ML20085K545

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Omaha Public Power District,Fort Calhoun Station,Unit 1 Inservice Insp Program Plan for 1983-93 Interval
ML20085K545
Person / Time
Site: Fort Calhoun Omaha Public Power District icon.png
Issue date: 08/30/1983
From:
SOUTHWEST RESEARCH INSTITUTE
To:
Shared Package
ML20085K541 List:
References
PROC-830830, NUDOCS 8310210013
Download: ML20085K545 (128)


Text

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Ocaha Public Power District Fort Calhoun Station, Unit 1 Inservice Inspection Program Plan for the 1983-1993 Interval Prepared by Technical Liaison Group

, Nuclear Field Services Section Quality Assurance Systems and Engineering Divsion August 30, 1983 Doc. No. 17-7678(1)

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Omaha Public Power District Fort Calhoun Station, Unit 1 Inservice Inspection Program Plan for the 1983-1993 Interval l

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O PROGRAM TABLE OF CONTENTS Pau ABBREVIATIONS iii INTRODUCTION: Discussion 1 PART 1: Class 1, Class 2, and Class 3 Pressure Retaining Components 1 Program: 1.1 Scope and Responsibility 1 1.2 Inspection Intervals 1 1.3 Examination Categories 2 1.4 Examination Methods 2 1.5 Evaluation of Examination Results 3 1.6 Repair Requirements 4 1.7 System Pressure Testing 4 1.8 Records and Reports 5 Appendix 1A Piping and Instrumentation Drawings 6 Appendix 1B Exceptions to Compliance with Table IWB-2500-1 7 Appendix IC Exceptions to Compliance with Table C_ ') IWC-2500-1 9 Appendix 1D Exceptions to Compliance with Paragraph IWD-2000 10 Table 1.1 Components, Parts, and Methods of Examination IWE-2500-1 11 Table 1.2 Components, Parts, and Methods of Examination IWC-2500-1 15 PART 2: Class 1, Class 2, and Class 3 Pump and Valve Tests 17 Program: 2.1 Scope and Responsibility 17 2.2 Inservice Test Frequency 17 -

2.3 Valve Categories 17 2.4 Test Methods 17 2.5 Evaluation of Test Results 17 2.6 Records and Reports 18 2.7 Repair Requirements 18 Appendix 2A Inservice Testing of Pumps 19 Appendix 2B Inservice Testing of Valves ?4 Appendix 2C Justification for Exception to ASME Section XI Code 25 Appendix 3 Definitions and Clarifications 36 References': 37

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change CS -- cold shutdown EX - exceptions F -

full stroke exercise FAI -

fail as is FC - fail closed j FO -

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fail to bypass t

H0 - hand operator

HP -- hydraulic piston LC -

locked closed MO - motor operator NA - not applicable NC -

normally closed NO - normally opened P - partial stroke exercise i RO -

refueling outage RSU -

reactor startup SO - solenoid operator Q -

quarterly l V- -

variable position '

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\~ / INTRODUCTION This report defines the Inservice Inspection (ISI) Program for Class 1, Class 2, and Class 3 pressure retaining components for the 10 year period starting September 26, 1983, to September 26, 1993, and Class 1, Class 2, and Class 3 punp and valve testing for the 10 year period from Septem-ber 26,1983, to September 26, 1993. -

This program has been developed as required by Sec. 50.55(a) of 10 CFR Eart 50 following the guidance of the ASME Boiler Iressure Vessel Code Section XI, " Rules for Inservice Inspection of Nuclear Power Plant Com-ponents". Th. ISI Program will be controlled by the Fort Calhoun Station Unit 1 Technical Specifications.

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?Thii'progras'is in compliance,'who e possible, with the applicable require-Iments of Section XI, - of the ' ASME . Boiler and Pressure Vessel Code',1980 a  !

Edition through. Winter of 1980 Addenda.;;

This program incorporates the results of previous inservice and preservice inspections. It is the intent of the Licensee to continue to review and apply, as appropriate, changes in the code which would improve the total ISI Program, pursuant to 10 CFR 50.55(a).

PART 1: Class 1, Class 2, and Class 3 Pressure Retaining Components 1.1 Scope and Responsibility 1.1.1 The Piping and Instrumentation Drawings (P& ids) in Appendix 1A identify the class boundaries. These are always under review and are subject to change.

1.1.2 Class 1 and Class 2 components and the methods of examination for each component are listed in Tables 1.1 and 1.2, respectively. Class 3 compo-nents are those found on the P& ids in Appendix 1A.

The specific components to be examined for each class shall be identified in the Fort Calhoun Sta- .

tion Unit 1 Inservice Examination Plan by title and/or number. Class 3 components will be exam-ined to the extent required by IRD-2500. Excep-tions to compliance with Tables IWB-2500 and IWC-2500 of Section XI are listed in Appendix IB and Appendix 1C, respectively.

1.2 Inspection Intervals 1.2.1 The inspection intervals for Class 1, Class 2, and Class 3 components will be 10 year intervals of service commencing on September 26, 1973. As

/~'N indicated previously, this program plan covers the k_,)

s second 10 year interval, i.e., September 26, 1983, to September 26, 1993.

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Ten year examination plans will describe the dis-tiibution of examinations within the inspection intervals in accordance with IW3-2400, IWC-2400, and IWD-2400 of Section XI.

1.2.2 The inspection intervals may be extended by as much as one year to permit inspections to be concurrent with plant outages as permitted by IWA-2400(c) of Section XI.

SslectionloffClass.l'andClass'2lpressuieLretain-i

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1.2.3

.ing piping _ welds.for' examination shall be-in~accot .

Tdance with the requirements'of the 1974 edition off Section XI, Summer of 1975 Addenda.

1.3 Examination Categories 1.3.1 Class 1 components will be examined to the axtent and frequency required by Table IWB-2500-1 of Section XI.

1.3.2 class 2 components will be examined to the extent and frequency as required by Table IWC-2500-1 of

-- Section XI.

1.3.3 Class 3 components as described in the 10 year examination plan shall be examined to the extent and frequency as required by Table IWD-2500-1 of Section XI. Open-ended portion of a system ex-tending to the first shutoff valve and buried sys-tems components shall be exempted from pressure test and from inspection where accessibility is t

restricted.

1.4 Examination Methods

~

1.4.1 Class 1 and Class 2 components shall be examined by the required visual, surface, and volumetric examinations. These examinations shall include one or a cambination of the following methods:

visual (VT), liquid penetrant (PT), magnetic particle (MT), radiographic (RT), and Ultrasonic (UT). Ultrasonic examinations (UT) shall be performed in accordance with the fcilowing:

1.4.1.1 Ultrasonic examination of ferritic ves-sels with a wall thickness greater than 2 inches (51 cm) shall be conducted in

~ accordance with Article 4 of Section V.

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1.4.1.2 The ultrasonic examination of ferritic piping will be performed in accordance with the procedural requirement of Appen-dix III to the Winter 1980 Addenda, ASME,Section XI. Ultrasonic examina-tions of SS piping welds shall be conducted in accordance with Article 5 of Sectica V with the following exceptions: All ultrasonic indications which produce a response greater than 50% of the reference level will be recorded, and all indications which pro-duce a response greater than 100% of the reference level will be investigated and evaluated in accordance with Paragraph IWA-2232 of the 1980 Winter Addenda to Section XI. Indications of 20% of the reference level or greater which are interpreted to be a crack shall be identified and evaluated to the rules of Section XI.

1.4.1.3 The following examination areas shall apply only to SI and CS systems piping.

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The volumetric examinations of Class 2 circumferential pipe welds will conform to the additional examination require-ments of IE Circular 76-06, dated Novem-ber 24,1976, in that the examined area shall, where possible, cover a distance i of approximately six times the pipe wall thickness (but not less than two inches and not to exceed eight inches) on each side of the weld.

1.4.2 Class 3 components shall be visually examined for leakage in accordance with Article IWD-2600 of Sec- -

tion XI.

1.5 Evaluation of Examination Results 1.5.1 Class 1 Components 1.5 1 1 The evaluation of the nondestructive examination results shall be in accor-dance with Article IWB-3000 of Sec-tion XI. All indications shall be subject to comparison with previous data to help in characterization and in deter-mining origin.

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s 1.5.2 Class 2 Components 1.5.2.' The evaluation of nondestructive examina-tion results shall be in accordance with Article IWC-3000 of Section XI. All indications shall be subject to compari-son with previous data to help in charac-terization and in determining origin.

! 1.5.3 Class 3 Componente 1.5.3.1 The evaluation of the visual examination results shall be in accordance with Arti-cle IWA-5000 of Section XI.

1.5.4 Indications which have been recorded in the preser-vica inspection or in a previous inservice inspec-tion which are not characterized as propagating fisws shall be considered acceptable for continued service.

1.6 Repair Requirements 1.6.1 Repair of Class 1, Class 2, and Class 3 components

/"' shall be performed in accordance with Article k,j$ IWA-4000 of Section XI.

1.6.2 Surface defects in Class 1, Class 2, and Class 3 bolts, studs, nuts, and ligaments may be removed by mechanical means when the removal of a defect will not alter the basic configurations of the item. Bolts, studs, and nuts that have defects

that cannot be removed by mechanical means will be i replaced.

1.7 System Pressure Testing 1.7.1 General Requirements 1.7.1.1 System pressure tests will be conducted in accordance with Article IWA-5000 of Section XI.

1.7.1.2 Evaluation of any corroded area will be l performed in accordance with Article IWA-5000 of Section XI.

1.7.1.3 Repairs of corroded areas shall be per-formed in cecordance with Section 1.6 of

' this program.

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ke m- 1.7.2 Class 1 Cooponents 1.7.2.1 after each cefueling outage, the system will be leak tested in accordance with Article IWB-5000 of Section XI and in accordance with Figares 2-1 and 2-2 of the Technical Specifications.

1.7.2.2 At or near the end of each inspection interval a hydrostatic pressure test 3

shall be performed on the reactor cool-ant system components. This test shall be conducted in accordance with the .

requirements of Article IWA-5000 and Article IWB-5000 of Section XI. Test temperature shall be in accordance with Figures 2-1 and 2-2 of the Technical Specifications.

1.7.2.3 Partial penetration welds on the reactor vessel and the pressurizer shall be exam-ined in accordance with Table IWB-2500 l

Examination Category B-E of Section XI.

1.7.3 Class 2 Components 1.7.3.1 Pressure tests and visual examination of Class 2 components will be performed in accordance with the guidelines of Sec-tion XI. The test pressure will be in accordance with the requirements of Article IWC-5000. Paragraph 2.1.1 of the Technical Specification, which limits the number of cycles at 125% of design pressure to 10 for the secondary system (steam /feedwater) will be considered.

i j 1.7.4 Class 3 Components i

l.7.4.1 Class 3 components shall be pressure tested in accordance with Article IWD-5000 of Section XI.

1.8 Records and Reports l Records and reports made in accordance with this program l shall be developed and maintained in accordance with Arti-cle IWA-6000 of Section XI.

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LCV 1281C LC 12820 l HCv-1168 LC-12818 l TCv-1919A LCv 12C24 LC-1281D LCV-1854 LCV 1282C LCV-12818 l LCV-12810 LC v-1955 LCv 11970 : l

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  • Tuim1NG GE AR DEv!CES LC 1955 -

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                      '                HCV 4678-R$ ;                                                               : KV-586A a                   HCV-13888 :                                   HCV-2987 W                : HCV-5868 HCv-587A :                                                              : HCV-8818 HCf 5878 :                                          IA-393 Kv 8670 :                              HCV-4380 y Kv'-2983 :                                 fv HCV-13878 :                                           I A-3871 gv.889A :                              HCv 4388                      E-@ M HCv-8898 :                                 v
                                          . . .. .         ...... ...........------ ------------------~------ *- - -- - ~~--~~~ -

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                                                 ; MCV-481                                       PT-$17     P----

MCv eas FCv-532 s-- - PCv-521 t---- MCV-489A

                                                 ; HCv-49e4                                                        W bA$lt CAS COMPRESSOR $ CChfROL$

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  • HCV-2813C ACCLP41Af0R HCV-8858 : _

Kv 386 HCV-2957 : O DE TA!L

                        >Cv-Ge88 :                                                  HCV-28e88 -

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  • ACCUMut ATOR f fPICAL ACCUHUL4709 TANK -

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                                                                                                                       ~

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MCV 2895A HCV-4000 :

PCV-742F : HCV-28958 HCV-400E : HCV 7468 : TO WO-21 & WO-19 HCV 480F : HCV-25g73 : HCV-697 : - HCV-4814 : PCV-742H : HCV-4918 : HCV 25968 : HCV 481C : HCV 4310 ; HCV 48lE : HCV esF. HCV 402A > - i HCV-4828 > PCV 492C : HCV-4020 ; HCV se2E :

  • DCV 402F :

M HCV 4034 : l HCV 4038 : HCV-493C HCV 4930 : h' HCV 403E :

                                                                                                                                             >CV 403F :

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                =
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              *HCV-2815C ;                                    LT-549 :                                  TYPICAL ACCthuATOR TANK
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              *>CV-2889C :                                   HCV-5W e HCV 2889A ;                                  DCV-5502-
               *tCV-28890 :                                  HCV-559 ;
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HCV-28298 : HCV 28118 HCV-8838: , p'

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                                                                  #                HCV-4887 :

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                          !                                    RISER 'BH'                                                              RISER 'BJ'                                          RISER *BK'
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~

MCV 28908 W l E TCv-e39a >- l rCv-e3sa e-TCv-e37a e.-- l MCv-289eD :

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PCv-0418 #-- IVPd l PCV-8414 W

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VCv-043 :

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                                       ~

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  • HCv-get : MCv-426C b-MCV-. 3 : PCV 2 ~
                         !                                      MCv 0444 :                                                                    MC V- 2501 8---

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O t 4 I .l i 0 t APPENDIX 1B , s O I e I \ l l l l l

APPENDIX 1B Exceptions to Compliance with Table IWB-2500-1 (Class 1 Components) in ASME Boiler and Pressure Vessel Code, Section XI, 1980 (Winter Addenda) Item No. Exception B 1.40 The closure head-to-flange weld is inaccessible for examination due to interference from the seismic skirt. Visual examination for leakage shall be performed in accordance with IWB-5000. ! B 3.10 The nozzle-to-vessel welds cannot be 100% volumet-rically examined since the nozzle supports present an interference to currently available equipment. The nozzle-to-vessel welds will be examined during the reactor vessel examination. This examination will be from the inside. lg(g B 3.30 The pressurizer surge line nozzle-to-shell weld can-not be 100% volumetrically examined due to interfer-ence from heater penetrations. The weld will be l l i ()) g, volumetrically examined to the extent possible. The weld area will be visually examined for leakage near ! the end of the inspection interval in accordance with IWB-5221 and IWB-5222. l B 3.40 The pressurizer surge line inside radius section can-I not be 100% volumetrically examined due to interfer-ence from hecter penetrations. The area will be volumetrically examined to the extent possible. The area will be visually examined for leakage near the end of the inspection interval in accordance with IWB-5221 and IWB-5222. . B 6.20 & B 6.30 Closure head studs will be ultrasonically examined from the center drilled hole in accordance with ASME Code Case N-307 as referenced in Regulatory Guide 1.147, Inspection Code Case Acceptability. B 9.10 - 9.40 The primary piping is fabricated using centrifugally f cast stainless steel pipe and cast stainless steal elbows. Experience has shown that these materials and welds are not always amenable to ultrasonic exami-nation. Radiographic techniques have been developed to substantially overcome this problem. Volunctric examination will be performed to the extent practical l 7

and according to the schedule designated in the Examin-7s ation Plan. Should other specialized ultrasonic exam-d ination techniques become practical which are more effective, they will be incorporated into the Examina-tion Plan. Inaccessible Piping Welds: Figure No.* Line No. Weld No. A-22 12 in. - SI-12 16 A-25 12 in. - SI-24 16 A-27 6 i n . - SI-14 10 A-27 6 in. - SI-14 11 A-32 3 in. - HPH-22 1 A-32 3 in. - HPH-22 3 A-38 2 i n . - H PH-2.12 5 A-42 12 in. - SDC-20 7 The welds listed above are inaccessible for examination because they are located within walls or floors. Areas on either side of the walls or floors containing these piping welds will be examined for signs of leakage during the pressure and hydrostatic testing of the piping systens. B 12.10 There is currently only one technique available to volumetrically examine the pump casing welds, i.e., Miniature Linear Accelerator (MINAC). Because of results obtained during MINAC examinations at other PWRs, economic considerations of pump disassembly, and the high radiation involved, the District's position is that a volumetric examination of the pump casing welds will be considered only when the pump is disassembled ! for maintenance. B 12.20 The District's position is that a visual examination will be performed only if a pump is disassembled for maintenance pemitting such inspection. This is judged to be adequate based upon design, fabrication, and accessibility considerations. I l I l i LJ *5ee the 10-Year Inservice Examination Plan, Fort Calhoun Station Unit 1 8 l

4 i I S t e i J l l l \ l l i 1 APPENDIX IC i

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A APPENDIX 1C Exceptions to Compliance with Table IWC-2500-1 Inaccessible Piping Welds: Figure No.* Line No. Weld No. B-12 12 in. - LPSI-12 4 B-13 12 in. - LPSI-14 7 B-13 12 in. - LPSI-14 10 B-13 12 in. - LPSI-14 11 B-14 12 in. - LPSI-22 10 B-15 12'in. - LPSI-24 4 The welds listed above ere inaccessible for examination because they are located within walls or floors. Areas on either side of the walls or floors containing these piping welds will be examined for signs of leakage during the pressure tescing of the piping system. 1 O i O *See the 10-Year Inservice Examination Plan, Fort Calhoun Station, Unit 1 J 9

l e J l0 l l l h APPENDIX ID f Q . i I l f ' r ewsc, w e w-y- - , nvv ,- c rw e m ee em-e en _ _ _ __ - - -- . - +__ - - - - - - - - - - - - - - - - - -

APPENDIX 1D Exceptions to Compliance with Paragraph IWD-2000 Inaccessible Piping: Buried raw water lines from the intake structure to the auxiliary building cannot be tested since the isolation valves are not designed to be leak- [ tight shut-off valves. Flow instrumentation in the system is capable of detecting significant leaks by sensing a reduction of flow. N i f I l 1 . 10

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1 (V TABLE 1.1 COMP 0tiENTS, PARTS, AND METHODS OF EXAMINATION IWB-2500-1 Examination Category Item Table Components and Parts No. IWB-2500-1 to be Excmined Method Reactor Vessel Bl.10 B-A Longitudinal and circumferential shell welds in core region Volumetric Bl.20* B-A Circumferential and meridional head welds Volumetric Bl.30 B-A Shell-to-flange circumferential welds Volumetric Bl.40 B-A Head-to-flange circumferential weld Volumetric and Surface B3.90 B-D Primary nozzle-to-vessel welds Volumetric B3.100 B-D Nozzle inside radiused section Volumetric B4.10 B-E Vessel penetrations, including control rod drive and instrumentation penetrations Visual (IWA-5000) B5.10 B-F Nozzle-to-safe end welds Volumetric and O Surface B6.20 B-G-1 Closure studs, in place Volumetric B6.30 B-G-1 Closure studs and nuts, when removed Volumetric and Surface B6.40 B-G-1 Threads in flange Volumetric B6.50 B-G-1 Closure washers, bushing Visual B7.10 B-G-2 Pressure-retaining bolting Visual B13.10 B-N-1 Vessel interior Visual B13.30 B-N-3 Core support structures Visual B14.10 B-0 Control rod drive housings Volumetric or Surface l B15.10 B-P Exempted components Visual (IWA-5000) Pressurizer B2.10 B-B Longitudinal and circumferential welds Volumetric B3.110 B-D Nozzle-to-vessel welds Volumetric

B3.120 B-D Nozzle-to-vessel radiused section Volumetric B4.20 B-E Heater penetrations Visual (IWA-5000)

B5.20 B-F Nozzle-to-safe end welds Volumetric and Surface B8.20 B-H Integrally-welded vessel attachments Volumetric or Surface B15.20 B-P Exempted components Visual (IWA-5000)

  • B7.20 B-G-2 Pressure-retaining bolting Visual N/
  • Flow baffles allow internal access to only 25% of the meridional welds.

11

TN TABLE 1.1 COMPONE"TS, PARTS, AND METHODS OF EXAMINATION IWB-2500-1 (CONTINUED) Examination Category Item Table Components and Parts No. IWB-2500-1 to be Examined Method Steam Generators (Primary Side) B2.30 B-B Head calds, circumferential and meridional Volumetric B2.31 B2.32 B2.40 B-B Tubesheet-to-head weld Volumetric B3.130 B-D Nozzle-to-vessel Volumetric B3.140 B-D Nozzle inside radius section Volumetric B5.30 B-F Nozzle-to-safe end Volumetric and Surface B6.90 B-G-1 Bolts and studs Volumetric B6.100 B-G-1 Flange surface, when disassembled Visual B6.110 B-G-1 Nuts, bushings, and washers Visual B7.30 B-G-2 Bolts, studs, and nuts Visual' Integrally welded attachments Volumetric or (} \m,- B8.30 B-H Surface B15.30 B-P All pressure-retaining components Visual B16.20 B-Q Steam generator tubing Volumetric B2.50 B-B Shell (or head) welds, circumferential Volumetric and longitudinal (or meridional) B2.51 B2.52 B2.60 B-B Tubesheet-co-shell (or head) welds Volumetric B3.iS0 B-D Nozzle-to-vessel welds Volumetric B3.160 Nozzle inside radius section Volumetric B5.40 B-F Nozzle-to-safe end welds Volumetric and Surface B6.120 B-G-1 Bolts and studs, in place Volumetric B6.130 B-G-1 Bolts and studs, when removed Surface and Volumetric B6.140 B-G-1 Bolting Visual B7.40 B-G-2 Bolts, studs, nuts Visual B8.40 B-H Integrally welded attachments Volumetric cr Surface B15.4 B-P Pressure-retaining boundary Visual [~'T U 12

 \'                                                    TABLE 1.1 COMPONENTS, PARTS, AND METHODS OF EXAMINATION IWB-2500-1 (CONTINUED)

Examination Category Item Table Components and Parts No. IWB-2500-1 to be Examined Method Piping Pressure Boundary B9.10 B-J Nominal pipe size > 4 in. _ B9.ll B-J Circumferential welds Surface and Volumetric B9.12 B-J Longitudinal welds Surface and Volumetric B9.20 B-J Nominal pipe size < 4 in. B9.21 B-J Circumferential welds Surface B9.22 B-J Longitudinal welds Surface B9.30 B-J Branch pipe connection welds B9.31 B-J Nominal pipe size > 2 in. Surface and Volumetric B9.32 B-J Nominal pipe size 1 2 in. Surface B9.40 B-J Socket welds Surface

s. B6.150 B-G-1 Bolts and studs, Volumetric B6.160 B-G-1 Flange surface, when disassembled B6.170 B-G-1 Nuts, bushings, and washers Visual B7.50 B-G-2 Bolts, studs, and nuts Surface B10.10 B-K-1 Integrally welded attachments Volumetric or Surface B15.50 B-P Pressure-retaining boundary Visual Pump Pressure Boundary B6.180 B-G-1 Bolts and studs Volumetric B6.190 B-G-1 Flange surface Visual B6.200 B-G-1 Nuts, bushings, and washers Visual B10.00 B-K-1 Integrally-welded attachments Volumetric or Surface B12.10 B-L-1 Pump casing welds Visual B12.20 B-L-2 Pump casings Visual B15.60 B-P Pressure-retaining boundary Visual (IWA-5000)

B7.60 B-G-2 Bolts, studs, and nuts Visual v 13

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(w TABLE 1.1 COMPONENTS, PARTS, AND METHODS OF EXAMINATION IWB-2500-1 (CONTINUED)

    .                            Examination Category Item                             Table                                              Components and Parto No.                    IWB-2500-1                                                  to be Examined                                          Method Valve Pressure Boundary B6.210                       B-G-1                      Bolts and studs, in place                                                     Volumetric B6.220                       B-G-1                      Flange surface                                                                Visual B6.230                        B-G-1                     Nuts, bushings, and washers                                                   Visual B7.70                        B-G-2                      Bolts, studs, and nuts                                                        Visual B10.30                        B-K-1                     Integrally welded attachments                                                 Volumetric or i                                                                                                                                                      Surface B12.30                        B-M-1                    Valve body welds < 4 in.                                                       Volumetric B12.40                       B-M-2                     Valve body > 4-in. nominal pipe size                                           Visual B15.70                       B-P                        Pressure retaining boundary                                                   Visual D

b

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14

 /m TABLE 1.2 COMPONENTS, PARTS, AND METHODS OF EXAMINATION IWC-2500-1 Examination Category                                                                                                 ,

Item Table Components and Parts No. IWC-2500-1 to be Examined Method Pressure Vessels C1.10 C-A Shell circumferential welds Volumetric C1.20 C-A Head circumferential welds Volumetric C1.30 C-A Tube sheet-to-shell weld Volumetric C2.10 C-B Nozzles in vessels < 1/2-in. nominal Surface thickness C2.20 C-B Nozzles in vessels > 1/2-in. nominal thickness C2.21 C-B Nozzle-to-shell (or head) weld Surface and Volumetric C2.22 C-B Nozzle inside radius section Volumetric C3.10 C-C Integrally welded attachments Surface h C4.10 C-H Bolts and studs Volumetric Q C7.10 C-H Press'ure-retaining components Visual C7.11 C-H Pressure-retaining components Visual Piping C3.40 C-C Integrally welded attachments Surface C4.20 C-D Bolts and studs Volumetric C5.ll C-F Circumferential welds 1 1/2-in. nominal wall thickness Surface C5.12 C-F Longitudinal welds 1 1/2-in. nominal wall thicknesss Surface C5.21 C-F Circumferential welds > 1/2-in. nominal wall thickness Surface and

                          ~

Volumetric C5.22 C-F Longitudinal welds > 1/2-in. Surface and nominal wall thickness Volumetric C5.31 C-F Circumferential pipe branch

             ,                        connection welds                                         Surface C5.32       C-F            Longitudinal pipe branch connection welds                                         Surface C7.20       C-H            Pressure-retaining components                                Visual I

3 V 15 _ . . _ . . ~. __ .. _ _ . . _ - - _ - _ _ , _ _ _

O TABLE 1.2 COMPONENTS, PARTS, AND METHODS OF EXAMINATION IWC-2500-1 (CONTINUED) Examination Category Item Table Components and Parts No. IWC-2500-1 to be Examined Method Pumps . C6.10 C-G Pump casing welds Surface C7.30 C-H Pressure-retaining components Visual C3.70 C-C Integrally-welded attachments Surface C4.30 C-D Bolts and studs Volumetric Valves l C6.20 C-G Valve body weld; Surface C7.40 C-H Pressure-retaining components Visual C3.100 C-C Integrally-welded attachments Surface C4.40 C-D Bolts and studs Volumetric i

+                                                                                                                                                 ,    ,

4 16

m PART 2: Class 1, Class 2, and' Class 3 Pump and Valve Tests 2.1 Scope and Responsibility 2.1.1 The P& ids of Appendix 1A identify the location of each Class 1, Class 2, and Class 3 pump and valve. 2.1.2 Class 1, Class 2, and Class 3 pumps to be tested under Subsection IWP, the test methods for each pump, end exceptions to the tests of Subsection IWP are found in Appendix 2A. The Class 1, Class 2, and Class 3 valves to be tested under Subsection IWV, the methods of testing for each valve, and exceptions to the tests of Subsection IWV are found in Appendices 2B and.2C. 2.2 Inservice Test Frequency 2.2.1 The inservice test frequency for Class 1, Class 2, and Class 3 pumps are in accordance with Article IWP-3000 of Section XI. The inservice test fre-quency for Class 1, Class 2, and Class 3 valves are in accordance with Article IWV-3000 of Sec-

        /~'T                                           tion XI with exceptions as found in Appendix 2C.

b 2.3 Valve Categories . 2.3.1 The valve categories for each Class 1, Class 2, and Class 3 valve have been determined f rom Arti-cle IWV-2000 of Section' XI with exceptions as I found in Appendix 2C. _ 2.4 Test Methods , 2.4.1 The methods to be dsed to test Clas 1, Class 2, .

                                      <-               and Class 3 pumps a*id valves have been determined from the appropriate articles o_f Subsections IWP and IWV of Section XI, respectively. These meth-i ods, along with excepcions, are listed in Appen-dix 2C and Appendix 2B 'for Class 1, Class 1, and
                                                      - Class 3 pumps and valves', respectively.

2.5 Evaluation of Test Resu s' ' /'. . ,

                                                                                      ~                                                                                       -
                                                                                                                                                          \
                                                                                       )                                                     /

2.5.1 Pumps

2.5.1.1 The evaluatiod of test results shall bd in accordance with u ble IWP-3100-2 of-fN Section XI,as.sppropriate._,All. test data shall beganalyarl within-fdur work-7 "N ,) . ing days af ter completion ~ 0f a test. ' An i

  • 17 ,
     *~       r + e   ,,   l           --       v    -- .-y--,---
                                                                              ----- -- , , ,         ---,,e-,            ,   *,,f,,e.w   -
                                                                                                                                           ,9  . -n. e-   , , , , ,    .. , ,

1

 .k,,)                                          allowance of four working days to ana-lyze test data instead of the 96 hour requirement will allow greater flexibil-ity in scheduling and performing the

! various tests. Special allowances for weekends and holidays will not have to be made in scheduling the tests. The safety-related consequences of complet-ing analysis within four working days rather than 96 hours is not considered to be great, since pump tests are per-formed on a quarterly basis.

2.5.2 Valves

2.5.1.2 The evaluation of test results shall be in accordance with the appropriate Sub-articles of Article IWV-3000 of Sec-tion XI. 2.6 Records and Reports 2.6.1 Records and reports for the testing of Class 1, Class 2, and Class 3 pumps shall be made in accordance with Article IWP-6000 of Section XI. ' (/\, N, s Records and reports for the testing of Class 1, Class 2, and Class 3 valves shall be made in accor-dance with Article IWV-6000 of Section XI. 2.7 Repair Requirements

2.7.1 Pumps

2.7.1.1 Tests, af ter pump replacement, repair or servicing, shall be made as required by Section XI, Article IWP-3000.

2.7.2 Valves

2.7.2.1 Tests, after valve replacement, repair or maintenance, shall be made as required by Section XI, Article IWV-3000.

 /~'

u} 18

t s i i I I t I e I 6 l 1 \ i APPENDIX 2A l@ 1 i l i l l l k l i l i  : I

APPENDIX 2A Inservice Testing of Pumps Discussion: The pumps that require inservice tests for operational readi-ness under the ASME B & PV Code, Section XI, Subsection IWP are listed below. The inservice test parameters and test frequencies are tabulated for each pump. The requested test exceptions and basis for each exception are given for the applicable parameters. General: The pumps listed are directly coupled to induction motor driv-ers; therefore, the rotation speed need not be measured as prescribed in Subarticle IWP-4400. Operating modes, as designated in this appendix, are as follows: Mode 1 - Power Operation, Mode 2 - Hot Standby, Mode 3 - Hot Shutdown, Mode 4 - Cold Shutdown, Mode 5 - Refueling Shutdown. Low Pressure Safety Injection Pumps SI-1A, B Class 2 P&ID: CE-E-23866-210-130, Sheet 1 of 2 (G4) Function: The LPSI pumps are available for safety injection of i borated water into the reactor coolant system following a LOCA and

     -g        are used to remove residual heat for cold shutdowns.

Containment Spray Pumps SI-3A, B, C Class 2 P&ID: CE-E-23866-210-130, Sheet 1 of 2 (G3, G2, G2) Function: The CS pumps are available to spray borated water into con-tainment following a LOCA. High Pressure Safety Injection Pumps SI-2A, B, C Class 2 P&ID: CE-E-23866-210-130, Sheet 1 of 2 (G6, G7, G7) Function: The HPSI pumps are available for safety injection of borated water into the reactor coolant system following a LOCA and are used to maintain the required water level in the safety injection tanks. Operating Modes Subarticle Required for Test Parameter Frequency Exceptions Testing Inlet Pressure Quarterly IWP-3100 1, 2, 3, 4 or 5 Differential Pressure Quarterly IWP-3100 1, 2, 3, 4 or 5 Vibration Amplitude Quarterly 1, 2, 3, 4 or 5

      -  Lubrication Level                     Quarterly                                                                                           1, 2, 3,  4 or   5 Bearing Temperature                   Yearly                                                                                              1, 2, 3,  4 or   5
       )

i 19

p (x Exceptions: IWP-3100 Inlet and differential pressure measurement Basis: Inlet pressure for these tests will be determined by measuring the static head tank level. Charging Pumps CH-1A, B, C Class 2 P&ID: CE-E-23866-210-120, Sheet 1 of 2 (E6, E4, E3) Function: The charging pumps are provided to return the purification flow to the reactor coolant system during plant steady state opera-tions. Operating Mode Test Parametec Frequency Required for Testing Inlet Pressure Quarterly 1, 2 or 3 Differential Pressure Quarterly 1, 2 or 3 Flow Rate Quarterly 1, 2 or 3 Vibration Amplitude Quarterly 1, 2 or 3 Lubricant Level and Pressure Quarterly 1, 2 or 3 /' Bearing Temperature Yearly 1, 2 or 3 t L Component Cooling Pumps AC-3A, B, C Class 3 P&lD: GEDR-11405-M-10 (D2, C2, B2) Function: The component cooling pumps supply cooling water to equip-ment in the containment and auxiliary building. Operating Modes Subarticle Required for Test Parameter Frequency Exceptions Testing Inlet Pressure - IWP-3100 - Differential Pressure - IWP-3100 - Flow Rate- - IWP-3100 - Vibration Amplitude Qua rterly - 1, 2, 3, 4 or 5 Lubricant Level of Pressure - IWP-3100 - Bearing Temperature Yearly - 1, 2, 3, 4 or 5 Exceptions IWP-3100 Inlet and differential pressure measurement Basis: System design does not include instrumentation for measuring these parameters. Discharge pressure will be 20

(

      \                                                              measured on a quarterly schedule to help determine possi-ble pump degradation.

Establishment of a reference value for flow rate i t Basis: There are many components or subsystems on the com-ponent cooling water system with several possible piping i configurations. Some of the components are critical ele-

ments to which the flow rate cannot arbitrarily be varied for the sake of running a pump test. Consequently, estab-lishing a reference flow rate for a pump test on a period- ,

ic basis is impractical. Lubricant level or pressure observation Basis: The pump bearings are cartridge type that have

been re packed with the proper amount of grease and under l normal conditions require no further attention for the i

life of the bearings.

Reference:

Ingersoll Rand Instruction Manual Boric Acid Pumps CH-4A, B Class 3 P&ID: CE-E-23866-210-121 Function: The boric acid pumps supply blended boric acid to the charging pump header and provide makcup to the SIRW and volume con-trol tanks. Operating Modes Subarticle Required for Test Parameter Frequency Exceptions Testing Inlet Pressure Quarterly IWP-3100 1, 2, 3, 4 or 5 Differential Pressure Quarterly IWP-3100 1, 2, 3, 4 or 5 Vibration Amplitude Quarterly - 1, 2, 3, 4 or 5 Lubricant Level Quarterly - 1, 2, 3, 4 or 5 Bearing Temperature Yearly - 1, 2, 3, 4 or 5 Exceptions: IWP-3100 Inlet and differential pressure measurement Basis: Inlet pressure will be determined by measuring the static head tank level. Raw Water Pumps AC-10A, B, C, D Class 3 P&ID: GHDR-11405-M-100

                 )          Function:

ponent cooling water system. The raw water pumps provide a cooling medium for the com-21

Operating Modes Subarticle Required for Test Parameter Frequency Exceptions Testing Inlet Pressure - IWP-3100 - Differential Pressure - IWP-3100 - Flow Rate - - IWP-3100 - Vibration Amplitude Quarterly - 1,2,3,4 or 5 Bearing Temperature - IWP-3100 - Discharge Pressure vs. Motor Amperage Quarterly IWP-3100 1,2,3,4 or 5 Exceptions: IWP-3100 Inlet pressure measurement Basis: System design does not permit direct measurement of inlcc pressure. Varying river level and unknown accum-ulations of sand near the pump suction bell make it impos-sible to determine the inlet pressure. Differential pressure measurement Basis: Because of the inability to measure inlet pres-sure, differential pressure measurement is not possible. N-- Flow rate measurement Basis: The System design does not provide an accurate in-dication of flow rate due to fouling by untreated river water. Bearing temperature measurement Basis: All bearings are inaccessible for temperature measurement. All are submerged in river water. Discharge pressure vs. motor amperage Basis: To be performed in lieu of a differential pres-sure measurement. An acceptable motor amperage value will be determined over a discharge pressure range of 26 i through 40 psig. Auxiliary Feedwater Pumps FW-6, FW-10 Class 3 P&ID: GHDR-11405-M-253 Function: The auxiliary feedwater pumps provide water to the steam generators when normal condensate feedwater flow is unavailable. , V 22

Operating Modes Subarticle Required for

                                             , Test Parameter                                     Frequency      Exceptions                             Testing a

Inlet Pressure Quarterly - 1, 2 or 3 Differential Quarterly - 1, 2 or 3 Pressure Flow Rate Quarterly - 1, 2 or 3 Vibration Quarterly - 1, 2 o r 3 Amplitude Bearing Yearly - 1, 2 or 3 Temperature i e i 23 i

   - - - - - - - , - . - - - - - - . - . . .           - . . , . . . _ - - . . . . - _ - , . - -                    _ , . , , , , _ _ . _ _ _     ._r--  . , , , , _ , . . . , -      _ , - - , - - - , -
                                  ..4-.; _- . _ _-___._.__ 4- -#a-4--
                                                                                           ,*a-    m   a_    - -      '-m -J-A,-e, - - -- - --a ,su > . - _ .__ ._- +_-aLu_     ,ma _ a   a a           .Am    .ammA.a.a                                                               -_

O i i l I r I i . l l ' l r j i APPENDIX 2B I e I i I L 9 -

  ,--,+=,-------w=---_.                                               _- - - - - - . .---__                -

A

 .                                    APPENDIX 2B Inservice Testing of Valves Discussion: Valves that require an inservice test for operational readi-ness under the ASME B & PV Code, Section XI, Subsection IWV, are listed below. Test parameters, frequencies, and test exceptions are tabulated for each valve.

It has been determined that there are no Category D valves at the Fort Calhoun Station Unit 1 which are subject to the inservice inspection program. All Category A valves, unless otherwise noted, will be leak-rate tested, once every two years, during Cold Shutdown (CS) or during a Refueling Outage (RO). TABLE 2B-1 The following Category A valves are listed in groups representing those valves which shall be leak-rate tested simultanecusly due to system con-O G' figuration.

l. TCV-202, HCV-204
2. HCV-241, HCV-206
3. HCV-506A, HCV-506B
4. HCV-507A, HCV-507B 5 HCV-467A, HCV-467B
6. HCV-467C, HCV-467D
7. HCV-438A, HCV-438B
8. HCV-438C, HCV-438D
9. HCV-500A, HCV-500B
10. HCV-2983, SI-185, HCV-2956, HCV-2976, HCV-2936, HCV-2916, PCV-2949, HCV-2969, PCV-2909, PCV-2929
11. HCV-509A, HCV-509B
12. HCV-508A, HCV-508B
13. HCV-882, VA-289
14. HCV-425A, HCV-425B
15. HCV-425C, HCV-425D
16. HCV-2603A, HCV-2603B 17.' HCV-2604A, HCV-2604B
18. HCV-2504A, HCV-2504B
19. PCV-742E, PCV-742F
20. PCV-742G, PCV-742H
21. HCV-746A, HCV-746B
22. HCV-881, VA-280

(} (j 23. 24. HCV-1560A, HCV-1560B HCV-1559A, HCV-1559B

25. PCV-742A, PCV-742B
26. PCV-742C, PCV-742D 24

J. .J-- -_a_., w _ ag_ =*e- A+a -m -- a-Aad -- - - -- --a4a.- --- ~- a---Ja hah-- * --- -- ed-ieha # -- = La ca- ---- a. ! l l , t p b i APPENDIX 2C 9 I 6 I' O  ; l l 1 o v= ~ wre m w ssv~~ wm- . .ww-w w m, _ _.

t APPENDIX 2C Justification for Exception to , ASME Section XI Code Category A Valves PCV-742A These valves are passive since they are used for con-7423 tainment purge air isolation and are required to be , 742C closed during normal operations and cold shutdowns.

i. 742D They are in the position required to fulfill their design function and when open could provide a direct
path for release of contaminants from containment;

! therefore, stroking these valves could result in a release of contaminants. Since these valves are passive, they are not required to be exercise tested. 4 In addition, valves PCV-742A and 742C cannot be tested in the direction of their design function in accordance with IWV-3420 due to system configuration. The intent of Subsection IWV to verify the leak rate is met, since testing in the direction opposite to the design func-tion will result in a greater leakage than would be i- experienced in a test in the preferred direction. HCV-746A This valve cannot be leak-tested in the direction of its design function in accordance with IWV-3420 due to system configuration. The intent of Subsection IWV to verify the leak rate is met, since testing in the direction opposite to the design function will result

. in a greater leakage than would be experienced in a test in the preferred direction.

VA-280 These valves serve to isolate containment, are desig-289 nated as Category A, and are locked closed. Cycling of these valves would provide a direct path for release of contaminants from the containment during power operation or cold shutdown. These vales are passive and are not required to be exercise tested. HCV-881 The function of these valves is to isolate containment 882 and are.open only during refueling for containment  ; purge. Stroking would provide a direct path for release of contaminants from the containment. These , valves are passive and are not required to be exercise tested. , O_- i i 25

   . - - . - _ - . - , _ . . .          . . . - _ - - , -                 _ ~ - - . - , - _ _ _ , _ , . _ - - . , - _ , - - - _ . , - . -

t' ( HCV-1559A These valves are not required to be open during power 1559B operation and are passive and are rot required to be exercise tested. HCV-1560A These valves are not required to be open during power 1560B operation and are passive and are not required to be exercise tested. HCV-2504A This valve serves to isolate the containment reactor coolant system sample link at penetration M-45. This valve cannot be leak-tested in the direction of its de-sign function in accordance with IWV-3420 due to sys-tem configuration. The intent of Subsection IWV to verify the leak rate is met, since testing in the direction opposite to the design function will result in a greater leakage than would be experienced in a test in the preferred direction. HCV-1749 This valve serves to isolate containment penetration M-74, compressed air penetration. This valve cannot be leak-tested in the direction of its design function in accordance with IWV-3400 due to system configura-tion. The intent of Subsection IWV of the Section XI code, to verify the operational rediness, is met since testing in the direction opposite to the design func-tion will result in a greater leakage than would be experienced in a test in the preferred direction. This valve is passive and it is not required to be exercise tested. HCV-425A These valves verve to isolate containment penetrations 425B M-30 and M-53, component cooling system penetrations. 425C Stroking cannot be performed during cold shutdown or 425D at quarterly intervals because failure of these valves in the closed position would terminate cooling to safety injection tanks leakage coolers which would in turn have potential for resulting in hot fluid streams entering ion exchange resins of chemical volume con-trol system, thereby causing damage. These valves cannot be partial stroked because they are either fully opened or fully closed. These valves shall be  ; exercise tested during each refueling outage. ' l HCV-43PA These valves serve to isolate containment penetrations 438B M-18 and M-19, component cooling system penetrations. 438C Stroke-testing cannot be performed at quarterly or 438D cold shutdown because one or more reactor coolant pumps are in operation at all times and these pumps require lube oil and seal cooling. Stroking of these valves would terminate lube oil and seal cooling. g-- V l 26

These valves cannot be partial-stroked because they are either fully opened or fully closed. These valves shall be exercise tested during each refueling outage. HCV-467A These valves serve to isolate containment penetrations 467B M-15 and M-11, component cooling system penetrations. 467C These valves cannot be stroked quarterly because fail-467D ure of the valve during testing would render the nuclear detector well cooling units inoperable. . Should the nuclear detector well cooling units fail, Technical Specification 2.13 could not be met. These valves cannot be partial-stroked because they are either fully opened or fully closed. These valves shall be exercise tested each cold shutdown or refuel-ing outage. In the case where more than one cold shut-down or refueling occurs during a three-month period of time, the valve (s) shall only be exercise tested once during that three-month period. HCV-2603B These valves serve to isolate containment penetrations 2604B M-42 and M-43 for the nitrogen gas header. These i valves cannot be leak-tested in the direction of their design function in accordance with IWV-3420 due to sys-tem configuration. The intent of Subsection IWV to 3 verify the leak rate is met since testing in the direc-tion opposite to the design function will result in a j greater leakage than would be experienced in a test in i the preferred direction. PCV-1849 This valve serves to isolate instrument air pressure (via penetration M-7) to containment systems. Stroke-testing cannot be performed at cold shutdown or quar-terly since instrument air must be available at all times during operation and cold shutdown. The valve cannot be partial-stroked because it is either fully opened or fully closed. This valve shall be exercise tested during each refueling outage. TCV-202 This valve is used for RCS loop 2A, letdown isolation and temperature regulation. Stroking of this valve quarterly during operation or at cold shutdowns could ) result in the termination of the charging and letdown flows. This could isolate the boronmeter, process radiation monitor, and reactor coolant system purifica-tion process and could have the potential of causing a reactivity excursion. The valve cannot be partial-stroked because it is either fully open or fully closed. It shall be exercise tested during each refueling outage. 27

  -, e v-, - - - - . - - - --,  r~--p   r ww r-----wwr.y--9y+-v--e              wmvr ww-m e-,,.e       --,---w v,n-- - v-v---vi-o.-wi,-i.m-,v,--.myew,rmwe=e-e--im m- + - - --+-'e

1 I i 1 b HCV-206 This valve serves as penetration M-7 isolation. This valve cannot be stroked when the reactor coolant sys-tem is ptessurized because controlled bleed-off must

j. be maintained to prevent damage to the reactor coolant pump seal. The valve cannot be partial-stroked because it is either fully open or fully closed. It shall be exercised during each refueling outage.

I HCV-241 This valve is used for reactor coolant pump control bleed-off isolation. It cannot be stroked when the reactor coolant system is pressurized, because con-trolled bleed-off flow must be maintained to prevent damage to the reactor coolant pump seals. The valve cannot be partial-stroked because it is either fully

open or fully closed. It shall be exercised during

! each refueling outage. HCV-204 The function of this valve is for containment penetra-tion M-2 isolation and letdown control. The stroking of this valve quarterly during operation or at cold , shutdown would result in termination of the charging ] and letdown flows. This would also isolate the boron-j meter, process radiation monitor, and reactor coolant l system purification process. In addition, the poten- {' l O-

          \_s/

tial would exist for a reactivity excursion. The valve cannot be partial-stroked because it is either fully open or fully closed. It shall be exercise tested during each refueling outage. l SI-185 This valve .is used to isolate the fill line for safety l injection tanks. This is a passive manually operated l valve which is locked closed and therefore does not require an exercise test. The valve will be leak tested in accordance with Category A leak testing requirements. HCV-2916, The function of these valves is to permit filling and 2936, draining of safety injection tanks. These valves can-2956, not be stroked because doing so would cause level 2976 fluctuations in the safety injection tanks. The level of the safety injection tanks is controlled by Techni-

                                                                                                             ~

cal Specifications, and stroking the valves may result i in a violation of these Technical Specifications. It i shall be exercise tested during each refueling outage. [ l 1 I l i i ( t 28 t

b v SI-194 These valves function to prevent back-flow through the 195 safety injection pump discharge headers. These valves 197 cannot be stroke-tested during cold shutdowns or quar-198 terly during operation because to do so using the 200 safety injection system would require introducing cold 201 water into the reactor coolant system causing thermal 203 shock and possibly a reactor excursion. To do so 204 using the chemical volume control system would disrupt charging and letdown flow to the reactor coolant sys-tem causing chemical and volume control to the system to be disrupted. Testing shall be performed per Tech. Spec. 2.1, and Tech. Spec. 3.3(3). SI-208 These valves function to prevent back-flow from the 212 reactor coolant system through the safety injection 216 system. These valves cannot be tested during cold 220 shutdowns or quarterly during operation because to do so would introduce cold charging water to the reactor coolant system causing thermal shock. The valves can-not be partial-stroked for the same reasons. Testing shall be performed per Tech. Spec. 2.1, and Tech. Spec. 3.3(3). O i O 29

Category B Valves Q HCV-2506A 2506B These valves serve to isolate steam generator blowdown sampling lines. Stroke-testing cannot be perfomed 2507A quarterly during operation because doing so would ter-25078 minate blowdown sample line flow. The steam generator blowdown activity monitor is on the sample line. Tech-nical Specification 2.9(1)d requires that blowdown ac-tivity shall be continuously monitored by the steam generator blowdown sample monitoring system. Pa rtial-stroking cannot be performed since these valves are either fully opened or fully closed. These valves shall be exercise tested each cold shutdown or refueling out-age. In the case where more than one cold shutdown or refueling occurs during a three-month period of time, the valve (s) shall only be exercise tested once during that three-month period. HCV-400A,B ,C ,0 These valves serve to isolate component cooling to con-401A,B,C,D tainment air cooling and filtering units. They cannot 402A,B,C,D be cycled quarterly because doing so would teminate 403A,B,C,D component cooling to air cooling and filtering units in containment. These valves shall be exercise tested each cold shutdown or refueling outage. In the case where more than one cold shutdown or refueling occurs during a three-month period of time, the valve (s) shall only be exercise tested once during that three-month period. HCV-1041A These valves serve to isolate the main steam headers.

;                 -1042A        They cannot be tested quarter 1, during operation because doing so would isolate steam flow in the steam genera-tors and result in a turbine and reactor trip.      The valves cannot be partial-stroked because they are either fully opened or fully closed. These valves shall be tested per Tech. Spec. 3.8. These valves shall be exer-cise tested each cold shutdown or refueling outage. In the case where more than one cold shutdown or refueling occurs during a three-month period of time, the valve (s)

I shall only be exercise tested once during that three-month period. i These valves serve to provide a pathway from the steam l HCV-1041C 1042C generator to a steam dump and bypass valves in the event that the main steam isolation valves close. These valves are also used to preheat the turbine and related steam system during startup. Cycling of these valves on I a quarterly basis during operation would cause the main steam isolation valves to close, causing the turbine to trip and resulting in a reactor trip. The valves cannot be partial-stroked for the same reason. These valves shall be exercise tested each cold shutdown or refueling l outage. In the case where more than one cold shutdown I or refueling occurs during a three-month period of time, O the valve (s) shall only be exercise tested once during that three-month period. 30

HCV-1385 These valves serve to isolate main feedwater to the steam 1386 generators. Quarterly stroke-testing cannot be performed during operation because doing so would isolate feed-(~')

 .V             water to steam generators resulting in a reactor trip.

These valves cannot be partial-stroked because they are either fully opned or fully closed. These valves shall be exercise tested each cold shutdown or refueling out-age. In the case where more than one cold shutdown or refueling occurs during a three-month period of time, the valve (s) shall only be exercise tested once during that three-month period. HCV-1387A These valves serve to isolate steam generator blowdown 1387B They cannot be stroke-tested during operation quarterly 1388A because doing so would terminate steam generator blowdown 1388B and disrupt all volatile chemistry control. They cannot be partial-stroked because they are fully opened or fully closed. These valves shall be exercise tested each cold shutdown or refueling outage. In the case where more than one cold shutdown or refueling occurs during a three-month period of time, the valve (s) shall only be exercise tested once during that three-month period. LCV-218-2 This valve functions to provide volume control tank level control . The valve cannot be stroke-tested in either cold shutdown or quarterly because doing so would terminate charging flow to the reactor coolant system y), and would have the potential for disrupting pressurizer level regulation. Pressurizer level regulation disrup-tion can lead to reactor coolant system overpressure transients. Partial stroke-testing cannot be performed because the valve is either fully opened or fully closed. It shall be exercised each refueling outage. HCV-258 These valves serve to isolate concentrated boric acid 265 from the charging pump suction header. These valves l ! cannot be cycled during cold shutdown or quarterly be-cause doing so would cause concentrated boric acid to be injected into the reactor coolant system via charging pump suction header gravity feedline. Boration of the primary system during nomal operation would cause re-activity transients and possibly shut down the plant and during cold shutdown would delay startup. These valves cannot be partial-stroked for the same reason. These valves shall be exercise tested during each refueling outage. HCV-268 This valve serves to permit direct feed of concentrated boric acid solution to the charging pump suction header. This valve cannot be stroke-tested during cold shutdown or quarterly because doirg so would allow concentrated boric acid storage to the charging pump suction header l l O v through the boric acid pumps. Boration of the primary system during nomal operation would cause reactivity 31

transients and possibly shut down the plant and during , cold shutdowns wo ld delay startup. The valve cannot be partial-stroked for the same reason. The valve shall be exercise tested during each refueling outage. HCV-344 These valves serve as containment spray isolation. 345 Stroke-testing during cold shutdown or quarterly is not advisable since the potential for spraying down the containment is increased. These valves represent the only boundary between the safety injection pump header and containment spray nozzles. The valves cannot be partial-stroked for the same reason. These valves shall be exercised each refueling outage.

    ~1 j N< J O

32

q 1 Category C Valves I AC-101 These valves shall be tested to ensure they open, during

 '      104  nomal component cooling water pump cycling.

107 RW-115 These valves shall be tested to ensure they open, during 117 normal raw water pump cycling. l 121 125 l FW-161 These valves are nomally open during operation and to l 162 cycle these valves closed would result in a loss of l nomal feedwater to the S.G. This may result in S.G. I water level drop and pcssible reactor trip. These valves shall be exercise tested each cold shutdown or refueling outage. In the case where more than one cold shutdown or refueling occurs during a three-month period of time, the valve (s) shall only be exercise tested once during that three-month period. Since failure of these valves to function in the back flow direction would not interfere with the plant's ability to shut down or miti-gate the consequences of an accident, these valves shall only be tested in the forward flow direction. FW-163 These valves open for auxiliary feedwater flow to the 164 S.G.. Cycling these valves during operation would re-

 ,D          sult in cold water injection to a portion of the S.G.,

d nomally at operating temperatures. These valves shall be exercise tested each cold shutdown or refueling out-age. In the case where more than one cold shutdown or refueling occurs during a three-month period of time, the valve (s) shall only be exercise tested once during that three-month period. Since failure of these valves to function in the back flow direction would not inter-fere with the plant's ability to shut down or mitigate the consequences of an accident, these valves shall only be tested in the forward flow direction. CH-198 This valve functions to prevent back-flow to the charg-ing pump discharge header. The valve is normally open and there is no way that back-seating can be tested on reversal of flow due to system piping arrangements. Partial stroke-testing cannot be perfomed for the same rea son. Forward flow testing shall be performed at each refueling outage. CH-143 These valves serve to permit direct feed of concentrated 155 boric acid solution to the charging pump suction header. These valves cannot be stroke-tested during cold shut-down or quarterly because doing so would allow concen-trated boric acid storage to the charging pump suction header through the boric acid pumps. Boration of the g) q~j primary system during nomal operation would cause reac-tivity transients and possibly shut down the plant and 33

during cold shutdowns would delay startup. These valves cannot be partial-stroked for the same reason. These O velves saali de exercise tested a#rias eeca rerueiias outage. SI-100 These valves serve to prevent back-flow from high pres-113 sure heaoers to main safety injection headers. They cannot be fully exercise tested during operation, quarterly or during cold shutdowns, since to do so would require safety injection to the reactor coolant system. Partial-stroking, quarterly, is possible since these pumps can be placed in a minimum recirculation mode of operation. SI-102 These valves function to prevent back-flow to high pres-108 sure and low pressure safety injection pumps and contain-115 ment spray pumps. They cannot be tested during operation 121 quarterly or at cold shutdowns because doing so would 129 disrupt the safeguard system alignment, and safety in-135 jection into the containment or the reactor system would 143 be required for valve testing. Partial-stroking cannot 149 be performed for the same easons. Exercising shall be performed during each refueling outage. SI-139 These valves function to prevent back-flow to the safety 140 injection and refueling water tank. They will be partial-stroke exercised every three months and ' full-stroke exercised each refueling outage.

 ]v                    Full-stroke testing cannot be performed during cold shutdown or quarterly during operation because doing so would require safety injection to the containment or reactor coolant system. A safety injection to the reactor coolant system during operation would ccause uncontrolled boration and would introduce a thenna!

shock to the s'ystem. The recirculation lines used for testing LPSI and HPSI pumps for partial-stroking are r.ot large enough to fully open the check valves. l SI-159,160: These valves function to prevent back flow to the con-tainment lower level . These valves are normally closed and are backed up by motor operated isolation valves HCV-383-4 and HCV-383-3, which are normally closed, fail-as-is, and are opened only on receipt of a contain-ment recirculation actuation signal. Ho feasible means exists to perfom an in-place opera-In lieu of the required tional test of either valve. testing frequency of once per quarter, the District proposes to remove, on an alternating basis and once i every five years, either SI-159 or SI-160 for an inspec-l tion. This inspection will involve a photographic doc-l umentation of valve condition as well as a manual test l of freedom of movement for the valve discs. This test-lh ing will duplicate testing done in 1980 and 1981 in res-ponse to an NRC request. In the June 29, 1981 letter l 34

from the NRC (Robert Clark) to OPPD (W. C. Jones) the attached Safety Analysis clearly indicated that upon receiving an acceptable report from the District on the p/ e condition of SI-160, the NRC would consider alternating testing of SI-159 and SI-160 on a five year basis to be adequate for our next ISI interval . It was noted that this exemption would have to be made at the sane time as our request for exemption on the rest of our ISI pro-gram. SI-175 These valves serve to prevent back-flow from the contain-176 ment spray headers. These valves cannot be tested to the open position since to do so could cause spray in containment. Not stroking these valves poses no safety impact for the following reasons:

1. Adequate heat removal G .2m containment can be achieved during a DBA by use of only one contain-ment spray header with three containment spray pumps. Hence, only one of the check valves is required to open.
2. The containment air filtration and cooling system is fully redundant to the containment spray sys-tem.
3. The contahment air filtration and cooling systen o contains redundant components. During a DB A,

() sufficient iodine renoval is achieved with 5(A of the system operating and sufficient pressure reduc-tion acconplished with any three air coolers oper-ati ng. SI-196 These valves function to prevent back-flow through the 199 safety injection pump discharge headers. These valves 202 cannot be stroke-tested during cold shutdowns or quar-205 terly during operation because to do so using the safety injection system would require introducing cold water into the reactor coolant system causing thermal shock and possibly a reactor excursion. To do so using the chemical volume control system would disnipt charging and letdown flow to the reactor coolant system causing chemical and volume control to the system to be dis-rupted. Exercising shall be performed during each re-I fueling outage. l l SI-207 These valves function to isolate reactor coolant pump l 211 leakage flow from the safety injection tanks. These 215 valves cannot be stroke-tested during cold shutdowns 219 or quarterly during operation as to do so would cause drainage from the safety injection tanks. Tec.hnical Specifications require safety injection tank levels to be maintaired. The valves cannot be partial-stroked for the same reason. Exercising shall be performed during each refw. ling outage. 35

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   \s./                                                     Definitions and Clarifications Inservice testing at cold shutdown: Valve testing should commence not
                                  -later than 43 hours af ter shutdown and continue until complete or plant is ready to return to power. Completion of all valve testing is not a prereq-uisite to return to power. Any testing not completed at one cold shutdown should be performed daring subsequent cold shutdown to meet th3 code required testing frequency.

Exception: A deviation from a requirement of ASME IX and applicable adden-da due to the impracticality of the requirement within the meaning of 10 CFR 50.55(a). 2 () 36

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a l I 1 4 A 4 1 .i a . I 4  !- I 4 I J / l i e f a 1 i i i t 5 b )i i t a REFERENCES l l@ . 1 1

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1 REFERENCES . 1. American Society of Mechanical Engineers Boiler and Pressure Vessel-Code, July 1, 1980, Edition of Section XI through the Winter 1980 Addenda.

2. American Society of Mechanical Engineers Boiler and Pressure Vessel Code, July 1, 1980, Edition of Section V through the Winter 1980 Addenda.
3. American Society of Mechanical Engineers Boiler and Pressure Vessel Code, 1974 Edition of Section XI through the Summer 1975 Addenda.

1 l l O 37

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I h i e i ( b I l l i , VALVE TABLES e . l I I L I l L 4 . 's Ie .

l us ' I CATECORY A VALVES Ham. Permissible Exercise Nor. Pos. . Exceptions Valve Numtmar Velva P&lD P&lD Max. Leskoge Rate Stroke Time Test Failure (Refer to (System) Type Number location Size (Design) (Test) Sec. (Oper.) Schedule Mode Appendix 2C) PCV-742A(VA) hatterfly CIIDR-11405-H-1 D4 42" 18000 sccm 2 (AP) NA NC, FC Es , 60 peig l PCV-742B(VA) Butterfly CllDR-11405-N-1 E4 42" 18000 sccm 2 (AP) NA NC, FC Ex 60 pets PCV-742C(VA) Butterfly CitDR-ll405-N-1 D4 42" 18000 sccm 2 (AP) NA NC, FC Ex 60 psig PCV-742D(VA) Butterfly CllDR-11405-H-1 E4 42* 18000 sece 2 (AP) NA NC, FC Ex 60 pelg i l PCV-142E(VA) Saunderu CalDR-Il405-H-1 E3 1" 2000 secs 9 (AD) Q NO, FC Diaphragm 60 pelg ] PCV-742F(VA) Saunders CllDR-11405-H-1 E2 1" 2000 scen 9 (AD) Q No, FC Diaphrage 60 psig t.a l 00 PCV-742G(VA) Saumle rs CliDR-ll 405-H-1 E2 1" 2000 seca 9 (AD) Q NO, FC

Diaphragm 60 psig 5 PCV-7424t(VA) Saunders GilDR-ll405-N-1 E2 1" 2000 acca 9 NO, FC (AD) Q Diaphragm 60 pelg j 4tCV-746A(VA) Cate CllDR-Il405-H-1 E3 2" 5000 seca 8 (AD) Q NC, FC Eu 60 pelg i

l llCV-746B(VA) Cate CllDR-Il405-H-1 E3 2" 5000 sece 8 (AD) Q NC, FC , 60 psig I 4 t 3 l i h I

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( CATI.CORY A VALVES (Cont'd) _

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