ML20086T010
| ML20086T010 | |
| Person / Time | |
|---|---|
| Site: | Beaver Valley |
| Issue date: | 12/27/1991 |
| From: | DUQUESNE LIGHT CO. |
| To: | |
| Shared Package | |
| ML20086S924 | List: |
| References | |
| OST-1.11.14, NUDOCS 9201060096 | |
| Download: ML20086T010 (98) | |
Text
{{#Wiki_filter:-. _ - _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ BN.P.S O M. 155A 4 B WS-/ i
, SAFETY INJECTION SYSTEM FULL FLOW TEST esi Page T ut us uuo Frequency; R Survedlance Requirernents: 4.0 $ and WNSD Tot h Bulletin.
NSD TB 8110 and NSD-TB 6011 i lequired for Mode (s): 5 Perfortned in Mode (s): 5.6 l Date Total Manhours: / Tune Cornpieted._ , _ _ _ _ . _ _ . TEST RESULTS: (Cornpleted by Perfornn r) l PERFORMED DY: 7 ___ __ _ . _ . _ _ _ , - _ _ - . . . _ l Narno (Print) ' Initial (s or N/A)
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O Test Completed SATISFACTORY
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O Problems Encountered _ - - _ _ - - - _ - -- -- (Seo Probiern Sheet) O Unscheduledepartial OST (explain) _ 4 Reviewer Signature /Date NSS Approval __/ _ _ _ STA Review _, / - - - - UOM/ Designee / _. _ . _ _ _ COMMENTS: (include Date and initials) O Cornrnents continued on Problem Sheet 9201060096 911227 PDR ADOCK 05000334 p PDR issue 2 Revision 2 t
B.V.P.S O.M. 1.55 A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 2 of 98 OST PROB _LEM SHEEI See Page and Step No. for problem description. See below for correctivo action. eg: MWR .l No., OMCN No.. OMDR or Database change written or other. i ) PAGE STEP NO. NO. DESCRIBE CORRECTIVE ACTION INITIALS DATE l l l i l i l issue 2 s Revision 2 ;
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B.V.P.S O.M. 1.5S A.4 OST 1.11.14
, S AFETY INJECTION SYSTEM FULL FLOW TEST Page 3 of 98 PURPOSE The purpose of this test is to demonstrate that the High Head Safety injection (HHSI) pumps can take suction from the Low Head Safety Injection (LHSI) pumps and that both HHSI and LHSI pumps can provide full flow to the Reactor Coolant System (RCS) from the Refueling Water Storage Tank (RWST). This test also exercises and verifies operation of Safety injection (SI) hot and cold leg check valves'in accordance with the ASME IST Program, and deterrnines if chattering exists in check valves [1S15,6 and 7] per information Notice 82 20.
In addition, Baron injection TarA Inlet and Outlet Isolation Valves [MOV 1SI 876A.B.C,D) will be stroked and timed to demonstrate their operability, This test is also used to verify branchline flow balancing through the cold leg injection lines and hot leg recirculation lines with the strongest HHSI Pump in accordance with WNSD Technical Bulletins NSD TB 81-10 and NSD TB 8011. Note: Parts A and 8 of this test are written so that they may be accomplished mdependently of each other. PART A - LOW HE AD S AFETY INJLQTJQfLFMI.L FLOW TEST
- ACCEPTANCE CRITERIA - PART A
- 1. [1St P 1 A,1B]. Low Head Safety injecihn Pu.. ps:
- a. Operates at 2: Low Head S&ty injection pump minimum operating (MOP) curve (Steps 21.a ud 39.a) (Data Sheets 3 and 5) (UFS AR Assumption)
- b. Operates within the acceptable limits of the ASME IST Program as follows: ,
(T.S. 4.0.5)
- 1) Pump Vibration (Data Sheets 2 and 4) ,
- 2) Head Ratio (Data Sheets 3 and 5)
- 2. The check valves listed on Attachment A t., " ate (forward flow test) within the requirements of the ASME IST Program (T.S. 4.0.5). (Chock valve operation is acceptable as determined using Attachment G.)
INITIAL CONDITIONS PART A
' 1. NSS/ANSS approval has been obtained for the performance of this test,
/
E Initial - Date - l 2.- The ISI Department has been notified that this test is to be performed (for ISI to do leak inspections durin0 the test run).
/
l-Initial Date
- The check valves exercised are (1CH.22.2124) and [ t SI 5. 6. 7.10,11.12. 20. 21, 22, 23, 24, 25. 27, 83. 84, 94 95.100.101 and 102)
Issue 2 Revision 2 m
B.V.P.S - O.M. 1.55A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 4 of 98
- 3. Thu plant is in Mode 5. 6 or 6 with no fuel in the vessel.
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Initial Date
- 4. ll the reactor vessel head is installed. Pressuritt. Cold Cahbrated Level iLI-1RC-462] is 15 to 25% Otherwise N/A.
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Initial Date
- 5. The LHSI pump injection and recirculation flowpaths are available, filled, and vented.
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Initial Date
- 6. RWST level is sufficient for LHSI pump NPSH requirements, at least five (5) feet indicated.
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Initial Date
- 7. The instrumentation listed on Attachment B (Part A) have been calibrated for the current outage.
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Initial Date
- 8. The pressurizer must be open to the Pressurizer Relief Tank (PRT) using at least two (2) of the three (3) PORV's [PCV 1RC 455C. 455D or 456]. (N/A if vessel heat' removed)
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Initial Date D. The PRT is drained to the low end of its normal operating band and is vented to containment atmosphere.
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Initial Date
- 10. The LHSI pumps have had their seal water accumulators filled and the high level alarm is in alarm for indication.
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Initial Date
- 11. The RWST overflow / vent has been visibly checked ano appears to be intact and free of obstructions.
I~ initial Date
- 12. The RWST Boron concentration shall be 2 2000 ppm so that the Shutdown Margin shall be 21.0% AK/K throughout this procedure (see Tech. Spec. 3.1.1.2).
/
Initial Date issue 2 Revision 2
B.V.P.S O.M. 1.5SA.4 OST 1.11.14 l , SAFETY INJECTION SYSTEM FULL FLOW TEST Page 5 of 98
- 13. [1RH P 1 A or 18] RHS pump is available.
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Initial Date
- 14. Il the RWoT is the Borated Water Source satisfying Tech Spec. 3.1.2.7 ensure that adequate inventory exists to support this test with fuel in vessel. (Otherwise N/A)
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Initial Date
- 15. The IST Coordinator or oc.iignee is available to support this test.
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Initial Date
- 16. If the reactor vessel head is removed, perform the following: (Otherwise N/A)
- a. The fuel pool is isolated from the refueling cavily.
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Initial Date
- b. RadCon has been notified of any anticipated decrease of refueling cavity level.
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Initial Date
- c. The reactor vessel upper internals are not installed.
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Initial Date 17, l&C is available to fill and vent instruments listed on Attachment B (Part A) throughout the performance of this test (Part A).
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Initial Date
- 18. The operator (s) performing this test have reviewed this procedure, t.
j initial / Date l / l inillal / Date
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Initial / Date
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l Initial / Date l
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Initial Date issue 2 Revision 2
_ _ _ _ _ _ _ _ _ _ _ _ _ - - _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- ~- - B.V.P.S O.M. 1.55A.4 i OST 1.11.14
. S AFETY ',NJECTION SYSTEM FULL FLOW TEST Page 6 of nB R
PRECAUTIONS AND LIMITATIONS PART A
- 1. Any LHSI pump should be shutdown immediately in the event of abnormal beh<ivior (i.e., low discharge pressure, exccuive vibration, unususi noises or high motor current).
- 2. The following starting duty should not be exceeded for the LHS: pumps: l l
- a. Motor at ambient temperature, three (3) starts per hour.
- b. Motor at rated total temperature, two (2) starts per hour.
- 3. Pressurizer Cold Cal level shall be maintained between 15% and 80% during the performance of this test.
INSTRUCTIQNS PART A Note: If desired. coordinate this procedure with OM 1.11.4.D. " Filling Reactor Refueling Cavity" and/or OM 1.20.4.E, " Draining the Refuehng Cavity". Note: If necessary to reduce pressurizer (refueling cavity) level, use the standby or inservice ! RHR pump to return coolant to the RWST.
- 1. Obtain a portable vibration meter. Bently-Nevada. Models TK 85 and TK 81, or equivalent and record the Meter I.D. Numbers and Cal. Due Dates on Data Sheets 2 and 4
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Initial Date 2. Establish communications between operators located at the LHSI pumps, [1RH-15] RWST outer containment isolation, the refueling cavity (if head is off) and the Control Room.
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Initial Date 3, To decrease Pressurizer (refueling cavity) level as necessary throughout Part A of this procedure, perform the following:
- a. Open [1RH 14] Fuel Pool and Retueling Water Return Isolation.
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Initial Date
- b. Throttle open [1RH 15] Refueling Water Storage Tank Return isolation.
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Inltial Date
- c. Use the running RHR pump or start the Standby RHR pump in accordance with OM 1.10.4.A "RHR System Startup" as necessary to reduce pressurizer (refueling cavity) level.
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Initial Date issue 2 Revision 2
8.V.P.S O.M. 1.55A.4 OST 1.11.14
. SAFETY INJECTION SYSTEM FULL FLOW TEST Page 7 of 98 WARNINO: THE FOLLOWING STEP MAY VICLATE TECHNICAL SPECIFICATION 3.4.1.3 OR 3.9.8.2. REFER TO THESE TECHNIC AL SPECIFIC ATIONS FOR EXPLANATIONS AND ACTIONS PRIOR TO PERFORMING THE NEXT STEP.
- d. Throttle or close [MOV 1RH 720A] and/or [MOV iRH 720R] RHR Return to B and C Loop, respectively, as necessary to re direct RHR tiow to the RWST.
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Initial Date
- 4. Align or verify the following valves are in the position specified:
- a. Closo [MOV 1SI 890A and B] 1 A and 1B LO Head Si to Reactor Coolant Hot Legs.
I initial Date
- b. Close [MOV-1SI 890C] LO Head Si to Reactor Coolant Cold i.00s.
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Initial Date
- c. Open [MOV 1SI 864A and B] 1 A and 1B LO Head Si to Reactor Coolant Cold Legs.
I inillal Date
- d. Close [MOV 1SI 860A and S] Reactor Cont Sump Suct to 1 A,18 Low Head Si pump.
inillal Date e, Open [MOV 1SI 862A and B] 1 A and 1B LO HD Sl Puenp Suction from RWST. I initial Date
- f. Open [MOV-1SI 885A and D] 1 A Low Head St PP Mini Flow Isol Valves.
I
- g. Initial Date issue 2 Revision 2
I B.V.P.S - 0 M. 1.55 A.4 031 1.11.14
. SAFETY INJE( ilqN SYSTEM FULL f LOW TEST Pag a 8 of 98 i
5 Record tire average of RWSi b els und ulcula'c LHSI pump suction pressure (Pn frorn Attachment C. [Li 10S 100A] = ft. [Lt tOS 100B] a __ __,_ i t . [Ll 10S 100C] = __.,__tt. [i l 10S 1000] = _ ,,_ f t. Ave aco = .ft Pa = _, _,_p sig (1) . .l _ initi.11/ Date 1 (2) _ l__ Initial / Dr.te
'llofe. l' the hend it removed, then the LHSl pump v,ill be vischargmg to the refuciing cavity at 4000 to 5000 gpm. This flow would result m 6 to 7 inches per .ninute tiss, in the reibeling cavity level when t'o water is being frar sierred to RWST from RH.G. The water level rise will be lous when water is being trarnterred from RHS to RWST while the LHS! pump is running (maMmum ?xpected RHS to RWST flow in 2100 ppm).
C. If the head is reniosed, and fuel in vessel, then lower the refueling r,avity to 48 iriches below the top of tht. Refueling Cavi'y liner 12 feet below the r1 fueling oavity 1.evel L'ow alarm se' point o' 24 o thes below the top of ti e Refueling Cavity liner.) (Otherwise N'As
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i Initial Date
- a. If fill ng the cavity in toniunction witt, this OST then verify ine cavity is filled enough so that piossur'rer cold cal lev 9l is on scale. (Olherwise N/A)
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- 7. Start [1SI P 1 A] i A Low Head St Fump, s
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Initial Date
- 8. If the head is reruoved then monitor the refueling cavity level. (Otherwise N/A)
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Initial Date
- a. If refueling cavity level risec to 16 inches below the top of the Refueling Cavity liner or Ann. A6-22 REFUELING CAVITY WATER LEVEL HIGH energizes, stop
[1SI-P 1 A] Low Head Si Pump and lower the refueling cavity. (Otherwise N/A)
/
Initial Date issue 2 Revision 2
0.V.P.S O.M. 1.55 A.4 OST 1.11.14
, SAFETY INJECTION SYSTEM FULL FLOW TEST Page ') if 96
- 9. Verify stable pump operation on recirculation flow.
I Inlilal Date Note: Pump bearing temperatures are not required.
- 10. Veri f y the purnp has operated for L. mininium of 5 minutes.
I inillal Date
- 11. Irisert or verify that the shorling plug has lieen inserted in the control circuit jack for
[MOV 1SI 890C] Low Head Si to Reactor Coolant Cold legs.
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' CAullON: MINIMl2E THL Tit <E THE FLCW IS OPEN TO ",HE RCS TO PREVENT PRFSSt>Rl2ER (PR2R) OR REFUELING CAVITY OVERFILL.
Note: A countdown should be provided prior to opening the valves. Note: Be prepared ,lo record readings on Data sheets No.1,2 and 3.
- 12. Open [MOV 1SI 890C] LO ) ,,,d Si to Reactor Coolant Cold Legs (approximately 10 seconds to open).
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Initial Date
- 13. Monitor the following check valves for chattering and note any problems on the cover of this OST:
- a. [1S15] LHSI Pumps Suction Check frorn RW$T, (located N. Sfgds. Elev. 735).
I Inlllal Date
- b. [1SI 6] 1 A Low Head St Pump Discharge Check (located at Low Head St Pump). .
_I initial Date 14.4 When flow readings stabilize (approximately five to ten (5-10) seconds after valve opening), record the required data on Data SAqe_LL I initial Date
- 15. Close [MOV 1SI 885A and D) 1 A LHSI Pump Mini Flow Isol Valves.
I _ initie8 Date 16, When [1SI P 1 A] LHSI pump discharge pressure and flowrate stabilize, record pump vibration on Rata SheetJ and inlet pressure, discharge pressure, and flowrate on Data Sheet 3. ., I initial Date issue 2 Revision 2
D.V.P.S . O.M, 1.55A,4 i O')T 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 10 of 98 ! l
- 17. Open [MOV iSI 885A and D] 1 A LHS) Purop Mini Flow Isof Valm I
l.dtlal Date !
- 18. Closo [MOV '31800C] LO Head Si to Reactor Coolant Cold Legs t .
I triblJl Oate
- 19. Stop LHSl Purnp [1SI P 1 A].
'I
~5illial
'l Date
, !O. Calculato developed purnp head (H) and head ratio (Hr> 31 requ reo in Data Shee, L
-I__ _ _
l.il ial D:ito
- 21. Plot the intersection of flowrato (Q) and actual par in head (ie.) frun, Data Shee; 3 on the pump curve on Attachment E.
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initial Date e
- a. Verify the plotted point h Minimum Operating (MOP) Curvo.
I initial Data 22. Adjust PRZR cold cal level to 15 to 25% (head installeri) or toturn refuoPr g ;avity to 43 inches below the top of the Refueling Ca'its liner. In!tlal Date
- 23. Open [MOV 1SI 8858 and C) 18 LO Hoad St PH Milii Flew Iso Va lv s.
I Inltlal Date
- 24. Record the average of RWST levels and caiculate the 1,Hti pu np suction pressure (Pi) from Attachment C.-
[Ll 10S 100A] = tt. [Ll 10S 100B] = _ ' __ _ f t . [Ll 10S 100C] = ,,, _f t. (Ll 1QS 1000] = ft. Average = ft Pi , __psig i (1) / Initial / Date (2) / Initiali Date Issue-2 Revision 2
....m...._. .. ._ - . . . - -. -- u-- ---- - ~ - - - - - ~ ~ ~ ~
l 0.V.P.S O.M. 1.55A 4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 11 of 98 l
- 25. Start [1SI P 10) 1B Low Head St Pumps.
I I initial Date
- 26. If the head is removed, then momfor the refueling cavsty level (Otherwise N/A) l Inllial Date
- a. If refueling cavily level rises to 16 inches below top of the refueling cavity liner or Ann. A6 22 REFUELING CAVITY WATER LEVEL HIGH energizes, r, top
[191 P 1B] Low Head St Pump and lower the refueling cavity. (Otherwise N/A)
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i initial Date
- 27. Verify stable pump operations on recirculation flow.
I initial Date Note: Pump bearing temperatures are not required.
- 28. Verify the pump has operated for a minimum of 5 minutes.
I inillal Date
- 29. Insert or verify that the shorting plug has been inserted in the control circuit jack for
[MOV+1SI 890C]. I initial Date CAUTION: MINIMl2E THE TIME THE FLOW IS OPEN TO THE RCS TO PREVENT PRZR OR REFUELING CAVITY OVERFILL. Note: A countdown should be provided prior to opening tho following valvo. Note: Be prepared to record readmgs on Da'a Sheets 1,4 and 5.
- 30. Open [MOV 1SI 890C] LO Head Si to Reactor Coolant Cold Legs (approximately 10
- ' seconds to open).
i
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Initial Date
- 31. Monitor the following check valve for chattering and note any problems on the cover of this OST:
- a. [1SI 7] 1B Low Head St Pump Discharge Check (located at Low Head Sl Pump).
l l Initial Date I
- 32. When flow readings stabilize (approximately five to ten (510) seconds after valve opening), record the required data on Data Sheet 1.
l _I initit.1 Date issue 2 Revision 2
B.V.P.S 0.M. 1.55A.4 OST 1.11.14
-SAFETY INJECTION SYSTEM FULL FLOW TEST Page 12 of 96
- 33. Close (MOV 1SI 885B and C] IB LHSI Pump Mini Flow Isol Valves.
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Initial Date
- 34. When [1SI P 1B] LHSI Pump discharge pressure and flowrate stabilite, record pump vibration on Data~~~Sheet 4 and inlet pressure, discharge pressure, and flowrate on Data Sheet S.
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Initial Onte
- 35. Open [MOV+1SI 885B and C] 1B LHSI Pump Mim Flow Isol Valves.
I inillal Date
- 36. Close [MOV 1SI 890C] LO Head $1 to Reactor Coolant Cold Legs and remove its shorting plug from its control circuit Jack.
(1) / Initial / Date (2) I inillal / Date
- 37. Stop [1SI P 1BJ 1B Low Head Sl Pump.
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- 38. Calculate developed pump head (H) apd head ratio (Hr) as required on Data Sheet 5.
I initial Date
- 39. Plot the intersection of flowrate (Q) and actual pump head (H) from Data Sheet 5 on the pump curve on Attachment F.
.I Initial Date
. a. Verify the plotted point 2: Minimum Operating (MOP) Curve.
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Initial Date
- 40. Complete Attachment G to verify LHSI full flow test data through Reactor Coolant Cold Log Check Valves.
I Initial Date
- 41. Return the Safety injection System and the RHR System to the desired configuration as determined by the NSS/ANSS.
I. Initial Date issue 2 Revision 2
8.V,P.S 0.M. 1.55A.4 ! 05T 1.11.14 )
, SAFETY INJEC? TON SYSTEM FULL FLOW TEST. Ptge 13 of os i
42, Complete the cover sheet of this test and report the completion of PART A of this I test, including any abnormalities, to the NSS/ANSS, l I inillal Date i k t i t s
.L I
j' issue 2 Rev:sion 2 -
DN.P.S O.M. 1.55 A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST P 14 of a PARlf HIGH HEApJAFJTY ly)f_QJJLQN FIALELOfLTf1T (// 6fCfP.lAJKE_CR1,IERIA1PARTB /
- 1. _[1CH P 1 A B.C]. High Hoad Safety injection Pumps have av ionstraled the abihty to provido tiow to the RC5 Ironilne RW5T and the Low Head Safety injection pumps.
and operate at h the pump minimum operating (MDP) curve (Stops 29.a. 44.a. 59,a) (Data Sheets 8.10, and 12)(UFS AR Assumption)
- 2. The check valves listed on Attachmont 1 operate (forward flow test) within the requirements of the ASME IST Program (T.S. 4.0.5). (Check valve operation is acceptable as determined using Attachment M.)
- 3. The following check valves operato (forward flow test) within the requirements of the ASME XI, IST Program (T.S. 4.0.5): (Check valve operation is acceptablo if 1.
above is met.)
- a. [15127] RWST Supply to Charging Pump Check.
- b. [1CH 22] 1 A HHSl Pump Discharge Check,
- c. [1CH 23] 1B HHSI Pump Dischargo Check.
- d. ['1CH 24] 1C HHS! Pump Discharge Check.
- 4. Injection Line Branchlino flows using the strongest pump are within + 5 gpm of each other. (Steps 70,112).
Note: If the ASME limiting stroke time is exceeded, the valvo shall be declared inoperable, and any applicablo Tech. Spec action immediately applies.
- 5. [MOV 1SI 867A,0.C D] operates through one cycle, does not exceed 'ho ASME limiting stroke time (from Data Sheet 6) and when compared with its previous stroke
!!me (from the ASME Summary List of Valvos Book) does not;
- a. Increase more than 25% for valves with stroke times > 10 secs or,
- b. Increase more than 50% for valvos with stroke timos < 10 secs.
Note: If either condition 5.a or 5.b exists, but the stroke time is within the ASME limiting stroke time, then:
- 1) The test frequency will be increased to monthly and,
- 2) The valve will be reported to the Technical Advisory Group. This can be y dono via the On Shift STA.
INITIAL CONDITIONS PART B
- 1. The NSS/ANSS approval has been obtained for the performanco of this test.
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Initial Date
- 2. The ISI Department has been notified that this lost is to be performed (for ISI to do leak inspections duiing test run).
/
Inlllal Date issue 2 Revision 2
B.V.P.S 0.M. 1.55A.4 OST 1.11.14
, SAFETY INJECTION SYSTEM FULL FLOW TEST Page 15 of 98
- 3. The plJnt is in Mode 5. 6 or 6 with no fuel in the vessel.
I inillal Date
- 4. If the reactor vessel head is instal!ed, Pressurizer Cold Calibrated Level
_ [LI 1RC 462] is 15 to 35.. (Otherwise N/A this step) I Initial Date
- 5. The LHS! and HHSI pump injection and recirculation flowpaths are available, hited.
and vented. inillal Date 6, RWST level is sufficinnt for HHSI pump NPSH requirements,19' 21/2" indicated level. I Initial Date
- 7. The instruments listed on Attachment B (Part B) have been calibrated for the current outage.
/ -
Initial Date
- 8. The following ecditional instrumentation shall be calibrated, installed and ready for service.
- a. The NSS has reviewed the following temporary modiUcations to be made in accordance with NGAM 7.4.
I Inlllal Date
- b. The existin0 charging pump discharge pressure gauges [PI 1CH 151,152 and 153] have been replaced with test gauges with a range of 0 3000 psig and accuracy of i 0.3% of full scale on each operable pump, tagged and logged in the Temporary Modification Tag index.
I initial Date
- c. Charging pump suction pressure test gauges have been installed with a range of 0 300 psig and accuracy 10.3% of full scale on each operable purnp at valves [1CH 36,37, and 38], tagged and logged in the Temporary Modification Tagindex.
I Initial Date
- 9. All three (3) HHSI pumps are available for operation with the Reactor Plant River Water System is in service and supplying the charging pump coolers.
I initial Date Issue 2 Revision 2
BN.P.S 0.M. 1.55A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 16 of 98
- 10. The pressurizer must be open to the PRT usin0 at least two (2) of three (3) PORV's
[PCV 1RC 455C,455D or 456). (N/A if vessel head removed)
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Initial Date
- 11. The DRT is drained to the low end of its normal operating band and is vented to containroent atmosphere.
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initial Date
- 12. The LHSl pumps have had their seal water accumulators fihed and the high level alarm is in alarm for indication.
I initial Date
- 13. The RWST overflow / vent has been has visibly checked and appears to be intact and free of obstructic .s.
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Initial Date
- 14. The RWST Boron concentration shall be it 2000 ppm so that the shutdown margin shall be h 1.0% A K/K throughout this procedure (see Tech. Spec. 3.1.1.2).
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Initial Date
- 15. [1RH Pt1 A or 18] RHS pump is available.
I initial' Date
- 16. If the RWST is the Borated Water Source satisfyin0 Tech. Spec. 3.1.2.7 verify that adequate inventory exists to support this test with fuel in vessel. (Otherwise N/A)
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Initial Date 17, Seal injection is not required for any RCP. I II16tial - Date
- 18. The IST Coordinator or designeo is available to support this test.
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Initial Date
- 19. l&C is available to fill and vent instruments listed on Attachment B (Part B) throughout the performance of this test (Part B).
I initial Date issue 2 Revision 2
B.V.P.3 0.M. 1.55 A.4 CST 1.11.14
, SAFETY INJECTION SYSTEM FULL FLOW TEST Page 17 of 98 P
- 20. If the reactor vessel head is removed, perform the following- (Otherwise N/A)
- a. The fuel poolis isolated from the refueling cavity.
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Initial Date
- b. RadCon has been notified of any anticipated decrease of refuelmg cavity lovel. .,
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- c. The reactor vessel upper internals are not installed.
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Initial Date
- 21. - The operator (s) performing this test have reviewed Part B of this procedure and the applicable attachments.
/-
Initial / Date
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inillal / Date
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Initial Date EdjifAUTION.S AND LIMITATIONS P_ ART B
- 1. Any LHSI pump should be shutdown immediately in the event of abnormal behavior (i.a., low discharge pressure, excessive vibration, unusual noises or high motor current).
- 2. Any HHSI pump should be shutdown immediately if any abnormalindication or alarms are recolved (i.e., thrust bearing temperature > 160F, suction or discharge pressure drops to zero indicating cavitation).
- 3. If either of the following are not available, then a HMSI pump should not be operated;
- a. Auxiliary tube oil pump,
- b. Mini flow or injection paths. -
4, The following starting duty should not be exceeded for the LHSi pumps,
- a. Motor at ambient temperature, three (3) starts per hour,
- b. Motor at rated total temperature, two (2) starts per hour.
l_ S. The following starting duty should not be exceeded for the HHSl pumps:
- a. Motor at ambient temperature,Iwo (2) consecutive starts.
Issue 2 Revision 2
B.V.P.S O.M. 1.55A 4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 18 of 98
- b. Motor at operatin0 temperature, one (1) start.
- c. Subsequent starts with motor running between starts, htteen (15) minutes.
- d. Subsequent starts with motor standing between starts, forty five (45) minutes.
- 6. Pressurizer Cold Cal Level shall be maintained between 15% and 80% during the perfortnance of this test.
- 7. Do not operate a Charging Pump on a flow path of < 00 ppm or > 560 ppm.
- 8. The requirements of NGAM 7.4 must be followed whenever temporary modifications to plant systems are made. The temporary modifications to be installed shall be removed prior to the end of the current refueling outage.
- 9. [FT+1SI 932, 933, 960. 961. 962, 963). Hot leg and Cold leg HHSI branchline flow indicators, will be isolated during this test to prevent damage of the flow transmitters caused by pressure transients when pump start occurs, INSTRUCTIONS PART.J
- 1. Obtain a portable vibration meter, IRD Model 308 or equivalent, and record the .
Meter I.D. Numbers and Cal. Due Dates on Data Sheets 7,9 and 11. I initial Date
- 2. Instruct l&C to isolate the followm0 Si branchhne flow transmitters.
I inillal Date -
- a. [FT 1SI 932]
I inillal Date
- b. [FT 1SI 933]
I initial Date
- c. [FT-1S! 960]_
o i I
-- Initial Date d.
[FT 1SI 961] I initial Date
- e. [FT-1SI 962]
I initial Date
- f. [FT 1SI 963]
I initial Date issue 2
-Revision 2 - . . _ _ . .. _ _ . . _ . _ . - _ _ . _ _ _ _ _ _ _ . _ _ _ . . _ . _ _ _ _ _ _ _ _ . ~. _ . . . _ - _ _
._ -. . - - - . - - ~ - - - - . - - . - - . . . - . - - . . - -
i 8 V.P.S ' 0.M. 1.55 A.4 OST 1.11.14
, SAFETY INJECTION SYSTEM FULL FLOW TEST Page 19 of 98 Note: If netossary to reduce pressurizer (refueling cavity) level, use the rtandby or inservice RHR pump to return coolant to the RWST.
- 3. To decrease pressurizer (refueling cavity) level as necessary throu0hout Part B of this procedure, perform the following:
a, Open [1RH+14] Fuel Pool and RefuelinD Water Return Isolation.
/
Initial Date
- b. Throttle open (1RH 15] Refueling Water Storage Tank Return isolation.
/
Initial Date
- c. Use the running RHR pump or start the Standby RHR pump in accordance with OM 1.10.4.A, "RHR Systern Startup" as necessary to reduco pressurizer (refueling cavity) level.
/
Initial Date ' WARNING: THE FOLLOWING STEF MAY VIOLATE TECHNICAL SPECIFICATION ' 3.4.1.3 OR 3.9.8.1. REFER TO THESE TECHNICAL SPECIFIC ATIONS ' FOR EXPLANATIONS AND ACTIONS PRIOR TO PERFORMING THE NEXT STEP. d, Throttle or close [MOV 1RH 720A] and/or [MOV 1RH 720B] RHR Return to B and C Loop, respectively, as necessary to recirc RHR flow to the RWST.
/ _
initial Date
- 4. Align or verify the following valves are in the positions specified:
- a. Close [FCV 1CH 122] Charging Flow Control Regenerative Hx Inlet.
/
Initial Date
- b. Open [MOV 1CH 115B and D] RWST Disch to Charging Pump Suction.
l: / Initial Date i c. Close [MOV 1CH 115C and E] VCT Outlet to Char 0i ng Purnp Suction.
/
Initial Date
- d. Open [MOV 1CH 275A,0. and C] Charging Pump Mini Flow Isol Valves.
l .. Initial Dcte
- e. Open [MOV 1CH 373] Charging Pump Mini-Flow Header isolation.
/_
initial Date issue 2 Revision 2 _ - , , - - - - =... - _ . - . . . . - - - . - . - . - . - . - - - . , . . - - -
- - - - ~ . - -
e B.V.P.S - O.M. 1.55 A.4 OST 1.11.14 i S AFETY INJECTION SYSTEM FULL ILOW TEST Page 20 of 98
- f. Check close [FCV 1CH iG0] Ftll Hdr Flow Control Valve.
I initial Date
- g. Chet k close [MOV-1CH 370] Seal inject Hdr Isol Viv.
/
Initial Date
- h. Check close [MOV 1SI 836] Si to RCL Cold Leg isol Viv.
I inillai Date
- 1. Check close [MOV 1SI 860A] HHSI to RCS ',ot Legs.
/
Initial Date J. Check close [MOV 1SI 869B] HHSI to RCS Hot Legs.
/
Initial Date
- 5. Shutdown [1SI-P-3A and B] Boron inj Recirc Pumps.
/
Initial Date 6, Closo [TV 1SI 884A and B] BIT Recirc to Boron Inj Surge Tk Isol.
/
Initial Date
- 7. Close [TV SI-884C] Boron Recirc to BIT lsolatien.
/
Initial Date
- 8. Establish communication between the Control Room. Auxiliary Building in the area of the charging pump cubicles, an operator at [15197,98 and 99] and an operator at the refueling cavity (if head is off).
/
Initial Date
- 9. Record 1 A Charging Pemp inlet pressure (Pi) from local test gauge at [1CH-36].
Pi = psig
/
Initial Date Issue 2 Revision 2
B.V.P.S O.M. 1.55 A.4 OST 1.11,14 . SAFETY INJECTION SYSTEM FULL FLOW TEST Page 21 of 98
- 10. At remote local g.mges. verify that the aux. lube oil pump is running and that the 0:1 pressure is between 12.5 to 17.5 psig as read on [PI 1CH 161 A2j i
Initial Date
- a. If pressure is not in range, adjust oil systern relief valve [RV 1CH 390A] by:
- 1) Removing cap on top of relief valve.
i Initial Date
- 2) Loosen locking not to allow adjustment knob to be turned.
I Initial Date
- 3) Turn knob clockwise to raiso oil pressure to turn knob counterclockwise to lower oil pressure to within desired range.
I Initial Date
- 4) Tighten locking nut and replace cap on relief valve.
I initial Date
- b. Verify the oil level in the motor bearings bullseyes are at proper level.
I initial Date
- c. Verify pump lube oil system reservoir oil level is either:
- 1) Between 1/2 full on reservoir level sight glass to 1" below top u sight glass if charging pump is not running. (Otherwise N/A) l Initial Date OR
- 2) Between 1/4 full to 1/2 full of reservoir sight glass if charging pump is running. (Otherwise N/A) l Initial Date
- d. If oil reservoir levelis low, add DTE 797 oil to the reservoir by removing the reservoir breather / filler vent on top of the reservoir.
I initial Date
- 1) Replace breather / filler vent on top of reservoir after adding oil.
I initial Date issue 2 Revision 2
B.V.P.S - O.M. 1.55A 4 OST 1,11.14
-SAFETY INJECTION SYSTEM FULL FLOW TEST Page 22 of 98
- 11. If the head is removed, then lower the refueling ce4/ to 48 inches below the top of
?he refueling cavity liner; (2 feet below the ren eling cavity Level Low alarm nipoint of 24 inches below the top of the refueling cavity kner.) (Otherwise N/A)
_I_ initial Date CAUTION: DO NOT OPERATE A CHARGING PUMP UNLESS A FLOW PATH OF AT LEAST 60 GPM EXISTS. 12, Place [1CH-P-1 A] Charging Pump in servico in accordance wnh OM 1.7.4W, " Placing the Spare Charging Pump into Operation".
/,_
initial Date
- 13. If the head is removed, then monitor the refueling cavity level throughout the test.
(Otherwise N/A).
/
initial Date
- a. If refueling cavity level rises to 16 inches below the top of the refueling cavity liner, or Ann. A6-22 REFUELING CAVITY WATER LEVEL HIGH energizes anytime throughout the test, stop the running HHS) Pump [1CH-P-1 A,18, or 1C] and lower the refueling cavi;y level. (Otherwise N/A)
/
Initial Date 14 ' ll at any time prest.,. .!- wel reaches 80% throughout the test, stop the running HHSl pump [1CH-P-1 A. It3.1C] and lower piessurizer level.
/
t Initial Date
- 15. Verify stable pump operation on recirculation flow.
l
/
,, initial Date
- 16. _ Verify _ no seat injection flow on [F11CH 130,127 and 124].
/
Initi:,; Date . I _17. Thrott{e [FCV-1CH-122] to establish 45-50 gpm flow as 'ndicated on [Fl-1CH-122A]. (BB-A) [F1-1CH 122A] = gpm I initial Date issue 2 Revemon 2
B.V.P.S - O.M. 1.55A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 23 of 98 I Note: Station an operator at [ MOV-1SI-867A.B.C.D] to verify remote position indication when the valves are stroked.
- 18. Time open the following Boron injection Tank Outlet isolation Valves by placing their control switches to OPEN. RED indicating hght illuminated. (Record valve stroke time on Data Sheet C )
- a. [MOV-1SI-867C)
/
Initial Date
- b. [MOV 1SI-867D]
I - Initial Date Note: Steps 19 and 20 should be performed as quickly as possible to maintain charging pump flowrate at 60 - 560 gpm. CAUTION: THE HHSI PUMP FLOW SHOULD BE LIMITED TO :s 560 GPM TO PREVENT PUMD RUNOUT.
- 19. Time open the fo4owing Baron injection Tank Inlet isolation Valves by placing their control switches to OPEN. RED indicating light illuminated. (Record valve stroke time ongSheeg
- a. [MOV 1SI-867A]
/
Initial Date b [MOV-1SI-8678] I Initial Date
- 20. Isolate Charging Mini Flow as follows:
- a. Close [MOV-1CH-373] Charging Pump Mini Flow Header Isolation,
/
Initial Date
- b. Close [MOV-1CH-275A] 1 A Charging Pump Mini Flow Isolation.
I initial Date
- 21. Adjust [FCV-1CH-122] to maintam a 45-50 gpm flow as indicated on [F1-1CH-122A].
[FI-1CH-122A] gpm
/
Initial Date issue 2 Revision 2
B.V.P.S O.M. 155 A.4
' OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 24 of 98
- 22. - Record flow as indicated on [FI 1SI-943] HHSI to BIT Flow (VB-A) and calculate total HHSI pump flowrate.
- a. [Fl 1SI 943] = gpm
/
Initial Date
- b. Flowrate from Step 21 = gpm
/
Initial Date
- c. Total tiowrate = a- + b = gpm (1) /
Initial / Date (2) / Initial / Date Note: If any flow transmitters have been deemed OOS, equivalent flow measuring devices shall be substituted for alj branchline flow transmitters.
' 3.
2 Instruct l&C to place the following branchline flow indicators in service; (if
- applicable with the preceding note).
- a. [FT-1SI-961] -
/
Initial Date
- b. [FT-1SI 962]
/
Initial - Date
- c. [FT-131963]
/
Initial Date
- 24. If flow in Step 22.c is 545 to 550 gpm, then go to Step 25. Otherwise, throttle
[1SI 97,98 and 99] High Head injection to Cold Leg Loop 1 A,18 and 1C in 1/8 turn increments equally on each valve in the same direction until 550 gpm (545 to 550 gpm) total flowrate.
/
Initial Date Issue 2 Revision 2
B.V.P.S O.M. 1.55 A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 25 of 98
- 25. .When flow stabilizes, record the following flows from the VB A indicators or equivalent flow measuring device.
[FI-1SI-961] Cold Leg HI Head SI Loop 1 Flow a _ gpm
/
Initial Date
.[FI-1SI-962] Cold Leg HI Head St Loop 2 Flow = gpm I
initial Date [Fi 1SI 963] Cold Leg HI Head SI Loop 3 Flow = gpm
/
Initial Date Note: Pump bearing temperatures are not required,
- 26. Verify the pump has operated for a minimum of 5 minutes.
/
Initial Date
- 27. Record [1CH P 1 A] Charging Pump Vibration on Data Sheet 7 and inlet pressure.
discharge pressure, and flowrate on Data Sheet 8. 1 initial Date
- 28. Calculate HHSI Pump [1CH P 1 A] developed pump head (H), and flowrate (Q) as required on Data Sheet 8.
I initial Date
- 29. Plot the intersection of flow (Q) and actual pump head (H) from Data Sheet 8 on the pump curve on Attachment J,
/
Initial Date
- a. Verify the plotted point 2 Minimum Operating (MOP) Curve.
I initial Date Note: Steps 30,31 and 32 may be performed concurrently or in any order.
- 30. Record 18 Charging Pump inlet pressure (Pi) from local test gauge at [1CH-37].
Pi = psig I initial Date issue 2 Revision 2
B.V.P.S - O.M. 1.55A.4 _ - OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 26 of 98
- 31. ' At remote local gauges, verify that the aux. luo' e oil pump h running and that the oil pressure is between 12.5 to 17.5 psig as read on [PI 1CH 16182].
/
Initial Date a, if pressure is not in range. adjust oil system relief valve [RV 1CH-3908] by:
- 1) Removing cap on top of re:ief valve.
/
Initial Date
- 2) - Loosen lockmg nut to allow adjustment knob to be turned.
/
Initial Date
- 3) Turn knob clockwise to raise oil pressure or turn knob counterclockwise to lower oil pressure to within desired range.
I initial Date
- 4) Tighten locking nut and replace cap on relief valve.
/
Initial Date
- b. Verify the oil level in the mo'or bearings bullseyes are at proper level.
/
Initial Date
- c. Verify pump lube oil system reservoir oil level is either:
- 1) Between 1/2 full on reservoir level sight glass to 1" below top of sight glass if charging pump is not running. (Otherwise N/A)
/
Initial Date OR
- 2) Between 1/4 full to 1/2 full of reservoir sight' glass if charging pump is running. (Otherwino N/A)
/
Initial' Date
- d. If oil reservoir level is low, add DTE-797 oil to the . reservoir by removing the reservoir breather / filler. vent on top of the reservoir.
/
initial Date
- 1) Replace breather / filler vent on top of reservoir after adding oil.
/
Initial Date issue 2 Revision 2
B.V.P.S 0.M. 1.55AA OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 27 of 93 CAUTION: DO NOT OPERATE A. CHARGING PUMP UNLESS A FLOW PATH OF AT LEAST 60 GMP EXibTS.
- 32. Instruct l&C to isolate Si branchline flow 1ransmitters [FT-1SI 961. 962. 963]. if in service.
I initial Date
- 33. Stop [1CH-P-1 A] and start the [1CH P-1B] Charging Pump by performing OM 1.7.4.W, " Placing the Spare Chargmg Puwp into Operation."
I initial Date
- 34. Instruct I&C to restore the Si branchline flow transmitters. isolated in Step 32, if applicable.
I initial Date
- 35. Ensure pressurizer level (head installed) is less than 80% or refueling cavity level is less than 16 inches below the top of the refueling cavity liner.
/
Initial Date
- 36. Close [MOV-1CH-275B] 18 Charging Pump Mini Flow Isolation.
/
Initial Date
- 37. Adjust [FCV-1CH-122] to maintain a 45-50 gpm flow as indicated on [FI-1CH-122A]
[FI 1CH-122A] gpm
/
Initial Date
- 38. Record flow as indicated on [F1-1SI-943] HI Head Si to BIT Flow and calculate total HHSI pump flowrate.
- a. [F1-1SI-943] = gpm I
initial Date
- b. Flowrate from Step 37 = gpm I I Initial Date
- c. Total flowrate = a. + b. = gpm 1
1 ' (1) / l milial / Date ' (2) / Initial / Date issue 2 Revision 2
8.V.P.S O.M.- 1.55A,4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 28 of 98
- 39. If flow in Step 38.c is 545 to 550 Opm, then go to Step 40. Otherwise, throttle
'[1SI 97,98 and 99] H;gh Head injection to Cold Leg Loep 1 A,18 and IC in 1/8 turn increments equally on each valve in the same direction until 550 gpm (545 to 550 ppm) total flowrate is achieved.
/
Initial Date
- 40. When flow stabilizes, record the following flows from the VB-A indicators or equivalent flow measuring device.
[F1-1SI-961] Cold Leg Hi Head St Loop 1 Flow = _. gpm
/
Initial Date [F11SI 362] Cold Leg Hi Head SI Loop 2 Flov4 = gpm
/
Initial Date [FI 1SI-9631 Cold Leg Hi Head SI Loop 3 Flow = _ gpm
/
Initial Date Note: Pump bearing temperatures are not required.
- 41. Verify the pump has operated for a minimum of 5 minutes.
/
Initial Date
- 42. Record [1CH-P 1B] Charging Pump vibration on Data Sheet 9, and inlet pressure, discharge pressure, and flowrate on Data Sheet 10.
/
Initial Date
- 43. Calculate HHSI Pump [1CH-P-1B] developed pump head (H), and flowrate (Q) as required on Data ShegQ Initial Date
- 44. Plot the intersection of flow (Q) and actual pump head (H) from Data Sheet 10 on the pump curve on Attachment K.
/
Initial Date j- a. Verify the plotted point 2: Minimum Operating (MOP) Curve.
/
Initial Date issue 2 Revision 2
B.V.P.S O.M. 1.55 A.4 . OST 1.11.14
' SAFETY INJECTION SYSTEM FULL FLOW TEST _ Page 29 of 98 Note: Steps 45,46 and 47 may be performed concurrently or in any order.
- 45. Record 1C Char 0_ng l Pump inlet pressure (Pi) from local test gauge at [1CH 3S].
Pi = psig
/
Initial Date
- 46. At remote local gauges, verify that the aux. lobe oil pump is runnin0 and that the oil pressure is between 12.5 to 17.5 psic as read on [Pl 1CH-161C2].
/
Initial Date
- a. If pressure is not in range. adjust oil system relief valve [RV-1CH-390C] by:
- 1) Removing cap on top of relief valve.
I initial Date
- 2) Loosen locking not to allow adjustment knob to be turned.
I . fr.itial Date
- 3) Turn knob clockwise to raise oil pressure or turn knob counterclockwise to lower oil pressure to within desired range.
/_
initial Date
- 4) Tighten locking out and replace cap on relief valve.
/-
Initial ' Date
- b. Verify the oil level in the motor bearings bullseyes are at proper level.
I initial Date
- c. Verify pump' lube oil system reservoir oil level is either:
- 1) - Between 1/2 full on reservoir level sight glass to 1" below top of sight glass if charging pump is not running; (Otherwise N.'A) .
f initial Date OR
- 2) Between 1/4 full to 1/2 full of reservoir cight glass if charging pump is running. (Otherwise N/A)
I initial Date issue 2 Revision 2
B.V.P.S O.M. 1.55 A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 30 of 98
- d. If oil reservoir level is low, add DTE 24 cil to the reservoir by ro.reving the reservoir breather / filler vent on top of the reservoir.
I initial Date
- 1) Replaco breather / filler vent on top of raservoir after adding oil.
I Initial Date CAUTION: DO NOT OPERATE A CHARGING PUMP UNLESS A FLOW PATH OF AT LEAST 60 GPM EXISTS.
- 47. Instruct l&C to isolate Si branchline flow transmitters [FT 1SI-961,962,963] if in service.
I Initial Date
- 48. Shp [1CH P-1B] and start the [1CH P-1C] Charging Pump by performing OM 17,4 W. " Placing the Spare Charging Pump into Operation."
1 I Initial Date
. 4 9. Instruct l&C to restore the Si branchline flow transmitters, isolated in Step 47, if applicable.
I initial Date
- 50. Ensure pressurizer level (head installed) is less than 80% or refueling cavity level is less than 16 inches below the top of the refueling cavity liner, l l .
Initial Date
- 51. Close [MOV-1CH-275C] 1C Charging Pump Mini Flow isolation.
I initial Date
- 52. Adjust [FCV-1CH-122] to maintain a 45-50 gpm flow as indicated on [FI-1CH-122A].
[FI-1CH 122A] = gpm I initial Date
- 53. Record flow as indicated on [F1-1SI-943] H1 Head Si to BIT Flow and calculate total HHSI pump flowrate.
- a. [FI-f SI 943] = gpm I
initial Date issue 2 Revision 2
B.V.P.S - O.M. 1.55A.4 OST 1.11,14
, SAFETY INJECTION SYSTEM FULL FLOW TEST cage 31 of 98
- b. Flowrate from Step 52 = gpm
/
Initial Date
- c. Total flowrate = a. + b. = gpm (1) /
Initial / Date (2) / Initial / Date 54 If flow in Step 53.c. is 545 to 550 gpm, then go to Step 55. Otherwise, throttle [1SI-97,98 anst 99] High Head injection to Cold Leg Loop 1 A,18 and 1C in 1/8 turn increments equally on each valve in the same direction until 550 gpm (545 to 550 gpm) total flow.. ate is achieved.
/
Initial Date
- 55. When flow stabilizes, record the following flows from the VB-A indicators _or equivalent flow measuring device.
[FI 1FI-961] Cold Leg Hi Head Si Loop 1 Flow = gpm I initial Date [FI-1SI 962] Cold Leg HI Head SI Loop 2 Flow = gpm
/
Initial Date [F11SI-963] Cold Leg Hi Head SI Loop 3 Flow = gpm
/
Initial Date Note: Pump bearing temperatures are not required.
- 56. Verify the pump has operated for a minimum of 5 minutes.
/
Initial Date
- 57. Record [1CH-P 1C] Charging Pump Vibration on Data SheeL11. -
h and inlet pressure, . discharge pressure, and flowrate on Datayeet 12. 1
/
Initial Date
- 58. Calculate HHSI Pump [lCH P 1C] developed pump head (H), and flow rate (Q) as required on Data Sheet 12.
l
/
initial Date issue 2 Revision 2
l B.V.P.S - 0.M. 1.55A.4 i OST 1.11.14 l SAFETY INJECTION SYSTEM FULL FLOW TEST Page 32 of 98
- 59. Plot the intersection of flow (Q) and actual pamp head (H) from Data Sheet 12 on the pump curve Attachnient L.
I initial Date
- a. Verify the plotted point 2 Minimum Operating (MOP) Curve.
I initial Date
- 60. Determine the strongest and weakest Charging Pump from Attachments J, K and L and from Data Sheet 8,10 and 12. (The strongest pump is the one with the highest actual pump head and the weakest is the pump with the lowest actual pump head.)
Record the pump mark numbers: Strongest Weakest i Initial Date
- 61. Plot on Attachment P the developed pump head (H) for the " strongest" charging pump from Data Sheets 8,10 and 12 and determine the injection flowrate (corrected for system resistance) from the intersaction of head (H) and the plotted curve.
Injection Flowrate = _. gpm I initial Date Note: If [1CH-P-1C] is the strongest charging pump, Steps 62 through 64 may be marked N/A. CAUTION: DO NOT OPERATE A CHARGING PUMP UNLESS A FLOWPATH OF AT LEAST 60 GPM EXISTS.
- 62. Instruct l&C to isolate St branchline flow transmitters [FT-1SI-961,962,963], if in service.
I initial Date
- 63. Stop [1CH P-1C] and start the strongest HHSI pump by performing OM 1.7.4.W.
" Placing the Spare Chargmg Pump into Operation" I
initial Date 64 Instruct l&C to restore the Si branchline flow transmitters, isolated in Stop 62, if applicable. I Initial Date
- 65. Adjust pressurizer cold cal level to 15 to 35% (head installed) or return the refueling cavity to desired level.
Initial Date issue 2 Revision 2
B.V.P.S - O.M. 1.55 A.4 OST 1,11,14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 33 of 98
- 66. Set the SI Cold Leg Throttle valve positions by:
- a. Adjust [1SI 97] High Head lajertion to Cold Leg Loop 1 A to two and one-half (2 1/2) turns open.
/
Initial Date
- b. Adjust [1SI 98] High Head injection to Cold Leg Loop 18 to two and three quarters (2 3/4) turns open.
/
Initial Date
- c. Adjust [1S199] High Head injection to Cold Leg Loop 1C to two and one-eighth (21/8) turns open.
/
Initial Date
- d. Adjust [1SI-96] High Head inj to Cold Leg Throttle to five and one-third (51/3) turns open.
/
Initial Date
- 67. Close or verify closed the applicable [MOV-1CH 275A. B or C] 1 A(18)(1C) Charging Pump Mini Flow Isolation.
/
Initial Date
- 68. Adjust [FCV-1CH-122] to maintain a 45-50 gpm flow as indicated on [FI-1CH 122A].
-[F1-1CH 122A] = gpm
/
Initial Date CAUTION: THE HHSI TOTAL FLOW SHOl)LD BE 5 560 GPM TO PREVENT PUMP RUNOUT.
- 69. Throttle [1SI-97,98 and 99] High Head injection to Cold Leg Loop 1 A,18 and 1C so the difference between the highest and lowest !ine is 5 5 gpm and maintain injection flow on [FI-1SI 943] at the injection flowrate recorded in Step 61, + 5/-0 gpm.
/
Initial Date issue 2 Revision = 2
[J p .- t- B.V.P.S O.M. 1.55A.4 (-
' OST 1.1114
' SAFETY INJECTION SYSTEM FULL FLOW TEST Page 34 of 98 70.
When flow stabilizes, record the follov/iig flows from the V8 A flow indicators oLr equivalent flow measuring device. [F1-1SI-943] Hi Head Si to BIT flow gpm
/
initial Date [FI 1CH 122A] Charging Pump Flow gpm
/
initial Date initial /Date [Fl.1SI-961] Loop 1 Flow = ,, XXXXXXXX gpm / [F.1SI 902] i. cop 2 Flow = XXXXXXX gpm /_ [FI 1SI-963] Loop 3 Flow = XXXXXXXX gpm / Combined Loop.1,2,3 Flows = ,1) / (Add Columns) ,_, _gpm (2) / Acceptance Criteria: The difference between the highest and lowest line is s 5 gpm.
- 71. Ensure pressurizer level (head installed) is less than 80% or refueling cavity level is less than 16 inches below the top of the refueling cavity liner .s
/
Initial C.ite Note: Step 72.a and b should be performed simultaneously to maintain charging , pump totai flowrate at C0-560 gpm.
- 72. Align the system for cold leg full flow by:
- a. Open [MOV-1SI 836] High Head Si to RC Cold Leg isol.
_I
- Initiai . Date
- b. Close [MOV-1SI 867A anti B] Boron inj Tk Inlet Iso.
I_ ,1
.4 Initial Date
- 13. Adjust [FCV-1CH-122A] to maintain 45-50 gpm flow as indicated on [Fi-1CH-122A].
l- [FI-1CH-122A] = gpm i Initial Dat7 i i Issue 2 Revision 2
BN.P.S O.M. 1.55A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 35 of 98 74, if flow on [Fl.1SI 940] is at the injection flowrate recorded in Step 61, + 5/-0 gpm, then go to Step 75. Otherwise, throttle [18196] High Head injection to Cold Leg
' Throttle until the mjection flowrate recorded in Step 61 + 5/ 0 gpm, is achieved on
[FI-1SI-940] Hi Head Si to Hot Leg Header flow while ensuring 45 50 gpm is maintained on [FI 1CH 122A].
/
Initial Date
- 75. When flow t,tabilizes, record the followmg flows from th) VB-A flow indicator 4 or-equivalent flow n'easuring device.
[FI 1SI-940] Hi Head Sl to Hot Leg HDR Flow gpm
/
Iritial Date [Fl-1CH 122A] Charging Pump Flow gpm
/ ,
initial Date J, , initial /Date [F11SI 961] Loop 1 Flow = XXXXXXXX Opm -/ [FI-1SI 902] Loop 2 Flow = XXXXXXX gpm / [F1-1SI 963] Loop 3 Flow = XXXXXXXX gpm / Combined Loop 1,2,3 Flows = (1) / (Add Columns) _ gpm (2) _ _ _ /
- 76. Ensure pressur_izer level (head installed) is less than 80% or refueling cavity level is less than 16 inches below the top of the refueling cavity liner.
=i
/
Initial Date
- 77. ' Open [MOV-1CH 373] Charging Pump Mini Flow Header Isolation.
/-
Initial Date Note: Steps 7L e d b should be performed simultaneously to maintain charging pump totalilowrsto at 60-560 gpm.
-78, = Change over pump operation to Mini flow by;
- a. Open [MOV-1CH-275A,(B)(C)] 1 A(18)(1C) Chargina Pump Mini Flow isolation for the pump in'use.
/
Initial Date
- b. Close [MOV-1SI-836] High Head Si to Reactor Coolant Cold Legs Iso.
/
Initial - Date Issue 2 Revision 2
- 8.V P.S - O.M. 1.55A.4
- OST 1,11,14 SAFETY IN'JECTION SYSTEM FULL FLOW TEST Page 36 of 98
- 79. Closa [MOV 1SI 867C and D) Boron inj Tk Outlet isol.
I initial Date
- 80. Instruct l&C to isolate Si branchline flow transmitters [FT-1SI-961,962,963]. if in service.
l_ initial Date
- 81. Stop the strongest HHSI pump and start the weakest HHSl pump by performing OM 1.7,4,W. "Placmg the Spare Charging Pump into Operation",
I initial Date
- 82. Throttle [FCV-1CH 122] and establish 45-50 gpm flow as indicated on [Fl-1CH-122A]
[Fl 1CH 122A] gpm I initial Date CAUTION: THE HHSi PUMP FLOW SHOULD BE LIMITED TO $ 560 GPM TO PREVENT PUM J RUNOUT,
- 83. Open [MOV-1SI-867C or D] Boron inj Tk Outlet Iso.
l_ initial Date Note: Steps 84 and 85 should be performed as quickly as possible to maintain charging pump flowrato at 60-560 gpm, 84, Open [MOV-1SI-867A or B] Boron inj Tk Inlet isol. I inillal Date
- 85. Isolate Charging Mini Flow as follows:
- a. Close [MOV 1CH-373] Charging Pump Mini Flow Header Isolation.
I initial Date
- b. Close the applicable [MOV 1CH-275A, B or C] 1 A(18)(1C) Charging Pump Mini Flow isolation, I
initial Date issue 2 Revision - 2
1.55 A.4 B.V.P.S - O.M. OST 1.11.14 Page 37 of 98 SAFETY INJECTION SYSTEM FULL FLOW TEST 86. Adjust [FCV-1CH-122] to maintain a total flow at 45-50 gpm flow as indicated on [FI-1CH 122Aj. I initial Date gpm [Fl 1CH-122Al =
- 37. Adjust pressurizer cold cal level to 15-35% l head installed) or return the refueli cavity to desired level. * \
Initial Date 38 Instruct MC to restore the Si branchhne flow transrmtters that were isolated in Stcp
- 80. if applicable i
Initial Date 89. Recor:1 the required data for comained tiowrate for each combination of two injection lines on Data Sheet 13. I initial Date Note: Step 90.a ar. b should be performed simultuneously to maintain charging pump total flourate at 60-S60 gprq.
- 90. Align the system for cold leg full flow by; 1
- a. Open [MOV-1SI 836] High Head Si to RC Cold Le0 801-I Initial Date
- b. Closa [MOV-1SI-867A or B] Baron in) Tk Inlet iso, whichever was opened in Step 84.
I . Initial Dato
- c. Close [MOV '.SI-867C or D] Boron in) Tk It.let Isol, wt%never was opened m .
Step 83.
/ _ ,,
initial Date
- 91. Adjust (FCV 1CH 122] to maintain a 45-50 gam flow as indicated on [FI 1C
[Fl-1CH-122 A] = ,,_ __ gpm . I initial Date
- 92. Adjust pressurizer cold cal level to 15 - 35% (head installed) or return the re cavity to desired level.
/
Initial Date issue 2 Revision 2
- - - _ _ _ _ _ ~ ~ " -
i--
,. I s,. .
t B.V.P.S O.M. 1.55 A.4
-> e OST 1.11.14 SAFETY INECT;OY 3(ST6M full FLOW TEST Page 38 of 98
- 93. Record the reya! red data for combined fimwrate for each combination of two i injecti:n lines on Data Sheet 14
---.n..- ,
/
Initial Date-94 Ensure pr assuiizo" level (head iasiallea) is less than 80% or refuelin0 cavity level is less than 16 mc.hes below the 100 of the refueling cavity liner.
/
Initial Date
- 95. Open [MOV 1CH 373) Charging Pump Mini-Flow Header Isolation.
/
Initial Date Not s: Step 96.a and b should be performed simultaneously to maintain char 0ing pump total flowrate at 60060 gpm.
- 36. Change over pump operation to Mini flow by:
a, Open [MOV 1CF' 27SA(d)(C)] 1 A(10!I1C) Char 0ing Pump Mini Flow Isolation for the pump in use, n.
/
Initial Date
- b. Close [MOV.1Sli'36] High Head Si to Reactor Coolant Cold Legs Iso.
/
Initial - Date ', 97. Stop the weakest HHS1 pump and start the strongest HHSt pump by performin0 OM
, 1.7.4.W, " Placing the Spare Charging Pump into Operation". '
ll _I initial - Date
- 98. Throttle [FCV 1CH 122] and establish a 45-50 gpm flow as in:licated on
[FI-1CH 122A]. [Fi 1CH 122A] gpm l / l Initial Date
- 99. Align or verify the following LHSI valves are in the positions specified:
- a. Close [MOV-1SI 890A and B] 1 A and 18 LO Head Si to Reactor Coolant Hot Legs,
/-
Initial Date
- b. Close [MOV-1SI-890C] LO Head Si to Reactor Coolant Cold Legs.
I initial Date issue 2 Revision 2
. t.
B.V.P.S 0.M. 1.55A.4 OST 1.11.14
. < ' SAFETY INJECTION SYSTEM FULL FLOW TEST Pa0e 39 of 98
- c. Open [MOV 1SI-862A and B] LO Head Sl Pump A,8 Suction from RWST.
/
initial Date
- d. Close [MOV 1SI-860A and B] Reactor Cont Sump Suct to 1 A,18 Low Head SI pump.
Initial Date
- e. Open [MOV 1SI 885A D. C and B] 1 A.18 LO Head Sl PP Mini Flow Iso Valvo.
I inillal Date 100. Start [1SI P-1 A and IB] 1 A.1B Le e Head $1 Pumps.
/
Initial Date 101. Verify stable pump operation on recirculation flow.
/
Initial Date CAUTION: THE HHS1 TOTAL FLOW SHOULD BE $ 560 GPM TO PREVENT PUMP RUNOUT. CAUTION: IF AT ANY TIME PRESSURIZER LEVEL REACHED 80%, THE HHSI PUMPS SHOULD BE SHUTDOWN AND THE PRESSURIZER DRAINED.
- CAUTION: STEPS 102,103 and 104 SHOULD BE PERFORMED AS QUICKLY AS POSSIBLE TO LIMIT LIFTING [RV-1CH-3828] SEAL RETURN HDR RELIEF.
102. Open [MOV 1SI-869B] High Head Si to Reactor Coolant Hot Legs. Initial Date 103. Open [MOV SI-863A and B] 1 A,1B LO Head St Pump Supply to Charging Pumps. I initial Date 104. When flow stabilizes (approximately five to ten (5-10) seconds) on [F1-1SI-943] HI Head Si to BIT Flow, close [MOV-1CH-373] Charging Pump Mini Flow Header isolation.
/
Initial Date 105. Close the applicable [MOV-1CH-275A. D or C] 1 A(1B)(1C) Charging Pump Mini Flow Isolation.
/
Initial Date issue 2 Revision 2
BN.P.S - O.M. 1.55A.4 OST 1a1.14
- SAFETY INJECTION SYSTEM FULL FLOW TEST Page 40 of 98 106. Ensure pressuriter level (head installed) is less than 80% or refueling cavity level is less than 16 inches below the top of the refuelin0 cavity liner.
/
Initial Date 107. The communication establishcd earlier may oo disregarded and communications now shall be established between the Control Room, Auxiliary Building in the area of the char 0ing pump cubicles, an operator at [05,86 and 87] and an operator at [1RH 15] RWST Outer Containment Isolation.
/
Initial Date 108. Set the St Hot Leg Throttle valvo positions by:
- a. . Adjust [15185] High Head Si to Hot Leg Loop 1 A to one and seven eighths (1 7/8).
I_ initial Date
- b. Adjust [1S1-86] High Head Si to Hot Leg Loop 18 to two and one-ei 0 hth (21/8) turns open.
/
Initial Date
- c. Adjust [1SI 87] High Head Si to Hot Leg Loop 1C to two (2) turns open.
/
Initial Date
- 109.- Adjust [FCV 1CH-122] to maintain a 45-50 gpm flow as indicated on [F11CH 122A].
'[Fl 'CH 122A] gpm
/
Initial Date Note: --if a_n.y flow transmitters have been deemed OOS, equivalent flow measuring devices shall be substituted for alj branchline flows. 110. Instruct I&C to place the following branchline flow indicators in service: (if applicable with the preceding NOTE)
- a. [FT 1SI-933]
I initial Date
- b. [FT-1SI-960]
I initial Date
- c. . [FT-1SI-932]
I initial Date issue 2 Revision 2
B,V.P.S O.M. 1.55A.4 OST 1.11.14
.-> SAFETY INJECTION SYSTEM FULL FLOW TEST Page 41. of 98 111. Throttle [151-85,86 and 87] High Head SI 10 Hot Log Loop 1 A.18 and 1C so the difference betweer' the highest and lowest hne is $ 5 gpm and maintain injection flow on [F11SI-943] at the injection flowrate recorded in Stop 61, + 5/-0 gpm.
~
Initial Date 112, When flow stabilizes, record the following flows from the VB A flow indicators of the equivalent flow measuring device: [F11SI 943] Hi Head Si to RIT Flow gpm I Initial Date [FI-1CH 122A] Charging Pump Flow gpm _, I Initial Date initial /Date [F11St 961] Loop i Flow = XXXXXXXX gpm / [F11SI-962] Loop 2 Flow = _ XXXXXXX gpm /- . [F11SI 903] Loop 3 Flow = XXXXXXXX _ gpm / Combined Loop 1, 2,3 Flows = (1) / (Add Columns) gpm (2) / Acceptance Criteria: The difference between the highest and lowest line is s 5 gpm. 113. Ensure pressurizer level (haad installed) is less than 80% or refueling cavity level is . less than 16 inches below the top of the refueling cavity liner, I
-Initial Date Note: Step 114.a and b should be performed simultaneously to maintain charging pump total flowrate at 60-560 gpm, 114. Align the system for Train A Hot Leg flow by:
- a. Open [MOV-1SI 869A] High Head Si to Reactor Coolant Hot Leg iso.
I initial - Date b, ' Close [MOV-1SI-869B] High Head Si to Reactor Coolant Hot Legs Iso.
~l Initial- Date l 115. Adjust [FCV-1SI-122] to maintain a 45 50 gpm flow as indicated on [FI-1CH 122A].
. [FI-1CH-122A] = gpm 1
1 initial Date issue 2 t. Revision 2 l
8.V.P.S O.M. 1.55A.4 OST 1.11.14
. < SAFF.TY INJECTION SYSTEM FULL FLOW TEST Page 42 of 98 116. When flow stabillies, record the following flows from the VB-A flow indicator or lho es .ivaloni flow measuring device:
[F11SI 940] Hi Head Si to Hot Leg HDR Flow opm I initial Date [FI-1CH-122A] Charging Pump Flow gpm I initial Datn initial /Date [t'l 1St 933] Loop 1 Flow = XXXXXXXX gpm / [F11SI-960] Loop 2 Flow = XXXXXXX gpm / [F11SI 932] Loop 3 Flow = XXXXXXXX gpm / Combined Loop 1 2. 3 Flows = (1) / (Add Columns): gpm (2) / 117. Open [MOV 1CH-373] Char 0ing Pump Mini Flow Header Isolation.
/
Initial Date Note: Step 118.a and b should be performed simultaneously to maintain charging pump total flowrate at 60-560 gpm. 118. Chan0e over pump operation to Mini flow by:
-a. Open [MOV-1CH-275A,(B)(C)] 1 A(1B)(1C) Charging Pump Mini Flow Isolation for the pump in use.
/
l Inlllal Date i b. Close [MOV 1SI 869A] High Hend Si to Reactor Coolant Hot Legs Iso. l-
/
Initial !- Date 119. Ensure pressurizer level (head installed) is less than 80% or refueling cavity level is less than 16 inches below lhe top of the refueling cavity liner.
/-
Initial Date I 120. Instruct l&C to isolate Si branchline flow transmitters [FT-1SI-933,960,932], if in ' service.
/
Initial Date issue 2 Revision 2
.- ._. . . - . . _ . - -. - ~. - . - - . . . . . . , - . . - _ . - - - ,
B.V.P.S - O.M. 1.55 A.4 OST 1.11.14 c , ~ SAFETY INJECTION SYSTEM FULL FLOW TEST Page 43 of 98 121. Stop the strongest HHSI pump and start the weakest HHSI purnp by performing OM 1.7.4.W. " Placing the Spare Charging Pump into Operation"
/
Initial Date 122. Throttle [FCV 1CH-122] and establish a 45 50 gpm flow as indicated on [Fl 1CH-122A]. [Fl 1CH 122A] gpm
/
Initial Date Note: Steps 123 and 124 should be performed as quickly as possible to maintain charging pump flowrate at 60-560 gpm. 123. Onen [MOV-1SI-8698] High Head Si to Reactor Coolant Hot Leg Isol.
/
Initial Date 124. Isolate Charging Mini Flow as follows:
- a. Close [MOV 1CH 373] Charging Pump Mini Flow Header isolation,
/
Initial Date
- b. Close the applicable [MOV 1CH-275A 8 or C] 1 A(1B)(1C) Charging Pump Mini Flow isolation.
/
Initial Date Nate: The strongest LHSI pump is the one with the highest actual pumphead as determined in PART *A~ using Attachments E and F and Data Sheets 3 and 5. 125. Shutdown the strongest LHS! pump [1SI P-1 A or 1B]. l- Strong Pump Weak Pump l l / Initial Date 126. Adjust [FCV-1CH-122] to maintain a 45-50 pgm flow as indicated on [F1-1CH-122A].
.[FI 1CH-122A] = - gpm
! /
!nitial Date l-127. Adjust pressurizer cold cal level to 15 - 35% (head installed) or return the refueling cavity to desired level.
l / Initial . Date issue 2 Revision 2
. . -. ~ - - . . . . .- . . . . - . - . . .- -.
8.V.P.S - O.M. 1.55A A , 'r OST 1.11.14 SAFETY INJECTION SYSTEM FLILL FLOW TEST Page 44 of 93 128. Instruct l&C to restore the Si branchline flow transmitters, isolated in Step 120. if applicable. I initial Date 129. Record the required data for combined flowrate for each combination of two injection lines on Data Sheet 15. I initial Date Note: Step 130.a and b should b' performed simultaneously to maintain charging pump lotal flowrate at 60-5u0 gpm. 130. Align the system for Train A Hot Leg flow by:
- a. Open [MOV-1SI-869A] High Head Si to Reactor Coolant Hot Leg Iso.
I initial Date
- b. Close [MOV-1SI-869B] High Head Si to Reactor Coolant Hot Legs Iso I
initial Date 131. Adjust [FCV-1CH-122] to maintain a 45-50 gpm flow as indicated on [F11CH 122A]. [FI 1CH 122A] = gpm I initial Date 132. Adjust pressurizer cold cal level to 15 - 35% (head installed) or return the refueling cavity to desired level. I initial Date - 133. Record the required data for combined flowrate for each combination of two injection lines on Data Sheet 16. i Initial Date CAta r;0N: STEPS 134.a-e SHOULD BE PERFORMED AS QUICKLY AS POSSIBLE TO LIMIT LIFTING [RV-1CH-382B] SEAL WTR HX RELIEF.
- 134. Align Si systems to prepare for full flow individuai High Head SI pump test as follows:
- a. Open [MOV-1CH-373] Charging Pump Mini Flow Header Isolation.
I initial Date issue 2 Revision 2
8,V,P.S O.M. 1.55 A.4 > OST 1.11.14
~< S AFETY INJECTION SYSTEM FULL FLOW TEST Page 45 of 98 Note: Steps 134 b and c should be performed simultaneously to maintain charging pump total flowrate at 60-560 gpm.
- b. ' Open [MOV 1CH 275A(B)(C)] 1 A(18)(1C) Charging Pump Mini Flow Isolation for the pump in use.
/
Initial Date
- c. Closo (MOV 1SI 869A] High Head Si to RC Hot Leg iso.
/
Initial Date
- d. Check open [MOV-1CH-1158 and D] RWST Disch to Charging Pump Suction.
/ i Initial Date
- e. Shutdown [1SI P 1 A or 18] 1 A(1B) Low Head St Pump on recirculation, whichever is running,
/
Initial Date 135. Shutdown the [1CH P 1 A(18)(1C)] Charging Pumps 1 A,1B'or 1C,
/
Initial Date 136. Complete Attachment M to verify HHSI full flow test data and branchline test data using the weakest charging pump. _I initial Date 137. Re-align charging and Si for Mode 5 configuration or in accordance with NSS i instructions and complete Table 1. l b I Initial - Date I 138. Close [1SI-85,86,87,96,97,98 and 99] counting turns and record number of turns to close below to nearest 1/8 turn. [1SI-85] High Head Si to Hot Leg Loop 1 A turns L [1SI-86] High Head Si to Hot Leg Loop 18 turns- [1SI-87] High Head Si to Hot Leg Loop 1C turns [1SI-96] t'igh Head inj to Cold Leg Throttle turns [1SI-97] High Head inj to Cold Leg Loop 1 A turns [1SI-98] High Head Inj to Cold Leg Loop 18 turns [1SI-99] High Head inj to Cold Leg Loop 1C turns I initial Date issue 2 Revision 2-
- - . . - .. .- . . _ - - _ _ - . .~ . . .- ,,~
8.V.P.S ' O.M. .1.55A 4 OST 1.11.14 O SAFETY INJECTION SYSTEM FULL FLOW TEST Page 46 of 98 139. Reopen [151-85,86.87.96,97,98 and 99] to their throttle position above. [1SI 85] High Head Si to Hot Leg Loop 1 A turns (1)_- / Initial / Date (2) / Initial / Date [1SI 86] High Head Si to Hot Le9 Loop 18 turns (1) / Initial / Date ' (2) /. initial / Date [1SI 87] High Head Si to Hot Leg Loop 1C turns (1) / Initial / Date (2) / Initial / Date [1SI 96] High Head inj to Cold Leg Throttle turns (1) / Initial / Date (2) / Initial / Date [1SI-97] High Head inj to Cold Leg Loop 1 A turns (1) / Initial / Date (2) / Initial / Date [1SI-98] High Head inj to Cold Leg loop 18 turns (1) / Initial / Date (2) / Initial / Date [1SI-99] High Head inj to Cold Leg Loop 1C turns (1) / Initial / Date (2) / Initial / Date 140. Replace protective caps and lead seals. (1) / Initial / Date _(2) / Initial / Date issue 2 Revision 2
B V.P.S ~- O.M. i .55 A.4 OST 1.1 i.14
, , _ SAFETY INJECTION SYS(EM FULL FLOW TEST Page 47 of 98 141. Complete the Return to NSA r' ction of the Lead / Seal Manipulation Log.
/
Initial Date 142. Initiate an Operating Manual Deficiency Report to have the following items changed to reflect '.he valve positions in Step 139, if necessary. ,
- a. OM 1.11.3 Valve List
- b. OST 1.11.14, Part B. Steps 66 and 108.
/
Initial Date 143. Return the Charging / Safety injection System and RHS System to the desired-configuration as determined by the NSS/ANSS.
/
Initial Date 144. Verify that the temporary test gauges are removed from the followmg:
- a. [PI-1CH 151]
(1) / Initial / Date (2) / Initial / Date
- b. _ [PI 1CH 152]
(1) / Initial / Date ,
.(2) /
Initial / Date
- c. [Pi 1CH-153] .
(1) / Initial / Date - (2) / Initial / Date
- d. [1CH 36]
(1) / Initial / Date (2), / Initial / Date
- e. [1CH-37]
(1) _/ Initial / Date (2) I initial / Date issue 2 Revision 2
B.V.P.S - O.M. 1.55 A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 48 of 98
- f. [1C H-38]
(1) ,/ Initial / Date (2) / Initial / Date 145. Verify the following existing charging pump discharge press ' gauges are re-installed and in NS A:
- a. [Pl 1CH 151]
(1) / Initial / Date __ (2) / Initial / Date
- b. [PI 1CH-152]
(1) / Initial / Date (2) / Initial / Date
- c. [PI 1CH 153]
(1) / Initial / Date ' (2) / Initial / Date 146. Consult the Acceptance Criteria for acceptable performance. I Initial Date 147. Inform NSS/ANSS of the completion of Part B of this test.
/
Initial Date 148. Send a completed copy of the entire test to the Testing and Plant Performance Group. (IST Coordinator)
/
Initial Date 149. Complete the front cover sheet.
/
Initial Date i Issue 2 Revision 2
l B.V.P.S - O.M. 1.55 A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 49 of 98 REFERENCES
- 1. Information Notice 82-20.
) 2. OMDR 85-368 (Revision 71)
- 3. OMCN 86-63.
- 4. OMDR 86-1398.
- 5. OMCN 86-80.
- 6. OMDR 87-1637. 861439,1438,1437,1436,1435.1464, OST 2.11.14; ND1TPP:0671 (Revision 77).
- 7. BVPS 1 Technical Specification 4.0.5
- 8. ASME XI. Section IWV, IWP.
- 9. BVPS OM-1.6 Reactor Coolant System.
- 10. BVPS OM 1.7 Chemical and Volume Control System.
- 11. BVPS OM 1.10 Residual Heat Removal System.
- 12. BVPS OM-1.11 Safet'y injection System.
- 13. BVPS OM-1.13 Containment Depressurization System.
- 14. Westinghouse Techrical Bulletin, NSD-TB-80-11, High Head Safety injection Pump Flow Verification,12/9!80.
- 15. Westinghouse Technical Bulletin, NSD-TB-8110, Charging / Safety injection Pumps, 10/31/81,
- 16. DLW-89-751 BVScT-&O36, " Full Flow Acceptance Criteria for Inservice Testing of Safety injection System Check Valves", OMDR 1-88-1779.
- 17. OMDR 1-89-1625,190-1038 EM 100488, DLW 91083 (Revision 2).
Issue 2 Revision 2
e B.V.P.S O.M. 1.55 A.4
- OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 50 of 93 g et' i + , M-DATA SHELY 1 I (LHSl FULL FLOW TO COLD LEGS . TRAIN A)
BWSL[105lK.1) Level [ll.1QS 100A B or CJ (VD C) _ FT Temperature [Tl.1031DDA or B)(VB C) F l' rest.urirer Level (Ll 'iRC.C2] (BB D) (W R Cold Cal) Temperature [TI 1RC 453](VB B) F (T04 ?.0A) L}$LP_ ump,[JSI P 1A] Flowrate (Q) [F11Sf 941)(Local) D'P !NCHES (Deterrmned from Attachment D) _ ,_ _ G PM (1) [F11SI 945)(VB A) GPM (2) Total Flowrate (Q) GPM (1 4 2) I initial Date [(!]Si FULL FLOW TO CO(D_kIGS TFtA_ItLD) i PRSI[i 1dSK j] Level (LI 1QS-100A. B or C)(VB C) _ FT Temperaturc [TI 1QS 100A or B](VD C) F Eressurlier Level [LI 1RC-462](BB B) % (W,R Cold Cat i temperature [Tl 1RC 453)(VB B) F (T0480A) (HSi Pump,[1SI-P.10] Flowrate (Q) [F1-1SI 941](Local) D/P tNCHES (Determined from Attachment D) , GPM (1) (rlisi.946](VEA) GPM (2) Total Flowrac iQ) GPM (t + 2) I initial Data Issue 2 Revision 2
B.V.P.S O.M. 1.55 A.4 OST 1.11.14 SAiETY INJECllON SYSTEM FULL FLOW TEST Page 51 of 98 DATA tincET 2 (Page 1 of 2) ([1SI.P+1 *.] ASME Vf DR ATION READINGE) W' I Note: Purnp bearmg ternperatures are obtained by th[ quarterly pump test. OST 1.11.1. l . .J Note: See Figure on next page.
]
Note: If pump vibration is not within the Acceptable Range, but is within the Alert Range, continued pump rperation is permitted, however the test frequency must be increased per the IST Coordinator until the cause of deviation is determined and the condition corrected, if vibrations are not within either the Acceptable Rango or Alert Range, the pump must be declared inoperable. Note: If the installed vibration pickup is out of service and a portable vibration protse is to be used the vibration reading should be taken in the same location or as close as possible to the installed vibration pickup monitor. The conditions of the
' Restrictive Use" sticker must be met.
[1SI P 1 A] Shaft Vibration Datet Date . / / Time init!als Actual Vibration Installed Vibration (mils) Reference Pickup Location on Vibration Acceptable Alert Range Pump Shaft Pickup (mits) Range (mils) (mils) Parallel to Pump Disch. ' ' Perpendicular to Pump
- Disch.
1 Meter I.D No. Portable huvu .w. No. (if used) Cal. Due Date / / Cal Due Date / ,/ Meter i.D. No. Cal. Due Date / / '
'To be determined at next pump performance at full flow.
Issue 2 e Revision 2
B.V.P.S O.M. 1.55A4 OST 1.11,14 SAFETY 'NJECTICN SYSTEM FULL FLOW TEST Page 52 e' 08
-- mitt %
DATA SHEET 3
]l
([1St.P.1A) ASME PERFORMANCE DATA) hamp Pe tiormanteJata _d' RWST Level (Lt.1GS.100A. B or C] (VG CJ FT Suct Pressure (P,) (Deterrr.ined from RWST Level PStG and Attachment C) Otsch Pressure (Pol (PI 1SI 943] (Local) PSIG Flowrate (Q) (Fl.1SI945](VBA) GPM __ / Initial Date P_unnple.!!@etermm ation M n [(P, . PJ x 2 31 ft/psig] + 68 ft + (1323 x 10 6 ft/gpm' x (Q,o,ggpm)'] H u [( psig - psig) x 2 31 ft/pstg) + 68 ft + [1325 x 10 8 ft/gpm' x ( gpm)'] Ha ft (1). / (2) / Head RattgjetermjnAci p , Ac/ual Pump Head H ft Ft of Head from Pump Curve ( Attach.aent EI at 0 /t Head Rallo = (1) / (2) / Note: If head ratio is not within the Acceptable Range, but is within the Aler1 Range, (nntmued pump operallon is permitted, however the test frequency must be increased per sne IST Coordmator until the cause of the deviation is determined and the condition corrected ll l head ratio is not within either the Acceptable Range or Aferi Hange, the pump must be declared hiopoble.
- ASME Acceptance Criteria:
l Acceptable Range: 1, 0.93 $ Head Ratio 51,02 AND ! 2. Pump performance is 2 minimum operating (MOP) curve ( Attachment E), l Alert Range (Low): 1: 0.90 $ Head Ratio < 0.93 AND
- 2. Pump performance is 2 minimum operating (MOP) curve (Attachment E),
Alert Range (Hi0h):
- 1. 1.02 < Head Ratio < 1.03 issue 2 Revision 2
B.V.P.S O.M. 1.55 A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Pa0e 53 of 98 DATA SHEET 4 (Page 1 of 2) ([1:;i P 1B] ASME VIBRATION READINGS) M tf I'4 Note: Pump beatmg tornperatures are obtained by the quarterly pump test. C ST 1.11.2, Note: See Figure on next page. Note: If pump vibration is not within the Acceptable Range, but is within the Alert Ran0e. l continued pump operation i's pertmtted, however the test frequency must be l increased per the IST Coordinator unti' the cause of deviation is determined and the condition corrected, il vibrations are not within either the Acceptablo Range or Alert Range, the pump must be declared inoperable. Note: If the installed vibration pickup is out of service and a portable vibration probe is to be used, the vibration reading should be taken in the same location or as close as possible to the installed vibration pickup monitor. The conditions of the
" Restrictive Use" sticker must be met.
[1SI P 1B] Shaft Vibration Data Date / / Time _ initials Actual Vibration Installed Vibration (mils) Reference Pickup Location on Vibration Acceptable Alert Range Pump Shaft Pickup (mils) Range (mils) (mils) Parallel to Pump Disch. Perpendicular to Pump ' Disch. Meter I.D. No. Portat ,e F robe I.D. No. (if used) Cal. Due Date / /,__, Cal. Due Date / / Meter I.D. No. Cal. Due Date / /
'To be determined at next pump performance at full flow.
Issue 2 Revision 2
- _ _ . - - _ - - - --. _ _- _ ~ - - _ - . . - - - .. - - - --
BN.P.S O.M. 1.55A.4 ;
- OST 1.11.14 SAFETY (NJECTION SYSTEM FULL FLOW TEST Page 54 of 98 g y gy "A I
DATA SHEET $
~ ([1St.P.10] ASME PERFORMANCE DATA)
_ Pomp Performange_Dat it RWST Level [Lt.1Q$.100A, D of C)(VD C) FT Sutt Pressure (P,) (Determmed from RWST Level _. PSIG and Attachment C) Dinh Pressure (P,) [ Pl.151-944) (Local) PSIG F8owtate (Q) [Fl.1St.940)(VB A) GPM
/
Init.al Date Pytnp Head _QeArmination' H = [(P d. P,) x 2 31 ft/psin) ' bo .1 + [ 325 x 10 6 ft/gpm' x (Q,cutgpm)') H == [(___ psig - psig) y 2 31 ft'psig) + 68 ft 4 [1325 x 10 0 ft'gpm' x ( Opm)') H= ft , (1)_. / (2) _t Head _RaAgActermmation Actual Pump Head H
"' A *~ "
11 FI of Hnad from Pump Curve ( Attachment F) at O It Head Ratio = (1) / (2) i Note: if head ratio is not within the Acceptable Range, but is within the Alert Range continued I pump operation is permitted, however it'e test frequency must be increased per the IST Coordmator until the cause of the deviation is determmed and ll e condition corrected. ll head ratio is not within either the Acceptable Range or Alert Range, the pump must be
, declared inoperable.
ASME Acceptance Criteria: Acceptable Range:
- 1. 0.93 $ Head Ratio 51.02 AND
- 2. Pump performance is 2 niinimum operating (MOP) cut :a (Attachment F).
Alert Range (Low):
- 1. 0.90 $ Head Ratm < 0.93 AND
- 2. Pump performan' - is 2 minimum operatirig (MOP) cut te (Attachment F).
Alert Range (High):
- 1. 1.02 < Head Ratio < 1.03 tssue 2-Revision 2
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B.V.P.S 0.M. 1.55A.4 -
- OCT 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 56 of 98 .
t DATA SHEET 7 g pg t'> ! ([1CH P 1 A] VIBRATION READINGS) Note: Pump bearin0 ternperatures are not required, l!ote: The conditions of the " Restrictive Use" sticker must be met. ; Pump Vibration Readings
. Date / / Time initials Actual Reference '
Bearing Housing Vib lon Vib lon
^ P' ' ^ ' "
Range In s d in/s ) Pump inboard (1)
- N/A N/A Pump inboard (2)
- N/A N/A Pump Outboard (4)
- N/A N/A Pump Outboard (5)
- N/A N/A Pump Outboard (6)
- N/A N/A Meter I.D. No. Portable Probe I.O. No.
~ Cal. Due Date / / Cal. Due Date .) /
'To be determined at next pump performance at full flow.
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-lssue 2 Revision 2
B.V.P.S 0.M. 1.SSA 4 OST 1.11.14
- SAFETY INJECTION SYSTEM FULL FLOW TEST Page 57 of 93 DATA SHEET 8 g,1 t s' O
([1CH P.1A] PUtAP HEAD VERIFICATION) Inlet Presst,re (P,) (Test Gauge at [1CH-30] local) = _ ___ PSI G Discharge Pressure (Po) (Test Gauge at [PI 1CH-151] local) - PSIG Flowrate (Q) [FI 1SI 943](VB A) = GPM (1) u [Fl.1CH 122A] (BB.A) GPM (2) Total Flowrate (Q) = GPM (1 + 2) I initial Date Pump [1CH P.1 A] HJad_Determinal p_r! H = (P, . P,) x 2 31 ft/psit. Hu ( psig . _,_ psig) x 2 31 ft'psig Hn 11 Acceptance Criteria: Head (H) at flow (Q) 2 pump minimum operating curve (Attachment J) I initial Dato I Calculations Verified by / Date issue 2 Revision 2
8.V.P.S O.M. 1.55 A.4
* ' OST 1.11.14 i SAFETY INJECTION SYSTEM FULL FLOW TEST Page 58 of 98 ;
DATA SHEET 9 ;ggC ! ([1CH.P 18] Vl81 RAT 10N READINGS) Note: Pump bearing temperatures are not required. Note: The ronditions of the " Restrictive Use* sticker must be met. Pump Vibration Readings Date ,,,/ / Time initials - Actual einence Bearing Housing Acceptable Alert Range Vibration Vibration Range (in/sec) (in/sec) (In/sec) (in/sec) . Pump inboard (1) ' N/A- N/A , Pump Inboard (2)
- N/A N/A Pamp Outboard (4)
- N/A N/A Pump Outboard (5) N/A N/n !
Pump Outboard (6)
- N/A N/A Meter I.D. No. Portable Probe I.D. No. ,
Cal. Duo Date / /_ Cal. Due Date _ /. /
'To be determined at next pump performance at full flow.
., _ TOP VIEW 5
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?ssue 2--
f I Revision 2 s, _. _._ . __ _ _ ,._. ._-_ _ -- -- w- -- - -- -
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BN.P.S O.fi 1.55 A.4 OST 1.11.14 , SAFETY INJECTION SYSTEM TML FLOW TEST Page 50 of 98
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DATA SHEET 10 ' 6 9$ ([1CH.P.1D] PUMP HEAD VERIFICATION) l Intel Pressure (P,) (Tcal Gauge at [1CH 37) local) =, PSIG i Discharge Pressure (P,) (Test Gauge at (Pl.1CH 152] local) = PSIG ! Flowrate (Q) [Fl.1SI 943] (VB. A) a __ GPM (1)
=
[Fl.iCH 122A](BB A) GPM (2) Total Flowrate (Q) = GPM (1 + 2) I, inillal Date _P_ymp_(1CH.P 1Q] Head Determination: H = (P, P,) x 2 31 ft/psig H=( psto - psig) x 2 31 ft/ptig H= ft Acceptance Criteria: Head (H) at flow (Q) 2 purnp minimum operating curve (Attachment K) , I t Initial Date I Calculations Verified by / Date issue 2 f Revision 2
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- ' OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 60 of 98 f
DATA SHEET 11 pg (3 O i t ([1CH P 1C] VIBRATION READINGS) ote: Pump bearmg temperatures are not required. - i Note: The conditions of the " Restrictive Use" sticker must be mot, i
-_ r Pump Vibration Readings Date __ / / Time Initials .
Bearing Housing Vibrat n Acceptable Alert Range V ra on Range (in/sec) (In/sec) (In/sec) (In/sec) Pump inboard (1)
- N/A N/A Pump inboard (2) '
N/A N/A Pump . Outboard (4)
- N/A N/A ;
Pump Outboard (5)
- N/A N/A Pump Outboard (6)
- N/A N/A Mcter 1,D, No, Portable Probo I.D. No.
/
Cal Due Date /--. Cal. Due Dato / /
*To be determined at next pump performance at full flow.
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' Issue 2 Revision 2
c B.V.P.S O.M. 1.55 A.4
-r ,
OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 61 of 98 DATA SHEET 12 g r a s L5 d- I (9 O ([1CH P 1C] PUMP HEAD YERIFICATION)
?
InletPre45uro(P,) (Test Gaugu at [1CH 38) local) =, PSIG Dischargo Pressure (P,). (Test Gauge at [PI 1CH 153] local) e PSIG Flowtate LO) [fidSI 943)(VB A) = GPM (1) [Fl.1CH 122A](BB A) = GPM (2) Total flowrate (Q) m_ GPM _(1 + 2) I ' initial Dato Pump,(1CH P41C) Head Determination-H = (P, P,) x 2 3' ft/psig H=( psig - psig) x 2 31 ft/psig 1 H= ft + Acceptance Criteria: Head (H) at flow (Q) ;z pump mmimum operatmg curve. (Attachment L) I initial Date , P I _ Calculations Verified by / Date g-- Issue 2 Revision 2
,. _ u _ a- u _ _..;___ . _ ...._, _ . _ - . _ . . _ - - . . ~ . _ . _ . . - . . . . . . _ . _ - _ . _ . - , . _ , _ _ _ . . _ _
B V.P.S v.M. 1.55 A.4
- OST 1.11.14 SAFETY INJECTION SYSTEM FUU. FLOW TEST Page 62 of 98
_ #fer 6 4i DATA SHEET 13 (2/3 COMDINED FLOWRATE DATA FOR CHECK VALVE Full, STROKE VERIFICATION VIA [MOV.1SI 86TA,0,C.D]) RWST_[1QETh1] Level [LI 10S 100A. B or C] (VB-C) FT Temperature [TI 1QS-100A or B](VB C) _F Pressuriret Level [Ll.1HC 462)(BB 0) % (WA Cold Cal) Temperaturo [TI iRC 453] (VB-B) F (T0480A) bowytej i [Fl.1SI 943) (VB.A) . GPM (il o [F' '22A](BB A) GPM (2) Total i lowrate GPM (1 + 21 Note: If the followmg transmitters were not used during this test performance. substitute the equivalent flow measurmg device. 00RREC TE Q_.F_l.OWS [Fl.1SI 961] (VB A) = XXXXXXX gpm (1) XXXXXXX gpm (1) [Fl.1SI 962)(VB A) = XXXXXX){ gpm (2) + KXXXXXX gpm (2) [F1 iSI 963)(VB A) = XXXXXXX gpm (3) -+ XXXXXXX _ , , , gpm (3) 2/3 Combined Flowrate = ___,_,_ gpm (1 + 2 + 3) + ,, __ gpm (1 + 2 + 3) Corrected Flow Ratig: Total Flow From [Fl - 1S1 - 943] gpm x gpm [Fl- 1SI- PS1] = gpm
"~ opm [Fi- 1S1 - 902] =
Total Flow From gpm =- x gpm
- 9E* I ~ ' '~ '0 3 " 9P*
[Fl - 1St - 961 + 962 + 963] I initial Date I Calculations Verif"d by / Data
.lssue 2 i Revision - 2 = . - - . - . - - --.. .. - . - _ - _. - _ . - _ . . . ~ - . -.. . .. .-.
, _ _ . _ . _ _ . _ . _ _ _ _ _ _ _.__.__ _.__ - ~ . _ _ .
b.V.P.S . 0.M. 1.55A.4 : OST 1,11,14 SAFETY INJdCTION SYSTEM FULL f LOW TEST Pace 63 of 98 l 6fr/ 0@ DATA SHEET 14 ; (2/3 COMBINED FLOWRATE DATA FOR CHECK VALVE FULL STROKE VERiflCATION VIA [MOV.1SI 836]l BWS.T_(1QS.TK j] Level [Lt 1QS 100A, B or C](VB c) FT Temperature [TI 1QS 100A or 0] (VB C) F Pressuriter
- Level [LI 1RC 462)(BB D) _.,, 'b (W R Cole Cal)
Temperature [TI iRC 453](VB 8) __F (T0480A) flowtales [Fl.1SI 940](VB A) GPM (1) i (F1 iCH 122A] (DB. A) GPM (2) Total Fiowrate GPM (1 + 2) i Note: li the following trantmitters were not used during this test performance, substitute the equivalent flow measuring device. C.QR_RIQTED FLOWS [F11SI 961](VB A) = XXXXXXX Opm (1) -. XXXXXXX gp m (1) [F11SI 962](VB A) = )(XXXXXX gpm (2)
- XXXXXX3 gpm (2)
[F11SI 963](VB A) = XXXX,X,XJ gpm (3) ~ XXXXXXX gpm (3) 2/3 Combined Flowrate = gpm (1 + 2 + 3) -. gpm (14 2 + 3) Corrected Flow Rat 60 Total Flow From - [Fi- ISI - 940] apm x gpm [FI- 1S1 - 961] = _ gpm Total Flow From g pty = - x gpm [Fl- 1S1 - 962] = gpm x gpm [Fl- 151 - 963] = gpm, [Fl - 1SI- 961 + 962 + 963] I initial Date l' ( l i Calculations Verified by / Date > lssue 2 Revision 2
B.V.P.S - O.M. 1.55A 4 OST ' 1 '.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 64 of 98 _.y,rd b t MS _ ___.-..__.q DATA SHEET 111 i (2/3 COMDINED FLOWRATE DA1 A FOR CHP.K VALVE FULL STROKE VERIFluhTION VIA [MOV.1SI 869B]) RWSL[1QS.TK 1] t Level [LI 1QS 100A, B or C](VB C) _. F T T9mperature [Tl 1QS 100A or Bj (VB C) F P t psuriret I level [LI 1RC 462](BB B) *. (W R Cold Cal 1 , Temperature [TI 1RC-453](VB B) F (T04dOA) Etowfates
=-
[FI 1SI 943](VB A) GPM (1) [Fl 1SI 9411 (local) D/P = Inches
= GPM (2)
[FI 1CH 122A](BB A) (Determined from Attach D)= GPM (1) Total Flowrate (HHS4 = _ , GPM (1 + 2) [F1 t! ;.945 or 946](VB A) = GPM (2) Total Flowrate (LHSI) = GPM (14 2) Note: If the tollowing transmitters were rnt used during this test performance, substitute the equialent flow measuring device CORRECTED FL OWS [F) 1S1933] (VB A) = ,_,__,_ XXXXXXX , , g p m (1) -. XXXXXXX_ gpm (1) [Fl 1SI 960] (VB-A) = _,,,, _ X X X X X X X g pm (2) -. XXXXXXX gpm (2) [F11SI 932](VB A) = XXX:sXXX gpn, (3) -. XXXXXX3 gpm (3) 2/3 Combiaed Flowrate = gpm (1 + 2 4 3) -. gpm (1 + 2 + 3) Correctedfow Ratg , Total Flow From [FI- 1SI- 943] g r.m x gpm [Fl- 151 - 933] = gpm Total Flow From gpm " - * - gpm [FI - 1S1 - 960] = gpm
- gpm [FI - 1S1 - 932] = gpm
[FI - 1SI - 933 + 960 + 932] - Weak. cst LHSI Pump _[1SbE1 A or 1B] Disch Press (P ) [PI 1SI 943 or 944] (Local) ,,___ ._, psig
~l Initial Date I
Calculations Verified by / Date issue L Revision 2
7 I 6.Y.P.S O.M. 1,55 A.4 < OST 1,11.14 3 WETY I,UECTION S(STCM FULL FLOW TEST Page 65 of 98 _ . _ . , - m
.ycf ga l b b DATA SHEET 16 '
(2/3 COMDINED FLOWRATE DATA FOR CHECK VALVE FULL STROKE VERiflCATION VIA [MOV.1SI 869A]) RWSL(1QSlK.)) f Level [LI 10S 100A. O or C] (VB.C) FT I Temperature- [TI.QS.100A or B] (VB.C) F Eressui! ret Level 'LI.*RC 402] (BB B) % ; (W R Cold Cal) l Ternperature [TI.1RC-453] (VB Bi F , (704 BOA) Do_wlates [Fl.1SI 9*0j (VB A) = GPM (1) [Fl.1SI-941] (local) D'P = Inches
=
[F11Ch 122A](BB.A) GPM (2) (Determined from Attach D)= GPM (1) Total Flowrate (HHSI) = = GPM (1 + 2) [FI 1SI 945 or '110] (VB.A) GPM (2) Tota,I Flowrale (LHSI) = GPM (1 + 2) Note: If the follt' wing transmitters were not used during this tet.1 performance, substitute the equivalent flow measuring device. CORRECTED FLOWS [Fl.1SI-933) (VB. A) = XXXXXXX gpm (1) -. XXXXXXX gpm (1) [Fl.1SI 900] (VB-A) = XXXXXXX gpm (2) -. ___ XXXXXXX Opm (2) [Fl.1SI 932](VB A) = XXXXXXX gpm (3) -. XXXXXXX gpm (31 2/3 Combined Flowrate = gpm (1 + 2 + 3) -. gpm (1 + 2 + 3) Corrected Flow Raho: Total Flow From s [F1 - 151 - 940] apm x gpm [Fl- iSI- 933] = gptn i Total Flow From gpm = - x gpm [R - 1SI- 900] = gpm x gpm [Fl- 151 - 932] = gpm [FI - 1S1 - 933 + 960 + 932] Weak est Lr1SI Pump [1SI- P - 1 A or 18] Otsch Press (P,) [Pl - 1S1 - 943 or 944] (Local) "E 9
/
Initial Date l_ . _,_ Calculations Verified by / Dale l Issue 2 Revision 2
r
; D.V.P.S
' O.M. 1.55 A.4 OST 1.11.14 SAFETY INJECTION SYETEM FULL FLOW TEST Page 66 of DB ATTACHMENT A (LHSI CHECK VALVES)
- 1. [1515, LHSI Pump Suction Check from !!WST.
- 2. [1SI 6] 1 A LHSI Pump Discharge Check.
3, [1S17] 10 LHSI Pump Dischargo Check. 4 (1St+10] LHSt Check to Loop C Cold Leg.
- 5. [15111] LHSI Check to Loop B Cold Leg.
- 6. [1S112] LHSI Chock to Loop A Cold Leg.
- 7. [1S123] Si Check to Loop A Cold Leg.
- 8. [1S124] SI Check to Loop B Cold Leg.
- 9. [15125] St Check to I.oop C Cold Leg, i
l l l L. I l L issue 2 Revision 2 L. . . . _ . . . . - . . - . . - - - . . - , - . - - . - . . . . . , . _ . . . , , . , , . . . . . - . , . , .
BN.P.S 0.M. 1.55 A,4 - OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 67 of 98 ATTACHMENT B ; (INSTRUMENTATION) PML6: ! Note: The following installed instrutnents shall be tilled vented and calibrated. CLDj!g_ Diite (LI 105100A] Refueling Water St0 Tk Lovel ,_. (Ll 10S 1008] RefuelinD Water Sig Tk Level _,._, [Li10S100C) Refueling Water Sig Tk Level (Tl 1QS 100A] Refuel Water ik Rec Out Temperature , [TI10S100B] Refuel Water Tk Roc Out Temperaturo i [TI 1RC 453] Pressuriter Liquid Temperaturc . [PI 1SI 944] Low Head Safety injection Pump 18 Disch Pressuro [FI 1SI 946] Low Head Safety injection Flow I [PI 1SI 943] Low Head Safety injection Pump 1 A Disch i Pressure [Fi 1SI 945] Low Hoad Safety injection Flow [F1 ISI 941] Low Head Safety injection Minimum Flow - Ci1L.Dat.Jl! ['ll+1RC 462] RCS Pressurizer Level (Cold Calibrated) I initial Date A lssue 2 Revision 2 .-. - -._--. - - - . -...-.-..-,,_....- , - ..-. . . - . . _ . + . , , - . _ - - - . - - . . . . - - -
B.V.P.S O.M. 1.55A 4
- OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 68 ot 98 i
ATTA0HMENT B (continued) (INSTRUMENTATION) E63.Ll0 Note: The following installed instruments shall be filled vented and cahbrated. C&PMtPak i [LI 105100A] Refueling Water Sig Tk Level ! [Ll 10S 1_00B] Refuehng Water Sig TA Level [.Ll 1QS 100C] Refueling Water Sig Tk Level _[TI10S*100A] Refuel Water Tk Rec Out Temperature 5 [TI105100B] Refue! Water TA Rec Out Temperature [TI 1RC 453] Pressuriier Liquid Ternperature [PI 1SI 944] Low Head Safety injection Pump 1B Disch _ Pressure [PI 1SI 943] Low Head Safety injection Pump 1 A Disch Pressure [F1 1SI 943) _ HHSl to Hot and Cold Lou Hdr Flow [F1 1SI 940] High Head Si to Hot Log Hdr Flow [Fl 1CH 122A] Charging Pump Flow _ [Fl 1SI 961] Cold Le9 HI Hoad Safety injection Loop 1 Flow [FI 1SI 962] Cold Le9 HI Head Safety Injoction Loop 2 , Flow [Fl 1SIW63] Cold Log Hi Head Safety injection Loop 3 Flow [FI 1SI 932] Hot Leg High Head Safety injection t vop 3 , ,3 Flow [Fl 1SI 933] Hot Leg High Head Safety injection Loop 1 Flow (Fl 1SI 960] Hot Leg High Head Safety injection Loop 2 Flow Cal. Date [Ll 1RC-462] RCS Pressurizer Level (Cold Calibrated) Issue 2 Revision 2
i B.V.P.S
- O.M. 1.55 A.4 OST 1 11.14 ;
S AFETY INJECTION SYSTEM FULL FLOW TEST Page 69 of 96 ATTACHMENT B (continued) i (INSTRUMENTATION) Note: Test Guu0es and ternporary flow rneasuring devices (if applicable) installed shall be calibrated. Suct Press Test Gauges at: [1CH 36] M&TE Cal. Duo Dato (1CH 17] M&TE Cal. Due Date __ [1CH 38] M&TE Cal. Duo Dato __ Disch Press Test Gau0es at: [PI 1CH 151] M&TE _ Cal. Duo Date , [Pl 1CH 152] M&TE _ Cal. Duo Date [Pl 1CH 153] M&TE Cal. Duo Date Record the Instrurnent I.D. Number and calibration due dates (if applicable) for any additional temporary gauges and/or flow measuring devices. QEVICE INST. I p NQ, CALpylpATE
/
Initial Date i i , Issue 2 Revision 2.
.-- .- . . - . . - . . . - - - _ . - - . - - - . - - - . - . - . . - . - _ - - - - - - - ~ . - . . - - .
._ . .__ .___________..__..._-.._.__.~._._....__.______m._..___..._____ i e'
-B.V.P.S 0.M. 1.55 A.4
' OST 1.11.14 SAFETY INJECTl0N SYSTEM FULL FLOW TEST Page 70 of 98
)
ATTACHMENT C I (LHSI PUMP SUCTION PRESSURE VS. RWST LEVEL) 1 Foot " 0.433 psig Average RWST Level Pump Suction 51 FI 44.81 psig 48 Ft 43.51 psig 44 Ft 41.78 psig 40 F1 40.00 psig 36 Ft 38.32 psig 32 Ft 36.58 psig 28 Ft 34,85 psig 24 Ft 33.12 psig 20 Ft 31.39 psig 16 Ft 29.66 psig 12 Ft 27.93 psig 8 Ft 26.19 psig 4 Ft 24.46 psig 0 Ft 22.73 psig 1
- - - - -- Issue 2 Revision 2
. _ . _ . , _ _ _ . _ _ _ . _ . , _ , ~ , _ . _ . _ - - . - . _ . . -
8.V. A.S O.M. 1.55 A,4 OST 1.11.14 , SAFETY INJECTION SYSTEM FULL FLOW TEST Page 71 of 98 ATTACHMENT D i (LHSI PUMP FLOW VS OlP [F11SI 941] : D/P D/P (inches W.C.) Flow (GPM) (Inches W.C.) Flow (GPM) 0 0.0 260 254.9 20 70.7 270 259.8 40 100.0 280 261.5 60 122.5 290 269.2 80 141.4 300 273.8 100 158.1 320 282.8 120 173.2 340 291.5 140 187.1 360 300.0 150 193.6 380 300.2 160 200.0 400 316.2 170 206.1 420 324.0 180 212.1 440 331.6 r 190 217.9 460 339.1 200 223.6 480 346.4
~
210 229.1 500- 353.5 , 220 234.5 520 360.5 - 230 239.8 540 367.4 240 244.9 550 370.8
~
-250 250.0 FLOW = 15.81 GD/P Issue 2 Revision 2
r. l B.V.P.S 0,M. LSSA.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 72 of 93 ATTACHMENT E W ,%
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B.V.P.S 0.M. 1.5SA.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 74 of 98 ATTACHMENT G EVALUATION OF LHSl FULL FLOW TEST DATA Note: Contact the IST Coordinator or designeo to complete the Acceptance Criteria evaluation in this attachment fo. LHSl fuit flow test data through the cold leg check valves. A. Determination of System Differential Head (SDH) for LHSI Cold Leg Full Flow Acceptance Criteria
- 1. The following method is used to calculate sysicm differential head in feet:
- a. System differential head (SDH) is dehned as the system suction head minus the system discharge head. System head is composed of elevation heads and static pressures. The discharge elevation head is corrected to suction side fluid temperature and density conditions. It is calculated as follows:
^ ~
(Ps)(144) ~ / Dd j (Ed)(144) ~ SDH = (Zs) + ~ DO , (Z0)kDs/+ (Os) , Where: Zs a Elevation of water in the RWST Ps = Overpressure in the RWST Ds a Density of water in the RWST Zd - Elevation of water level in the RCS/ Pressurizer Pd = Overpressure in the RCS/Pressuriter Dd = Density of water in the RCS/ Pressurizer
- b. Determine water elevation from level:
Zs at RWST level of ~ "'U'"'""
'f 00 B r C]
# ~
Zd at Pressurizer level of [LI- 1RC 462] (See Attachment Q)
- c. Determine overpressure in the RWST and pressurizer:
Ps = RWST open to atmosphere (14.7 psla) = Q psig Pd a RCS/ Pressurizer open to containment atmosphere via PRT (14.7 psia) = Q psig
- d. Determine the density of water in the RWST and Pressurizer using Attachment R.
Ds at RWST Water Temperatur " [Ti - 10S - 1008) t (T0480A) F XXX Ibm Dd at RCS/PRZR Water Temperature [Tl- 1RC -453) It'
-issue 2 Revision 2
DN.P.S + 0.M. 1.55AA OST 1.11.14 SAFETY IN!ECTION SYSTEM FULL FLOW TEST Page 75 of 98
- o. SDH = [Zs + 0] - (20{ )+0 SDHa[ ]- ( ff ) - M f t.
- 2. Using the data from Data Sheet 1 find SDH for each LHSI Pump when flow is r through the cold leg check valves as follows: '
- a. SDH for [1SI.P 1 A] throu0h the cold log check valves (1SI 5,6,10,11,12,23,
- 24. 25]:
Zs at 11 + 735,13 f t = _ ft elevation Zd at 9 ', = . f! eleva! ion Ds at. F= lbm/ft* Dd at F= lbm/ft' SDH = 28-Zd(Ol- _ _ SDH = _ ft- it f Ibm
,f
( It' )i SDH = lt - ft SDH = ft Referenco Steps: Data Sheet 1, Attachment Q, R l Initial Date r
-issue 2 Revision 2-
_ . _ _ _ . . . _ _ _ _ . ~ . . . _ . _ , _ _ , _ . . . _ . . _ . . , _ . . . _ . _ . _ _ _ . , _ _ . _ . . . _ . _ . _ _ - . . _ , . . . . - _ _ . -
B.V.P.S O.M. 1.55 A,4 l OST 1.11.14 SAFE'tY INJECTION SYSTEM FULL FLOW TEST Page 76 of 98 i
- b. SDH for [1SI P-18] throu0h the Cold 100 check valves [1SI-5. 6,10.11.12,23, 24, 2S]: ;
Z s at ,_ _ f t + 735.13 f t - ft elevation Zd at %= ft elevation Ds at F= lbm/f t' Dd at F= lbm/ft* SDH a Zs-Zd( f , SDH = ft- it : f Ibm '
~
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SDH = ft- tt SDH = ft Reference Steps: Data Shoel 1, Attachment Q. R Performed by: / Initial Date Verified by: / ,,,_ initial Date B, LHSI Cold Leg Full Flow Acceptance Criteria
- 1. Using [1SI P 1 A(B)] flows from Data Sheet 1, plot and label the point values for Total Flow / System Differential Head (SDH) on Attachment H. If each test point is to the right of the curve, the acceptance criteria is satisfied and check valves [1S15,6,7.
10,11,12,23,24 and 25] are opening adequately for the LHSl system flow to satisfy the minimum safeguards flow requirements for FSAR accident analyses. Acceptance Criteria satisfied /not satisfied (circle one)
/
Initial Date 2, if a test point is to the left of the curve, the subject full flow test cannot t,e used to verify acceptable LHSl flow and check valve performance. The check valves may or may not be operating properly; additional testing and/or evaluation are required to evaluate LHSI system flow distribution and check valve performance No further conclusions can be drawn from the full flow surveillance test since the acceptance criteria has been developed as a conservative screening criteria based on the assumption that ah additional system resistance is added to the system in the check valve location most critical to system flow distribution, if the failure to satisfy the acceptance criteria is due to additional resistance added elsewhere in the system, the adverse affect on flow distribution will be less severe and the reduction in branchline flow with respect to total flow will be less severe. Thus, minimum safeguards flow requirements as assumed in the FSAR accident analyses may still be satisfied, Issue 2 Revision 2
~ . . . _ _ _ . _ . _ _ . _ _ . - .- . . _ . _ _ . _ . _ _ _ _ _. _ .._ _
B.V.F.S O.M. 1.5SA.4
, OST 1.11.14 SAFETY !NJECTION SYSTEM FULL FLOW TEST Page 77 of 93 ATTACHMENT H o
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E B.V.P.S - O.M. 1.55 A.4
" ' OST 1.11.14 E CETY OTION s'tSTEM FULL Fl.OW TEST Page 78 of 98 g'S ATTACHMENT l
$h. - - (HHSl CHECK VALVES) 4 d!-27] RWF c, '
/10 Charging Pump Check.
e;
~
; ;"- .194] BIT n- , .; RC Cold Leg injection.
~
[W95] High .ead injection to RC Cold Leg Chk. % 4. (;1SI 100] High Head inject to RC Loop 1 A Chk.
- 5. [151 e01] High He,d Ir;act to RC Loop 18 Chk.
- 6. [1S1102] High Head iniect te RC Loop 1C Chk.
7, [13194] HHSI to Hot Leg Loops Check.
- 8. I ;"si-83] HHSI to Hot Leg Loops Chnck.
- 9. [16; 20] St Check to Loop A Hot Leg,
- 10. (1SI 21] SI Check to L Op L 't Leg.
- 11. [1SI-22] SI Check to Loop C Hot Leg d
P l Issue 2 Revision 2
- BN,P.S O.M. 1.55AA OST 1.11,14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 79 of 98 ATTACHMENT J t .
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B.V.P.S O.M. 1.55A.4 OST 1,11.14 i SAFETY INJECTION SYSTEM FULL FLOW TEST Page 81 of 98 ATTACHMENT L
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B N.P.S O.M. 1.55 A.4 l v. 4 OST 1.11.14 j SAFETY INJECTION SYSTEM FULL FLOW TEST Page 82 of 98 : ATTACHMENT M l EVALUATION OF HHSl FULL FLOW TEST DATA Note: Contact the IST Coordinator or designee to complete the Acceptance Criteria ! evaluation in this attachmen! for HHSI full flow test data through the cold leg and i hot leg check valves. I A. Determination of System Differential Head (SDH) for HHSl Cold and Hot Leg Full Flow Acceptance Criteria
- 1. The following method is used to calculate system differential head in teet:
- a. System differential head (SDH) is defined as the system suction head minus the !
system discharge head. System head is composed of elevation heads, static pressures and pump total head (if LHSI is acting as the suction supply to the HH31 pump). The discharge elevation head is corrected to suction side fluid temperature and density conditions, it is calculated as follows:
~ ' ~
(Ps)(144) Od (Pd)(144) ' SDH = (Zs) + + (TOHmsd - (20) + (Os) , , Os (Os) _ Where: Zs = Elevation of water in the RWST Ps = Overpressure in the RWST Ds = Density of water in the RWST Zd = Elevation of water level in the RCS/ Pressurizer Pd = Overpressure in the RCS/ Pressurizer Dd-= Density of water in the RCS/ Pressurizer TDHogs, = total head developed by the weakest LHSl pump (if operating as the suction source of the HHSl pump)
- b. Determine water elevation from level:
+
Zs at RWST level of "' "" "
- 100 , B C) "
~ *# "
Zd at Pressurizer level cf [Ll- 1RC 462] (See Attachment Q)
- c. Determine overpressure in the RWST and pressurizer:
Ps = RWST open to atmosphere (14.7 psia) = 0 psig Pd = RCS/ Pressurizer open to containment atmosphere via PRT (14.7 psia) = 0 psig
- d. Determine the density of water in the RWST and Pressurizer using Attachment R.
XXX F " XXX Ibm Ds at RWST Water Temperature [TI- 10S - 1008] It' (T0480A) F XXX /bm Dd at RCS/PRZR Water Temperature [71- 1RC ?53] It' Issue 2 Revision 2
BN.P.S - O.M. 1.55 A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 83 of 98
- e. Determine the total head developed by the weakest LHSI pump [1SI-P I A or 18] (if it is operating and supplying the HHS) header):
Sm Con Head =
+ . t. - [t325 x 10 6 n/gpm2 x
[1LI - 00A.B.C] (Qrcig(LHSI) gpm)'] = XXX ft. Discharge Head = XXX psig 1 DischargcProsw?e p_ x2.31 ft/pstg + 68.0 f t = KX>; tt. _9 9 _ TDHtss, = (Discharge Head) - (Suction Head) = (XXX ft) - (XXX f t.) = XXX !!.
- f. SDH = [(Zs) + (0) + ( THD ,3,)] -
(ZD)( D )+(0) SDH = ( )+( ) - ( SDH = ,XXJ f t.
- 2. Using the data from Data Sheet No's 13.14,15. and 16 find SDH for the weakest HHSI Pump when flow is through the cold leg and hot leg check valves as follows:
a, SDH for the weakest HHSt Pump through the cold leg caeck valves [1SI-27,94 100,101,102] via [MOV-1SI-867A and C or 8 and D] using 2/3 combined flowrates: Zs at f t + 735.13 ft = ft elevation Zd at 8, 'o a ft elevation Ds at F= lbm/ft' Dd at F= lbm/ft* SDH = Zs - Zd( g SDH = ft - it f Ibm N' lbm it' ) ~ ' SDH = ft - ft SDH = ft Reference Steps: Data Sheet 13, Attachment Q, R Performed by: / Initial Date Verified ')y: / Initial Date issue 2 Revision 2
- . _ _ _ . _ . . _ - . _ . _ . _ . _ _ _ . _ , _ = _ . _ . __ , . = _ . _ . . - _ _ _ . . . _ _
B.V,P.S - O.M. 1,55A,4 o. OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST , ago 84 of 98
- b. SDH for the weakest HHSI Pun'p through the cold leg check valves [1SI-27,95,
'100, 101,-102] via [MOV-1SI 83G] using 2/3 combined flowrates:
Zs at it + 735.13 f t = ft elevation Zd at %= ft elevation Ds at F= lbm/ft'
- Dd at F= -
lbm/ft' SDH = Zs - Zd(D SDH = ft - f: f Ibm
\
SDH =
\ ffit' -) _
ft - ft SDH = ,, ft Reference Step's: ' Data Sheet 14, Attachment Q, R , Performed by: / Initial ' Date Verified by: / Initial Date Issue-2 Revision 2 --
BN.P.S - O.M. 1.55 A.4 OST 1.11.14 S AFETY INJECTION SYSTEM FULL FLOW TEST Page 85 of 93
- c. SDH for the weakest HHSI Pump through the hot leg check vaives [1S1-84,20,
- 21. 22] via [MOV 1SI 869B] using 2/3 combined flowrates:
Zs at it + 735.13 f t - ft elevation Zd at %=_ ft elevation Ds at _ F= lbm/ft' Dd at F= lbm/f t' Suction Head = RWST Level f t + 52.5 f t - 1.325 x 10 5 f t/gpm' x ( Ormn(LHS1) gpm)' = Disch Head = LHSI Pump Pd psig x 2.31 ft/ psi 0= f t + 68.0 f t = ft TDH m s, = Disch Head it - Suction Head it = ft SDH = [Zs + TDHgs,]- Zd( - SDH = [ ft + f t] - /t . f Ibm hi Ibm
~
f it' ) SDH = ft - ft SDH = ft Reference Steps: Data Sheet 15, Attachment O. R Performed by: I - Initial Date Verified by: / initial Date issue 2 Revision 2
B.V.P.S O.M. 1.55A.4
'~ . .
OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 86 of 98
- d. SDH for the weakest PHSI Pump through the hot leg check valves (15 83. 20.
21,22] via [MOV 1SI-869A] using 2/3 combmed flowrates: Zs at it + /35.13 f t = ft elevation Zd at %= ft elevation Ds at F= lbm/ft' Dd at _F= lbm/ft' Suct:on head = RWST Level f t + 52.5 ft - 1.325 x 10 8 f t/gpm' x ( - gpmY =
- f. Ororu(LHSl) '
Disch Head = LHS! Pump Pd psig x 2.31 ft/psig = ft + 68.0 f t = ft TDHoss, = Disch Head ft - Suction Head it = ft SDH = [Zs + TDHoss,]-
?d(0 -
SDH = f it + f t] - // f = Ibm
\
it' l . SDH = ft - ft SDH = ft Reference Steps Data Sheet 16. Attachment Q, R Performed tf: I Initial Date t . l Verified by: / Initial Date 1 1 l l Issue 2 Revision 2 '
r
,;f B.V.P.S - O.M. 1.35 A.4
' OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 87 of 98 Bc HHSI Branch Line Flow Acceptance Critoria 1, . U. sing the smallest of two-out-c,f three combined corrected flowrates from the following Data Sheets, plot and label the point values for corrected flow / system differential head (SDH) on Attachments N and O, Log
_ Valve Flow;_atJ) . Data Sheet Attachmenj Cold [MOV-1SI-867A,B,C.D] 13 N Cold [MOV 1SI-836] 14 N Hot [MOV 1SI-869B] '15 O Hot [MOV 1SI 869A] 16 O
' If each test point is tc the right of the curve then the acceptance criteria is satisfied and check valves [1SI-27, 20,21,22,83,' 84,94,95,100,101 and 102] are opening adequately for the HHSI system flow to satisfy the minimum safeguards flow requirements for FSAR accident analysis.
Acceptance Criteria satisfied /not satisfied (circle one) I initial Date 2.- If.a test point is to the left of the curves on Attachments N and O, the subject flow test cannot be used to verify acceptable HHSI flow and check valve performance.
--The check valves may or may not be operating properly; additional testing and/or ovalt.ation are required to evaluate HHSi system flow distribution and check valve performance, '
O lssue 2 Revision 2
~ . _ . - - . _ . . _ _ . _ _ _ . . . . . _ _ - _ - . -
B N.P.S O.M,- 1.55 A.4 OST 1.11,14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 88 of OS ATTACHMENT N r a C p_.l4 _i p f f i.
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B.V.P.S - O.M. 1.55A.4 OST 1.11.14
,- , - 1 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 91 of 98 ATTACHMENT Q CONTROL ROOM INDICATION (%)
[Ll1RC 462] ELEVATlON (FT) 0 748 0 1 748.32 2 748.64 3 748.96 4 749.28 5 749.60 6 749.52 7 750.24 8 750.56 9 750.88 10 751.20
" 75i.52 12 751.84 13 752.16 14 /o2.48 15 752.80 16 753,12 17 753.44 18 753.76 19 754.08 20 754.40 21 754.72 22 755.04 l
23 755.36 4 l 24 755.68 25 756.0 I 26 756.32 27 756.64 28 756.96 l 29 757.28 Issue 2 Revision 2
, --' 8.V.P.S - O.M. 1.55A.4 OST 1,11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 92 of 98 ATTACHMENT Q CONTROL ROOM INDICATION (%)
[Ll 1RC 462] ELEVATION (FT) 30 757.60 31 757.92
~
32 758.24 e- 33 758.56 34 758.88 ' 35 759.20 36 759.52 37 759.84 38 760.16 39 760.48 40 760.80 41 761.12 42 761.44 43 761.76 44 762.08 45 762.40 . 46 762.72 47 763.04 48 763.36 49 763.68 50 764.0 51 764.32 52 764.64 53 764.96 54 765.28
~
55 765.60 56 765.92 57 766.24 58 766.56 59 766.88 issue 2 R@vimicen R >
B.V.P.S - O.M. 1.55 A.4 OST 1.11.14
.1 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 93 of 98 ATTACHMENT Q CONTROL ROOM INDICATION (%) !
[LI 1RC 462] ELEVATION (FT) l 1 60 767.20 i 61 767.52 62 767.84 63 768.16 64 768.48 65 768.80 66 769.12 67 769.44 68 769.76 C9 770.08 70 770.40 71 770.72
~
72 771.04 73 771.36 74 771.68 75 772.0 76 _ 772.32 77 772f4 78 772.96 79 773.28 80 773.60 Issue 2 Revision 2
. . _ _. ~. . . - . .- . - - - - . . .
B.V.P.S - O.M. 1,55A.4
.I OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 94 of 93 ATTACHMENT R TEMPER ATURE (F) DENSITY (Ibm /ft') ^
32 62.414 33 62.418 34 62.418 35 62.420 36 62.420 37 62.420 38 62.425 39 62.425 40 62.425 41 62.426 42 62.426 43 62.426 44 62.426 45 62.42 46 62.42 ' 47 62. 6 48 62.42 49 62.41 50 62.41 51 62.41 52 62.41 53 62.40 54 62.40 55 62.39 ! 56 62.39 57 62.39 58 62.38 59 62.38 60 62.37-l 61 62.36 62 62.36 63 6?.35 64 62.35 l l-65 62.34 66 62.33 l- 67 62.33 68 62.32 69 62.31 70 62.31 71 62.30 72 62.29 73 62.28 74 62.27 Issue 2 e sbn 2 ..
F' . r .- 8.V.P.S - 0.M. 1.55 A.4 1 OST 1.11.1e SAFETY INJECTION SYSTEM FULL FLOW TEST Page 95 of 98 ATTACHMENT R TEMPERATURE (F) DENSITY (Ibmh) 75 62.27 76 j 62.26 77 62.25 l 78 62.24 79 62.23 80 62.22 81 62.21 82 62.20 83 62.19 84 62.18 85 62.17 86 62.16 87 62.15 88 62.14 89 62.13 90 62.12 91 62.10
'1 62.09 62.0 d 94 52.07 95 62.06 96 62.05 97 62.03 98 62.02 4.
99 62.01 100 62.00 110 61.98 120 61.71 130 61.56 140 61.38 issue 2 Revision 2
p ,
.d B.V.P.S - O.M. 1.55 A.4 1
OST 1,11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 96 of 98 TABLE 1 VALVE NUMBER MODE 5 FINAL AS LEFT DATE/ DATE/ VALVE VALVE INITIAL (1) INITIAL (2) POSITION POSITION
' Restart [1SI-P 3A,38] after opening [TV 1SI 884A B and C]
TV 1SI 884A* O / / TV-1SI 884B' 0 / _/ TV 1SI 884C' O /_ / MOV 1SI 867A S (De-energized) /
/_.-
MOV-1SI-8678 S (De-energized) / / MOV-1SI-867C S #De-energized) / ./ MOV-1SI-8670 S (De-energized) / / _ MOV-1SI-869A S / / MOV-1SI-8698 S / / MOV 1SI-863A S (De-energized) / / MOV 1SI-8638 S (De-onergized) /
/._
MOV-1SI-862A S (De-energized) / / ' MOV-1SI-862B S (De-energized) / / MOV-1SI 836 S / / Issue 2 Revision 2 )
B.V.P.S - O.M. 1.55A.4 OST 1.11.14 , 9 . SAFETY INJECTION SYSTEM FULL FLOW-TEST Page 97 of 98 TABLE 1
.- -.a. _
VALVE NUMBER MODE 5 FINAL AS LEFT DATE/ DATE/ VALVE VALVE INITI AL (1) INITI AL (2) POSITION POSITION MOV-1CH 115B S / / MOV 1CH 115C O / _ _/ MOV 1CH 115D S / / MOV 1CH 115E O / __/ MOV 1CH 381 O / / MOV-1CH 370 0 / ___ / MOV-1CH 275A O / / MOV *CH-2758 O / / MOV-1CH 275C 0 , _
/ /
MOV 1CH 373 0 / . , _
/
FCV 1CH-122 A / / lssue ? Revision 2 1 9 9.n-wg 3 y.-_.7 y-a me 4,w w +-P 1WW ^#-* 7""" "' ' ' *" "
/
p-9 8.V.P.S - 0.M. 1.55 A.4 OST 1.11.14 SAFETY INJECTION SYSTEM FULL FLOW TEST Page 93 ot 98 C_OhitgNTS Please enter your comments below. Initial date and time y,
- entry.
4 i I l l l l i Issue 2 Revision 2}}