ML20087L425

From kanterella
Jump to navigation Jump to search
Annual Rept for 1983
ML20087L425
Person / Time
Site: 05000054
Issue date: 12/31/1983
From: Strack R
UNION CARBIDE CORP.
To: Starostecki R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
References
NUDOCS 8403270198
Download: ML20087L425 (7)


Text

o

.s ANNUAL REPORT FOR 1983 FOR THE UNION CARBIDE NUCLEAR REACTOR (UCNR)

DOCKET 50-54, LICENSE R-81 A.

FACILITY MODIFICATIONS AND LICENSE CHANGES 1.

One silver indium cadmium control rod was replaced.

Installa-tion of this rod completes the transition to new control rods incorporating a thicker tin-nickel surface plating and a l

strengthened. rod to piston connection.

2.

The 6 inch line between the primary system and the 100,000 gallon storage tank was replaced.

3 The Physical Security Plan entitled " Physical Security Plan for the Union Carbide Corporation Facility at Tuxedo, New York" was approved by the NRC and incorporated into the R-81 License (Amendment 20).

4.

The R-81. License was amended (Amendment 19) to allow reactor startup with two normal power level channels.

B.

PROCEDURES MANUAL The following is a listing of the major changes to the Facilities Procedures Manual.

DS-02 Control and Safety Setpoints - Data changed to show period scram alarm to be audible as well as visual.

RM-03 Reactor Start Up - Required sta'rtup channels changed to reflect Tech Specs Amendment requi ring only two normal power level channels.

RM-04 Reactor Operation - New procedure added for single pull FPM stringer target transfers.

Reactor Components - New Procedure added for use of external rod RM-09 magnet power supply designed for reactor maintenance during shutdown periods.

RM-12 Tl Sump - New Procedure describing Bldg. 2 ground water coIIec-tion system and requi red responses to alarms.

Reactor Console Checklist - Additional channel checks included RS-01 in checklist.

. Electronic Equipment Test List - Additional startup channel i

RS-03 checks added and readability improved.

~

O 8403270198 B31231 DT PDR ADOCK 050 COO 54 q

R PDR L. --

9-PROCEDURES MANUAL (CONTINUED)

Reactivity and Core Checklist - Changed to reflect rearranged

- RS-04 sample irradiatico positions.

Reactor Restart Checklist - Modified to include required RS-06 monthly channel checks.

Daily Checklist - Contaminated waste water storage tank level RS-11 check added.

RS-14 Power Data Sheet - Log N Period, Count rate channel and core exit temperature checks -added.

Charcoal Filter Efficiency Checks - Procedure changed to RS-31 include more detail.

Control Rod Calibration - Rod drop calibration modified to allow RS-33 calibrations regardless of previous reactor operating history.

Fission Chamber Calibration - Modified to include calibration RS-37 requirements on spare fission chambers.

Flow Meter Calibration - Frequency of test included on RS-39 calibration sheet.

.RS-44' Rod Scram Time Measurements - Maximum magnet release time added and definition of scram time clarified.

Bridge Excursion monitor calibration - Procedure modi fied to RS-47

.a110w calibration with a new type NBS radiation source or its equivalent.

RS-48 Tl Sump Check - New procedure for testing Bldg. 2 ground water collection alarm system.

Evacuation Horn Test - New Procedure for functional testing of RS-49 Bldg. 1 and BIdg. 2 evacuation horns.

4 General - Additions and changes to data on emergency roster EP-01 telephone listing.

Access Control to Buildings 1 & 2 - Additions and changes in EP-14 individuals authcrized access to " controlled access area".

, C.

ORGANIZATIONAL CHANGES The following is the Union Carbide Corporation Reactor Administra-tion Organization:

Business Manager Technical Radiochemi cals Consultant J.J. McGove rn K.D. George I

i Nuclear 5afeguards Manager Health, Safety Mana ge r Nuclear Operations Committee

& Envi ronmental Affai rs C.J. Konne rth W.G.

Ruzicka C.J. Konnerth. Chm. t l

I Reactor Supervisor Facility Engineer Project Engineer H.P. Supervisor H.C. Hart J.A.

Franzen L.C. Thelin R.A. Strack Chief Reactor Operator S.E. Lupinskt f

D.

SUMMARY

OF UNSCHEDULED SHUTDOWNS The following Is a IIsting of unscheduled shutdowns occurring during 1983.

Type of Shutdown Numbe r Cause Power Outage 14 Commercial Power Failure False Signal 8

Log N 2

Safety Ampli fier 1

Simultaneous Manual Scram & Pump Failure Scram 3

Momentary Loss of Magnet Current Equipment Failure 7-Rod Magnet Failure Causing Automatic 4

Loss of Magnet Current Shutdown i

UI C Failure 2

Safety Amplifier o

-4

SUMMARY

OF UNSCHEDULED SHUTDOWNS- (CONTINUED),

Automatic Safety 2

Core exit flapper opened above allowed Action initiated -

power setpoint causing automatic scram.

0perator Error 1

Log N period scram during sample move-ment due to shadowing.

Operator initiated 2

in core FPM target failure

Manual Shutdown 1

-Console relay shorted from spilled liquid.

1 Received Area radiation and stack alarms.

1 Chemical reaction in stored peroxide creating steam in pump room.

1 Loss of building high pressure air.

I Loss of area radiation alarm system power supply.

I Replacement of noisy pump failure relay.

1 Loss of Hot Lab exhaust fan.

E.

POWER GENERATED Total _ power generated in 1983 was 41,011 megawatt hours.

The reactor was operated on a seven day a week schedule with refueling and main-tenance shutdowns about once every one or two weeks.

F.

ROUTINE TESTS CONDUCTED The reactor surveillance program has revealed no significant nor un-expected trends in reactor systems performance during the past year with tests yielding routine results.

G.

FUEL 17 standard and 4 control fuel elements, containing aluminide (U-A1x) fuel matrix manufactured by CERCA (France), were received by Union Carbide Nuclear Reactor 'In 1983. Twenty-four spent fuel elements were shipped to ' Idaho for reprocessing, e

H.

PERSONNEL RADIATION EXPOSURES-Sixteen members of the Reactorg0perations Staff and. two members of the Health' Physics Staff received exposures in excess of 25% of the recommended-Ilmit In 1983. These doses-ranged from 1.26 rem to.3.93

~

irem with the overal1 ~ average for these Individuals being 2.44 rem.

A part' of this exposure was due to maintenance support for Hot Lab-oratory = 0perations which is licensed under New York' State Radicactive

. Materials License -729-0322.

NoLvisitors to the facility received exposures greater than 25% of

. that permitted.

1.

OFFSITE RELEASES OF RADIATION 1.

Radioactivity released In' Air Effluent from the site.

a.

Nob le ' Gases isotope Quantity Released (Curies)

Kr-83m 327.9 Kr-85m 962.0 Kr 87.4 Kr-88 1246.4

+

-Xe-133m 327.9 Xe-133 10670.6 i

Xe-135m 2186.6 Xe-135 6055.9 Kr 1.3 L

^

' Total Noble Gas Release 21866 Ci l

Average Concentration of Noble Gases in Stack.2.9 x 10-5 uCi/cc b.

lodines l

lsotope Quality Released -(Curies)

I l-125 1.41 Ci 1-131 3.17 Ci i'

L Average Concentration in Stack

(-

I-125 1.90 x 10-9 uCl/cc i

1-131 4.28 x 10-9 uCi/cc E

~

p..

2.

Radioactivity released in Liquid Effluent from the site.

Gross Beta Activity 0.0005 C1 (Sr-90 Equivalent)-

.3.

Particulate radioactivity released from the site.

. The average concentration of particulate radioactivity released dur-Ing 1983 was 6.29 x 10-12 uti/cc. This activity consisted of the following approximate isotopic breakdown.

Particulate isotope Percent of Total Activity 136Cs 1.5 103Ru 41.2 137,

8.6 c

95 34.2 Z r.

95 14.5 Nb 4.

Calculated doses to a critical individual in the unrestricted area, From releases of iodine during 1983 a.

Dose via Infant inhalation at Laurel Ridge 0.43 mrem from lodine-131 0.15 mrem from lodine-125 b.

'From releases of noble gas during 1983

-1.00 mrem total body dose at Laurel Ridge which is nearest residential area For all site effluent releases approximately 95% result from Hot Labor-atory operations under NYS License 729-0322.

c

I:

s

~

Gn Q49 UNION CARBIDE CORPORATION P.O. BOX 324. TUXEDO,NEW YORK 10907 MEDICAL PRODUCTS DIVISION TELEPHONE NUMBEA: (G14) 351 2131 March 20,1984 U. S. Nuclear Regulatory Commission Di rector, Division of. Project and Resident Programs King of Prussia, Pa 19406 Att Mr. Richard W. Starostecki

Subject:

Annual Reporti Docket 50-54 License R-81

Dear Mr. Starosteck!:

The following Annual Operating Summary for Union Carbide's Sterling Forest 3eactor for the year 1983 is herewith submitted.

S i nce re ly,

RAS:ltm Robert A ack Enclosure Reactor Supervisor cc:

U.S. Nuclear Regulatory Commission Director Office of Nuclear Reactor Regulation Division of Licensing l

Washington, D. C.

20555 I

U.S. Nuclear Regulatory Commission Director r

l Office of Inspection F. Enforcement l

Washington

.D._.C. 20555 J t

I American Nuclear insurers 270 Farmington Avenue Farmington, Ct 06032 l

t t