ML20093D418
| ML20093D418 | |
| Person / Time | |
|---|---|
| Site: | Catawba  |
| Issue date: | 01/04/1983 |
| From: | Henkel J DUKE POWER CO. |
| To: | |
| Shared Package | |
| ML20093D318 | List: |
| References | |
| CNS-1205.00-, CNS-1205.00-00, NUDOCS 8410110236 | |
| Download: ML20093D418 (131) | |
Text
{{#Wiki_filter:_ _ . ,f%. . L.) f SPECIFICATION NO. CNS-1205.00-00-0006 DATE February 25. 197h (
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DUKE POWER COMPANY CATAuB A HUCLEAR STATION UNIT 1 r, 2 . O: ,
Title:
Huclear Safety Related Carbon Steel Valves i i (
-i REVISION LOG 1 Aucust 22.1975 6 December 14.-1978 2 AEnust 6. 1976 7 February 14. 1979
-3 May 11. 1977 8 May 9,1079 4 May 24. 1978 9 Januarv h. 1933
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-5 March 11.'1978 10
' Form 301.1/Rev 2 h kDO O P
02548 (R9 82)
- Form 301.2 Rev. 5
,q VERIFICATION OF SPECIFICATION L,i n Station and Unit Number: Carntmha pnciene crntion Units 1 s2
' Title of Specification. nn c i m ,- Safety Pelated Carbon Steel Valves Specification Number: Cuc-1205.00-00-0006 Revision: Addendum 39 This document specifies items related to QA C NDITION I . In accordance with established procedures, its quality has been assured. Sjgnatures certify that the above specification was originated, checked, approved and inspected (or wai d) oted below: . .
Prepared By: , e # b Date: b b Checked B - Y[ - - E 4 ~ ~ - r4 - Date: / ' 7 - S' 3 i ( Approved By: I < Date: /~ ^ W
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I' Inspection Waived By: h W Date: //H//) t inspection. Waived For: @ ELECTRICAL ( Q M/N 8 C/E OPMD 0SRAL q U Inspected By: Date: Inspected By: Date: Inspected By: Date: Inspected By: - Date: QUALITY ASSURANCE Date: /803'
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- (FOR ASME CODE ITEMS' Division Mechanient s Nuciene Date:
Design Engineering Department This is to certify that the above specification has been reviewed by me, the undersigned, and is correct, com. I piete, and in compliance with 1971 Edition including the summer 1971. Addendum of ASME Code, I Section Ill, Paragraph flA3250 . 4 -
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SPECIFICATION: CNS-1205.00-00-0006 Addsndum No.: '9. Date: January 4, 1983 [') DUKE POWER COMPANY cw/ CATAWBA NUCLEAR STATION UNITS 1 AND 2 Nuclear Safety Related Carbon Steel Valves Reference Section 5.0 REFERENCE D'RAWINGS AND/OR ATTACHMENTS Add: 5.18 Duke' Power Company Valve List Description, Rev. F dated July 16, 1982. Reference Section 9.0 SPECIAL REQUIREMENTS Add: 9.9.1 Attachment 5.7 " Seismic Design Requirements" references the Duke
. Power Seismic Design Manual for allowable stresses under upset
-(OBE) conditions. 'According to the Design Manual, non pressure
. retaining parts are to be designed using upset allowables given in the'AISC Manual for Steel Construction. Per the AISC Manual, non-pressure retaining bolting material allowables are to come from Table 1.5.2.1, " Allowable Stress for Fastners" which lists allowable stresses.for various material specifications. For 3 bolting materials not listed in Table 1.5.2.1, the upset allowable k_f stress shall be taken as .6 Sy in tension and .4 Sy in shear, where Sy is the yield strength of the material per applicable material specification.
~ Reference Section 14.0 TEST AND INSPECTION Add:
.14.3.1 A seat leakage test shall be performed on the following Duke it.ms in accordance with 14.3 except,' the seat Lleakage shall be no more than 3cc/hr/in. of nominal valve size.
'6J-211 ATP 156 DAB 1-001
'6J-215 ATP 156CAAl-001 6J-216 ATP 156DAAl-001
'6J-240 ATP 106BADI-001 As _/ -
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1 e . l l r l l i l 4 4 5 SPECIFICATION NO.: CNS-1205'.00-00-0006 !.' ADDENDUM NO.: 9 l ATTACHMENT NO.: 5.18 A 5 i
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Spscification : CNS-1205.00-00-000t
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- Addandum No.: 9 Attachmsnt No.: 5.18 VALVE LIST DESCRIPTION Page 1 of 8 GENERAL:
This valve 11st description will supply the vendor with the necessary Information required to Interpret Duke Power Company Valve Lists. Each column of the valve list and the abbreviations used are defined. Information defined by the following notes is not directly referenced to by the valve list but is, in fact, an extension of each valve list. All valves are to meet Duke Power Company Valve Specifications as presented to vendor on award of contract. NOTES: A) Valve List Numbering System Code CN-1500-16 10 Stainless Steel (Nuclear) . . l 11. Stainless Steel 21/2" and larger (Conventional)
' 12 Carbon Steel (Nuclear) ...
13 Carbon Steel 21/2" and larger (Conventional) 14 Stainless 21/2" and iarger (Nuclear) 15 Cast Iron f 16 Stainless Steel 21/2" and larger (Nuclear) 17 Stainless Steel 21/2" and larger (Conventional) f, 3) 18 Carbon Steel 2 1/2" and larger (Nuclear) 19 Carbon Steel 2 1/2" and larger (Conventional)
- 20. Carbon Steel 2 1/2" and larger (Nuclear) 21 Carbon Steel 2" and smaller (Cenventional)
Body 22 Carbon Steel 2" and smaller (Nuclear) Haterial 23 Stainless Steel 2" and smaller (Conventional) 24 Stainless Steel 2" and smaller (Nuclear) 25 Stainless Steel - Plug Valves (Conventlonal) 26 Stainless Steel - Plug Valves ( Nuclear) 27 Carbon Steel - Diaphragm Valves (Conventional) 28 Carbon Steel - PI'ug Valves (Nuclear) # 29 Aluminum - Diaphragm Valves (Conventional) 30 Stainless Steel - Diaphragm Valves ( Nuclear) 31 Bronze Diaphragm Valves ( Conventional) 32 Carbon Steel - Disphragm Valves ( Nuclear) 33 Carbon Butterfly Valves (Conventional) 34 Carbon Steel Butterfly valves ( Nuclear) 35 Carbon Steel Butterfly Valves (Conventional) 36 Carbon Steel Butterfly Valves ( Nuclear) 37 38 Solenoid Valves (Nuclear) 39 Carbon Steel Butterfly Valves (Conventional) 40 Stainless Steel-Ball Valves (Nuclear)
- p. 41 Carbon Steel-Ball Valves (Nuclear) 42 Carbon Steel - 2" and smaller (Conventional) hs) 43 Stainless steel - 2" and smaller (Conventional) 44 Carbon Steef - 2" and smaller (Nuclear) 45 Stainless Steel - 2" and smaller (Nuclear) i
, Dpks. Pow:;r Comprny ,
Valva List Description Revision F Page la. Page 2 of 8 9
.Q-CN-1500-16 46 stainless steel - 2" and smaller (conventional) 47 stainless steel - 2" and smaller (Nuclear) 48 Carbon steel - 2" and smaller (Nuclear) 49 Carbon steel - Ball Valves (Conventional .
50 stainless steel - Ball valves (conventional) 76 Carbon steel Wafer check valves (Nuclear)
- 125# 400 # 1500# 4500#
(Press. Class ) 150# 600# 2500# station Symbol 300# 900# 3500# f 9 [ I O 4 9 e 3
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l s I l t - _ . . - . _ . - , _ . . _ , . . . _ - . _ . _ - _ . . . . _ . . . . , _ _ _ _ . . , , _ _ . . - . . , _ _ . , _ . . . _ . , , , . . . . _ , ~ . . _ , _ . - . . _ . , - , _ . _
Pega 3 of 8 5?. ~ g
* ,Volva IIst numbar will appear at tha top'of each shast of tha appilctble valva Ilst; etcng with tha totast ravision numbar cnd data revissd.
B) item Number (First Column of Valve List) , 4 Each valve shall have a metal tag, permanently secured to the valve yoke or as otherwise defined and as called for in the valve specification, which will show the item number of the valve. Item Number Code Definition
-92 .A, 131
. Identification Number A-125# G-600#
B-150# H-900# (Pres. Class) g. Spare J-1500# D-300# K-2500# E-Spare L-3500# F-400# M-4500# Of, (Spare)
- 02. Carbon Steel
- 03. (Spare) '
- 04. Stainless Steel
.< (Body Material) 05. Stainless Steel
- 06. Carbon Steel
~() 07. (Spare)
- 08. (Spare)
- 09. Stainless Steel 10' Aluminum
- 11. Bronze
- All materials required for use in DPCo classification A, B, C, D, E. F, G, and H (see item "C" this description) will be procured in accordance with the appilcable Specification.
Item numbers succeeded by an asterisk denote valves located within the reactor building. Please refer to the applicable Duke Power Company Specification regarding
- these valves.
-C) Duke Valve Class (Second Column of Valve List) l This note described the different Duke Class and applicable Design Critaria for each class of valves. s DPCo Class Design Criteria Seismic Loading 1
. A ASME Section III, Class 1 Yes B ASME Section III, Class 2 -Yes C ASME Section III, Class 3 Yes D ASME Section III, Class 2 No
. ANSI B31.1.0 No F ANSI B31.1.0 Yes G ANSI B31.1.0 No H Duke Power Specification No
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., , } Paga 4 of 8 D);, Typo (Third Column of Volva List)
- This nsta discribss tha diffarant types of valves and is used by Duke Power Company.
Code Definition SN Solenoid Valve GT- Gate Valve GL Globe Valve CK Check Valve DP Diaphragm Valve BF Butterfly Valve PV Plug Valve NV Needle Valve
. E) Quantity (Fourth Column of Valve List)
Column l+ of the valve IIst gives the quantity required. Each valve should be tagged with an item number as outlined in B) of this description. F) Size (Fif th Column of Valve. List) All sizes are nominal pipe s'Ize (NPS) and will be given in inches. G) Manufacturers Figure Numbir (Sixth Column of Valve List) Column 6 of the valve IIst will give the manufacturer's drawing or figure number. This column will be c.,mpleted when Duke knows the appropriate number required. When this column is left blank, the valve manufacturer w!11 supply the valve most - l suitable for Duke's requirements as spelled out on the valve IIst. H) Operator (Seventh Column of Valve List) Code Definition
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NW Manufacturer's standard handwheel CW Chainwheel Operated (valve will be Installed with stem in horizontal position and arranged for chain wheel operation). Chainwheel only shall be furnished with valve and shall be mounted by the manufacturer prior to shipment (Chain by Duke Power Company). EMO Electric Motor Operated - Unless otherwise stated, Electric Motor Operators will be supplied in accordance with the Specification. EMO succeeded by an asterisk (*) Indicates that valve has a safety-related function and must meet the Electric Valve Operator Acceptance Criteria as defined in valve specification. O
- . - . . - _ . . . . , , - - - . _ . .__..-.-.--_m.
- . . _ _ . . . . . , . - , . . . ~ _ _ , . , . . . .
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j, Page 5 of 8
. Ceda Definitien SOL Solenold, 0pe rated h AIR Air Operated X0 Special Operator (See Remarks - item "N" of this description)
'I) Operator Speed (Eighth Column of Valve List)
This note indicates . speed of operation required. If left blank or otherwise unspecified, standard speed (12 In./ min.) is to be supplied. J) _ Valve Ends (Ninth: Column of Valve List) This note describes the different end preparation required on valves. For butt welding ends, the following cede will apply: Code Definition 8,-160 lPipeSchedule 1 The particular Weld End Preparation Detail on Duke Drawing No.1676-1 For socket weld, screwed, flanged and special ends, the following codes will apply: i Code Definition SW Socket weld ends to be.in accordance with ANSI B16.11. SCR Screwed ends to be in accordance with ANS I B16.11
'Fi 125# Cast iron - Flat Face -
F2 250# Cast i ron - 1/16" Raised Face F3 150# Steel - Flat Face F4 150# Steel - 1/16" Raised Face F5 300# Steel - Flat Face F6 300# Steel - 1/16" Raised Face SE Special Ends - See Remarks item "N" this description WAF Wafer FLN Flanged ends - Diaphragm Valves K) Seal Leak 'Off (Tenth Column of Valve List)
-This column will Indicate when a valve requires a lantern gland leak-off connection.
Code Definition Yes Valve shall have a lantern gland leak-off connection in accordance with the valve
'O speci n cat ion.
NA Lantern gland leak-off not applicable. 4 v y-n -,- ---,e ,-w-- - - - , - - - - - . , - - --, ,,+,,-n --,,,.n _ n ,,,,m, ,.,,,m.,,, -,,we,,u,w,,mm nw,..mw,-e-,,ee,m.u-w..,v,w..,,-e,w,- ,
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*0 '() . ,Lcck cnd L cking 0;vica (Elsvanth Column of Valve List)
This column will indicate wh:n 'a valva rsquirss a lock cnd Iceking davies. (Mfg. standard)
. Code Definition Yes Valve to be equipped with lock and locking device. However, when valve has a chainwheel oper'a tor, lock and locking device will be supplied by Duke Power Construct!on Department.
NA ' Lock and locking device not applicable. M) . Design Condition - PSIG and Temp (Tweith and Thirteenth Columns of Valve List) The PSIG and Temperature (* F) column provides the vendor with the necessary in-formation needed to supply the appropriate valve. Design temperature and pressure ratings will be furnished.for the applicable pressure class regarding check and ! handwheel operated globe and gate valves. On air and motor operated valves the differential pressure across the valve will be the pressure given in the PS IG column. . [ N) Remarks , Any additional or special Information required by the manufacturer to produce l the quality valves as required by Duke will be spelled out In the remarks area. , (See attached sample of valve IIst for remarks area). l ! 0) Revisions Revisions to any valve IIst will be Indicated in a cover letter transmittal with each valve list. . P) Dellvery Schedule The total quantity ordered of any one item may be divided into groups with different required delivery dates. The following code will give the vendor the essentlal information for the applicable delivery schedule: Code: DEllVERY REO.D: (000) AA/AA/AA Definition: (000) - Quantity Required AA/AA/AA - Date Required m 12-13-77 [ t f I* e *
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Page 8 of 8 ' ~ REVISION INITIALS DATE A Revised and re-issued / /8/77 8 Added Nuclear Diaphragm and Wafer Check List to Note "A" b}'43 3/7/77 C_ d Nu lear 11 and a 3" and smaller g V D - Updated Note "A" to revise No. 41 to fe Carbon Steel Ball Valve's and No. 42 to 2" and smaller conventional valves. Also /
- f. 4 -
# N 8 2-added No.'s 43 & 45 thru 49 for new
! contract requirements.
. E Updated Note "A" to revise No. 48 to Carbon f I Steel 2" and smaller Nuclear valves. Also (/ /l 3 f/ /2 added No.'s 44 and 50 for new contract requirements. Reivsed Note C to Indicate g
DPCo Class H as Duke's own specification. t F. Updated Note "A" to revise No. 10 and No. 12 / 78 82.; to allow for the use of all size valves. . O n L! .
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SPECIFICATION t;0: CNS-1205 00-o . DATE February 25, 1974 : S 4 DUr,E PC'.lER COMPAflY CATAWBA NUCLEAR STAT 10!1 UlllT 1&2 . Titic: Nuclear Safer'y Related Carbon Steel Valves n () m . P.EVIS!0!1 LOG , 6 December 14, 1978 1 _ August 22, 1975 7 February 14. 1979 2 August P,~1976 _ _ 8 May 9, 1979 3 May 11, 1977 May 24, 1978 9 4 . 10 5 March 3I. 1978
~
Form 301.1/aev. 2 .
VERIFICATION OF SPECIFICATION Station and Unit Number: Catawba Nuclear Station Units 1&2 Title of Specification: Nuclear Safety Related Carbon Steel Valves Specification Number: CNS-1205.00-6 Revision: Addendum #8 This document specifies items related to nucicar safety. In accordance with established procedures, its quality has been assured. Signatures certify that "the above specification was originated, checked, approved and inspected (or waived) as noted belcw: Prepared By: 8M w.e[/ Date: d~-9-79 Checked By: say Date: 8 -/8-77 Approved By: h Date: [- //- 7 9 f I [] inspection Waived By: '[ [M'/ , Date: f-// ~/f xj inspection Waived For: ELECTRICAL MECHANICAL )( civil Inspected By: y
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v Date: .8-/I- 77 Inspected By: Date: QUALITY ASSURANCE .b.h em Date: f D
***********":*********************m.:*****************************************
(FOR ASME CODE ITEMS) Mechanical 6 Nuclear Division Date: J ~ //- 7 f
' Design Engineering Department This is to certify that the above specification has been reviewed by me, the undersigned, and is correct, complete, and in compliance with lo71 Edition in-cluding the Summer Addendum, of ASME Code, Section l i l , Paragraph NA328i0 (SEAL) ,6, N SIGNATURE: 4[ [7 Jk
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R. E. Miller y (f 'g NAME: ( fr,c i ! Registered Professional Engineer j
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, / <f '/ No. South Carolina #4237
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Form 301.2/Rev 2
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SPECIFICATION CNS-1205.00-6 Addendum #8 Date: May 9, 1979 DUKE POWER COMPANY Catawba Nuclear Station Units 1 & 2 Nuclear Safety Related Carbon Steel Valves Reference Paragraph 8.5.2: Revise to read, " Valve bodies and bonnets shall be a carbon steel acceptable to ASME Boiler and Pressure Vessel Code, Section 111 (reference Paragraph 4.4.la). Valve gates or d scs shall be a carbon steel or Owner approved equal material acceptable to ASME Boiler and Pressure Vessel Code, Section 111. Gland flange and gland shall be considered part of the body." t CDB/sf 1 k.
SPECIFICAT10!i i;0: Ct45-i205.00-6 . a DATE February 25,19],4 . Dur,E POWER COMPA! Y ! I l' CATAWBA NUCLEAR STATIO!i g U!!!T I&2 i Ti tle: Nuclear Safety Related Carbon Steel Valves [
'N r t x * -
P.EV!$10!i LOG . 6 December 14. 1978 1 , August 22,_1975 _ 7 February 14, 1979 August 6,'1976 2 _ 8 3 May 11, 1977 May 24, 1978 9 4 March 31, 1978 10 5 i N,
- e Form 301.1/P.ev. 2
- VERIFICATION OF SPECIFICATION Station and Unit Number: Catawba Nuclear Station Units 1 & 2 Title of Specification: Nuclear Safety Related Carbon Steel Valves t
Specification Number: CNS-1205.00-6 Revision: Addendum #7 This document speci fies items related to nuclear safety, in accordance with established procedures, its quality has been assured. Signatures certify that
'the above specification was originated, checked, approved and inspected (or waived) as noted below:
Prepared By: 6M , - .,7 Date: 'o. 79 Checked By: M, Date: 2 ,23 79 Approved By: n. m Date: J. .2p- 77 i / Inspection Waived By- Date: 2 - M* N ,; ) inspection Waived For: V ELECTRICAL MECHANICAL X civil inspected By: Date: Inspected By: Date: QUALITY ASSURANCE [l .[ < 'I/' Date: 3 -7,'7f ssssssssssssssssssssssssssssssssssssssh*ssssssssssssssssssssssssssssssssssss**
~
(FOR ASME CODE ITEMS) Mechanical 6 Nuclear Division Date: 2_-2/-7f
" Design Engineering Department This is to certify that the above specification has been reviewed by me, the undersigned, and is correct, complete, and in compliance with 1971 Edition in-ciuding the Summer Addendum of ASME Code, Section ill, Paragraph NA3250 MN (SEAL) J h ,
SIGNATURE: ' M
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j(,/f5 m g. Nt NAME: R. E. Miller d y Registered Professional Engineer
\. y' South Carolina #4237
\( i ,a e f/ No, Form 301.2/Rev 2
7 SPECIFICATION CNS-1205.00-6 Addindum #7 Date: February 14, 1979 DUKE POWER COMPANY Catawba Nuclear Station Units 1 & 2 Nuclear Safety Related Carbon Steel Valves Reference Paragraph 8.4.6: Revise to read, "All electric motor operators and air operators, both active and passive, shall be tested against the design valve opening and closing load (valve load can be simulated). Reference Paragraphs 14.3 and 14.6." Reference Paragraph 10.3: Revise address to read, quality Assurance Manager, Engineering and Services Duke Power Company P. O. Box 33189 Charlotte, North Carolina 28242 Reference Paragraph 13: Revise address to read, Mr. S. K. Blackley, Jr., Chief Engineer Mechanical & Nuclear Division Duke Power Company P. O. Box 33189 Charlotte, North Carolina 28242 Attention: H. E. Edwards e<
SPECIFICATION CNS-1205.00-6 Addendum #7 Date: February 14, 1979 Page 2 of 2 Reference Paragraph 14.6: Add, "In addition to that defined in Paragraph 14.3, another main seat leakage test shall be performed on all active and passive electric motor and air operated valves. The test pressure shall be the design pressure defined on the valve list for the Duke item being tested. Test hold time shall be a minimum of five (5) minutes. Seat leakage shall be ,o more than 3cc/hr/in. of nominal seat diameter." '4, CDB/sf
i SPECIFICATION NO: CNS-1205.00-6
~ .
DATE February 25, 1974 d DUKE POWER COMPANY ! I s Catawba Nuclear STATION j UNIT 1&2 Ti tle: Nuclear Safety Related Carbon Steel Valves REVISION LOG 1 August 22, 1975 6 December I4, 1978 2 _ August 6,1976 7 3 May 11,1977 8 4 May 24, 1978 9 5 March 31,1978 to Form 301.1/Rev. 2
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6 VERIFICATION OF SPECIFICATION
- Station and Unit Number: Catawba Nuclear Station Units 1 F. 7 l i Title of Specification: Nuclear Safety Related Carbon Steel Valves 1
+ Flie Number: CNS-1205.00-6 ] l
! Revision: Addendum #6 -.
l
; This document specifies items related to nuclear safety. In accordance with established procedures, its quality has been assured. Signatures certify that the above specification was originated, checked, approved and inspected (or waived) as noted below:
Prepared By: (( x qf Date: /2 //f/70 Checked By: / Date: /2 /2 f(//9 Approved By: , % _. Date: / /.2 2/ 7fd V v inspection Walved By: Date: /2 N l Inspection Waived For: X ELECTRICAL MECHANICAL X civil i l inspected By: Date: i Inspected By: Date: l~ QUALITY ASSURANCE .$ Date: lM i _; *n*****n**en*******************o*conno***e***nc*o*****n*n*******c************* i 4 (FOR ASME CODE ITEMS) Mechanical E Nuclear Division Date: / Y f/7[
' /
j Design Engineering Department I This is to certify that the above speci fication has been reviewed by re , the undersigned, and is correct , co plete, and in cer nliance wi th ,_]37_l, Edi tion in-cluding the Summer Addendum of ASt'E Code, Section ill, Paragraph NA3250 (SEAL) N SIGNATURE:
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NAME: R. E. Miller f* J ' cnc,mec, '. l li Regsstered P rof essicnal Engineer
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South Carolina #4237
/ jj #//No.
f ,is% 3 i Form 301.2/gev 2 ' p-(g) 1
SPECIFICATION CNS-1205.00-6 Addendum #6 December 14, 1978 DUKE POWER COMPANY Catawba Nuclear Station Units I & 2 Nuclear Safety Related Carbon Steel Valves Reference Paragraph 8.3.20: Add, "All valve items designated on Duke valve lists as
' CONTAINMENT ISOLATION' shall have seat leakage tests performed at 15 psig of air pressure. Maximum allowable seat leakage shall be five (5) cubic centimeters per minute per inch of nominal seat diameter.
Reference Paragraph 10.2 b): Revise to read, " Documentation of all hydrostatic and operational tests showing their results. Documentation for air seat tests performed on containment isolation valves shall specifically indicate test leakage rates." Reference Paragraph 14.6: Add, " In addition to seat leakage tests performed in accordance with MSS-SP-61, valve items designated on Duke valve lists as ' CONTAINMENT ISOLATION' requiring testing per Specification CNS-1205.00-6 shall have seat leakage tests performed at 15 psig of air pressure. Minimum hold time shall be five (5) minutes. Maximum allowable seat leakage shall be five (5) cubic centimeters per minute per inch of nominal seat diameter. Bi-directional valves shall be tested in both directions. Uni-directional valves shall be tested in the designated direction of flow only." CDB/sf O<
SPECIFICATIO!! !!0. CNS-1205.00-6 i. rebrua ry 25, 1974 DATE DUKE POWER COMPA!1Y CATAWBA flVCLEAR STAT 10!1 Units 1 & 2 t CARB0!1 STEEL CODE VALVES hi REVISIO!! LOG 1 Auoust 22, 1975 2 Aunust 6.1976 3 May' 11,1977 4 May 214, 1978 _. ( 5 March 31 1978 Rev. 1 Form 301.1
VERIFICATION OF SPECIFICATION Station and Unit Number: Catawba Nuclear Station Units 1 & 2 Title of Specification: Carbon Steel Code Valves Specification Number: CNS-1205.00-6 Revision: #5 This document specifies items related to nuclear safety. In accordance with established p roce du re s , its quality has been assured. Signatures certify that the above specification was originated, checked, approved and inspected (or waived) as noted below: Prepared By: d. [ we Date: 3 /s/ /7p Checked By: W Date: Y/J/7K Approved By: A Date: 4/6 7A' f Inspection tlaived By:
/ Date: 4 ~ [' M Inspection t!aived For: / ELECTRICAL MECHANICAL / _C l V il Inspected By: Date:
Inspected By: Date: QUALITY. ASSURANCE .b. kl Do Date: 8' ~)b
******************************cn**********************************************
(FOR ASME CODE ITEMS) Mechanical & Nuclear Division Date: 9 7/
. Design Engineering Departcent This is to certify that the above specification has been reviewed by re, the undersigned, and is correct, complete, and in compliance with 1971 Edition in-cluding the Summer AdderfEr%ASME Code, Section 111, Paragraph NA-3250 (SEAL) ,[ ,y
/ SIGNATURE: ,e [ M A/
9:,\n , t#w I . aw e.u NAME: R. E. Miller y, j([r 3/ Reg is tr: red P rofess ional Engineer
\ f(N A c, d g/
A \, 's / N~a- YC No. _ South Carolina #4237 Form. 301.2/Rev 2
SPECIFICATION CNS-1205.00-6 Add;ndum #5 M:rch 31, 1978 DUKE POWER COMPANY Catawba Nuclear Station Units 1 & 2 Carbon Steel Code Valves Reference the specification title: Revise to read, " NUCLEAR SAFETY RELATED CARBON STEEL VALVES." Reference Paragraph 4.1: Revise to read, "This specification covers the design fabrication, testing, quality assurance documentation, and delivery of both ASME Section Ill, Class 1, 2, and 3 (Duke Class A, 8, and C, respectively) carbon steel valves and Duke Class F carbon steel valves with operators, as required, important to nuclear safety of Catawba Nuclear Station, Units 1 & 2." Reference Paragraph 5.17:
, Add, " Duke Power Spare Parts Form, Form SP-1, Revision 1."
Reference Paragraph 8.4.4: Revise to read, " Electric valve operators in conjunction with Duke Class A, B, and C valves applied inside the Containment (so identified on valve list) must have successfully met and passed IEEE Standard 382-1972 (ANSI N41.6), IEEE Trial-Use Guide for Type test of Class 1 Electric Valve Operators for Nuclear Power Generating Stations. The seismic qualifica-tion aspects required by section 4.3 of IEEE Standard 382 shall be those given in specification section 5.7. The following IEEE standards are invoked by lEEE Standard 382, and are applicable for Containment operators on Duke Class A, B, and C valves: a) lEEE Il2A-1964, Test Procedure for Polyphase Induction Motors and Generators, b) lEEE 117-1956, Test Procedure for Evaluation of Systems of Insulating materials for Random-Wound Electric Machinery, c) lEEE 323-1971, General Guide for Qualifying Class 1 Electric Equipment for Nuclear Power Generating Stations. d) IEEE 334-1971, Trial Use Guide for Type Tests of Continuous-Duty Class 1 Motors installed inside the Containment of Nuclear Power Generating Stations. e) lEEE 344-1971, Trial Use Guide for Seismic Qualification of Class 1 Electric Equipment for Nuclear Power Generating Stations.
SPECIFICATION CNS-1205.00-6 Add 3ndum #5 H;rch 31, 1978 P ga Two Reference Paragraph 8.4.5: Revise to read, " Electric valve operators in conjunction with Duke Class A, B, and C applied outside the Containment and with all Duke Class F valves must meet and pass the following standards referenced in 8.4.4: a) lEEE 112A-1964 b) lEEE 117-1956 c) IEEE 344-1971 in addition all of these motor operators, includ ing Duke Class F, must meet the seismic design requirements called out in attachment 5.7 for A, B, and C valves. Reference note after Paragraph 8.5.6: Revise to read, "It is the responsibility of the Bidder to advise the Owner if any of the above materials are not suitable for the intended service or will not satisfy the requirements of the ASME Boiler and Pressure Vessel Code, Section li t for Duke Class A, B, and C valves and ANSI B31.1 for Duke Class F valves. This responsibility applies both prior to and ~ follow-ing award of order." 4 Reference Paragraph 8.5.14: - Add, " Duke Class F valve bodies two inches (2") and smaller shall be forged." Reference Paragraph 9.1: Revise to read, "All Duke Class A, B, and C valves shall be tagged with metal tags showing Owner's valve item number and National Board Number. All Duke Class F valves shall also be tagged with metal tags showing Owner's valve item number and a unique serial number for traceability. All tags shall be permanently secured to the valve yoke as shown on the attached Duke Power Standard Orientation of EMO valves. Reference Paragraph 9.11 for additional tagging information." Reference Paragraph 9.9: Revise first sentence to read, "All Duke Class A, B, C, and F valves and valve operators must be seismically designed in accordance with Paragraph 5.7." O<
SPECIFtCAT10N CNS-1205.00-6 Add;ndum #5 M:rch 31, 1978 Pags Three Reference Paragraph 10.2: Revise to read, " Contractor shall submit to Owner no later than valve shipping date, a documentation package for each Duke Class A, B, and C valve consisting of one reproducible copy of the following:" Reference Paragraph 10.5: Add, " Contractor shall submit to Owner no later than valve shipping date, a documentation package for each valve item of Duke Class F valves. The number of valves per package shall be limited to 25. Each package shall consist of one reproducible copy of each of the following: a) Documentation of all hydrostatic and operational test showing their results. b) Record of wall thickness measurement. c) Record of all deviations, d) Completed Duke Power Company Design Engineering Department Vendor quality Assurance Certification, form 930.1. e) Where electric valve operators are supplied, a record of load test on operator (see 8.4.6). A comparison of actual torque required to operate the valve under design conditions vs. actual furnished available torque with percent margin will be supplied for each electric motor operated valve furnished. f) Certification that packing material meets limit of 200 ppm chloride content. g) Certification that valves meet the requirements of ANSI B31.1 and of this specification. Reference Paragraph 14.1: Revise first sentence to read, " Nondestructive and destructive testing of pressure boundary materials of Duke Class A, B, and C valves shall be in accordance with the procedures and acceptance standards set forth in reference code 4.4.la. Reference Paragraph 14.2: Revise to read, " Hydrostatic testing of Duke Class A, B, and C valves shall be in accordance with reference code 4.4.la. Hydrostatic testing of Duke Class F valves shall be in accordance with reference code 4.4.1c. The valve stuffing box shall have packing removed and subjected to hydrostatic test pressure. Demineralized water which is in accordance with specifica-tion section 4.4.3 shall be used as the hydrostatic test media. The hydrostatic test shall be performed prior to the seat leakage test.
SPECI FICATION NO. CNS-1205.00-6 DATE
"* Y ' '9 I
s DUKE POWER COMPANY CATAWBA NUCLEAR STATION Units 1 & 2 CARBON STEEL CODE VALVES REVISION LOG 1 August 22, 1975 2 August 6.1976 3 May 11,1977 4 May 24,1978 5 Form 301.1 Rev. 1
~: .
y - . _ = __ ._. -- VERIFICATION OF SPECIFICATION Station and Unit Number: Catawba Nuclear Station Units 1 & 2 Title of Specification: Carbon Steel Code Valves File Number: CNS-1205.00-6 Revision: Addendum //4 __. This document speci fies items related to nuclear safe'ty. In accordance with established procedures, its quality has been assured. Signatures certify that the above specification was originated, checked, approved and inspected (or waived) as noted below: Prepared By: (7 d [a m.@ Date: eQ4,'# Checked By: [ J. I'd , / Date: f 7 g Approved By: (( m Date: # e2.4 78'
't g inspection alved By: O( M A Date: I' I d - 7/'
inspection Waived For: ELECTRICAL MECHANICAL / CIVIL Inspected By: Date: d-d-7/ Inspected By: Date: QUALITY ASSURANCE D . $ . N h D'a t e : b *l-W (FOR ASME CODE ITEMS)
- - Mechanical & Nuclear Division Date: 7 7/'
Design Engineering Departrent This is to certify that the above specification has been reviewed by re, the undersigned, and is correct, cc plete, and in cer oliance wi th 1971 Edition in-ciuding the Summer Addenc ASr'E Code, Section iII, Paragraph NA3250. (SEAL) .' SIGNATURE: a b
. g. y s 4
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! i:.m mcgr ; NAME: R. E. Miller bg g ,j Regis tered P rof essicnal Engineer
' . * - h 42d , ' ',
No. South Carolina //4237 FUGGh-Form 301.2/Rev 2
SPECI FICATION Cris-1205,00-6 H2y 24, 1978 Add;ndum #4 DUKE POWER COMPANY Catawba Nuclear Station Units 1 & 2 Carbon Steel Code Valves Reference Paragraph 8.3.18: Revice to read, "All safety-related ASME valves (Duke classes A-C) shall have the capability for having a set of position ilmit switches mounted directly on the valve and actuated by the valve stem. These limit switches, when required on electric motor operated valves, shall be in addition to and physically, mechanically, and electrically separate from, and independent of, the switches in the operator. After award of order, the Owner will indicate on the valve IIst those valves requiring the extra stem mounted limit switch package. The stem mounted switches, when required on valves designated on the valve lists for outside Containment service, shall be Namco Controls type EA 170-302 or Owner approved equal. Limit switches, when required on valves designated on the valve lists for inside Containment service,
, shall be Namco Control type EA 180-302 or Owner approved equal.
e m Where the Namco equipment is used, the valve shall have two limit switch assemblies, each having DPDT electrical switch contacts. One switch essembly shall be actuated at the full open valve position; the other shall be actuated at the full closed position." Reference Paragraph 8.4.4: Revise first sentence to read, " Electric valve operators and associated limit switches applied inside the Containment (so identified on valve IIsts) must have successfully met and. passed IEEE Standard 382-1972 (ANSI N41.6), IEEE Trial-Use Guide for Type Test of Class 1 Electric Valve Operators for Nuclear Power Generating Stations, as applicable." Reference Paragraph 8.4.5: Revise first sentence to read, " Electric valve operators and associated limit switches applied outside the Containment must meet and pass the following standards, as applicable, referenced in 8.4.4:" s 0t - CDB/ah
VERIFICATION OF SPECIFICATION Station and Unit Number: Catawba Nuclear Station Units 1 & 2 Title of Specification: Carbon Steel Code Valves Speci fication Number: CNS-1205.00-6 Revision: Addendum #3 This document specifies items related to nuclear safety. In accordance with established procedures, its quality has been assured. Signatures certify that the above specification was originated, checked, approved and inspected (or waived) as noted below: Prepared By: #Iw Date: g" //- 77 Checked By: Date: 5-//-77 App roved By: [z , Date: 6 -/ ./ - 7 7
/
inspection klaived By: , Date: f /2 ~ 77 Inspection klaived For: ELECTRICAL MECHANICAL 2 CIVIL Inspected By: Date: [*/k"77 Inspected By: Date: QUALITY ASSURANCE 6. h Date: 5 13-l3
************ u r***************************************************************
(FOR ASME CODE ITEMS) Mechanical & Nuclear Division Date: l"~ N ~77
~Eign D Engineering Department This is to certify that the above specification has been reviewed by me, the undersigned, and is correct, complete, and in corpliance with 1971 Edition in-cluding the Summer Addendun of ASME Code, Section lil, Paragraph NA-3250 (SEAL) , };[C57 ,%, SIGNATURE :
I
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,,, v ' ycM ~ llO . h
# d' 4 '"
. ," NAME: R. E. Miller
* [' g.m; r. t Registered Professional Engineer
~
? No. South Carolina #4237 Y( ^ E5 h
Form. 301,2jggy 2
\.7000 %s 7
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, . SPECIFICATION CNS-1205.00-6 ADDENDUM #3 May 11, 1977
\
DUKE POWER COMPANY Catawba Nuclear Station Carbon Steel Code Valves
- 1. Under Section 14. " Tests and Inspections," revise. as follows:
14.2 Hydrostatic testing of the valves shall be in accordance with ref-erence code 4.4.la. The valve . stuffing box shall have packing removed and subjected to hydrostatic test pressure. Demineralized water which' is in accordance with specification section 4.4.3 shall be used as the hydrostatic test media. The hydrostatic test shall be performed prior to the seat leakage test. 14.5 A stuffing box packing leakage t'est shall be performed. The test pressure shall be the shell hydrostatic test pressure except for 1500 lb. rated valves which shall be 110% of the 100*F pressure rating of the valve shell. Hold. time shall be a minimum of 15
- olnutes. No leakage is permitted.
/.
i e r 3 i DGG/j s i! f I 1 b
VERIFICATION OF SPECIFICATION S tation and Uni t Number: Catawba Nuclear Station Units 1 & 2 Title of Specification: Carbon Steel Code Valves Specification Number: CNS-1205.00-6 __, Revision: Addendum #2 This document speci fics items related to nuc1 car safety. In accordance with established procedures, its quality has been assured. Signatures certify that the above specification was o.iginated, checked, approved and inspected (or waived) as noted below: Prepared By: ! M, , . Date: f ,X - 7g Checked By: [ .- Date: /[p 7/f App roved B - [ ' c Date: f? 7 6
/ \
/
inspection Waived By: d - Date: 8-2'7 '7h
'J inspection Waived For: ELECTRICAL MECilANICAL " WAIVED" civil Inspected By: Date: [ ."23 6 7 G inspected By: Date:
QUALITY ASSURANCE . A. O .;Lf_/ Date: N-/- N
- .!*'*:A**'****************t******u***************
(FOR ASME CODE ITEMS) Mechanical & Nuclear Division Date: O-M-N ~Lesign Engineering Department This is to certify that the above specification has been reviewed by me, the undersigned, and is correct , corplete, and in compliance with 1971 Edition in-cluding the Summer Addendum of ASME Code, Section iIi, Paragraph NA-325a (SEAL) g CARO SIGNATURE : h. k
,o es%g'+, O SEAL NAME: T. F. Wyke 4 *** '# Registered Professional Engineer 4870 cess 8 No. North Carolina #1870 4
Form 301.2/Rev 2 ,
SPECIF ICATION CNS-1205.00-6 ADDENDUM #2 August 6, 1976 DUKE POWER COMPANY Catawba Nuclear Station Carbon Steel Code Valves
- 1. Under Part t il of Addendum #1, revise as follows:
8.4.2 Electric motor operated valves shall be Philadelphia Gear (Limitorque) or Rotork, at the Owner's option. Where Limitorque operators are specified, they shall be of the "Four Rotor-Double Torque" type with sixteen position limit switches and two torque switches. The operators shall be furnished with integral space heater but without motor contractors or control switches. Where Rotork operators are specified, they shall be of the "Syncro SET 2 with Add-on-Pak 1" type with ten position Iimit switches and two torque / limit switches. The operators shall be furnished with integral space heater but without motor contactors or control switches. The Owner reserves the right to require that certain valves be furnished with Rotork operators similar to the above. but with 12 position limit switches, Af ter award of order, the Owner will indicate on the valve list those valves requiring the twelve position limit switches.
- 11. Under section 4, " General," revise as follows:
4.4.lc ANSI B16.5 (1968) Steel Pipe Flanges and Flanged Fittings. 4.4.lh ASME Code Case 1672, Nuclear Valves - Section 111 - Division I, Classes 1, 2 and 3. 111. Under section 5. " Reference Drawings and/or Attachments 3" revise as follows: 5.14 Duke Power Company Standard Coating Specification CN-000-1-1 dated November 1,1975 for valve motor operators. 5.15 Duke Power Company Standard Coating Specification CN-NNN-l dated November 1,1975 for valves located inside the Reactor Building. 5.16 Duke Power Company Standard Coating Specification NNN-il revised on July 22, 1976 for valves located outside the Reactor Building. IV. Under section 8, " General Design," refer to paragraph: 8.3.7 The design report for Class I (Duke Caiss A) valves four inches and smaller may exclude the thermal cyclic loading requirements. 8.3.8 The thermal cyclic requirements for C15ss 2 and 3 (Duke Class B and C) valves may be deleted. m
SPECIFICATION CNS-1205.00-6 ADDENDUM #2 August 6, 1976 Page 2 V. Under Section 8, " General Design," revise as follows: 8.3.17 Active valves shall be capable of withstanding an integrated 8 radiation dose of 2x10 rads without loss of integrity of function. Active valves are noted on the valve lists. All other valves shall be capable of withstanding an integrated radiation dose of lx106 rads without loss of integrity or function. 8.4.11 All normally painted exterior surfaces of motor operators shall be coated in accordance with the following require-ments: 8.4.11.1 Limitorque Operators: 8.4.11.1.1 Inside the Reactor Building: Inorganic zinc Primer per Limitorque Special Paint Procedure LPS-102A 8.4.11.1.2 Outsite the Reactor Building: Standard-coating per Limitorque Standard Paint System LPS-101 8.4.11.2 Rotork Operators: 8.4.11.2.1 Inside the Reactor Building: Duke Coating Specification CH-000-1-1 8.4.11.2.2 Outside the Reactor Building: Rotork standard coating 8.5.4 Bolts and studs shall be SA564, Type 630, Condition H-1100. Nut material shall conform to SA-194, Gr B8 or a similar material approved by the Owner. VI. Under Section 9, "Special Requirements," add: 9.8 Carbon steel valves and valve parts, including air operators and gear boxes, shall be coated in accordance with Referenced Attachments 5.15 of 5.16 as applicable. 9.11 All valves t!n t are not power operated shall utilize ASME Code Case 1672 for nameplate design condition listing. For all other valves, the nameplate shall show the design conditions as given in the valve lists. For Class 1 Valves, the 100*F pressure rating shall appear on the nameplate in addition to the above requirements. 1 x DGG/jo
VERIFICATION OF SPECIFICATION ( Catawba Nuclear Station Units 1 & 2 Station and Unit Number: Title of Specification: Carbon Steel Code Valves File Number: CNS-1205.00-6 Revision: Addendum #1 This document speci fies items related to nucicar safety. In accordance with established procedures, its quality has been assured. Signatures certify that the above specification was originated, checked, approved and inspected (or waived) as noted below: Prepared By: / //t.d m Date: _.f - % 6 - 7 f Checked By: C.M1.Mju w Date: $ 76 s Approved By: /./ [m _ Date: 6 - 2 6 - 75 f Inspection Waived By: . .h Date: 8-23 "79 U inspection Waived For: ELECTRICAL MECHAN IC AlgyAIVED" civil Inspected By: r y-Date: d- d 8 -7[ Inspected By: _ Date: QUALITY ASSURANCE so t. , Date: C( ~ l C: -7s' N
***********************************SM****************************************
(FOR ASME CODE ITEMS) Mechanical & Nuclear Division Date: 8 - Z8 -7S' Design Engineering Department This is to certi fy that the above speci fication has been reviewed by re , the undersigned, and is correct , complete, and in co7pllance with 1971 Edition in-cluding the Summer Addendun of ASME Code, Section i l l , Pa ragraph NA-3250. (SEAL) 59 CApo SIGNATURE: d, (
~
+0hesreg 't, T. F. W e SEAL \ NAM :
, g ,,, Registered Professional Engineer 4870
,[/ No. North Ca rol ina #4870
/
0 g A v' Form 30.1.2/Rev 2
1 l SPECIF ICATION CNS-1205.00-6 August 22, 1975 Addendum #1 Page 1 of 1 ( DUKE POWER COMPANY Catawba Nuclear S tation Carbon Steel Code Valves
- 1. Under Section 5, " Reference Drawings and/or Attachments," revise as follows:
5.3 CN-1676-1, Duke Power Company Weld End Standards, dated June 20, 1974. 5.4 CN-1676-1.1 Duke Power Company Weld End Standards, dated June 20, 1974. 5.7 Duke Power Company - Seismic Design Requirements - Catawba 1 & 2, Gate, Globe, and Check Valves - Safety Classes I, 2, and 3, revised Junc 9, 1975. 5.13 Drawing Requirements, revised July 9, 1975. II. Under Section 5. " Reference Drawings and/or Attachments," add: 5.16 Wall Thickness Verification, dated July 30, 1974 . Ill. Under Section 8, " General Design," revise as follows: 8.3.6 Valve weld ends shall be machined in accordance with Duke
\ Power Company drawings CN-1676-1 and CN-1676-1.1,- Attachments 5.3 and 5.4.
8.3.10 All valves located in the Reactor Building (noted on valve lists) shall be suitable for high temperature service. Normal ambient temperature in the Reactor Building will be 120*F, and 100 percent relative hunidity; however, all valves so designated on valve lists must be capable of operation for a period of at least 30 minutes during which the ambient temperature may reach 250*F and 100 percent steam < atura' tion. 8.3.18 All safety-related ASME valves (Duke classes A-C) shall have the capability for having a set of position limit switches mounted directly on the valve and actuated by the valve stem. These limit switches, when required, shall be in addition to the limit switches provided in the electric motor operator and shall be physically, mechanically and electrically separate f rom, and independent of, the switches in the operator. Af ter award of order, the Owner will indicate on the valve list those valves requiring the extra stem mounted limit switch package. The stem mounted switches described above, when required, shall be Fisher Controls Type 304, Namco Controls Type EA170 or Owner approved equal. Where the Fisher equipment is used, the valve shall have one type 304 limit switch assembly containing two sets of SPDT electrical switch contects. One set shall be actuated at the full open valve position; the other set shall be actuated at the full closed position. s
SPECIF ICATION CNS-1205.00-6 ' Addandum #1 Page 2 of 2 , i (_ Where the Namco equipment is used, the valve shall have two type EA170 limit switch assemblies, each having DPDT electrical switch contacts. One switch assembly shall be actuated at the full open valve position; the other shall be actuated at the full closed position. , 8.4.2 Electric motor operated valves shall be Philadelphia Gear (Limitorque) or Rotork, at the Owner's option. Where Limitorque operators are specified, they shall be of the "Four Rotor-Double Torque" type with sixteen position limit switches and two torque switches. The operators shall be furnished with integral space heater bet without motor contactors or control switches. Where Rotork operators are specified, they shall be of the "Syncro SET 2 with Add-on-Pak 1" type with ten position limit switches and two torque / limit switches. The operators shall be furnished with integral space heater but without motor contactors or control switches. The Owner reserves the right to require that certain valves be furnished with Rotork operators similar to the above but with the additional " Add-en-Pak 2" limit switch package. Af ter award of order, the Owner will indicate on the valve IIst those valves requiring the " Add-on-Pak 2" option. 8.4.10 Operators and topworks within the Reactor Building shall be suitable for high tenperature service. Normal ambient conditions in the Reactor Building will be 120 F and 100% relative humidity; however, all valves and valve operators designated on valve lists must be capable of operation for a period of at least 30 minutes during which the ambient conditions may reach 250 and 100 percent steam saturation. IV. Under Section 8, " General Design," delete paragraph 8.4.3. V. Under Section 10, " quality Assurance Requirements and Documentation," j revise as follows: 10.2(J) Documentation of wall thickness as required by attachment 5.16,
" Wall Thickness Verification."
10.3 The documentation package shall be sent to the quality Assurance Manager, Engineering & Services, Duke Power Company, P. O. Box 2178, Charlotte, North Carolina 28292. One copy of the Duke Power quality Assurance Certification (Item 10.2(f)) and a copy of Form NPV-1 shall be shipped with the valves. DGG/sf
Juns 9, 1975 Si x:cification' Ra No*ge 1 of 4
,r . -
CNS-1205.00-6
. , Attechm:nt 5.7 DUKE POWEtt COA 1PANY SEISMIC DESIGN ItEQUllWA1ENTS VALVES .
CATAWilA 1 & 2
- GATE, GLOBE, & Cl!ECK VALVES SAFE 1Y CLASS 1, 2 & 3 1.0 Seismic Design Manual The valve and appurtenances shall be qualified to meet the seismic design requirements of this specification in accordance with the procedures and guide-lines of the Duke ibwer Company Seismic Design Manual. The Manual is intended . to be utilized only as a reference to this section and not to be used alone. The sections of the Manual pertaining to particular portions of this specification are noted below. liowever, those sections should not be used directly without the -
background information provided in the remainder of the Manual. -
- 2. 0 Operating Conditions
~
2.1 Modes of Operation Two modes of operation shal1 he considered (Manual Section 4. 7 3). The upset mode includes the effects of the Operational Basis Earthquake (OBE), and the faulted mode includes the effects of the Safe Shutdown Earthquake (SSE). The seismic loads shall be considered in combination with all other concurrent loadings on the valve (Manual Section 4.1.3). The criteria for these loads are specified below.
- 2. 2 Scismic Input Criteria
- For the SSE, a Scismic load Factor (SLF) of 3.0 g shall be applied in each of two orthogonal horizontal directions in combination with an SLF of 2.0 g in the vertical direction, all acting simultaneously (Manual Section 4.1.1.1). The SLF values for the OBE shall be taken as 8/15 of the respective values for the SSE.
0 t 8
r . _ . _ . _
.- Pags 2 of 4 s
- 2. 3 Concurrent Loading Conditions Other concurrent loadings to be considered are described in Manual Section 4.1. 3. Any additional considerations are specified below. s 2.3.1, For. Class 1 valves, loadings resulting from operational l
-transient conditions shall also be included.
- 3. 0 Seismic Qualification 3.1 Procedure One of the following procedures may be utilized for the seismic qualification:
3.1.1 Equivalent Static Analysis - An analysis shall be performed in accordance with Manual Section 4.2. The results shall be demonstrated to fulfill the acceptance criteria of Manual Section 6.0 for active valves. 3.1.2. Testing A testing program shall be performed in accordance with Manual Section 5.0. Test procedures 5. 2. I to 5. 2. 8 shall be performed. It is to be noted that a preliminary report shall -
~
be submitted prior to any tests (Manual Section 7.1).
- 3. l . 3 Combined Testing.and Analysis A testing program may be selected to satisfy only a portion of the seismic requirements. The remainder of the equipment shall be qualified by analysis. Complete documenta-ti'on shall be presented demonstrating the correlation between .
the analysis and the test results (Manual Section 5.0). 3.2 Orientation The valve shall be considered in the worst possible orientation (highest stress / deformation level in each valve component) with respect to the total combined loading conditions. O e
a , Paga 3 of 4
- 3. 3 Support Condiridns
' The valve shall be considered 'to be supported only at the inlet and outlet ends.
- 3. 4 Active Valves For safety, relief, isolation, and all other active valves having extended operator structures:
3.4.1 Rigid Structure The valves shall be designed such that there are no natural frequencies less than 33 Ilz. This shall be demonstrated either via testing (Manual Section 5.2. 4, Exploratory Scanning Test) or by analysis (Manual Section 4. 2.1. 2). 3.4.2 Static Deflection Test A static deflection test shall be performed in accordance with Manual Section 5.2.9 to verify operability under the specified static loading conditions.
- 3. 5 Piping Loads The following two criteria shall be met to verify the capability of the valve with respect to piping loads.
3.5.1 To ensure that the torsional and bending moment capa-bility of the valve body is greater than that of the adjacent piping, , the product of the minimum section modulus of the valve body per-pendicular to the run of the valve and the yield strength of the valve body material shall be at least 1.2 times the same product for the adjacent piping. Required data,for the piping is as follows: Pipe Size: Yield Strength: Sy = psi . Section Modulus: Z= in 3 3.5.2 To ensure operability of the valve while subjected to
' maximum piping loads, valve operation shall not be impaired due
, .to a bending moment, M = Z x Sy, or a torsional moment, T = 1.2.2 x'Sy, each applied singly at the ends of the valve. e S e
.~ , ,, t.- ,
Page 4 of 4
- 4. 0 General Considerations
/ 4.1 In addition to these seismic criteria, all requirements of ash 1E
{ Section III sli all be met. af
~
l i
- 5. 0 Reporting Requirements A fully documented report on the seismic qualification shall be submitted in accordance with Sections 7.0 and 8.0 of the Seismic Design Manual. This report must be approved by Duke Power Company prior to shipment of any items of equipment.
O e . e
- g. .
S 9 e Q h e e % *
*4 0
Spici fication No:g-1205 00-6 Attachment No: 5.i> Page 1 of 3 DRAWING F EQUIREMENTS 1.0 The Contractor shall prepare and submit six prints each of all drawings to Mr. S. K. Blackley, Jr. , Duke Power Conpany , P. O. Box 2178, Charlotte, North Carolina, 28242, A t tent ion: c. M. Mye rs . These prints are to be full size and legible with uniform background density suitable for microfilming and subsequent reproduction fran microfilm. These prints will be reviewed by the Owner and, if satisfactory, will be approved and one so marked will be returned to the Contractor. marked and one returned to Contractor for correction af ter which sixIf not satis (6) prints of the drawings as corrected shalf again be submitted to the Owner for approval. Contractor shall make note any changes by datany ing corrections revisions o.1equired by the Owner and appropriately use of symbols , exact ly where drawing revised. the drawing and indicating, through 2.0 Drawings Dra willtering f ting Let be microfilmed S tandards:by the Owner and should adhere to the following Minimum character height (A , B , C s i ze dwgs ) Minimum character height (D 5 E s ize d.vgs ) - 0.125 in. (1/3) Minimum spacing between lines of characters - 0.156 in. (5/32) Machine & guide generated characters - height of characters Density of characters and lines - 12 point size min. Background density of drawing - Dense, sharp, uniform
- uniform 2.1 if drawings are not acceptable to Owner for microfilmir.g, Contractor shall furnish of drawing15approva copies lof. all drawings for Owner's records within 14 days of receipt apply.
Bidder to state draf ting lettering standards that will
.2 On all drawings larger than 11" x 17" in size, a blank space 4" x 6" in size and located near the t it le block should be reserved for use by the Owner.
2.3 On all drawings and correspondence concerning this order, the Contractor shall show the following numbers: Mill Power Supply Company's Order Number and Duke Power Company's item Number. have been approved. All drawings Material is not will be Juetosixbe fabricated until drawings we xs af ter award of order. 2.4 Drawings submitted for equipment designated by Owner as safety related (Duke Classification A, B, C & D) shall have the words " Nuclear Safety Related" printed in a character size equal to or larger than the la rges t size used on the drawing and shall be located directly above the title block. 3.0 The following information shall be inc t uded on the certi fied prints of out line and cross-section drawings. 3.1 Support anchor bolt hole size (h" larger diameter than required bolt size) and locat ion. Indicate anchored end and slotted end, i f applicable. 3.2 Owner foundation requirements includinu (Refer to spec i ficat ion Sections 7, 8 and 16 for additional information). 7 3.2.1 Anchor bolt projection and groutinq requirements. 3.2.2 Anchor bolt pattern dimensions. 3.2.3 Anchor bolt diameters and material type. 3.2.4 Resultant moments and forces at the base of the equipment upon which anchor bolt designs are based, including a list of loading conditions considered when deriving these resultant moments and forces. The speci fic stress criteria (a l lowab le st ress va lues . code and specification references) used shall be listed. l - - . _ _ _ _ _ __ _ _ _ _ - - - - - - - _ _
Page 2 of 3 Dr1 wing Requirements Page 2 O(,'3.3 Overall dimensions and center-of-gravity of equipment, including equipment centerline to face of all piping connections requiring Owner connection and any disassembly clearances required, such as tube pulling clearances, etc. 3.4 All nozzle orientations with size and rating of all suction and discharge flanges, and ID/0D if not nominal for weld end nozzles. If more than one nozzle o r ie nta t ion is allowable, so indicate. 3.5 Nozzle list on drawing incl uding all information on attached sheet tabulated in a similar format. List should include all connections including vents, drains , and instrument connections. 3.6 Each piece of equipment will be modeled by Owr er; consequently, detailed d ime ns iona l information will be required, such as dimensional information on contractor supplied piping, location of manways, etc. 3.7 Equipment weight, empty and f ull of water, a nd baseplate weight, if applicable. For valves, weight of valve and weight of operator should be shown. l 3.8 Lifting lugs shown for tanks as required by Duke Power specification and/or as normally furnished by the Contractor. 3.9 Information shown on equipment nameplate including design conditions. 3.10 Allowable nozzle loadings on equipment if applicable. 3.11 Electrical drawings to be furnished shall consist of complete elementary diagrams, wiring diagrams, interconnection wiring diagrams, outlined, bills of materials, full descriptions of operations and recommended trouble shooting procedures. 3.12 Contractor sha ll include in proposal or in supplemental data af ter order (not necessarily to be included on separate drawing). 3.12.1 Sketch of weld end detail for each nozzle connection per Owner's weld end standard. 3.12.2 List of all lif ting lugs or eyes, with ASME or ASTM material specifi-cation, and sketch of handling method. 3.12.3 List of all miscellaneous valves, plugs, etc. included as part of Contractor's scope of supply and sketch of diagram of any special piping, valves, controls, etc. requi red and to be furnished by Owner. All diagrammatic connections must be identifiable by nomenclature or connection number to the connection as shown on the equipment d rawi ng , 11-9-72 R;v. 7-11-73 R1v. 1-31-74 R;v. 12-13-74 CMM/sf R;v. 7-9-75 JKB 3r - A
INFORMATION REQUIRED ON CONTRACTOR'S DRAWIPGS Listing of Nozzles for - (Name of Equipment) Nozzle Use Nominal Type of A.For butt welds list pipe A. For butt and lotation (vent, drains, and spares, etc.) size in Connection- sch. for which weld end socket welds inches Butt Weld, preps are designed
- list ASME or B. Note type of thread for ASTM specifica-
#"9
- threaded connections tion and grade.
Threaded. C.For flanged connections * * ** B. For flanged note the pressure class and whether raised or flat face. ' connections note Also note standard to which whether flange i s S.S . , C.S . , flange is layed out or note C.I., etc. as special layout ** A Inlet (Example) 6" BW Sch 40 SA-106-B S For butt welds made to Contractor standard, (as approved by Owner) note tne standard (drawing) to which the weld prep will be made. For butt welds made per Duke drawings ~ a' sketch will be required for each dif ferent weld end preparation. For flanges made to a special layout, a sketch will be required for each different design noting the layout of the fIange.
) RAW ING REQU IREMENTS Page 3 of 3
Specification CNS-1205.00-6 Date August 22, 1975 Revision Addendum //I Attachment No. 5.16 Page 1 of 1 WALL THICKNESS VERIFICATION 1.0 The valve manufacturer must document and provide a record of wall thickness measurements on all pressure boundary items showing actual measurements and corresponding wall tnickness required by the applicable ASME Code and manufacturers design. All such documented records should state the measurement accuracy. Measurement error when subtracted from the measured wall shall result in wall thickness equal to or greater than the required minimum wall thickness. A written procedure for verifying specified minimum wall thickness shall be submitted for owners approval and must be approved before use. The procedure shall provide for the following information dependent upon which measurement method is utilized. 1.1. Direct Physical Measurement Method 1.1.1 Tools used for measurement including manufacturing tolerence of each. 1.1.2 Cross section sketch of valve ider.tifying areas that will be verified. 1.1.3 Identify methods of recording data. 1.2 Ultrasonic Measurement Method 1.2.1 Identify the equipment by manufacturer and model. 1.2.2 State how equipment will be calibrated and operated. 1.2.3 Cross section sketch of valve identifying areas that will be verified. 1.2.4 State how error repeatability and accuracy is applied to verification measurements. 1.2.5 Identify method of recording data. 2.0 Wall thickness measurements and inspection shall be accomplished after final machining. 3.0 The valve manufacturer shall notify owner's Quality Assurance Department at the start of wall thickness inspection and verifi-cation. Owner may elect to witness wall thickness verification; however, manuf acturer may proceed wi th inspection without owner's representat ive's presence. July 30, 1974 m
VERIFICATION OF SPECIFICATION Station and Unit Number: Catawba Nuclear Station Units 1&2
\.
Ti tle of Specification: Carbon Steel Code Valves File Number: CNS-1205.00-6 Revision: This document specifies i tems related to nuclear safety. In accordance with established procedures, its quality has been assured. Signatures certify that the above specification was originated, checked, approved and inspected (or waived) as noted below: Prepared By: p() Date: 8"7-7h Checked By: f;(,[N, M 4 w Date: 3-7 Approved By: vi b i gj
/f -
,uf,_ Date:
Th t inspection Walved By: .d. Date: 3-8-7h u-q
) inspection Waived For: ELECTRICAL MECHANICAL K CIVIL Inspected By: _
j Date: 3-/E'- 74 Inspected By: Date: DIVISION 0.UALITY ASSURANCE M,Cbd Date: 3/Phy
/
(FOR ASME CODE ITEMS) Mechanical & Nuclear Division Date: b d" Design Engineering Department This is to certify that the above specification has been reviewed by me, the undersigned, and is correct, complete, and in complia e with 1971 Edition of ASME Code, Section Ill, Paragraph NA-3250. (SEA
,3Ki?Q uA Qjy
., N SIGNATURE:
7 V f j 89 %: 8 SEAL \ NAME: Vm. F. Fulcher 4:
*** *j .
Registered Professional Engineer ( g $gj! State & No. $$ $5/e:23 Form 301.2 Rev. 1
SPECIFICATION CNS-1205.00-6 Febru:ry 25, 1974 DUKE PO\lER COMPANY CATAWBA NUCLEAR STATION UNITS 1 & 2 CARBON STEEL CODE VALVES
- 1. COVER SHEET Attached.
- 2. VERIFICATION SHEET Attached.
3 TABLE OF CONTENTS Not applicable. j
- 4. GENERAL 4.1 This specification covers the design, fabrication, testing, quality documentation and delivery of certain carbon steel code valves h important to Nuclear Safety (Duke Classes A through C only) and A required valve operators for the Catawba Nuclear Station, Units 1 &
- 2. Commercial quality valves (Duke Class E through H) are not included.
4.2 The following definitions shall apply to this specification: Owner - Duke Power Company Bidder - Person or Corporation who bids on the work. Contractor - Person or Corporation to whom work is awarded. Purchaser - Mill Power Supply Company 4.3 The attached General conditions of Contract, revised August 1, 1973, shall form a part of this specification. 4.4 The equipment covered by this specification is important to nuclear safety and shall be designed, fabricated, inspected and tested in accordance with the requirements of the following codes as well as any special requirements stated in this specification. 4.4.1 Valves
- a. ASME Boiler & Pressure Vessel Code Section Ill, Classes 1, 2 or 3 (dated July 1,1971 with all addenda through Summer 1973).
Code addenda that are mandatory on the purchase order date shall be used. The use of non-mandatory addenda may be K negotiated at the Owner's option. Code case special rulings shall not be used except where written approval is granted by the owner. u
SPECIFICATION CNS-1205.00-6 Fcbruary 25, 1974 Page 2
- b. ANSI B31.1 American National Standard Code for Power Piping.
(1973 edition plus applicable Addenda).
- c. ANSI B16.5 Steel Pipe Flanges and Flanged Fittings (1973 edition),
- d. Manufacturer's Standardization Society Standard Practice for Hydrostatic Testing of Steel Valves MSS-SP-61.
- e. ASME Boiler & Pressure Vessel Code Section IX, Welder qualification (1971 edition with all addenda through summer 1973).
- f. ANSI B-16.ll American Standard for Steel Socket Weld Fittings.
- g. Duke Power Weld-end Preparation Standards CN-1676.1 and CN-1676.1-1 dated 10-2-73 (attached).
4.4.2 Operators
- a. lEEE Standard 382-1972, IEEE Trial-Use Guide for Type Test of Class 1 Electric Valve Operators for Nuclear Power Generating Stations.
- b. IEEE-Il2A-1964, Test Procedure for Polyphase Induction Motors and Generators.
- c. IEEE-ll7-1956, Test Procedure for Evaluation of Systems of insulating Materials for Random-Wound Electric Machinery.
- d. IEEE 323-1971, General Guide for Qualifying Class ! Electric g
s e. Equ ipment for Nuclear Power Generating Sta tions. IEEE 334-1971 Trial Use Guide for Type Tests of Continuous-Duty Class 1 Motors Installed inside the Containment of Nuclear Power Generating Stations.
- f. IEEE 344-1971 Trial Use Guide for Seismic qualification of Class 1 Electric Equipment for Nuclear Power Generating Stations.
4.4.3 For hydrotesting and cleaning, ANSI N45.2.1 (1973) Cleaning of Fluid Systems During Construction Phase of Nuclear Power Plants. 4.4.4 For vendor's quality Assurance Program, ANSI N45.2 (1971). 4.4.5 Packaging, shipping, receiving, storage, and handling of valves shall be in accordance with ANSI N45.2.2 (1972). 4.5 The attached Duke Power Company Valve Classification defines the Duke valve classes in terms of the ASME Code and seismic requirements.
- 5. Reference Drawings and/or Attachments The following references and attachments shall form a part of this specification:
5.1 Duke Power Valve Classificat ions. 5.2 Duke Power Company Standard Orientation Electric Motor Operated Valves. 5.3 CN-1676-1, Duke Power Company Weld End Standards, dated October 2, 1973 5.4 CN-1676-l.1, Duke Power ' apany Weld End Standards, dated October 2, 1973
SPECIF ICATION CNS-1205.00-6 February 25, 1974 Page 3 5.5 Deleted. 5.6 Estimated Valve Delivery Schedule By Sytem. 5.7 Duke Power Company Seismic Design Requirements Valves Catawba i & 2 Gate, Globe, & Check Valves Safety Class 1, 2, & 3, January 24, 1974. 5.8 Class i Valve Transients. 5.9 Estimated Valve List for Specification CNS-1205.00-6. < 5.10. General Terms and Conditions of Contract, revised August I, 1973 5.11 General Requirements Applicable to Specification, November 9,1972. 5.12 Duke Power Packaging and Shipping Requirements (form 301.4). 5.13 Drawing Requirements, November 9, 1972. 5.14 Duke Standard Coating Specification MMM, dated 6-8-72. 5.15 Duke Standard Coating Specification KK;(, dated 9-14-72. 6.- OPERATING CONDITIONS The complete itemized valve list (see specification section 8.1) will give the 9 x valve operating conditions.
- 7. EQUIPMENT TO BE FURNISHED The complete itemized valve lists (see specification section 8.1) will list the specific design parameters for the equipment to be furnished. Any special tool needed for proper installatior, of valve components shall be supplied by Con t racto r.
- 8. GENERAL DESIGN 8.1 The attached valve list, gives an estimated number of valves required by type, size, and pressure class. It is emphasized that these are estimated quantities and are subject to change. Complete itemized valve lists, with the specific design parameters for each valve, will be issued to the successful Bidder af ter the award of the order for manufacturing purposes. These complete, itemized valve lists shall be considered a part of the specificati on and their receipt will authorize the successful Bidder to finalize his engineering for manufacturing.
8.2 This specification outlines the Owner's minimum requirements for the design, fabrication, testing, quality documentation, cleaning and packaging of the subject valves. The Bidder is expected to supplement these with his own design and quality requirements.
r SPECIFICATION CNS-1205.00-6 F bru:ry 25, 1974 Page 4 O
\
8.3 VALVES
~. 3.1 Gate valves shall be the flexible disc type. All gate valve shall be provided with outside screw and yoke construction.
Gland shall be one piece construction and separate from the gland follower. All gate valves shall be of the back seating type and shall be capable of being repacked while open and under pressure. 8.3 2 Globe valves shall be full ported and shall have outside screw and yoke construction. Globe valves shall be capable of performing their intended function when the valve is mounted with the stem in either the vertical or horizontal plane. All globe valves shall be of the backseating type and shall be capable of being repacked while open and under pressure. 8.3.3 Check valves of the tilting disc type are preferred. Alternate bid may be submitted for swing disc type design if so noted in exceptions to specification. Check valves shall have no body penetrations except inlet, outlet and bonnet. Servicing of the check hinge shall be performed through the bonnet. 8.3.4 Where indicated on tne valve lists, the gate and globe valves shall have a lantern gland leakoff connection with a half set of packing above the lantern ring and a full set of packing below the lantern ring. (Full set is defined as a depth of packing equal to 1-1/2 times sten diameter.) A 1/2 inch Schedule 80, A-106 Gr B carbon steel pipe nipple approximately 6 inches long, with a squared end, shall be welded to the leakoff connection to carry away any leakage. Screwed connection may be used if required for disassembly. 3.3 5 The following body bonnet joints shall be acceptable for all valves as follows: a) Bol ted body-to-bonnet joint. These valves shall have a flexitallic type gasket. A canopy seal ring shall be provided on these valves for seal welding in the field. b) Pressure-seal body-to-bonnet joint. These valves shall have the gasket assembly design which will not require retightening after field hydrotest. c) Check valves may be bolted bonnet with canopy seal provisions. 8.3.6 Valve ends shall be machined in accordance with the attached Duke Power Company Dwg Cil-1676-1 and Cil-1676-1.1, dated October 2,1973
SPECIFICATION CNS-1205.00-6 Februa ry 25, 1974 Page 5 8.3.7 Duke Class A valves shall be capable of withstanding the design transients covered in Specification Section 5.8. Section 1 of this attachment divides the valve transients for Duke Class A valves into four groups. These transients are to be applied to the Duke Class A valves as follows:
- a. Group 1 plus Group ll'fdr valves 3" and under.
- b. Group 1 plus Group lli for valves 3" and under.
- c. Group 1 plus Group IV for valves 4" and larger.
Valves 3" and under in size should be checked separately for both (a) and (b) above. Valves 4" and over are requi red to meet only (c) above. For Group t il transients, a valve is not required to meet all five transients (a through e) since it is not physically possible for a valve to see all the t rans ien ts . A valve can only be subjected to (a) plus (b) and (c), or (a) plus (d) and (e) . I f a valve is found suitable for the more severe of these two sets of transients in conjunction with the Group I transients , then the valve is acceptable. 8.3.8 Duke class B and C valves shall be capable of operating while being heated and cooled at a rate of 100 F per hour between 40 F and 560 F, without limitation on number of cycles. In addition, ~<
) these valves shall be capable of sustaining, without adverse effects, step changes in the temperature of the working fluid from 40 F to 560 F for 200 cycles during the design l i fe of the valves and from 500 F to 40 F for 10 cycles during the design life of the valves. The design life of the valves shall be forty years.
8.3.9 For al1 valves, the design with the seat ring screwed or slipped into body and then seal welded is preferred. Any deviations from this design must be noted in the exceptions to specification. 8.3.10 All valves located in the Reactor Building (Noted on valve lists) shall be suitable for high temperature service. Normal ambient conditions in the Reactor Building will be 110 F and 100 percent relative humidity; however, all valves so designated on valve lists must be capable of operation for a period of at least 30 minutes during which the ambient conditions may reach 250 F and 100 percent steam saturation. 8.3 11 Valves located within the Reactor Building will be subjected to and shall suffer no adverse effects from periodic application of external pressure during Reactor Building leakage rate tests. Once a year these tests will be conducted m at pressures no greater than 19 psig.
{r f SPECIFICATION CNS-1205.00-6 Fe brua ry 25, 1974 Page 6 1 8.3.12 All parts shall be made to American Standard Gauge so as to facilitate replacement and repairs. 8.3 13 Like parts of valves in the same grouping shall be inter-changeable except for valve discs, stems and body seat rings which are lapped for a particular valve. 8.3.14 Parts subject to wear, erosion, corrosion, or other deterioration or requiring adjustment, inspection or repair shall be accessible and capable of reasonably convenient removal, easy replacement and repair. All such parts shall be made of suitable materials for minimizing maintenance. 8.3 15 Valve designs shall avoid low point pockets where material suspended in the fluid could settle out and collect. This stipulation docs not preclude provision of clearance to allow seating of the disc or plug. 8.3 16 Gate and globe valves shall be packed in the shop with John Crane 187-1 packing (See paragraph 8.5 7). Bidder shall submit an adder for supplying Union Carbide Grafoil as an alternate packing. 8.3.17 Valvesshoulgbecapableofwithstandingan integrated radiation dose of 2x10 rads without loss of function or integrity. 8.3.18 All valves shall have the capability of having a package of sixteen limit switches mounted directly on the valve and actuated by the valve stem. These limit switches are to act independently of any switches on the valve operator. After award of the order, the Owner will indicate on the valve list those valves requiring the extra limit switch package. These switches are in addition to those outlined in 8.4.2 below. 8.3 19 Valves shall be capable of safe proper and continuous operation under their respective design operating conditions, with a reasonable operating margin, and without undue strain, corrosion, deterioration, leakage, vibration, or other operating trouble. 8.4 Operators 8.4.1 Valves shall have operators as specified on the complete itemized valve lists referenced in specification section 8.1. 8.4.2 Electric motor operated valves shall be Philadelphia Gear (Limitorque) or Rotork, at the Owner's option. All operators are to be the "Four Drum Double Torque" design or an Owner-approved equivalent. Sixteen limit switches and two torque switches shall be provided with each motor operator, and
~ are to be set as follows:
a-
7 i SPECIFICATION CNS-1205 00-6 l February 25, 1974 ; Page 7 )
- a. I limit switch indicating valve fully open.
- b. I limit switch indicat ing valve fully closed.
- c. I torque switch for the valve fully open,
- d. I torque switch for the valve fully closed.
- e. 2 limit switches indicating the valve open and intermediate.
- f. 2 limit switches indicating the valve closed and intermediate,
- g. An additional ten limit switches are to be provided for valve position indication (annunciator, computer, etc.)
and interclocking capability. These ten limit switches should be divided between indicating valve fully open, fully closed, intermediate-open, and intermediate closed. 8.4.3 The additional limit switch package referenced in 8.3.18 should be composed of similar limit switches as in 8.4.2. 8.4.4 Electric valve operators applied inside the Containment (so identified on valve list) must have successfully met and passed IEEE Standard 382-1972 (ANSI N41.6), IEEE Trial-Use Guide for Type test of Class 1 Electric Valve Operators for Nuclear Power Generating Stations. The seismic qualification aspects required by section 4.3 of IEEE Standard 382 shall be those given in specification section 5.7 The following IEEE standards are invoked by IEEE Standard ;d2, and are applicable for Containment operators:
- a. IEEE ll2A-1964, Test Procedure for Polyphase Induction Motors and Generators.
- b. IEEE 117-1956, Test Procedure for Evaluation of Systems of Insulating materials for Random-Wound Electric Machinery.
- c. IEEE 323-1971, General Guide for qualifying Class 1 Electric Equipment for Nuclear Power Generating Stations,
- d. IEEE 334-1971, Trial Use Guide for Type Tests of Continuous-Duty Class 1 Motors installed inside the Containment of Nuclear Power Generating Stations.
- e. IEEE 344-1971, Trial Use Guide for Seismic Qualification of Class 1 Electric Equipment for Nuclear Power Generating Stations.
8.4.5 Electric valve operators applied outside the Containment must meet and pass the following standards referenced in 8.4.4:
- a. IEEE ll2A-1964
, b. IEEE 117-1956
- c. IEEE 344-1971 In addition th:se motor operators must meet the seismic design requirements called out in attachment 5.7 for A, B, AC' and C valves.
n SPECIFICATION CNS-1205.00-6 February 25, 1974 Page 8 8.4.6 Electric valve operators applied either inside or outside the Containment, must be tested against the valve opening and closing design load (valve load can be simulated). 8.4.7 Electricity is available as follows:
- a. Valve motors shall be rated 575 volt /3 phase /60 cycle
- b. 120 volt / single phase, 60 cycle for motor control functions.
8.4.8 Compressed air operators if required shall be Owner approved. 8.4.9 Where air operators are required, compressed air at 70 to 100 psig is available and an air pressure regulator and filter shall be furnished by Owner when required. 8.4.10 Operators and topworks within the Reactor Building shall be suitable for high temperature service. Normal ambient condition in the Reactor Building will be 110 F and 100% relative humidity; however, all valves and valve operators designated on valve lists must be capable of operation for a period of at least 30 minutes during which the ambient conditions may reach 250 F and 100 percent steam saturation. 8.4.11 Operators, including handsheels, applied inside the containment
'c must be painted in accordance with Duke Power Standard Coating Specification (Quality Assurance) MMM, dated 6-8-72, and Duke Power Standard Coating Specification KKK, dated 9-14-72. All other operators shall be coated with Duke Standard Coating Specification KKK only.
8.4.12 Operators located within the Reactor Building will be subjected to and shal1 suffer no adverse effects f rom periodic application of external pressure during Reactor Building leak rate testing. Once a year these tests will be conducted at pressures no greater than 19 psig. 8.4.13 Hanual operating devices, handwheel or other, shall be manufacturer's standard or Owner approved equal. Chains for chainwheel operators will be supplied by Owner. Handwheels are not to be mounted when shipped but rather wired to the valve. 8.4.14 Motor operated valves serving Containment isolation functions will require fast operators. Fast is defined as an operating time of 10 seconds for valves up to and including 8" and 49"/ min. for valves greater than 8". These valves will be so indicated on valve lists. All other motor operators shall be the standard sixty second operators. 8.5 Material Requi rements q 8.5.1 Delete _M
SPECIFICATION CNS-1205.00-6 Februa ry 25, 1974 Page 9 8.5.2 Valve bodies, bonnets and discs shall be carbon steel. Gland flange and gla.id shall be considered part of the body. 8.5 3 The stem material shall be A-182, F6 or an alternate of A-276, Type 316 Condition B, if noted in exception to specification. 8.5.4 Bolting shall conform to SA-193 Nut naterial shall conform to SA-194. 8.5.5 For all valves the contacting surfaces of the disc, main seats, and back seat surfaces shall be hardsurfaced with Stellite #6. 8.5.6 Precipitation hardened type 17-4 stainless steel may be used in valve trim i tems if noted. Note: It is the responsibility of the Bidder to advise the Owner if any of the above materials will not satisfy the requirements of the ASHE Boiler & Pressure Vessel Code Section ill as referenced in paragraph 4.4a, or are not suitable for the intended service. This responsi-bility applies both prior to and following award of order. 8.5 7 Packing material shall be John Crane No. 187-1 with 200 ppm or less chlorides as received. Bidder should include in proposal an adder for supplying Union Carbide Grafoil packing. Certification must be furnished with QA documentation package (see paragraph 10.2). The correct packing size must be given in a suitable list af ter award of the order or on the outline drawing furnished for every type of valve supplied. 8.5.8 Nitriding treatment of plating on any surface exposed to the working fluid is prohibited. 8.5.9 Low melting point metals (lead, zinc, cadmium, tin, antimony, mercury, bismuth, sulfur, etc.) their compounds or material containing low melting point metals as a basic constituent shall not be used in direct contact with these valves at any time. This shall include tooling fixtures, lubricants, masking materials, fluxes, paints, temperature crayons, etc., which right be used during the fabrication of these valves. 8.5.10 Aluminum is not to be used in any valve or valve component. 8.5.11 Contaminations of iron or copper on the surfaces of austinctic base material used in these valves is prohibited. y
SPECIFICATION CNS-1205.00-6 Fnbruary 25, 1974 Page 10 8.5.12 Any lubricants used for body-bonnet joints, etc., shall not 3 contain any of the materials and contaminants described in pa rag raphs 8.5.9, 8.5.10, and 0.5.11. 8.5.13 No parts, material or equipment shall be of manufacture outside the United States without prior approval of Owner.
- 9. SPECIAL REQUIREMENTS 9.1 All valves shall be tagged with metal tags showing Owner's valve item number and National Board Number (for all Duke Class A-C valves).
All tags shall be permanently secured to the valve yoke as shown on the attached Duke Power Company Standard Orientation of EM0 Valves. 9.2 All internal wetted surfaces shall be free of metal chips, weld spatter, slag, oil, grease, dirt, scale and other foreign material. Demineralized water which meets the requirements of specification section 4.4.3 shall be used for final cleaning or rinsing. 9.3 Immediately after final cleaning, the end connections shall be sealed with plugs, caps or covers to prevent entry of contaminants and to prevent damage to facings or weld ends. These caps are to be secured so as not to become detached during shipment or handling. 9.4 All valves are to be suitable for inside storage of 12 to 24 months prior to startup of the plant. Bidder shall supply Owner information en care during storage in accordance with specification section 5.11. All of the requirements of this attachment shall be followed. 9.5 The valves and accessories shall be packaged or crated to prevent deterioration, contamination and physical damage during transit or storage. All packaging material, especially the wooden crating for the larger components, must be flame treated or non-combustible wherever possible. Any articles or material that might otherwise be lost shall be boxed or wired in bundles and marked for identification. 9.6 All valves shall be prepared for shipment so that handling and unloading may be facilitated. At no time are valves to be shipped in a disorderly arrangement or situation of disarray so as to promote damage or hamper inspection of the equipment when received on the jobsite. 9.7 The attached Packaging and Shipping Requirements, form 301.4, shall be completed by Bidder and submitted for approval with Bidder's proposal.
\
SPECIFICATl0:1 CNS-1205.00-6 February 25, 1974 Page l1 9t 9.8 Valves located within the Reactor Building shall have all external surfaces, which are not stainless steel, coated in accordance with the attached Duke Power Coating (Quality Assurance) Specification H81H, dated 6-8-72, and Duke Power Coating Speci fication KKK, dated 9-14-72. All other valve external surfaces which are not stainless steel, shall be coated in accordance with the attached Duke Power Coating Specification KKK, dated 9-14-72. 9.9 All Duke class A, B and C valves and valve operators must be seismically designed in accordance with Specification Section 5.7 Seismic calculations shall be made with the valve and operator in the worst possible. orientation. With his proposal Bidder shall submit signed certification attesting to his company's ability to perform the required seismic analysis. The seismic calculations must be submitted for Owner's approval within eight weeks after drawing approval. 9 10 For bolted bonnet valves requiring Flexitallic gaskets, one extra gasket per 10 valves shall be supplied. A minimum of one extra gasket per size is required.
- 10. QUALITY ASSURAtlCE V 10.1 These specifications cover equipment, systems, structures and/or materials important to nuclear safety; and it is essential that they meet the quality standards of these specifications and refer-enced codes, standards and guides; that this quality be proven by full documentation. With the proposal, each Bidder shall submit a description of the quality assurance procedures he proposes to use; outline his quality assurance organization showing lines of authority; a description of the documentation that will be developed during manufacture and that will be shipped to the Owner for retention for the life of the item. Evaluation of proposals will include analysis of information submitted and rendering a judgment with respect to each Bidder's qualification to provide and document the quality required by these specifications. Af ter award, the
, Contractor shall submit complete written quality assurance procedures for Owner's review and approval.
10.2 Contractor shall submit to Owner no later than valve shipping date, a documentation package for each valve consisting of one reproducible copy of the foilowing:
- a. Hill test reports for all pressure boundary or pressure retaining material, including valve stem material.
- b. Documentation of all hydrostatic and operational tests showing their results.
- c. Heat treatment certification.
E
SPECIFICATION CNS-1205.00-6 Feb rua ry 25, 1974 Page 12 9 s-
- d. Certification of compliance that each non evident producing form of NDT (UT, PT, MT) has been done by specified requirements and ASNT qualified operators. Include a list of the equipment used.
- e. A complete radiography history including shooting sketch, reader sheet, all film rejected, record of defects, record of rcpairs and final cleared shooting record. Film and reader sheets should be marked or noted to show any conditions other than normal , i .e. , surface conditions, defect wi th acceptance standards , etc. Final film to be sent to Duke Power Company.
- f. Completed Duke Power Company Design Engineering Department Vendor quality Assurance Certification, form 930.1.
- g. Requi red ASME Code data reports (Class 1, 2 or 3) . Requi red ASME Code Stress Report (Class 1). >
- h. Records of all major repai rs. The term " major repai rs", used in this statement, is defined by Section Nb-2539.4 of the ASME Section ill Code.
I. Record of all deviations. I'# J. Record of wall thickness measurement comparing actual measure-ments and wall thickness required by the ASME code. ~
- k. Where electric valve operators are supplied, a record of load test on operator (see 8.4.6) . A comparison of actual torque required to operate the valve under design conditions vs. actual furnished available torque with percent margin will be supplied for each electric motor operated valve furnished.
!. Certification that packing material meets limit of 200 ppm chloride content.
10 3 The documentation package shall be sent to Mr S K Blackley, Jr, Chief Engineer, Hechanical & Nuclear Division, Duke Power Company, P O Box 2178, Charlotte, North Carolina 28242, Attn: Mr C M Myers. One copy of the Duke Power quality assurance certification form (Item f, above) and a copy of Form NPV-1 will be shipped with the valves. 10.4 The Bidder's quality assurance program must be in accordance with ANSI N45.2 (1971), for his bid to be considered. Bidder is to state in his proposal whether or not his quality assurance program meets the requi rements of this standard. (
SPECIFICATION CNS-1205.00-6 Februa ry 25, 1974 Page!!3 i O A
,r-
- 11. DELIVERY I
- 3. < .
The estimated delivery'.of Unit I, wd sunit 2 vaives is required to be completed on a s> tem basis in accordance with- tne attached Estimated Valve Delivery Schedule By System.
- 12. DRAWINGS 12.1 Drawings shall be submitted in accordance with the attached Duke
- 'g Power Drawing Requirements. In addition to this attachment, the drawings shall include the following information
- a. Valve Item and Mark; Number,
- b. Valve List Number.' j ~
- d. Valve size.
- d. Valve type, i.e., gate, globe, etc.
t
- e. Operator type, i.e., EMO, piston, solenoid, handwheel, chainwheel, etc.
- f. Manufacturer's standard operator orientation note; i.e., righthand,
~lef: band, etc. Duke's normal acceptance orientation is as shown onf attached Duke Power Standard Orientation EMO Valves.
- g. . Mounting position restrictions.
/: h. 'Necessary dimensions (i.e.. end to end, centerline of valve to end of open stem, centerline to lantern gland leak off
( line to centerline, centeri:ne stem to end of leakoff nipple,
dismantling' requirements for valve and operator, handwheel location, handwheel location, handwheel diameter, etc.).
- i. Ends to agree with valve list; i.e., socket weld, butt wold, flanged, etc.
J. The words, " Nuclear Safety Related" shall be printed in a character size equal to or larger than the largest size used in the body of the document ~,ist above its title block.
- k. Manufacturer's valve figure number.
- 1. Complete bill of materials for every valve part.
- m. Weight of valve, weight of operator, and combined weight of valve and operator.
, ri . ' Pressure, rating of valve,
- o. Back seat ' clearly shown.
- p. Lantern,niand clearly shown (when applicable).
- q. Renewable' seats shown for low pressure valves (600 psi or less when applicable).
12.2 Each drawing submitted to Duke Power Company will clearly show or state the valve item numbers as given on Duke Power valve list and the valve list number to which the drawing applies. 12.3 Only one valve list shall be assigned to one drawing; any number of valvm .may, be'shown on any one drawing as long as the list applies. Owner will outline in detail before first valve list is issued a ( " Procedure for Slion Acknowledgments and Drawings" to further define requirem9nts of this section. 1 I
SPECIFICATION CNS-1205.00-6 Feb rua ry 25, 1974 Page 14 12.4 Manufacturer shall also submit (per 12.1) motor operator outlines and wiring diagrams covering the motor operators. Each motor operator outline and wiring diagram shall have a complete certification showing each applicable Duke Power valve list and valve item number and giving all electric motor characteristics required for ordering motor starters by Duke Power. Each operator wiring diagram shall show both opening and closing torque switches and indicate that these torque swltches are supplled. 13 INSTRUCTION MANUALS Thirteen copies of complete operating and maintenance instructions are to be submitted to Mr S K Blackley, Jr, Chief Engineer, Hechanical & Nuclear Division, Duke Power Company, P O Box 2178, Charlotte, North Carolina 28242, before equipment is shipped. 4
- 14. TESTS AND INSPECTIONS Tests, reports and inspections shall be in accordance with the attached General Requirements Applicable to Specification. In addition to this attachment, the following shall also be requi red:
14.1 Nondestructive and destructive testing of pressure boundary materials
.s of valves shall be in accordance with the procedures and acceptance '~
standards set forth in reference code 4.4.la. Requi red examinations, procedures, and acceptance standards for each class of valves are spelled out in the following sections of the above code.
- a. Class 1 components - Article NB-2000 for materials and parts; Article NB-5000 for welds.
- b. Class 2 components - Article NC-2000 for materials and parts; Article NC-5000 for welds.
- c. Class 3 components - Art i.:le ND-2000 for materials and parts; Article ND-5000 for wel, .
14.2 Hydrostatic testing of valves shall be in accordance with reference code 4.4.la. Demineralized water which is in accordance with speci-fication section 4.4.3 shall be used as the hydrostatic test media. The hydrostatic test shall be performed prior to the seat leakage test. 14.3 A seat leakage test shall be performed in accordance with MSS-SP-61 except the hold time shall be a minimum of 5 minutes. Seat leakage shall be no more than 3cc/hr/in. of nominal seat diameter. 14.4 A back seat leakage test shall be performed in accordance with MSS-SP-61 with packing removed. No leakage is allowed. Hold time shall be a minimum of 5 minutes. ti e
[ SPECIFICATION CNS-1205.00-6 Feb rua ry 25, 1974 Page 15 14.5 After the back seat leakage test, the packing shall be installed and compressed and the back seat shall be removed from contact so that the entire stuffing box will be subjected to the hydros tatic pressure. Hold time shall be a minimum of 15 minutes. For gate and globe valves provided wi th lantern rings, leakage shall be checked. No leakage is permitted. 15 SPARE PARTS Spare parts shall be in accordance with the attached General Requirements Applicable to Spect fication and 9.10.
- 16. INFORMATION TO BE FURNISHED Bidder shall submit with quotation complete and detailed specifications covering design, construction, materials and workmanship of equipment proposed. Information provided shall include but should not be limited to that outlined below. Bidder should understand that his cooperation in supplying the information requested will be considered in the evaluation of the proposals.
16.1 A valve outline and section drawing of each size and type of valve showing design features. 16.2 Weight of each valve. 16.3 Lists of installations for similar va?ves (size and pressure listings) for ASME Section 111, Class 1, 2 & 3 service. Indicate those already in service and date they went into service. 16.4 Suggested materials and description of trim materials of valve if different from that specified. 16.5 Bidder shall identify any parts, materials or equipment contemplated for manufacture outside the Uni ted States. I f the re a re none , it shall be so stated in writing. 16.6 Bidder shall submit with quotation a description of his testing faci li ties and procedures. 16.7 Bidder shall submit description of measures he will take to protect Owne r 's de l i ve ry schedule , for example, advance ordering of castings or establishment of an inventory of castings. Bidder shall also discuss additional flexibi1ity in terms of his abiiity to respond to Owner's valve requi rements on short notice. 16.8 Sidder shall submit prices for each valve by type, size, safety class, and pressure rating. b
SPECIFICATION CNS-1205.00-6 Feb rua ry 25, 1974 Page 16 For each valve a " mounting" charge shall be quoted for mounting a motor operator on the valve. This price shall include all hardware requi red to mount a motor operator on each valve and perform the required testing but shall not include the operator itself. The Bidder shall supply a complete price list for both Limitorque and Rotork operators , including any cost additions necessary to meet definition of fast operation given in 8.4.14. Prices shall also be submitted for mounting an additional package of limit switches as requi red in 8. 3.18. 16.9 Graph showing CV versus percent open for all globe valves. 16.10 Graph showing CV at full open for all check valves. 16.11 Bidder shall submit with his proposal a description of the method he will employ to measure and assure adequate valve wall thickness. 16.12 Bidder shall submit all quality assurance submittals in accordance with specification section 10.1. 17 DISCREPANCIES AND INTERPRETATION Should the Bidder find discrepancies in, or ommission from, the drawings or specifications or be in doubt as to their meaning, he shall notify the i Owner who will issue a written interpretation.
!8. CONFORMANCE WITH SPECIFICATIONS The Bidder must submi t with his proposal a list of all major and minor exceptions to these specifications and obtain written approval from Owner of such exception prior to award of order. If there are no exceptions, i t must be so stated in wri ting. It is particularly emphasized that any unapproved nonconformity with the speci fication must be changed to complete conformity at the manufacturer's expense and this expense will include the cost of all labor and materials and all other related expenses by the Owner or manufacturer.
19 CONSTRUCTION SERVICES Not applicable.
- 20. ERECTION ENGINEER Not applicable.
- 21. SUBMISS 10N OF PRICES AND PROPOSALS All proposals , complete wi th prices F08 Newport , York County, South Ca rol ina (Southern Raiiroad) and information requested shalI be submitted
( f to Mill Power Supply Company, P. O. Box 1339, Charlot te, North Carolina 28201, by . Any late or incomplete proposal
SPECIFICATl0f1 CNS-1205.00-6 Feb rua ry 25, 1974 Page 17 O' without prior approval by the Owner may not be considered in the award of the order. Extension of the above date will be granted only for valid and sufficient reasons of the Bidder and provided such request does not delay or interfere with the work of the Owner. The Owner reserves the right to reject any or all bids. For any technical i nfo rma t i on req u i red to p repa re hi s p ropo sa l , the Bidder may contact by telephone J. R. Anderson (704-374-8109) or C. M. Myers (704-374-8273). 4 m,- JRA/pc ( 2/25/74
Svstem Valve Classification Duke System AEC ANSI Valve quality Safety Designed for Class Class Class Code Desica Criteric Scismic Locding A A 1 Class 1, ASME Section !!i, 1971 Yes 3 S 2 Class 2, ASME Section lii, 1971 Yes C C 3 Class 3, ASME Section lit, 1971 Yes E 3 NNS ANS I S31.1.0 (1973) No F - - ANS I B31.1.0 (1973) Yes G - - ANS i 331.1.0 (1573) No H - - Duke ?ower Company Specificatio.is No i l-i r i l l
- ,23
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January 9, 1974 ESTIMATED VALVE DELIVERY SCHEDULE BY SYSTEM CATAWBA NUCLEAR STATION SYSTEM DELIVERY DATE SYSTEM DEllVERY DATE AC 5-1-77 HR 10-15-77 AH 7-1-76 HS 4-1-77 AS 7-1-76 HV 9-1-77 HW 4-1-76 BB 9-1-77 HM 4 '-77 BD 6-15-76 BU 6-1-76 KC 1-1-77 KF 12-1-76 CA 6-13-76 KG 7-1-76 CF 2-1-76 KR 7-1-76 CL 8-1-77 KD 11-1-77 CM 8-1-76 CR 9-1-77 LF 6-1-77 CS 2-1-77 LG 8-1-77 LH 8-1-77 FC 4-1-77 LP 8-1-77 FD 10-15-77 LT 6-1-77 FW 9-1-77
~ MD 10-1-77
- T GH 9-15-77 MI 3-1-77 s' GN 9-15-77 MR 11-1-77 GS 7-15-77 MV 10-1-77 I!A 5-1-76 NB 12-1-76 HB 5-1-76 NC 6-1-76 HC 6-1-76 ND l-1-76 HD 6-1-76 NF 5-1-77 HE 6-1-76 NI 6-15-76 HF 8-1-76
- NM -
7-15-77 HG 8-1-76 - HP 5-1-77 llR 12T! l 7f TS 11-1-77 NS 1-1-76 TU 7-1-77 NV 11-1-76 VA 1-15-77 PB 11-1-77 VB 5-1-77 PC 11-1-77 VC 1-1-77 PP 11-1-77 VD 5-1-77 PW 9-1-77 VE 5-1-77 VF 5-1-77 RA 6-1-77 VG 5-1-77 RC 4-1-74 VH 5-1-77 RE 5-1-76 VM 12-1-76 RF 11-1-76 VI l-1-76 RL 3-1-76 VK 10-1-77 9 \. RN R0 7-1-74 6-15-77 VL VP 2-1-77 12-1-76 RP 3-1-77 VR 10-1-77
~
RT 8-1-77 VS 1-1-76 RY 2-15-75 VT 6-1-77 RS 8-15-77 VN 8-1-77 RV 3-1-77 VO 6-1-76 VW SA 7-1-77 VX SB 2-1-77 VU 2-1-77 SC 1-1-77 SD 11-1-77 WD SE 5-1-77 WE 5-1-77 SM 7-1-76 WF SP 6-1-77 WG 12-1-76 SV 6-1-77 WL 12-1-76 WM 12-1-76 TA WP 11-1-76 To 6-1-77 US 12-1-76 TE 8-1-77 WT 11-1-74 TF 9-1-77 WU 9-1-76 TL 9-1-77 WY 9
, 1 ,
JRA/sf 1/9/74
.;,as ~ CNS-1205.00- 6 h DUKE POWER COMPANY
( SEISMIC DESIGN RiiOiB!EMENTS
. VALVES 5
.- CATAWBA 1 a 2 GATE, GLOBE, & Cl!!iCK VALVES SAFETY CLASS 1, 2 & 3
- 1. 0 Scismic Design Manual The valve and appurtenances shall be qualified to meet the scismic design requirements of this spacification in accordance wid1 the procedures and guide-lines of the Duke Power Company Scismic Design Mantui. 'Ihc Manual is ituended to be utilized only as a reference to this section and not to be used clone. The sections of the Manual portaining to particular portions of this specification are noted below. However, those sections should not be used directly w;utout the background information provided in the remainder of the Manual.
2.0 Operating Conditions
- 2.1 Modes of Operation -
Two modes of operation shall be considered (Manual Section 4.1.3). The upset mode includes the effects of the Oparational liasis Earthquake (O!3E), and the faulted mode includes the effects of the Safe Shutdown
~
Earthqtuke (SSE). The scismic loads shall be considered in combination with all other concurrent loadings on the valve (Manual Section 4.1.3).
.. The criteria for these loads are specified Ifelow.
2.2 Scistnic Input Criteria For the SSE, a Scismic Load Factor (SI.F) of 3.0 g shall be applied in cach of two orthogonal horizontal directions in co:nbination with an SLF of 2.0 g in the vertical direction, all acting simultaneously (Manual Section 4.1.1.1). The SLF values for the Ol3E shall be taken as 8/15 of the respactive values for the SSE. t \
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2.3 Concurrent Leading Conditions Other concurrent loadings to be considered are described in
, Manual Section i.1.3. Any additiona'l considerations are specified below.
- 2. 3.1 For Class 1 valves, loadirgs resulting from operational transient conditions shall also be included.
3.0 Seismic Qualification 3.1 Procedure . One of the following procedures may be utilized for the seismic qualification: 3.1.1 Equivalent Static Analysis An analysis shall be performed in accordance widi Manual Section 4.2. The results shall be demonstrated to fulfill the acceptance criteria of Manual Section 6.0 for active
. valves.
3.1.2 Testing - A testing program shall be performed in accordance widi Manual Section 5.0. Test procedures 5.2.1 to 5.2.3 shall
- be performed. It is to be noted that a preliminary report s!:all be submitted prior to any tests (Manual Section 7.1).
3.I.3 Combined Testing and Analysis . A testing program may be selected to satisfy only a portion of the seismic requirements. The remaindar of the equip-ment shall be qualified by analysis. Complete documentation shall be presented demonstrating the correlation between the analysis and die test results (Manual Section 5.0). 3.2 Orientation' The valve shall be considered in the worst possible orientation (highest stress / deformation leve! in cach valve component) with respect to the total combined loading conditions.
r . 3.3 Support Conditions The valve shall be considered,to be supported only at the inlet and outlet ends. -
- 3. 4 Active Valves For safety, relief, isolation, and all other active valves having extended operator structures:
3.4.1 Rigid Structure The valves shall be designed such that there are no natural frequencies less than 33 ilz. This shall be demonstrated either via testing (Manual Sect!on 5.2.4, lixploratory Scanning Test) or by analysis (Mantal Section 4.2.1.2). 3.4.2 Static Daflection Test A static deflection test shall be performed in accordance with Manual Section 5.2.9 to verify operability under the specified static loading conditions. 3.5 Pipine Loads , The following two criteria shall be met to verify the capability of the valve with respect to piping loads. .
. 3.5.1 To ensure that the torsional and bending moment capa-bility of the valve body is greater than that of the adjacent piping, the ratio of the minimum section modulus of the valve body par-pendicular to the run of th.e valve to the yield strength of the valve body material shall be at leas't 1.2 times the same ratio for the adjacent piping. Required data for the piping is as follows:
Pipe Size: .- Yield Strength: Sy = psi Section Modulus: Z= in 3 3.5.2 To ensure operability of the valve while subjected to maximum piping loads, valve operation shall not be impaired due to a bending moment, M = Z x Sy, or a torsional moment,T = 1.2 Z x Sy, each applied singly at the ends of the valve.
.. i.
4.0 Cencral Considerations
. 4.1 In addition to these scismic criteria, all requirements of i
I ASME Section III shall be met. - 5.0 Reporting Requirements A fully documented report on the scismic qualification shall be submitted in accordance with Sections 7.0 and 8.0 of the Scismic Design Manual. This report must be approved by Duke Power Company prior to shipment of any items of equipment. 4 D D g
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! 5. Stec 5/ ~ State Fluctur cion 2225 to 2275 paia G '
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.a. Prim.ry Side nydros tatic Test 4 Defore Initial Ste ttg at 3105 psic S
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i. IIydros tatic Test at 2450 paig .50 - "
- c. Secondary Sida Hydron tatic Yer.t ..
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- d. Sacondary Side Pcat Operatica .
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,' ' ash'd Section III, are ac follows':
't . 'N r=
Normal Conditioan .F = Faulted Conditions [j 'U u Ur et Conditions E Emergency Conditions T - Test Conditiona * ( .
- i
, O .
k I . i . t e 3
.i . .
h
t-- CLASS I VALVE TRANSIENTS Goerating Cycle Occurrences Fiquee
- 1. Heatup at 100*F/hr 200 1 Cooldown at 100*F/hr 200 (Pressurizer 200*F/hr) 200
- 2. Unit Loading at 5% of full power /mm min 18,300 2 Unit Unloading at 5% of full power / min 18,300
- 3. Step Load increase of 10% of full power 2,000 3 Step Load Decrease of 10% of full power 2,000
- 4. Large Step Decrease in Load (with steam du.np) 200 4
- 5. Loss of Load (without immediate turbine or 80 5 reactor trip)
- 6. Loss of Power (olockout with natural circulation 40 6 in Reactor Coolant System)
- 7. Loss of Flow (partial loss of flow one pump only) 80 7f,8 8 Reactor Trip from Full Power 400 9
- 9. Turbine Roll Test 10 12
- 10. Hydrostatic Test Conditions
- a. Primary Side Hydrostatic Test Before 5 Initial Startup at 3106 psig
- b. Primary Side Post Operation 50 Mydrostatic Test at 2450 psig
- c. Secondary Side Hydrostatic Test 5 Before initial Startup
- d. Secondary Side Post Operation 50 Hydrostatic Test
- 11. Accident Conditions
- a. Reactor Coolant Pipe Break i 10
- b. Steam Pipe Break i 11
- c. Steam Generator Tube Rupture --- ---
- r. .
Number Temperature Duration Design Water of Transient of Velocity thrt Occurrences Transient Nozzle (Ft/Sc(
-12. Charging Line Nozzle
- a. Plant Startup and Shutdown Later Figure 25 Figure 25 4 min - 6 ma>
- b. Charging Rate increased 50% 24,000 Figure 26A Figure 26A 6 min - 9 ma>
- c. Charging Rate Decreased 50% 24,000 Figure 268 Figure 263 2 min - 3 ma>
- d. Letdown Rate increased 60% 24,000 Figure 27A. F i gu re 27A 4 mi n - 6 ma>
- e. Letdown Rate Occreased 504 2,000 Figure 278 Figure 278 4 min - 6 ma>
13 Accumulator Nozzle 5 Figure 28A Figure 28A 100 (rnax ;
- 14. Low Head Safety injection 1 Figure 28C Figure 28C 30 (on Loops)
Low Head Safety injection 1 Figure 28C Figure 28C 60 (on reactor vessel) 15 Residual Heat Removal System 200 Figure 283 Figure 288 15 Return O g 16. High Head Safety injection 50 Figure 280 Figure 280 50 17 RTD Manifold Return Nozzle 200 Figure 28E Figure 28E 20 s O
G00 m c? *lL?*? Jl Q ls *Z'
$' 5c0 l- - [!
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/
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. (l;0URS) 2500 2 q2250 l PSIA G 2250 PSIA D /l
$ H' o 2000 h. N
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c: 500 400 PSIA. - o 0 L a _ _ .'. _ 3 0} O ! a
, 0 1 2 3 4 5 TIME (MOURS)
FIGURE 1 Plant Heatup & Cooldown 4
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- 5 72RCE;47/ MINUTE
- 072: REACTOR COOLANT PRESSURE 2250 PSIA FIGURE 2 Plant Loading and Unloading at a Rate of 5 Percent per Minute
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, 10 PERCENT STEP LOAD DECREASE 10 PERCEliT STEP LOAD INCREASE (ItilTIALP0ut2100PERCEHT) (1::ITIAL POWER CO PERCE!!T)
N/lF.: Af ter 300 seconds the plcnc is returnin;; to initici cor.- dicions consistent with cho ?lant Locdin:: cad Unicading Transient FIGURE 3 10 Percent Step Load increase and Decrease
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0 5 to 15 20 TIME Gi1NUTCS) FIGURE 4A Large Step Decrease in Load with Steam Dump Il0T ES :
- 1. Basis: 957, Step with 85'/, Steam Dump
- 2. The plant remains at condition reached in 20 rninutes indefinitely.
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enyl2 COhM'AS) FtGURE 43 Large Step Decrease in Load with Steam Dump Note: Basts: 95% Step with 85% Steam cump s
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, 71l*2(SECO:03)
, ;;CTE: At tho end of thic trensione the picnt returno to no
- load condition conciacent with tho Planc !!catup Tran-cient FIGURE 5 Loss of Load from Full Power
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NOTE: At the end of this transient the plant returns to a no load condition consistent with the Plant Heatup
. Transient.
FIGURE 7 Loss of Flow in One Loop s O t
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NOTE: At the end of this transient the plant returns to a no load condition consistent with the Plant Heatup Transient. s FIGURE 8 Loss of Flow in One Loop
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. NOTE: At the end of this transient the plant returns to a no load condition consistent with the Plant Heatup Transient.
FIGURE 9 Reactor Trip from Full Pc er
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.\ TIME (3::CCNDS) 8 ,
#'t . >! , , NOTE: The plant remains at condition reaches in 10 seconds indefinitely.
k FIGURE 10 r i i Reactor Coolant Pipe Break ( s
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500 e s N,_ t ,40 p'i p h ~ 0.._ 0 40 E0 120 100 000 240 250 l NOT'E : After 360 seconds the plant remains indefinitely at 212*F and 2500 psia. I FIGURE 11 Steam Line Break From No Load
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4C0 0 4 3 12 10 00 24 23 71X2(Mii:UTES) NOTE: Transient is based on approximately 27, of maximur,i guaranteed steam flowrate. At the end of this transient the plant is brought to a no load condition consistent with the normal plant heatup transient. FIGURE 12 Turbine Roll Test O t
. . . G;30/ (KOT'LE3 I:~ZZLi) 5000?(COLOLECT0ZZLE)
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10 02C' l0 02C 02C l0 020 FIGURE 25 Temperature of Fluid in Contact with Charging Line Nozzle when Charging and Letdown Lir.c is Removed From and Put 3ack in Service s t
Figure 26A. Charging Line Flowrate increased by 50/. and then Reduced Back to Normal 500'F T = 80*F 24,'000 Occurrences
?
* >~
17 Min Figure 263. Charging Line Flowrate Decreased by Sol,and then increased Back to Normal I i 500. r T = 50 'F i I24,000 occurrences 17 Min
Figure 27A. Letdown Line Flowrote increased by 60% and then Reduced Back to Normal t f f T = 50*F 500*F p 24,000 Occurrences 6 Hours- . . n Figure 273. Letdown Line Flowrate Dacreased by 50% and then increased Back to Normal 500*F 1
' T = 125*F 2,000 Occurrences V
d - 6 Hours
~ Figure Zo. Design Trar.sients for Miscelleneous Nozzles i A. Accumulator Connection D. High Head Sat ety injection 560*F 560*F T 100"F/Hr Hot = o30.F T Heatup 70*F Cold =560*F 40"F 30 Sec '" " *
- 3. Residual Heat Removal System tieturn E. RTD Manifold Return Nozzle Nozzle 560*F 400'F 200'F infinite
,7 10 Sec C. Low Head Safety injection T
hot = 630*F Cold = 560*F 100*F/Hr Heatup 40*F infinite
9( Estimated Valve List for Specification CNS-1205.00-6 Carbon Steel Valves 600 psi /1500 psi Classes ASME Ill Clas s 2 Type Size Quan t i ty, O_pe ra t ion Operator Speed Pressure Class Gate 4" 8 Manual - 600 psi Check 4" 8 - - 600 psi Gate 6" 4 Manual -- 600 psi Gate 4" 4 Manual - 1500 psi Globe 4" 4 Manual - 1500 psi Check 4" 10 - - 1500 psi Gate 6" 4 Manual - 1500 psi et O t JRA/sf 2 7 4
Fcrm No. 01126-1 R v. 8/73 V / \ GENERAL CONDITIONS OF CONTRACT EQUIPMENT AND SYSTEMS Effective August 1, 1973
- 1. GENERAL CONDITIONS a) Thqse General Conditions of Contract of the Owner shall prevail in the event conditions offered by the Contractor add to or are in conflict with these General Conditions.
b) Where these General Conditions of Contract are in conflict with the Owner's specification, including revisions and addenda thereto, the specification shall prevail.
- 2. GUARANTEE .
For a period of one calendar year after initial operation, the Contractor guarantees that the equipment covered by the specifications shall be free from defects in workmanship and materials, and shall operate satisfactorily under all conditions described by the specifications. Any equipment or components thereof which fall to meet the above guarantee shall be repaired, replaced or upgraded by the Contractor to the full The initial satisfaction operation ofequipment of this the Owner and at nooncost is scheduled to the or about // ' Owner. ' O E/
'/'2 ////
3 FAILURE TO MEET GUARANTEE a) Any defects in material or workmanship or other failure to meet requirements of the specifications, including errors or omissions, which are disclosed prior to final payment, or prior to acceptance by the Owner, whichever occurs at the later date, shall, if so directed by the Owner, be corrected entirely at the expense of the Contractor. b) Any latent defects not disclosed before date of final payment or date of acceptance, whichever is the later date, but disclosed within one year after the equipment and/or systems are placed in use, shall be corrected promptly by and at the expense of the Contractor, c) Any variation from the materials or design agreed upon with the Contractor at the time of the award of the contract shall be approved by the Owner before any such changes are incorporated in the equipment or system to be furnished by Contractor. Approved variations must be fully documented and records thereof furnished to the Owner.
- 4. RIGHT TO OPERATE UNSAT ISFACTORY EQUI PMENT The Owner shall have the right to operate any and all equiprent 4
as soon and as long as it is in operating condition whether or not such
,,1 equipment has yet been accepted as complete and satisfactory. This shall not be construed, however,to require continued operation of equipment which may be materially damaged by such operation before the required repair has been made.
Fcrm No. 01126-2 R;v. 8/73 If the operation or use of the equipment, after installation, proves to be unsatisfactory to the Owner, the Ownnr shall have the right to operate and use such equipment for such t ir.:e as Owner deems necessary until it can be taken out of service for repairs or replacement in whole or part by the Contractor. Use or operation of equipment, systems, or materials which do not meet the foregoing guarantee shall not waive Owner's right to require full compliance with the contract nor shall it valve the Owner's right to recover damages f rom Contractor.
- 5. PATENTS The Contractor shall defend any suit or proceeding 'rcught against the Owner sc far as based on a claim that any equipment or any part thereof, furnished under this contract constitutes an Infringement of any patent of the United States or any other country, and the Contractor shall indemnify and save the Owner harmless from all expenses, damages and costs awarded therein against the Owner or incurred by the Owner. In case said equipment, or any part thereof, is in such suit held to constitute infringement and the use of said equipment or part is enjoined, the Contractor shall, at its own expense and at its option, either procure for the Owner the right to continue using said equipment or part; or replace same with non-infringing equipment; or modify it so it becomes non-infringing; or remove said equipment and refund the purchase price and the transportation and install-ation costs thereof.
, 6. COMMENCEMENT, PROSECUTION AND DELIVERY The Contractor agrees that he will commence oerformance of work under the contract within ten calendar days after receipt by him of notice of award of the contract unless the consent of the Owner in writing is given to begin at a different date, and that he will prosecute the same so that all work shall be entirely completed and performed in accordance with the specifications and the items delivered at destination on the dates established by the Owner.
- 7. SCHEDULE AND. PROGRESS CHART The Contractor shall submit to the Purchaser within fifteen days after award of contract for approval four copies of an outline of his proposed methods and manner of executing the work including sequences of operation and a brief time schedule of performing it. Within fifteen days after approval thereof, the Contractor shall submit to the Purchaser, for approval, a practicable schedule showing the order in which the Contractor proposes to carry on the work, the dates on which he will start the several salient fea tu re s (including engineering, procurement of materials, fabricat ion, assembly, tests, shipments, etc.) and the contemplated dates for completing it. The schedule shall be in accord-ance with the outline and brief schedule previously approved and in the t orm of a bar graph of suitable scale to indicate appropriately the percentage of work scheduled for completion at any time on the salient 9
e
Farm No. 01126-3 R v. 8/73 features as well as the total contract. The Contractor shall enter on the graph the actual progress at the end of each month and shall immediately deliver to the Purchaser six copies thereof.
- 8. MATERI ALS AND WORKHANSHIP a) All materials used in the construction of the equipment shall be new ano of highest standard commercial quality normally used for this type of equipment, considering strength, ductility, durability, best engineering practice, and the purpose for which the equipment is to be used (unless otherwise required by the specifications). Liberal factors of safety shall be used throughout the design end especially in the design of all parts subject to alternating stresses or shock, b) All work shall be performed and completed in a thorough workman-like manner and shall follow the best modern practice in the manufacture of nigh quality equipment, notwithsatnding any omissions from the specifi-cations or drawings. All work shall be performed by workmen skilled in their various trades. All parts shall be made accurately to standard gauge, where possible, to facilitate replacement and repairs. Like parts shall be interchangeable insofar as practicable. Incidental fittings, fixtures, accessories and supplies shall be new, of approved manufacture and of standard first-grade quality. The Contractor shall provide and maintain in storage for at least ten years, f ree of cost to the Owner, sufficient templates, gauges, patterns, or o.ther recores to enable the Contractor to make repair and replacement. parts. All spe.cial gauges i and templates necessa ry for field erection and installat ion shall become the property of the Owner. The patterns shall remain the property of the Cont ractor.
- 9. INSPECTION AND TESTS a) All materials furnished and all work performed will be subject to rigid inspection, and no materials shall be shipped until all required or specified tests, . analyses, and inspections have been made, or certified copies of reports of tests and analyses or Contractor's guarantees shall have been accepted. The Contractor shall prepare specimens and perform tests and analyses in accordance with the specifications and as required to demonstrate conformance of the various materials with the applicable specifications. The Contractor shall furnish the Owner with copies of certified test reports for all tests and analyses and/or certifications required by the specifications.
b) The Contractor shall keep the Owner informed in advance, of the time of starting and of the progress of the work in its various stages so that arrangements can be made for inspection. c) All items shipped to the Owner at any location will be subject to the Owner's receiving inspect ion upon arrival at the shipping desti-nation and prior to unloading where possible. (~
Form No. 01126-4 _R:;v'. 8/73-
/hi t
./,
d) Acceptance of the equipment or the waiving of the inspection thereof shall in no way relieve the Contractor of the responsibility for furnishing equipment mee, ting the requirements of the specifications.
-10. ACCESS TO FAClllT IES a)E The Owner and/or his agents shall at all times have access to all places where materials or equipment are being prepared or manufactured
- for use under the contract, and shall have full facilities fcr unre-stricted inspectlon'of such materials or equipment and their manufacture, b) The Owner and/or his agents at all times have access to quality assurance records concerning equipment and systems being prepared or manufactured for use under the contract.
- 11. COOPERATION WITH OTHER MANUFACTURERS The Contractor shall cooperate with other manufacturers or suppliers furnishing associated equipment or equipment connecting directly thereto.
The Contractor shall exchange with other suppliers all necessary draw-ings, dimensions, templates, gauges and other information required to insure a combined installation that is most suitable in every respect (A L.) within the -intent of the specification, and to eliminate delays in manufactu re, fabrication or installation. The Contractor shall keep the i :0wner informed of all such coordination by copy of his letters to other manufactu re rs.-
- 12. MARKING Each complete item, or component part of an item, if multiple units are being' furnished, shall be given an identification number or letter, and each part of each item which is not permanently connected in shop assembly shall' be legibly marked and match-inarked. Except on bolts and other small parts, all such marks shall be made as required by the s'pecifications or in a manner suitable for the expected service.. Diag rams, detall ' drawings or erection drawings showing all such marking shall be supplied. Each piece or subassembly separately packaged for shipment shall be labeled or tagged with the specification number and the mark number of such piece or the numbers of the parts grouped in such subassembly or contained in the' package.
13 PREPARATION FOR SHIPMENT The Contractor shall prepare all equipment and materials for shipment in such manner to protect them from damage in transit. Any articles or material that might otherwise be lost shall be suitably packaged and protected and clearly marked for identification. All parts _O_ shall be prepared for shipment so that slings for handling may be u attached readily while the parts are on the conveyance. Where it is unsafe to attach slings to a box, boxed parts shall be packed with
Form No. 01126-5 ksv. 8/73 T,/ slings attached-to the part, and the slings shall project through the
. box or crate so that- attachment can be made readily. All finished surfaces shall be coated with rust-preventative compound, and all finished nonferrous metalwork and devices subject to damage shall be suitably wrapped or otherwise protected from damage during shipment unless otherwise'specified in specification. All components requiring Indoor storage prior to erection shall be shipped in closed, weather-
-tight conveyances, and the package shall be clearly labeled in large letters -with detailed instructions covering the proper protection of article or articles while in storage.
- 14. SHIPMENT a) The Contractor shall notify the Purchaser at least fifteen
. days in advance of expected shipping dates. When a shipment is made, the Contractor shall notify the Purchaser giving the type of carrier and name of transporting agent and also a description of the article or articles shipped, the packing list, and any other information necessary~
for the identification, storace or assembly of the article or articles
- shipped. The shipping weight of such item shall also be given.
b) Title to, risk of loss of, and damage to equipment, materials and articles shipped shall be and remain with the Contractor until delivered to and accepted at the destination designated by the Owner, e'\ ' 15 . ERECTION k.) '
-(" a) Erection of the equipment will be performed by-the' Owner with ,
the technical advice of the Contractor's erection engineers as required. b) The Contractor shall furnish, if and when and to the extent required by the Owner, one or more erection engineers who shall give
~ technical direction for the erecting, inspect ing , initial operation and testing until completed'to the satisfaction of the Owner, and to instruct the Owner (and/or his agent). In the operati,onal and maintenance features of.the equipment. - The work and operations of the erection engineer (s) shall be coordinated with the construction program at the erection site as directed by the Owner.
c) in addition to other warranty requirements specified herein, if any portien of the equipment is damaged as a direct result of faulty or. inadequate technical direction of Installation, inspecting or in-struction by the Contractor's erection engineer (s) within one year from the at his date ownofexpense. initial operation, the Contractor shall correct such damage
.f l !(
7g . c hormNo.bil26-6NRav.8/73 iw ,y F
- . '().
. , 16._' INDEMNITY JThe' Contractor will .I_ndemnify and save harmless the '0wner. against f al_1ydamages, claims for' damages, suits, demands, attorney fees and costs. ~ In whole _or In part, growing out of. or In any way connected with the
- performance of;this contract by the contractor and Its employess or its" subcontractors,- if any, and their employees. - In. connection with (the foregoing- indemnity, the. Contractor, on demand by the; 0wner, shall _
~. take. over and defend any suit against the Owner covered by the indemnity. -
The Contrac. tor. shall not, however, be liable -in any event for any loss or inju'ry to persons or property (including the apparatus installed) caused
-solely.by:
-a) The: negligence of fault' of the Owner, its employees, agents,.
1 and other contractors with Owner; Jb) Failure to observe the _ erection engineer's instructions; c) l Th'e - failure or malfunctioning of tools, equipment, facilit ies, or devices not furnished by the Contractor, which is -caused by_ t
. defects therein not observable by the erection engineer's visual inspection.
j f 517. SUBCONTRACTORS AND ASSIGNMENT. , I' ~ { a) Prior. to award of contract the Contractor shal
~
submit to the L. Owner for his approval, a ' list of all portions of the contract in the engineering, material and fabrication areas that will be subcontracted to
'nondomestic suppIIers.1 The following award of the contract, an up-to-date inventory shall- be submitted by the Contractor to the Owner on a .
l imonthly; basis which provides information on- the percentage' of the total - contract;that wiii be provided by nondomestIc-subcontractors. Owner ' approval
- in writing .is required prior to award by the Contractor of any subcontract rto a nondomestic supp1rer.
b)' The Contractor shall submit to the Owner within thirty. days after. receipt.'of notice of award the name and address of all subcontractors, iflany, of major parts, materials and fabrications. Any portion of fabrication to be subcontracted must _ first be approved by the .0wner prior - 'to the award of the order tosuch subcontractor. No right or interest in
- the contract org obligation under ' the. contract _may be assigned by Con-
. tractor.without written permission of the Owner. '
118.' C O' CUPATIONAL' SAFETY' AND HEALTH ACT (OSHAl All work pe: formed by the Contractor or any Subcontractor on the
-Owner's premises shall comply.with the latest revision of Safety and
! Health Regulat ions for Const ruct ion (29 FR 1518) . Designs of equipment 4
lO- or systems by _ the Cont ractor or subcontractor shall incorporate the SJ '
- features ' required to insure that 'such equipment or systems- comply with
(. 3- latest . revisions of Occupat lonal Safety and Health Standards (29 FR -1910). 4 LA
F::rm Ns. 01126-7 R;v. 8/73 19 PRICE STABILIZAT ION Contractor represents to the Owner that its prices and those of its subcontractors, if any, are in accord with the Economic Stabilization Act of 1970 and any Executive Orders and Rules and Regulations istued thereunder or any similar Act of Congress controlling prices or wages and any orders, rules, or regulations issued thereunder.
- 20. PAYMENT SCHEDULE Unless specifically provided elsewhere in the contract to the contrary, all payments for work done or materials furnished hereunder shall be made as follows:
a) Invoices received by the Owner at any time between the 26th day of a month and 10th day of the next month shall be paid on the 25th day of said next month, provided the work has been satisfactorily completed or materials received and accepted, b) invoices received by the Owner at any time between the lith and 25th days of any month shall be paid on the 10th day of the next ensuing month,provided the work has been satisfactorily completed or materials received and accepted, c) Invoices on which payment is withheld due to an. exception will be paid as provided above, such invoices to be considered received by the Owner on the date on which such exception is removed, d) If any payment date as provided above shall fall on a Saturday, a Sunday or legal holiday, payment shall be deferred to the next ensuing business day of the Owner. e) Terms of payment are to be as offered and accepted or as may be negotiated. f) In addition to terms of payment, complete final payment will not be made until all documentation _ required for application, installation or other utilization is received by the Owner f rom the Contractor. This includes, but is not limited to, test reports, handling and storage recommendations, quality assurance documentation, identification informa-tion, etc. A maximum of five percent of the contract amount will be withheld until such requirements are met.
\d
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GENERAL REQUIREMENTS APPLICABLE TO SPECIFICATI ON
- 1. SPARE PARTS A complete list shall be included with quotation showing th e spare parts recommended for each piece of equipment by Bidder, with parts numbers and prices for each item.
- 2. FOREIGN MANUFACTURE No parts, materials, or equipment shall be of manufacture outside of the United States without prior approval of Owner. Bidder shall identify in his proposal any parts, materials, or equipment contemplated for manufacture outside of the United States.
3 TESTS, REPORTS AND INSPECTION The Owner shall have full access to the equipment during the process of its manufacture and shop testing. The Owner shall be notified when manufacturing schedule is arranged. Should any work, fabrication or materials be supplied by a subcontractor or outside vendor, the Owner shall be notified prior to release to the vendor. The Owner reserves the right of approval of any sub-contractor and also the right to inspect work, fabrication or material being subcontracted at the subcontractor's location. The Owner shall be kept informed during manufacture of any major problems or rework of material and be informed of any major repair prccedures. The manufacturer shall obtain 9 approval from Owner prior to proceeding with any major repair procedures or material rework. Bidder shall submit written outline giving extent of testing and inspection of each manufacturing operation. Six copies of certified pump performance test curves for pumps covered by the specification are to be submitted to Mr S K Blackley, Jr for approval prior to shipment of any pumps. Six copies of hydrotest results, where applicable, are required for approval prior to shipment of equipment.
- 4. CARE DURING STORAGE The Contractor must submit to Owner, within four to six months prior to the time at which equipment is shipped, instructions for care of equipment during the periods listed below. These instructior should include requirements, if any, for periodic operation, rotation, or energizing, for application or removal of protective coatings or lubricants, for disassembly or assembly during storage, and other instructions as necessary.
A. On-site storage prior to installation. B. Af ter installation, prior to startup, during construction. C. Af ter startup, during a lay up due to extended urit outage (this information required only if such information is not included in the instruction manual).
General Requirements Applicable to Specification Page Two This information should be mailed to Mr S K Blackley, Jr at the address given in the specification.
- 5. CONFORMANCE WITH SPECIFICATIONS The Contractor must submit with his proposal a IIst of all major and minor exceptions to these specifications and obtain written approval from Owner prior to award of the order. If there are no exceptions, it must be so stated in writing. It is particularly emphasized that any unapproved non-conformity with the specification must be changed to complete conformity at the Contractor's expense and this expense will include the cost of all labor and materials and all other related expenses by the Owner or Contractor.
9~ - JRA/cf 11-9-72 b
r, PACKAGING AND SHIPPING REGUIREMENTS Specification No. Date
- 1. ITEM CLASSIFICATION (ANSI N45.2.2 - 1972)
Level A C D Special Special
- 2. PACKA0 LNG (ANSI N45.2.2 - 1972, Section 3 and Appendix A3)
Level A B C D Special Special Instructions 3 SHIPP NG (ANSI N45.2.2 - 1972, Section 4.2) Ca rri e r Open Closed Special Special Instructions Shipment via Train Truck Plane Ba rge Ship Other
' Description of other means
- 4. LOADING f, TRANSIT (ANSI N45.2.2 - 1972, Section 4.3)
Special Ins tructions for loading, ri ggi ng , handl ing , p rese rva t ive coatings, seals, stacking and vandalism precautions 5, IDENTIFICATION AND MARKING (ANSI N45.2.2 - 1972, Appendix A3.9) Item Markings Container Markings ( Form 301.4 Rev. 1
DRAW 15f- RECU! REMENTS The Contractcr shcli prepara cnd subm!: five prints ccch of cis decwings to Mr S X Bicckicy, Jr, Duka ?cwcr Company, P 0 Cox 2178, Charlotte, N.C. 2o242, A tn: C. M. Myers . These prints cra to be full size cnd !agib:c with un form background density suitable for microfilming cnd subsequent reproduc:!on frcm .. . . _nsse pr.ints w.,;l be rev.iewac by :u.e Cwaar ano,, it sct:srcctory, m.cror;.m. e wil: ba approved cad one so marked will be returned to the Contractor. If ,. r.o sc :sfcctory, tha prints will be. approprictely marked and one returned to (5) pr.;nts or the u,rswings cs von:rcc;ct for correction after wnica rive corrac sc snc : cgcin be submitted to the Gwner for approval. Ccatrcctor shc!! acka cr.y corrections required by the Ownce and approprictcly note any chcnges ay dcted revisions on :he decw'ng. Decuing; w!!! be microfilmed by the Gener and should cdhere to the fol;cwing Dr:fting Let:cr!ng S cadctds:
.:-: mar. chceccter haish: (A, 3, C s:ze dwss) - 3.:25 in (1/5)
?.!-: mum chcrcc ce heignt (D 0 E size dwgs) - 0.:56 in (5/32) l'.? ' mum spccing between lines of characters
- haight of chcrcc:ers
..cch:na L guida gencrc:cd charcc:crs - 2 point size min Dans::y of chcrccters cac !!nes - Cense, shcep, uniform 3;ckground densi:y of crcwing - un! form if drcw!ags are not acceptcale to Cwner for microfilming, Contrcc or shcli ccp;cs or can o,rcwsags ror owner,s records w.ts.in is, ccys cr.
i. Turnisn is racaipt of decwing cpprovci. 3 dder to stc:a draf ing iettering stcnccrds h hc will apply, s Ga c;; cc: wings cnd correspondence concern'ag this ceder, the Ccatrcctcr shci! anca tha numbers (Mill ?ower Supply Company 4s Cecer Numsar/Suke Power Ccmpany's
- 'um er). Mcterici is not to be fabricctea untii such drcwings have been n.1 decw.engs willc,c u,ue tour wae,xs crter cwced of crcer.
cpprovac,
...na r. . .o.icw;ng inrormat. ion sncal be .inc,.u,ed on tu.e cert...ir;ed pr.ints or cut,..sna anc cross-section decwings:
c) Support cachor bol; hole size ( " !crger d:cmater than required bolt sica) and occrion. Indicc:c anchored end cnd slotted end, if cppliccble. b) Canar foundation requirements n
- cluding bolt projection cad grouting ecquiramants. For safety related equipment, include:
(1) Anchor bol: dicmeter and minimum yield stress requirement. (2) Cperc:Ing momants and shears et the base of the equip = cat. (3) Saismic coments and shears at the base of the equipment.
. (4) Total decd load, c) Cvcccil d:censions cnd contar-of-gesvity of equipmant, ir.: iud!ag cquipmcat . . .
centeri.ano to rccc or cl.i piping connect. ions requiring vaner connect,cn cnd any d.:scssemoly c,.ccrances requ; red, such cs tuce pu,. sing clearcnccs, c c. d) All nozzle orientat;cns with size cnd ratinc of all suction and dischcrec - f!;nges, cad 10/00 if no: nominal for wcld end nozzles. If more then cac no::ic orientation is clicwco c, so indicctc.
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Pc;a Two c} c:ccz!c 1:st tcbuicted on deswing. f) /.37M =cterics specificction of cll ficnges, couplings cnd pipe nc::ics and shall cr.d heads ci vessel, cs cppI!ccbia. g) Cquip= ant weigh:, empty cr.d full of wate., cad bcsepicte weight, If cppi:ccble, h) A;I r.ccesscry vants, drc~ns, i r.st rumen: ccn..cctions, scr.wcy cnd other conr.act*cas shcwn cnd dimensioncd. Shcw use, typa connac:fon, ?: cage
.v- _ i . .u ,. s e ._.c .
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I) '..'f Ir." ~.ugs shcWa for ter.ks Cs rac,uIrcc cy 06.<0 ?cwar spOC f Catica _ . _ _ - ,/ .:.w... . . . . s ._. .. c w,/ _ .. ._ C Lc_. .uC -.v..
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s . .w. a C.,. w. q.A. , = p...+.
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k'; A:".'ccmbic r.cc Ic iccd*ngs on acu!;mor.: if cppi;ccbic. Ccr. rcc ce shcli include in p.cposci cr In suppie cntci datc after cedce (r.ct r.ccassce!'y to be included on sepcec c cecw ng): c) Skatch cf waid end de:c:1 for ecch concie connac 'on per Cancr i s wcld
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c) _:s: cf cil !scallcnacus valves, plugs, ctc !r.cluded as port of Cca:rcctce's scopa of supply and sketch or diagrc of cny specici p:pirg, vcivas, controls, a:c required cnd to be furn!shed by Ce.'ncr. All disgrc actic connections must be idar.tifichie by comencictura or ccnnectica number to the connection cs s.hown on the equipment decwing. 77.1/c?
.s-y -79 -
Rev 7-11-73
. .cv l ;1-74
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Specification No . Date: DUKE POWER COMPANY DESIGN El'GlNEERING DEPARTMENT STANDARD C0ATlin SPECIFICATION No MMM
- Date 6-8-72 Revised e
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THis 10 Nucgg ., Occy,,,,3g, INCLU3i, in ...e , .& srs curu;.,? f,E;.j_J ^Cc, ;[g,7. ; 'j,. .I, , . tyt 5gg,79 _ x -cou:cis, (
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o D W Peach, Technical Specialist, Coatings e t
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DESIGN ENGINEERING DEPARTMENT STANDARD C0ATING SPECIFICATION NO. MMM BY: Durwood Peach' DATE 6/8/72 REVISED 2 . DESIGN ENGINEERING DEPARTMENT - civil SECTION ' CERTIFICATION REQUIREMENTS SHOP APPLIED C0ATINGS FOR CLASS I SERVICE LEVELS 3
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- 1. PURPOSE & SCOPE 1.1 The purpose of this specification *is to inplement planned and systematic actions necessary to provide the owner with adequate confidence that a coating material has been properly manufactured and applied to Class i Service Level Coating areas of nuclear facilities. .
1.2 This specification establishes minimum control criteria for coating materials,.
,, surface preparation of substrates, apolication of materials and ' inspection.
1.3 This procedure conforms to Section,1.2.4 of ANSI 5.7 - 1972 (American National Standard Quality Assurance for Protectivc Coatings applied to nuclcar faci 1itles).
- 2. GENERAL RE0_UIREMENTS 2.1 The vendor QA Certification Form A shall be completed by the supplier, and a copy
~o f this. form shall be shipped with components and materials to the jobsite.
2 .'2 Form A will be authorization for Construction to accept de' livery of components'
'and materials when completed as. required. Absence of properly completed form will result in quarantine or return to supplier of delivered component or ~
material. . 2.3 The original of vendor QA Certi-fication Form A plus. all QA Documentation required by the specification shall be mailed to Duke, Power Design Engineering no later than the time at which components and materials are shipped to the jobsite. This QA Documentation will be checked and approved or upgraded for approval if necessary, by the Civil Design Section. , 2.4 For. materials or components which must be shipped to the jobsite in more than one deliver over extended periods of time where. release of each shipment for receiving and erection is essent,ial before remaining shipments are received, the vendor QA Certification Form will be completed to cover only items contained in individual identified shipments. The original of the partial form will be j mailed to Duke Power Civil Design Section and the certifications and .. documentations will be checked and approved the same as provided in 2.3 above. 2.5 The following applicable QA Documentation listed below will be maintained in appropriate letter file by the sur lier until permission is received in writing from the Duke Power Design Engineering Section to destroy them. 2.5.1 Material or component specification Gk 2.5.2 QA documentation required by specifications f , Page 1 of 3 Pages 'T**~~- - - - - . - . . . . , , , , - - - ~ ~ -~-- '***
.l ' STANDARD C0ATING SPECIFICATION NO. MMM
_ 9 BY: Durwood. Peach 6/8/72
.DATE REVISED 8
2.~5.3 Vendor QA Certification Form A and all inspectio'n and documentation required to support the information provided on Form A. 2.5.4 Copies of any and all correspondence pertaining to written permission from Duke Power Company Design Engineering for the vendor to deviate I. frem the specifications submitted at the time work was bid, or during fabrication. e. 1 3. DOCUMENTATICN'REQUIREDFORCERTIFICAhl0N 3.1 The following forms are attached to and made a part of these QA Procedures. 3.1.1 Form A - Design Engineering Department - Civil Section ,' Vendor quality Assurance Certification.. 3.1.2 DPNC Form 1 ~- Coatings Mate' rials - Manufacturers Product identity Certification Record. 3.3.3 DPNC Foym 2A - Coatings Materials - Shipping and Receiving Record. 3.1.4 DPNC Form 5B - Coating Applicator's Surface Preparatica3 Record ,- Steel, hs - 3.1.5 DPNC Form 6 - Coating Applicators Coa, ting Rec'ord. 3.1.6 DPNC Form 9 - Coating Work Exception Record. ' 3.2 DPNC Forms 1, 2A, 58, 6 ond 9 shall' be filled out for each separate work shif t and copics applicable attached to each Form A to be,fonarded to Duke Power Design Engineering. - 3.3 DPNC Form A shall be. completed in suc.h a manner as to. identify the items certi
' and list all QA documentation required by the job specification. Form A shall be signed by a manager of. the company . responsible for quality Assurance.
3.4 The General Data portion of DPNC Form I shall be filled out by the Purchasing Agent responsible for ordering coatings and shall be attached to the written purchase order mailed to the coating manufacturer. 3.5 The coating manufacturer shall complete the Technical Data portion of DPNC Forr
' and ' return it.to the vendor with the material shipped. No material sliall be accepted fiom the coating manufacturer unless it has been ccrtified.
3.6 The vendors receiving department shall completc DPNC Form 2A to verify materia was received. This information is to be obtained from DPNC Form 1. 37 The coating applicator shall complete DPNC Form 50 to verify the actual conditions existing during surface preparation and the methods used. DPNC Forr SB shall be' completed and signed by both the applicator and an inspector prior to application of any coating. j' , Page 2 of 3 Page v- - - - . - . ,
,,.-.,--v. .,r- .
- DESIGN ENGillEERING DEPARTMENT
.,, STANDARD C0ATING SPECIFlCATlON NO. MMM BY: Durwood Peach' c DATE 6/8/72 REVISED
, 3.*8 The coating appli ambient conditions, application equipment and finished results. to DPNC Form 6 shall be signed by both the applicator and an inspector.
l- 39 i The inspector or other parties observing working conditions, equipment, f preparations, apolication or finished work that does not meet the minimumsurface
! requirements of the job specificat-ion shall complete a DPNC Form 9. This shall
.. indicate the deficiency noted and the corrective measures taken.
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Page 3 of 3 Pages
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COATING MATERIALS - MANUFACTURER'S PRODUCT IDENTITY GRTIFI- { CATION RECORD GENERAL DATA (To be blied in by Purchaser) , PURCHASER PURCHASER LOCATION
- PROJECT DESIGNATION DATE .
PROJECT LOCATION , REPORT NO. OWNER PURCHASE ORDER #
' BUILDING, UNIT OR EQUIPMENT CONTRACT NO.
' DESIGNATION: i - -
SHOP WORK
, i FIELD WORK
- PRODUCT NAME & NUMBER TECHNICAL DATA (Submit at time of Shipment)
COATING MANUFACTURER '
' PRODUCT NAME & UMBER GENERIC TYPE BA'fCH NO.
('.l DATE OF MANUFACTURE . SHELF LIFE . NET WEIGHT, LBS. PER GALLON (By Fed. Test s Method Std. No.141, Method 4184 + or by ASTM D1475). . VISCOSITY RANGE TEMPERATURE "F. METHOD -
- SOLIDS VOLUME % + -
DRY HARD: HOURS @ 'F '
% R. H.
TACK FREE TIME: HOURS @ 'F .
% R. H.
RECOAT TIME RANGE: @ 'F "
% R. H.
DRY FILM THICKNESS PER COAT: MILS COLOR, VISUAL MIXING RATIO BY VOLUME: PARTS _COMPONEN INDUCTION PERIOD: HOURS @ ' F. FOT LIFE: HOURS @ 'F. SPECIFIED THINNER . l
- FLASH POINT TAG OPEN CUP 'F. (AST M D-92) .
- Formulae value as calculated SIG NATURE -
t or previously determined. TATLE . DATE Distribution: contractor , Duke Civil Design Section
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DESIGN ENGINEERittG DEPARTMEllT - CIVIL SECTicti VENDOR QUALITY ASSURANCE CERTil"lCATION CLASS I SERVICE LEVEL C0ATINGS ' Name of Vendor item No. Address of Vendor Plant Spec. No. Component (s) or Material Date Shipping ID No. Hill Power Order No. Full Certification
. . . Partial included Tha following listed tests and inspecti6ns have been completed as required by specification: (If partial certification, list materials or . components cer-tification for which cpplies) 1)
2) 3) 4) 5) The following QA docu' mentation as required by the specification is attached to the original copy of this form: (if partial certification,, include documentation applicable only to this specific shipment) . Any approved deviations - The above component (s) or material conform to the requirements of Duke P,ower Company specification with the approved deviations noted above. The QA documentation has been completed and attached to this form. - - (No later than component or material shipment, the complete QA documentation packet' is bcIng transmitted to Principal Civil Engineer, Duke Power Company, P. O. Box 2178, Charlotte, N.C. 28201.) A copy of this completed Vendor Quality Assurance Certification form will be included with shipping papers and shipped with the component or material to Duke Power Company, at the address designated in component or material specification. QA/QC Hanagement Title
, ,' Date .' -
FOR DUKE POWER COMPANY USE ONLY:
- Approved for. installation .
Senior Engineer Distribution: Contractor / Vendor Duke Power Civil Design Section
.w/ shipment of item to jobsite
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DPNC FORM 2A # t . COATING MATERI ALS - S-llPPING AND RECEIVING RECORD (To Be, Completed By Receiving Department) GENERAL D ATA ,
. . r. . . ....
PROJECT DESIGNATION DATE PROJECT LOCATION ,
' REPORT NO.
OWNER ' PURCHASE ORDER NO.
. BUILDING, UNIT, OR EQUIPMENT CONTRACT NO.
DESIGNATl6N: SHOP WORK FIELD WORK e TECHNICAL DATA C0ATING MANUFACTURER '- -
, PRODUCT Nf.ME f, NUMBER BATCH NUMBER (S) - -
~
QUANTITY SHIPPED (EACH BATCH) ? DATE SHIPPED - SHIPPED VIA
- DATE RECEIVED
- QUANTITY RECEIVED (EACH BATCH) -
STORAGE AREA DAMAGE RE' PORT t SIGNATURE TITLE Distribution: I ' Contractor Duke Civil Design Section
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. C0ATING MATERIALS - WAREHOUSING RECORD -
(To Be Completed for. Each Batch)
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. , GENERAL. DATA -
, . PROJECT DESIGNATION
. _ DATE_ *
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PROJECT LOCATION _ ._ OWNER REPORT NO.__ BUILDING, UNIT', OR EqulPMENT _ PURCHASE ORDER NT.-
, CONTRACT NO.
t, DESIGNATION: '
. > C'* ' SHOP WORK I
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_TECHN8 CAL D ATA
, COATING MANUFACTURER PRODUCT NAME & NUMBER _
BATCH NUMBERI EXPIRATION DATE *
, GALLONS RECEIVED _
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- DATE RECEIVED _ - .~ .
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DATE STORAGE TEMPERATURE *F. ._ NUMBER GALLONS l, (REPORT .D AILY) NUMBER GALLONS
,. ; VI.THDRAWN REMAINING '
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- 3 DPNC FORM 58 S
- COATING APPLICATOR'S SLRFACE PRE?ARATION RECORD-STEEL
-(To Be Filled in By Coating Applicator at Time of Surface Preparation) '
(1 GENERAL DATA - PROJECT DESIGNATION DATE
- PROJECT LOCATION REPORT'NO.
OWNER PURCHASE ORDER N0
- BUILDING, UNIT, OR EQUIPMENT CONTRACT NO.
DESIGNATION: SHOP WORK FIELD WORK r . g 4 9 TECHNICAL DATA COATING APPLICATOR C0ATING FOR6tIAN
^
TYPE OF SLRFACE AND EXACT LOCATION 9 s (Wherever possible, attach sketch to indicate exact location of crea) - _ AMBIENT COND1TIONS: D ATE /TI.ME RELATIVE HUMIDITY % - TEMPERATURE, AMBIENT: *F., SURFACE: 'F. DEW P01.NT 'F .
- 1. ORIGINAL CONDITION OF SURFACE: -
' PRIME C0ATED ~.' -
OTHER '-
- 2. , METHOD OF FIELD PREPARATION SSPC SPECIFICATION '
- 3. TYPE & SIZE OF ABRASIVE SPECIFIED '
TYPE & SIZE OF ABRASIVE USED ' '
- 4. ANCHOR PATTERN SPECIFIED '
i Mits ANCHOR PATTERN OBTAINED* Mits
- 5. VERE WATER TRAPS AND SEPARA10RS USED VERE THEY EFFECTIVE i
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- Estimated by an Approved Surface Profile Comparator '
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_PAGE 2 - DPNC FORM SB 6', }{0V VERE CONTAMINANTS REMOVED 7 WAS TiiE SURFACE DUSTED OR VACUUMED AS A FINAL STEP? liOW QUICKLY WAS PRIMER APPLIED 7 M1AT PRIMER WAS USED? - 8 ADDITIONAL COMMENTS: i
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i r , APPLICATOR SIGNATURE TITLE Distribution: Contractor INSPECTOR Duke Civii Design Section
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DPNC FORM 6 ,' COATING APPLICATOR'S COATING RECORD -
. (To Bo'. filled in By Applicator at Time of Surf ace Preparation)
.9 GENERAL DATA PROJECT DESIGNATipN DATE ,
PROJECT LOCATION REPORT NO. OWNER ' PURCHASE ORDER NO. BUILDING, UNIT, OR EQUIPMENT CONTRACT NO. DESIGNATION: SHOP WORK FIELD WORK
. . SHIFT NO.
TECHNICAL D ATA COATING: ; APPLICATOR FOREMAN INSPECTOR
. LOCATION OF WORK THIS SHIFT I (Wherever possib.e, attach map to indicate exact location of areas, including batch numbers for all coats in each area) ,
AMBIENT CONDITIONS: Y D ATE / TIME RELATIVE HUMIDITY _ % TEMPERATURE, AMBIENT: 'F. SURFACE: 'F. DEW POINT 'F. SUBSTRATE: ~ TY.PE : CONCRETE : MASONRY STEEL ' _ OTHER DEFECTS NOTED (0ESCRIBE) ? WAS ALL DELETERIOUS MATERI AL REMOVED PRIOR TO C0ATING-D ATE /TI ME: SURFACE PREPARATION COMPLETED C0ATING BEGUN ' COATING MATERIAL: PRIMER INTERMEDIATE COAT TOPCOAT TYPE: PRODUCT N0'S. BATCH N0'S, (This Shi f t) . , , QUANTITY USED, ~~ GALLONS (This Shift) ' REDUCER USED .
& QUANTITY O
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PAGE 2 '- DPNC FORM 6 /- COATING EQUIPMENT: - - TYPE SPRAY GUN USED FLUlD TIP AIR CAP PAINT POT PRESSURE ATOMlZATION PRESSURE _ WERE TRAPS & SEPARATORS USED (DESCRIDE) _
~
OTHER APPLICATION METHODS (DESCRIDE) VENTILATING, COOLING AND HEATING TECilNIQUES USED (DESCR I BE )'_ COATING APPLICATION:
', SPECIFIED DFT, MILS: PRIMER . INTERMEDIATE C0AT TOPC0AT MEASURED DFT, MILS (MIN. & MAX.):
PRIMER INTEhMEDIATE COAT
, TOPCOAT
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MEASURING INSTRUMENT USED (DESCRIBE)___ NAS SUBSTRATE DRY BEFORE APPLYING PRIMER - TIME CETWE,EN C0ATS: SPECIFIED. ACTUAL
- P
.'WAS EACH PREVIOUS COAT DRY BEFORE APPLYING SUBSE0' LENT C0AT ~
_ COATING DEVIATIONS: PRIMER INTERMEDIATE COAT TOPCOAT ANY IMPERFECTIQNS , NOTED (DESCRIBE ---
~~
INCLUi 'dC AREA LOCATION) WERE ALL AREAS OF .
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LOW FILM BUILC RE- - 7 L0CATED S ATISFFCTORILY - REMARKS & RECOMMEt'DATiONS: .
. . v.;. .
SIGNATURE APPLICATOR OR REPRESN,'7ATiVE TITLE Distribution: Contractor Duke Civil Design Section
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i , DPNC FORM 9 l COATlHG WORK EXCEPTION RECORD
. GENERAL DATA PROJECT DESIGNATION DATE l
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PROJE'CT LOCATION !
. ' REPORT NO.
OWNER PURCHASE 0RDER NO. BUILDING, UNIT, OR EQUIPMENT , ,, C NTRA'CT NO. DESIGNATION: ' SHOP WORK -
~
FIELD WORK l I TECHf ICAL DATA REPORTED BY TITLE
. REPORTED TO -
LOCATION
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BATCH N0 (S) . c
. DEFINE UNSATISFACTORY PROCESS OR COWDITIONS CAUSING WORK BELOW MINIMUM .' ,s ,
ACCE?TANCE STANDARDS
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{ ~ CORRECTIVE ACTION RECOMMENDED - s iitCOMMENDED BY DATE - CORRECTIVE ACTION TAKEN
- DATE WAS CORRECTIVE ACTION SATISFACTORY (DESCRIBE) -
REFER TO DAILY COATING INSPECTION REPORT NO._ REMARKS: - - j SIGNATURE TITLE Distribution: Contractor INSPECTOR Duke Civil Design Section
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Specification No Date: -
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, . DUKE P0'JER COMPANY DESIGN ENGINEERING DEPARTMEf(T .
STANDARD C0ATING SPECIFICAT ION No KKK Date 5-26-72 Revised _9-14-72
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D W Peach, Technical 5pecia' list, Coatings
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DUKE POWER COMPANY DESIGN ENGINEERING DEPARTHENT
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< STANDARD C'0ATING SPECIFlCATION NO. KKK
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BY: Durwood Peach .DATE 5-26-72 REVISED 9-14-72
- l. -SCOPE -
1.1 This specification defines the method of surface preparation, material, and application of shop applied Catalyzed Polyamide Epoxy Primer over . SSPC-SPS-63 (white metal blast cleaned) steel surfaces. Surfaces are Class i Service Level for coatings. 1.2 Class i Service Level for coatings applies to those systems and components of nuclear facilities which are essential to: 1) the prevention of postulated accidents which could effect the public health and safety, or 2)' mitigate the consequences of'these accidents. 1.3 The contractor shall provide each item mentioned or indicated of (;uality or subject to qualifications as noted under each section of this specification, perform each operation, prescribed and provide all necessary labor, equipment ' and incidentals for surface preparation and coating application, as well as drying and protection of the painted surfaces in the shop and ?n transit to the.jobsite. - l.4 The contractor shall strictly adhere to all required documentation and certifi-cation in order to comply with ,the owners formal quality assurance progran for
, Class.I Service Levels. ..
~
- 2. ' '
. SURFACE PREPARATION 2.1 All surf aces to be .c~oated shall be dry sandblasted or dry grit bl'as'ted in strict- -
accordance with SSPC-SP5-63 (white metal' blast cleaning) of the Surfece Preparation Specification of Steel Structures Paintirg' Council as approved October 1. 2.2' Contaminated sand or grit shall not be used for fleished work. ' 2.3 The grit used shall be sharp silica. sand, steci slag grit similar or equal to 16-35 mesh flint silica to give a'I.5 - 2.5 mil blast profJle. No polished surfaces shall be allowed. ' 2.4 All weld splatter shall be removed prior to blast cleaning. *
- 2.5 The surface shall be degreased. prior to blast cleaning. Organic solvents, alkaline solution, steam, hot water with detergents or other systems that completely remove dirt, oil, grease, etc. may be used.
) 2.6 Remove all traces of grit, dust, grease and foreign matter af ter blast cleaning by cleaning in strict accordance with SSPC-SPI-63 (solvent cleaning) of the Surface Prepa. ration Specification of Steel Structures Painting Council as approved October 1. p . ,, . 1 os t n- --
./ .
DUKE POWER COMPANY
,./ ./ , DESIGN ENGINEERING DEPARTMENT 2
, STANDARD COATING SPECIFICATION NO. KKK .
p: BY: Durwooil' Peach DATE 5-26-72 REVISED 9-14-72
-2.7 The prime coat shall be applied with,in (4) four hours af ter sandblasting. The surface shall be protected Jrom moisture prior to application of prither.
3. MATERIALS ' r
'3.1 Materi5l,s shall be those manufactured by Mobil Chemical Company, P. O. Box 250, Edison, New Jersey. *
- 3.2 Paints and accessories shall be delivered to the job location in the original
, unopened containers with menufacturer's labels and tags intact. Packages and containers are to remain unopened until required for mixing Just' prior to application.
3.3 All matcrials shall be stored in enclosed str.octures, protected from con-
, taminat.on and temperatures exceeding the manufacturer's recommendations.
3.4 Material substitutions will not be permitted. ' 3.5 Materials which have been kept beyond the manufacturer's recommended , shelf life shall not be used unless. written approval is obtained from the coatings manufacturer.. . .
. 4. C0ATING SYSTEM -
o -
4.1 Prime
I ' coat . Val Chem 13-R-60 ' Epoxy Primer
@ 2.5. mils dft minimum .
5.~. APPLICATION
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'Sil . Apply one coat of 13- R -60 Val Chem Epoxy Primer @ 2.5 mils dft.
~
No dry film thicknes.s readings shall be less than 2.0 mils or more than 4.0 mils. 5;2 Material shall be applied in strict ac.:ordance with the manufacturer,','s recommendations. -
. 5.3 Application shall be by airicss spray, conventional spray or brush.
5.4 Roller application shall'not be allowed. Page 2 of 3 Pages e
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., DUKE POWER COMPANY e
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DESIGN ENGINEERING DEPARTMENT . .
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STANDARD C0ATING SPECIFlCATION !!O. KKK , A: . BY: Durwood Peach DATE 5-26-72 REVISED 9-14-72
- 6. WORrdiANSHIP e 6.1 All materials shall be evenly applied so as' to be free from sags, runs, skips, mud cracking and other defects.
~
6.2 Particul'ar attention shall be given to apply a satisfactory film build on edges, corners, bolts and other critical areas. . 6.3 Paint shall not be applied over underwriters labels, manufacturer's serial number plates, or other identification plates.
~
6.4 All motors and mechanical rotating components shall be protected f rom blasting and primer overspray. -
- 7. l'NSPECTION 7.1 Both the owner and tiie coatings manufacturer, or their responsible representative shall have access to the fabricator or venders shop at all times during the surface preparation and application of coatings or to inspect work previously primed. .
7.2 'The owner reserves the right to reject all work that does not meet the standards
. of this specification. ,
.c 7.3 The owner or his representative'shall maka a final inspect ion of all coating wo.rk on. each finished component at the contractor's or vendor's shop prior to shipment to the Jobiste.
c- ,
- 7.4 All or 'any port' ion of finished Nork not meeting the standards of th.is specificat-lon shall be corrected at the expense of the contractor.
~
7.5 Dry film. thickness readings shall'be made af ter application of the primer coat and application of the finis'i coat with a Nordson liicrotest Dry Film Gauge or equivalent. -
'7.6 An inspection shall be made of surface preparation and application of each coat of material by'someone other than the applicator and any areas not meeting the
~
requirements of this specification shall be' corrected. Q
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.Page . 3 of 3 Pages
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/ CATAWu4 NUCLEAR ST4TIDH S. K. BLACKI.;pc SAFETY FELATED VALVE STATUS LIST " "%'MR By: MECHANICAL DIVIS10lf 3 .
OudE ITEM Hn. e e V AL4E
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- HEhei SSL e Suwc-n A a riER e e e e e e e e e e a ,
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= a . . . . e e 1 6H-20e e 435Jan3-t = 32.01 e a e 8.21
- 14.07 e 2159.23
- 3700.41
- e e 44.42 e R e * * * *
- e 04.51 e R+T * *
- e e e ,e e e e e e e OJ-219 e 436 JAR 3 1 e 30.81
- 0 e 3.54
- 6.06
- 902.70 e 1545.30 e e e 44,18 e 8 e a e e e e e 75.1
- B+T
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- l e e e e e e a e 28-393 e ent<He3-t . 47.37 e s e 9.47 e 14.86 e 2307.So a 3715.00 e e e 58.56 e a e e a e e .
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e e i.e.. e H e e e a e ! e e ana.7 e B e e e e FEB 5 1980 e e a e e e e e a wAL=uaTa- e a e . . . sitENswoas . e e a e a DDKE POWEp coupa,NY _ e e e . e e DESIGN ENGitMM. .1" q 2*-2.n . 27s,coi254 e 17.4o e a e 2.44 4 3.7u e 663.se -- iuuo.wa e a e 20.7e e n e a e e a e . 27.28 e e+T e e e a e e a e a e e e . e 24-242.-243 e 273 e 26.89 e A e 5.81 e a.82 = 1204.76 e 1828.92 e
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dEY, es etEisnThG nnLv, Te ineS10N ONLY, H+fa CurtHINED HENDIfG AND TORSION ; e E a g hnTE. **/ A *til A'IALYSIS in ini.t b DATE UF CURRENT LTSTING 01/03/80 i}}