ML20085G189
| ML20085G189 | |
| Person / Time | |
|---|---|
| Site: | Cooper  |
| Issue date: | 09/30/1991 |
| From: | NEBRASKA PUBLIC POWER DISTRICT |
| To: | |
| Shared Package | |
| ML20085G183 | List: |
| References | |
| NUDOCS 9110240180 | |
| Download: ML20085G189 (172) | |
Text
{{#Wiki_filter:- - _ _ _ _ _ _ . __ F Septesber 1991 Addenda 7'~~g - Date of Issue: September 30, 1991 l 6 !-
's_ / NEBRASKA PUBLIC POWER DISTRICT COOPER NUCLEAR STATION INSERVICE INSPECTION PROCRAM FOR ASME CLASS 1, 2 AND 3 COMPONENTS Revision 3 This is an addenda to the losse-loaf version of the Inservice Inspection Program for ASME Cicss 1, 2, and 3 Components , Revision 3, and is issued in the form of replacement or edditional pages, revisions, additions, or deletions, and are incorporated directly into the affected pages, Egmnary of Chances:
This is the ninth addenda to be published to the Inservice Inspection Program for ASME class 1, 2, and 3 components, Revision 3, This change aifects both the ASME Section XI and the Augmented ISI sections of the CNS ISI Program. Changes given below are identified in the text by a margin note (September 91) next to the affected item. SECTION PAGE(s) DESCRIPTION Introduction Section All Remove and destroy existing pages and replace with attached pages. Extends second interval, deletes h y references to specific augmented inspections, and corrects typo-graphical errors. Material Specification Page 4 Remove and destroy existing page 4 Abbreviations Section and replace with attached page. Updates listings to include new material descriptions /specifica-tions. NDE Procedures All Add this new section between existing CNS UT Calibration Standards and ASME Class 1 Categories sections to identify NDE procedures referenced in the CNS ISI Program. ASME Class 1 Categories Section Tabs B-D, B-E, Remove and destroy existing compo-B-F, B-G-1, nent listing pages and replace . B-G- 2, B-H , B-J , with attached pages. Updatea B-K-1, B-L-2, component listings due to CNS B-M-2, B N-1, plant design changes and NDE B-N-2, B-P specficiation listing changes. ASME Class 2 Categories Section Tabs C-A, C-B, Remove and destroy existing compo-C-C, 0-F, C-H nent listing pages and replace with attached pages. Updatas s component listings due to CNS
, j plant design changes and NDE
\s / specification listing changes.
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! D SECTION PACE (s) DESCRIPTION [ME Class 3 Categories Section Tabs D A and D C Remove and destroy existing l component listing pages and replace with attached pages. Updates component listings due to CNS plant design changes and NDE specification listing changes.
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ASME Class 3 Categories Section Tab D-B Remove and destroy existing (Continued) component listing pages and replace with attached pages. Adds integral attachments on llPCI suction line per NPPD commitment to U.S. NRC, reference IR 90-15. ASME Section XI llangers and Tabs F-A, F-B, Remove and destroy existing Supports Section FC component support listing pages and replace with attached pages. Adds compenent supports on ASME Class 3 IIPCI suction line from emergency condensate storage tank per NPPD commitment to U.S. NRC, , reference IR 9015. Update component listings due to CNS plant design changes. Augmented Inservice Inspections Pages 1 and 2 Remove and destroy existing pages Section 1 and 2 and replace with attached pages. Updated AISI listing for { } Tab 5 and adds new Tab 15 for RPV stud augmented exams. Augmented Inservice Inspections Tab 5 Remove and destroy first page and Section replace with attached page. Add attached pages listing Core Spray and Reactor Recirculation system piping subject to CL 88-01, Add requirements for weld crown condi-tioning for UT (future welds) per General Electric SIL Mo. 117R3. Augmented Inservice Inspections Tab 15-A11 Pa;es idd this new tab and attached Section pages. Added Type 15 AISI, RPV stud inspections per G.E. RICSIL No. 55. s
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m. e r l INTRODUCTION SECTION l l: i l-l l I l j : __.,7 --_,,_q.5.. .,7 _ _ _ , . - - - - y ,.y-p p. , _,m ,,,,e 4 ,_,,,y ,,4.y ,_ , ,_.. _ g .Nr - - - r - - - -7w --w-- --m - e-ve'-ww--w-r- v'w-w- r-*-v - - - - ' -e T
e l JEflLVICfdEliEGn0tL PROGRAGESCRTPTIOB 1.0 v; EASIS FOR THE INSERVICE INSECTION PROCRAM
-The base document from which che ISI plan, schedule, and program is developed is 10CFR50.55a(g). Burns and Roe, The Architect Engineer for Cooper Nuclear Station during constructiosi, were NPPD's agent in determining the ASME Code classifications of our plant components, NRC
_ Regu l atory Gut d e 1.26 was not yet published; hence, it was not used during Burns and Roe's classificacion. NPPD has not, nor are there plans to reclassify all the plant corrponents in accordance with the newer regulations and guides, however, as a guidance for component's inspection applicability, the NRC Regulatory Cuide 1.26, Revision 3 February,1976, l Sept. 91 is being used for determining examination boundaries primarily for Class 2 and 3 systerns. 2.0 IJ1E SECOND TEN YEAR INSPECTION INTERVAL 2.1 The commercial operation date for Cooper Nucicar Station is July 1.1974. The end of the first interval was extended from June 30,1984, to September 1, 1985, due to the 1984/85 pipe replace'eent outage. This was allowed by IWA-2400(c). The end of Sept. 91 the second interval was originally scheduled for June 30, 1994. Due to the change from 12 month to 18 month fuel cycles, the end of the second interval will be extended to December 31, 1994, as allowed ny IWA 2400(c). 2.2 The three inspection periods during the second interval are as O t u follows: O First Period: From September 1, 1985, to June 30, 1988 Second Period: From July 1,1988, to December 31, 1991 Sept. 91 Third Period: From January 1,1992, to December 31, 1994 3.0 6PPLICABLE ASME COE The Inservice Inspection of ASME Class 1, 2, and 3 components are performed in accordance with Section XI of the ASME Boiler and Pressure Vessel Code, 1980 Edition through Winter 1981 Addenda, except where specific written relief from examinations and testings determined to be impractical has been granted by the NRC pursuant to 10CFR Part 50, Section 50.55a(g)(6)(i). 4.0 INSERVICE INSPECTION PROCRAM 4.1 The Inservice Inspection (ISI) Program is a detailed living documer.t which is available to the regulatory authorities for , audit. 4.2 The.ISI Program provides: 4.2.1 ASME Section XI examination category and item listin5 4.2.2 Specific examination identification and location.
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4.2.3 Weld joint configurations. (
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' 4.2.4 Nondestructive examination procedures.
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q j . d l' 4'2.5 Ultrasonic calibration st.andards list. AJ-4.2.6- Applicable list of isometric drawings. 4.2.7 Augmented Inservice Inspections. 4.2.8 Relief Requests.
~ 4. 2. 9 - Status of completed inspections.
4.2.10 Summary of previous Inservice-Inspections. 4.3 The scheduling of Inservice Inspections is in accordance with' ASME
-Section XI. The mechanism for specific component scheduling is , contained 1in Cooper- Nuclear Station - procedures. This form of scheduling provides for optimization of component inspection during normal refueling and maintenance activities and naintains exposure All.RA . i 4.4 All records and reports are prepared in accordance with ASME Section XI IWA 6000.
5' . 0 EXTENT OF EXAMINATIONS 5.1. All components are examined in accordance with MME Section XI, subsections IWA, IWB, IWC, IMD, and IWF.
.j 5.1.1- The extent of examinations for Code Class 1 and 2 pipe welds are determined by the requirements of Table IVB 2500
-and IWB 2600, Category B-J for . Class 1 and paragraph IWC 2411 Category C-F and' C C - for Class 2 in t.he 1974
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? Edition through the Summer 1975 Addenda of ASME Section XI.
5.1.2 -ASME-Section XI (Winter 1981), Subsection IWE, " Require-ments for Class MC Components of Light Water Cooled Power Plants", was added to Section XI since - Summer 1975. - Eowever, 10CFR50. 55a presently only incorporates those portions of Section XI-that address the-ISI requirements for Class 1, 2, and 3 components and their supports. The-regulation does not currently address the ISI of contain- 9 { ments. ' Hence, ISI of MC components and their supports are not included in t'.te ISI Plan and Program. (NOTE: From the Foderal Register /Vc',ume 48, No. 26; 10CFR Part 50,-dated Monday, February 7,-1983, Supplementary Information.) . 5.2 All Class 1, 2,' and 3 piping components have been reviewed against the respective ASME Section XI. IWB 1220, IWC-1220, and IWD-1220 exemption criteria. 5.3 Appropriate Code Class 2 pipe welds in Residual Heat Removal Systems, Emergency Core Cooling System, and Containment Heat Removal Systems shall be examined. 5.4 System pressure tests will be conducted in accordance with the Sept. 91 3Q requirements of ASME Section XI, Subsections IWA, IWS, IWC, IWD, and IWF.
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- 5.5( 'Dntermination of ASME Section'XI Code-categories for Class 1,-2
'd and 3 components.
- 5. 5.1-- All Class 1, 2 and 3 components are categorir.ed in accordance with ASME Section XI, Table 1WB-25001, Table IWC-2500 1, ard Table IWD 2500-1, respectively.
6.0 ' EAMINATION BOUNDARIM 6.1 Examination boundaries are these ASME Class 1, 2, and 3 fabricated t and installed components,' their attachments and supports.
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6 . 2 -- ASME Class 1, 2 and 3 boundaries are identified on color coded P& ids and are located at Cooper Nuclear-Station. 6.3 The following systems or portions of-systems are included in the ISI examination boundaries: OP6TD SYSTEM 6.3.1 2004 Condensate and Feedwater 6.3.2 2022 - Primary Containment Cooling and Nitrogen
-Inerting g 16.3.3 2026 Reactor Vessel Instrumentation
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"(] ' 6.3.4 2027 Reactor Recirculation and Suppression Chamber Vent Oct. 85-6.3.5 2028 Reactor Building and Drywell Equipment Drain 6.3.6 2030 Fuel-Pool Cooling and Cleanup 6.3.7 2031 Reactor Building Closed Cooling Water 6.3.8 2032- liigh Conductivity Floor Drains 6.3.9 2037 Standby Cas Treatment and off Gas Filters 6.3.10 2038 Reactor Building Floor and Roof Drains 6.3.11 2039 Control Rod Drive liydraulic 6.3.12 '2040 -Residual Heat Removal 6.3.13: 2041 Main Steam - Reactor Building 6.3.14 2042 Reactor Water Cleanup 6.3.15 2043 Reactor Core Isolation Aj 6.3.16 2044 liigh Pressure Coolant injection 6.3.17 2045 Core Spray and Standby Liquid Control u
l l l -,m OP61D SYS1EM 6.3,18 2049 Condensate Supply 6.3.19 2084 Atmospheric Containment Atmospheric Dilution 6.3.20 2077 Diesel Cencrator Building Service Water, Starting Air, Fuel, Oil, Sump, and Roof Drains 6.3.21 6000302 Augmented Off Cas 6.3.22 13095-12-FSK-1-1 post Accident Sampling 7.0 AUCMENTED INSERVICE INSPECTIONS 7.1 Augmented Inservice Inspections (AISI) are not ASME Section X1 Code requirements, but are 1) additional examination areas, or 2) increased inspection frequency or combinations of both which are requested by the Nuclear Regulatory Conunission. 7,2 When examination components fall into the scheduled testing of both ISI and AISI, then credit for both requirements are taken (no double testing).
/ i 7.3 There are several types of Augmented Inservice It.spection required Sept. 91 at Cooper Nuclear Station; refer to the beginning of the " Augmented Inservice Inspections" section for a complete listing of these inspections.
7.4 The following A3ME Category welds are being climinated from the A'igmented Inspection and are listed in a separate section of the ISI program. 7.4.1 Welds susceptible to Intergranular Stress Corrosion Crack-ing that are required to be inspected per NURFG-0313, 7.4.2 Welds, category B-F and B-J, that are designated as " Pipe Whip". I 8.0 RELIL REOU F,STS Oct. 85 8.1 When an ASME Code Class 1, 2, or 3 component is determined to be impractical to inspect in accordance with ASME Section XI IWA 2000, IWB-2000, IWC-2000, IWD-2000, or IWF-2000, a specific written Relief Request from the ASME Code is submitted to the NRC in accordance with Section 3.0 (above). Each written Relief Request contains the following information as a minimum: 8.1.1 Identification of component (s) for which relief is requested. 8.1.2 ASME Section III Code Class. 8.1.3 The specific ASME Code requirement that has been determined to be impractical.
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I j-pT' '"j : 8'.1.4 -Cooper Nuclear Station relief justification (s) information E - for requesting relief. 8.1.5 Specific. alternative inspection (s) in lieu of ASME Code Section-XI_ requirement (s). 8.2- The following is a list of Relief Requests: Relief Reauest Number DescrIntion [if 1- ASME __ Category B J. Inaccessible Welds, Primary Containment-2 See Note 1. l Hay 87 3 ASME Category B D, RPV Top Head . Nozzle,- j Inner Radii- I 4 ASME Category . C-F, Inaccessible Velds in Floor Penetrations. 5- ASME Category C A, Inaccessible Welds on the - h -EllR lleat Exchanger. 6 ASME Category B A, Inaccessible RPV Welds 7_ % . NOTE 1:: Relief Request Number 2, "ASME Category C F, RllR Drywell s
( .. Spray Internal to Drywell", was-not granted by the NRC and
'thus, removed per the May, 1987, addenda. Reference Tab 8-of correspondence section.
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MATERIAL SPECIFICATION ABBREVIATIONS l) i. I l I l l 1 O L I
MATERIAL SPEC.IUCATION/ DESCRIPTION MATERIAL SPECIFICATION KATERIAL SPECIFICATION / DESCRIPTION ABBREVIATION F 25 SA-216 May 87 P-20 316 NG stainless steel in accordance with NPPD May 87 Contract 83 41, Section G, page C 13. RPV-2 A 508 Oct. 89 RPV-3 A-508 Oct. 89 S-1 SA 540 GR B24/RPV Studs Oct. 89 NOTE: Material specification abbreviations correspond with Cooper Nuclear Station's Material Specification Coding Tables used during construc-tion, except for material specifications greater than P-17 and F-22, and RPV-1, RPV-2, RPV-3, and S-1, which have been added. P 21 SA 312 seamless and welded austenitic stainless ' Sept. 91 steel pipe, grade TP316L. F-26 SA 403 wrought austenttic stainlass steel piping Sept. 91 and fittings, grade WP316L. F-27 SA-182 forged or rolled alloy steel pipe flanges, Sept. 91 forged fittings, and valves and parts for high temperature service, grade F316L.
NDE PROCEDURES SECTION (NEW) 3 L__.__.______.______._.___ _ _ . _ _ _ _ _ . _ _ _ __ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
i n 1
\%s j NDE PRM fdlVBLS The following NDE procedures are used by the CNS ISI Program. The numbers listed in the VT, pts MT, UTO, UT45, and UT60 columns of the component listing pages in the ISI Prograr correspond to the Tab /Index Number of the NDE procedure listed below that may be used for that examination. Where there is more than one procedure referenced for a specific UT examination, the option exists to use only one of the procedures. All NDE procedures listed below are on file at Cooper Nuclear Station. The most current revision of a referenced NDE procedure approved by the CNS Station Operation Review Committee (SORC) will be used.
TAB /,INDEX PROCEDURE PROCEDURE TITLE NF BER NUMBER 1 GE-UT 300 Procedure for Manual Examination of Reactor Vessel Assembly Welds 2 GE.UT-308 Procedure for Manual Ultrasonic Examination of the RPV Flange Ligaments 3 GE-UT-303 Procedure for Manual Ui uasonic Examination of Nozzle Inner Radius Greater Than 10" Diameter 4 MIUSK-W812 Ultrasonic Examination of Support Skirt to ('~] _ Reactor Pressure Vessel Wolds ij
\ 5 MIUB-W812 Procedure for Ultrasonic Inspection of Pressure
- Retaining Bolting Two Inches or Greater in Diameter 6 GE-UT-106 Procedure for Manual Ultrasonic Examination of Pressure Retaining Welds in Ferritic and Austenitic Piping and Components 7 CE-PT-100 Procedure for Color Contrast Liquid Penetrant _
Examination 8 IVl-W812 Procedure far VT-1 Visual Examination 9 IV2-W812 Procedure for VT-2 Visual Examination 10 GE-VT-100 Procedure for VT-3 Visual Examination 11 IV4-W812 Procedure for VT-4 Visual Examination 12 MIUB-NXI2 UT of Non-ASME Bolts and Studs 13 GE-UT-305 Procedure for Manual Ultrasonic Examination of Nozzle Inner Radius and Bore Regious on Small Bore Nozzles 14 GE-PT-101 Procedure for Liquid Penetrant Examination of Nozzle Inner Radius and Bore Areas (py v 15 GE-MT-101 Procedure for Wet Fluorescent Magnetic Particle Examination 16 CE-MT-100 Procedure for Magnetic Particle Examination Page 1 ot 3
p - ( ^_) TAB /INDEX PROCEDURE PROCEDURE TITLE NUMBER NUMBER 17 -GE UT-205- Procedure for Automated Ultrasonic Examination of Pressure Retaining Welds in Ferritic and Austenitic Piping Components l 18 GE-UT-200 Procedure for Automated Ultrasonic Examination of Similar and Dissimilar Piping Welds for 1GSCC 19 VT-06 Procedure for Cooper Nuclear Station Reactor Pressure Vessel Internal Invessel Visual Inspection (IVVI) 20 GE-UT-600 Procedure for Ultrasonic Thickness Measurements of Nuclear Components 21 GE UT-601 Procedure for Ultrasonic Thickness Measurements for Erosion / Corrosion 22 GE-UT-301 Procedure for Manual Ultrasonic Examination of Pressure Retaining Vessel Welds Less Than Two Inches in Thickness 23 GE-UT-307 Procedure for Ultrasonic Examination of RPV Closure Studs
N 24 GE-UT-309 Planer Flaw Elaing for Nozzle Inner Radius and f j Bore Regions %/
25 GE UT-310 Verification of feedwater Sparger Secondary Thermal Sleeve Location 26 CE-UT-102 Procedure for Manual Ultrasonic Examinatior,of Similar and Dissimilar Piping Welds for ICSCC 27 CE-UT-104 Procedure for Manual Ultrasonic Planer Flaw Sizing 28 GE-UT-105 Procedure for Manual Ultrasonic Examination of Dissimilar Metal Nozzle To-Safe End Welds 29 GE-UT 202 Procedure for Automated Ultrasonic Exam!. nation of Dissimilar Metal Nozzle-To Safe End Welds 30 GE-UT-400 Procedure for Remote Ultrasonic Examination of RPV Welds 31 GE-UT-402 UT Alternative to NUREG 0619 Nozzle Radius and Bore PT Requirement 32 GE-UT-501 Procedure for Remote, Ultrasonic Examination of Shroud Head Hold-Down Bolting 33 TP-508-1477 Procedure for the Ultrasonic Inspection of Bell Housing-Type Recirculation Pump Shafts j/"'} 34 C-lVCV-01 Cooper Invessel Clearance Verification Procedure 's m
/ 35 246-GP-48 Procedure for Control Rod Blade Inspectioa Page 2 of 3
TAB /INDEX PROCEDURE PP.OCEDURE TITLE NUMBER NUMBER 36 CE- ADM-1001 Procedure for Performing Linearity Checks on Ultrasonic Instruments 37 GE-ADM-1002 Procedure for Review Process and Analysis of Recorded Indications 38 GE-ADM-1003 Procedure for Operational Guidelines with " Smart UT" System 39 GE-ADM-1005 Procedure for Zero Reference and Data Recording for Non-Destructive Examination 40 GE-ADM-1006 Procedure for Compliance uith U.S. NRC Regulatory Guide 1.150 Page 3 of 3
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,m 6119ERTfdl_lLSERVICE INSPECT 1QNS
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- J Augmented Inservice Inspections (AISI) are not ASME Section XI Code requirements, but are 1) additional examina.tions areas or 2) increased inspection frequency or combinations of both which are requested by the Nuclear Regulator
- Commission, recommended in General Electxic Company Service Infocmation Letters or added for other reasons.
When examination components fall into the scheduled testing of ISI and are also AISI requirements, then credit for both requirements may be' taken (no double testing). The following ate types of Augmented Inservice Inspections required at July 89 Cooper Nuclear Station. The TAB number corresponds to tabbed pages that follow which contain information on the specific type of AISI. TAB TYPE DESCRIPTION REVISION DATE 1 1 All ring girder bolting and ring girder anchor Original bolting is to be volumetrically inspected each ten Release - 3/85 year interval. The anchor bolting adjacent to the inboard MSIV is to be visually inspected each ten year interval. (
Reference:
NRC DRO Bulletin #74-34 ) 2 2 Ultrasonic examination of the feedwater nozzle safe original
/'~'y ends, bores, and insido blend radii, liquid Release - 3/85
/ penetrant examination of the feedwater nozzles, and
-' visual inspection of the feedwater spargers as required per Table 2 and Section 4.3,2.4 of NUREG-0619.
3 3 Visual inspection of the Core Spray spargers and Original the Core Spray piping inside the RPV shall be Release - 3/85 conducted each refueling outage. (
Reference:
IE Bulletin No. 80-13.) 4 4 Ultrasonic examinations, utilizing G.E. Procedure Original TP508.0654, Revision D, or equivalent, are Release 3/85 conducted to assess the integrity of the jet pump hold down beams at the mid-length ligament areas bounding the beam bolt. These examinations shall be performed once during the second ten year interval. These examinations may be deferred to . the end of the interval. 5 5 Ultrasonic examinations per Generic Letter (G.L.) Sept. 91 88-01. G.L. 88-01 applies to all BVR piping made of austenitic stainless steel that is four inches or larger in nominal diameter, and contains reactor coolant at above 200*F during poaer operation regardless of code classification. All accessible welds will be examined in accordance with CNS G.L.
,-s, 88-01 commitments. Add requirements for weld crown
[ \ conditioning for UT (future welds) per Generic
\ ,,) Electric SIL No. 117R3. l l
Page 1 of 3
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m REVISION DATE
- TAB TYPE DESCRIPTION J
-6 6 Visual inspection of steam dryer channel welds Feb. 89 during refueling outages (Refererce General Electric SIL No. 474.)
7 7 Visual inspection of jet pump 'ozzles and mixer July 89 inlets in conjunction with jet pump inspection. (
Reference:
General Electric SIL No. 465.) 8 8 Ultrasonic examination of the shroud support access Aug. 91 hole covers once every three years beginning with ; the Spring 1993 Refueling Outage. Visual ) examination VT 1 of the shroud support access hole ! covers during the 1991 Refueling Outage. (
Reference:
General Electric SIL No. 462 S2, R1, and G.E. memo RCil9143, dated April 4, 1991.) ;
-9 9 Visual inspection of the Core Spray T-junction box July 89 welds inside the react <.r vessel. (
Reference:
General Electric SIL No. 289, R1, S1.) 10 10 Visual examination of the Reactor Recirculation July 89 (RR) pumps' shafts, pump. covers, Impeller / shaft attachment reLion.(including bolts), and hydrostatic bearings (including baffle plate).
"requency of examination shall coincide with the regularly scheduled RR pumps inspection. -O (
Reference:
General Electric S't No. 459 and
\Q RICSIL No. 038.)
11 11 Visual examination of all accessible areas of the Aug. 91 Intermediate Range Monitor (IRM) and Source Range Monitor (SRM) dry tubes each refueling outage. (
Reference:
General Electric SIL No. 409 R1.) 12 12 Ultrasonic (UT) examination of all remaining old Aug. 91 design creviced Inconel 600 Shroud llead Bolts (SilBs) each refueling outage. (
Reference:
General 1.lectric SIL No. 433.) 13 13 Rationale for updating of General Electric reactor Aug. 91 pressure vessel ultrasonic inspection procedures to incorporate U.S. NRC Regulatory Guide 1.150 requirements. -(
Reference:
General Electric SIL No. 515.) , Aug. 91 I 14 14 Augmented Inservice Inspection (AISI) Program for Service Water (SW) and Reactor Equipment Cooling (REG) pipe supports outside the scope of the CNS ASME Section XI ISI Program. This AISI Program requires only VT-3 and/or VT-4 examinations of selected supports. O Page 2 of 3
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'Y TAB TYPE DESCRIPTION REVISION DATE ! \'}.
15 15 Ultrasonic examination of CNS RPV V'ad Studs in . Sept, 91 accordance with General Electric Ri: ill No, 055, RPV studs 1-21 and 26 scheduled for examination based on raw material heat treatod hardness values (ASME Section XI Category B G 1 Code credit will be taken for RPV studs 18-21 and 26). em
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. - - . . . . . . ~ _ . . . . . - . . - - . . . - - . . ~ - . . . - . . . . _ . . _ . .
I l O l l AUGMENTED INSERVICE INSPECTIONS SECTION O TAB 5 l l l l O
- m. _ _ _ _ _ _ . . - _ _ _ _ - - _ - - _ - - - _ _ _ _ - - - _ - - . _ _ _ _ _ _ . _ _ _ _ - - - . _ _ _ _ - - - - - ___ .--_ _ - . .- __ - - - - - - - - - - . _ - . - - - - _ - - - - ,
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COOPER NUC1. EAR STATION ISI PROGRAM i x" Augimented inservice Inapection Program In Accordance with U.S. NRC Ceneric Letter 88 01 {
References:
- 1. NRC position on TCSCC in BWR austenitio stainless steel piping (Generic Lettet 88 01). ,
- 2. Letter, C. A. Trevors (h?rD) to U.S. NRC, dated !
October 9, 1990.
Subject:
Generic Letter 88 01, Cooper Nuclear Station. ,
- 3. L.tter, P. W. O'Connor to C. R. Horn (!WPD), dated May 14, 1991.
Subject:
Reactor Vater Cleanup (RWCU) Pipe i Vela inspection. , As a result of previous commitments to Reference 1. NPPD replaced the snajority l of the Category D Intergranular Stress Corrosion Cracking (ICSCC) susceptible , piping and welds with Category A ICSCC resistant piping and welds during the 1990 Refueling Outage. The only Cat 6 gory D piping and volds thac were not replaced conststs of the RWCU return piping from the regenerative heat exchanger outle to the RWCU/RCIC attachment to the feedwater inlet line. In Reference 2 NPPL , proposed to revise its previous conantement to replace this piping and instead ! conduct continued inspection of this piping in accordance with the requirements f of CL 88 01. This request was approved and future inspection requirements for all RWCU piping weli inspections were documented in Reference 3. [
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I -The following pages document the CNS Augmented ISI requirementr for all of the applicable RWCU piping velds in accordance with Referenco 3. All inaccessible i Category D welds have been reclassified us Category C welds in accordance with [ CL 88 01. Also, weld RCA BF.1 (CRD nozzle cap weld).has been reclassified as ! Category D'and included Jn the attached program. It should be noted that thire are additional ICSCC Category A welds in Class 1 Sept.91 , portions of the reacter recirculation, cora spray, and RWCU systems. These welds are included in the CNS ASME Section XI ISI Pro 6 ram. These welds are also documented in the following pages in order to provide a complete list of all welds subject to C.L. 88 01, , NPPD will conform to the NRC staff position on reporting requirements as stated , in CL 88 01.. The NRC will be notified of any flaws identified that do not meet . 1WB 3500 criteria from-Section XI of the Code for continued operation without ; evaluation or a range found in condition of welds previously known to be ' cracked. The NRC Lal be notified of any flaw evaluation required for continued +
- operation:and/or v repair plans. ,
' All Category A welds in austenitic stainless ste '.' piping at CNS have had the Sept.91 .
,outside surface' weld crowns condition $d (machined)_to provids optimum surface condition for ultrasonic (UT) examination. This was done in accordance with "
General Electric Company recommendations which are now documented in C.E. Service
- Information Letter'(SILS No. 117, Revision 3, _ All future welds in austenitic !
l stainless steel piping systems subject to Generic Letter 88 01 wi? ? be condi. tiened/ machined for ultrasonic inspection in accordance with the recommendations of SIL No. 117 Revision 3. A copy of this SIL is included at the end of this section for further information, ii ; I
1 N- [d v V CENERIC LETTER 88-01 AUCMDTTED ISI EXAMINATIONS CATECORY A REACTOR RECIRCUILATION AND CORE SPRAY PIPE WEIDS Sept- 91 VELD ID CONF. SIZE ISO. MAT. UT PROC INTERVAL AGE REMARKS , D . CSB-BJ-2 P-SE 10 CNS-CS-3 P20 49~ 6 2 1 ICSCC Cat. A per G.L. 88-01. Completed F86. CSB-BJ-3 P-P 10 CNS-CS-3 P20 t49 6 2 1 ICCC Cat. A per C.L. 88-01. Completed F86.. i . CSB-SJ-4 E-P 10 CNS-CS-3 P20 49 6 2 1 IGSCC Cat. A per C.L. 88-01. Completed F86. CSA-BJ-2 P-SE 10 CNS-CS-4 P20 .$ 6 ICSCC Cat A per G.L. 88-01. CSA-BJ-3 P-P 10 CNS-CS-4 P20 6 IGSCC Cat. A per G.L. 88-01. CSA-BJ-4 E-P 10 CSN-CS-4 P20 6 ICSCC Cat. A per G.L. 88-01. , RAD *BJ-1 PU-P 20 CNS-RR-37 P20 56 6 2 1 IGSCC Cat. A per G.L. S8-01. Completed F86. RAD-BJ-2 P-VA 28 CNS-RR-37 P20 '6 6 2 1 IGSCC Cat. A per G.L. 38-01. Completed F86. RAD-BJ-3 VA-P 28 CNS-RA-37 P20 56 6 2 1 IGSCC Cat. A per C.L. 88-01. Completed F86. RAD-BJ-4 P-T 28 CNS-LR-37 P2O 56 6 2 1 ICSCC Cat. A per G.L. 88-01 Completed F86. RAD-BJ-5 T-4V 30 CNS-RR-37 P20 6 ICSCC Cat. A per G.L. 88-01. RAD-EJ-6 P-T 24 CNS-RR-37 P20 6 Cat. A per C.L. 83-01. RAH-BJ-1 4W-P 22 CNS-RR-37 P20 6 Is; SCC Cat. A per G.L. 88-01. RAH-BJ-2. 4V-P 22 CNS-RR-37 P20 6 ICSCC Cat. A per C.L. 88-01. Page 1 of 5
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\ ' (G p 'Qf GENERIC LETTER 83-01 AUGMENTED ISI EXAMINATIONS CATECORY A REACTOR RECIRCUIIATION AND CORE SPRAY PIPE VEIDS Sept. 91 WELD ID CONF. SIZE ISO. MAT.
O. UT FROC INTERVAL O GE REMARKS RAS-BJ-10 W-E 9 CIS-RR-37 P20 6 ICSCC Cat. A per G.L. 88-01. RAS-BJ-11 E-E 20 CNS-RR-37 P20 53 6 2 1 ICSCC Cat. A per G.L. 85-01. Completed F86. RAS-BJ-13 P-V 20 CNS-RR-37 P20 53 6 2 1 IGSCC Cat. A per G.L. 88-01. Completed F86. RAS-BJ-2 SE-P 23 CNS-RR-37 P20 56 6 2 1 IGSCC Cat. A per G.L. 88-01. Completed F86. RAS-BJ-3 P-T 2S CNS-RR-37 P20 6 ICSCC Cat. A per G.L. 88-01. RAS-BJ-4 T-P 28 CNS-RR-37 P20 6 IGSCC Cat. A per G.L. 88-01. I RAS-BJ-5 P-VA4 28 CNS-RR-37 P20 '6 ICSCC Cat. A per G.L. 88-01. RAS-BJ-6 VA-P 28 CNS-RR-37 P20 6 ICSCC Cat. A per G.L. 88-01. RAS-BJ-6A P-VE 28 CNS-RR-37 P20 6 ICSCC Cat. A per G.L. 88-01. RAS-BJ-6B VE-F 4 CNS-RK-37 P20 6 IGSCC Cat. A per G.L. 88-01. RAS-BJ-7 P-E 28 CNS-RR-37 P20 6 ICSCC Cat. A pyr G.L. 88-01. RAS-BJ-8 E-PU 28 CNS-RR-37 P20 6 1GSCC Cat. A per G.L. 88-01. RAS-BJ-9 T-E 20 CNS-RR-37 P20 6 ICSCC Cat. A per G.L. 88-01. i RRF-BJ-2 P-SE 12 CNS-RR-37 P20 6 ICSCC Cat. A per G.L. 88-01. RRF-BJ-3 P-P 12 C'5-RR-37 P20 6 ICSCC Cat. A per G.L. 88-01. RRF-BJ-4 P-P 12 CNS-2R-37 P20 6 IGSCC Cat. A per G.L. 88-01. RRF-BJ-5 R-P 12 CNS-RR-37 P20 6 ICSCC Cat. A per G.L. 88-01. Page 2 of 5 e.
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( ; ! i Q Q ,) G' CENERIC LETTER 88-01 AUGMENTED 151 EXAMINATIONS CATECORY A REACTOR RECIRCUII/LTION AND CORE SPRAT PIPE UEIIS Sept. 91 WELD ID CONF. SIZE ISO. MAT. ^ O' AE
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CNS-RR-37 P20 6 ICSCC Cat. A per C.L. 88-01. RRG-BJ-2 P-SE 12 ERG-M-3 T-P 12 CNS-RR-37 P20 6 ,ICCCC Cat. A per C.L. 88-01. 12 CNS-RR-37 P20 50 6 2 IGSCC Cat. A per C.L. 88-01. ! P-SE RRri-BJ -2 Completed F86. CNS-RR-37 P20 50 6 2 1 ICSCC Cat. A per C.L. 88-01. ! RRH-BJ-3 R-P 12 Completed F86. l 12 CNS-RR-37 P20 6 ICSCC O t. A per C.L. 88-01. l RRJ-BJ-2 P- S E l CNS-RR-37 P20 6 ICSCC Cat. A per C.L. 88-01. l RRJ-BJ-3 T-P 12 12 CNS-RR-37 P20 6 ICSCC Cat. A per G.L. 88-01. RRK-EJ-2 P-SE CNS-RR-37 P20 6 ICSCC Cat. A per C.L. 88-01. RRK-EJ-3 P-P 12 P20 6 ICS C Cat. A per C.L. 68-01. RRK-3J-4 P-P 12 CNS-RR-37 CIS-RR- 37 P20 6 ICSCC Cat. A per G.L. 88-01 RRK-BJ-5 P-P 12 CiS-RR-38 F20 6 ICSCC Cat. A per C.L. 88-01. RBD-Ba-1 PU-P 28 CNS-RR-36 P20 6 ICSCC Cat. A per C.L. 88-01. RBD-BJ-2 P-VA 28 Ci3-RR-38 P20 6 ICSCC Cat. A per G.L. 88-01. RBD-BJ-3 VA-P 28 CIS-ER-3 S P20 ! 6 IGSCC Cat. A per C.L. 88-01. J RBD-BJ-4 P-T 28 CJS-RR-38 P20 6 IGSCC Cat. A per G.L. 88-01. RB9-BJ-5 T-47 30 P20 6 ICSCC Cat. A per C.L. 88-01. RBD-BJ-6 P-T 24 _ lCNS-RR-38 CNS-RR-38 P20 6 ICSCC Cat. A per C.L. 31-01. RBH-BJ-1 47-P 22 Page 3 of 5
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