ML20085F592

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Telecopy AO AO-22-74:on 741010,low Flow Trip Setpoints for Three & Two Primary Coolant Pump Operation Found to Be Below Tech Spec Limit.Caused by Use of Incorrect Figures in Calculating Setpoints
ML20085F592
Person / Time
Site: Palisades Entergy icon.png
Issue date: 10/11/1974
From: Flynn J, Slade G
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
Shared Package
ML20085F589 List:
References
AO-22-74, NUDOCS 8308230036
Download: ML20085F592 (9)


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1976 0CT l l Fj; ;: l7 VEB219(1558)(l-028815C284)PD 10/11/74 1545 TLX CONSPOWER JKN

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REPORI NO - A0-22-74, DOCKET

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REPORT DATE 11-74 53 8.

OCCURRENCE DATE 10-74

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FACILITY - PALISADES PLANT gaggo360500 5

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IDENT[FICATION OF OCCURRENCE -

LOW FLOW TRIP SETPOINTS FOR 3 PCP AND 2 PCP OPERATION FOUND TO DE BELOW TECHNICAL SPECIFICATIONS LIMIT.

5.

CONDITIONS PRIOR TO OCCURRENCE -

PLANT OPERATING IN 4 PCP CONFIGURATION AT POWER LEVEL OF X 30 PER-CENT.

6.

DESCRIPTION OF OCCURRENCE -

A.

A PPOSSIBLE VIOLATION WAS DETECTED 10-3-74 WHEN P-CE-3962 sr.im <nne>WAS REVIEWED AND IT WAS FOUND THAT PRESENT SETPOINTS APPEARED

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t usestern union res LESS CONSERVATIVE THAN THOSE RECOMMENDED IN P-CE-5962.

THIS INFORMATION WAS VERBALLY RELAYED TO RON COOK ON 10-4-74.

B.

FURTHER ANALYSIS OF AVAILABLE INFORMATION VAS CONDUCTED BOTH AT THE PLANT AND IN THE GENERAL OFFICE AND ON 10-10-74 A PRC MEETING WAS HELD AT THE PLANI WITH FIVE MEMBERS OF THE GENERAL OFFICE STAFF PRESENT.

AT THIS TIME IT WAS DETERMINED THAT THE SETPOINTS FOR 5 PUMP AND 2 PUMP OPERATION WERE BELOW IECHNICAL SPECIFICATION LIMITS.

7.

APPARENT CAUSE -

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.-x usestern union s si ALL PUMP COMBINATIONS IT WAS ASSUMED THAT FLOW WAS EQUAL TO THE SQUARE ROOT OF DP - BASED ON A4 PUMP DP AS 100 PERCENT - FOR ALL PUMP CONFIGURATIONS.

IT HAS BEEN DETERMINED THAT THE SQUARE ROOT RELATIONSHIP IS ONLY A VALID ASSUMPTION WHEN THE FLOW CORRESPOND-ING TO EACH PUMP CONFIGURATION IS ASSUMED TO BE 100 PERCENT FLOW IN CALCULATING EACH IRIP SETPOINT AND THE PERCENT OF 4 PUMP FLOW CON-VERTED TO A PERCENT OF 5 PUMP - OR 2 PUMP - FLOW TO ESTABLISH THE MINIMUM TRIP SETPOINY.

ORIGINAL CALCULATIONS SHOWED THAT 90 PERCENT OF 5 PUMP FLOW - AND 2 PUMP - WAS MORE CONSERVATIVE THAN THE CALCULATED MINIMUM SETPOINT

, AND THIS VALUE WAS USED.

THE TRIP SETPOINT BECAME --

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semOWIRIP/ EQUALS 0.9E2 X DP5 1

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sv EQUALS 0.81 X DP5 HOWEVER, ASSUMING MEASURED 5 PsMP FLOW - F3 - EQUALS.758 0F MEASURED 4 PUMP FLOW - F4 - AND USING 71 PERCENT OF 4 PUMP FLOW TRIP AS A SETPOINT, THE PREVIOUSLY CALCULATED SETPOINT IS SHOWN TO BE IN ERROR.

E.G.

F5 EQUALS.75dF4 F/THIP/ EQUALS

.71F4 EQUALS

.71 73

.758 8F 12Cl (RS4 )

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- Western, union DP5/ TRIP / EQUALS

.71 E2 X DP5

,758 A SIMILAR ANAYYSIS ALSO SHOWS THAT THE 2 PUMP TRIP SETPOINT WAS AL SO BELOW TECHNICAL SPECIFICATIONS LIMITS.

6.

ANALYSIS OF OCCURRENCE -

SINCE THE PLANT HAS NOT OPERATED IN THE 2 OR 5 PUMP CONFIGURATION AT POWER NO SAFETY LIMITS WERE VIOLATED.

ALSO BECAUSE ALL INFORMA-TION USED TO DETERMINE THE TECHNICAL SPECIFICATION LIMITS IS NOT IMMEDIATELY AVAILABLE, THE DETERMINATION AS TO POSSIBLE SAFETY

' W PROBLEMS HAD THE PLANT OPERATED IN THESE MODES HAS NOT BEEN ANALY2ED

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CORRECTIVE ACTION-l CORRECTIVE ACTION RECOMMENDED BY THE PLAN

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A.

INITIATE ADMINISTRATIVE CONTROLS TO LIMIT REACTOR OPERATION

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j IN THE 2 PUMP MODE TO THE HOT STANDBY CONDITION UNTIL THE PROPER l

FLOW TRIP SETPOINTS ARE ESTABLISHED.

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B.

SET THE HIGH POWER TRIP SETPOINT FOR 5 PUMP OPERATION AT 25 PERCENT POWER.

THIS IS BASED ON THE FACT THAT NORMAL 2 PUMP OPERATION ALLOWS 25 PERCENT REACTOR POWER, AND THE 5 PUMP FLOW TRIP SETPOINT PRESENTLY ESTABLISHED I WELL ABOVE Tile 46 PERCENT

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r e c u core ifarT roR 9 PilMP FLOW.

GIVEN THAT FLOW EXCEEDS THE t

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l MINIMUM ALLOWABLE FOR 25 PERCENT, THE POWER LEVEL OF 25 PER-CENT IS CONSERVATIVE.

C.

CP C0 IS ALREADY ENGAGED IN DISCUSSIONS WITH COMBUSTION EN-GINEERING TO ESTABLISH JUSTIFICATION FOR NEW LOW FLOW IRIP SET-POINTS.

WHEN THIS DATA BECOMES AVAILABLE, A TECH SPEC CHANGE WILL BE INITIATED TO ALLIEVIATE THE PRESENT SITUATION.

10. FAILURE DATA -

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