ML20084C775
| ML20084C775 | |
| Person / Time | |
|---|---|
| Site: | Catawba |
| Issue date: | 05/16/1995 |
| From: | Rehn D DUKE POWER CO. |
| To: | NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM) |
| References | |
| NUDOCS 9505310593 | |
| Download: ML20084C775 (42) | |
Text
{{#Wiki_filter:, - ~ - - ~ 1 ~ .E L .i 1 DukeIbwer Company D.L Row ~! CatawbaNudearGenentionDepanment . Vice hesident l 4800 ConcordRoad. (803)8313205 Othce t York.SC29745 (803)8313426 Fat - 'l 0-- May 16,;1995 l U.S. Nuclear Regulatory Commission Attention: Document Control Desk i Washington, D.C. 20555
Subject:
Catawba Nuclear Station, Unit 1 Docket No.' 50-413 Request for Relief Serial Number 95-01 Gentlemen: l Please find attached Request for Relief Serial Number 95-01. Submittal of this relief request is necessary because during the Unit I end-of-cycle 8 refueling outage, complete coverage of the subject welds could not be obtained. } I For weld number IRHRB-W3, radiography will be used as an alternate volumetric j examination method. This examination will be performed during the Unit I end-of-cycle 9 refueling outage, which is the first refueling outage in the second ten year inspection interval. Hence, approval of this relief request is requested by June 29,1995, which is the end of the fir.n ten-year inspection interval. { Should you have any questions concerning this relief request, please call L.J. Rudy at l (803) 831-3084. l Very truly yours, j D.L. Rehn LJR/s Attachment 9505310593 950516 PDR ADOCK 05000413 P PDR t q ( amr e,v,te
Document Control Desk Page 2 May 16,1995 xc (with attachment): S.D. Ebneter, Regional Administrator Region 11 R.J. Freudenberger, Senior Resident inspector R.E. Martin, Senior Project Manager ONRR ]
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l l l Document Control Desk Page 3 l May 16,1995 i bxc (with attachment): Z.L. Taylor L.J. Rudy J.E. Cheny Document Control File 801.01 l Group File 801.01 ELL-EC050 NCMPA-1 l NCEMC PMPA l j SREC l l l I 1
DUKE POWER COMPANY STATION CATAWBA UNIT 1 10-YEAR INTERVAL REQUEST FOR RELIEF NO. 9S-01 I. System / Component (s) for Which Relief 1.s Requested: ASME Section XI Code Class: 1 Examination Category: B-M-1 Valve - Residual Heat Removal System (ND) - Valve Body To Bonnet Weld Weld Number }1em Number 1ND-37A B12.040.002D ASME Section XI Code Class: 2 Examination Category: C-A Steam Generator - Lower Shell To Transition Cone Weld Weld Number Item Number 1SGC-04B-05 C01.010.002 ASME Section XI Code Class: 2 Examination Category: C-A Residual Heat Removal (ND) Heat Exchanger - Flange To Shell Weld Weld Number Item Number 1RIIRB-W3 C01.010.050 II. Code Requirement: ASME Section XI, Examination Category B-M-1, Pressure Retaining Welds In Pump Casings And Valve Bodies, Table IWB-2500-1, Item No. B12.40 requires a
volumetric examination of essentially 100% of the weld length and adjacent base material on all Valve Body i Welds greater than or equal to 4 inch nominal pipe size as defined by Figure No. IWB-2500-17. Examinations are 1 limited to one valve within each group of valves that are of the-same constructional design, manufacturing method, and that - perform similar functions in the system. ASME Section XI, Examination Category C-A, Pressure Retaining Welds In Pressure Vessels, Table IWC-2500-1, Item No. C1.10 requires a volumetric examination of essentially 100% of the weld length and adjacent base material on Pressure Vessel Shell Circumferential Welds at gross structural discontinuities as defined by Figure No. IWC-2500-1. III. Code Requirement from which Relief is Requested: Relief is requested for the above identified Class 1 Valve Body Weld from meeting the coverage requirements as defined in ASME Section XI, Appendix III, Article 111-4000, III-4420. I Relief is requested for the above identified Class 2 Pressure Vessel Shell Circumferential Welds from meeting the coverage l requirements of ASME Section XI, IWA-2232(a) as defined in l ASME Section V, Article 4, T-441.4.4; T-441.5. 1 IV. Basis for Relief: During the ultrasonic examination of the welds shown in, two directional coverage as required by ASME Section XI, Appendix III and Section V, Article IV as modified by' Code Case N-460 could not be obtained. Causes of these limitations are part geometry, physical barriers, and component / weld material. Where possible, a combination of angles and wave modes were used to maximize the coverage obtained. The weld and base metal at the component inside surface was covered from at least one direction with a minimum of one angle. 1
V. Alternate Examinations or Testing: No additional examinations are planned for Weld ID Numbers, IND-37A and 1SGC-04B-05. In addition to the ultrasonic examination, radiography will be performed on Weld ID Number 1RHRB-W3. For Weld ID Numbers 1ND-37A and 1SGC-04B-05, the use of radiography as an alternate volumetric examination method is not practical due to component thicknesses and geometric configurations. Other restrictions making radiography impractical are the L necessity to use double wall techniques due to inaccessibility of the ID surface and physical barriers prohibiting access for placement of source, film, number bands, etc. We will continue to use the most current ultrasonic techniques available to obtain maximum i coverage for future examinations of these weld numbers. For Weld ID Number 1RHRB-W3, radiography will be used as an alternate volumetric examination method upon completion of a modification to the heat exchanger to allow access to the ID surface for source positioning and the qualification of an acceptable radiographic technique. This radiographic examination will be performed during Unit 1 EOC9, which is the first refueling i l outage in the Second Ten Year Inspection Interval. VI. Justification for the Granting of Relief: Limitations are permanent obstructions and cannot be removed for the components / welds listed in Section I above. Although the coverage requirements of ASME Section XI, as defined in Section V, Article 4 and Section XI, Appendix III could not be met, the amount of l coverage obtained for these examinations provides an acceptable level of quality and integrity. Based on these evaluations,it is Duke Power Company's opinion that the limited coverage will not endanger the health and safety of the general public.
Duke Power Company will perform UT examinations to the extent practical in accordance with ASME Section V, Article 4 and ASME Section XI, Appendix III. VII. Implementation Schedule: These examinations will continue to be scheduled in accordance with the requirements of ASME Section XI for future Inspection Intervals at Catawba Nuclear Station, Unit 1. Date !9!9I 6 l-Evaluated By: [3 / I i M_ _ Date $ 10, 9 6 Reviewed By: O 4 l Description Table Component Drawings UT Examination Data i t i t 'T
l l ASME Clam 1 And 2 IOservice IErpection Request For Relief No. 95-01 For Catawba Unit 1 Based On ASME Section XI-1980 Code 'Ihrough Winter 1981 Addenda. Page 1of 1 Lcensee item No. Exam Category System Or Area To Be Reason For Request Proposed A!!emate / Figure No. Compnnent Examined Examination 812.040.002D B-M-1 Class 1 Valve Valve Body Umrted scan due to geometre contguraron. None IWB-2500-1 Residual Heat To Actual coverage obtained - 84.1% Removal System Bonnet (ND) C01.010.002 C-A Steam Generator 1C SG1C Lower Umded scan due to geometrc contguraton. None l IWC-2500-1 SheHTo Actual coverage obtained = S2.1% Transition Cone C01.010.050 C-A RHR Heat RHR HX 1B Umded scan due to geometre confguraten. Radography IWC-2500-1 Exchanger 18 Flange To Actual coverage obtained -22.2% Shell
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(p o.o " Surface Condition: [cusn LO: //.2. 3 Pyrometer S/N:///ENSE #7dz)' Scans.' Examiner: 9t - T.hlevel:.E Cal Due: WNo/ 45 dB 70 dB Examiner: Level: Configuration: C/#6t, ecd dB70TO dB s< y,, s, 45T Procedure: N M (, to Rev: g FC: g g Scan Surface: OD Calibration Sheet No: 60T dB Applies to NDE-680 only 95 0 i O.11 O' M I dB Skew Angle:
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Other. Beam Exam M#x MP L L1 L2 W1 Mp1 W2 Mp2 Scan Damps IND # f M Max Dsr M Max 9e, 20%dac 20%dac 20%dac 20%dac 20%dac 20%dac HA HA H A H A H A HMA DO N O T' WR IT E DO NO T WillT E 50*/odac 50*/odac 50%dae 50*/odae 50*/odae 50%dac lN "HIS SP 4CE IN THI S 13F ACE 100% dac 100% dac 100% dac 100% dac 100% dac 100% dac 0 /YO O L Dft BW SNb/CWIo N.5 p -ny q b-er p f P LP -P F O S .N 13 Z W[ O 4 Remarks: ~ Sheet / or 6 i b) Limitations:(see NDE-UT-4) @ 90% or greater coverage obtained: yes@ no O Y Level: Date: Author epInspector Date item No: Reviewed By: / Rh Y b~d'$$ ItTb lllYT c' D ') S BIA.0 % oo.1p f ) g n
i 1 L. Exam Start: //J/ Form NDE-UT 3 DUKE POWER COMPANY ULTRASONIC EXAMINATION DATA SHEET FOR PLANAR REFLECTORSExam Finish: ///f Revision 4 Station: O AT Ab/b4 Unit: / Component / Weld ID: 1 N D-8 7 A Date: ) J A ff' f Sudace Temperature: /c(/
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1 i ~ s_. FORM NDE-UT-4 DUKE POWER COMPANY Revision 1 ISI LIMITATION REPORT l Component / Weld ID:_lBb 37A Item No: 312.o % cotD remarks: @ NO SCAN SURFACE BEAM DIRECTION D uta +o 1/4 Lvt: hak O LIMITED SCAN 'l @- 2 @1 O cw 0 ccw c A e"cirreu T-FROM L to L INCHES FROM WO l.8 to 3 o ANGLE: 00 045 060 other 45*L 4 6o L FROM o DEG to _d(go___DEG Dne b vA Lvg 8 o uuerr- @ NO SCAN SURFAC BEAM DIRECTION O LIMITED SCAN @ 1 E2 @2 U cw U ccw 'f"""" BepuJ FROM L to L INCHES FROM WO / / 5-to ANGLE: 00 945 860 other 45% d-6SFROM O DEG to 36o DEG O NO SCAN SURFACE BEAM DIRECTION O LIMITED SCAN O102 01 02 Ocw 0 ccw FROM L to L INCHES FROM WO to ANGLE: 00 045 060 other FROM DEG to DEG O NO SCAN SURFACE BEAM DIRECTION 3 fP O LIMITED SCAN O102 01 02 Ocw 0 ccw LD b FROM L to L INCHES FROM WO to Sketch (s) attached fj ANGLE: 00 045 060 other FROM DEG to DEG @ yes O no g h$ '(9 Prepared By: g Date[ Sheet 3 ok Lev Date: D e: Authorized inspector: R: viewed By: \\ s
R F R SG.R. No,95-c i t Limited Exam Data Sheet 0J97AlbAA Unit / 1.D. # lA/ DEA Station By kJJ1 Y dis $1'D 3 'IN' W ltem # blA OW OdO Date Checked By 0- l L "," ^ Date 3*)# 75 Page Of DETERMINING THE CUMULATIVE TOTAL OF WELD VOLUME INSPECTED (in percentage) l Total Cross Sectional Area 756 x (Number of Scans) Y 36 4F (% Factor) l l Vessels: l Area Loss : Zone #1 Zone #2 Zone #3 Total Zone Loss /(% Factor) x 100 - % of Loss l Lump Sum Loss From Other Limitations + Total Loss 100% - (Total Loss) % of Coverage ( Additional % of Partial Coverage) l Qpalifies for Request for Relief O Yes O No 94 pine: VALVd g yg, Axial Scan W*5 d PL //oo'S /el-(bss)ZLJ/I_/A 2V (% Factor) x 100-lY2 % of Lsss-Circumf-cntial Scan Over Il-t Arca O Yes O No % of Less: Axial 3E/ +CircY S W/ /2- % Less + % Loss Additional Losses.(Due to hangers, restraints, etc.) Explain: Olf^ O *>2au e* 7.rc AV/ Total % Loss + cc W 7 tt /5./.2
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y j /, - Surface Tepmperature-M Deg F Pyrometer S/N: M c. N O E 2702O Measured Material Thicimess (in.): //,O g " Lo: W ffx f3 Calibration sheet No: cal due: //-/- 9 7 Surface Condition: g3 gggg Configuration: C /#C 4)E M Examiner: M Level: g gggjgof / Flow A Examiner: 7 7j,v, h m Level:2 RAN5 '7'/oe> Co#c to louEE 6//a4 Procedure no:ggg (,yo Rev: l F/C:gon Ampi L1 W1 Mp1 W2 Mp2 L2 W1 Mp1 W2 Mp2 Exam Damps d a rem 1 rem t rem z rem t rem z rem t rem 1 rem z rem t rem z rem LND Surf. NO. BW BW BW BW BW BW BW BW BW BW BW LOB LOB LOB LOB LOB LOB LOB LOS LOS LOB LOB do AEG) @&ED eKn Vor/S L W1 Mp1 W2 Mp2 L W1 Mp1 W2 Mp2 ffhjk hgh hbfN[ f $$$@R{$g$)pi$AM
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DUKE POWEF1 COMPANY Exam Stan: /gg Form NDE-UT-2A Exam Finish: A-A/.5 Revision 4 ULTRASONIC EXA MINATION DATA SHEET FOR PLANAR REFLECTORS Date:S / i <75' Component / Weld ID: /.5(74 -c4/6 -0i Station:($/%. !l7f.- Unit: / Surface Temperature: Q(/ *d Weld Length (in.): Q' ) /, Surface Condition: k ///nf, _,-(I LO: f <, Pyrometer S/N://1%d6 J7B(14 l
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-F Scans: Cal Due: L,'S // o / Examiner. Oc //, ' ' Level: E 45 dB 70 @ 7C d8 Configuration: Ne d 'z/'-/' Examiner:hrY' Level:zr 45T b (f M dB700 dB f A 4, Flow < ~/ Procedure:O OF' G g Rev: g FC: g,g 05-/ g;,,, goggg scan surface: OD Calibration Sheet No: C/ ) C /C O la j 80 /c o 7 60T X 2, 0-/ dB p gog 4 9 R /'U 2, 4 O' / ct 9, h32/d / o l Other- /3* MY I dB Skew Angle: /J/g Max Mp w L L1 Q W1 W W2 Mp2 m Scan Damps WD# Max Max 20%dac 20%dac 20%dac 20%dac 20%dac 20%dac HMA HMA HMA HMA HMA HMA DO NOT WH IT E DO NO T W RIT E 50*/odac som mc 50*/.dac 50%dac 50m IN - rHIS SP %CE IN THI S $F ACE 100% dac 100% dac 100% dac 100% dec 100% dec 100% dac / W 20 (s.75 55 C S'O / (g g, z) .g f /)6 Oti LA- $s t'J>lc W bO$ld b6 'k e ( y'h bonde FA -ldk.L J B RW 7/f f 70 ' ) bar L4 2 w h u e 065 l\\lk 0 (LTile C.a.s v ) Remarks: fills IN3Pl=TTl0D lb Q \\ V4 1T NE SSE D RV ~% T Sheet,? of /7 b Limitations: (see NDE-UT-4). 90% or greater coverage obtained: yes no@ D Level: Date: Auth : ed Inspector, Date item No-b Reviewed By:
m MRM NDE-UT-4 DUKE POWER COMPANY Revision 1 ISI LIMITATION REPORT Component / Weld ID: 1stct -04B-05 em No: C_o1.OtD.Co Z. remarks-lt I NO SCAN SURFACE BEAM DIRECTION & mom 6m~ O LIMITED SCAN O1k2 Oz dwMew sec=rt77-e-b to ErAc>o FROM Le 4O to L e + 47-N INCHES FROM WO FROM D DEG to 'Lf DEG NO 745 I60 other 13 E lO ANGLE: O NO SCAN SURFACE BEAM DIRECTION O LIMITED SCAN O102 01 Oz Ocw 0 ccw b b44& FROM L__. to L INCHES FROM WO ANGLE: 00 045 060 other FROM DEG to DEG O NO SCAN SURFACE BEAM DIRECTION O LIMITED SCAN Oi O 2 01 Oz Ocw 0 ccw FROM L to L INCHES FROM WO to ANGLE: 00 045 060 other FROM DEG to DEG O NO SCAN SURFACE BEAM DIRECTION $2 O LIMITED SCAN 0102 Oi Oz Ocw 0 ccw am PP $ FROM L to L INCHES FROM WO t Sketch (s) attached FROM DEG to DEG Iyes O no h 00 045 Oh other ANGLE: n 4 Pr pared By: Sheet 3 of /7 Level: Date: .f',, Date: o @ R viewed By: (l Date: Authorized inspector:/ r/\\ t bt'l / I fx t ( - $iT)S f . (2Akh 47 albs c2 ?T g\\ 'i a'
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AFK da. Mo. 95-os Limited Exam Data Sheet Station A T A t> J 6 A Unit I.D. # l%C- 046-0 5 By Date Item # O01.010.00 2 Checked By Date Page TOf / 7 DETERMINING THE CUMULATIVE TOTAL OF WELD VOLUME INSPECTED (in percentage) Total Cross Sectional Area x (Number of Scans) (% Factor) = V_cir!E Area Loss : Zone #1 Zone #2 Zone #3 Total Zone Loss __._.__. /(% Factor) x 100 = % of Loss Lump Sum Loss From Other Ilmitations + Total Loss 100% - (Total Loss)_ _= % of Coverage ( Additional _% of Partial Coverage) Qualifies for Request for Relief O Yes O No Pioine: Axial Scan (Loss) / (% Factor) x 100- % of Loss Circumferential Scan Over Root Area O Yes O No % of Loss /2= % Loss Axial Loss + Circ. Loss = + % Loss Additional Losses (Due to hangers, restraints, etc.) Explain: Total % Loss 100% - (Total Loss) _= _% of Coverage Qualifies for Request for Relief O Yes O No Disposition: i n Y\\ k lUri) /'. mA' )~ ,9^ v8 By: Date: 1 RTrAc.B rAe.4T S l pac,s. O or 3\\
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m Form NDE-UT-8 DUKE POWER COMPANY ULTRASONIC INDICATION RESOLUTION SHEET Revision 1 Acc:ptance Standard: 4bctT S O da b AAJf QEh4 W,, / I d($W 06l 0/0 0 0 'R, Jd /b(, L -Mi$ -f 6 Acceptable Indications: -r o g, g. 1, h 'ri Rejectable Indications: h p th .D A These indications have been compared with previous ultrasonic data [29 yes O No previous data avalable 't. c> M tA Examin r Level: Date:
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DUKE POWER COMPANY Exam Start: ///f NDE UT-3 A ULTRASONIC EXAMINATION DATA SHEET FOR LAMINAR REFLECTORS Exam Finish- //.25' Revision 2 KHKB-uk3 Component / weld ID j]gg y w _3,ew Date:j -f J.9;.- (bdgg[w Unit: / Station: Nominal Material Thickness (in.): .7/f Weld Length (in.): /37 Surface Tepmperature: cV Deg F d Meetw M: gM pgGM Measured Material Thickness (in.): hfo Lo:f c; yj m1 1 h j] ,,/y[g, Calibration sheet No: cal due-W//D / Surface Condition: Examiner: ff / Level:K YO/ OVh Configuration: C /f r // h / d Flow I Ex:: miner- ,[,w Level: f m k[Ax y, ht= sse:L { J to Procedure no:pg pg Rev: } F/C:M A Ampi L1 W1 Mp1 W2 Mp2 L2 W1 Mp1 W2 Mp2 U" Dops d t rem t rem E rem t rem t rem t rem t rem t rem t rem t rem 2 rem N'I-NO. 8W BW BW BW BW BW BW BW BW BW BW LOB LOB LOS LOS LOS LOS LO8 LO8 LOB LOS LO8 [ CE3rYnb DY D Ut \\ 0 l jf h M% L W1 Mp1 W2 Mp2 L W1 Mp1 W2 Mp2 l hkf .va; l L W1 Mp1 W2 Mp2 L W1 Mp1 W2 Mp2 E s. q k M L W1 Mp1 W2 Mp2 L W1 Mp1 W2 42 pn ( pH 3: es s .N Remarks: Limitations: see IEE-UT-4 @ None: sheet / of [ // Date item No: iM Reviewed By-Level: Date: Authorized Gi- - tor:b QAA') Y Y ~ 5 3ffW ll S 22 95 (% f. O lo. 050 y) / v /c [J ~'
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Surface Condition: a /7 ,f./ LO: L Pyrometer S/N:/ W/M o/D'# Scans: Cal Due: 8f//o/ Examiner: A)# /3 m jg_ Level: f gcj dB 70 dB Configuration: C, e c //1,// Level: E g p'g dB 70T O Examiner m .y 45T dB .2 g, ( j Procedure: joog gg, Rev: ) FC g g a n heet No: Scan Surface: OD Cp] g AppNes to DE-6eo only 4 fos (_)t/p Other-dB Skew Angle: fJ t (/ rof c.4 9 L1 L2 W1 Mp1 W2 Mp2 m xam
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i j WN 1 DUIG POWER COMPANY Revision 1 ISI LIMITATIONJtEPORT No ^'a W ltenINo: oo /. c/o, c 50 remarks- ~ Component / Weld ID: @ NO SCAN SURFACE BEAM DIRECTION l 0 LIMITED SCAN @1 2 1 @2 cw 0 ccw A < r 3 / D ~ r d '^' 5
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u DUKE POWER COMPANY NDE-UT-5 UT PROFILE / PLOT SHEET Revision 1 EXAMINATION SURFACE 1 WELD EXAMINATION SURFACE 2 4 3 2 1 t 1 2 3 4 N 1'I i ) Z,',k.L 1, [ .5 \\ \\ s7 ) i \\ ' M' ' d 1 ',s,.4 - x m 1.5 2' I I 2.5 %k 3 h n Component ID/ Weld No. f gjf f,; [ fgg 8._g3 0 }k : R marks: b ( t$ Profile taken Y j 270 at-cy 90 2 h Q7 g-l Examiner: d C /dc. o a-l tem No: pn,o,c, o.m Level:C Date:3 - n45' 'ip R; viewed By: /(bh Level: Y Date:S #9r 180 Sheet E of F f 4 Authorized Inspector: 0 /%/h4 /;;:dff/ Date: N2 U ( 'l
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/ Rev. File No../f,'/OO bI Sheet 8 Of P Subject By Date i Checked By.11A,Nd Prob No. CO l. U/0. 05U Date <?-#W i! I'I I l li i I (s II I j k I P. 9' l G / K / Ls / a' / P /LT s /\\ o y m t n, a m g g 's L P r %~ 'y l E. s k c. NC U 1 h@[? [ U t 56.W r sW o 1 K Pk o E R S Y '. u e I p g 2 y Afrid.amdwr $_ i PlAG,E 24_df 3/
Afg SEA. Alo. 95-o s , = ::- Limited Exam' Data Sheet /4#4&A>3 b30JAA Unit / LD.# /8NA kO Station - By Y ban /dt) 0 'ISW ltem # (Of 0/0 09 Date Checked By / l', 8 k- Date 3 2e-PS Page d_Of 8 DETERMINING THE CUMULATIVE TOTAL OF WELD VOLUME INSPECTED (infercentage) Total Cross Sectional Area /,7/JS x (Number of Scans) # 5'M (% Factor) = Vessels: Area Loss : Zone #1 Zone #2 Zone #3 Total Zone Loss /(% Factor)... x 100 - % of Loss L1anp Sum loss From Other Limitations + %~ Total Loss 100% - (Total Loss) % of Coverage = ( Additional % of Partial Coveragc) Qualifies for Request for Relief D Yes D No Pining: 1//lk W AG \\leMer-arg Axial Scan Cs 4 40 TL (b br/6.8f (% Factor) x 100 /9 % of h Circu '- - tial Scan Over Root Arca O Yes O No % of Les Axial /9 + Circ. D SD /> 9
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% Less Additional losses (Due to hangers, restraints, etc.) % Less Explain: o/t6 dove //&r 69 Total % Ioss cw ),7/2 T + N' v/ l.7/K = 3. y.2S + (. As X/a> = 36'd Loss dug vs 2ccts LT2)t,' 7.8% Mc-67,8 = 3121X &9% *,2.7.2fl 100% - (Tota Q c24. 2. - 77.8 % of Cckdge Qnalifies for Request for Relief G1 Yes D No Disposition: By: Date: ,g Avrac.ame.ter s peas 29 o F St
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