "IEEE Standard for Type Testing Of Class IE Cables,

~ Field Splices, and Connections For Nuclear Power Generating Stations."

o NUREG-0588 " Interim Staff Position on Environmental Qualification of Safety-Related Electrical Equipment," Revision 1, dated July 1981.

o Regulatory Guide 1.89.

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o 10 CFR 50.49, " Environmental Qualification of Electric Equipment important to Safety for Nuclear Power Plants "

~ o Telecopy, Sargent & Lundy,11 pages from John Regan.

o Commonwealth Edison Company Purchase Ordar No. 806121.

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- '- REVISION B Quallftention Plan No.17859 -

1.3 Equipment Deeriptlan

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The. test specimens shall be as described in Table I and Appe,ndix 1.

1.4.- Quellfleetion Sequence -

The test- specimen assemblies shall be subjected in order, to the following testing: -

o VisualInspection o Baseline Functional Tests -

o~ Normal Radiation Exposure o Functional Tests o Thermal Aging o Functional Tests o Accident Radiation Esposure ,

o Functional Tests o Accident (LOCA)/ Post-Accident Simula'tlon o Post-Tert inspection o .~ Functional Tests t

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-* Page No. 3 REVISION B Quallfleation Plan Nr. l'iB59-01 2.0 QUALIY! CATION REQUTR.EMENTS 2.1 - Definition of Service Conditions Service conditions as soecified by CECO do not include margin. To necount for normal variations in commercial production of eqidpment 323-1974 and variations in shall be service conditiorn, margins per Paragrapn 6.3.1.5 of IEEE added to the applicable condicons.

+150F (Accident - peak temperature) o Temperature

+L0% (not greater than 10 psig) o Pressu e Voltage +10%

o

^

Time +10% (Post-Accident) o 2.1.1 Normal Conditions 2.1.1.1 LaSalle, Dresden And Quad Cities The following normal service conditions are as specified by CECO:

Temperat ce 1500F o

Relative Humidity 40-90 %

' o Radic. ion (TID air equivalent) 1.6E7 rads gamma o

(-) 0.5 to 2.0 psig

. o Pressure .

Note Operating temperature of the specimetus is equal to amb' .nt temperature since heat rise is judged to be negligible due to the low current' tipical of signal and instrumentation circuitry and due to the short operating cr stion of valve operator motors.

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2.1.1.2 Byron, Braidwood And Zion The followir.g normal service conditions are as specified by CECO Temperature 1220F o

Relative Humidity 20-70 %

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Radiation (TID air equivalent) 3.5E6 reds gamma o

(-) 0.25 to 0.30 psig o Pressure Note Operating temperature of the specimens is equal to ambient ten.perature since heat rise is judged to be negilgible due to the low currents typical of control and instrumentatfor. circuitry and due to the short operating duration of valve operator motors.

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~ REVISION C

- Qualificati!n Plan W. 17359-01 .

7~ 2.0 _Q. UAIR1 CATION REQUIREt 2NT5 (Continued)

.2.1.2 ' Design Basis Event (DBE) Conditions a ,

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2.1.2.1 1.aSaDe. Dresden And Quad Cities 2.1.2.1.1 Accident (1,0CA_lponditions inside the Drysan (Zone H2) 340 320 250 200 Temperature (OF) 0 to 20 - !"

. Pressure (paig) -2 to 48.3 -2 to 48.3 0 to 25 Steam 100 % 100 %

Relative Mumidity ' Steam Duration 0-3 hr 3-6 hr 6 hr to 1 day to 1 day 100 days Radiation 2 x 108 rads gamma (integrated)

CheFeal Spray: ' Continuou=1y spray vertically downward with denineralized ,

water at a rate of 0.15 gal / min./ft.2 of horizontal area of the test specimen holding fixtures. Chemical spray commences at ,

the 6-hour point and cor'inues for 24-hours after initiation.

-2.1.2.1.2 Byron, Br-idwood And Zion Temperature (07) 330 270 170-155 155 Pressure 50 50 Saturated Saturated Steam Steam Relative Humidity Steam Steam 100% 100%

10-180 sec. 5-20 min. 1-120 days 120-365 days Duration Radiatien 2 x108 rads (Integrated)-See Attachment B Chemleal Spray: Continuously spray' vertically downward for first 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months with a solution of the following composition at a rate of 0.15 gal / min ft2 of the

- horizontal - area of the test specir sn holding fixture. Che'nical spray commences after 3 minutes and continues for 24-hours after initiation.

o 0.28 'V.olar *-13B03 {3000 ppm) o 0.064 Molar Na23 2 3 o NaOH to make a pH of 10.5 at 7707 The chemicals shall be mixed according to Wyle Procedure No. 543-100.

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4"- - 2.0l QU ALIFICATION req,JIRE; "r!'S (Continued

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2.1.2.2: Seisvale -

_ Seismic testingis mt required for cable / splice qualification.

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- ._ _ 2.1.3 Other Service Condtiesus

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_ Voltage ; See Table 1 o- l Current - See Table !

Safety-Related Feetions-

' 2.2: .

The safety classification'of this equipment is Class 1E. The subject equipment provides - essential- services in - support of emergency reactor _ shutdown, containment isolation, reactor core cooling, and containment and reactor heat ,

removal, or-Is_ otherwise essential in_ providing support to prevent significant release of radioactive material to the environment. The safety-related functions are described in the following paragraph.

2.2.1 Descriptlan .

The subject-sp1!ees are installed in various Class IE power (e. g. valve operator

- motors).. control, and instrumentation circuits at the t.aSalle County, Dresden,

. Quad Cities, Zion,_ Byron and Braidwood Nuclear Power Generating Stations.

!t' 2.2.2 . - Acceptance Criteria .

The acceptance criteria for the test specimen assemblia: is to demonstrate,-

during ~ accident and post-seeident- simulation, electrical integrity. Circuit

' currents of Table 1 will be applied while powere(*. at Table 1 voltages to the appropriate fused circuits. .

- boulation resistance shall be measured at each funettonal test for information only. ~

Leakage currents to ground on each specimen shall be measured continuously for informational purposes only during the LOCA tesu.

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Page No. 4

EV!!!Of C Quallfleation Plan No.

11859-01 l 3.0 QUAIMICA'!10N PROGRAM

, 3.1 Basellne Feetlanal Tets 3.1.1 Visual Insp e'!on A visual irspection of the test speelmm components shall be performed by Wyle Laboratories. This inspection will ensure that the equipment has no obvious visible damage and that the components are as described in ParagTaph 1.3. j Speelmen assemblies shall be tagged to fac{litate their Mentifleation throughout '

the quallfleation program, 3.1.2 Specimen Propeation The test speelmens shall be prepared by CECO and forwarded to Wyle Laboratories. All specimens prepared at Wyle shall be accomp!!shed with the' j Ceco technlen) representative present and to his/her instructiors. The test :

specimens shall be prepared in accordance with the splice preparation procedures j In Appendh 1. .

3.1,3 Feetional Test The insulation resistance of each specimen shs11 be measured (for information only) by applying 500 VDC for a minimum of 1 minute between conductor and ground.

A megohmmeter with accuracy of +5% shall be used for measuring insulation if the resistance. Record irnulation resistence values on the data sheet.

s measured resistance is less than 5.0E5 ohms, reduce the megohmmeter voltage until an insulation resistanee value can be measured.

3.2 Agl,rg 3.2.1 Normal Radiation Exposure The worst-ease normal radiation requimients 6.s specified by Commor' talth Edison Company, !: 1.6E7 rads gamma. Ti.erofwr.. the test specimers (except Q13 threugh Q16) shall be irtsdiated to a nor'nal 6'adiation erposure of 1.6EY rads gamma using a Cobalt 60 source. The dose r 9e shall be approximrtely 1E6 rads pertour.

The Quad Cities traide containment 40-year normal radiation requirement is

' 1.4E6 rads, gamma. Five-year Specimens Q13 tr.d Q14 shall be Irradiated to 1.75E5 rads, and 10-year Specimens Q15 and Q16 shall be irradf ated to 3.5E5 '

rads (5-and 10-year levels respectively) using a Cobalt-60 *,ource at a dose rate of approximately 1E5 rads per hour.

At the direction of CECO, additional specimens supolled by them shall be irradiated as follows and held by Wyle for possib;e future testing.

YLL JBORATORif.S msee aec.nty

' Page No. 7 d ""

REVISION C Quallfleation Plan No. 17859-01 3.0 QU ALIFICA'110N Program (Continued) 3.2.1 Normal Radiation Expmure (Continued)

C

1. Two specimers (Q17 and Q18) shall be irradiated to 5.25E5 rads (Quad Cities 15-year requ!rement) at a dose rate of approximately lE5 ras per

- MT.

2. The two remaining specimem (Q19 and Q20) shall be irradiated to 1.0E5 rads (Quad Cities 20-year requirement) at a dme rate of approximately lE5 rads per hour. ,

The dose rate shall be measured at the geometric centerline of the test specimers. The specimens shall be rotated as necesstiry during the exposure to wisure a uniform dose distribution.

-- Desimetry used shall be traceable to the National Bureau of Standards.

Specimen powering is not required during radiation exposure.

3.2.1.1 Pat-Normal Radiation Exposure Funettonal Tests The tests of Paragraph 1.1.3 shall be repeated on all specimens.

3.2.2 Tgi t-Temperatue Effects

- 3.2.2.1 Desired Qua*! fled Life ,

C A literature search of Wyle's Aging Library has been utilited to obtain auditable aging data for the component materials used in the various test specimen splices in this qualification program. Aging temperatures of 2660F, 2480F, and 2390F were selected based on past aging programs for similar materials. The aging times shall be as listed in Table Il and in Paragraph 3.2.4.

3.2.2.2 Activation Enert ice 3.2.2.2.1 Specimem Z Z-4, Z8-210, B1-B3, L1-L10, D1, D2, 05-D17 and Q7-Qt 2 The activation energy of the limiting material in these specimens is 1.29eV for wsslinked polyolefin which is the material used in Raychem WCSF-N heat shrink tubing. This activation enerry is contained in Wyle Library Code (WLC) 036080A.

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, G ;;, Page No.4 Qualifiention Plc.n No. 17859-01 REVISION C 3.0 QUALIFICATION PROGRAM (Continued) 3.2.2.2.2 Specimens 77, Z11, Z12, and Z13 The insulating rr.aterial in the spilees in these specimens is '(erite tape whleh is 1800C rated Scotch Number 70 silicone rubber tape. An activation energy of 1.25eV has been selected. This activation energy is for 50 percent loss of elongation for 1800C G.E. silleone rubber wire insulation. It is judged that the thermal properties of the Merite tape are equivalent to those of the 1800C silleone rubber wire insulation and the 1.25eV activation energy contained in WLC 067382 shall, therefcce, be used to develop the program for these specimers.

3.2.2.2.3 Specimens D3 and D20 it is judged that the Scotch Number 70 tape is the primary insulating material of the test samples splices containing a combination of 3M tapes - Number 70, Number 17, and 130C. Therefore, the activation energy of 1.25eV shall be med to develop the aging program for these speelmers per the discussion in the preceding paragraph. This activation energy is contained in WLC 067382.

3.2.2.2.4 Specimem B4-B7 and L11 The activation energy for Okonite T-95 insulation tape (Crcostinked ethylene propylene)is 1.26eV as contained in WLC 051791. This is the primary insulation material used in the above specimem.

3.2.2.2.5 Specirnens D4, D21, Q1, Q2, Q3, and Q4 The primary insulation in these specimens is Scotch 33+ tape which is PVC fpolyvinyl chloride) with an activation energy of 1.15eV as contained in WLC 049981.

3.2.2.2.6 Sp*cimens D18, D19, QS, Q6, _Q13 through Q20 The insulating material med in the AMP window splices in these test specimens is Nylon (polyamide). The thermal properties of the splice natorial are judged to be equivalent to those of 1250C Nylon 6/6 (Zytel 101) for 50 percent loss of electrical strength as containe<t in WLC 003278 A. The activation energy of this Nylon is 1.17eV.

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REVISION C Qualification Plan No. 17859-01 3.0 QUALWICA110N PROGRAM (Continued)

C 3.2.3 Relative Humidity Relative humidity is not considered an aging mechanism for the cables. For Irsulation systems, Its effect is usually not the primary failure mechanism, as noted in WAL 0255-80 with respect to motor truulstions, "However, in nast .

cases, moisture plays only a secondary role in the f ailure. It does not produce the damage in the irsulation, the insulation wears away or cracks for other ressors. Motsture merely provides a direct e16erical pathway between these matured devices and gro.ind."

Therefore, the ability of the cables to perform tneir safety-related functions within their relative humidity environntent shall be demoretrated during the accident / post-secident test.

C ,

3.2.4 Thermal Aging Program Summary The specimens shall be aged in accordance with Table II and the folloring paragraphs. Tolerances on eging temperature are +5, -0 deg. F and on aging time are +2, -0 hours.

3.2.4.1 Specimens Z1-Z6, Z8-Z10, and Bt-B3 As speelfled by CECO, the desired quallfled life for these specimens is 40 years.

The therinal aging time to simu' ate 40 years at the Zion and Byron /Braidwood maximum normal ambient temperature of 1220F (500C)is 149 hours0.00172 days 0.0414 hours 2.463624e-4 weeks 5.66945e-5 months at an aging temperature of 2290F based on an activation energy of 1.25eV.

3.2.4.2 Specimens Z7, Z11, Zit, and Z13 As specified by CECO, the desired quallfled if fe for these specimens is 40 years.

The thermal aging time to simulate 40 years at the Zion maximum normal

- ambient temperature of 1220F (500C) is 190 hours0.0022 days 0.0528 hours 3.141534e-4 weeks 7.2295e-5 months at an aging temperature of 2390F based on an activation energy of 1.25eV.

3.2.4.3 Specimens B4-J7 As speelfled by CECO the desired quallfled life for these specimens is 40 years.

The thermal aging time to simulate 40 years at the Byron /Braidwood maximum

~

norm al ambient temperature is 1220F (500C) is 1"9 hours1.041667e-4 days 0.0025 hours 1.488095e-5 weeks 3.4245e-6 months at an aging temperature of 2390F based on an activation energy of 1.26eV.

WYLE LABORATORitS Paw ntgvdig Facility

l,. 3 iin . . .:l. ! M I . . N,...h Page No.10

. ! ' .l .

itEVISION C Qualification Plan No.1H59-01 . . ,

3.0 QUALUTCAT!ON PROGRAM (Centinued) c 3.2.4.4 Speef mens Lt-LIO As specified by CECO, the desired qualified life for these specimens is 40 years.

The thermal aging time to simulate 40 years at the LaSalle maximum normal ambient temperature of 1500F (660C) is 298 hours0.00345 days 0.0828 hours 4.927249e-4 weeks 1.13389e-4 months at an aging temperature of 2660F based on an activation energy of 1.29eV.

i

'3.2.4.5 Specimen L11 l As specified by CECO, the desired quallfled life for this specimen is 10 years. l The thermal aging time to simulate 40 ' years at the LaSalle maximum normal l ambient tempersture of 1500F (660C) is 352 hours0.00407 days 0.0978 hours 5.820106e-4 weeks 1.33936e-4 months at an aging temperature of 2660F based on an tietivation er.ergy of 1.26eV.

3.2.4.6 Spechaern D1, D2,05-D17, Q8, Q10. and 412 As speelfled by Ceco, the desired qualifiedlife for these speelmens is 30 yean. '

The thermal aging time to simulate 30 years at the Dresden and Quad Cities maximum normal ambient temperature of 1500F (660C)is 224 hours0.00259 days 0.0622 hours 3.703704e-4 weeks 8.5232e-5 months at an aging temperature of 2660F based on an activation energy of 1.29eV.

3.2.4.7 Speelmen D3 As speelfled by CECO, the desired quallfled life for this specimen is 30 years.

. The thermal aging time to simulate 30 years at the Dresden maximum normal ambient temperature of 1500F (660C) is 279 hours0.00323 days 0.0775 hours 4.613095e-4 weeks 1.061595e-4 months at an aging

temperature of 2660F based on an activation energy of 1.25eV.

3.2.4.8 Speelmens D4, Q2, and 94 As specified by CECO, the desired qualified life for these specimens is 30 years.

The thermal aging time to simulate 30 years at the Dresden and Quad Cities maximum normal ambient temperature ef 1500F (660C)is 482 hours0.00558 days 0.134 hours 7.969577e-4 weeks 1.83401e-4 months at an aging temperature of 2660F besed on an actisation energy of 1.15eV.

3.2.4.9 Specimens D18 and D19 As specified by CECO the desired qua!1 fled life for these specimens is 15 years.

They have been in service for 10 years and will, therefore, reqube an additonal 5 yearc' equivalent aging to bring them up to a total of 15 years. The thermal aging time to simulate 5 years at the Dresden maximum normal ambient temperature of 1500F (660C) is 170 hours0.00197 days 0.0472 hours 2.810847e-4 weeks 6.4685e-5 months at an aging temperature of 2480F based on an activation energy of 1.17eV.

3.2.4.10 Speelmen D20 As specified by CECO, the desired quallfled life for this specimen is M yean, The thermal aging time to simulate 15 years at the Dresden maximum normal ambient temperature of 1500F (660C) is 140 hours0.00162 days 0.0389 hours 2.314815e-4 weeks 5.327e-5 months at an aging tempersture of l

' 2660F based on an activation energy of 1.25eV.

l l

l WYLE~ ,L.

, .ABO,RATOPMS l

l l

1 l

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Page No.11 qualification Plan No. 17859-01 REVISION C 3.0 QJ AUFICAT10H PROGRA4 (Continued f

3.2.4.11 Specimens Dit, Q1 and 93, As specified by CECO, the desireo qualified liie for these specimens is 15 years.

The thermal aging time to simulate 15 years at the Dresden and Quad Cities maximum normal ambient temperature of 1500F (t80C)is 241 hours0.00279 days 0.0669 hours 3.984788e-4 weeks 9.17005e-5 months at an aging temperature of 2660F based on an activation energy of 1.15eV.

3.2.4.12 Specimens QS and Q4 .

As speelfled by CECO, the desired quallfled life for these specimens is 40 years.

- The thermal aging time to simulate 40 years at the Quad Cities maximum normal ambient temperature of 1500F (660C) is 89 hours0.00103 days 0.0247 hours 1.471561e-4 weeks 3.38645e-5 months at an aging temperature of 2480F followed by 538 hours0.00623 days 0.149 hours 8.895503e-4 weeks 2.04709e-4 months at 2660F based on an activation energy of 1.17eV.

3.2.4.13 Specimens Q7, Q9, and Q1j As speelfled by CECO, the desired quallfled life for these specimens is 15 years.

The thermal aging time to simulate 15 years at the Quad Cities maximum normal ambient temperature of 1500F (660C) is 112 hours0.0013 days 0.0311 hours 1.851852e-4 weeks 4.2616e-5 months at an aging temperature of 2660F based on an activation energy of 1.29eV.

3.2.4.14 Specimens Q13 and Q14 As specified by CCCo, the desired quallfled life for these specimens is 15 yean.

They were removed from Quad Cities Unit 2 drywell penetrations after being in service longer than 10 years. An additional 5 year's equivalent thermal aging will bring them up to a total of actualirservlee life phe 5 years. The thermal aging time to simtdate 5 years at the QusJ Cities maximum normal ambient temperature of 1500F is 170 hours0.00197 days 0.0472 hours 2.810847e-4 weeks 6.4685e-5 months at an aging temperature of 2480F based on an activation energy of 1.17 eV.

3.2.4.15 ,Speelmens Q15 and Q16

- As speelfled by Ceco, the desired quallfled life for these specimens is 20 years.

They were removed from Quad Cities Unit 2 drywell(the same as Specimens Q13 and Q14 above). An additional 10 years' equivalent aging will bring them up to a total of actualin service life plus 10 years. The thermal aging time to simulate 10 years at the Quad Cities maximum normal ambient temperature of 1500F is 339 hours0.00392 days 0.0942 hours 5.605159e-4 weeks 1.289895e-4 months at an aging temperature of 2480F based on an activation energy of 1.17eV.

WYt.1 LABORATORIES nuntwne a ecmey

. . ~ ~

Page No.12

( ,

REVISION' C Quallfleation Ptsn No. 17869-01 3.0 QU ALIYlCATION PROGRAM (Continued) l C

3.2.5 Post Thermal Aring Funettonal Tests The tests of Paragraph 3.1.3 shall be repeated on all specimens except Q17 through Q20.

3.2.6 Accident R661ation Erpesure i C

The test The worst-case accident radiation requirement is 1.44E8 rads.

speelmens described in Table ! (except Specimens Q13 through Q16) shall be exposed to a minimum radiation dose of 4.84E8 rads gamma (air equivalent) using a Cobalt-60 source at a dose rate of approximately 1E6 rads per hour.

The Quad Cities accident radiation requirement is 1.1E8 rads. Specimens Q13, Q14. Q15, and Q16 shall be expmed to a minimum radiation dose of 1.21E8 reds gamma (alt equivalent) using a Cobalt 60 source at a close rate of approximately 1E6 tads per hour.

The specimens shall be rotated as necessary during exposure to ensure a uniform dose.

The radiation doses above contains 10% margin on the accident requirement.

Dosimetry utililized during radiation exposure shall be traceable to the National Bureau of Standards (NBS).

3.2.7 Pmt Aceide-t Radiation Punctional Tests The tests of Paragraph 3.1.3 shall be repeated on all specimens except Q17 through Q20.

C 3.3 Aecident Sin.ulation 3.3.1 PWR Specimens (Byron /Braldwood and Zion) LOCA Test 3.3.1.1 Accident ProfDe All test specimens described in Table ! (pages 23 31) shall be subjected to a simulated accident. The test profDe shall envelop the profile specified by CECO whleh is described in Paragraph 2.t.2.1.2. It is assumed (for purposes of applying margin) that the accident (DB A) portion of the profile is the first 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months and the post-DB A portion is from the 24-hour mark through 365 days. Appropriate margins per Paragraph 2.1 have been added.

The initial transient shall be applied to the test specimerts (powered as specified in Table D as shown in Figure 1 beginning at 122^' and at nospherie pressure.

WYt1 LABORATORIES

...n. r.ean, l

Page So.13 a ._ __

REVISION C

. Quallfleation Plan No. 17859-01 3.0 QU ALIFICA' MON PROGRAM (Continued) 3.3.1.1 Aceldent Profile _(Continued)

The ramp requirement to 3450F and 55 psig shall '>e performed on a best-ef fort basis. Approximately thrt-e minutes after equilibrium is achieved at 3450F/55

- pig, ehemical spray as described in Paragraph 2.1.2.1.2 shall be Introduced at a minimum rate of 0.15 gpm/ft2 of horizontal area of the test specimen enelesure and shall continue for 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months . Peak conditions at 3450F/55 psig shall be held for a rmnimum of five minutes, followed by a decrease in temperature to 2700F )

saturated conditions. These conditiors shall be maintajned for a minimum of j 5.33 hours3.819444e-4 days 0.00917 hours 5.456349e-5 weeks 1.25565e-5 months at which tims the temperature and pressure shall be decreased to ,

2500F saturated conditions. These condtions shall be maintained for a minimum of 40.5 hours5.787037e-5 days 0.00139 hours 8.267196e-6 weeks 1.9025e-6 months until the 45.83 hout point (end of test).

C 3.3.1.2 Test Specimen Mountirwr and Or(entatic i The test specimens shC be mounted to a solid bottom cable tray, or inside a NEMA 12 and NEMA 3 enclosure as listed be'.ow:

Enclosure /

Trey Type SpMmms Z2, Z3 and Z11 c Tny NEMA 3 Z1 and Z4-Z10

- NEMA 12 B1-B7,7.12 and Z13 , e The specimern mounted to the cable tray shall be tie wrapped in place at each end of the cable. The specimens mounted in either ther NEMA 3 or NEMA 12 enclmure shall be mounted on the bottom ledge of the enclosure except for C

Specimen B7 which shall be vertical inside the enclosure.

~ Each of the enciesures shall have a 1/4" weephole drilled in the lower right hand corner of the enclosure. A 1-1/4 inch LB fitting shall be mounted to the top d

center of the enclosures. /_11 w. ring shall enter or exit the enclosure through this

- penetration. A 18-inch conduit nipple shall be mnunted to the end of the LB fitting and shall be oriented in the test chamber away from the chemical spray nozzles.

The test specimen cables shall be connected with '#yle supplied 14 AWG TeGon wits through unirnulated butt splices covered with Raychem WCSF-N sleeves.

Thesa Teflon leads shall exit the tes chamber and shall be sealed per 'Vyle Laboratories standard practice.

WYLE t.ABORATOmE5 was,me reenity

. Page No.14 - -

Que.!!fication Plan No !?859-01 -

3.0 QUAIFICATON PROGRA4 (Continued) c h , 3.3.1. 2 Test Steelmen Mountiw and Orientation (Continued)

The test specimens shall be powered as described in Table 1. The circuitry used to accomplish the electrical setup shall be as shown in Figures 7 and 8. The instrumentation channels utilized shall be as listed below DAYTRONICS DATA AQUISITION SYSTEM CHANNE!J Channel Speelmen j No. U nits . Signal Monttored ,

_N.o.

1 N/A 0F Chamber control thermocouple ,

2 N/A 0F Chamber control thermocouple ,

3 N/A 0F Chamber control thermocouple l 4 N/A psig Chamber pressure control transducer 5 N/A of Average chamber temperature !

-average of channel s 1,2 and 3 6 N/A GPM Chemleal Spray Flowrate (3.5-4.0 GP M) ,

7 N/A PH Chemleal Spray PH(10.2-10.8)

$ Z2,Z3 psig Input pressure to Wyle Omega PX114 transmitter used as a load 9 B1 mA Leadage current to ground 10 B2 mA Leakage current to ground 11 B3 mA Leakage current to ground 12 B4 mA Leakage current to ground 13 B5 mA Leakage current to ground 14 Z1 mA Leakage current to ground 15 Z2 mA Leakage current to ground 16 Z3 mA Leakage current to ground 17 Z4 mA Leakage current to ground 18 Z5 mA Leakage current to ground 19 Z6 mA Leakage current to ground 20 Z7 mA Leakage current to ground 21 Z8 mA Leakage current to ground 22 39 mA Leakage current to ground 23 Z10 mA Leaksge current to ground 24 Z11- mA Leakage current to ground 25 Z12 mA Leakage current to ground 26 Z13 mA Leakage current to ground WYLE LABCA ATORIES wm...n. a.cav

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.,we r e -a .- ng., .-wn ----, - - - . - , < , - - - -,s--.-,,--=,,,~---e .nen---n-----,am g e- n - s 4-v----n--n>>w--.- ,-aw--rw ,.-w n n.- vm -

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' Page 90.15 -- - -

. \;,1 .;, i l f. '

REVISION C Qualificaticn Plan No. 17859-01 3.0 QUA1RICA71CN PROGRAM (Continued)

C 3.3.1.2 Test Specimen _ Mounting and Orientatlan (Continued)

YLUEE 2240 DATTALOGGER CilANNE!J

^ ' :

Channel Speelman N o. Units Signal Monitornd (Range)

N o.

'B1 VAC Input Voltage (132-136 V AC) 1 2 81 Ansp

Load Current (6.0-7.4 A)-

B2 VAC input Voltage (132-136 VAC) 3

- 4 92 Amp Load Current (6.0-7.4 A)

B3 VAC Input Voltage (132-136 VAC) 5 6 B3 Amps Load Curtent (5.0-7.0 A) 7 B4 - VAC Input Voltsge (528-544 VAC) 8 84 Amps Load Current (6.0 't.4A)

B5- VAC. Input Voltage (528-544 VAC) 9 10 B5 Amps Load Current (6.0-7.4 A)

B6 VAC Input Voltar,9 (528-544 VAC) 11 '

12 B6 Amps Load Current (9.0-11.0A)

B7 VAC Input Voltage (528-544 VAC) ,

13 14 B7 Amps Load Current (13.5-16.5 A) 21 VAC Input Voltage (132-136 YAC) 15 6 16 Z1 Amps Load Current (6.0-7.4 A)

Z2 VOC Input Voltage (34.5-37 VDC)

- 17 19 Z2 mA Load Current (36-44 mA) 19 Z3 .VDC Input Voltags (34.5-37 VDC) 20 Z3 mA Load Current (36-44 mA) 21 Z4 VAC Input Voltage (132-136 V AC) 22 Z4 Amps Load Current (6.0-7.4 A)

25. VAC Input Voltage (132-t36 YAC) 23 24 Z5 Amps Load Current (6.0-7.4 A)

-25 26 VAC Input Voltage (528-544 VAC) 26 Z6 Amps Load Current (6.0-7.4 A)

- - 27 Z7 VAC Input Voltage (528-544 VAC) 28 Z7 Amp Load Current (6.0-7.4 A) 26 VAC Input Voltage (132-136 V AC) 29 30 Z8 Amps Load Current (6.0-7.4 A) 31 29 VAC Input Voltage (132-136 V AC) 32 Z9 Amps Load Current (6.0-7.4 A) 33 Z10 VAC input Voltage (132-136 VAC) 34 Z10 Amp Load Current (6.0-7.4 A) 35 211 VAC Input voltage (528-544 VAC) 36 211 Amps Load Current ($.0-7.4 A)

-- 37 Z12 VAC Input Voltage (528-544 V AC)

Amps Load Current (6.0-7,4 A)

-38 Z12 39 Z13 VAC input Voltage (528-544 V AC) 40 213 Amps Load Current (4.0-7.4 A)

WYLE LABORATORIES Mvmsv+ue Fec%

7 , - -y.wm.--.-,- , , -,.

n.

Page No.16 -

i . 8,: n ' ' F IV I l IlI Qualification Plan No. 17859-01 REVIS!O.9 C 3.3.2 BWR Specimem (LaSalle, Quad Cities and Dresden) LOCA Test 3.3.2.1 Accident _ Profue The test specimens described in Table 1, pages 23 through 31 shall be subjected to a simulated accident. The test profile shall envelop the profile specified by CECO whleh is described in Paragraph 2.1.2.1.1 It is assumed (for purposes of applying margin) that the aceident (DB A) portion of the profile is the first 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months and the post-DB A portion is from the 24-hour mark through 100 days.

Appropriate margins per Paragraph 2.1 have been added.

aN The initial transient shall be applgio the test specimens (powered as specified in Table D as shown in Figure o2 beginrang at 1500F and atmospheric pressure.

The ramp requirement to 3550F and 53.3 ostg shall be performed on a best-effort 1744*dMej . basts.' Approximately 6 hours6.944444e-5 days 0.00167 hours 9.920635e-6 weeks 2.283e-6 months after equilibrium is achieved at 3550F/U.3 psig,

]cscsples~ TfhfJ demineralized water spray as described in Paragraph 2.1.2.1 shall be introduced

.o be?. frsrs "I at a minimum rate of 0.15 gpm/f t2 of horizontal area of the test specimen g e o y. enclosure and shall eontinue for 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months . Peak conditions at 3550F/53.3 psig shall be held for a minimum of 3 hours3.472222e-5 days 8.333333e-4 hours 4.960317e-6 weeks 1.1415e-6 months , fonowed by a decrease to 3200F/53.3 psig. Thtse conditions shall be majntained for a minimum of 3 hours3.472222e-5 days 8.333333e-4 hours 4.960317e-6 weeks 1.1415e-6 months at which time the temperature and pressure shall be decreased to 2500F, saturated conditions. These conditions shall be maintained for a minimum of 114 hours0.00132 days 0.0317 hours 1.884921e-4 weeks 4.3377e-5 months or until the 120 hour0.00139 days 0.0333 hours 1.984127e-4 weeks 4.566e-5 months point (end of test).

3.3.2.2 Test Specimen Mounting and Orientation The test specimern shall be mounted to a solid bottom cable tray, or inside s NEMA 3 enclosure as listed below:

Enclostre/

Tray Type specimens Tray D1, D2, D5-D15, L1-L10 and Q7-Q12 o ss-Q1e NEMA 3 Q1-Q6,4D3, D4, D16-D21 and L11 The speelmens mounted to the cable tray shall t>e tie vrapped in place at each end of the cable. The specimens mounted in the NEMA 3 enclosure shall be mounted m,c4 bott m le of the enciesureset 45 S/ug.c dy W @

o ~p#9rugge grew The enclosure shall have e 1/4" weep hole drilled in the lower nght hand corner.

A 1-1/4 inch LB fittJng shall be mounted to the top eenter of the enclosure. All wiring shall enter or exit the enclosure througn this penettstion. An 13-inch cond'dt nipple shall be mounted to the end of the L3 fitting and shril be orientej in the test chamber away from the chemical spray nozzles.

WYl.E LABORATORIE5 ets.ine reemty

Page No.17 -

qualification Plan Nc. 11859-01 REVISIOP C 3.0 QUAIR1CA' MON PROGRAM (Continued) 3.3.2.2 Test Specimen Mounting and Orientetion (Continued)

The test specimen emoles hall be connected with Wyle supplied 14 AWG Teflon wire through uninsulated butt splices covered with Raychem WCSF-N sleeves.

These teflon leads shall exit the test chamber and shall be sealed per Wyle Laboratories standard practice.

The test speelmens shall be powered as described in Table I. The circuitry used to accomplish the electrical setup shall be as shown in Figures 7 and 8. The istrumentation channels utilized shall be as listed below:

Note: Due to instrumentation limitations, the BWR specimens shall be tested in We tests. The specimers in each test shall be as listed in the following tables.

Lee.

BWR TEST # 1

~

DATTRONICS DATA AQUISTr!ON SYSTEM CHANNELS Channel Specimen No. No. Units Signal Monitored 1 N/A 0F Chamber control thermocouple

_. 2 N/A 0F Chamber control thermoeouple 3 N/A 0F Chamber control thermocouple 4 N/A psig Chamber pressure control trataducers S N/A 0F Average chamber temperature

-verage of channels 1,2 and 3 S N/A GPM Chemical spray flowrate (3.5-4.0 GPM) 7 Q1 mA Leakage current to ground 8 Q2 mA Leakage current to ground i

_ 9 Q3 mA Leakage current to ground i 10 Q4 mA Leakage current to ground !

11 QS mA Leakage current to ground ,

12 QG mA Leakage current to ground 13 D3 mA Leakage current to ground 14 D4 mA Leakage current to ground 15 D5. D7 mA Leakage current to ground 16 D6 mA Leakage current to ground 17 D8 mA Leakage current to ground 18 D9 mA Leakage wrrent to ground 19 D10 mA Leekage current to ground 20 D11 mA Leakage current to ground 21 D16 mA Leakage current to ground 22 D17 mA Leakage current to ground 23 D18 mA Leakage current to ground 24 019 mA Leakage carrent to ground 25 D20 mA Leakage current to ground 26 D21 mA Leakage current to ground WYLE 1.ABORATORIF.S 99WRt$cile F GCility f

____.a

_ _ _. __ _ ~_ .. .. _ ._ .. __ _ _ _ _ __

Page No.18

' REVISION C Qualification Plan No. 17859-01 3.0 QUALIFICATION PROGRAM (Continued) '

C

. 3.3.2.2 Tot _ SpAme_n *4ountire and Orientation (Continued)

PLUKE 2240 DATALOGGER CHANNELS Channel .*peelmen N o. No. Units Slanal 4,qtored (Range)

YAC input Voltage (132-133 VAC) 1 Q3 2 Q3 Amp Load Current (6.0-7.4 A) i VAC - Input Voltage (132-136 VAC) 3 Q4 4 Q4 Amps Load Current (6.0-7.4 A)

VAC Input Voltage (132-136 YAC) ,

5 Q5 6 Q5 Amps Load Current (6.0-7.4A)

.D9 YAC Input Voltage (132-136 VAC) ;

7 l 8 D9 A rnps Load Current (6.0-7.4 A)

D19 VAC Input Voltage (132-136 V AC) ,

9_ Load Current (6.0-7.4 A).

10 D19 Amps Q1 YAC Input Voltage (528-544 VAC) 11 12 L Amps Load Current (6.0-7.4 A) 4;. VAC Input Voltage (528-544 V AC) 13 Load Currer.; (6.0-7.4 A VAC) :

14 42 Amps VAC Input Yeltage (528-544 VAC) 15 Q6 16 Q6 Amps Load Current (6.-7.4 A) ,

D3 VAC Input Voltage (528-544 VAC) 17 18 D3 Amps Load Current (6.0-7.4 A)

D4 VAC Input Voltage (528-541 VAC) 19 20 D4 Araps Load Current (6.0-7.4 A) -

DS, 7 VAC input Voltage (528-544 VAC) 21 22 D5, 7 Amps Load Current (6.0-7.4A) 23 D6 VAC Input Voltage (528-544 VAC) 24 D6 Amps Load Current (6.0-7.4 A) 25 08 VAC Input Yn*Mge (528 544 VAC) 26 D8 Amps Load C arrent (6.0-7.4 A) 27 D10 VAC Input Voltage (528-544 VAC) 28 010 Ampa Load Current (6.0-7.4A)

D11 VAC Input Voltage ($28-544 VAC) 29

-- 3 0 D11 A mts. Load Current (6.0-7.4 A)

D16 VAC Input Voltage (528-544 V AC) 31 32 D16 .mps Load Current (6.0-7.4 A) 33 D17 VAC input Voltage (528-544 V AC) 34 D17 Amps Load Current (6.0-7.4 A) 35 D18 VAC Input Voltage (528-544 VAC) 36 D18 Amps Load Current (5.0-7.4 A) 37 D20- VAC Input Voltage (528-544 VAC) 38 D20 Amps Load Current (6.0-7.4 A) 39 D21 VAC Input Voltage ($28-544 V AC) 40 L";l Amp Load Current (9.0-7.4 A1 t

WYL 3 L.AACRAT0Rit$

68vn tleT9 F4Cahty

~ .

Paga No.19 qualification Plan No. 11859-01 REVISION C 3.0 QUA!JFICAT10N PROGRAM (Continued) 3.3.2.2 Test Soeelmen Mounting and Orientation (Continued)

BWR TEST f 2

.. DATTRONICS DATA AQUtsrT10N SY3 TEM CHANNELS Charinel Specimen No. N o. Units _

Stena! Monitored N/A of

' Chamber control thermocouple

. 1 0F Chamber control thermocouple 2 N/A N/A 0F Chamber control thermocouple 3

4 N/A psig Chamber pressure control temperature

. 5 N/A 0F Average chamber te mperature

-average of channels 1, 2 and 3 6 NA GPM Chemical spray flow rate (3.5-4.0 GPM) 7 1A <nA Leakage current to pound 9 L2,L4,L10 mA

eakage current to pound 9 L3 mA Leakage current to pound 10 L5 mA Leakage current to pound 11 L6 mA Leakage current to pound

. 12 L7 mA Leakage current to ground 13 L8 mA Leakage current to ground 14 L9 mA Leakage current to pound 15 til mA Leakage current to pound 10 Q7 mA Leakage current to ground 17 98 mA Leakage current to pound 1B Q9 mA Leakage current to pound

~

19 Q10 mA Leakage current to pound 20 Q11 mA Leakage current to pound 21 Q12 mA Leakage current to paund 22 01 mA Leakage current to ground 23 02 mA Leakage current to pound 24 012 mA Leskage current to pound 25 0 13,14,15 mA Leakage currant to potmd WYLE L.A80nATORIES MyntsveHe FF:stely

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Pege No. 20

" -- ., ," l Qualiftsation Plan No. 17859-01 REVISION C 3.0 QUALIFICA'f10W PROGRAM (Continued) 3_

3.3.2.2 Test Speelmen betire and Orientation (Continued) -

c) l FLUKE 2240 DATALOGGER CHANNELS i l

i Channel Specimen No. Units Signal %nitored (Range) i

_ No.

1 L1 VAC . . Input Voltage (528-544 VAC) 2- L1 Amps Load Current (0.9-1.1 A) 3 L2,4,10 VAC Input Voltage (528-544 YAC) 4 L2,4,10 Amps Load Current (0.9-1.1 A) 5 L3 VAC Input Voltags (528-544 VAC) 6 L3 Amps Load Current (5.0-7.0A)

Input Voltage ($28-544 YAC) 7 L5 VAC 8 L5 Amps Load Current (6.0-7.4 A) 9 L6 VAC Input Voltage ($28-544 YAC) 10 L6 Amps Load Current (6.0-7.4 A) 11 L7 YAC Input Voltage (528-544 Y AC) 12 L7 Amps Load Current (6.0-7.4 A) '

13 L8 VAC Input Voltage ($28-544 V AC) 14 L8 Amps Load Current (6.0-7.4 A) 15 .L9 VAC Input Current (528-544 VAC) 16 L9 Amps Load Current (0.9-1.1 A) 17 L11 VAC Input Voltage (528-544 VAC) ,

18 L11 Amps Load Current (0.9-1.l A) 19 Q7 VAC Input Voltage ($28-544 VAC) 20 Q7 Amps Load Currett' (6.0-7.4 A) 21 QB VAC Input Voltage (52C-544 VAC)

-22 Q8 _ Amps Load Current (6.0-7.4A) ;

23 Q9_ VAC input Voltage (132-136 VAC) 24 Q9 Amps Lcad Current (6.0-7.4 A) 25 Q10 VAC Input Voltage (132-136 V AC) 26 Q10 Amps Load Current (8.0-7.4 A) 27 Q11 VAC inpue Voltage (132-136 VAC) 28 Q11 . Amps Load Current (6.0-7.4 A) 29 Q12 VAC Inout Voltage (132-136 VAC) 30 Q12 Amps Load Current (4.0-7.4 A) 31 D1 VAC' Input Voltage (528-544 YAC) 32 01 Amps Load Current (6.0-7.4A) 33 D2 VAC Input Voltage (528-544 VAC) 34 D2 Amps Load Current (6.0-7.4 A) 35 012 VAC Input Volt?.ge ($28-544 VAC) 36 D12 Amps Load current (6.0-7.4 A)-

37 013,14,15 VAC Input Voltage ($28-544 VAC) 38 D13,14,15 Amps Load Current (6.0-7.4 A)

WYu t.ABORATORIES wi .n. rmoe,

i i .. . , l 1

Instrumentation Setup (Continued)

~

BWR TEST m3 Channel Specimen No No. ,1J,phg ,

$jensi Monitored 1: b/A 'F Chamber coatrol thermocouple

N/A 'F Chamber control thermocouple 3 N/A 'F Chamber control thermocciaple 4 N/A 'F Averste chamber temperature

.sverage of chianels 1. 2 and 3

$ N/A plig Chamber pressure contros transducer 6 N/A GPM Chemical Spray Flowrate (3.5 4.0 0PM) 7 Q17 VAC Input Voltage (132136 V/.C) 8 Qi7 Amps Lead Current (6.0 7.4 A) 9 Ql7 mA Lesk3ge current to grocrid 10 Q18 VAC Input Voltage (',32136 V AC) 11 Ql8 Amps Load Current (6.0 7.4 A) 12 Ql8 mA Lenkage current to ground 13 Ql9 YAC Input Voltase ($2F544 VAC) 14 Ql9 Amps Lead Curtent (6.0 7.4 A)

!$ Qi9 mA Leakste currant to ground 16 Q20 VAC Input Volt 32e ($28 544 VAC) 17 Q21 Amps Load Currer:t (6.0 7.d A) 18 Q21 mA Lenkage current to ground Or=4

_r . . . . , .

~ , _ _ . _ _ _ _ . _ _. _ . _ _ _ . . .

l' - Page No. 21 -

REVfSION C l Quallflestion Plcn No. 17859-01 3.0 QUALIFICATION PROGRAM (Continued)

, 3.3.3 Fast-DBA Funettonal, Tests The functional tests (insulation resistance) of Paragraph 3.1.3 shall be performed with the specimens inside the chamber.

3.3.4 Post-Test inspection Upon completion of the qu.tilfleation program, the speelmers shall be visually irrpeeted. The specimers shall be disassembled to the extent neces.sarv to perform the irspection. The condition of the speelmeno shall be recordec'.

3.4 In-Pm frmpection The test items shall be examined for possible damage following all severe tests.

All noticeable test effects shall be logged.

Photographs shall be taken of any notleekble physleal damage that may occua.

The records shall be checked for quality of performenee after each test. CECO and S&L representatives shall be provided access to Wyle faellit!ss and t'acords for QA program evaluation and auditing and inspection /surveillinee subjee to prior scheduling through Wyle Contracts and QA Departments.

3.5 lostrumentation All test equipment and instrumentalon to be used in the performance o.' thM ;

program shall be calibrated in acecedance with Wyle Latwetatories' Qua'ity .

Assurance Manual, which conforms to the applicable pottiors of ANS! N 43.2,10 CFR 50/ Appendix B. Ana Military Specifleation MIL-STD-45660 Standar,h used in performing all esliti ations shall be traceable to the Nattendpf 3tenderi.. l' ,

3.6 Report L. QA t The report shall describe (M qualification requirements, prowdures, af'6 tmits.

The report shall also include rationde . and justificatior. .'equired for n e qualification and shall certify the qualification of those tes: items wh!eh Mr.ed the tests of IEEE Standard 323-1974. The customer shall receive ten bound copias and one reproducibh copy of the test report.

9

^ 1.

WYLE LABORATORIES Mwettveile FfColety 5

. _ _ _ . ._ _ _ .._ _ . . . _ .. , ... _. _ ... .. m-.. _ . . _ _ .

_,>j s

Page No. 22 REVISION C-Qualification Plan No. 17859-01 l

I 3.0 QUALIFICATION PROGRAM (Continued) 4 C

3.7 References f l

l

^- ~

1. DuPont U.L. Fue No. 41938, Library Code 032-78 A

2. it.dustriel Motor Usen' Handbook of 1mulation for Rewin &, L. J. Rejda and Kris Naville, Elsevier,1977, Library Code 255-60 "Raychem Corporation WCSF Thermal Aging Data," EDR-2001, Library l

3. l Code 360-80A ,

4. - Quallfleation Repert, Westinghouse Eleetric Corporation Type AB Circuit Breaker, Rev. 2, dated IU30/79, Library Code 499-01 5, "Qualiftention Tests of Flame Guard PR-EP istrumentation and Control-

- Class 1E Electrical Cablus in a Simulated Steam U,ne Break and Lec.s-of-Coolant Accident Environment," and Attachmtat AT-1, Frt.nklin institute i

Resea?ch Laboratory /The Anaconda- Company, F-C4836-2, ._ Library Code 517-81

6. BlW Cable Systems, Inc., Letter dated September 2,1982.with Thermal Aging Data for GE Silicone Rubber Attached, BlW, Library Code 673-92 f

f

_a WYLii LABORA7Dff L' wwnesu..e r ecnty

,C ,

, ,-r e, --

e , ,. ,m. .c - -+ w. .--e< - . - ~ .---.re--.e.~ . . --- ~ . _ _ _ e ,, ...ee.. .r-, w.-r= ,

.. . - .a . ;. .

' ff ' ,.

[ {

( )

Q ).

3 L)

~

v-3 TAetA Cr TNT SPEClasset DESCttPT90ft 4

_i..a,

- 1 i

!?-

Speeseen Speise Test we=ener neeeertel cresMwettee oeurte y_ amesesse . Teet vastauo nestsew _ c.,esic _

s-t mayche o Shigte ecadeneer 934 Res%setas to 1-1 een&seter 514 t/t* as yre MEMA 33 333VAC ayeent e.14 WCSP-N Rechbsete - WC5F-N ogisee . w/weeyhete greMweed D-3 Caychoan Slagte aanderter 984 Itackbestne to 2 eaa.haetee f 84 I/2* 48 yes MENA45 831VAC Syeest/ . s.7 A WCSF-N Okenite - WOF-N 3pilee . w/wesy8ao8e Scot 4 weed 8-3 lisycheni 3 condweter 0le meetbestas to 3 Wer ele 1M 4e yet NEnt A 4 3 - 13tVAC syren / ' S SA WC5P-N Reekbestte - stapr N optice w/weephe4e Greld.eoed F

8-4 OkWte St4 0kentte le pl4 0kedts Segyee tted e** twek) V-type 4t yrs NEWA tt Ste TAC Syresit h 0.7 A spelee alth Okon6te tepe and m temaletten te% estees w/weephele Brenoweed ;

8-5 Onionite fI4 Oken4te to S34 SCemosa fr gtedt trene t,tmatergse) $w -

44 yes WEteA t3 StsVAC Pyresil 0.7 A '

tueet to tenett V-type spelee with Okontto tape end see w/wesgesete ereldweed ;

i Insolellers la cretett ,,

8-4

Okanite die Okentte te fit Oticalte Gugged tied to t+eai) V-type -

44 yve NE44 32 $N VAC Dyrese/ 89.A l epitee wlah Okentle tape seed as femidstlan le erelds . w/weey>.nle Stoldweed B-7 Onesilte SSG 4enite to See - Okesdte i ty5e spNeo wGth -

44 yre 38Et0A II $38 YAC Syrest/ 95A Okenite tops, w/woophete troldweed ' 3

?

2 i 4 1 .

I g

~

3

?

f

6 l ...

TABLR tr TErf SFSC5'd8W DESCRIPTION l -

Test Splies Age Ree4soure Test Vetterre Stettee C wrent_

specimen Configwetten Overtear poretser 9tet ertef_ 5.74 38 yre Sit VAC Dreedme 2* -

Rgyches 44 go. Rockbestas to t4 go. Eteettiestem. Geersised Royehem n-3 WCSF-N spelce (WCSF 3963.

518VAC Drendra 6.7 A 2" 39 yw -

D-3 fleychem it go. Reekbestes to 11 go. Rockbestas.17sedereized Royahoea f WCSF-N '5 Alm (WCSF-479).

StBVAC Dresdeo S.7 A l

- 38 yre N2443 D-3 S atch it go. SIS were to i2 go. StS wtre. Matets taped pigten e/weegdiale 7 a

epitee ~6eeMel Frieedure EF-l2 -Per to-drywatt uses Scotch 33ec. 78.17.

NEMA 3 510VAC Dresden S.?A 7

- 39 yrs Smtch li ge.StS wire to t 3 go. StS wire Scotch taped gdgt ett D-4 spitee Beeheet Frecedwe EF-13 -For outs (4m drpef t tasse w/weesdiele {p!

Scoten 3 30C,23*. I SIS VAC Dresden S,74 o l' 38 yrs -

D~S Raychem 14 go. Rechtnestas to solenoid nem-tmpregneted troloed joetet fe"sleese) {

WCSF-M cost wire. Inline oldlM *It98 Refehem WCSF-tis.

e

SIS V AC Dreedwe 4,74 I le go. Ree%eetes to eccena44 no=-tagregwted treided jaetet t* 38 yrs -

.'"JI O6 Reyetwo O l WC3F M end wire. ladine sptlee with Reyebeen itCSF-ill.

t 34 yrs SIS V AC Tweedre 4.74 7 2* -

tb7 Reyehees 14 go. Recht>eetas to impregwted teeld ee8 etre ledlae opfles WCSF-N with fleychem WCSF-gl5 Sta 4 AC Dreeden e.7 4 3* 30 yes -

i D-8 Roychem 14 go. Rechtpoetas St3 4e leprepeled troid cett etre. I inflee WCS F -N stilee eetth Rsychose WCSF-11S.

i 831YAC Dres. ten 3.74 14 go. Rectbestos StS to 14 go. 8taetheates Stl. ledine opflee

- 38 pre - ,

D-3 Roycheve WCSF-N erith Aeychose WCIF-ItS with min tM g4efetten.

518VAC N,*.ee 4.74 B

- 39 yrs -

n-Is Roychem I4 go. Mer6tpantes SIS to t 4 go. flockbestas SES Royehere WOF-IIS over Bewulated teett spitee (Ie rseget.

{

WCS F-M l 9 1

~ u f.

y;.;_, ,

', N.-J-r;" 97 _,f- , ,

i '

[ - -

lW : =

A 4

- ? . . , ,

i.

i I t-

-l- t ,.

j -*i

g- , l1 1 . . ,

[

1 1 YASLRla TWTSPECMcRSE DERCternoet .,

4 ~!

3 ..

4 s Test

SPeelsesut W C6 Ooortug> Age Restesse Test Vettemo Steeles caregne

tenscher esotertes

' 3" - M yre - 590VAC Dronese e.74 D-1i Reyehese 34 ge. R-= SW to a 4 se Weehestes 98. Reyeisese Wcsr-w Wase-1IlcoseIsmedetedheta syneelese 84 reageL' e

1/4" 38 pre - 831VAC Dree.tsas 4.14 -

D-II ' Roychose le go. Restenestee SW to 14 go. Reekhusten 58, aselese I WCSF-N eyNee =Hh Reyshuse WC5F-115.

M yee t 31 V AC ' Dresden S.?A

!- D t3 . Aeyeeiese ie go. Rechteetas SEB te I4 go. Rechhestm 95. . t/f* - -

West-et temme synee weeh Royehose Wome- Is.

. 3/4" M yre - 33;VAC Dree4se s.14 0

,. D-t4 : Wereheen 14 go. Reethemsee set to a4 go. Rechtmoetes se isstes :17.

WoSF-M , W OBF-tRS. I*

't* M yte t33YAC Dresesse s.14:

D-t3 Reychose - le go. NWes SW to I4 go. Rechtnestes 95, tsdlee

g:

W Cst-N eyelee enth Reyettese WCsF-1IS. .

14 go. Reetibesten SE3 to 14 go. Restisestem SS. Refe4 meso

- M yre NRL.A 3 SSO VAC Dresden S.74 . 4*

D IS Rey-these es/weephet.

W teCK - MeeCE hat we06 hatt ten trisessed by 1/3*. *

.. 38 yes MEMA 3 SEE V AC Dew eme 8.74 L3 D-If Reyettese ' 11 go.breland smetes lead to 13 ge. turelded meter lese e esesc4 Esselene weret tems4 eywest - Reyenne nMcR hat. w weepsisse {,,

G.S. VeSheos stb 14.(9M44th Uset 3 eyweII seepte wetti - 15 yee WttSA 3 STS VAC Dresesus S.14 !

D-It AttP

Amip elsetow eystem. _

e/weegente l r

D-19 Aber G.R.hdheme SS Ste. 93044815 yeare enDy tpset 3 eywest - SS yre getsSA 3 133 VAC - Dreadse . 4.14 j

' eessySe w4 ten Aasy whe4ew g80eo - . edweayhete ,

,. t

~

83 go. 5E5 were to 13 go.Sen slee Seeteen taped yAgtest - 13 yee . NS884 3 S9S VAC - Degedese 4.T 4 '4

D-24 Scoteen y;

< eyelee -Reshnes Prescere EF-It -For ase-eyweII een d f-i Sosteh Isec 79,17. g' 13 go. sus were to as go.we were seateen teved pagten - is yee wsW4 3 S3e VAc pr de. e.7 Ai~ ,

[ D 2: seetch eysse. -Rechees tw re er-tm -For sweer se e wem r sees wrweepaisee ;

- Sewech i30 M*.

(

i i

i l

i

> I L

, %.= . , % 3 m-- = 45+ y - --u -, .- - _- - , , . . - m--,. + - , . - - - . =

i

~~~3 - ^

,l .{

i v t ze

.1 TAsLR to Test sFSCteenst IM!SC9ert10st

.\.

' Test spee4mem speseo Men e,ar aseiertes_ C fisweeten Overiep Ame_ anos. ewe Test Veseene steet.e < w-9- LaSelle 4.94 te3 Roycheme Repten hedeled Slt

WG wire eunnected to Refere Corp. tfe* 40 yrs - t31YAC r

]

WC5F-w .

(Semges aseere Dohereal slo AWO were, Overley of Reyehene etee e en each more landettase le t19*.

Reptan 1seuleted Glt AWG were conneeted ec Faten Corp. 3/4* 49 yrs - 833VAC LeSelle 3.94 L-3 Raychese WC3F-ee (semust eteore Det.orent els AWG wire. Overley of Rsychose sleeve en each were lnsulettee is I/4*. [

L.3 Roychem Fetea Carp. tpement atenre Debere4 fl8 AWG.1LFE lseulated 1/S* 49 yre - 131VAC Le5eth I.04 h '

WCSF-M wire 2 lengtfu. Overley of Roychene sleeve en each wire

, imetellen to t/t".

e Esten eerp. (5ecaust steere D,haroM 8 89 AWG, ILFE tredeled 1/4* 44 yes - 133VAC LeSelle 1.84 ,7[

t.-4 Roychene WCSF-M wire. I teng1he. Overlap of Rereh*** al**** 8's each etc. . 73'

1 landet1ose is 1/4*.

1-

.w .$

L-S Reyehmes Ohentte f 34 AWG EFR ine=Ieted wire.1lengtte. Oveelep of 1/t* 44 yes - 33is V AC LeSelle e14 . . .

WC3F-M Roychose sleeve en each were leedettare is t/e*.

O*'

7*

t<4 Roychem Ohentte fie AWO EFR Icedeted were. 3 lengths. Overlee 1/4* 40 yre - 539VAC t.eSette s74 WC3F-M of Revessem sleeve ese eeds stre tsouletten le t14*. 2 L-! Roychose Repterleedeted 914 AWG were eennected to Ohemite 884 were t/t* 44 yre - S34 VAC Lese 84e S.74 WCSF-M SFR l!*rufeted stre. Overley of Raycheen etee,e en each wife issusetten to t/t*.

, tes Roychens Reptem leedesed 014 etre AWO were eesueseted to Okealte 1/4' 49 yre -

SteVAC LeSeate 4.34 WCSF-M SI4 were EFR lsenieted wtre. Overtep of Reyehene sleeve

, en med, wi,e leeu eti. .e ti4 . g

- - 1 Ic 9 Roychece Reychose Flemtret SI$ AWO RLFO lowutated steo eennected t/t* 89 yrs - t31VAC LaSeite t .6 4 -

WCSF M to Eeteve% (5emust steere Doheren) StG AWG XLRPR V 8:muister$ mire. Overtop of Royehem steeee ese seek j wtre tenuletten to 5/B*.

i h*

4 4 g

? .

4., ,

1-t ,

, , - Am

,~L, I l -t I' !' I

'9 g' TABLEle TENTSP9CHOttB DESCafrTtnet ,

L.

. Test Spee(enen W Cannawetles oeurtas Aae smaseawe Tee weseene ~ pteeles owress pee. lier - aseter4et 1/4" 44 yes - 133 VAC LaSeite t.e 4

,' 3 19- Roychose Royeheen Fleentret 914 AWG XLFS insdeted erles eennected WCBF-It to Esten Corp. 85essest Meere Deereel Sie AWG MLFE

?

inndellen wire,eeerley of Roychsen se messe wire is 4/4*

i

- Se yre ' WEM4 3 ISSTAC LaSalle 1.84 ['

L-tI (mentte toten Corp. (Sement 28eere Deeresil 98 4 AWG Xt.FS. 3 ;

lengtte. Oeionito GT-96 landottag tape and Wo. 3S Joctoting w/meeyhese tape. Spheed la eeeerennee with precediao HPFCO-Wi-508 O=

3*

. 5*

-g 6

T

, 2 6

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9 1

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(

TABt. Ele TWWF SFSC345st DEScar13088

.s-1, Test 8P**8888 8P80 " Oser4ee Aae ansteen. Test Vestene see*8em _Cereens Messe,ar te.terten Cannawsues

- IS MSWAS SSSVAC Quad Cattee . 4.1 A 9-S. seeleen el4 Rechtsentem en te st4 teten Demo en tSement ueereL w/weepenste Seetest toyed sylles iSeC,33* (Reference QC 05).

- 30 MESSA 3 S3e V AC Qaed Cities 4.14 Q-2 Sent ets 884 Resihtestas SS 914 Eoten Desiores (Sement 80eerol w/wesyhole Scotch toyed syNee 13ec 33* (Reference QC est.

= IS MEGGA 3 ISS VAC Quod Citles 8.14 p t1 Scotch 314 Rortenesten SEB to 814 Esten Debeten (3ement Weerek w/weaylesh ,e

- Scoteli toyed eyelee t30C,33* tReference QC 0St. C

- 38 98EMA 3 131VAC Qaed Citeen 0.74 ;

i Q-4 Scotets 884 Rechtesten Se to 984 Rotes Doheroe (Seseemt WeereL w/wesyfie6e Senteh toyed myttee 33eC,33' (Reference QC SSL 333 *W AC Quod Citle 4.14 I fle Rechbesten se to 414 toten Doheren (Semeal Meerel Amp - 40 ftE4A 3 QS AMP w/weepinede y Ceseeneretel grade wens ow syNeen (PtDG epitee, Wedel 339579) e la MEMA 3 anstepere w/ ^ "r (Ref.QC SI) 49 NEEGA 3 S38VAC Qaed C118ee 8.74 - [

AMP 614 Roehlpeates SS to Ott Beton Geheree {Seseest Meeret Aeuy -

QS Commeretel grade wisiepw syMese (PSDG syNee, Medal 334$f tl w/wesybeste ,

in MSM A 3 enchwere w/weeyenote (Ref. QC 0 SL ,

g 133VAC Qaed Cities e.14 Y~

' 014 Recetnestem SS to 884 Estem Deheren(Somael #Seerek T* ll -

3 Q-7 Reyehese

. WCBF N Reyenese steeee WC5F-TG eeer Asap window eyelen.,(FDIG eyNeo 4

Medet 3393709(Ref.QC $4L 2* 30 - 133 VAC Qaed Cattee 6.74 Royeheen $ 84 Rechtestem Se le t e 4 9etem psheree (Sommet tfeeroL Q-8 WCSF-M Reyehem etenee WC5F-Te eeer AMP window syllese (PDeG syNee, Medet 3395799(Rof,QC 04L 1

Iteychem 814 Restbestes se to pte Esten Deteren. Reyehese sleeve 3-1/t* 1S - t33VAC Quod Cities S.? A ,

49 g WCSF-M WC3F-IIS eeer 1/3* belted eesseeeticen (Ref.QC G3L 8IC Rechbestes SW to fit toten Deteren Meyetiese sleese t-t/t* 30 - 133 VAC Qiwd Cttles 4.14 Q-38 Royehess I W CSF-N WCBF-IIS eeer 1/3* tuotted emenection (Ref. QC 329.

f S

f 9

i c - - - --

V f I .' .

i 1 i .

1 tar %E 9t TEST OFSClutM DESCW4PT10sE l Test

)

Speetman SpMee ce=4ee .a p sa e v.e Vesione se.tsee Cw M i.or _wtotea _ Confis - se w 8-l/P ll - 133VAC Quad Cltlee S.14 q.38 Reyetiene 314 flockenestan ett to 914 Batest Dekorce. Royceme sleeve d WCir-ft WC5P-306 over 1/2" telsed cepeneetten (Itof.qC f St.

14 Reektwates stb to #14 Esf.ee Daheren. Reyehem sleeve 1-1/3* 36 - 133VAC Quod Cities 4.14 q- 3 3 heyebHe WCSF-M WCSf-398 over t/t* tuntled sunneetlen (Ref. qC O SI.

15 MtteA 3 133VAC Quod Cities e.7A G.E Valkene L3 013 ene end only. Speelman remeeed frese Ql3 . AMP Unit 3 eywe'A peWrellen efter in servlee e solnamen of w/weesdiele 19 yeare. AMP wind's spMee.

IS N6443 $30VAC Quod Catles 4.7 A [

AMP O.5. Yid one Sts 814 ene and only. Specimen removed from -

44 Unit 2 eywell penettelten efter le owvice e elfdmean of w/weayenste IS years. AMP waridow epitee. {

C.T 4

G. E. Yetkone St3 8I e one end edy. Speetmee removed from - 39 M84A 3 133 V AC Quod Cities gre AMP w/weey8 t h

.I Vatt 3 eywell penetretten efter le servlee e es*dat-sne of 40 yeere. A4P wer>Sem spelee. . . .

- 3G Mf 4A 3

S2t VAC Quod Citace e 74 I' AMP O. R. Wuthene Stf8 014 ene end esey. Specimee reme,e4 frese a**

Qis tiest 3 drywett peneteetten efter in ee. des a mintsnse of w/weey8mele

ie were. A we ws.ube e,nes. .-

1 Mt44 3 333YAC Quad Cities S.14 2 qif AMP G.E Velhone 3t5 8 4 4 ene or1 esey. *bpeelmee removed from -

Unit 3 drywell penetretswa ef ter le earvlee e N.edmen of erfeemphose to yeere. AMP wtadow epitet. _Em 1 NEMA 3 534VAC Que4 Cities 4.7 A Aher ELE. Volkene tts Bi t one med endy. Spoelmen removed from -

)

Qlt Unit 3 dr yv Lis penauetion ef ter la servlee a setodespe of w/weepseete 18 yeare. A98P arlembw eydtes,

~

AMP O. s. Valmens M Sit one and ondy. Specimen re'eemed from - 1 ME4A 3 813VAC Qaed Catle s.7 A qlt w/weayanese 83 nit 1 drywall penetrallen eftee le wulee e alvdeve el It yeeca. At4P winds.w ogdice.

QM Ater G. d. Vehen SIS f 84 ene end sely. Specimen re= sewed fro.= - 8 met 04 3 5to VAC quod Cttles e.1 A h Usdt 3 *ywein penettettom efter la servlee e minionens ef w/wooednete O g

te y6ere. A4F wiedme optlee, 1

4 l

1

. - _ . -. - . . ~ . _ _ _ _ - _ _ __ _ _ _ _ _ _ - _ _ _ _ .

i-

- i

,. w e TASt,E to Turf SP90 WEN DesCeterTIOst Test 9 Pilee

^

Bnreasure Test Vettage Someten t rune SP*e4 een erster(eg Cesniserettaw % _ Aae Mueemer WetfA 3 333VAC Z3en e.14

- 40 yee Royehose il 4 98WsDseten Im dcted Wire) obgte eeneseter to ASCO w/woeyhete 11 estwwed selet land wtre */wl'eleegneted trend -R opetuse em MPEV 1

, type eennester MPKW-1-194 35VDC 14en 19sn4

814 Blut to SIS Wapden laundeted wire -Royotess MPES-t-tt A t/1* 40 yte -

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                                                                                                  *        '1 SPLICES  N' L        Li 9

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SPECIMENS P4 .iDRAIN HOLE (REST 1HG ON BOTTOM LEDGE) FIGTRE 4. TTPICAL 1EMA 3 DCIDSURZ TEST SETUP

v- , 2 Qualift:stien Plan N . 17859-01 RIG D, CONDUlT 7 IM"'LB FITTING

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                   .                         M" DRAIN HOLE NEMA 12 ENCLOSURE FIGURE 5.            NDE 12 ENCLOSURE EST SET @

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4 Set to 528 VAC I"I .-(2)' . Set for

                                                                                                                           '   ' '          10"
                                                                                         -15A                                                      '

0-560 VAC 112A __ I (i- Q g< m.

             - 480 VAC o-3d Variac                                                      h'-Q d[

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. g fr' '
l*- 6
.-, 'f" ~s * ' a s' ! "
4 , 4
, w ~ . , y --.e.n ,,..v. * -- e ww <- e s %
- i -
_ -m ,
.m ,x y < u ,.
-n.
.~- ,v. i ,- -*- , qq . i
t, 25A 1/4A 120 g
$ s - ... Voltage, signal ..
520 VAC g . to riume Detalogger 120 VAC- .g gh g6
" P T~
3 Variac Isolation 4
""7T!l :a
Imad current signal
%.' 'to Fluke Detalogger 7 .%
00 ^ U - T' 00 .-
,H-- oo ao -
SPECIMEH i a * $, 1
- CT e I
e . W
=
20A Teratinal . E
- Block E o--07 y, g 7 e.
120 VAC- )w i
.CT _og: -f l -
3*. c
, Variac $k -e f ~ ;.oJ ? e Zos .g - *14akage current to ground signal g to Daytronics D&ta Acquiettion System.
FIGURE 7. TYPICAL ELECTRICA1. St: TUP FOR 529 VAC AND 6.7A On 5A CIncutTS 4 4 0-
#4 e
9
.e., w ,.. ,-
c-
- y.2c T' m 4
ik.. .., 4
., h * "a i
f Teratinal Imad current signal Block to Fluke Detalogger O
00 (' DO _ '.T'
- oo -1 SPECIMEN 1- oo n y 10A ' # 'CT ' " -
20A 120 240
'O .*~ - .n.
C 3 'C 3 F g .W 9
Voltage signal to N:
120 VAC (' 1 2 VAC .< Pluke Dataloggar . PT. set to requirea current 1 i Varlac . Isolation
- 7 y '; ' / 8*
7 , Transformer Vp- ,
. 'O.
4 CTl;; I,aka,e to s wuna signan to . g L .y Daytronics Cata Acquisition System ,g.
.e: e -O I 'FIGUPE 8. TYPICAL E1.ECTGICAL SETUP FOR 132 VAC OIDCUlfs .
D
*^
le
.e o e _
1 Q ,. t
, l 4
Ioad current signal to Fluke Detalogger Pressure signal to DD Daytronics Data Acquisition System IN
% $ SPECIMEN ) 8 g Shunt siouse r -
Regu ator Air C (set to 0"" Voltage signal to 100 psi) 36 E --o Fluke Datalogger Gage . , . ATM r 20mA o ,,g. oS h PX114 y Transmitter 0-100 psi ~~ taakage to ground 4-2 M o'
& -----O signal to Daytronice o. ~o% ~
Acquisition System _ 4 FIGURE 9. TYPICAL EIECTRICAL SETUP FOR SPECIMDt3 22 AraD Z3
, . . .. 4 ~ ~ ~.. -
L.
,- 3 # -'(';,
_' t -g 5 I ',, ] m - , , _ ,
, ; Q:? _ ... ^, . _
pl 4 L - -
' ( Page.Mc,' c 42:- .
g < ~ _ : Quallfleation Plan No. 17859-01 34
- i 5, - - -g -tl I , - ! :-- _ t 9 ^ - r T > , - ,~-f .
y v' ef % h/ 4 yr. b. +
+
3 APPENDEX 1 sN Spues Properattan Mocedures ; 9. 9 -
)
S
p. ,
b WYLE LABORATORIES Munt99 tile IGCM3ty y- 4 .. y 4 + T w -- - r N m *
. ma wva t nu.aw s u __ .tw 4 _- o-n y a.:v. w ,. . Page "o. O -- ._3 Report No. I7359 ' ~
wt-500--1.ddent - di-
-4 .
x.1: .Aav. 1 f k _ P :cedure Nos_ WT-500 Revisien Not N/A ADOENUt?M CM FTILD ?!ST Cf T-95 & #35 OwnliT 7 C T.2: . Prepa. red by:
-d J.
Date "A
t t .
Reviewed by: I ., / _ Data f-8* 88 ger,'Qualsey ~
, bi- r 4 */ *I Approved by: de ' '4> Date ,
yI Pro 3ect. Manager _ Date \fD d
' ' ;HCWARD P. FOLEY . Approved by: ector, @dty Asausnce - COMPANY . . .
N - 9 3 . e e
. czco Acceptance:
per cree i.e d. d o .a a n e 0 . K . 4 4 C O b 9
~' Page Mc .- 44 .i . ' . Report.No. 17859-01 ~ .,
_ ,.' tn-sco Mde.d1, c3_
; g. .g Rev. 1 . ADon *i!1 W -!CO--
m . g ig. Accc et.St ott T:rLD TTs? or T-95 & 835 CKotfTTE TAPE . i. The - shelf life for T-95 Okonite tape is 12 months. from date of manufactur,s.- The shelf life for #35 okonite tape is 24 months frors date of manufacture. Okonite tapes remain ususbla beyond- shelf life ex=- L siration date, provided t'ne following two (2) in- ' field testa can be passed. I .. 1. When . stretching the tape. to 3/4 of its original width, the tape should not rupture or tear. i- 2. Wrap several half-1spped layers around a dowel The or any other object to . eLaulate -a eable. l d,.) layers should be applied under a tension.de'= I
' scribed above. After lightly squeezing the ,
half-lapped layers, alice cpen the taped mass If the taped ,, y along the axis of the ' dowel. [- layers are inseparable, (fNaed together), the . . . . tape is acceptable for use. i; The craft shall notify Quality control prior to per= L farming the toat. Quality Control aball peniter the tests through in-process inspections. '
.4 .
References thrk Terms memo dated 1/14/83 l 1 - . in. v. s .
.gi' , d * "'
I%99 L
'I.
--' r f#d ; c;x y 'a / tsport No.;- 17859-01 -o . -WI.$00 -f.dderA = $ ' ,s , ., - -
Rev.
..7 .n.1 necc'., c:>xr~ctT:cm ..cs, 'L -
h- - u i\l1. ,'O; ' D ' p
Ter:nt.Satiens made at moters 440V and below are to be ferformed in t e fclieving mannerr .
-1, -Lugs are te he bolted together with the appro-e priata bolt type and associated harshere.-
Bolting mat.arial for bolt diar. ster of 3/8* and larger a.ro to be stainless steel-in accordanca with Ceco Standard C-849.
2. Any volds that axiat between the attached ,
+
luge .cra . to. be filled tr/ the use of okonita nibbar; cament had sufficient layers of Oke-nite C-95 tape. as ' applicable to prevent mois-
.ture crespage. . +
3.- Apply Ckonita rubber cament over both' lugs and nxposed conductor area. Let dr' until casnent bec=mes tacky. 4 Using Ckonite T-95 tape, wrap both lugs a minimum .of two half-laps, paying attention to ecapletely sof tening the bolt atteA=nt.
. , ]. v
5. Appir a minimum of two half-laps of'. obnite 0-25 tape, The layers of 0-35 should extend; appreximately one inch past the boundary of
-the_ lugs on to the cable jacket. ~ ~
s1 : m aard custs / Managar, Quality (NPFCo) hfifM k M _. ___x. .t.. . -
'C2co Project Engineer -
References:
EFico WI-500. Rev. 7 - ~ S&L $td. tA-209 . s&L owg. II-o-30e9
' Ceco.$td. C-849, .
h- , Page 1 of 1 , s
\;,
i s
. . - -' - . 4 e . - -. . .-a - - - - . -
y ..
f~
_. l
~* - * * " ' ' ' *
Page No 4 6 - 3
*- .: ~ .s f. ' . %b;-..
- . . . . ,4"1 6 . . . Repon No. 178H-01 ~- ' 2"~ ; a.E sa * "'a:: r'a # 8.:#.:is .
ZTGAT.JY V. WI-SCO Mdendt.:m 43 V NV . J' . R-1 "-
- .. January 11, 1933 .- ,-n M r . J i = 7 h : 1 :.a Pri..cipal Engineer Com=:nves.ith Idison Cc=pany Post-Office Icx T47 Chicago, Illiacis- 60690. ,
RI: 7-95, III okonite Tapes
Dear Mr. Phalan:
The shelf ILfe for the subject tapes rsmalas as stated below and as in my previous.Oscember 11, 1981 letters . .. , T-93 -- 12 months 'from date of manufacture -
' iJS -- 24 Months from date-of manufacture However, unnecessary the tera shelf life must be further defined the so th chanits tsjes.
okonite tapes remain useable provided ths.t folieving .two--(2) -in. field tes ts can be pas. sed:
tape to 3/4 of its original
. d) '
1. .h~cen stretching th width, the tape should not -rupture pr tear. ,

2. Wrap'several half lapped layers around a dewel
.or any other object to simulate a cable. The- . layers: should be applied under the tension described above. . After lightly squee:ing the half-la ped laysrs, slice open the 'If taped the taped mass .
along - t..e axis o f- the dowel. , layers are inseparabia, (fused together). t .. the tape is . acceptacle for use. Due to the many varying conditions under$hich tapes are st in the field, the " shelf life" parameter is used hto jobsite. assist the- -
.the custocer in keeping fresh, useable tape on t eEx '
the tape is not suitable for use. , Please adviss :this office if you have further questions in this/ .. matt.or. ,
'Very truiy yours, ,. < , NN TEE OKcNITE CCMPAYt . g&O s ',-W .
f
.s ' . .,- ' h.p-Q Donald h* ..tartin * '= --
yc.t:r e Page 3 Dis:r1.* )Witagar f W
pp 33,74 .
<e 1 RSport No. 17859-01'. ,.
j p,7
' RIVI5 00: .0 .1 ~-
y1 ' j# - {- 3,0 gyt*MS I:~/0LViD . Non' t. [
' 21. All wiring 'shall ha = cc :plete, supported, neat in-j[ '
R-1'O : appearancs and'shall ecmply with the latsst re-Any unique-vision of the A/E's wiring diagrams. termination problems will be referred to the owner -
. and A/E for disposition.
22. The bending radE.1 of cables ' trained in ph.aea shall R not exceed values. given in Table A. 3 . _3 cable Teminatiens Revisions - .
1. When-a termination is changed per drawing revision a new termination card is tilled out noting the reason- for the termination change in the comeant- .
section of the termination cards. -- All revisions te
' rection terminated cables of Comonwealth must be ocordinated Edision't operational under the di Analysis . Department.
2 , 3.4 Per tr Taminations
1. Manuf acturers termination k.its are required for 12-0-3088,.
6900. and 4160 V cables per. S&L drawings
. 3089, and 3009A. ,
l.( Terminations
2. lated. lugs areofto600v be tapedand-below made with tho' 'Okonite with uninau i
Mathe and. -
- ' - / *
(see section 3.4.3. uninsulated butt splices)g for :1u . The cable, to lug connect onsinsulation and: jacket shall be cleaned with a suitable to besolver and allowed.:to dry. The entire surftoeThe tape
... lug - bar: '
shall be coatedshall and conductor with beOkonito wrappedcement. or softened by two half-lapped layers of Okonite T-95 tape, fonowed by sufficiant but not- less than 2 hs4f-lapped lays of okonite 0-35 lastaution tape. The total insu-1ation . thickness:abould be approximately 1 times-.
' the thickness of the factory applied cable jacket insulation. (see Addendtsa #3) .' ,
R-10'
3. Lug to lu'g terminations (both insulatind' aid d l[d
- sulated) of 60cv and below need Only not, be theladivitotalua.
insulated prior to connection. bolted connection recirns lasulation 1pt'the Oke-nite method, If lugs are connected in:such Pa mar. E ner as to leave' a void area between th Uninsulated butt-to prevent moisture creepage. splices are to be . covered by WCSF Rachem shrink tubing. R-10 (See Addendum #4). .
)) -
Page $ of 9 . b me S
,, " ~ ^ , , _ _ , > - - 'Q; .c :,_.
t Attachmant B-
T %
m-Y\ )-. ( \. <
, +
1 PWR TEST LEAKACE CURRENT RERULTS I
e. '
.g .. . The pesk recorded leaksge currents recorded during this test were as follows: - Specimes,
_Nura her Peak t.eskate
- Zl. Current (M Notes . 151 Z2 , " -: ZS -
0
Z4. 0-Z5 0
5
'Z7.
t cy. 23 I 0
~( - Z9 '
', A' 0 ZIO O #
- ; .x ' Z11 > 250 'Z12- (I) * > 230 (1) .Zl3 i Bl. 1.
B2-38
B3' 35 B4
. > 250 - (1)
B5 .- 7 B6-
<> Not measured (2)
B7-Not measured -(2) Notes: (1) Specimen blew, repestedly, a 1/4 empdre fuse to ground. (2)' Leakage current to ground signals were not measured becease - ,. these specimens would not be overly affected by small current signals. s i 4 u 1
. e' ~
Page No. IX.17 < 4-
Test Repset No. 17859 02P c. .x '
-t e f ,9..
e' DATA SHEET s v f? AN'U -
,,,.. ** WY t.A80RATORIES Customer Cables artd Splices 4 Specimen 17059 Various AmD. Temo. Job No.
P3ft No. yp5 7859-02 EOF 17859-01 p3 ,gn Report No, Spec _ 3
1' 3 ' Ai' Start Date 9'N "f 6
** Para. Test Med.
N/A Specimen Temp. ' ~ ~ M S/N
~
GSI Test Tltte oss- OcA hs.ic710a>Ac Mn
** D'SU! ATION RESTSnNCT AT 500 "VJC
! q N 'IC2 CRITERIA: BATA CDIJ20'!TD FOR INFCPMATION CMLY RF.hDDeG SPECIMTN 90. _ 81 S.d no #_/2. S 33 ).0 t/O J1- @fC4 /bc
- as J.2xto'A @tofaz e< <S.0 ao4A e eibc , as < s.o co*A @ so ve - as /.L. DO#/2 $ /09 s/DC _
m B1 /. (o l'/07/2 LC A[*J WfA Ct.t I"Stds 'f"~d.SY CdMAM hit I"H* k)llt h A
- Ths7~ f.' Cabs dec t- cK (W??u%c ~14 *f ) '
I I 9 04 h k $/0 $ /0? /dl , l H ') xtv 4 A (2 M9uK I e- EC _.
. - - 8h J.4 x ! C#12. @ /0 9 int. i i
ele i ew 6 o ._ Tested By " - Date: I!2 Witnessd- bN i I[ @M'Date:
< ,,/ ##'N O Sheet No. / _a
of _
Notice of 0 ' ADDfCd '- /_ 6 Anomaly f$
. - . - . . .~, -. . ..
g w F a s e No. IL'. (# - Q 9 Test Repstt No.1%5).0!P b ' .) s\
.O DATA SHEET -'s 4,}\W s' - esco .QV.
WYLE 80RATORff4 Customer
' Cel's and splices 9 specimen -
Part No. Y '# 10" Amb. Tgmb. Job No. Soec. *909 17es?-ol p3 ego , yg3 pg go, _1 859-02
' para. 313 Test uee. Atr -start 0.te9 >> @ _
SIN
"#A Specimen Temp.#* " i-~ ~ M/
GSn Test Titts M I* b b M M dA/ d k r"F'J
= INSULATIDW RESISTANCE AT 500 VDC ,- MCEP*M CP.ITERIA: DATA COLLECTED FCR INF03HATICW CMLY =-
1 sPtcIMEN NO. READINC
~ T1 ,14g/O .A
12 4.Sx/0 # A. _
- 22 3 o r ,o f11 , :< 4.8xto?A - u 9.0 x fota-1 26 7. d y/8I /L - 1, / / x /0 A- % za /,7jc/g'#g, , - z$ / 9 x /d '#1L * :10 I[JtMY/2 .11 ,.$ 0 % /0E .A
x13 4,$D x/DY A $ /0t/dC
- 113 8. 2 5/d ' /2 I
1 .-- l a
' L_
Tested By N " *"" Cate: D Witneso IbC U lkd W Oate. 4 lo P-Sheet No. Y ,,,,of f 7u 1
/
Notice of
- Anomaly Acorovec VM
(
~ . .a .
{} f () A ' C l
,,e WE
4 .- ,. , .
- < .- , ' + + ' ~T v . >
e
,3
_ ,T A k,f)9qs) F !: _ vg. '
'^ ^
L AtCJ chta3nt:. C l.
';fff _' , ^ 'M yy;t P ,
$<z<
-m y. .
4
= ,...
2 d , 2 ;n
-r-RNjLI'JL{ [MA(iL CURREMT RESULT 3 3,. , ~
m ,.. ... s ..
' ; ;-g . ,;C. 4,\ . ' ll "
^' V ..
, s 3
g: ' W.. ' s Results e(MWR Test #1 I ,
ce b
4,$ ~ i.. The peak recorded leakage'on each specimen (or group of specimens) were as - '
"Z f ollows;.,
W %s ,, Pesk t_esknee Cntrent'
Seeelmen No.~-
29 mA - '
+
[qg t 2 mA Q2 0 mA.
;Q3T
{@' '
lQ4
-. > $ mA :
' - _ l mA' Q$ < 81mA LQ6 -l .12 m A 4 f- D3 )
$3 mA J? D4 ~# ' 7 as A D5 and D7 in serics - 2 mA . * ' D6 2 mA - 'D4: 0 mA = D9. - 8 mA ' - '
DIO 2 mA 2 DII 4 mA
' D16 6 mA-Dl? - >2000 mA' ' Dl8-1474 mA. " ~
D19 263 mA D20 217 mA D21
'$pecimen Dl8 blew two 2 ampere fuses immediately after insertion into the
+ ' circuit. a G {. 4
,N ': , '* p
c=, av :..
, [' I (f j i
f m g5 I '_
\. -
m.s.ii. .c Bwn T.si .2 . . 7_ m. . i The peak recorded leakage currents on each specimen (or group of specime, , 1
-- during this test were as follows: . ' Snecimen No 4 Fesk Lesknee current 10 mA' .
Li > 18 mA= L2, L4 'and'L10 la series 11mA L3 16 mA L5- 24 mA L6 and L8 la series , 219 mA L7 1 mA
'L9 0 mA. - Lil 15 m A Q7.Q9 and Qll in series OmA Q4 -9mA Q10 l\ mA- ' ; . Ql2 ~ 23-mA '
Q13 9 mA-
- Ql4 OmA ~
Q l 5 -- 353mA
- Ql6 imA i -
Di 0 f. A a
' ~ 02' Dl2 ImA D13, Lt I and DIS in series 0mA ? _
i a-4,
,I. ,
t 4+, 'e Results of BWR T ss #3 ~
u. 1 .
4 c qs *
. *ll'a peak rec wded leakage currents on cask specimca during. this (ett were as - ,
follo*x EgliMusix.ntAl-Seceimen No. EttmA , Ql7 '
#30 mA Qll i?57 mA ,
Qi9
. >25 tmperes' Q20
[* Specimen blew s 25 nmpere. (use. i t
+ . . - , - , , . - +
c L .- 6
.\. .t ' "A> = .g y.
DATA S ET g #
/,
t G d CICo Yryu ( ABORATURIES
- Customu _ Cables and Splicas O som m*"
Various AmD. Temp. 72*F - ' oD No. J im'
p. g W4 1 85N:
wt0P 17859-01 Photo - = R60ott No. _ Spec. _ ~ _/ jo -7 . y- - 3.1.3 Test Med. : Air Statt Date p
" sCMmM Temp.
t gg N/A
~,
osi Test Title OEi~
- Dism*ICH RE!! STANCE AT 500 VDC se ACCI:PTA?CE CAITER.IAs DATA CDU {N ftR_ INFORNATION Otc.Y SPECIMEN 10. RI.ADING Syge xgy go, styG w D1 - ), .g Dl' /,y/fo_'._A_
f.nsse f
~
I ny hj k DL1 c3 f,y ff O 6 3 D18 2.9210'J 6 /09 ww' s. D19 M .,' O @ /0i 34 ,{gy73 A DEO N YAI Q'
N
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ML20094N224

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Dear Mr. Phalan:

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ML20094N224

Text

SUBJECT:

SUMMARY

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References:

Dear Mr. Phalan:

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