ML20083J688
| ML20083J688 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 11/29/1983 |
| From: | Baranow S STONE & WEBSTER, INC. |
| To: | James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| Shared Package | |
| ML20083J610 | List: |
| References | |
| 83-11-29, NUDOCS 8401100261 | |
| Download: ML20083J688 (12) | |
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Y STONE & WEBSTER MICHIGAN, INC.
P.O. Box 2325. Boston. MASSACHUSETTS 02107 Mr. J. G. Keppler, Administrator, Region III November 29, 1983 Nuclear Regulatory Commission J.0. No. 14509 799 Roosevelt Road NRC File #83-11-29 Glen Ellyn, IL 60137 RE: DOCKET NO. 50-329/330 MIDLAND PLANT - UNITS 1 AND 2 OVERVIEW OF THE CONSTRUCTION COMPLETION PROGRAM REPORT N0. 24 A copy of the Construction Implementation Overview Report No. 24 for the period November 21, 1983 through November 23, 1983 is enclosed.
Because of the short work week, (two holidays), CIO activities were some-what limited during this reporting period.
The report includes evaluations of CCP activities and: matrices of obser-vations, NIRs and Hold Points.
Very truly yours,
==W S. W. Baranow
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Program Manager SWB/fs l
l Enclosures l
cc: JJHarrison, US NRC Glen Ellyn, IL RJCook, US NRC Midland (site)
DLQuamme, CPCo Midland (site)
RAWells, CPCo Midland (site)
RBKelly, S&W l
APAmoruso, S&W
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8401100261 840106 PDR ADOCK 05000329 O
e Report No. 24 November 21,1983 through November 23, 1983 Personnel on Site Stone & Webster Michigan, Inc.
A. Amoruso D. Cooke J. Seely S. Baranow R. Corson W. Taylor J. Barr C. Marrs J. Thompson R. Carpeggiani D. MacBay S. Narayandas J. Chawla T. Parker W. Sienkiewicz,
R. Scallan Meetings Attended Date Attendees Purpose November 21, 1983 Consumers Power Company Daily Staff and Bechtel Power Company Management Meetings November 22, 1983 Stone & Webster CIO MPQAD November 21, 1983 Consumers Power Company.
Team Meetings and Bechtel Power Company ~
November 22,-1983
--Stone & Webster CIO November 23, 1983 Consumers Power Company Team Supervisors Meeting Bechtel Power Company Stone & Webster CIO Meetings j
November 21 and 22, 1983 - CIO attended daily meetings with staff management and supervision.
Subjects d.iscussed at these meetings were as follows:
A) Stop Work Order - The status of completion of FCR/FCN review and incorporation into design documents.
B) Training - Status of Revision 2 of the Training Matrix, actions required to respond to the NIR issued by Stone & W bster CIO, assignment of a e
training coordinator in Ann Arbor.
C) Procedures - Status of procedures, major restraints or delays.
D) NCR - Backlog due to priority assigned to FCR/FCN review."
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JOB NO. 14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 24 Page 2 November 21, through November 23, 1983 - CIO personnel assigned to respective teams, attended team meetings f,or discussions of:
A)
November 21, 1983 i
Team 5 - Meeting.with Team Superviso'r 'and head Field Engineer'to discuss the readiness of the team to start status assessment.
The preparations made by Group III Teams for status assessment consist of:
(a) Preparing mechanical checklists to perform status assess-ments to remain consistent with all teams within the group.
(b) Holding on-the-job training (eight hours) for Instrumentation Engineers.
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Other Groups (i.e., I and II) are not preparing for status assess-ment as in Group III.
B)
Nov. ember 22, 1983 Team 30 - CIO attended an infomal, in-house training session on Sway Struts and Snubbers and Spring Canister. installations. Topics discussed during this session consisted of:
(a) Differences of design of man'ufacturer's equipment.
(b) Procedural steps for inspection.
.(c)
Identifying inspection techniques.
(d) Use of specifications and manufacturer's catalogues.
(e) Use of Load Capacity Data Sheets.
C)
November 22, 1983 I
Teams 26 & 27 - Items discussed at this meeting were:
(a) Observation #36 - FCNs would no longer be issued for non-Q items. The method for controlling changes is under discussion and will be described in the near future.
(b) MPQAD is currently walking down and tagging all low Alloy Quenched and Tempered Steel Bolts (LAQTS) used in Q syste'ms.
4 JOB NO.
14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 24 PAGE 3 The question was raised as to what impact the walkdown would have on Status Asses:: ment. MPQAD advised that there will be no impact on Statysing as the walkdown will con-tinue subsequent to Statusing and all nonconforming bolts will be, identified *.
A meeting has been scheduled with MPQAD and Area Teams t, correlate activities relative to LAQTS. CIO will be in attendance at this meeting.
D)
November 23, 1983 Team Supervisors Meeting - Items discussed were:
(a) Non-Q hangers at the Standish facility are on " Hold" pending approval of the Coating Supplie'r.
(b) Painting of Q interface,w' alls in areas, requested by CPCo (i.e., Uncontrollad Lab'in Turbine Building) is on " Hold" due to Stop Work. CPC9 will make the determination if.these items 'will be Turnever exceptions.
(c) MPQAD is reviewing the'LAQTS program'to determine if~it is limited to Q bolts or is to include non-Q as well. Teams will be advised as to whether the LAQTS program will be separate or will be included in Phase I activities.
ACTIVITIES 1.
Training Records l
In response to CIO NIRs 002, 003, and 004, CIO was advised by issuance of completed QARs en November 21, 1983, that corrective actions have been completed.
CIO has reviewed the training records of the six (6) personnel addressed in the NIRs and determined that the corrective actions were satisfactorily accomplished.
CIO is preparing a sample plan to review training records of the thirty-nine (39) personnel previously identified in the original lot size of forty-five (45).
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JOB NO. 14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 24 PAGE 4 2.
~ Preliminary Walkdown CIO completed the assessment of the BHO preliminary walkdown in Module 340 on November 22, 1983. The walkdown was performed in accordance with CPCo procedure FPM 9.200,.Rev. 1 Bulk Hanger Organization Hanger Walkdowns.
The evaluation of the implementation'was judged to be satisfactory and in compliance with FPM 9.200, Re'v. 1.
Results of the evaluation have been documented on Checklist MP-MIS-042 Rev. 1 BHO Walkdowns.
CIO OBSERVATIONS
- 35 Report No. 22, dated November 14, 1983, identified missing isolation spaces for galvanic protection of copper pipe to galvanized steel pipe supports.
A follow-up walkdown of this system, line number IYDD-4A was performed on November 21, 1983. The following corrective action had been perforn:ed:
1.
Elevation 631'-0" - Tendon Area H5.1 - copper shim stock added as required..
2.
Elevation 640'-0" - Tendon Area H5.1 - copper shim stock'added as required.
3.
Elevation 584'-0" - Room 112 - copper shim stock and plastic coated clamp added as required.
4.
Elevation 595'-0" - Room 200 - copper shim stock and plastic coated clamp added as required.
It was detennined that these isolation spacers for the galvanic protection were installed in accordance with Bechtel Power Corporation, Interoffice
' Memorandum from A. J. Boos, Dated May4,.1979;
Subject:
Installation of-l Supports for Copper Pipe, 0-2264. -CIO considers this observation open j
until a complete walkdown of the system has been accomplished.
,#37 During the walkdown of the system described above, CIO observed.two boards with protruding nails lying in CableTray 1AKA019 (Q Tray). CPCo personnel were advised of this condition. Upon removal of the boards it was observed that a Q cable, 9/C 14 AWG cable jacket was punctured. Cable is Q - channel A, 480 V. MCC.
An NCR C00925 was issued by MPQAD on November 22, 1983. CIO will track this item to assure that corrective action (repair) has been perfofmed to approved procedures.
l This observation remains open.
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14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 24 PAGE 5 GENERAL 1.
Resume of Mr. S. Narayandas, Trend Analyst, has been transmitted to Mr. J. J. Harrison, US NRC, Glen Ellyn, Illinois.
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STullE & WEllSTElt icilitiAN, INC.
ColisiltuCritni IMi'I.CMEHI AIllW4 uVEltVIEW HIR LUG
SUMMARY
H Hl'QAD DATE DATE DATE NCR NO.
SUBJECT OF DISP. 8Y CLOSED -
REMARKS OAR NO.
Issus MPQAD NIR issued us
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closed-no cora 11 N/A Training Records 8/15/83 8/15/83 8/17/83 rective action i
required l
L P2 QAR Forms from both procedures B-3M and-RT 00005 8-3M-1 are intennixed in training 10/4/83 10/12/83-records
)3 QAR Yearly vision examination.was exceeded 10/4/83 10/12/83 RT 00006 G
DJT training records not available In' y
RT 00007 training records. Revision number not
- 10/4/83 10/12/83
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f listed on OJT Record
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Memo to CPCo ad-QAR Personnel Certification Form QA-116-1,
. vising that NIR-005 RT 00011 Attactment D is unavailable in record 10/4/83 10/12/83 10/20/83 can be closed out.
D5 Records for Level 11 files certifications have been verified by CIO s
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Discrepancies in three areas of 06 Construction Training Records 10/27/83 1
QCI'15.01 ATTACllHENT 4.1
STUNis & WEBSTEh ClllGAN,. INC.
s CONS:liUCll0N IHl'LEMENIAIlON UVERVIEW s
NIR LUG StM MRY O
HPQAD DATE DATE DATE NCR NO.
SUJJECT OF DISP.
CLOSED REMARKS ISSUE Discrepancies in two areas of Construc-
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F tion Training Records for the following 11/7/83' teams No. 24, Field Procurement, Sub-Contractors, Management. Field Engi-neering Staff and Construction General Services Draani7ation
-Five unsatisfactory conditions were..
5 observed in training level assignments 11/14 /83 during the review of the adequqcy of the cons,truction training matricesJ j
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QCI 15.01 ATTACllHENT 3.3
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CONSTRUCTION IMPLEMENTATION OVERVIEW HOLD POINT LOG StPNARY
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SUBJECT ORIGINATING CPCo RESPONSE STATUS CLOSE-0UT
' DOC /DATE DOC /DATE GPEN/ CLOSED DOC /DATE 001 Adequacy of drawings A8 - large bore pipe Report No. 6 Letter Closed Report No. 9 hangert. CIO established ' Hold Point when MPQAD
.7/25/83 8/9/83 8/15/83 issued 2 NCRs against the use of red-lined drawings which were voide(by Project Engineering.
002 Material traceability of installed hangers (E3).
Report No. 6 Letter
- Closed Report No.'9
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CPCo response dated 7/1/83 indicated report on 7/25/83 8/9/83 8/15/83 material traceability.was to be issued in a timely manner. Due to uncertainty of when the report would be issued, a Hold Point was es,tablished by CIO.
003 Has a program been developed and responsibilities Report No. 6 Letter Closed Report No. 9 establish.ed for personnel assigned to process 7/25/83 8/9/83 8/15/83 nonconformances?
Has a meeting been held with Project Engineering to discuss methodology of processing non-confomances?
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$ TONE & WEBSTER MICHIGAN, INC.
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CONSTRUCTION IMPLEMENTATION OVERVIEW H6LD POINT LOG
SUMMARY
1 ORIGINATING CPCo RESPONSE STATUS CLOSE-0UT NO.
SUBJECT DOC /DATE DOC /DATE OPEN/ CLOSED DOC /DATE 004 Evaluation of Phase I Management Review Report No. 1 Letters.
" Closed CIO Letter to 7/1/83 J.G. Keppler Committee meetings.
6/3/83 8/9/83 dated 10/12/8:
through Letter of 6/30/83 r
005 CPCo has committed to develop a Vendor Report No. 18 Open Equipment Verification Program. Program is 10/17/83 required before implementation of Phase II.
006 NIRs 002, 003, 004 and 005 issued October 3 Report No. IE
'Open 1983 to address discrepancies observed during a sample inspection of Training Records of 6 of 45 MPQAD personnel. Corrective action must be completed before any inspections can be performed by the 45. personnel in question.
007 Evaluation of Management Review of results of Report No. 19 Open Phase I activities.
Evaluation of Management 10/24/83 Review Committee plans and procedures for Phase JI implementation.
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Re-worded
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STONE 8 WEBSTER MICHIGAN, INC.
CONSTRUCTION IMPLEMENTATION OVERVIEW i
HOLD POINT LOG SIM4ARY i
ORIGINATING CPCo RESPONSE STATUS CLOSE-00T
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NO.
SUBJECT DOC /DATE DOC /DATE OPEN/ CLOSED DOC /DATE i
008 NIR 006 has been issued on October 27, 1983 to' Report No. 20 Open address discrepancies observed during the sample 10/31/83 inspection of 2,054 Construction Training records of 31 members ~of Teams 5, 6, 8, 9, 12,-
13,16,17,19,20,25,26,(27/28),29,30,~31, (32/33) and.3HO staff.
Corrective action must be completed before any walkdown, assessments can be performed by the personnel in question.
C09 NIR 007 has been issued 'on November 7, 1983 to Report No. 21
' Open address discrepancies observed during sample 11/7/83 l
inspection of 834 Construction Training records l
of 18 members of Team 24, Field Procurement.
I Sub-Contractors, Management, F.E. staff.and Construction General Ser.ivces Organization.
g Corrective action must be completed before any walkdown, assessments can be performed by the personnel in question.
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i STONE & WEBSTER MICllIGAN, INC.
1 CONSTRUCTION IMPLEMENTATION OVERVIEW HOLD POINT LOG St# MARY 4
ORIGINATING CPCo RESPONSE STATUS CLOSE-0UT J
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SUBJECT 00C/DATE DOC /DATE OPEN/ CLOSED DOC /DATE i
010 NIR 008 was issued'Ncvember 14, 1983 to address Report No. 22 Open 5 unsatisfactory conditions observed during the 11/14/83 1
review of 50 training level assignments re-presenting a lot size of 318 assignments on,,
i the System Team Training matrix of the Cca.
i iciruction Training Program.
I Corrective action must be completed before any walkdown, assessments can be perfomed by the l
personnel in question.
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i 011 Prior to lifting of Stop Work Orders relating to Report No.23 Open the FCR/FCN Review and Resolution Program, CIO 11/21/83 has established a Hold Point at the conclusion
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of Phase 11 activities to evaluate the adequacy L
of MPQAD perfomance during Phase I ar.d Phase II j
activities. The Hold Point encompasses all the Stop Work Orders with the exception of Stop Wort Order No. FSW-36 which has been-lifted by MP0AD.
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This Nold Point does not apply to Phase III.
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Reworded
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STONE & WEBSTER MICllIGAN, INC.
. MIDLAND NUCLEAR COGENERATION PLANT CIO OBSERVATIONS l
y$,atton S
Originating CPCo Response
. Status Close-Out Observations Document /Date Document /Date Open/ Closed Document /Date y
034 NIR 008 issued on November 14, 1983 to Report No. 22 Open address five unsatisfactory conditions 11/14/83 g
obser ved during the review of 50 training levels assignments in the System Team Training Matrix of the Construction Training Program.
035 CIO observed that dielectric isolation
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Report No. 22 Open spacers for. galvanic protection of copper 11/14/83 pipe to galvanized steel pipe supports were missing in some areas on this system.
Small Bore (Instrument Air) KAC Systems, drawing FSK-J-30-0220 Sheet 2 Rev. 7.
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036 At' team meeting of teams 26 and 27 held on Report No. 24 Open Hovember 22, 1983, a decision that FCNs 11/29/83 would no longer be issued for "non'-Q" ltems was discussed. The method for con-trolling changes has not been finalized. -
t 037 CIO observed that two boards with pro-Report No. 24 Open truding nails lying in Cable Tray 1AKA019 '
11/29/83 (Q Tray) had punctured the cable jacket of d '"Q" cable. The cable is Q-channel A.
'480V. MCC. NCR C00925 was issued by MPQAD on November 22, 1983. CIO will track this item to assure that corrective action (repair) has been performed to approved
' procedures.
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