ML20084M380

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Forwards Quality Action Request RH-00028-ZZ Re Zack Co Welding Procedures.Certification of Welders to Aws D1.3-78 Indefensible Position for Qualifying to D9.1-80 Welding Procedure Spec
ML20084M380
Person / Time
Site: Midland
Issue date: 05/08/1984
From:
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To: Karr J
STONE & WEBSTER, INC.
References
CIO-0037, CIO-37, NUDOCS 8405150345
Download: ML20084M380 (3)


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90CUMENTATION TRANSMITTAL

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To:

Stone & Webster - CIO Transmittal No: CIO-do 3 7 PO Box 1963 Date: 77) g,f99g.

Midland, MI 48640 Attention: QQ%

9 The documentation lis ed below is provided herewith, 7.

as previously provided on 8 8

as reqE sted by

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Documentation

Description:

O m fy (Can.)

RH-ooo29-2z.

CIO' has _ has not been placed on routine transmittal for the described documentation.

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7" natttte CC RJCook, NRC Site (w/a, unless voluminous)

JJHarrison, NRC Region _III (w/a, unless voluminous)

DDJohnson, SMO (w/o)

JGKappler, '.NRC ' Region ' IIII(w/a, ' unles s voluminous)

BHPeck, SMO (w/o)

NIReichel,. SMO (w/o)

RAWells, MPQAD (w/o)

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dl CMThompson - File 24.2 (w/a, unless voluminous) 3 8405150345 840508 I(

MIO384-0001A-QLO6 PDR ADOCK 05000329 S

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6. QAR Number d

MIDLAND PROJEC

. i RH-00028-ZZ 1

m Consumers QUALITY ASSURANCE DEPARTMENT

7. Date issued
8. Revisi L

Power 4/24/84 o

CompBRY QUALITY ACTION REQUEST 9.

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1. Requirement Bechtel Specification 7220-M-151A(0) R,ev 18 Sec 14.9.2 states...
1. AWE Related

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"Each procedure must be prepared and qualified in accordance with the b Yes No requirements of the Code and this specification." Bechtel Specification 7220-M-151A(0) Rev 18 Sec 14.9.4 = tate:

"L' elders shall be given performance test in accordance with the applicable code."

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2. Deficiency ContrarytotheaboverequirementsZack'sweldingprocedareswererevisedtoreflecttherequirement(

AVS 09.1-80. Although these WPS's are now AWS 09.1-80 procedures, Zack is continuing to qualify welders in l

accordance with the requirements of AWS 01.3-78. Additionally the'PORs which support these WPS's were qualifiel the requirements of AWS D1.3-78.

4

11. Potential 50.55(e)

Yes No

. QAQ Ori at by

4. Discipline / Division /Section
5. Response Due Date
12. Date Reported to MPQA g

MPQAD HVACA 4/27/84 n N/A l'f ActioniteMo.'

15. Item Priority
17. S/U Code
19. Action Organization R R'eviewed by ZO1000 1

PGM00

14. Discipline
16. Trend Code
18. Resb Code

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M ZZ-50001 Zack The Zack Company M--8h

22. Cause The Zack Company welding procedures and
23. Proposed Corrective Action

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walders are certified in compliance with the rules Welders certified in accordance with C t

of AWS Dl.3-78.

Bechtel recommended that Zack Dl.3-78 prior to May 15, 1984 are quaB change their welding procedure specifications, fied to weld in accordance with the utilizing existing Dl.3-78 procedure qualification rules of AWS D9.1-80.

Welders whose j

rccords, to meet the requirements of AWS D9.1 (see certification begins May 15, 1984 wil3 j

B chtel ltr. #M-151-B-3140 dated 11/21/83). These certify in accordance with the rules e changeswerepreviouslyagreeduponandthenjgggg%SD9.1-80.

g approved by Zack, MPQAD HVACA Ouslity En,iueering e

l and Bechtel. - Diccucci=: xith '."0;c ""fr? Omity 42# 4 8C-W

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24. Responsible Organization / Person Wor Linue on neXL pa

'25. Proposed Completion Date

26. Disposition so-8y Sn5/84 Zack Co. S.M J mithi Q@Siewer T

/ 4Da te'

.PQAE (ASME Only)

Date

27. Disposition Ac@en
28. Method of Disposition Verification
29. QAR Closed by MPQAD Date E OnM Date Acceptable Unacceptable Superceding QAR

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QAA NO RH-00028-ZZ MIDuMD PWEr.T

. Am AssuRAnct otraniment

, QUALITY. ACTION REQUEST DATE:

REn C ONTINU ATION - S HEET 0

PAGE R OF M 22.

Cause (Continued)

MPQAD HVACA has'now determined'the'ccrtification of welders to AWS Dl.3578 was not,a'~ defensible pos'ition for qualifying to a '

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D9.1-80 welding proc.edure specification.

MPQAD's position is that welders must.q'ualify to'the specification, (code), for which the

'weldir.s procedure specification is written.

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