ML20084M380

Forwards Quality Action Request RH-00028-ZZ Re Zack Co Welding Procedures.Certification of Welders to Aws D1.3-78 Indefensible Position for Qualifying to D9.1-80 Welding Procedure Spec

ML20084M380
Person / Time
Site:	Midland
Issue date:	05/08/1984
From:	CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	Karr J STONE & WEBSTER, INC.
References
CIO-0037, CIO-37, NUDOCS 8405150345
Download: ML20084M380 (3)

Text

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,33 d 90CUMENTATION TRANSMITTAL p ga s To: Stone & Webster - CIO Transmittal No: CIO- do 3 7 PO Box 1963 Date: 77) g,f99g .

Midland, MI 48640 Attention: QQ%

9 The documentation lis ed below as previously provided on 8 8  ; as reqE sted is provided by ( he/ herewith, 7 .

Documentation

Description:

O m fy (Can.) RH-ooo29-2z.

CIO' has _ has not been placed on routine transmittal for the described documentation.

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natttte 7" CC RJCook, NRC Site (w/a, unless voluminous)

JJHarrison, NRC Region _III (w/a, unless voluminous)

DDJohnson, SMO (w/o)

JGKappler , ' .NRC ' Region ' IIII(w/a , ' unles s voluminous)

BHPeck, SMO (w/o)

NIReichel,. SMO (w/o) 9M RAWells, MPQAD (w/o)

CMThompson - File 24.2 (w/a, unless voluminous) .

3 dl 8405150345 840508 I(

MIO384-0001A-QLO6 PDR ADOCK 05000329 S PDR .

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6. QAR Number 1  ;

- d MIDLAND PROJEC . i 1 m RH-00028-ZZ Consumers 7. Date issued

' QUALITY ASSURANCE DEPARTMENT 8. Revisi L Power 4/24/84 o CompBRY QUALITY ACTION REQUEST 9. g j p g, ot

1. Requirement Bechtel Specification 7220-M-151A(0) R,ev 18 Sec 14.9.2 states... 1. AWE Related

'{ "Each procedure must be prepared and qualified in accordance with the b Yes No requirements of the Code and this specification." Bechtel Specification 7220-M-151A(0) Rev 18 Sec 14.9.4 = tate:

"L' elders shall be given performance test in accordance with the applicable code."

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2. Deficiency ContrarytotheaboverequirementsZack'sweldingprocedareswererevisedtoreflecttherequirement(

AVS 09.1-80. Although these WPS's are now AWS 09.1-80 procedures, Zack is continuing to qualify welders in l accordance with the requirements of AWS 01.3-78. Additionally the'PORs which support these WPS's were qualifiel the requirements of AWS D1.3-78.

4

11. Potential 50.55(e)

Yes No at by 4. Discipline / Division /Section 5. Response Due Date 12. Date Reported to MPQA

. QAQ Ori

% g MPQAD HVACA 4/27/84 n N/A l'f ActioniteMo.' '

15. Item Priority 17. S/U Code 19. Action Organization R R'eviewed by ZO1000 1 PGM00

$ 14. Discipline 16. Trend Code 18. Resb Code /1 ste j M ZZ-50001 Zack The Zack Company M--8h

22. Cause The Zack Company welding procedures and 23. Proposed Corrective Action

.} walders are certified in compliance with the rules Welders certified in accordance with C t of AWS Dl.3-78. Bechtel recommended that Zack Dl.3-78 prior to May 15, 1984 are quaB

, change their welding procedure specifications, fied to weld in accordance with the utilizing existing Dl.3-78 procedure qualification rules of AWS D9.1-80. Welders whose j rccords, to meet the requirements of AWS D9.1 (see certification begins May 15, 1984 wil3 j B chtel ltr. #M-151-B-3140 dated 11/21/83). These certify in accordance with the rules e changeswerepreviouslyagreeduponandthenjgggg%SD9.1-80. g approved by Zack, MPQAD HVACA Ouslity En,iueering e l and Bechtel. - Diccucci=: xith '."0;c ""fr? Omity 42# 4 8C-W

'l 24. Responsible Organization / Person Wor Linue on neXL pa # ,.

'25. Proposed Completion Date Zack Co. S.M J mithi '

so-8y Sn5/84

26. Disposition .

T / 4Da te' Q@Siewer .PQAE (ASME Only) Date

27. Disposition Ac@en

28. Method of Disposition Verification 29. QAR Closed by MPQAD Date Acceptable Unacceptable Superceding QAR .

E OnM Date

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QAA NO MIDuMD PWEr.T . RH-00028-ZZ

. Am AssuRAnct otraniment , QUALITY. ACTION REQUEST DATE: REn

• ' 0 C ONTINU ATION - S HEET PAGE R OF M

22. Cause (Continued) -

MPQAD HVACA has'now determined'the'ccrtification of welders to AWS Dl.3578 was not,a'~ defensible pos'ition for qualifying to a '

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D9.1-80 welding proc.edure specification. MPQAD's position is that welders must.q'ualify to'the specification, (code), for which the

'weldir.s procedure specification is written.

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