ML20082C045

From kanterella
Jump to navigation Jump to search
Prefiled Testimony of La Ward in DG Air Quality Statements.* Related Correspondence
ML20082C045
Person / Time
Site: Vogtle  Southern Nuclear icon.png
Issue date: 04/04/1995
From: Ward L
GEORGIA POWER CO., SOUTHERN NUCLEAR OPERATING CO.
To:
Shared Package
ML20082B958 List:
References
93-671-OLA-3, OLA-3, NUDOCS 9504060139
Download: ML20082C045 (132)
v • d • e


Text

{{#Wiki_filter:' d._ DTED CORRESPONDENCE DOCKETED USHRC' UNITED STATES OF AMERICA '95 APR -4 M1 :06 NUCLEAR REGULATORY COMMISSION 0FFICE Cr SECRETRY BEFORE THE ATOMIC SAFETY AND LICENSING BOARBOCM. l!.i0 f IT C nun e In the Matter of Docket Nos. 50-424-OLA-3 GEORGIA POWER COMPANY, 3.t al. 50-425-OLA-3 Re: License Amendment (Vogtle Electric Generating Plant, : (Transfer to Units 1 and 2) Southern Nuclear)- ASLBP NO. 93-671-OLA-3 PREFILED TESTIMONY OF LEWIS A. WARD i ON t DIESEL GENERATOR AIR QUALITY STATEMENTS i \\ l 9504060139 950404 PDR ADOCK 05000424 T PDR j J

,r 'l -TESTIMONY OF LEWIS A. WARD P 2 Q: PLEASE STATE YOUR NAME AND POSITION. 3_ A: My name is Lewis A. Ward. I an employed by-Southern Nuclear 4 Operating Company as Manager, Nuclear Maintenance and Support. 4 5 - Vogtle and my office is located in Birmingham, Alabama. 6 Q. WHAT ARE YOUR PROFESSIONAL QUALIFICATIONS? 7 A. A summary of my professional qualifications is attached hereto 8-as Exhibit A. 9 Q. WHAT POSITION DID YOU HOLD IN 1990? 10 A. In 1990, I was employed by Georgia Power Company as the + Vogtle and my 11 Manager, Nuclear Maintenance and Support 12 office was located in the Birmingham corporate offices. l 13 Q. WHAT ROLE DID YOU HAVE IN THE REVIEW OF THE DIESEL GENERATORS' -14 INSTRUMENT AIR QUALITY FOLLOWING THE MARCH 20, 1990 SITE AREA 15 EMERGENCY? 16 A. I assisted the Plant Vogtle staff in addressing questions that 17 had arisen concerning the diesels' instrument air quality, 18 including discussing the matter with NRC representatives. 19 Q. WHAT DISCUSSIONS DID YOU HAVE WITH NRC PERSONNEL? 20 A. On April 6, 1990, I participated in a telephone conference 21 with the IIT and Region II personnel. ERS the partial 22 transcript of this discussion attached to Mr. Bockhold's .~ ~. -.-

t f'. 4-I 1-testimony as Exhibit E (GPC Exh. 51). I made a few entries in' t i 2 my note book concerning that discussion, a copy of which is 3 attached hereto as Exhibit B at 047995. Mr. Bockhold told the. 4 NRC 'of. a report of bad ' dew point readings, which I had 5-recorded in my note book on April 5, 1990 as 80 *F and 60 *F 6 (Maintenance Work Order 19001513). Rag Exhibit B at 047993. 7; Mr. Bockhold stated that preliminary indications were that the 2 8-high readings were due to a bad dew point sensor instrument. 9 On April 9,

1990, I

participated in a telephone 10 conference with NRC IIT personnel, Mr. Al Chaffee and Mr. Rick 11

Kendall, and with Mr.

Skip Kitchens, the then Assistant 12 General Manager - Plant Operations, and Paul Kochery and Herb 13 Beacher of the Vogtle staff. That discussion was transcribed 14 by the NRC (IIT document #206) and a portion of that-15 transcript is attached hereto as Exhibit C. I believe the 16 transcript accurately reflects our discussion. I also 17 recorded some notes of that discussion in my note book. Egg ] 18 Exhibit B at 048001. As the transcript of that discussion I 19 indicates, we advised the IIT personnel that we had obtained ) 20 a new dew point instrument from the V. C. Summer nuclear plant 21 and had taken new dew point readings which were all within the J 1 - 22 acceptance band of 32 *F to 50

  • F, except one, which was out-23-of-specification high at 60.9. *F on the 2A diesel.

We J 24 explained that the high reading on the 2A diesel was 25 attributed to the associated air dryer being turned off on 26 Friday (April 6). Mr. Chaffee indicated that the Unit 2.. - - -

r. 2 g 1f . diesel-related air quality history was not' of substantial 2 interest to him; he said "we just need the information that ~3 shows us to what extent air poor (sic) quality might have had 4-an impact on the operation of unit 1A diesel." Exhibit C at 5 6. 6 Mr. Kitchens advised the 'IIT personnel of. certain 7 historic out-of-specification readings from 1989 that we were 8 aware of based on a ; review of preventative ' maintenance 9 documentation. Mr. Chaffee asked for.information.concerning 10. the history of dew point readings on the 1A diesel. Mr. 11 Kitchens advised the IIT personnel that~over the past year or 12 so the Plant - Vogtle instrument air quality was within the 13 vendor's recommendation of 32 'F to'50

  • F.

Mr. Kitchens also 14 mentioned that we had reported an out-of-specification reading r 15 on March 31 (shown in the data provided on April 11 (Isb.)) but 16 that we did not believe it to be an accurate reading. 17 I told the IIT personnel that Plant Vogtle personnel had ~ 18-inspected control air filters in March, 1990 and that the' . 19 filters looked new and did not appear to have been subjected 20 to " dirty" air. Exhibit C at 9. l 21 Q. WAS THERE AN ACTUAL OUT-OF-SPECIFICATION DEW POINT READING 22 RECORDED ON THE 1A DIESEL ON MARCH 9, 19907 23 A. Yes, I believe that the readings of 61 'F and 66 'F were 24' actual high readings. i !

^ p "" ~ !~ lt -1 Q.- TO WHAT WAS THE MARCH 9 HIGH' DEW POINT READING ATTRIBUTED? 2 A. I attribute it to a high humidity condition as a result of the 3 system being disassembled for maintenance. Diesal generator 4 1A, including its air start system, was out of service from 5 March 1 to March 13, 1990 for overhaul maintenance and [ 4 -6 testing. I wrote a note on my copy of dew point data that I 7 had received from the site, which is attached hereto as 8 Exhibit D. This is the same data that'is attached to Mr. 9 Bockhold's testimony as Exhibit K (GPC Exh. 57). My note 10 suggests that the high dew point reading occurred because the 11 system was disassembled for. maintenance. After.such 12 maintenance the system must be bled down until the dew point 13 is brought back within the acceptable range. The data shows 14 that by March 12, 1990 the dew point readings were brought 15 within specification, prior to the diesel generator being i 16 declared operable on March 13. 17 Q. WAS THE FACT THAT THE DEW POINT OF THE DIESEL INSTRUMENT AIR 18 SYSTEM WAS OUT-OF-SPECIFICATION ON THE 1A DIESEL ON MARCH 9, 19 1990 CAUSE FOR CONCERN? 20 A. No. As the NRC has recognized, short intervals of out-of-l 21 specification dew point in the diesel generator instrument air l l 22 system is not significant. Furthermore, the diesel generator 23 .was out of service undergoing maintenance overhaul at the time 24 of this out-of-specification reading. ~ 4

m lsh e '1-Q. DID YOU ' BELIEVE THAT THE DIESEL GENERATOR INSTRUMENT AIR 2 QUALITY WAS ACCEPTABLE ON' APRIL 9, 1990? 3 A. Yes. 4 Q. ARE YOU - AWARE OF WATER EVER BEING ' FOUND IN THE DIESEL 5 GENERATOR INSTRUMENT AIR SENSING LINES? 6 A. No. 7 Q. DO YOU BELIEVE THAT THE CAUSE OF THE MARCH 20, 1990 1A DIESEL 8 FAILURE WAS THE RESULT OF POOR INSTRUMENT AIR QUALITY? 9 A. No. I believe the cause for the March 20, 1990 1A diesel 10 failure was poor calibration techniques and contaminants in 11 the diesel generators' Calcon sensors. I have.said the same-12 thing before in my " Affidavit of Lewis A. Ward in Response to 13 Questions Raised by the Board in its June 9, 1994 Memorandum 14 and Order," (July 20, 1994), a copy of which is attached' 15 hereto as Exhibit E, and incorporated herein by reference. 16 That affidavit explains Georgia Power's root cause. 17 investigation of the diesel failures that occurred during the 18 March 20, 1990 site area emergency. The results of Georgia 19 Power's root cause investigation, which I summarize ~ in my 20 affidavit, were documented in the report of Wyle Laboratories, 21 dated May 22, 1990, a copy of which is attached to the Exhibit 22 E affidavit.

SUMMARY

OF PROFESSIONAL QUALIFICATIONS 2 LEWIS A. WARD GPC EXHIBIT 59 WARD EX. A - Technieml Work Ernerience: 7/92 - Present .' Manager, Maintenance Support Vogtle (Southern Nuclear) Corporate Headquarters ~ /92 - 6/92 Maintenance Manager - Vogtle Electric Generating Plant - temporary assignment - 1 responsible for all maintenance at Vogtle. I1/88 - 1/92 Manager, Maintenance Support, Georgia Power (Southern Nuclear after 1/1/91) Vogtle l Corporate Headquarters 6/84 - 10/87 Maintenance Manager, Alabama Power Co. - Farley Nuclear Plant - supervised all instrumentation and controls functions. 5/83 - 6/84 I&C Supervisor, Alabama Power Co. - Farley Nuclear Plant - supervised all instrumentation and controls functions. + 10/80 - 5/83 Outage Planning Supervisor, Alabama Power Co. - Farley Nuclear Plant 9/80 - 10/80 Environmental Qualification Engineer, Wyle Laboratories. I 5/73 - 9/80 Startup Engineer /Startup Supervisor, Alabama Power Co. - Farley Nuclear Plant Units 1 and 2 - responsible for electrical, instrumentation and diesel generator startup. I 4/68 - 4/73 Engineer / Officer - U.S. Navy / Division of Naval Reactors Headquarters, Washington D.C. - Responsible electrical / instrumentation engineer for Nimitz - class carrier i construction. 9/66 - 3/68 Graduate Research (NASA) and Teaching Assistant, Electrical Engineering Department, Auburn University i Education: I? i 10/87 - 11/88 Senior Reactor Operator License Class, Farley Nuclear Plant 6/69 - 11/69 Bettis Reactor Engineering School, Pittsburgh, PA. 9/62 - 3/68 BS and MS Electrical Engineering, Auburn University i Licenses and Certifications: 1/89 SRO License - Farley Nuclear Plant - License 20745 2/75 Registered Professional Engineer - Alabama - License 10744 l r i

GPC EXIIIBIT 60 WARD EX. B a_.. ... c, x = 'iar.ruzum $${$$$$lk' ,gp4- $$h$$$ e: nt i e E 4-e-s o %.weo f* __ +*__&1 wt= A -+ M Yb I s. v.+ - ~ l- - M_4n.r -%f.'..:.n ~L = - A_f.e Q.9 - ! l _,.mtu._-A m A%. a l-I i e. e i=,,x., I 6* .u'.. l i tn _.sl.s sin m w-

  • z. 4.s I

l Slas. 6..a.o i.ri.s___ui_me._aoz c.. I \\ ~~ y us.n.__a q l 1 l-iin w.,-s A rA l w.) [ l' O 3o_rg.o,,o z +.y,, p4._ d l4y l m-taA_Q_sn ~see L t l.,%%%4w_ -- f-% t --#h._ s# * ' m.m.wm.s - m.+ y u __ y A _ A - 4 4 _ % .1 0 Y e._M.t:ra_3mh._yL4_ y%.d- ~fA4 4.b _W._ m_,_%..,d,._CB -c_= M't. * + - - So .ge**. _ Y * % hM - n.M Ak._D.oH.0Cp b.2tf. (s7'd) *_b.d A _*b * % M. b x 4._LM Wtd(ki.JW)._ ~M 0 *is et Gs*/M (0.2_So f.p.e.tt. - %t.ta 4 k_A.)_b h_e_b_., y A -f._J. 4 L4.~ I m a e.--,t ~ m > t ~ 92 PROJECT 047993

+ _...-.-----_..n---- ^ ^ ^ = 3, L co_A4. __~_A lt & VH' } R (s~-1) ~ ~ ~ _. _ _ _ _......... _, _ _ _ _ _.......,,... - = = -.. _. _....___-r..__,_,___. .,,,,*"r*... \\ i t 4 i (- j _... g h

  • ~.

1 8 ,,.a.=. .e * * *,,. 92 PROJECT 047994 \\

~

  • n:.i.1'-

, 3,., A YI IA'A kirAY a m hdra EiL'dA* *' # ^3.f - bb$ hhh k ll$ G? t $ $ $ $ Ib 4_- c,- 4 o N>....nm _._blRC N.[M -A*Jf._kD.9 '-OL_ Q _ c.2 i..s.p - +s t.1 w.. R4kv JJi s-w e

2.._W_ %tw -

_ _y_.tr. - @ _-b 7-h v.s M. _.L M O_J. sad. -- u__ L~ -4 A.. k nne* _ \\ .__z &. f _U>- --).___.___ l .__- A.- e f ;,-( ____. _..._.. _- A -- r J -trim h.## u __ L _ ___-(f. 6. a A)g cc n.sn.,. $.* - \\ r ___ _ _ - s u_=.e + s i, _ b :- { - & ^=& - - f &._...A, K n.'m_fark.p.- -.+ %.m'41ut l - i.ma. s.: 4.s1.m.s.ge,A.. d. s.~A as z.7. i __._( 4.6.-h A1.v - % J*.A._._ i 4 -Oltak'.e.edu,p,e %+. w ___ 4.g u.s. .. f W. h-

u. #

.._._._L- ' c_ * % a % - _ _ _ _ wu. 4 L +, e s e u. =, A& h ____. _ ...e

  • '*- + b

_d -4.: bg.%.0J.4, *4 %. ._ c. k._ % t- % _.** d IB.#4*hJ),@ @ .A.k.z. _*n.. l.__.._&.%.L.tA.r k % v.&L h _ - _.- - _.. _ _ _Q Ask.-FN pc *284 **- 44 4 A ILE *. &4. MkMar.)2 _Sda.Am..W Q...Q -(.9 M 4.. M pt _0_.r.a.- __4. _ & ,ait _ Q ) _ _ 4_. _% _? *.* S + + 4 B a

1._+. _eRe -

8-e ir i ? r_-_.__._.- 92 PROJECT 047995

- - M 4 m. e=* - _..,.m_ F j__. cm - 4._f..;f.e.W' Ty & 4. n%,4 .Ja ~_J e 114. -l _% L~tso M.geA.),.Tu.C tas -J(F 4 to w) I ( t.a :. M g a c_m.~ _so.m. ). 4 (n ~.:.3 w :_s.4 9 L ea^^ - 10 .-:rw.A+i..h..L..,.A.:e e+-L _ q q) 4

s. M. L.,_ y yj 3 4 4 p

_ u_., m --73 .-..h..--- M *- 1 _e - l t _.4 ~ '1 'W._ L.: lT M l Jy>. % ;__b (?c_~__se 444_~ (4i. A w J,. ___ _.. ey m A s.FApuce4) 4 MA /%_ r, I __._ } - I-90 N.0 3 0._____ (D 3OL. _ ___ __... _ _..__ ___ __. 3 . e.A.o.L mm.A.'.- l O^ _h..& Q ** 'rtc 4 / P4 h i - Hp E 2h.1 i \\ _..____..6 .r_ 1 * - - -5 l ..f a.. we.av -94ss su. A Q tt.gr *(t I% f,AJ .6 +. w,a w % __ __.. @ -)W_4_ _4. $ ah.f..% et. 4) __... I % M 5 0.l.**7.- J ?. 9. %AM d ? % "4 D.('a-%..h A) 4 _..._. ( * + M

  • y R-* w b $~ t k i_.._. D G 4 % s ( S ( M gg

~ 1J._1. Y" 8_- h.!%Y :(h 3 & D _b ~m) t l_ ._ __~.U. M d. d. b @ R. W.__..-* M.A ~M1HSm!J 92 PROJECT 047996 7 r

Jr((RTITuaenTritttt% e C I82 " ' " ^ gg3eg g_ -. J'; __c._L=M_ nt-gW g, 3 A A y g L 4 k RHE N - n.. L..L d te.t* M 4 M hS t gl.a.SA s t-l %. g m, n. m . f- <

  • l*

. g,g, g.0,.p_@ - 3 s o -a ti o * (.3'. h M _ W f.C.DQ w & "W_ ~ - ..L F "' ' e '^_ . t 50*- Qo.'._lLLs o.w w y h , _d /j,, Q _ g,f p(r V!s-a' I)-M Rcth Q r )~ bd.A +. ca.Q tes c - W.*-_..ag_*4 (S_*b..& 4 % ) - (_e.4J _. 42S*.# ss&J.Se.118$ p - %s_'f, (.e _t .- w..- 1 ~ --, L % % ,-e. d.Q._h m k_d_ #'*- h... A. _ w 44 4 %u m _. p G._ J E b [ w4-- cex_e g %. ( h - u. Qu' RCS -* 8dCl4 6 4{ E -[ 0#,,t,pge) (b.W.@_ W i g e e k - h _ & _ a M m /+ n h >__ 4m .l~~ 9 .I__T.4. W.0+9 f/y*1 2.fmM M.3._id_.4-Kd c;g *.,,. 2.'-* 4.M AW __. $..UN.Ms. h. 5--- - = V __ v _ _ _ _ _ _ _ _{ 4--T_ W55 : F N P_.gJ a. A 4 0.f.S..f. C E 4oJ.I:13 RF_ilal . -_ p- - S'5_?_1 I "d'^ 3 g* l .... a J._ -=

.~

m m..~ '., ..<-r.. ~* ' 92 PROJECT 047997

1 e-r .- =

a..._

c . w. + 't-40 C.fE90* Gl8_c_hlOe.i__ Sol-951-6_ofo g --A t C.L:h.. _ - N.%, t_te_=.7 w %g 3.'.-_.mm L~to w o EzTs #) s av3 l - sb d M &+A.% **T *_&..c+ W. j [ h.

4 #_._ 4 A [2.__n _ c - _ 0 4,

-IIT.__4../M._'s.,.4.r _pr i /4. ^ 3k%gY .% %:.stt., ___R _M % '._/__Lo__ N : _. j i5 -... ~ - _ - $ 'h , t a dro.. g.. I k-h .s _ -s_ e. _h s___.%.._ Lies--..._..._..).__.__ b.. b. 3..O.M,. _feo* .4. 3.* __.___ l ,r, s C ~+' 4 C - - r5* M~p% AT~~w "' eeM g.c_ s o-A s < u o* o J J - ) le i (. 7-e 1 ~ m ? - Y--.D ali'. 3.w _92 dls % ). .-~ % V1.td.% L & _t.~~r*vPet.).-___...__ '~ ~ w (gd) i a ,.1,e i / 92 PROJECT ~ 04799g f

g g g A4ALAdaAiAM --..g,.., W s'de;n> [d' ail l l i t i d i l tl l O, .__ _ _dJt..R9.Pls ___. .J., - ~ R c.7 ~ u.o., w f 4, .- p. - - %_s_a+ as.1a w - b2Jh_A _e__se.o-acsis._u..-) l .-- k%d

  • ana.tiv ( A < t 4.1 E

jd*%34 f - ey.,,2.w. <Ar

  • =

i - w_._sA$geoe.v)_ des., iso

  • _3..Bef__

~ -A'Jt.fJL* K w_JJ %*q.m__.A. } I. I M --JblL 4ka.E _/_6.& _%. I @C#sD_2eW.ex - cL-{._m.- 3 l I mmh.dyec l 3T % _(_co n._ww u.7%_bt;p $ h % /s 2. s,- a.l a u p + 3 ( ] b ( @ Y " - 1. w 3_A L._ g 1 \\\\ ~ \\ I -6itB4c. der sJur et J)--.?- %I -+-Q %. 4f _ 4 -@ .op,i*;g +>- ~~ g~_Gjg/ d -

  • w s k. %..." s. J.H * ) x s % % a r.$ A -- 3

.- - { %.%. ow./.4.Ak. & a x /. w Ak,. i ..p. _..soIts.y & %.p= A. mQ lc,oy *Q' _ _= -. Mi'ke_hess C.RJH..%w._q.)_ __ % _ % % r _t...V..9_.-__4 4.3. \\ ~ .. W J A _ G y.1 n %. (.. ..a ' r ~ 92 PROJECT 047999 i

w_ - w. Q t-7-4o S4-I*.26 PA 5%.. __._ O_.R..P* f % hcs 2 zo.3fy.~.1ro._f_f-E.6n. -6.. a C > 3. ~.C*. *_ _ 4_ 0 _ - no!.- pp i.ncs c..alLA42 s R4t.Is _.c.Q. @,$% 4._____- __ __.__...-.%.k if5.IsT.4.gqu " rem ._ y % I. -! f. %. M A./ y F-.# 8. f ___ M_ d W h. M.. d.*T* __. ____ @ @ H b t e H i tv ww&-h har y d n. M q. p.M _-{. p._ w.__ .4c-w _

    • !-stts A cg44 q nac..h

__,.L M.py E-. Ld@; $1.L%15 ' . _. __J_LOGH _1_.3 .h ....__..q .e ~ ..: s -;f .a1. es 03 e.._2. _..#,8 f !cc. 2 5 ]' 4 ~ 1r -10 S- (....._._ _._._. _ M v __...@ (DCT* a lis t. __ ___ _...Lt.ol t'.0M. s.inos 4.%R.T %),.sMs m s j ___.__$ _6.2.o ha) s Gs up.h. 4 fF5 SQ,, _ __ . __ _.._ _._..- M M i. m% M.W - RHt et.E A,. q. (W) h d_!.A* 4 _e i__.. _ _ -.IB._cig. r-c CT*9 -* h h @ /sC.u. A **-f*-6.'FP3-i' - t. n t s 4 6 A>h-hb. A.SfA) thd f S* E4.._._ . G B.J40.. Es_' M_... et s-s L -._._ t % + _ % y as . _{. M 4 3 45 14 3 8880*#N.. Mg ,j.__..__..._[.VOM.f i,ew ( j $?S997n7_7M I 92 PROJECT 040000 i

sw ~. - A*AEz.< Anis.., 'd'8lltlll$$$$$$hk $$$$$$$SW y Q*LA: -ses A. h 29.ed

k. L =m 4 4 -:_ ____

cf_ _.,, **N_,,___*_[t_ 4-490 Me~ l 8.io.7.,.ll15 Me I. -1.co *... fos.v../.NsMr _O.tcr.4. m).[9"M _8 3rd20 ^ >$. -s s.s. g w.g tus A %M _ _ _ ___G L. h k.5,. %.s 3 1* a

4).s %.u.l p L._.

- NAL,%4 8.&, k55 C. lis4 ( #c* du __ ____ _ty W-- se 'm a b..d (s 4 W ~ _. _ Q.by_"*-*s %. : - #88J._%'*M *:::!'AsE_W_.:_^ ; me k'2 W $2M . ~.._. W !=h. -_ _._.__:~_W._4/. k =& -% s % "*~*' -s_-*_ 4 - _Rs L.rs._he. Aq # _%. - RHe.._'M M i h A*2 4 W

  • a L )..

si1 8 *-- - _.$D$C. _% 0 8 f-%

  • A
  • V2

~0HC.& _N___ &__.en.:b :3 -- 9" * -

  • _[.yytd

'4.[ caps _ /s (,.sLJ4 e4 (CruY) .....LK. -AER_.pa: 84 AtGL.7.*<.*>* d ..,4 - 9 90... ff.f.C. _ .bl h..tI%......._ _....____....-. __ _. d. a k. _ L_ L.u. k..bldKeU-T... s % /.e. L b. H J. 4 4. h.ka 2 e-.bG 14 (.u t uo._ __. _ ____... _r 4 L--- + ..__ 1M_._dA...m b .._..- at.gegg.md.W._ A.e.m+u A w,

    • 6 84...m aggggn.

'T y-92 PROJECT

  • 04eoog

au RT ~4"y._-., - *-o L '{ _en_._.:t._ _da_ :..n. 1:o y.eMew sI 4_ %...t.. d 'a.to u.. t--< 1 * -% &_ _ - se,e- - %.sL.-t.o. - & -- a nu LJA syy15" A.:.f, &f. r - p.<JL~..A_h._ bad,.E_HA + t-+ l.44-M) .4 ~&M.&.t. um_. _% r s..t. A 1.o.A u e a.._+- :. =.p- - & f._..,. 4..A. 4 U.f.l. -_.u.p _g,... ,. m 4-4 .M.ps....Nc.4.. bum - S d _. _.. _. .1 (~ e_% ~_.gr A f 4 _,,1.4 % n 2.- %.4...A.=<_% 4 4-4-10 SAsR 4J.** Ed.._ _ . s.. ~ - s o- . = c i '- m. ao z: _ -cl.i. - = D.m an).U *- {- ea...... _.. __..___ 1 =. = - _ _. _.. _h 10 SGt. MM Wh 0% %. %..... _. .u,

==- _ 31 - r. i t :. E'y+. St= -..C6.a<.M..Vlys. -* 7~4 f,. tct _Pc5 !.. I ......_R.o..LI..s.. __.%, g... ..-.~2 W h.~ %- R \\ p.4,. _ _...:.._sd.F.r.d., 4.. ..T. _J i ...D.%.n ~n=L, . 5 a. . _.. gyt '.. 1 t ,i . I EM *t b ( Pc-dt T.Q " Y.Wn-~ 'I- ' =.O~A..

  • es55999ss5s. m n a m > +r t

92 PROJECT 048002

.,gVLLAtr..c.AJA_AA 8IlIe$b$k$$ 8 4-io-90 % *n.. .h__l0_7.s. LIM.M.99. PbEV __- Lee t k.A -2...u m c w w _> p/_sn_p4. - _6 r os t g_ I O (_2zo g) - - 8 U %.e _ - + 5.5 c. aw l (go n i l __ _m_.k.M!._M;.361 bea4____;_.m.4. :4c.i h); evidu_ie 2 4 -M %.t Lp_a.1._H=9.io. - % J._+ A % A=*=2:'_ A.c % .4 e.n. m h- _.- A Q W.A A_s_94 k_sta e.,._ _upt 6.t.__let_lo7,.t4Let. y M A 4.1 9

  • 4,_ Q

.__...._ # _A.. @ b _ s u _ %. %_h - 'm '" " 1 l .._ __ Q..% % _ M 'A - the - - % e A.p. A a n w ;,__ l .l l 4-to-telon.-) f 9c M1._. 3o1_Ss1 - 4bo ). - g - %.04-{b /M_LL44L.%.Q4b(( - MYI k - AA.k L pase. _f__ h A tm x).__..__. = 1 x t. 4 & > _ k. "- kJ est.% A.A ed.Mte. 6h.o.E4Lt_ _.._....._ % (..*.,. r. w 1 4 # _+ _g 1-- %_t __ _ _ _ __T. A4..(sco Bx M e m). ___ - _.. _.._. ; M Au 14 _S.* ~..A,* 4.-% t..%-+._fu_ J. L.L] ._.. _i% bv % ra _ % x. _s. :.L % ___ __.. t..t* _d --. 4 -bi. 4 *t.:.o..ff 4. 9 * . b :'s 1 4 f.f, 3. E _A%_s l

6.4 A A..ts.=*=t -
  • A 1 (-d 9

... Y) 92 PROJECT 048003

71589.67449 ~ TIT DOCUMENT NO. 206 Of F~4L L GPC EXHIBIT 61 WARD EX. C I OFFICIALTRANSCRFrOF PROCEEDINGS i $ C!)@ Nuclear Regulatory Commission Tide. xxT T.I. phon. Concer.ne. vich Vogtle (CLOSED) Docket No. ( LOCA g Bethesda, Maryland i MT3 Monday, April 9, 1990 pm 1 - 15 l O L ANN RIEY& ASSOCIATES, erd. 1612 K a.N.W.Suke 300 Dbhlrypon,D.C 20006 (202) 295-3950

~ 1 1 UNITED STATES OF AMERICA 2 NUCLEAR REGULATORY COMMISSION 3 4 4 - - - - - - - - - - - - - - - -X 5 In the Matter of: 6 INVESTIGATIVE INTERVIEW h IIT Telephone Conference with 8 Vogtle 9 (CICSED) 10 - - - - - - - - - - - - - - - -X 11 12 Nuclear Regulatory Commission 13 Operations Center 14 7735 Old Georgetown Road 15 Bethesda, Maryland 16 Monday, April 9, 1990 17 18 The above-entitled matter commenced at 9:02 19 o' clock a.m., when were present: 20 21 Alfred Chaffee, IIT Team Leader 22 Rick Kendall, NRC 23 William Lazarus, NRC 24 William Jones, NRC 1 25 Mike Jones, NRC

2 1 Lewis Ward, Vogtle 2 Skip Kitchens,-Vogtle 3 Paul Kochery, Vogtle 4 5 6 s 9 10 11 i 12 13 14 15 16 17 le 19 20 21 22 23 24 25

3 1 PR0CEEDINGS 2 [9:02 a.m.) 3 MR.~ CHAFFEE: Region II probably won't try this, 4 would be my guess, because they're getting geared up for 5 this big meeting in the Region at 10 o' clock Eastern time in 6 Region II. 7 I guess, let me ask a question first: Any new 8 information on the diesel since we last talked, like the air 9 start or anything? ~ 10 MR. KITCHENS: What kind of information, A1, are 11 you looking for? 12 MR. CHAFFEE: The last time we talked, we talked i i 13 about the results of a diesel test. So, I understand that, 14 basically, the temperature startod at 163 degrees and then i 15 it went down. I think it went down to 155. 16 MR. WARD: Just to bring Skip up to date -- he was 17 not on the Saturday morning phone call, A1. e 18 Skip, Saturday, George basically presented the 19 results of the Friday afternoon -- or Friday testing. 20 MR. KITCHENS: Right. 21 MR. WARD: And at that point, all of the testing 22 had been completed. So, to my knowledge, nothing was in 23 progress at all this weekend. 24 MR. CHAFFEE: Right. The thing that was hang'.ng, 25 I guess, was the air-quality issue. What I heard later that

l 4 ) 1 day was that you had gotten a new instrument, but when you j 2 did testing with it, you got negative numbers, which didn't ) 3 make any sense. So, you were going to go get another 4 instrument for. measuring the air quality from Hatch, and I 5 don't know -- have you gotten that_ instrument and used it, 6 or are you still waiting for it? 7 MR. WARD: Getting one from V.C. Summer, and this 8 traceable instrument, I think, is identical or similar to 9 the one that we originally had and all of the numbers that 10 were reported Sunday were in the range of 36 to 45 degrees. 11 MR. CHAFFEE: With the exceptions criteria being 12 32 to 52, I think? 13 MR. WARD: Thirty-two to 50, I believe. 14 MR. CHAFFEE: Okay. 15 Did Region II just join us? Who just came on the 16 line? 17 MR. KITCHENS: Hey, let me give you the status 18 today on the dew points for al? the diesel generators. 19 MR. CHAFFEE: Okay. 20 MR. KITCHENS: All eight of the receivers are in 21 spec except for one. The number two. receiver on the Unit 2-22 A diesel, dew point, the last taken, was 60.9 degrees 23 fahrenheit, which is about 11 degrees higher than 24 recommended by the manufacturer. So, we're blowing that 25 receiver down to get it in spec. All the others are within

5 1 the 32 to 50 range. In fact, they're all like 30 -- in the j I 2 30s and low 40s, except for one of the ones on Unit 2-A j 3 -diesel. One of the receivers on 2-A is 43.9 degrees 4 fahrenheit dew point, and the other was 60.9. 5 The readings all look reasonable, and we believe 6 them, you know, with this new instrumentation that we're i 7 using. 8 MR. CHAFFEE: Okay. Well, the following question 9 to that is.if you believe that 60.9-degree reading you have 10 on one of the Unit 2-A receivers, why is it different than 11 the others? 12 MR. KITCHENS: That's the one that was turned off? 13 MR. WARD: Yes, that's the one we turned off. 14 Yes. 15 MR. KITCHENS: Yes. I think that's the one that 16 we had the air -- we had the air dryer turned off on Friday? 17 MR. WARD: Yes. 18 MR. KITCHENS: Yes. We went out to look at these 19 on Friday, and one of them had its air dryer turned off. I 20 don't know if that's the reason, A1, but that would be -- 21 possibly be a reason. 22 MR. CHAFFEE: Okay. 23 Well, then the follow-up question would be if the 24 air dryer was turned off for that one and that accounts for 25 why it was high, what's the history of these air dryers, you 1 ~ ~ - -

i 6 1 know, stemming from the event? I realize I'm being real 2 inquisitive here. Is there any chance that you had your air 3 dryers off or any evidence to substantiate whether or not 4 there is any reoccurring problem there, or is this -- or do 5 you know that this air dryer being off is, basically, a one-6 time occurrence? I s 7 MR. KITt tNS: I don't know. Our history -- you 8 know, we dug up the nistory -- I assumed they had shared it 9 with you -- from the last year, where we do these PMs. It 10 pretty much had passed on -- I don't have the history in 11 front of me for the Unit 2 one. 12 MR. CHAFFEE: Okay. I am going to make a i 13 statement here. I'm not sure if it's true, but I don't 14 think we've seen or have been given the information on the 15 dryer psrformance. If I'm wrong, then disregard the 16 following: 17 Please provide us that information that addresses 18 the air-dryer performance on the, particularly, Unit 2 -- 19 oh, I see. That's right. That was Unit 2 that had the 20 problem, not Unit 1-A. We really wanted the Unit 1. 21 MR. KITCHENS: Is what you need the actual dew 22 points measured during the PMs for, say, the past year? 23 MR. CHAFFEE: We just need the information that 24 shows us to what extent air poor quality might have had an 25 impact on the operation of the Unit 1-A diesel.

7 1 MR.-KITCHENS: That's a pretty generic thing to 2-ask for, A1, and 'I don't know how to provide that to you. I l 3 can just give you the PM results that show the dew points, 4 when we've taken them during the PMs, and we do a monthly PM 5 for them, and they basically have all -.maybe one or two 6 passed in the last -- since october of '88. 7 MR. CHAFFEE: You meant to say enly one or two 8 failed. Right? Not passed. All but one or two passed? I 9 didn't hear you correctly. 10 MR. WARD: We had a couple of them fail is what he 11 intended to say. 12 MR. CHAFFEE: Okay. Well, maybe you can just give 13 us that table then. Give us a table of these surveillance 14 results over the past couple of years, and we can go from i 15 there. In those cases where there has been a failure, then i 16 what we would be interested in there is to know how long did 17 that condition exist. I guess it sounds like the answer ] 18 would be between surveillances. 19 And the other thing that we would be interested 1 20 in, as well, if you did have poor air quality for that y i al period of time, what impact, if any, would that have on the 22 diesels trip circuitry? 23 MR. KITCHENS: We haven't had poor' air quality. 24 It's been within the -- you know, the recommended -- the 25 vendor's recommendation, pretty much for the last year. Up

l s l' until March 31st, when we. reported a failure, which now we 2 don't really believe that it was a failure because of the 3 instrument, I 'only see one failure over the last 12 months 4 during a PM. 5 MR. CHAFFEE: You've got the data in front of you? 6 MR. KITCHENS: As a matter of fact, that one l ) 7 failure, if I'm reading this right, was March 16, '89. I 1 8 don't have the data. I have a list of all the work orders l 9 where we did it and which ones passed and which ones failed,. 10 and you know, that's why we were thinking it might have been 11 an instrumentation problem. We have not had a problem, 12 really, with meeting the vendor recommendations for 32 to 13 50. You know, that's a vendor-recommended number that our 14 dryer should be,able to meet. i 15 MR. CHAFFEE I see what you just said. You also l 16 brought up another good point, which is that, you know, the 17 way you got into this thing here recently was you thought 18 you had bad air, but the instrument was bad. 19 MR. KITCHENS: Right. I guess I'm saying, as an 20 overview, I just went back a little over a year's worth and l 21 asked for that history, and we have been doing the PMs and 22 we have routinely been. 23 MR. CHAFFEE Okay. 24 MR. KITCHENS: I do not believe we have an air-25 quality problem, unless there's one associated with the

9 1 vendor's recommendation. 2 MR. CHAFFEE: Okay. 3 MR. KITCHENS: I'd be glad to give you the -- I 4 can just have somebody look up the actual numbers from all i 5 of these -- you know, what the actual dow-point numbers were 6 that were obtained for back in that period and, you know, 7 furnish that for you for the A-train diesel or for both of 8 them, whichever. 9 The only problem -- we did have one problem on a 10 B-train diesel. One of the air dryers -- we got a fail, a 11 78-degree number on March the 18th of '89, and we replaced 12 the dryer and fixed it. You know, we actually replaced it 13 with a new dryer, and it's passed since then, every time. 14 That's the B-train. 15 MR. KENDALL: Of Unit 17 16 MR. KITCHENS: Yes. 17 MR. WARD: The other fact, that ties in with that, 18 A1, is the filters on the inlet to the controlled air system 19 are replaced during the refueling overhauls, and those were 20 pulled this March -- early March, and the reports are they 21 were all in a as-new condition, did not show signs of having 22 been susceptible to any kind of dirty air. 23 MR. IAZARUS: This is Bill Lazarus. Al had to go 24 to another conference call. I'11' fill in for him. 25 Rick, did you get what you needed?

4 A a __u e,m.r me e e 4 S W Vaunamelimusa (4es) ses mu w s4es.asta egnnerfs cAmen meses a GPC EXIllBIT 62 WARD EX. D g. _ tags. f'M m Ad/ g gfp IME: V J / Mr. /* mager m,2. 4,ii / Vo+ns Aw3ee.h $aas e,, V (m amusasem som / ssess e mass maam /LJi / daJ*- a maan uns unanu 3M/M8 aussent _ W. E f g yggg g y:- N M m 1880 m W85 h M O d ?XnENerleg ~ Exd72 'H949 tab m e m er os

WIT.1 A TRAIN 8tESE1: 8DE8ATOR i I AIR REMIVER 00f MINT BEASURDEITS Egult,. g!g scErypt ma mu tivEm m e 19001651 4/8/M 34'F 33'F 19001513 3/31/N (80*F 60*F3 ]M _ d-t. 4 19000899 3/12/90 44'F 45'F 66'F Dp %d. e-) 8. 3/9/90 C61F 8 19000465 t/11/M 37'F 37'F 18906445 1/18/M 44*F 44*F 18906199 12/19/89 40'F 37'F 18905007 11/20/89 40'F 47'F 18M4442 10/20/89 38'F 45'F 18903652 9/27/89 45'F 45'F 18903214 8/24/89 37'F 35'F i 18M2798 7/30/89 45'F 49'F 18902453 6/28/89 48'F K02 was tatted out i fcr maintenance 18900984 3/16/89 22.6*F 20.1*F 92 PROKCT 059671

' 5ENT BY:478h WP

  • 7-20-94 t 5:46PM ;

4048653589-NAINTENANCE-SUPPORT # a. i GPC EXHIBIT 63 WARD EX. E j July 20,1994 UNITED STATES OF AMERICA NUCLEAR REGULATORY COMMISSION IWare the Atavnie hfaty and r L=Ae *---- J ) In the Matter of ) Docket Nos. 50 424 OLA-3 i ) 50 4254LA-3 GEORGIA POWER COMPANY, ) etal. ) Re: License Amendment ) (Transfer to Southem (Vogtle Electric Generating ) Nuclear) Plant, Units ! and 2). ) i ) ASLRP No. 93-67101 OLA 3 APFIDAVIT OF LEWIS A. WARD IN RESPONSE *!D QUESTIONS RAISED BY Tim BOAun W TPS RME 9.1994 MRMORANDUM AND OnnEn I, Lewis A. Ward, having first been duly sworn, hereby depose and state as follows: I am employed by Southern Nuclear Operadng Company as Manager, Nuclear Maintenance and Support-Vogtle. My office is located in Birmingham, Alabama. I held this same position (with Georgia Power C&y) on March 20,1990, when the Vogtle Electric Generating Plant experienced a Site Area Emergency. I was assigned to participate with and support the NRC's Incident Investigation Team (*IIT") in their review of the event. I have been asked to respond to the Board's Order, dated June 9,1994, question numbers 4.a., b., and c. The development and in:plementation of GPC's test plan m determine the root cause of the emergency diesel generator ("EDG") 1A failures on March 20,1990, is described in the accompanying affidavit of Mr. George Bockhold, Jr. By April 2,1990, the Vogtle technical staff and vendor technical experts believed the test program had narrowed the possible causes for the EDG 1 A failure, and that the most likely cause for the failures was a combination of an 1 t ,r

- ~ _. _ _ SENT BY:47Bh O/P t 7-20-94 ; 4:56PM i 4048653589*MAlNTENANCE-SUPPORT ;8 3 l' I intermittent fhilure of thejacket water temperature sensors and inconsistent calibration techniques used on the sensors installed following overhaul of the diesel. IIT Document No.168-2, Tr. 3. These technical experts also concluded that the EDG annunciators mcorded during the smoond failed start attempt on March 20,1990, could be reproduced on a high Jacket water trip signal. IIT Document No.168 2, Tr. 3-14. Furthermore, they reviewed historical information for the Vogtle EDGs and concluded that the jacket water temperature sensors had proven to be i reliable between diesel overhauls. M., Tr.14,18. 'Ihe Vogtle calibration procedure had been revised just prior to the 1990 outage to ira.v.yw.te recommendations received from the sensor vendor, California Controls Co. ("Calcon"), in late 1989. It was thus concluded that implementation of these new vendor calibration procedures had possibly contributed to the j calibration and aliability problems experienced in March 1990. M., Tr. 29-38. J GPC observed, and IIT members found merit with the view, that whatever problem existed with the sensors, once the sensors were properly calibrated and installed the aan=rs p fw. 4 reliably. IIT Document No.16 . Tr. 60; IIT Document No.168-2, Tr.14,18; HT Document No. 257, Tr. 50, 65. While GPC and the IIT shared the view that the sensors were the most likely cause for the EDG 1 A failures, thers was uncertainty regarding the specific cause or causes for the sensor problems. IIT Document No. 200, Tr. 29. On April 5,1990, GPC tasked me with the responsibility for developing a testing program with an independent laboratory to examine the sensors found to have problems and quarantined durmg the Vogtle test program to determine why the sensors may have caused the EDG 1A to trip. IIT Document No. 200, Tr. 30. The IIT was informed of GPC's plans and 2 i r

SENT BY:479h _ D/P t 7-20-94

  • 4:59PM :

4048853589-MAINTENANCE-5UPPORT :s 4 invited to gud ate in the design and implementation of this independent test program. Id. i On or about April 12,1990, I contacted Wyle laboratories in Huntsville, Alabama, and entered into a testing agreement with them. I drafted a test h-;yGos based on rey iotowledge of the sensor problems experienced on March 20,1990. I also reviewed the historical summary of Vogtle sensor problems, which had been provided to the NRC on April 11,1990, and talked to the Caloon sensor expert regarding potential sensor calibration issues. The draft test i description was reviewed by the several members of the Vogtle technical staff and the NRC Staff. I incorporated comments received into the test h;rdon. The final test sequence established was designed to provide w...yidw,sive information regarding sensor calibration and reliability. The test program began on April 24, 1990, and was witnessed by GPC and NRC representatives. The testing was performed in two phases: Phase I evaluated the alfability of G two i. sensors and Phase II evaluated the eight sensors that had been removed from service and quarantined to determine their as-received condition and calibration capability. Testing was completed on or about May 4,1990 and preliminary conclusions were provided to the NRC at that time so that the information could be included in NUREG-1410, Appendix J, (pp. J-26 to J-28). The preliminary test results showed that some of the sensors were venting because j contaminants (e.g., thrend scalant, metal shavings) were present in the poppet seat area. A final copy of this Wyle test report is provided in Exhibit 3-A. In sum, the Phase I test results showed that the following parameters had a significant effect on the calibration and operation of the sensors: (1) insufficient temperature stabilization period prior to calibration, (2) contaminants on the sensor probe, (3) inaccurate setpoint referenw temperature used during 3

-SENT 57:478h C/P . : 7-20-94 : 4:59PM t 4048853589-MAINTENANGE-SUPPORT ;# 5 i calibration, (4) water bath hemtup rate used during calibration, (5) thermowell setscrew tightness, f and (6) sensor spacer tube posidon. M. at I-4 to I-5. The Phase H test results showed that (1) three of the test specimens leaked air due to contaminants in the poppet seat area and other areas, (2) the as received setpoints of the specimens ranged from 162*F to 195'F as measured in the thermowell (with the eacepdon of one specimen that did not trip at 210'P), and (3) all specimens were capable of being calibrated to trip at the correct setpoint (i.e., 200*F). M. at H-3. Upon completion of this Wyle test program, GPC developed a specific calibration procedure for the EDO temperature sensors to incorporate information learned. The procedure I included venfication of intamal sensor cleanliness, inspection and applicadon of thread-sealant to the spacer tubing, instrucdon to calibrate sensors inside a thermowell, and a required temperature stabilization pened prior to calibration. G Using this new calibration pmcedure, GPC esy M' addidonal sensor calibration i problems on May 23,1990, and requested that Wyle inspect and evaluate six additional sensors to determine their as-received condition and calibration capability. The as-received trip setpoints l for the sensors were detennined to range from 162'F to 189'P. The Vogtle calibration procedure specified that the setpoints be in the range of 1%'F to 204'F. The Wyle test results for this testing are provided in Exhibit 3-B. GPC evaluated its own calibration techniques against those used by Wyle personnel and concluded that the Vogtle calibration bath had internal flow anomalies that prevented Vogtle from achieving uniform temperatures and heatup rates in the bath. In addition, the Vogtle procedure did not provide precise guidance regarding the amount of time to " soak" the sensor 4 A

SENT SY:47th WP

7-20-94 ; 5:00PM ;

404fiU53569-MAINTENANCE-SUPPORT ;# 6 in the calibration bath. Once these items were corrected OPC was able to calibrate the sensors accurately. Thus, GPC concluded that the root cause of the EDO 1A failures was internal contamination of the jacket water temperature sensors as well as inadequate calibration methodology to ensure that the sensors were installed with the correct trip setpoint. I hereby certify that the statements and opinions in such response are true and connet to the best of my personal knowledge and belief. 0* Lewis A. Ward Sworn to and subscribed before me this 20 day of July,1994. / dew b Notary Public i commissipn expires: mf f, /*? 9 6 l 5

,, g ~L_ ....s 9 'M*; A m*

  • ~~ * --

~ * ~CW g t %. q, ;,. s. s,,._ ,y .1 '. - : k,,,' * 'yg',,l =.%; },' \\', *'f ,. r,se.,. _e. -.f*? 'l. '.Y, elm'f } .5x q,(' p,,. a. .~.- ~ ., e > g #, ^ ?'. '. f.,. g.* .. g ~.x, . a f..' .? 1 '*.. ,e .w.c.' p .4-. L y ,.r. .. 9 p'.; ,g g . h,.fl [ h* n' 4 4-afe.;*. g . u..a,. .i.u.y . ~n

,;.,1

?.;, ~.. u,,. ; .s, v :.. 3 s .n>. . *y..:3 ;. y. .e

. ', ?.f,y

?- _4 ~

.. ' y,* ',

'- [. _. = m 9-} ..,. f..'....r..,.,, E.a ~' /, ."? ?, ~ . d. 1 e ,f. g ...y ,...y.... r. g ... '.e

f,

.. - A,.

e. t.,.

y \\ I L.+,',- ..g ..a . g:; '. 3 7;.g n -J y. . -... j a :  :.h 1 .*h 's i

  • d ',,M, "

p. is .k ..r .. :....h _ $s

l. '.

...s sa..a.a.n ....s.use.s..t.. s ee...,r t u. 4*e . " *:.1,.. z.essas.a.a.r c. ans.sa.s - ;.933.ses1 a.ta.: = : y t r. err e a o, =.: m====t. o ~

==8M.4i: i.nnin..n.n.i.F..W..,i..t'.".H.H Hint.A.n.!!" nt.hn2Hnin.,'.e. H.. .,5. 0 . ; U.n.t.4.!. ..,2..

===- .-orum==== ~.. t 7< ......... u r,- e .u.. , o= = =. s. - ..,.t 4 m = . a.,.5.,.. - u.. u2. I... :.. . n u. .:.,...... a.l.,3 <.,.. i - a...... .m r. ..n t.t .....n... v. %+u.,c. us- ...,.....:...... u,r - t ..I... r. r. . n si. .. m, . a. .. n u..u n .a w r. u.-u...- 2e.. . a,

v. ann,......

+w~. .u.s* t. g ts.&w J *. 4 ' S * .3 - s. 4.aw f.... - gs... 4 .** s .:Ab7' . '.? ,a m,i

  • ggg..

.... g p 3. ; MEs 9 .s t.. -. 4 78 - 8 . 4n s..a** f 1* S' L s : .i ' lh * '- ' ',,. [. 8., ;- .,;. ',,. ~.. [, * '* j g -., g g,.,, l Q..., f& '[, l ' i, I "- }l.' l8 1' i P

k....

a .s s. k ) -. J. .I.. a a .e t 44 ., e 4 's + - 3 9 a EXHIBIT 3-A g

5 I ,7,'. RELIABILITY EVALUATION TESTING j OF TEN CALCON MODEL A3500-W3 TEMPERATURE SENSORS l 4 For 1 i Georgia Power Comapny 1 40 inverness Center Parkway i Birmingham Alabama 35201 j i l l i

i Test Report 17133-1 REPORT NO. u WYLE JOB NO.17133 CUSTOMER p P. O. NO. 6003101 / 'e 'g!,qc Ts-a " 91 = = Ts.1 PAGE i OF PAGE REPORT b' TEAM LINI e' DATE May 12,1990 "*I"*"*** SPECIFICATION (S) wo ow wrril PROPELMR ATER BATil in Paragraph 5.0 of this l Summary Section

  1. A ER LINF.

"*I 1.0 CUSTOMER ADDRESS 40 Inverness Center Parkway, P.O. Box 1295, Birmingham, Alabama 35201 2.0 TEST SPECIMEN Ten Model No. A3500-W3 Temperature Sensors 3.0 MANUFACTURER California Controls Company (Calcon) 4.0

SUMMARY

Ten Calcon Model No. A3500-W3 Temperature Sensors (two new and eight removed from service at the Vogtle Electric Generating Plant), described in Paragraph 6.0 and hereinafter called the specimens, were subjected to a Reliability Evaluation Test Program consisting of two phases. Phase I testing was performed on the two new specimens to determine the effects of various service conditions such as varying rates of temperature change, varying input air pressure, vibration, varying ambient air temperature, thermowell setscrew tightness, spacer tube looseness, etc., on the setpoint repeatability of the specimens. STATE OF ALAaAMA Ala. Professional Eng.

      • """*"'""""""'"**'"*'"""'N"***'9"""

COUNTY OF MADISON Reg. No. 8256 ~ ~ ~~~ riavous R. Johnson PREPARED BY b~ 5//F/fd . heeng duly swom, V= 1LU ooposee and says: The erWormation contemed in snas report a the resuel of comp 6ete ene careevny conoweted seem and is no %seen knowisese eve ena correce in APPROVED BY S-/4 44 I -~ WYLE Q. A. T-2'2 Y, _H l j.18 g u. C' no to of w. nignt peoeery Puouc m one er one sere et A et merge. wy commies,on esseren Y hhM 7,to 9N I9#d) LABORATORIES SCIENTIFIC SERVCES & SYSTEMS GROU HUNTSVILLE. AtABAMA

Page No. 2 Test Report No. 17133-1 4.0

SUMMARY

(Continued) Phase !! testing was performed on the eight specimens removed from service to determine their as received condition and setpoint, and to determine if the specimens' were capable of being calibrated. The test program was performed in the following sequence: Phase I o Specimen identification and external visual inspection. o As-Received Setpoint Determination Test. Sensor removal from thermowells and inspection of and o marking location of spacer tubes. - P Calibration of specimens. o o Setpoint Repeatability Tests to determine the effects of varying rates of. temperature change, varying input air pressure, vibration, varying ambient air temperature, thermowell setscrew tightness, spacer-tube looseness, etc. Phase II o Specimen identification, external visual inspection, and marking location of spacer-tubes. l o Leak Check. l o Disassembly, internal visual inspection, and cleaning of specimens that had any air leakage-during the leak check, and repeat of leak check on those specimens. As Received Setpoint Determination Test, o o Calibration of Specimens. Phase I testing demonstrated that input air pressure variations of 5 psi or less, a rapid water temperature decrease (approximately 100F/ minute) from just below the setpoint, vibration typical of in-service vibration (excluding long-term effects), ambient air temperature variations of 200F or less, and slightly noticeabis bowing of the Viton O-ring / disk assembly have no significant effect on Temperature Sensor operation and calibration. Phase I testing also demonstrated that the following have a significant effect on the operation and/or calibration of the Temperature Sensors: Insufficient temperature stabilir.ation period prior to calibration, contaminants on the Viton O-i ring / disk assemblies, setpoint reference temperature selection (water bath temperature I-or thermowell internal air temperature), water bath heatup rate, thermowell setscrew tightness, and spacer-tube position. l l-l l EU MM Huntsythe FacWty a

Page No. 3 Test Report No. 17133-1 4.0

SUMMARY

(Continued) Phase II leak checks revealed that three specimens had air leaks to the vent, and the subsequent disassembly of the specimens found to have leaks revealed contaminants in the poppet seat area and other areas. The contaminants included thread sealant material and metal slivers apparently from the inlet air port threads. After removal of the contaminants and reassembly of the specimens, the leak checks were repeated and no leaks were found. Phase !! testing revealed that the specimens had as received setpoints ranging from 1620F to 1950F as measured in the thermowell (1660F to 2000F water bath temperature) with the exception of one specimen that did not trip with the thermowell temperature at 2100F and the water temperature near 2120F. All specimens were shown to be capable of being calibrated to trip at approximately

2000F, Phase I testing is documented in Section I of this report.

Phase II testing is documented in Section 11 of this report.

5.0 REFERENCES

Georgia Power Company Purchase Order No. 6003101. o Georgia Power Company DG Instrument Test Outline. o o Wyle Laboratories' Test Procedure No.17133. Revision A. o Wyle Laboratories

  • Test Procedure No.17133A, Revision A, Wyle Laboratories' (Eastern Operations) Quality Assurance Program Manual o

dated June 1988. 6.0 TEST SPECIMEN DESCRIPTION The test specimens for Phase I were two new Model No. A3500 W3 Calcon Temperature Sensors. The test specimens for Phase II were eight Model No. A3500-W3 Calcon Temperature Sensors removed from service at the Vogtle Electric Generating Plant. The specimens were manufactured by California Controls Company. The specimens have a range of 0 to 4000F and have a rising temperature trip (normally-closed). The specimens have 1/4 NPT ports, 3-inch insertion lengths, and 304SS thermowells. WYLg i ammTORIES Huntsvine Focasty

~. ... ~ Page No. 4 Test Report No. 17133-1 7.0 TEST EQUIPMENT AND INSTRUMENTATION All instrumentation measuring and test equipment used in the performance of this test program were calibrated in accordance with-Wyle Laboratories' Quality Assurance Program which complies with the requirements of Military Specification MIL STD-45662A. Standards used in performing all calibrations are traceable to the National Institute of Standards and Technology (NIST) by report number and date. When no national standards exist, the standards are traceable to international standards or the basis for calibration is otherwise documented. 8.0 QUALITY ASSURANCE All work performed on this test program was completed in accordance with Wyle Laboratories' Quality Assurance' Program which complies with the - applicable requirements of Military Specification MIL-STD-45662A.10 CFR 50 Appendix B. ANSI N45.2, and Regulatory Guides. e f e l wns umommones HuntenHe FeelHty

n. )

Page No. I-I Test Report No. 17133,

E SECTION 1 PHASE I TESTING 1.0 REQUIREMENTS The two new specimens shall be subjected to Reliability Evaluation Tests as described in Wyle Laboratories' Test Procedure 17133. Revision A'. contained in Appendix VII of - this-section to determine the effects of varying rates of-temperature change, varying input air pressure, vibration, varying ambient air temperature, thermowell setscrew tightness, spacer-tube looseness, etc., on the - setpoint repeatability. i l 2.0 PROCEDURES 2.1 Receiving Ins son The specimer. sere visually inspected upon receipt at Wyle Laboratories to verify that they were as described in Paragraph 6.0 of.the Summary Section of l this report, and that tiaey had no obvious physical damage. The inspection was performed prior to any disassembly or removal from the thermowells.. All model numbers, serial numbers, and any other information provided on the - specimens were recorded. The specimens were labeled with the numbers 0 and l 1 and are referred to as Temperature Sensor 0 and Temperature Sensor 1. or TS-0 and TS-1, in this report. After completion of the As-Received Setpoint Determination Test described in Paragraph 2.3 the Sensors were removed from their thermowells. the as-found position of the spacer tube wcs marked, and the condition of the spacer-tube (looseness, lock tite on threads, etc.) was recorded. i 2.2 Test Setup The test setup was as shown in Figure 1 in Appendix III of this section. Three thermowells were submerged three inches into the water bath. Two contained test specimens for tests to be performed in thermowells, and one contained a thermocouple with the top of the thermowell sealed to suppress heat loss. An i additional thermocouple and a thermometer were installed directly in the water. Each specimen was provided with gaseous nitrogen through a 0.028-inch orifia and 1/4 inch tubing. Pressure gauges and pressure transducers were installed to monitor pressure at the specimens downstream of the orifices. A datalogger { was provided to monitor the following: l o Water bath temperature o Thermowell temperature j o Air pressure at specimens (two channels) Environmental enclosure temperature (for applicable tests). o numw u rw my t t P 7 r ,m-,_r..

i . Page No. I Test Report No. 17133 2.0 PROCEDURES (Continued) ) 2.3 As-Received Setpoint Determination Test i The as-received setpoint of each specimen installed in a thermowell was determined using the following procedure (temperatures are thermowell temperatures): Air pressure was adjusted to 60 psig. a. b. Temperature was increased to 1800F and held for approximately 15 minutes to allow specimen temperatures to stabilise. c. Temperature was increased at the rate of 10F/ minute until the specimen tripped. The specimen was considered to be tripped when the air pressure at the specimen dropped to 20 psig. d. Temperature was reduced at the rate of 10F/ minute and the. I temperatures at which the specimen reset (air pressure increased to 40 psig and to 59 psig) were determined. The test described above was. performed twice. An additional test was performed with the temperature held at 1800F for 5 minutes, at 2000F for 33 minutes, and then increased 10F every 15 minutes. The spacer-sube of TS-1, which was loose when received, was tightened after completion of the Setpoint Determination Test. 2.4 Calibration Each specimen installed in a thermowell was set to trip at 200 20F using the following procedure (temperatures are thermowell temperatures): Air pressure was adjusted to 60 psig. a. i b. Temperature was increased to 2000F and held for approximately 15 minutes to allow specimen temperatures to stabilize. Switching points were set by slowly turning the split-ring clockwise c. and simultaneously lightly tapping the side of the sensor. The specimen was considered to be tripped when the air pressure at the specimen dropped to 20 psig. i d. Temperature was reduced at the rate of 10F/ minute to verify that the specimen reset (air pressure increased to 40 psig by the time 1900F was reached and to 59 psig by the time 1800F was reached). Temperature was increased at the rate of 10F/ minute to verify that the e. setpoint was 200 120F. Temperature was then decreased at the rate of 10F/ minute to verify that the reset points were as specified in Step d. wYLE LAmonAT0 fuss Munesane paenny I w y ,,, ~ - - r,,,

."ege No. I-3 Test Report No. 17133-1 2.0 PROCEDURES (Continued) 2.4 Calibration (Continued) ( f. Step e. was repeated to verify that setpoint and reset points were as specified two consecutive times without adjustment. 2.5 Setpoint Repeatability Tests The specimens were subjected to various tests as listed in Table I in Appendix II of this section to determine the effects of varying rates of temperature f change, varying input air pressure, vibration, varying ambient air temperature. thermowell setscrew tightness, spacer-tube looseness, etc., on the specimen setpoints. At the direction of the Georgia Power Technical Representative, several tests were performed in addition to those specified in Wyle Laboratories

  • Test Procedure 17133. Revision A.

Due to specimen performance during Test Series I when the sensors were removed from their thermowells and inserted directly in the water bath, no tests were performed with loose spacer-tubes with l the sensors removed from their thermowells and inserted directly in the water l bath (tests originally specified for Test Series 3). For the tests performed at 200F above and below the ambient temperature for l all other tests, an environmental enclosure with nitrogen cooling wu placed over the top of the water bath. The water bath itself provided adequate heating for the ambient +200F test. During previous testing, the ambient temperature in the area around the temperature sensor housings was measured with the water bath at 2000F and was approximately 870F. The environmental enclosure temperature was control'nd to 1070F (original ambient temperature +200F) for Test Series 1. Test Run i6. and to 670F (original ambient temperature -200F) for Test Series 1. Test Run 17 For the tests performed to simulate in-service vibration conditions (Test Series .t. Test Runs 3 and 4), a portable shaker was attached to the 12-gauge steel plate used as a cover for the water bath in which the specimens were installed. The vibration was applied at 15 Hz and 30 Hz in the horizontal axis only. Due to the combination of cross-axis coupling and the vibration caused by operation of the motor and propeller used to circulate water in the water bath, the vibration levels specified for the axial and vertical axes were also met during these tests. l l l muu Muntenne Factuty l l

Page No. I-4 Test Report No. 17133-1 3.0 RESULTS Table I in Appendix !! contains a list of all tests performed, including test - et iditions and results. The tests demonstrated that input air pressure variations of 5 psi or less, a rapid water temperature decrease (approximately 100F/ minute) from just below the setpoint, vibration typical of in-service j vibration (excluding long-term effects), ambient air temperature variations of ~ 200F or less, and slightly noticeable bowing of the Viton 0-ring / disk assembly have no significant effect on temperature sensor operation and calibration. The following paragraphs describe parameters that were shown to have a significant effect on the operation and/or calibration of the Temperature Sensors. Insufficient Temnerature Stabilimation Period Prior to ('alibration Consecutive calibration checks indicated a slight upward shift in the setpoint, apparently due to the failure to completely stabilise the temperature of all components of the specimens prior to the initial calibration. It was concluded that a minimum two-hour soak period at approximately 2000F prior to calibration (1800F for setpoint checks) is necessary to ensure consistent performance. Contaminants on the Temnerature Sensor Tests performed with the sensors removed from their thermowells and inserted directly in the water bath caused a downward shift of approximately 100F in the setpoint of both specimens, apparently due to mineral residue on the Viton 0-ring / disk assembly (standard facility water and not domineralized water was used in the water bath). The Viton 0-ring / disk assemblies were cleaned with Dow Corning 200 Fluid (silicone oil) and allowed to dry overnight. The specimens were then recalibrated and remained in calibration for the remainder of the tests prior to the intentional loosening of the spacer-tubes. It was concluded that the sensors should not be immersed directly -in water. All calibrations and tests should be performed with the sensors installed in their thermowells. l Setooint Reference Temeerature l All tests were performed with a thermocouple used to monitor the internal temperature of a reference thermowell in the water bath along with the specimens. The temperature of the water was also monitored with a thermocouple. It was determined that due to the temperature indication lag of the thermowell thermocouple caused by the thermocouple not displacing as i much air as the sensors, the thermocouple not being as close to the thermowell wall as the sensors, and the time constant of the thermocouple in still air, the water bath temperature is a more realistic reference for calibration and testing. The lag time for the thermocouple in the circulating water hath was insignificant. l Muassues Poemr

r Pay No.1-5 Test Report No. 17133-1 a 3.0 RESULTS (Continued) Water Bath Heatuo Rate A slow water bath heatup rate (approximately 10F/ minute) was shown to allow the thermowell internal temperature to more closely follow the water bath temperatu o. A slow heatup rate causes the specimens to trip at a higher temperature (as measured in the thermowell) than a fast heatup rate..It should be noted that a slow heatup rate causes the specimens to trip at a lower water temperature than a fast heatup rate. Thermowell Setserew Tiehtness The tests with the thermowell setscrews loose demonstrated that a loose setscrew I causes an increase of approximately 20F in the setpoint when measured with a heatup rate of 10F per minute. This setpoint shift is apparently due to the loss of contact between the sensor and the wall of the thermowell. All calibrations and testing should be performed with the thermowell setscrew tightened. Someer-Tube Position The tests performed with the spacer-tubes loose demonstrated that the setpoint I decreases approximately 800F for each full turn. A thread-locking compound ) is recommended to ensure that the spacer-tube remains in its tightened position 1 for all calibrations, tests, and in-service use. The following appendices are contained in this section: Anoendix Contents I Test Specimen Inspection Sheet II Test Summary Table and Vibration Test Level Table III Figures showing water bath settep and Vibration Test setup IV Photographs V Material Safety Data Sheet for the Dow Corning 200 Fluid used to clean the Viton O-ring / disk assemblies VI Instrumentation Equipment Sheets VII Wyle Laboratories' Test Procedure 17133, Revision A WYLE I.ABORATORIES %ntevme remy

% No.1-6 Test Report No. 17133-1 1 ) l This page intentionally left blank. WYLE LABORATORIES HuneoveNo FactNty a

Page No I-7 Test Report No. 17133-1 l' APPENDIX I TEST SPECIMEN INSPECTION SHEET wantenne ecmay s

Page No I-8 Test Report No. 17133-1 This page intentionally left blank. Huntswine FacWty

. _ _ - _.. _.- -~. TEST SPECIMEN INSPECTION Test a port No. 17133-1 hCOEGIA w(R CHECK AS APPROPRIATE CUSTOMER l'113 3 "o, JOB NO. SPECIFICATION WLTP 17133. Erv. A 4 '1b, $g o, 1 DATE 0 e, 5 DESCRIPTION MANUF. PARTIMODEl. NO. 9, 4, 8 NO O Tt*Nnnrssed 6t uss a. Ch.cea h 3500-803 tu tTH TH ramewsu Seura G intmo 5/as O C 3 c il ta+ss bt8 PF CA Asst i'1 AR. 9 e TacnayTcsyn.n 3/24/to Tas.: racnar samas. 2.oo'r tasW-40 PSIG. / / 1. SAms As trem o Same As Sans As "Crw m 0 hem 0 E'dc4PT Kls) OC 3 00 2 / / l NOTES: Specimen Failed inspected B Date: Specimen Passed Witness --"~~~ Date: NOA Written Sheet No. I I of ~

Page No.1-10 Test Report No. 17133-1 l-: This page intentionally left blank. Huntsvene PeeHty

3 Page No.1-11 Test Report No. 17133-1 4 e i L TABLES P l 1 ) 1 j WYLE LASONAftNuts Hunesome Pasuny

Page No.1-12 Test Report No. 17133-1 l l t-l 1 This page intentionally left blank. 1 I i 4 l + nuneew= resmey

IABLE I AS-RECERVED 1EST, CALIBRATION, ANO RELI ABILIIT EVALL%il0N TEST a SUN 44RT I IEMPERATURE SENSOR 0 iEprERAft2E SENSOR 1 SERIAL NO. OC3011 SERIAL No. OC3002 40 PSts +/.1 PSIG 40 PSIG

  • / 1 PSIG 1 RIP RESET RESET IRIP RESET RESET DAIE SERIES EUN RAIE LOC.

TU W TW W iu W TW W TW W TW W 4/23/90 AR. 1 1 IN 204.1 208.1 200.2 200.1 200.2 208.1 206.0 210.0 199.3 199.4 199.3 199.4 AR I 2 1 IN 205.T 209.3 201.4 201.T 201.4 201.T 207.2 210.9 200.T 201.0 200.T 201.8 N { AR 3

  • IN 209.9 211.T 204.0 204.6 204.0 204.6 210.1 211.9 202.9 203.T 202.9 203.7 k

E VISUAL INSPECil0N/tt.1 SPACER TueE SLIGNTLY E00SE, ilGNIENES BEFORE CONilNUING j5 CALIBRATI(Ni At 200*F g fE CC 1 1 IN 198.6 202.2 196.3 196.1 193.3 193.0 199.9 203.2 193.3 193.0 193.3 195.0 CC 2 1 IN 198.T 202.1 196.5 196.5 193.6 192.6 200.3 203.5 193.4 192.6 193.6 192.6 'I* ~~ 9w 4/24/90 1 1 1 IN 198.2 201.T 195.8 195.6 194.9 194.7 198.9 201.9 192.4 191.7 192.4 191.7

    • g 1

2 1 Gui 186.4 190.2 180.6 180.3 180.6 188.3 187.6 191.3 181.T 181.3 181.T 181.3 -w 1 3 1 IN 186.3 190.1 181.6 181.6 181.4 181.2 185.2 188.T IT9.T 179.3 I M.T 179.3 { SEE NOTE 2. 32 i iN w.i w.T w.5 m.3 m.3 w.i w.6 w.T w.2 w.2 ier.2 w.2 VISUAL INSPECil0N/IS-0 SPACER-fUBE SLIGNILY LOOSE, ilGNIENES SEFORE CONiluuleG 1 4 1 Oui 186.6 190.4 182.5 182.3 182.4 182.2 186.6 190.4 181.1 181.3 181.1 181.3 1 5 1 IN 18T.4 191.3 184.2 184.0 183.8 183.6 184.7 188.4 1TT.T ITT.5 ITT.T 1T7.5 1 6 1 Gul 181.9 185.5 178.6 178.2 17T.5 1TT.2 182.1 185.9 177.5 17T.1 ITT.5 ITT.1 i RECALletAll0N AT 200*F i DURING RAMP 10 200*F 1 IN 184.5 188.3 N/A N/A N/A N/A 181.2 184.7 N/A N/A N/A N/A CC 1 1 IN 196.9 200.6 N/A N/A N/A N/A 197.6 201.5 N/A N/A N/A N/A RECAllGRATION Al 200*F

  • 180*F fot 5 MlWS.', 200*F fot 33 NINS., TNEN l'F INCREASE EVERT 15 MINUIES l

.~

TASLE I AS RECElvED TEST, CAllenATION, AW

  1. ELIASILITT EVALUATION IEST SteetARY (ConflNUEO)

TEMPERATumE SENSom 0 TEfrERATURE SENSOR 1 SERIAL NO. OC3011 SERIAL up. OC3002 40 PSIG

  • /-1 PSIS 44 PSIG

+/ 1 PSIS TRIP RESET RESET TRIP AESET ESET l DATE StelES aun RAIE LOC. TU U TW W TW W TW W TU W TU W 4/25/90 CC 1 1 In 196.9 200.9 193.T 193.T 192.2 192.4 19T.1 200.8 189.6 189.6 189.6 189.6 1 7 2 lu 196.0 199.8 195.0 195.9 193.8 190.9 19T.2 203.2 191.8 190.7 191.8 198.7 4 1 8 4 In 189.3 19T.4 1M.2 109.2 193.0 188.5 196.3 205.8 1M.9 189.4 1M.e 109.4 l 1 9 6 le 1M.6 196.8 193.9 1 M.3 195.9 1 M.3 196.3 208.3 1M.4 187.3 1M.4 IST.3 1 to 10 la 184.1 199.5 195.8 1M.T 195.4 1M.T 196.9 211.4 198.8 186.4 195.6 1M.T -y 1 11 15 In 185.0 201.1 196.3 179.2 196.3 179.2 196.T 210.9 199.7 188.5 199.5 IST.T 1 12 20 lu 181.8 202.1 197.2 1T5.7 19T.2 175.T 19T.5 211.2 200.0 105.8 200.0 185.8 12A 1 fu 191.2 1M.5 g/A N/A N/A N/A Sit NOT ItlP AT 209.4*F TW/211.4*F W I THERIIDWELLS AND EMIEtuAL SURFACE OF SENSOR PROGES CLEAuft WITN SILICouE OIL AND SAUSu. 7 4/24/90 1 128 1 la 198.7 202.3 192.3 192.4 192.3 192.4 295.5 209.2 195.9 199.2 190.9 199.2 }g RECAtteAATIon AT 200*F (NOTE: 15 0 Aus TS-1 Rius POSITieus 1 Eat APPROK. 6/32 Aue 4/32 lutaES COUNTERCL0lIWISE D fatut TuEla PREVIOUS POSITICII AFIER Tuts CAtletATlou.) i CC 1 1 la 199.8 203.8 19T.1 19T.8 195.0 195.8 20s.8 206.5 192.3 192.8 192.3 192.8 CC 2 1 la 200.0 203.9 19T.8 19ts.2 195.5 196.T 200.8 204.6 192.8 193.3 192.8 193.3 IIDWEs fuEnanrm*LE In TufalsoELL Feou ITS ORIGlual POSITieu 1/2 IIICs FatBI TuE 80TTEBI TO TOUCuluS TE BOTTON OF TuE TIEassoELL. CC 3 1 In 201.1 204.4 198.7 199.2 196.3 196.8 201.9 205.2 193.5 193.8 193.5 193.8 SETURNES THERIIERELL THERIIDCetFLE TO ITS ORisillAL POSITieu. t SEE II0lE 1. I 13 1 In 199.8 204.1 19T.0 198.4 195.0 196.1 198.8 203.0 192.0 192.9 192.0 192.9 1 14 1 lu 203.3 20T.4 199.6 201.3 199.6 201.3 203.5 20T.9 196.0 194.2 194.0 196.2 k

IAOLE I AS RECEIVED TEST, CALIBRAll0N, AND RELIABILIli EVAtu4 TION TEST Su MART (CONilNUED) TEMPERATURE SENSOR 0 TEtWERAllmE SENSOR 1 SERIAL NO. OC3011 SERIAL NO. OC3002 44 PSIG +/.1 PSIG 44 PSIG +/ 1 PSIS TRIP RESET RESET TRIP RESET RESEI DATE SERIES RUN RATE LOC. TW W TW W IW W TW W TW W TU W INE N0f0R USES 10 IURN TNE PROPELLER tmIICN CIRCULATED TME te4TER is THE BATN AMS WNICN CauSES SEBEE SPECIMEN vieRATION WAS TURNED Off FOR INE FOLLOWINS TEST AIS TNE SPECIOENS lERE TAPPED CONTIIRIOUELY WIIN SCREteelWERS d At THE RATE Of 210 3 PER SECCIO. k 1 15 1 IN 202.6 207.5 200.0 180.8 199.4 180.6 200.6 206.7 1M.4 1N.6 1M.4 170.6 n SEE NOTE 3. 4/27/90 SEE IIDIE 4. 4 f r 1 to 1 lu 200.3 203.9 196.5 196.6 196.5 196.4 201.8 205.8 193.0 193.1 193.0 193.1 y G 1 1T 1 IN 202.1 206.4 19T.1 19T.7 19T.1 197.7 202.6 20T.2 193.3 193.s 195.3 193.4 1 18 **' tu - - ~ ~ - 300 Trip nm assa. ~... - ~. . ~.~... 110 itsp am m. - ~. ~ ~ d SEE NOTE 5. 184 20 IN 148.8 210.2 195.T 190.4 195.7 190.4 18T.7 210.2 195.1 180.5 195.1 188.5 s 10s 1 lu 201.1 204.8 193.2 199.0 198.2 199.0 202.2 206.6 1M.1 196.2 1M.1 1M.2 LODSENED flIERMOE LL SET SCREW 2 1 1 IN 203.7 207.8 201.9 202.5 -201.9 202.5 203.9 208.1 199.8 200.3 199.8 200.3 RETIGIIIEIIED THERM 0 ELL SET SCREW l 2 2 1 IN 201.2 205.4 198.3 199.2 198.3 199.2 203.0 207.2 195.9 196.1 195.9 196.1

    • TEMPERATURE tat $ SIAtiL12E0 Ai APPRONift4TELY 1*F SELOW SEIPOINI AIS 4d45 THEN SECREASEO At APPRONIIIATELT 10*F PER N101UTE.

TASLE I AS-RECEIVED TEST, CALIBRATION, AND RELIAsillTV EVAtunTION TEST ^ StsNEAAV (COWilNUES) TEIN'ERATURE SENSOR S TEWERAftmE SEhSM 1 SERIAL NO. OC3011 SERIAL NO. OC3082 40 PSIG

  • /-1 PSIS 40 PSIG

+/-1 PSIS TRIP MSET RESET TRIP RESET SESET DATE SERIES Sud RATE LOC. TW W TW W TW W TW W TW W TV U 4/30/98 THE FOLLOWING TESTS MSE PERFemies TO MTERNINE TIE EFFECTS OF VISAATitNI INI TM SETPOINTS OF TM WECIMNS. N TEST AUNS 1 ANS 2 WEAE PERFORMED WITN TNE ONLY WIORATION PROWISES SY TWE NOTOR USED TO CIAOfLATE TM WATER g IN TNE BATN. TEST Run 3 WAS PERFORMED WITN A891TIONAL VIORATION AT 15 N2 AND TEST auN 4 latS PEnfenMe WITN AselTicNAL VieRATION AT 30 Nr. TIIE Aselil0NAL VIORAfl0N SIsafLATES IN SERVim VIORATION COMITIONS AT TNE FREOUENCIES IN EACN ANIS WNERE THE NIGIEST VieRATION LEVELS lEAE wammsm. 3 t 9 4 1 1 IN 19T.5 201.2 193.T 193.8 193.7 193.8 198.2 292.3 188.3 148.1 188.3 188.1 4 2 1 IN 198.5 282.1 1M.6 1M.9 1M.5 1M.T 198.5 202.1 I M.5 189.4 189.5 109.4 4 3 i iN m.6 m.5 1,5.s 195.T 195.s 195.7 1M.T 202.4 1 M.3 m.3 19e.3 m.3 g 4 4 1 IN 198.3 202.3 1M.4 196.s 1M.4 1M.8 198.9 202.6 1M.S 190.7 190.8 190.T 5/91/90 SPACER-TURES WERE LOOSENES 1/4-TURN /OtetNS WATER NEATUP TO 180*F (AT THE SATE OF APPAGN. 20*F PER IIINWTE), TS 8 TRIPPte AT 165.3*F TW/IST.T*F W AND TS-1 TRIPPE8 AT 149.5*F TW/1M.9*F W. THE 1EfrESAftaE 8048 BENa*88 TO AESET TIIE THE SPECINESS AIS latS ELS AT 165'F FOR APPECIllethTELT 2 NOMS. 3 1 1 IN 179.1 182.9 175.9 ITT.3 175.9 1TT.3 17B.4 182.4 148.8 148.1 '148.8 148.1 3 2 1 IN 179.8 182.0 1F6.5 IT4.6 176.5 176.6 179.1 182.9 148.7 148.9 145.7 148.9 SPACER-TURES WERE LOOSENED 1/2-TunN/TEerERAtunt latS REta AT 150*F FOR APPSONifIATELY 15 IIIInffES. 3 3 1 IN 140.9 145.1 150.0 158.2 158.0 154.2 159.4 143.1 155.T 155.4 155.7 155.4 i

TAatE I AS-RECEIVED TEST, CAtitRAll0N, AND RELIASILilY EVAtuall0N TEST SUMMAR1 (CONIINUE0) TElrERATURE SENSOR 0 TEMPERATURE SENSOR 1 SERIAL NO. OC3011 SERIAL NO. OC3002 40 PSIG +/-1 PSIG 40 PSIG +/ 1 PSIG TRIP AESET RESET TRIP RESET RESET DAIE SERIES AIAI RATE LOC. TW W IW W TW W TW W TW W TW W NOTES: 1. ALL TESTS WERE PERFORMED WITN SUPPLY AIR PSESSURE AT APPA0It. 40 PSIG

  • 4 EMCEPT TEST AUN 13 (55 PSIG) ANs TEST AUN 14 (65 PSIG).

l

2. AN EMCES$1W AMOUNT OF COLD W IER APPARE2iLV CAUSES A SNRAP DECREASE IN WTER TEMPERATURE (FROM IM.210155.5'F IN ONE MINUTE). TUO MIN-f%f UTES LATER INE TEMPERATURE 1140 IIICREASED TO 179.4*F AT A AATE OF APPRONIMATELY 10*F PER MINUIE. TS 0 TRIPPE0 AND 15-1 PEESSURE DAGP-PED At LOW AS 48.5 PSIG. TElrERATURE WS NEtt AT APPROIllIIATELY 180*F f

FOR 86 MINUTES PRIOR TO TEST 34.

3. UNironM WTER TEMPERATURE W S NOT IIAINIAINES SURIN8 TEST RUN 15 M'

l ESPECIALLY DURIIIG TME Donal RAMP, SINCE INE W iEt W S NOT BEllIG l CIRCULATED SURING TIIE TEST. \\

4. SURIIIG PREVIOUS TESilIIG, THE AIIslENT TEIFERATURE IN IIE AREA mm THE TEMPERATURE SENSOR IIOUSIIIGS WAS MEASURES WITN TIE WiER SAid AT 200*F AND WS APPACIIIIIATELY ST*F. AN ENVIROWNENTAL EIICLOSURE WS PLACES OWER TIIE SENSOR IIOUSINGS Am TIIE AlelENT TEIFEaAtuRE WS CON-TROLLES TO 10T*F (ORIGIIIAL AIIblENT TEMPERATURE + 20*F) FOR TEST AuN 1

16 Am 10 67-F (GRIGINAL AIIBIENT TEMPERATURE - 20*F) FOR TEST Auli 1T.

5. TEST AUNS 184 AND 185 UEAE PERFCAMED TO WRIFY IIIAT TIIE SETPOINT CHAIIGES inAt OCCURRED SURIIIG TEST SUNS T THROUGW 12 UERE NOT CAUSED Bf A RAPIB TElrERATURE CIIAIIGE.

l LEGEIID: AR = AS RECElvEO I LOC. = LOCATICII IN cit CUT OF TIIEEMOIELL fu = TNEAIIDIELL TEIFERATURE (*F) W = WIER BATN TEMPERATURE (*F) TS S = TElefaATURE SEIISOR 0 TS 1 = TElrERATURE SENSoit 1 CC = CAtt0RAll0II CIIECK i i L____-

TASLE II VIBRATION TEST SATA TOR 4 TEST SERIES 4, IEST RUNS 1 4 NORIZONTAL AMi$ VEtilCAL AMIS VERilCAL AXIS ACTUAL ACTUAL REeulRED ACTUAL ACTUAL REeutRES ACTUAL ACTUAL REeulRES d TESI FREQUENCY FREGUENCY ACCEL. DISPL. DISPL. ACCEL. DISPL. DISPL. ACCEL. DISPL. DISPL. No. (CPN) (Na) (s PEAK) (ells) (ells) (s PEM) (ells) (ells) (s PEAK) (ells) (mils) 1/2* 1236 20.6 0.000 3.8 N/A 0.148 6.5 m/A 0.03 1.4 N/A 3** 900 15 0.151 13.1 12.4359 8.M6 4.0 2.2616 9.eTI 6.2 N/A 4** 1800 30 0.475 10.3 10.2734 8.282 6.1 1.2053 0.229 5.0 1.4362

  • 4 18-20 "

N/A N/A N/A N/A N/A N/A 0.050 2.4/3.0 1.6919 g a 18.75 38 't 33 34

  • N/A N/A

.N/A N/A N/A N/A 0.102 1.7/1.8 1.6358 9 33.75 5 2F P.; E

  • IEST RUNS 1 AuS 2 WRE PERFORNED WITN INE ONLY V10 RATION P90V10E0 BY TuE NOIOR AND PROPELLER USES TO CIRCULATE THE WATER IN THE E TER SAIN.
  • ==
    • TESI RUN 3 m3 PERFORMS WiiN A09tT10NAL VISRAitou APPLIES IN ilIE NORIZ-ONTAL AMIS At 15 Na (909 CPN). TEST nun 4 m3 PERFORMES WITN ASSITIONAL vigRAil0E APPLIES IN THE NOR120NIAL ANIS Ai 30 Na (1800 CPN).
  • ASSITIONAL V10 Bail 0N MASUREMNTS AT FREGUENCIES OTHER TNAN AT THE TEST luPut FREeUENCY COULD ONLY BE NEASURES OWER A FREGUENCY BAIS. THE LOUEST VALUE SNOUN UWER ACTUAL SISPLACEMNT 18 INE DISPLACEMNT IF THE PEM ACCELERATION IEASURES OCCURRES Af flIE ulGNEST FREGUENCY IN TME SAIS. THE NIGNEST VALUE SNGUN IS THE DISPLACEstiNT IF TuE PEM ACCELERATION OCCUR-RES Ai INE LOUEST FREeUENCY IN THE BAND. li M S J WCES TNAT TaE Dis-PLACEMNT REQUIREMETS NAS SEEN MT IN ALL AMES.

IIOTE: ALL AcGlil0NAL VIORATION WAS APPLIES IN TNE NORI20IITAL AMi$. DUE IS INE C00etNAfl0N OF CROSS AMit COUPLING AIS TNE VleRAll0E CAUSES SY INE OPERAil0N OF TNE N0f08 AIS PROPELLER USES TO CIRQiLATE THE m IER IN fuE WATER SATN, TNE VEtilCAL AND ARIAL REGulRES VISRAil0E LEVELS WRE ALSO NET SURING TEST RUNS 3 AND/OR 4.

=. i . Pass No.1-19 Test Report No. 17133-1 ) I r I APPENDIX III FIGURES i WYLE LA30AATORIES noneam reeimy __ -.. _ _. _ -, ~ -. __.

Pass No. I-20 Test Report No. 17133-1 i This page intentionally left blank. r J W mnepaw Feemer

Pay No. I-21 Test Report No. 17133-1 5 f T e m r. zubicaret l Tipt P. 64TALo64fn O**8748 DEA ~ i PAtWYsR TNeamomartR inVIAsem&WTAL 8~.. .. 5 geacLes unE e e8 H M, alS f*/ ve Att g i OR GM, 8 l 8 g ~ SUPPLY 8 8 CWVER 7g l .yg l/ g.;oj g T. Arm i PstG) Z ---/- y I t . or.9 3, ont F8CG 3 h P-THERMews LLs pac,ggy a wAran t wv. y. D4 AIM SurfLY svens cosLs teATEA SATH l u.rcs: 1. Ain succi.y uus

r. sencin u, suu. as W r.a,as.
2. Twe T.e.r rus Tuenm.-sii..c. m m u. run rus==..

c s e t.s su ns.t. s a s s A s.s a To surraes ns4v toss. @-Tame.sw.a. vasr specimrus @ = Tuam.c.u cJe ~~ ~ j @*fAKAstasTRAdsbucER ha fitEssues GAUGE l FIGURE 1. RELIABILITY TEST SETUP

I Page No.1-22 Test Report No. 17133-1 i l Fil.TER tvisTra cuassa AM9Livitt$ f""1AstaL bane.tva L FD LTGM. I m y,,,,,,L j ) ] e *'"" o s.o snessa 8*****L rs-l a f $;V snava 04clLAATo R coeJttoLLER talATRA $47W FAEGurucy

Gu4TTA, A MPs.1 F1E lt.

t uset To tMAsuRC AYJAL AMb YAA11 CAL Yt BRATic AJ La ffL3 W Rsan T. M gAsunt An#6 codTRot. Hoauu. stas. VasaArsed LevsLJ FIG UR E _2. VIBRATION TEST SETUP I

Page No.1-23 Test Report No. 17133-1 l i l l APPENDIX N I PHOTOGRAPHS i 9 8 f nunesame pesany

l Pass No. I-24 Test Report No. 17133-1 This page intentionally left blank. 1 Huntsve86e Pacility

.. -.. -- ~. _ ~ Page No, I-25 Test Report No. 17133-1 s. i { / 53 b% Ts o . r,. 73-1 EAM LINE H PROPELLER ATER BATH & WA IN PHOTOGRAPHI Water Bath with Temperature Sensor j Specimens 'IS-0 and TS-1 Installed in the Cover I l .N ' - - :mx. .::q

s 4

7 4 7_. g s PHOTOGRAPH 2 Water Bath Temperature Indicator and g Air Supply Setup ..... -. =

h t l Page No. I-26 i Test Report No. 17133-1 0 ??U? 'il mr.u.Meia , g... .s; f ', ~ ) 3I f 1 / , y \\ ~ PRINTER e I / i, l .h i l .- * ~ :pi - ~ 1 t g p,,}ye. c.'_ . h' 5 i,~rhh 5 l n R PHOTOGRAPH 3 Water Bath Temperature Control Setup and Temperature and Air Pressure Monitoring and Recording Equipment 9 Knpi }

l 0

ll t I -b T my s, f m J _,$$ ism. _. t x /p. / c- ~'!:::::: i PHOTOGRAPH 4 ] View of the Water Bath with the Environmental Enclosure Installed 1

l l Page No. I-27 Tect Report No. 17133-1 y._. c, /, i .[ m'== i 0 N i .e ( ) N N .3 e l' ~ ilF'" PHOTOGRAPHS View of the Interior of the Environmental Enclosure 1 , 1. T, ~ '/I \\ '.... s r j ,,} 3., g 5 g Y',

  • 'v' '

\\ s \\ 2 PHOTOGRAPH 6 i View of the Portable Shaker Attached to the Water Bath Cover and Accelerometers used to Measure Vibration Levels -w.m ,,pw.,.,, ,-e-r-* t--=-g +w--ww- -t-y v - se-w i-ww-->e e--->- e -,-.m i-=------*m--~

Page No.1-28 Test Report No. 17133-1 l l 8h . h w p...... s m nia n '- s g spia @ a ~^ 1 uma._., - W gggIgg. 6 t ""!It .h \\ l 5 PHOTOGRAPH 7 Vibration Control Equipment i l. 5 I e d i 6 H I 1 d W

Page No.1-29 Test Report No. 17133-1 i APPENDIX V MATERIAL SAFETY DATA SHEET FOR DOW CORNING 200 FLUID (SILICONE OIL) WYLE LAmonATosues Munis m. punny

Page No, I-30 Test Report No. 17133-1 This page intentionally left blank. f i m poenny

? Page No.1-31 J Test Report No. 17133-1 ,. l ~ s/ b" ~ }. l) / t'.t. ! e l l.. ~ (/ I I; CHEMCENTRAL CORP 2465 5 1100 W WOODS CROSS. UT 84087 W5044 60M PT (CONSOL) DOW CORNING CORPORATION MATERIAL SAFETY DATA SNEET f-MATL HAME: DOW CORNIN0(R) 200 FLUID. 10 CST EMERGENCY TELEPHONE NO. (517) 496 5900 SECTION I - GENERAL INFORMATION MANUFACTURERS NAMES DOW CORNING CORPORATION ADORE 558 SOUTH SAGINAW ROADe MIDLAND MI 48686 PROPER SMIPPING NAME(49CFR 172.101): NOME D.C.T. NAZARD NAMEC49CFR 172.101): NONE D.O.T. ID N0(49CFR 172.101): NOME D.O.T. NAZARD CLAS5(49CFR 172.10138 NOME RCRA HAZARD CLA55(40CFR 261)(IF DISCARDED): NONE E.P.A. PRIORITY POLLUTANTS (40CFR 122.5318 NOME NFPA : NATIONAL PIRE PROTECTION AS$0CIATION. 704 NEAL(M (NFPA)8 1 FLAMMASILITY (NFPA): 1 REACTIVITY (NFPA): O CA5 Mot 63148 62 9 DOW CORNING WARNING CODE 8 76 GENERIC DESCRIPTION: $1LICONE SECTION II. MAZARDOUS INGREDIENT NOME PRESENT TLV (UNITS): DMLY THOSE INGREDIENTS LISTED IN THIS SECTION HAVE BEEN DETERMINED 70 SE HAZARDOUS AS DEFINED IN 29 CFR 1980.1200. AN INGREDIENT MARKED WITH AN A5TERISK(u) 15 AL50 LISTED IN 29 CFR 1910.1200(D) 04 A5 KNOWN 04 $U5PECTED CARCINOGEN. Eh;., ,Fi'T I' ConMENT2NONE .4r v.e.. .? ,,AliG M V n l. tt n.. t.: u j. ': 7:. '. 9, . '... 'lj a '

l Page No.1-32 Test Ceport No.17133-t DOW CORNING CORPORATION MATERIAL SAFETY DATA SHEET MATL NAME: DOW CORNING (R) 200 FLUID, 10 CST ( SECTION III - EFFECTS OF OVEREXPOSURE EYES: MAY CAUSE TEMPORARY DISCOMFCRT. SKIN: SINGLE, PROLONGED EXPOSURE CAUSES HD KNOWN ADVERSE EFFECT. IMHALATION: NO IRRITATIDH TO NOSE OR THROAT EXPECTED. NO INJURY IS LIKELY FROM RELATIVELY SHORT EXPOSURE. ORAL: AMOUNTS TRANSFERRED TO THE MOUTH BY FINDERS, ETC., DURING NORMAL OPERATIONS SHOULD NOT CAUSE INJURY. COMMENT: NO ENDUH ADVERSE CHRONIC HEALTH EFFECTS, BUT UNNECESSARY EXPO 5URE TO ANY CHEMICAL $HOULD BE AVOIDED. THIS PRODUCT, A5 WITH ANY CHEMICAL, MAY ENHANCE ALLERGtC CONDITIONS CH CERTAIN PEOPLE. WE DO NOT KNOW OF ANT MEDICAL CONDITIONS THAT MIGHT BE A0GRAVATED BY EXPOSURE TO THIS PRODUCT. SECTION IV - EMERGEHCY AND FIRST AID PROCEDURES EYES: FLU $H WITH WATER. SKIN: WIPE OFF AND FLUSH WITH WATER. i INHALATICH: NO PROBLEM. ORAL: HQ PROBLEM. COMMENT: HONE. SECiION V - FIRE AND EXPLOS!ON DATA FLASH POINT (METHOD USED): OPEN CUP AB0VE 325'F/163*C AUTOIGNITION: NOT DETERMINED FLAMMA81LITY LIMITS IN AIR : LOWER N.D. UPFER: H.D. i L I CHEMCENTRAL CORP 2465 5 1100 W WOODS CROSS UT 84087 W5044 60M PT (CONSOL) i i l i l

j Page Nik I-33 ) Test Report No. 17133

  • DOW CORNING CORPORATION

~ MATERIAL SAFETY DATA SNEET NATL NAME: DOW CORNING (R) 200 FLUID, 10 CST j i SECTION VII - REACTIVITY DATA STABILITY: STABLE INCOMPATABILITY(MATERIAL TO AVOID): OXIDIZING MATERIAL CAN CAUSE A REACTION. CONDITIONS TO AVOIDI NOT APPLICABLE NAZARDOUS DECOMPOSITICH PRODUCTS: SILICON DIDXIDE, CAR 8ON DIOXIDE, AND TRACES OF INCOMPLETELY BURNED CARSON PRODUCT 5. j HAZARDOUS POLYMERIZATICH: WILL NOT OCCUR CONDITIONS TO AVO!D8 NOT APPLICABLE COMMENTS NONE SECTION VIII - SPILL, LEAK AND DISPOSAL PROCEDURE 5 STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED: USE A850R8ENT MATERIAL TO COLLECT AND CONTAIN FOR $ALVAGE OR DISPOSAL. PROTECTIVE EQUIPMENT: ETES: USE PROPER PROTECTION -- SAFETY GLASSES, AS A MINIMUM. SKIN: WASHING AT MEALTIME AND END OF 5HIFT IS ADEQUATE. INNALATION: NO RESPIRATORY PROTECTION REQUIRED. WASTE DISPOSAL METHOD: DOW CORNING SUCCESTS THAT ALL LOCAL, STATE AND FEDERAL REGULATIONS CONCERNING HEALTH AND POLLUTION BE REVIEWED TO DETERMINE APPROVED DI5POSAL PROCEDURES. CONTACT DOW CORNING IP THERE ARE ANY DISPOSAL QUESTIONS. D.O.T. (49CFR 171.83/E.P.A. (40CPR 117) SPILL REPORTING INFORMATION NAZARDOUS SUS $7ANCEI NONE REPORTABLE QUANTITY 8 NOT APPLICABLE CONCENTRATION OF HAZARDOUS SUBSTANCE: NOT APPLICA8LE REPORTABLE QUANTITY OF PRODUCT NOT APPLICABLE COMMENTS 8 PRODUCT IS AN CIL IN THE CONTEXT OF THE U.S. CLEAN WATER ACT. SPILLS TO U.S. SURFACE WATERS, OR TO WATERCOURSES OR SEWERS LEADING TO U.S. SURFACE WATERS THAT CAUSE A VISIBLE SNEEN MUST BE REPORTED TO THE NAT'L RESP. CENTER. SECTION IX - ROUTINE HANDLING PRECAUTIONS PROTECTIVE EQUIPMENT: EYES: USE PROPER PROTECTION -- SAFETY GLASSES, AS A MINIMUM. SKIN us WASHING AT MEALTIME AND END OF SHIFT IS ADEQUATE. INHALATION: NO RESPIRATORY PROTECTION REQUIRED. ' VENTILATION LOCAL EXHAUST

  • NDHE MECHANICAL (GENERAL)* RECOMMENDED SUITABLE RESPIRATOR 8 NONE $HOULD SE NEEDED.

THESE PRECAUTIONS ARE FOR ROOM TEMPERATURE HANDLING, USE AT ELEVATED TEMPERATURE MAY REQUIRE ADDED PRECAUTIONS. m GOOD PRACTICE REQUIRE 5 THAT GROS $ AMOUNT OF ANY CHEMICAL BE REMOVED FROM THE SKIH AS SOON AS PRACTICAL, ESPECIALLY BEFORE EATING OR SMOKING. COMMENTS: NONE

g gg. Test Resort No. 17133-1 DOW CDP.HING CORPORATION MATERIAL SAFETY DATA SHEET MATL NAMES-DOW CORNIN0(R) 200 FLUID, 10 CST SECTION X. SPECIAL PRECAUTIONS PRECAUTIONS 70 SE TAKEN IN HANDLING AND STORING: USE REASONABLE CARE AND CAUTIDH. OTHER PRECAUTIDHSs TRACES 0F FORMALDEHYDE AND OTHER THERMAL DECOMPOSITIDH PRODUCTS MAY FORM AT TEMPERATURES ABOVE 150 C IN THE PRESENCE OF AIR. PROVIDE ADEQUATE VENTILATION WHEN MANDLING AT ELEVATED TEMPERATURES. COMMENTS: AT ELEVATED TEMPERATURES THIS PRODUCT IS SENSITIVE TO CONTAMINATION. IF THIS PRODUCT BECOMES CONTAMINATED WITH STRONG ACIDS. BASES. OR SOME METALLIC COMPOUNDS AND OXIDIZING AGENTS. THE FLASH POINT AND VISCOSITY MAY CHANGE AND SHOULD SE REDETERMINED. THESE DATA ARE OFFERED IN GOOD FAITH AS TYPICAL VALUES AND NOT AS A PRODUCT SPECIFICATI0H. H0 WARRANTY, EITHER EXPRESSED OR IMPLIED IS HEREBY MADE. THE RECOMMENDED INDUSTRI AL HYGIENE AND S AFE HANDLING PROCEDURES ARE BELIEVED 70 BE GENERALLY APPLICABLE. HollEVER. EACH USER SHOULD REVIEW THESE RECOMMENDATIONS IN THE SPECIFIC CONTEXT OF THE INTENDED USE AND DETERMINE WHETHER THEY ARE APl*R0f'2! A T E. PREPARED BY8 JACK L. SHENEBERCER LAST REVISION DATES JANUARY 20. 1986 PREVIOUS REVISICH DATE OCTOBER 1. 1983 DATES AUGUST 17. 1967 (R) INDICATES REGISTERED OR TRADEMARR OF THE DOW CORNING CORPORATION. 4 pt C*. LTwo 70 St***l7Ah0TS l'U". f.73Yf f*8 9 A*TD **f e**d *f98 F**(4@ AfdP 198' P**t&.ttet 08 Oftral Auct Ag.e 1 **e a a p aa Or accus1A13 v.***.* 1 m's Cgria ::t' J* T, ? 1 r.e*r' t e r...r.f L'r *

  • i a t a. %t e.**s..
  • pn

' s * * *. * 'M e.%." * -; P':t s*% * >r. * *;*tr: 18 P'CCUMCD th8t 1sef #4 CTS &T A*fD ANft 1*t e.E *F'fM O*#112.1% ffi t. wVP'.93.1 Ff( SiNT A%.e 3.0ft 4'cre*# Ti tvt4T v s*2 M. I' .** W*r 4 :ts s. a (s.. * * '. F.T.* /.ed ' 8 M *' i.W"* ' h % D'Al.'..b.: e&64'

  • b3 LA G.'1% H.DCU.*19 At NOT 1a.1C SOLO ve ted'.Jf W ARONTT. C.T*f**..T he.** *
  • f'4.8 8M IFi e't -

1 fit e. $Utn a cJ sCf 3 A:l49 fadid! 8 t/ PCUt.* A.*.. ; h!J Tel' * ?d18 4w..."TJ3., r COM*.00&f c;s to WM OVA *nJO'!CTL Le TMt ed CCL.tsC.f 0F 4 Jag t arL.if. j r

Page No. I-35 Test Report No. 17133-1 I e APPENDIX VI INSTRUMENTATION EQUIPMENT SHEETS 4 - Pommy

Page No. I-36 Test Report No. 17133-1 This page intentionally left blank. Hunesene reemer

Page No.1-37 _ Test Report No. 17133-1 INSTRUMENTATION EQUIPMENT SHEET ?AGI : il 31!!: 34/21/90 JOB 10Htt: 1713-06 !!Stit!A:'.CCA !!:HICill: 3. 3tLit!

37 Cell

".P.O. !!?!!!$f:!!L!!1IL;!!

10. :ISTHitif SalifACTUl!I 30 Dill 5!!!ALi IfLIs talGI1 ACC.. " l :lLDif!

CALDUI 1 C0fftIIt? !!SIAICI 11011 Hl15548-120 OH523 -175*375*ff 11/03/89 35/02/90 2 !!I? ALAH II5tilCI 11034 240163 000734 -!f!*375ff 02/20/90 18/17/90 3 ?!!!3GLUGI 3D 25544 850313ft 102887 !!0 PSI .255 03/!4/96 06/12/90 4 !!!!SGAUGI USG 1/4 8/A 100761 0-100 PSI 11 04/17/90 3f/16/90 5 ?!!!$GAUGI USG 6 IICI f/A 108413 0100 PSI !!TS $4/17/90 07/16/90 i PII$$ noct! 18ILICT 15111C 11033 032591 100 PSIA +-11!S 02/01/90 $7/31/90 7 ?!!!$IDUC!I 18ILICT 151 40777 103851 0-100?$15

sfl0 11/30/19 35/22/90 I ?!!!$GIDGI USG 41/2II 1/A 195323 0-100?$!

04/17/90 47/16/90 3 718?IID 30t!C 408 47589 011279 -328tf52*f 1def! 04/11/90 10/15/90 10 ?!!Itti LIAt 310 9039 194401 IULT ?! 03/27/90 09/21/90

1 !HII08tft! DIG ILHI

!!!il 2H 094908 IDLT .031 03/08/96 N/06/90 12 DiflLOGGII ?LHI 2240C 2675019 000343 n!!.5 DIG .3212D !!/01/11 05/30/!0 13 C0fft!!!! IISHICI 51011 06115546-120 094517 -175+3751! .51 01/31/96 Of/30/90

( !!COIDf!E?

30lifftLL 45 $40001 OHi3l -Ill*2008fI 51 03/13/90 18/15/90 15 C0fD$!!AII f!$Hf 2120 15724 OH211 G1!I 21 04/20/90 07/19/90 6 000 Sill!I f!!!!! 2120 J16441 OH296 GAlt 21 H/20/90 07/11/96 17 3f!AIX?WI f!SIAT 2110 18183 GH2ff 15fDC 111tG 04/20/90 07/19/90 !!is is to cernfr that th score Altrueents sere :alibrated asing state of-the art teenaiques alth standares those :slibration is traceable to the laticut institstrof $tandarts and fecteology.

35ftE!!!fif:08. O/

O' --- C H C[ p 6 lictIT!D !! w 2/ 0 /. 4.1 90 XF Q' 1

l Pep Na, I-38 Te R_q__N, a_,,17133-1 INSTRUMENTATION EQUIPMENT SHEET tact : St :

171:

04/23/90 JOB 505311:1713;-01 !!$7 AllA: '.X1 1

  • !:IIIC!!I:1.3tLill CD$foltt:

PC it?!TIST:ItL!Alli,Iif 10.

  • 15fHitif 3Afff1Cittti 50DIL8 SERIAL $

VfLI* 188G8! 1003 TACT! CALDaft

1LD7!

! ?!I5314048 3D 25544 45921371 102887 150?$1 .251 J3/14/30 08/12/H l l l l Ihl313 '.o *ettiff that the aoote 115ttVH313 tete :allhtated '23i14 state of-the att te:331gges tith standards ahose calihtatics is traceable to the Jatteaa: Institute of Stuaarts and technolou. i i

55T1U115f17:08.

CIIIID& IICI!T!DIf V/2M' t M D i.30

  • /30/%

i l 4

~ Page No. I.39 _ _ Test Report No. 17133-1 INSTRUMENTATION EQUIPMENT SHEET PAGE I CT 31ft: 34/23/H JOB 1088tt:17132J0 !!stlita: l,001 j !!CII!C:AI:3.3FLf!A CU3!0tti: JPC ff?!!!$f:!!L:1!!:,:f! 1 30. II5flot!If 3150f4CTUtti 30DtLs 5ft!!Ls IfLIs IAIGE1 100:14CT1 OALttit CALDat i i fittI0lff!! !!$III &$til! lQ3854 Ha!(I 384550*f 13 J3/01/90 02/28/92 l This is to :ertify that the abot.' instruments sere calibrated using state-of.the art techniques eith standards aboss calibration is

  • ractable to the fatienti Institute of Standards and Technolo u.

'+--#b!*C OIICII34 "!!!!D31 A V/73/9 o - II$tt05 tit!!!CI 0 1 ]' $ ( www fb a.s. ( / /

Fage No.1-40 Test Report No. 17133-1 IN37.90 MENTATION EQUIPMENT 3HEET nG;..!. 217!: 14/2?/!0

0!153311
:!:2300

!!!!11!a:LOCA ?!!IIC:ll:3.3tl,!!! 3;toggt: Jgots;g!cvgg

og;;;;;;gg,;gggg,;;;

10. 35fl68tif Ilf0fACff!!I 30DtL8 itI!!!, s vfLI: 11gGg i ge:3gger ;.3tgg;g ,.g;,)gg 1 !!IfALAIB !!$illCI (1834 IIA

$g311 175 :o ;rger gg

./03/89 5'5/02/30 2 00ff!f!Bf itSillI $1011 Jill!! 094531 175 ?0 275 f .it 33/11/93 9/11,90 l l I l l l i l 1 l l l Ihis is to :ertiff *. hat the anete 12strueents sete talibrated using state-of the. art technittes 41 n stanaards those ::libration is

  • rsetanle ta t:e lattoast ::stitate of stasaards ano Ite:noicgy.

Y!27[fp / '#, g,7/,, !!SilDBilfit!01

gggggyg;gg;;ygg37 m

l i 9 , _ y.f 3 o ' 90 4.1. l i l

i ~~ ' 'Page No. I-41 ~~ Test Re No.17133-1 INSTRUMENTAT GUIPMENT" SHEET 'MI ! te SATE:

    • '44/30l*t 03 1URtER: 17:~3-)0
  • E!* 4REA:.CCA
  • ECHm!C!AN 3. 2RA,KE 0'IIDMER 3A.7CdEA TYPE *EIT: VI1RAf!]N J

..s;g:.'*.E NT '4%U:C *. ".:..::.

    • D E.' s

?.K!AL

  • 20.:.*
h*.:

...:.4CY.

    • 4..'.' ':.

,w.. .a. pr-a.;;;; ?.1.ryw.m. -a .:. *.a ng t * *r - .ge. 4;;

  • y

...e. .gt..)f..) 3 .e .i. i.e. 6.... .s pi. gs.rv. e.a. -?. e.o m..

e.g

.'i 7) :n s.. = ...e=. )v. 4t: 4o.4.s. g.s. 4 a ?.*.*. r.;. 44gC..A t.r.i

  • gy t e.e g

.*>g.cg ..v's'"ft . =.

      • a

.l ee or ;...g3 g -i. ..i ...s 2

  • t ". a i.'f. * * :W 2:t.e.?. AL.'YN
)'0a*

' 's ^9.'i45

  • ***4.'

". A -* *:1- .'t.i* t t an. ...4

vg y+:

.. r-. ngt ~v..y

a a.e jg ce-e7 e

.- (. t. a,-*/00 .sio9 'a .c.-

r. 4 r.u. --

--. :. 5. 90 ;.;;..

. 7,..cy sv.

,.c.a; 0....i., :q 6. a . Dg,#.s. r '.qg ayv .e .e.1 ..sggg .~.o : s i., g,y e-w .r.

....s..i :

.31.,.,: gg

n.

.<s. ...a s s ..p a.p.n .,,,3.) .4 .a.4.34 ....,gy.... p. )v.f. 33 .. /0 4 s '" i.e6LY W 3 .v. . : s s....;;. 10 ,f*.

P.6.r1
. +ip..gy.
6..

.n.i+,

  • J

. s.e.t:t .u..t.i.t.t .e .< 3... = a.

W

. :/.:., :v .s.e...:

1.:

=c3ve

4. e.vge

..es) ..-.e.

n,

.) ..,. 4 :3.. .s is. .v

3 *?R r../E i-)e t 24702:4

.e!!0 :09 2C 4,)4r*0 )ain4is: n ... et ..2.n. ::s.. ens'Erv*.3 '7..8"..

  • AIN

..4.*?. .$'/ '.0.' s o '. i^ * : 4 2 P

  • h s.s :: :t.4v t?t:. e a: css.nstr: sea:t e t :sia:rs:rg ;s: ; s:s:r-:f-'. e-te: et- ::ves et:$ : a:s~.s o:re :sti: it::n :t i

a:ta:1e : - e dit.:ani.?st.:. t : itas: ares ins *r:..olc:v. h ..;- v.-. y :.r--.:. 29 @.,.

  • W af/2sl90

.,:--. m. ;.., f .... \\ t \\

  • / 4e o

O h

Page No.1-42 Test Repon No. 17133-1 l ) i i l This page intentionally left blank. 4 wiewho reemty

Page No. I-43 Test Report No. 17133-1 APPENDIX VII WYLE LABORATORIFS TEST PROCEDURE 17133 REVISION A HwnewnePoesmy

Page No. I-44 - Test Re,oort No. 17133-1 h h This page intentionally left blank. WYLE LABORATORIES wn. emmy

1 i Page No. I-45 Test Report No. 17133-1 TEST PROCEDURE 17133 TEST PROCEDURE NO. $ s5""* " April !8. I990 1.AeonAtomsts saou* DATE: x$oENSIacs$7[$ Revision A April 23, 199f Wyle J/N 17123 I TEST PROCEDURE FOR i RELIABILITY EVALUATION TESTING I OF TWO CALCON MODEL A3500-W3 { A TEMPERATURE SENSORS 1 For Georgia Power Company Birmingham. Alabama APPROVED BY: APPROVED BY g/ FOR: PROJECT MANAGEM: F - QUAL NG NEE dN' .) h / p APPROVED 8Y: PREPARED BY FOR: PROJECT ENGINEER: CVm //l9/10 REVISIONS nev so i care i easts arrectro i av a*

  • t.

cesenierrom os enensts A 4-23-90 ' Cover" and 2 lDS M6l!dh " Title" and Paragraph 2.0 - Corrected M $$$ model number. l8h Q Tl Paragraph 3.0 - Clarified sequence { l for As-Received Setpoint Determina-l tion Test and seacer-tube inreacti~ l7 lDS lN Ithe Table I - Corrected 'recuenew units f l l lN M f M,h in Note 4. l$/suty D %f'L l l l I I i co.....,....a t. .. rom, 1 i.i.., to...ooou. Co,. o.,.r. o. or. is, orian.., o,1 ..r.m co.1.. o .u wlTMout int EnPet$5 pelon ataut55104 of.v' E tascaATORits 15 PRoNielfto. THE ACCEPTANCE oF A PURCHA$E otett IN CathECfloN WITH l tas waricat comrainto went;= saatt se souivatret to exeness rasos ecanission. l l J

Page No.1-46 Test R^ port No. 17133-1 Page No. 2 ' Test Procedure No.'17133 Revision A ) 1.0 PURPOSE The purpose of the Reliability Evaluation Tests is to determine the' effects of varying rates of temperature change, varying input air pressure, vibration, varying ambient air temperature thermowell seiscrew tightness, spacer tube looseness, etc. on the setpoint repeatability of the Calcon Temperature Sensors described below. l 2.0 TEST SPECIMENS The test specimens are two Model No. A3500-W3 Calcon Temperature Sensors A manufactured by California Controls Company. The Sensors have a range of 0 to 400*F and have a rising temperature trip (normally closed). The Sensors have 3/4 Nli ports, J 3 inch insertion lengths, and 304SS thermowells. - 3.0 RECEIVING INSPECTION The specimens shall be visually inspected upon receipt at Wyle Laboratories to verify that they are as described in Paragraph 2.0 and that they have no obvious physical. damage. This inspection shall be performed prior to any disassembly or removal from the thermowells. All model numbers, serial numbers, and ' any other information provided on the specimens and their containers shall be recorded. The As-Received A Setpoint Determination Test shall then be performed as described in Paragraph 5.0. The Sensors shall then be removed from their thermowells and the as-found position of A the spacer tube shall be marked and its condition (looseness, lock-tite on threads, etc..) shell be recorded. 4.0 TEST SETUP The test setup shall be as shown la or similar to Figure 1. Three thermowells shall be submerged three inches into the water bath. Two shall contain test specimens for tests to be performed in thermowells, and one shall contain a thermocouple with the top of the thermowell sealed to suppress heat loss. An additional thermocouple and a thermometer shall be installed directly in the water. Each specimen shall be provided with air or gaseous nitrogen through a 0.028-inch orifice and 1/4 inch tubing. Pressure gauges and pressure transducers shall be installed to monitor pressure at the specimens downstream of the orifices. A datalogger shall be provided to monitor the following: o Water bath temperature o Thermowell temperature o Air pressure at specimens (2 chanrtels) W n a LAmoRA'FOfMES Munessee Passer 4 r

Page No.1-47 Test Report No. 17133-1 Page No. 3 Test Procedure No.17133 5.0 AS-RECEIVED SETPOINT DETERMINATION TEST The as-received setpoint of each specimen installed in a therreowell.shall be determined using the following procedure (temperatures are thermowell temperaturesh a. Adjust air pressure to 60 psig. b. Increase water temperature to 180 F and ' hold for spproximately 15 0 minutes to allow specimen temperatures to stabilize. c. Increase water temperature at the rate of 1 F/ minute until specimen 0 trips. The specimen is considered to be tripped when the air pressure at the specimen drops to 20 psig. d. Reduce water temperature at the rate 'of 1 F/ minute and determine the 0 temperatures at which the specimen resets (air pressure incresses to 40 psig and to 59 psig). The spacer-tube, if loose when received, shall be tightened after completion of the Setpoint Determination Test. 6.0 CALIBRATION Each specimen installed in a thermowell shall be set to trip at 200 : 2 F using t' e 0 h following procedure (temperatures are thermowell temperatures): Adjust air pressure to 60 psi - a. S b. Increase water temperature to 200 F and hold for apploximately 15 minutes to 0 allow specimen temperatures to stabilize. c. Set switching point by slowly turning the split-ring clockwise and simultaneously lightly tapping the side of the sensor. The specimen is considered to be tripped when the air pressure at the specimen drops to 20 psig. d. Reduce water temperature and veriff that the specimen resets (air pressure increases to 40 psig by the time 190 F is reached and to 59 psig by the time 0 180 F is reached). Increase water temperature and verify that the setpoint is 200 2 F. Return to 0 e. Step c. if setpoint is not 200 : 2 F. 0 f. Repeat Steps d. and e. until setpoint is verified to be 200 : 2 F two consecutive times without adjustment. WYLE LASONATO8HES numenne recairy

i Page No. l-G Test R Port No. 17133-1 Page No. 4 Test Procedure No.17133 t 7.0 SETPOINT REPEATABILITY TEST.9 The specimens shall be subjec9d to various tests as listed in Table I to determine the I effects of varying rates of temperature change. varying input air pressure, vibration. varying ambient air temperature, thermowell setserow tightness. spacer-tube looseness. etc. on the specimen setpoints. - Tests may be added or deleted at the discretion of the Georgia Power Technical Representative. 8.0 QUALITY ASURANCE ' A!! woric performed on this test program shall be completed in accordance with Wyle Laboratories

  • Quality Assurance Program which complies with the applicable i

requirements of Military Specification MIL-STD-45662A,10 CFR 50 Appendix B. ANSI N45.2, and Regulatory Guides. i All instrumentation, measuring, and test equipment to be used in the performance of this test program shall be calibrated in accordance with Wyle Laboratories * (Eastern Operations) Quality Assurance Program Manual, which complies with the requirements of Military Specification MIL STD-45662A. Standards used in performing all calibrations are traceable to the National Institute of Standards and Technology (NIST) by report number and date. When no national standards exist, the standards are traceable to international standards or the basis for calibration is otherwise documented. i 9.0 TEST REPORT Four bound copies, and one unbound reproducible copy. of a test report describing the tests requirements, procedures, and results shall be issued. 1

10.0 REFERENCES

Georgia Power Company DG lastrument Test Outline. o Wyle Laboratories * (Eastern Operations) " Quality Assurance Program Ma nual" I o dated June 1988. I i WYLE LAMIRATORMS nuaiseme reseny i

Page No. 5 Page No.1-49 Test Procedure No.17133 Test Reimrt No. 17133-1 Tame. mecar.a. TE M P. c ra u.sa uvAtousa PAtWTKA .ntaAmesorrER _f savin.u suv.c

  • ~ _ _

secuas uns e poing pel .r. A,a,,- .e e. - mu

  1. s s.s

'O 9 ' Ts -} .= l rsl'/cvan 4M*. 9586) / p' TeArm. t T t / ..ta,c u & e-w....a. u WATE A

rir, ici-i ir 111 1,

= - 7.. .a DRAlp SurfkY i FreAm ce,L5 te4 TEA SATH METES 3.I.. Ain so,cov tius To sencimen, snate as '/v"Twasase. 2,. Tae Te r e r rus TnaA.me w a LL

c. raissus ras rusam.

cem e t a suALL ta ssAtaa To surrAsss us4y Lost. 5 =TEme.Sassoa. TEST setts*td8 i s @ = Tus am.c.n es.4 i d= farsseias TaAasbucsa. @= fanssues GnuGE l FIGURE 1. RELIABILITY TEST SETUP I

1 Page No. I 50 Test RC. port No. 17133-1 r v. v. Test Procedure No. 17133 TABLE I TEST DESCRIPTIONS k TEST TEST PRE URE UT F OTHER 555555 "? _ M."I"d _188 EEL IHERMgWEg _ge5RATURE__ ______ gNeggggNS C 1 1 60 T.N UNCO LL:D 2 l 60 OUT UNCO LL:D 3 60

N UNCO LL-D 4

60 OUT UNCO LL-D 60 M'b CO O 2 18 Hl! E88E8 8-lb 1 0 I O 11 15 60

N UN i

12 20 60

.N UN 13 1

55

'N UN I

14 1 65

.N UNCO

~- 15 1 60 N VIBRATION (SEE NOTE 4) 16 1 60 N + 0*F 17 1 60 N O'T 18 10 60 .N LL:D RAPID REDUCTION FROM (FALLING TEMPERATURE NEAR BUT ONLY) JUST BELOW SETPOINT 2 1 60 IN UNCONTROLLED I40SE THERMOWELL SETSCREW 3 1 1 60 IN UNCONTROLLED LOOS E i is er = 88 m m + g P g - >m-i i 18 fF M88E81il8 6 1 60 OUT UNCONTROLLED 4 1 6C IN UNCONTROLLED VIBRATION (SEE NOTE 4)

  • THE TYPE AND NUMBER OF TESTS TO BE PERFORMED TO DETERMINE THE EFFECTS OF A IDOSE SETSCREW USED TO ATTACH THE SENSOR TO THE G

IA POWER $b RE b ENTA DhR VE PROJECT ENGINEER.

    • THE EXACT NUMBER OF TESTS TO BE PERFORMED TO DETERMINE THE EFFECTS OF VIBRATION ON THE TRIP / RESET POINTS SHALL BE DETER-MINED BY THE GEORGIA POWER TECHNICAL REPRESENTATIVE AND/OR THE WYLE PROJECT ENGINEER (SEE NOTE 4).

..~ ~ Page No.1-51 Test Report No. 17133-1 we No. 7-Test.rocedure No. 17123 Revision A TABLE I -TEST DESCRIPTIONS (CONTINUED) i NOTES:

1. A".L TESTS EXCEPT TEST RUN 18 SERI S 1 CONSIST OF THE IE5 ROP kIG b

DkhIhkh S 0 gg g g E TO 40 PSIG kND WITH N 1 PSIG OF-2..ALL HEATING RATES SHALL BE MEASURED DIRECTLY IN THE WATER (NOT IN THE THERMOWELL). ' MI"*%A%L5HMS"' E 11" DO!tMiD !N Til S TEST REPORT. kT THkII ChTkhSkkS$ Tk I O AThbIN TABLE 'THE C-1 G E B g j ANg SUg g I g g SPECIMENS TO SINGLE-AXIS SINE PEAK-PEAK ____________h________N AXIS b ____h______M k A " "22-d88

lH1 ll:im H

VERTICAL-900 .1066 2.2616 1800 .1134 1.2053 AXIAL 1125 .0999 1.6979 1800 .1354 1.4362 3 2025' .1735 1.6358 h kBRA MEAh hRG O D P TH G WER VIBRATION MEASUREMENTS ARE CONTAINED IN g gR

5. SPECIMENS SHALL BE RECALIBRATED PRIOR TO' TEST RUN 1 -

Bk NTI IT BEEASikYMV EN G HE'S CER WITH LIGHT FINGER PRESSURE OR IF IT WAS LOOSE WHEN RECEIVED, IT SHALL BE RETURNED TO ITS AS-RECEIVED POS-ITION. -g-- y-w- x-m- w

Page No.1-52 Test Report No. 17133-1 Page No, 3 Test Procedure No.17133 APPENDIX I GEORGIA POWER COMPANY VIBRATION MEASUREMEN'IS FOR CALCON TEMPERATURE SENSORS i wns 1.Asonatomes avaisweiea m my

) .y. "Jl; Page Nr. 9 Page No. I 53 Test Proc: dure Nr.17133 xerox TELECOPIER 295 3 w-wv4au:31 AMI SONOPCC,V0GTLE Test Report,No. 17133-1 MS-li *-0 :~:I?..' t icrc: *s.CGT I TE. IC:1-K. f- ??! =? 1 :I* . 45 4 7 FROM: RANDY JONES TO: DEAN GUSTAFSOH REN BURR l VIBRATION READINGS WERE TAKEN ON THE TEMPERATURE SWITCH PIPING ON THE 1 A DIESEL OH 4/13/90. A SKETCH IS ATTACHED SHOWING LOCATIONS OF MONITORED POINTS. VELOCITY AND DISPLACEMENT PLOTS ARE INCLUDED. 1 ALL REFERENCES TO RPM, RPS, ORDERS,' SYNCHRONOUS, ETC. SHOULD BE l . 3.,.l y', IGNORED. THESE ARE DEFAULTS OF OUR MONITORING EQUIPMENT. l ,,,.r o, ) N 4 90 i i ) l

Page NS 10_ Page No 'l-54' ~* r' 3 .V !. v ~ Test Procedure Nr.17133 Test R: port No. 17133-1 .i. xEmox 7ELEC0* LEA 295.I 'S-90210:31 AN 80NOPCC,v0GTLE $374411 * *3 TEL IC:1. t _3. ' ew,. y.* *

  • s.
p.g.'50
Pal? at' 5CICF0!r 'cGT.E a

4 3 4 -t i ..e..,, =, WEAftet IIm00 t t ,J. e *;';.% g >7.e.r,7 / mi= ,c* 1 b.f ~- 4 MittacNTE Lacef8m er la M8886109.e4. 418. PT4. 6tff & MeptACDeff Safatste res 84. 80ett Igr8EDet 70 WI61 Rates m pkets i i I i l i

  • s. f,,, {

'.g6 $)*. a. (*'..e I 8

' moi tri rcosisa ::sa, : 4-i::-s Page No 1-55 + ayrun : .4 ,.;c.. g.. se. p I;

g Tcat Report No. 17133-1 y e- _ ;;;

n;n c.: e Page No.11 Test Procedure No.17133 W1 = la 9tteet itMstnettet buttes 4 P1.feC art anutt r-aa*(nt sotat Date 3'" $PC.We.44 Cft,pt SIGM,Af

c' It seste
    • t-per e i. 3 00

,..............*.............. 1.............. 2.............. 3. .............o N *;M 8.e, 289= t i.33 8.8,................................'...............l................*................. 0.94............:................:................................*............. E t ..-l.,'

]

p/ u s 0.6, g ......p...............;..............(................g............... .,~ 5

0. 4,

...........!...............d................d.............j.............. 8.8, ...........!...............d..............................3............... I e y' \\ Y _a..: e este 80ees loses staas scene FEE 8DCY I88 CPII LAatte 38 ft90W *: ettMPs.ilfCM Mutit List of Spectral Poalts ....................a. Nachine: (V001) 1A DISSEL TEMPERATURE SWITCN Meas. Points PIPING --> 0FF ROU7E HEASURENENT P0!NT CATA i Date/ Time: 13.APR.90 14:12:21 Amplitude Units: 2N/8sc PR Data Label DO TEMP 8W -1 /TEMPSWITCM NORIS PEAR FREQUENCY PEAX ORDER i NO. (CPN) VALUE VALUE 1 675.68 .1394 .34 t 2 899.40 .5853 .45 3 1123.92 .3232 .56 4 1348.00 .0749 .67 5 1799.64 .9676 .90 6 2026.32 .3366 1.01 7 4273.20 .1193 2.14 8 6297.32 1101 3.15 9 6521.32 .0474 3.24 10 8097.60 .1059 4.0$ TOTAL MAG BUSSYN0f0LON005 SYNC.1RONOUS NON8YNOMRONOV5 l 1.2395 .7934 / 404 .3501 / 86 .9134 / 536 =

i .n... ..,r page No.1-56 " / *~

  • f :,.,.xsmoxTu.r: opie 5..

Test R: port No.17,133,,l_ y" ,h,,,,3 29s :- is e (#F-li

  • K Mais si fctcFcc4tG7:.Z.

TE. tC 1-2 7 ssT

1 q

- Page No.12 Test Procedure No.17133 veel

  • 8. Siten, ttergentiAC WITCH c emar -*** =*W at petnt Sata elet.d

' y,' ' II gestfap 3 gNew " ; **yv.i 44=ept 08 les14 86...............................1................*................i,................ Q M* W.,d. / i i i a 84. ....1................:................*................:................. i ..:................,...............................{............... j g it. I It, 5...............:............... , J. e, he a . J.. 'f 8 .........r...............:............... 4... ............t" " " " ". ' ".' w,,:l' a g 6, ..........>..............................<................g................. 4 t ..........................;................p kJ.b O 4888 8 saae seems asses LABEL 8 $$ 1DP W

  • MtpFW1fDt let:t List of spectral teaks Nachines (V001) 1A DtESIL TEMPERATURE SWITCat

-s OFT ROUTE MEA 80R3NENT POINT DATA Mess. Point: P! PING Date/ Time: 13*APR-90 14:12:21 Amplitude Units: N!L5 P-P Data Label: DO TEMP 8W ~1 /TEMPSMITCN NOR15 PEAK FAB 00ENCY PEAK ORDER ..r? ' ' NC. (CPN) VALUE VALUE g ,e 1 475.48 3.6641 .34 2 899.40 12.4359 .45 3 1123.92 5.4949 .56 4 1348.00 1.0619 .67 5 1517.67 .4300 .79 6 1799.64 10.2734 .90 7 2026.32 3.0801 1.01 6 2246.30 .8044 1.12 9 2470.01 .4196 1.24 10 4273.20 .5337 2.14 TOTAL HAQ SUB8YNCNRott008 SYNCMR0140Us NON8YNCMActl005 17.8197 14.8542 / $94 3.1049 / 34 9.3410 / 274 l l' l l + m s -

i Page No.1-57 i xEno TELEcoPIER 295 8 e-le Test Report No. 17133-1 : 837' 8 '6

.n - a
  • R n:I!
KtCNC-%GTLE TE. !<: 1-E-~-735"
  • in Ci Page No.13 Test Procedure No.17133

'. i DD64

  • 8e litert f(88Ceanat til?CM

'. -/.

    • 88 er*fsg trr emer stammt=Or' actwf Mfe rectau.se seats s plePLAY l

6. 64 en 8.14,................!: .............;................g:................::............... Lese,.geig mt e go,g frR

  • 1NO.

W 8 '* 88 8.88 ...........a 4 l ...........:........... 4...............;...............::...... 8.18, E

............?...............;................::......

9.88, at g i::s lb , a r-6.86 .........a...............;..... E t e.es, i... 1 l l 8.08 4 1.............;..............:................ k f kIA4)WY M,J ie FAC2JEMtv Ifl EPn LAssLs 30 ftspeu 4 MDeedf0H et List of Spectral Peaks esseeeeeeeeeeeeeeen ** Machine: (VOC1) 1A DIESEL ftlOERATURE SWITCH Heas. Points PIFING =

==> 0FF ROUTE HtASURENENT POINT DATA Date/ Times 13-APR-90 14:13:19 Amplitude Units: IN/8EC PK Data Label: DC TEMP 5W.2 /TE#tSWITCM VIRTI l PRAX FREQUENCY PEAK ORDER NO. (CPN) VALUE VALUE 1 900.41 .1066 .45 i 2 1124.48 .0846 .56 i 3 1350.00 .0514 .6B 4 1973.23 .1210 .79 1798.11 .1134 .90 6 2022.88 .0906 1.01 7 2476.86 .0518 1.24 0 2922.55 .0884 1.46 9 5394.19 .0955 2.70 10 4522.67 .0546 3.26 TOTAL MAG SUSBYNOMRONC;l5 SYNCHRONOUS NONSYNCNRONOUS .3215 .1988 / 346 .0981 / 96 .2328 / $24

[ *, *..l, &*g Q Ng, jeg / /; *- xenox Tsutc0*lpt 2ss 4-ta y Report No. gg:p. g.'90 CisIi

Kra Pa.t.-Au u 17133..1. 081 4

.*'t_ e.- y Page No.14 Test Procedure No.17133 WO0t = to att.D. M N'tenflat 4W:teW P1Pl.ut 9FF.hrt 4fetAtutM P.lM.ete g*, l W W T.441 989.'I4Y io .n is 8.F.,................ *................ p.e e, 4 69 e 36.33 ..............#..............:................<................g:..............., S.4 8.4,...............!................:................J..............:................. 3 3 1.84.................j..............1..............j................j................ g m.. I.8.8, ...............:...............:l..... 8.0 . '.. '/@c .. D.. .........................1...............{................j:................. ~* .t ;,ii a g . ~. 9.., ...........i................!...............2................*................, l l l 9.6. 4.3, .)....... ....... :...............g................g............... e-jd;:C i ruemov m yn LA.E.s SE TEMP.W -4

  1. ter.utteN twit List of Spectral Peaks eneaseeeeeeeeeeennene.

Machines (V001) 1 A DIESEL TEMPERAftNLE SWITCM Ness. Points PIPING ..> 0FF AOUTE NEASURDtrJIT POINT DATA Date/ Time: 13-APR.90 14:13:19 Amplitude Units: MILS P P Data Labelt DO TEMPAN.2 /TINP8MITCM YERT! I P Ax PasoUsNCY Psax OaDsa ) NO. (CPN) VALDE VALUE i 1 450.00 1.0099 .23 j 2 676.52 .0000 .34 3 P00.41 2.2816 .45 ] 4 1124.48 1.4373 .56 j S 1350.00 .7271 .64 5 6 1573.23 1.4701 .79 7 1798.11 1.3053 .90 4 2022.00 .5556 1.01 9 2476.86 .4000 1.24 10 2922.55 .5647 1.46 70TAL MAO $UlffNCl0 toff 0UB SYNCNRON008 NONSYNCHA0 NOUS 3.8656 3.4543 / 60% .8564 / St 1.5060 / 15L

\\ Page No.'I-59' e e3744ii :.e l XCOx TELECOPIER 293 8 4-1 i88-if *-0 3: 0 ......... Test Report No. 17133-1

n
;

e Page No.15 Test Procedure No.1 133 '. 8! wgSt. to SitetL T 44%At SWITC'i WP ^^ =*=terf *0i8(f DATe

  1. f e t es3 WCCtenal$ltf.L4V 44' 0*00 sp ePe 98 1 e13 "l*

l N e.M Laan a 604.s 8.81 4............... 5........... ...;.............. 4.............. Me '80 l l l 8.18.................:............. 4............ .. ;...............i............. 4.15, .........:..............a.............................:.............. I 5.18. ...............J................i................ C a. O.99. 4................i............... E

1 8.06,.

i f A. g........... 3................ 4 ukhi i Wh L )i Fat 9@CT 84 EPR LastLI gg 1pe'eu -4 40PEMtTthi Aft!al. List et Spectral peaks seeeeeeeeeeeeeeeeeeees Machine: (V0G1) 1A DIESEL TEMPERATURE SWITCH -.* OFF ROUTE MEASUR2 MENT POINT DATA Meas. Point: PZPING Date/ Time: 13.APR.90 14:13:54 Amplitude Units: IN/8EC }F. Data Label: DO TEMPSM -2 / tamp 8 WITCH AK!AL PRAK FREQUEJICT PSAK ORDER NO. (CPM) VALUE VALUE ' a.. ~ 1 1123.70 .0999 .56 2 1901.59 1354 .90 3 2026.25 1135 1.01 4 2253.07 .0642 1.13 5 2695.74 .0534 1.35 6 3882.01 .0449 1.94 7 4271.94 .0546 2.14 8 4727.44 .0821 2.36 9 5397.47 .0669 2.70 10 6522.25 .0843 3.26 707A:. MAG SUB8YNCNRONOUS SYttCNR0tl0US N0HSYNONRON008 .3335 .1263 / 14% .1645 / 32% .2444 / Set

. ~..

  • ?g

^ Page No. I-60 ~ * * , y,,,, 8 *' i - xEnox tri.EcopiEn 2es : 4 Test Report No. 1,7133-1 r .g_.,,., .s.. .:n-a ' h, u s -- ....s. Page No.16 Test Procedure No.17133 4

e. t WOCL
  • to Liteg.

a.19ll1 euttet wF eettft oreibrf petMT nate PIP ted] set: Taws sta u f 8*8 8PaPe=90 84818

t. e.I.L P=> e g.sede

'5.A Unie o 9

5. 5..................;................:................................;...............

me l j j IPM 4.88 1.0,...............:.............. 4................ I les. ..........................l.... 3 Il.4.

1.. m i%

i W. Tc .W* $.e. a' t e.6 l........:..............:..............!................!............... 8.8< p I .m i.. e esse sees esses sesee m. n, .e m, List of spectrst Peeks eeeeeeeeeeeeeeeeeeeeen Machine: (voct) in DIESEL TF.NPERATURE SWITCH -4 0FF 20073 MEASUAINENT POINT LATA Meas. Points PIPING Date/ Times 13.APR-90 14:13:54 Amplitude Units: NILS 7 7 Data Label: DO TEMP 8W.3 /TINPSWITCH ARIAL PEAK FA3QUINCY PRAK ORDIA No. (CPN) VALUE VALUE 4,

  • _-y.~

1 443 28 .2965 .22 2 516.87 .3543 .34 3 907.36 .4769 .45 4 1123.70 1.6919 .56 5 1572.91 .5579 .79 6 1801.59 1.4362 .90 7 2026.25 1.6358 1.01 8 2253.07 .5783 1.13 9 2695.74 .3786 1.35 10 3130.83 .2547 1.57 TOTAL MAG $USBYNCMRONOUS SYNCHRONOUS NONSYNCNRON XS 3.0946 2.0240 / 434 1.6617 / 294 1.6428 / 284 e l l

Page No. H-1 Test Report No. 17133-1 SECTION II PHASE II TESTING 1.0 REQUIREMENTS The eight specimens removed from service at the Vogtle Electric Generating Plant shall be subjected to the inspections, Leak Tests, As-Received Setpoint Determination Tests, and calibrations described in Wyle Laboratories

  • Test Procedure 17133A Revision A, contained in Appendix III of this section to determine their as received condition and to determine if the specimens are capable of being calibration.

2.0 PROCEDURES 2.1 Receiving lespection The speciments were visually inspected upon receipt at Wyle Laboratories to verify that they were as described in Paragraph 6.0 of the Summary Section of this report, er d that they had no obvious physical damage. The specimens were labeled with the numbers 2 through 9 and ' are referred to as Temperature Sensors 2 through 9 or TS-2 through TS-9 in this report. The inspection was performed prior to any disassembly or removal' from the thermowells. All model numbers, serial numbers, and any other information provided on the specimens were recorded. The Sensors were then removed from their thermowells and. scribe marks were made to indicate the as-received position of the spacer-tube. The as-found condition of the spacer-tube (looseness, lock tite on threads, etc) was recorded. 2.2 Test Setup The test' setup was as shown in Figure 1 in Appendix III of ' this section. (NOTE: Figure I shows the setup for two specimens. The actual number of specimens tested simultaneously in Phase II was four). Five thermowells were submerged three inches into the water bath. All except one contained test specimens and one contained a thermocouple with the top of the thermowell sealed to suppren heat loss. An additional thermocouple and a thermometer were installed directly in the water. Each specimen was provided with gaseous nitrogen through a 0.028-inch orifice and 1/4-inch tubing. Pressure gauges and pressure transducers were installed to monitor pressure at the specimens downstream of the orifices. A detalogger was provided to monitor the following: o Water bath temperature o Thermowell temperature Air pressure at specimens (one channel / specimen). o WYLE LAmonAToness Mune me Peomty

Page No. H-2 Test Report No. 17133-1 2.0 PROCEDURES (Continued) 2.3 Leak Check Each specimen was checked for leaks with the air supply pressure at 60 psig. Three specimens that were found to have leaks (TS-3. TS-5. and TS-6) were disassembled to determine the cause of the leaks. The as-received position of the calibration ring was marked, and the number of revolutions required to remove it was recorded. The seat area of the poppet valva was inspected.~ A description of contaminants found was recorded. the contaminants were removed, and the specimens were reassembled, and the calibration rings were returned to their as-received position. 2.4 As-Received Setpoint Determination Test The as-received setpoint of each specimen installed in a thermowell was determined using the following procedure (temperatures are thermowell temperatures): a. Air pressure was adjusted to 60 psig. b. Temperature was increased at the rate of 2cF/ minute until any specimen started to vent or until 1800F was reached..The temperature was held for approximately two hours to allow specimen temperatures to stabilize. c. Temperature was increased at the rate' of 10F/ minute until the sp-:imen tripped. The specimen was considered to be tripped when the air pressure at the specimen dropped to 20 psig. i d. Temperature was reduced at the rate of 10F/ minute and the i temperatures at which the specimen reset (air prusure increased to 40 psig and to 59 psig) were determined. 2.5 Calibration Each specimen installed in a thermowell was set to trip at 200 : 20F (with the exceptions of TS-2 and TS-8 whicn tripped at 197.90F and 196.90F, respectively, during their first calibration check) using the following procedure (temperaturn are thermos.?ll temperaturn): a. Air pressure was adjusted to 60 psig. i b. Temperature was increased to 2000F and held for approximately two j hours to allow specimen temperatures to stabilize (NOTEt The duration for this step was reduced to 15 minutes for the specimens that were calibrated immediately after being subjected to the As-Received Setpoint Determination Tut). i WYLE LABORA70 sues HuncovHee Festetty 1 l

Pass No. H-3 Test Report No. 17133 i 2.0 PROCEDURES (Continued) 2.5 ' Calibration (Continued) The specimen was verified to not be venting.(i.e., tripped) or the c. calibration ring was turned counterclockwise to reset the specimen. d. The switching point was set by slowly turning the calibration ring clockwise. The specimen.was considered to be tripped when the air pressure at the specimen dropped to 20 psig. Temperature was reduced at the rate of 10F/ minute to verify that the e. specimen reset (air pressure increased to 40 psig by the time 1900F was reached and to 59 peig by the time 1800F was reached). f. Temperature was increased at the rate of 10F/ minute to verify that the setpoint was 200. 20F, except as noted above for TS-2 and TS-8. f Temperature was then decreased at the rate of 10F/ minute to verify that the reset points were as specified in Step e. g. Step f. was repeated to verify that setpoint and reset points were as specified two conec:stive times without adjustment. i 1 3.0 RESULTS The leak checks revealed that three specimens had air leaks to the vent, Disassembly of these specimens revealed contaminants in the poppet seat area and other areas. The contaminants included thread sealant material and metal -l slivers apparently from the inlet air port threads.. After removal of the contaminants and reassembly of the specimens, the leak checks were repeated and no leaks were found. One of the two new specimens tested in Phase I (TS-

1) was also disassembled and inspected. Thread sealant material and metal-slivers were found on the poppet port wall, on the spring, and in the air supply port.

The As-Received Setpoint Determination Test revealed that the specimens had setpoints ranging from 1620F to 1950F as measured in the thermowell (1660F to 2000F water bath temperature) with the exception of one specimen (TS 5) that did not trip with the thermowell temperature at 2100F and the water temperature near 2120F. All specimens were shown to be capable of being calibrated to trip at approximately 2000F. 1 WYLE LABOltATOftlES 1

Page No. II-4 Test Report No. 17133-1 3.0 RESULTS (Continued) The following appendices are contained in this section: Anoendix Contents Receiving Inspection Data Sheets which include Leak Test results and disassembly and inspection results. As-Received Test and Calibration Results Summary Table. III Wyle Laboratories' Test Procedure 17133A, Revision A Figures and photographs showing the test setup and Instrumentation Equipment Sheets IIsting the equipment used to perform the tests are contained in Section I of this report. WYLA LABORATORIES nuneevee Feemer

Page No. E-5 Test Report No. 17133-1 APPENDIX I RECEIVING INSPECTION DATA SHEE13 wns Lamoncosuus s Muntev6He Faceuty

Page No. B-6 Test Report No. 17133-1 This page intentionally left blank. b Mansome peonny l

i l I l Page No. D-7 Test Report No. 17133-1 RECEIVING INSPECTION DATA SHEET t i ___.PECIMEN No. 1 5___2..... _ _. _ _ _ _ _ _ _ _ _. _ _ _ _ _ _ _ _ _ A _s_s.y_ _3_ _4_u_&_ _9_ _ _ _ _. S t ___ _ _..___ __ _. Pm_ _r__M.o1.T.SH.1._U_._i_i. _b___.=__4_C__._ s_ee_ 3/_s_ih_o__m e.1900M_83. SERIAL No. VERITY THAT TMZ SPECIMEN IS A MODEL A3500 __.__-W3 CALCON TEMP. SENSOR REMOVE SENSOR FROM THERM 0WELL AND SCRIBE SPACER ___________. ____________________________.... ____-TUBE LOCATION _____________./____ DETERMINE IF SPACER .._______-TUBE IS LOOSE. IF IT IS LOOSE, DESCRIBE ITS POSITION RELATIVE TO ITS POSITION AFTER IT IS TIGHTENED IN .......THE SPACE BELOW. ...__ ___ _... __.6_#_A_c_s.a _T_u_IE. kJ M_.'Ti _wr.fr...--... __...--___......... l DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE OF LOC ..___________.--..._______________________.K-TITE ON SPACER .... __-TUBE THREADS, PHYSICAL DAMAGE, CONTA __._..._____.... _________ ______. MINATION, ETC. IN THE SPACE BELOW. ._... A.J e._U__s_se_t K..C.o_or.Am_w a.M.. r..o.g..S e_ A_ _c_s.e.. T.i.r_a r._........ IF SPACER-TUBE WAS LOOSE, RETURN IT TO ITS AS RECEIVED POSI ......._._.........__.........____..___.____ TION.#A. COMMENTS: No huowst t l M trancs b ame Lsau T s ___u_____._._____a__r__.. j 1 ___.....__...._....__.____..L __m_eee_.. _.._....__..__.W___W___m..m................--..___.. ..__M_m......-.....--...-M.89..M..M.__M__M.._ ._...___...G-M. ______G_..M_..e_e_m__..__._m ee_ee_m.___m.__m.__. 4.1...... ...e_.._e. I I .e........ ____m.__..-_m. e__.. .e.___..._m_m..e.m.___m......e._.me .._.G._.-M_E_....e-_W_... ...__-e.._. _m_.. -M___.m._ _____._.WM-_______.m_..m._..Om_.e____e...m-____.M__e.._____..e_._m_ _.e__W _....._ee__.m-_eM_me-mee_me.._.._____.m. eee-- ....W___..__. ..O_m_....O___...__.__ ..____...._.._...__..m..e.____ -INSPECTED BY: 62bd SHEET -l OF 8 1 T

i i Page No. B-8 Test Report No. 17133-1 l RECEIVING INSPECTION DATA SHEET SPECIMEN No. 75-3 Assy Tw #9 SERIAL No. Pr h_o_r__M_e_._1_._T.S..l41. 91.12 R.w__.,M. ___. fi we 3.s/sg_9..m__o.p.o.o_m__.. VERIFY THAT THE SPECIMEN IS A MODEL A3500-W3 CALCON TEMP. SENSOR REMOVE SENSOR FROM THERMOWELL AND SCRIBE SPACER-TUBE LOCATION y DETERMINE IF SPACER-TUBE IS LOOSE. IF IT IS IDOSE, DESCRIBE ITS POSITION RELATIVE TO ITS POSITION AFTER IT IS TIGHTENED IN THE SPACE BELOW. S# A CLE_ _T_u_tE_ _ _lA_J_A_3_ _ _TI_G_44 7_ _ _ __ _._ __ _ _ _ _ _ _ _ _ _ ~ DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE OF LOCK-TITE ON SPACER-TUBE THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN _ _... _ _ _ _ _ __ _.__ _ _ __ _Aj o_ _y, s_, Lg, (._C_o_y.ra_m_ _s d_ _a_u_rs___o_u_ J_A AGis T.u.u. _ _ __ _ _ _ _ THE SPACE BEIDW. i IF SPACER-TUBE WAS LOOSE, RETURN IT TO ITS AS-RECEIVED POSITION. COMMENTS: _ _ _ __ _ _._ _ _ _ _Q Ta_c_mais1._g, /_74A. T_a_e_, e_aIsf. Tit.m_y J w i_r_e.n.__it _8_A_B____ l c nu s %e w fe_L A_w. _T_s* s_r _c_o_u_r_n_e_sRA.a_r_t__t_a_g n_s..r.o.u_aA..A__s_.__ _f b ar c a i as L_B__a_i._o_=_J..A.F_r_ _s_a_. b..i s..A.CI__s_m_e_L_ _Y_: u._.m_. 13.'4..T _a_ e was..A_s_a_u.i.as.a %_ _.R.s.m v.s..P_iu. i _ _ _ _........... _ _T.e.a.r s.s_a _Y .u_. s_ia _M_4_r.v_a_n d_s_. L.a s _e _A e r. _r f_ =_4_L_.L_o_s. _6_4_s_a_t_t .a.s.... S 1 Causaavi w R .....___.........._____e._s.u..c...A _s a_ _,,3..P,,Jn...W..g t_. L _. _.. _...... _ _ f o C - _ _ _. _ _ _.._ _ _... f3.ai _w_a..t.r1.A.Tf_A_I A. L,u.A.e.6.A.O.LY_ _ _P_r.s_~_5.u..n.o_&_ _si_,. A_u_r .in._ A _t a_. _.... J ... $_%_ _f _9 L_Y_ _P_O_A_T.p.&Is.a_66_4 _h t_$_..%_9_9 L Y. 0..A.T_ _A_M_D_ _ . _.... _ _ _ _ _ _ _ _ _ _ _t_e_s_t_t_4.A.w..o _o_a_ _ P.i pe.<_r_ _._s ao u.c. g g g.____________._ .... _ _ _ _... _ _ _...f** a_._s_t o_ u_.M...r_s.s.u n. u_1.P.a.u2_a DM_ _ _ _ _ _ _s.a.A.v_s a_ _c._ra_u_m_ .s _ _ _........... _ _...,.i_s.P_f_L.y..P.o.e 7...T.W. 7,A_6_._r _.e.d._P_g,P.P g_r__C_,t4_E_ C.T I ..m.. ..m___ ..___...e __e_. m _.-_m._.._____.____ 2 90 SHEET 2 0F 8 INSPECTED BY ev

9 Page No. H-9 Test Report No. 17133-1 RECEIVING INSPECTION l DATA SHEET l SPECIMEN No. TS-S Assy g3tj ~ ... _ _ _ _ _ _..... _ _Pm. _r_d_e_._1_75# 11.!.W...._ _ _ _ _ _ _ _ _ _..._ _...___ _ _ _ _. 19.o. SERIAL NO. Mwo 1 VERIFY THAT THE SPEC 1 DEN IS A MODEL A3500-W3 CAI40N TEMP. SENSOR REMOVE SENSOR FROM THERMOWELL AND SCRIBE SPACER _______.-TUBE LOCATION /_____ i j DETERMINE IF SPACER-TUBE IS LOOSE. IF IT IS LOOSE, DESCRIBE ITS i 4 POSITION RELATIVE TO ITS POSITION AFTER IT IS TIGHTENED IN THE SPACE BELOW. . _ _ _....._.....SP.A.c.c._a_ T_u_s_t__(M_a_s__T_a_c._WT i DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE OF I4CK-TITE ON SPACER-TUBE THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN ... __.___ __..__.....___ U _ *.g._N(._y... THI' SPACE BEI4W. !Kuh.E.VhE. h.*Sf ________ ____-TUBE WAS LOOSE, RETURN IT TO ITS AS-RECEIVED POSITION. IF SPACER COMMENTS: (G C_E.l.ve.s..! u.." lie h_ _ _.o._ui_( L__S_u.r _A.j w M..,.e v.....--_._...... L _ _ _ _ _ _ _.. _ _ _ _ _A_4. __ _e a_e.c.A.r..p_ _ _T_il_A_T_ _S_w_'.T3_e+ L# _E_M_ _ _ _ _ __ _ _ _ _ _ _ _.. _ _ _ _ _ _ _ T _ "L ~ .. _.. _ _ _ _ _... _D_ _e_ _L_a_n_ _4ts_ _b_ e.! _u_ _ _ L_ _a_s.F. _T_s_s.r...... _ __.... ............___.........._______......__.W_.... W____ _...............__.__....W-___.-____W.____.... ________________.......-_______m........ 6............ .m.....--.... .._..-M... .D.._____....______........____.... .m .._e.---__W____W_____..--.. -__.._____....__..W...-____ .m-_____..---e --M-....___e-_...__.W___. 64. ._m.-_....____..___.. .___.._____6..___________.____.______.... 6-_mW-.. ....._m..h...... __W.........______......_...-6..._......___W__...-___. ___...__....W________. ......___.W*____._e..........._________..._...._M_-_... _____e ...e.... m.... -em....._______ ..__m__...__m__._ ...._.e_ INSPECTED BY: _r./L[fo SHEET 3 OF 8 m..

Page No. II.10 Test Report No. 17133-1 RECEIVING INSPECTION DATA SHEET _.. _ _ _ _ _ _ _ _ _ _ _7_ _5_ _5_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.... _ _ _ _ _ _ _ _ _ _. _ _A_s_s_y SPECIMIN No. _.o..c._ _P_9_ _ _ y SERIAL NO. Fuur Me 1TSH19117 _ _ _ _ _ _ _ _ _ _ _.M w o 19.0._0_1_.5_1__1 VERITY THAT THE SPECIMEN IS A MODEL A3500_W3 CALCON TEMP. SENSOR REMOVE SENSOR TROM THERMOWELL AND SCRIBE SPACER-TUBE I4 CATION __________________________.______________................__y DETERMINE IF SPACER-TUBE IS I40SE. IF IT IS LOOSE, DESCRIBE ITS POSITION RELATIVE TO ITS POSITION ATTER IT IS TIGHTENED IN THE SPACE BELOW. .. _ _ _ _ _ _ _ _... _ _ _ _S_ P_A_ c_ _s.e.__'T_~u_t.e_ _ ALA.s. 7."IU _r_. _ _ _..... __ _ _ _ _. _ _ _ _ DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE OF LOCK _____________-TITE .______-TUBE THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN ON SPACER .... _ _ _ _ _ _ _ _ _ _ _ _.....N. _ _ _'y,Mg.. p_g_7 ~ THE SPACE BELOW. 9 _*_ _ _ _ep os s. en season ss<Avr IF SPACER _ TUBE WAS I40SE, RETURN IT TO ITS AS ______. ___...__________.... ____-RECEIVED POSITION. _. _ _ _ _ _ _ _ _... R_E_c.G_w s_6_ _1_4..~_6_st_a_m_o_W1.u_ _ _ _ _ _ _ _ _.._ _ _ _ _ _ _ COMMENTS: trAKro lh ar d c E_sA__x_T_a.s.r_ .c_._a_r_a_.. 4_u_r_s__Wa_a_s__' _._._a_6___ E As hseass en Sc oW_ _A_r_r_r_a_. _ _b.e._A_s_s_a_m_a _t._y r_ _ __..___ _ Merc t sunny LauTm ll U r A tWenI k rs Oltal ___.________________m__u___.3 __o____e__.. ___....2.$.o$__ _ .... _ _ _ _ _ _ _ _ _ _. _A_ _a.p_s_._ _M_a_r_m_ __s c. 4.P.a_e_s_A_a_t_y_ _n_ _ef_"_G_i na_ u_.$(A.L.A.4.y _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _A LR_ _ _s_u_m_ y p _ _ _ _s_a_.r_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _..W.0T_4_ k_._ _Ln.u.4._ _e_., J.a_u_c_( s u.s r_a__c_a__.9L._c_ovLa_______ ..___..__________r._a s.i.s_._, W u_._.w_ _ M_a.r.c.e.t_a_u.s eb_ _.s.a.eLr. _._r.._ K.rt _eL _e_r_G4_._c_u_s.a... _ _ _ _ _ _ _ _.o. _d_ _kA.r t."r'.A.r.r.e d_ _ 8 I d..t.. _ _ _ _. .R ...t*_s r_c_ _ P_a_e_s_ _o.r _ _ _s.o h fl 4Mt_a_s. _e_a.P_e_p pe_r_.4.C.M..M_E_T_ __. _ _ S_ n.n.s.t W .........______________m.. .. ___. _ __=__ INSPECTED BY: lm ?O SHEET M OF 8

~ Page No. B-11 Test Report No. 17133-1 RECEIVING INSPECTION DATA SHEET ________________T__5_ (...._____....______________.________ ____ SPECIMEN NO. SERIAL NO. ....___ __ _ __P.u__._f_N_ _. _d_._T_S W. 1.5_ _3__. ..____ __........._M__tu_o__.t._9_00_1_5_1_1 VERIFY THAT THE SPECIMEN IS A MODEL A3500_W3 CALCON TEM ________P. SENSOR REMOVE SENSOR FROM THERHOWELL A

  • SCRIBE SPACER

_____ ______....____ ___.._____... __ ___.___ __-TUBE LOCATION...____________ /___ DETERMINE IF SPACER _______._____.____ __-TUBE IS IDOSE. IF IT IS I40SE, DESCRIBE ITS POSITION RELATIVE TO ITS POSITION AFTE ....R IT IS TIGHTENED IN THE SPACE BELOW. _........_ ___ _.S_p a.At g _n_.A.4..gja.f..T's.M_y L DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE OF LOC ___.__..K-TITE ___-TUBE THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN ON SPACER ________g. " #*V8"

  • V'
1. Jh _ M _fMI S S'.5M 6 fI.._ _ _. _ _ _ _... _ _ _ _ _ _ _ _

THE SPACE BEIDW IF SPACER __..... ____-TUBE WAS IDOSE, RETURN IT TO ITS AS_ RECEIVED POSITION. COMMENTSt R ..-_C.C.C.I.V.E_0. L0_..".$.E.A.M..o.W..t t.............__...--.._-___. _ _ _ _ _ __ ____ ___k.F A..r.t.s..D.!ie _s a_E._kiA.E.I$_S_Y _G a_ rim _.o.s.>_A_uIs _ ~ 2. .._ _ _ _ _ _ _ _ __ _ __ _ _h.E. b,F.c_a_rA e_s_.61.s.e W _A_F__T_K_R_ _ _b_as_ A_ _cs_wf Lf.t _ _ _ _ _ _ _. _ _ _ _ _ _ _s 1.e..t_:_[2_.%__%_ _ a. __k_c_o_u_ _e n_.s_o_T__R_e_ _ _. _ _ _._ _ _ __ M_ _*nt.f.w__Y_s.u o_w M_A_r_s_a_:A_<. p_A_u__s_A_a_n._y S_e_a__T_r_e_c_o__r_C ...... _ _. _ _Q M_ _ _kA.t s f R. Ar_t 9.M..^5rlQ_ fe'. _ _ _ _.. _ _ _._ _.. _ _...._ _ _ _ _ _ _ _ _ _ _. _... _ _ _ _.f.o_o_a_ W_ _ __l_h.A_r_t_a_ -_L._).@atgggg_krd."JB".m.g A_0 8.4.A.t A_u_.f..k. u_ o___ A ..____________.....__sTi %e_A_E_"_5."t4/_MG_.ra6.t.al.__A_i_a_. S_ _u_e_e_t._y..A..a7.__.__..._____ _ _ _.._ _ _. __.__r_en.tstL__A_m__n_o_s_e.,J. N%L P_ _*C_TWs.s_a_a_.S_ _ _A_L.A.u_r__o_u__..__ = _______.e__. spa o C..C4.. 64 r_gr. PoPPCT WW ._____..___..._.m--_ .__.h CL 18 544o SNEET s or s INSPECTED BY:

Page No. B-12 Test Report No. 17133-1 i RECEIVING INSPECTION DATA SHEET SPECIMEN No....___________T__S___7_.______________ ____________________A_ m___.N< _8_5__ SERIAL No. Sw 6 ITSH13117 MWo 190015H ___.r.____.________.......... VERIFY THAT THE SPECIMEN IS A MODEL A3500_W3 CALCON TEMP. SENSOR REMOVE SENSOR FROM THERM 0WELL AND SCRIBE SPACER-TUBE LOCATION _______________.....__.._____..__________v_._ DETERMINE IF SPACER-TUBE IS LOOSE. IF IT IS ICOSE, DESCRIBE ITS POSITION RELATIVE To ITS POSITION AFTER IT IS TIGHTENED IN THE SPACE BELOW. . _ _ _ _ _ _..ni!MG f.g ]J^df _ Ew_ _ _ _T.l.c. w'!"_. DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE _.... _____...._________._ ____. _.__... ___-TITE OF LOCK ON SPACER-TUBE THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN THE SPACE BELOW. q _q _o_g__ g_u__e,gt_ pgggy_____________________ IF SPACER-TUBE WAS LOOSE, RETURN IT TO ITS AS-RECEIVED POSITION. \\ i COMMENTS:_ _ _ _ _L_ _ _ _'T_L_s_m_ _ _W_s_u W_ Mo_ _ R_s_ca_n_t_a.n.. _ _ _ _....... _ _ _ _ _ _ _ _ _ _N_.o.r_s_.S..w_u__T.u..a.r.sn_e.w.. __ta s_[_w e._.L..a.41._, G._Jcas e. 54 '.9 0_____ __ L.Y No_ U.6HJUE D.kALu_s_ _M' e #.*J.s..s.r.___..__ ___ _ _ _ _.. __.... ___________.._.________...___m_.. __.._______....e_m..e__.._...m..___. ___m.__.._____ W_______6-______m _......_____e-____ ..m._m...___ ___...___m....-____________ 6 -S______. .________m_ _m...________.-- --._......__m. i e....m j i a _____W... _________W......_______ ____m.m___....m_____e .m..m.. ...eW..__. ........'______.e..__ ____WW__ -O Oe.._..W___ ._________m_____m. _e______e ..m .._e .O____. ._m_. ...__e_ _______m. 6_______.________. ...m... WO g 8 INSPECTED BY: 5 ? 90 SHEET [ OF $ ' i

I i 1 Pass No. Il-13 Test Report No. 17133-1 i l RECEIVING INSPECTION i i i DATA SHEET SPECIMEN NO. .___T__S j....___...__.. ___.......______...___A_rtY.Q.2_8_( SERIAL NO. ....P.u..u.r..A. .[.T.S.M.__.G i. __ _ t_h__ _..h_1_0_0_1_5 ' t J VERIFY THAT THE SPECIMEN IS A .... ______. __ ______.___ ___.MODEL A3 5 0 0-W3 CALCON TEMP. SENSOR REMOVE SENSOR FROM THERMOWELL AND SCRIBE SPACER-TUBE ICCAT ___........____ ION _/____ DETERMINE IF SPACER ..____________..__-TUBE IS I4OSE. IF IT IS I4OSE, DESCRIBE ITS a i POSITION R. ELATIVE TO ITS POSIT .........___..__ _ ION AFTER IT IS TIGHTENED IN THE SPACE BEI4W. __..Q. p M.G_.h__ _s_.k._l u.I_.fr.51I'._ I l i DESCRIBE ANY.OTHER OBSERVATIONS SUCH AS PRESENCE OF ___.__-TITE l I4CK i ON SPACER-TUBE THREADS, PHYSICAL DAMAGE CONTAMINA ..______________........-_..__.____________,___.. __.. TION, ETC. IN THE SPACE BELOW. j i i IF SPACER-TUBE WAS LOOSE, RETURN IT TO ITS AS-RECEIVED ...... _.... POSITION. m m_ v... COMMENTS: g%_o__._. %____ 9_ __.__e..m S__.,. i_,q_r_ p____g,c_w,o__.____ _______m S p sh .9.u_. _e 4.. ._..N.o_n_ P.Lr.it tLT.. _.fe1012 u__.r.,p .._.w JJ I .....W_.W MM_.W_....-Gm._m -__m.....m......._m._m.._m... m_ _m.e-am __m_..mW____W__.-W_mM___..M__ ..m .m.M-. ._m.W_m._m.__ _...____._._m. WM_____W.MM__..W M._W.m__e___m___m_m___m_m._m ___M-mm____em_m.m_e_e_me i m__m..._eme._m.m...m.em._m__m____m..m._.__mm..__________m. m.m. m___m. I ____.M -6.....M__...e. ___.__e-.... __G__.W__.W__. We___m. 6_...e..___. e..m... ....____m...._..____..m._..-___._.. W..-G_mM_ M--6MM-....m.. ee. ___m____.m.._M__ ___m....__m__ --e __m_ M -M6______W _.....______.-__.a-______m.._m..e_.. .....__e... O__________me_._m-e._____...__em.--____m ...m.___..__mg..__m..-e__.. ._..ee-.... .__m ....me...__.___.____m..m.-_._mm......_...e-e_mg____ _m__ _m.._..._..ee_m_.____m.-m__ee 6m_____me-..m..m.____m....m___ e. . _m ._...____W-.___.._____ ____e..ee ...___.-_m_..em.._e_e__ M2/96 SHEET '7 OF 8 INSPECTED BY: .c m i 1 i I l -4e --m u- ,4 + .m , - - + w

Page No. H-14 Test Report No. 17133-1 RECEIVING INSPECTION DATA SHIET .._____..______lT_J}.... _ _ _ _ _ _ _ _ _ _... _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.. _ _... _ _.. A.s_s_y g 3_ SPECIMEN NO. ....._ _ _ _ _ _ _ _..P.u. a..A. _,_1_"_TS_ H.1.9_1_5 3_ _ _ _ _ _ _ _ _ _....._. _ _ _ _ _ _ _g w o._1_9.00 SERIAL NO. VERITY THAT THE SPECIMIN IS A MODEL A3500-W3 CALCON TEMP.SENSO ......______...........................R..___ REYsVE SENSOR FROM THERMOWELL AND SCRIBE SPACER .......... _ _ _ _... _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _._ -....-TU B E I4 CAT I ON-___.-. DETERMINE IT SPACER ____.....____..__-TUBE IS LOOSE. IF IT IS LOOSE, DESCRIBE ITS POSITION RELATIVE TO ITS POSITION AFTER IT IS TIGHTENED IN TH _______.__....______...____________.......________.... _____....E SPACE BELOW. ... _.. _ _ _ _ _ _ _ _ _S_ _p a_c_s_&._.T s.e. (p_g 7_,"_p - _ _ _ _. __ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _.... _ DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE OF LOCK-TIT _____________________...-__________.--_-____._______________...._E_____ ON SPACER __........___-TUBE THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN THE SPACE BELOW. _ _ _.. _ _ _ _ _ _.. _ _ _ _ _ _ _C_h_ O_d_ _S_E_M_ _3_8 4_._ :5_M_A_F_T_ _ _ _ _ _ _.. _ _ _ _ _ _.... _ _... biscoton.rb SPAcs A-Tust 9 IT SPACER-TUBE WAS LOOSE, RETURN IT TO ITS AS-RECEIVED POSITION COMMENTS: -]~a l~u a m a w s u Wuo REcEWEb M. _ L ce 1GLc.( _ _b_a_n_i_o_c _ f_AF..T.r_r_. _ _ _ _ _ __ _ _ _ _ _ _ __ _ _ __ JE ......____m......WM. _.M _m____WM________________me...._e____________m ..___m._____________..e....___m___66_WMW.M___e.__ ...__e...M.___.W..._ _..mm..._.M________m_..S._.m..__ m._____ .m.......... _m...M.me_m..... ...W_____.M___GM.____._____M..___m__m..__ .e ...__m.___..mm.. __.e...em.....____.m_____m.m...____.e_..mm...me.____. .m_____.e_.W.....___M__me_m__. __...e.... __.M.M...e.___ ..e...__ ...W ......e_M_#_____ _M__. ...___.._______M_______..___...W._. 1 _..W-_.. M....._____..___ .._S_.. i 1 f n INSPECTED BY: JE 4 10 SHEET 8 OF 8 .m

l Pass No. E-15 Test Report No. 17133-1 i APPENDIX H TABLE wyLaLAmeRATORMS Munesome Pasmey

Page No. H-16 Test Report No. 17133-1 ( This page latentionally left blank. Hunw me reemey

t l l i l l l TAetE I 1 AS RECElvte TEli AW CAtleR4tt0N CNECC 543544R7 i IEWERAtuRE SENSca e

  • IEW ERATURE SEuget 2 TEWERAfWE SEW 90s 3 Statal up. e03011 ITSN19111 188819112 40 PSIG

+/ l PSIS 40 PSIG +/.9 P$le 40 PSIG - +/-l PSle talP atSET aESET tale eESEI RESEI tale aESEI RESEI MIE TEST TW W IW W IW W eatE IEST TW W TW W TW W SAIE lEST TW W TW W IU W 5/02/9e At 190.0 292.4 194.4 195.4 1M.4 195.4 5/02/9e As les.F 192.8 IFe.F 170.F 178.F 178.7 5/03/90 Am 162.2 166.6 150.5 149.0 150.5 149.0 Am 198.5 294.0 194.1 196.2 1M.5 196.2 As 189.1 1M.F 179.6 188.6 179.9 180.6 Aa-162.6 166.4' 5/03/90 Am 190.1 2e5" 1M.4 195.2 IM.4 195.2 5/04/9e......... atcatleaaite At 200*F GECalleAAfte At 200*F +---..... At 190.1 203.6 Am 199.e 203.3 1M.3 196.4 196.3 196.4. CC 19F.9 201.9 1M.1 191.9 193.3 191.5 CC 208.2 204.8 193.4 193.1 193.4 193.1 g AA 199.3 204.0 196.7 19F.1 196.F 19F.1 CC 198.2 282.6 1M.6 1M.5 193.0 192.5 CC 199.3 204.0 193.3 1M.5 193.3 fM.5 CC 1M.5 190.6 192.0 191.0 198.F 189.0 CC 195.5 199.7 192.5 192.2 190.4 190.0 Y F= d.:. a4. TEMPEtattEIE SENSOE 4 IEW ESAtteE SEBeet 5 TEW Ee4tWEE SEusca 6 _g IISN19146 1TSet911F ASST eCi 59 Iles19153 No COWER .......................................== teIP. 40 PSIG +/.1 PSIS 40 PSle +/.1 PSle - 40 PSte

  • /.1 PSte RESET BESET TelP RESET efeEt TRIP EESEI RESET ente 1Est tw W

IW W TW W Mit Test. TW W TW W tw W Mit TEST tw W TW W TV - W 5/02/9e Am 1M.6 199.7 192.4 195.0 ter.5 tes.1 5/93/9e as..-.... ele met tale At 21e*F..-..... 5/03/90 AR 191.3 196** teF.1 teF.6 106.9 10F.4 Am 195.1 199.6 192.4 195.5 107.2 188.7 As....... ele met valP at 2es*F...-.-.. AR 191.3 196.3 5/M/90 RECAlleRATES At 2es*F gECAtlegatte At 300*p ............ gECAlfetATEe At 2es*F *..*.... CC 199.5 203.F 196.1 196.1 191.8 189.6 CC 282.3 294.6 198.6 190.s 190.6 198.0 CC 200.0 204.F - 11P4.6 19F.4 196.3 196.5 l CC 200.5 205.0 19F.2 196.9 193.4 193.3 CC 202.5 29F.3 199.2 200.9 199.2 20s.9 CC 2es.6 295.4 191.2 19F.s 19F.e 19F.6

InstE I AS RECEIM D TEST AND CAL 100ATION CHECE SLSWIART (CoulluuED) IEMPERATURE SENSOE F TE9FEtatuRE SENSOR S TEMPERATURE SEuSon 9 liSu191tT ASSI 0805 tiSut9119 IISa19153 ASSI 4311 40 PSIS

  • / 1 PSIG 4e PSIG
  • /.1 PSIG 40 PSIG
  • / 1 Psit IRIP SESET REsti talP MSET SEsti IRIP GESti MMI TW W

TW W TW W DAIE IEST fu W IW W TW W DATE TEST TW W TW W IW W 5/02/90 As 185.F 198.1 183.6 143.F 182.F 103.0 5/M/90 as 190.5 1M.4 1M.5 183.T IM.5 183.F 5/M/90 am 1TT.S 180.8 1T4.9 176.3 171.5 1M.4 As 186.5 191.0 106.5 106.T 142.0 1 M.2 Aa 192.2 195.8 AR 1FS.6 182.9

  • 4 5/M/9e eECAtleeAIEo At 200*r aECAttenATES At 20 ear

-.-...--. mECAttaaATES At 200*f CC 200.9 2M.9 197.8 191.3 196.2 195.8 CC 196.9 208.3 193.4 193.3 193.4 193.3 CC 1M.2 282.6 19T.T 191.4 191.31M.6 38 tC 199.4 293.0 198.F 199.2 195.F 195.9 CC 193.T 262.8 195.8 195.3 1M.9 195.3 CC 196.T 202.8 196.4 195.9 193.2 198.5

  • CC 198.4 292.3 195.5 195.3 195.5 195.3 CC 198.4 202.3 197.2 19F.4 191.3 198.9
  • IEMPEpAtumE StuSca 0 WS A TESI SPECIMEu FROM PWASE I OF THE TEST P90ERAfl
  1. DIESI 1. ALL TESIS WEtt PERf0AMES Wifu SUPPLT Alt PGESSURE Al APP 90s.60 PSIS, g Am WAS TESIED AS A BifERENCE BUSING INE AS RECEIWS TEtiS 04 TE8FERATURE WiiR IEfrEGAIURE SENSORS teSTAllES le itERMDhEttS. AMD WIIW-WRIER p g SENSORS 2, 4, Am F, AND bJRlWG A&L IESIS Ou IEMPERAIUEE SENSORS 3, 3, AMS TEM 8ERATURE 8513 EASES AuD MCREASES At fuE BATE OF 1*F PER MluufE.

6. TEST ** g N

2. TEOFERAIURE SEWS 0es 3, 5. Aus & IMe Als LEast sueles fuE LEAK p
    • mfit TEMPERAIURE MoulI0RlWG CuauuEt peAtttascitouES SURING 12 TESI. THE

- Am Wet DISASSEsetES Ass CLEAufe PRIOR 10 fuE AS-RECElWS bEIPotti y IEMPERAfuSE Sucus IS inE ESilMAIES W IES IEMPERATURE. DEIEAftlll4Tical TEST.

==

      • istP IEMPEtatuRES WRE RECORDED sutisIG THE TEsqPERATURE RAMP TO fuE CALIseA-
3. sue 10 tit StuostSe erERATIon suRius ist AS sECEIWe Stirolut Mita.

1804 TEIIPERAIURE OF 200*f. TuE S0WN R4pr TO DEIEngeluE SESET TE8FEAAtuRES IllutileN TEST, TEMPEthitmE SENSom 4 WAS 91$ ASSEMBLES AGS CLEANES M S uGI PEEFORMES. PGIOR TO CAtlGRAlleil. LEGEND: An e AS-M Cglwg CC = CAtttRATIcis CHECK 14

  • TufAMoWEtt TEMPERATURE (*f)

W = WRIER SAIN TEarERAltstE (*f)

Pass No. H-19 Test Report No. 17133-1 P i k APPENDIX m WYLE LABORATORIES' TEST PROCEDURE 17133,. REVISION A wYts LAmostATosuus Munessee Poemty -. ~....

Pass No. !!-20 Test Report No. 17133 1 This page intentionally left blank. M LA30ftAftNugg Hunessute Fasessey

Page No. II-21 Test Report No. 17133-1 TEST PROCEDURE 17133A TEST PROCEDURE NO. IEs5ES"""* April 30,1990 LAsoRAtonnes Gaol

  • DATE:

'twn$'0 E M O M E[ N Revision As May 1, 1990 J/N 17133 TFST PROCEDURE FOR AS-RECEIVED TESTING AND CALIBRATION OF EIGHT CALCON MODEL A3500-W3 A TEMPERATURE SENSORS For Georgia Power Company Birmingham. Alabama (grd) jf APPROVED BY: __ APPROVED BY FOR: PROJECT MANAGERL d/- .O F 0A ENG NEER 8 /. APPROVED BY: PREPARED SY ,, / f FOR: PROJECT ENGINEER: T/30/ 90 REVISIONS ,o,R.,, 4. A,,A ~5GE)AFFECTto REv 40 { CATE I P av A P P*L. DESCRIPfl04 Of CHANGES 1 A 5-1-90 1 and 2 DS Revised to increase the m mhee M _m g %hg specimens to be tested from 7 to B. / h T G" l ) C3PYRIGMT tv wvLt LA80RATORit$. TME RIGMT TO REPRODUCE. COPY, ExhislT, OR OTHERWi$( UT)(lZ( ANY OF TM( MAT (Ri&L CQeTAINED M(Rtl4 wifwoWT tag EXPRESS PRIOR PERWissioN 0F wvLt LAsotATORits 15 PROMISITED. TME ACCEPTANCE OF A PURCHA$( OR0tR IN CONNECTION WITH TMt WAf tRsAL CONTAINED Mttil4 SMALL BE EQUtvALENT 70 EXPf!ESS PRIOR PERMISSION.

Pese No. II-22 Test Report No. 17133-1 . Page No. 2 , Test Procedure No.17133A Revision A 1.0 TEST SPECIMENS The test specimens are eight Model No. A3500-W3 Calcon Temperature Sensor A i manufactured by California Controls Company and removed from service at the Vogtle Electric Generating Plant. The Sensors have a range of 0 to 400'F and have a rising temperature trip (normally closed). The Sensors have 1/d NPT ports. 3-inch insertion lengths, and 304SS thermowells, i 2.0 RECEIVING INSPECTION The purpose of the inspection is to identify the specimens scribe spacer tube locations as received for reference during the test program, and to determine if any spacer-tubes are loose. The specimens shall be visually inspected upon receipt at Wyle !.aboratories to verify that they are as described in Paragraph 1.0 and that they have no obvious physical damage. The specimens shall be labeled with the numbers 2 through 9. This inspection A shall be performed prior to any disassembly or removal from' the thermowella. All model numbers, serial numbers, and any other information provided on the specimens and their containers shall be recorded. The Sensors shall thcn be removed from their thermowells and scribe marks shall be j made to indicate the as-received position of the spacer-tube. The as found condition of the spacer-tube (looseness, lock tite on threads, etc..) shall then be _ recorded. The spacer-tube shall be returned to its as-received position after completion of the Receiving Inspection and shall not be tightened until after the as received Setpoint Determination Test is performed, as described in Paragraph 5.0. A Receiving Inspection Data Sheet is attached to this procedure. 3.0 TEST SETUP The test setup call be as shown in or similar to Figure 1. (NOTE: Figure I shows the setup for two specimens. The actual number of specimens to be tested simultaneously will vary.) Three or more thermowells shall be submerged three inches into the water bath. All except one shall contain test specimens and one shall contain a thermocouple with the top of the thermowell sealed to suppress heat loss. ' An additional thermocouple l and a thermometer shall be installed directly in the water. Each specimen shall be provided with air or gaseous nitragen through a 0.028 inch orifice and 1/4 lach tubing. Pressure gauges and pressure transducers shall be installed to monitor pressure at the specimens downstream of the orifices. A datalogger shall be provided to monitor the following: o Water bath temperature o Thermowell temperature o Air pressure at specimens (1 channel / specimen) wns Lamonatosues Munesame pseuny

Page No. II-23 Test Report No. 17133-1 Page No. 3 Test Procedure No,' 17133A 4.0 LEAK CHECK The purpose of the leak check is to determine if there are any leaks in the poppet seat area of each specimen. Each specimen shall be checked for leaks with the air supply pressure at 60 psig. Any specimen that has a leak shall be disassembled to determine the cause of the leak, if possible. The as received position of the calibration ring shall be marked, and the number of revolutions required to remove it shall be recorded. The seat area of the poppet valves shall be inspected. If no contaminants are found, the specimen shall be reassembled, and the calibration ring shall be returned to its as received position. If contaminants are found, a description of the contaminant shall be recorded, the contaminant shall be removed, and the specimen shall be reassembled, and the calibration ring shall be returned to its as received position. 5.0 AS-RECEIVED SETPOINT DETERMINATION TEST The purpose of this test is to determine if any errors were made during the calibration performed prior to shipment of the specimens to Wyle Laboratories. The as received setpoint of each specimen installed in a thermowell shall be determined using the following procedure (temperatures are thermowell temperaturesh a. Adjust air pressure to 60 psig. b. Increase water temperature at the rate of 2 F/ minute until any 0 0 specimen starts to vent or until 180 F is reached. The water shall be-held at that temperature for.approximately two hours to allow specimen temperatures to stabilize. c. Increase water temperature at the rate of l'F/ minute until specimen trips. The specimen is considered to be tripped when the air pressure at the specimen drops to 20 psig. d. Reduce water temperature at the rate of l'F/ minute and determine the temperatures at which the specimen resets (air pressure increases to 40 psig and to 59 psig). The spacer-tube, if loose when received, shall be tightened after completion of the As* Received Setpoint Determination Test. MMM nunwnue ammy .. - - ~..

Page No II-24 Test R: pert No. 17133-1 Page No. 4 Test Procedure No.17133A 6.0. CALIBRATION The purpose of the calibration Is to determine if the specimens are capable of being. calibrated. ~ ' Each specimen installed in a thermowell shall be set to trip.at' 200 : 2 F using the 0 following procedure (temperatures are thermowell temperatures): ^ a. Adjust air pressure to 60 psig. b. Increase water temperature to 200'F and hold for approximately two hours to allow specimen temperatures to stabilize. c. Verify specimen is not venting air (i.e not tripped). d. Set switching point by slowly turning the split-ring clockwise. The specimen is considered to be tripped when the air pressure at the specimen drops to 20 psig. Reduce weier temperature at the rate of l'F/ minute and verify that the e. specimen resets (air pressure increases to 40 psig by the time 190*F is reached and to 59 psig by the time 180*F is reached). f. Increase water temperature at the rate of l'F/ minute and verify that the 1 'F. Return to Step d. If setpoint is not 200 2'F. setpoint is 200 2 g. Repeat Steps e. and f. until setpoint is verified to be 200 2'F two consecutive times without adjustment. 7.0 QUALITY ASSURANCE A!! work performed on this test program shall be completed in accordance with Wyle Laboratories' Quality Assurance Program which complies with the applicable requirements of Military Specification MIL STD 45662A,10 CFR 50 Appendix B. ANSI N45.2, and Regulatory Guides. All instrumentation, measuring, and test equipment to be used in the perfo" a e of this test program shall be calibrated in accordance with Wyle Laboratories (Eastern - Operations) Quality Assurance Program Manual, which complies with the requirements of Military Specification MIL STD 45662A. Standards used in performing all calibrations are traceable to the National Institute of Standards and Technology (NIST) by report number and date. When no national standards exist, the standards are traceable to international standards or the basis for calibration is otherwise documented. i Munesw w reseny m ---w e a.---v r-w w ww---+r vi

Page No.11-25 Test Report No. 17133-1 Page No. 5 Test Procedure No.17133A 8.0 TEST REPORT Four bound copies, and one unbound reproducible copy, of a test report describing the tests requirements, procedures, and results shall be issued.

9.0 REFERENCES

Wyle Laboratories' (Eastern Operations) " Quality Assurance Program Manual" o dated June 1988. Wna LABORATONES Honowne recsuty

Page No.1126 Page No. 6 Test Report No. 17133 1 Test Procedtce No.17133A I T a m e. 2dhecavea. r e m e. MTAtosean Cenevaeu.sa ~ P"'8T'" TwaamassaYsa _. .y se.r.A. uwrai. 8" _ _ gacamsmaa ff8EIXl iIKI EO @8 m m 1 ~~ ~ l - ~ ~~ / 8 Te Ast g4 l 8 U e4 Gef suni.,a. / j $8 l

=

8 y,li ensa r, II,8E's g s'== <gg. l '=' l j 96l6 - /- ^ To hYht. i r s . es.e s ea t F4C E.1 \\ Te TWeAmeenseLLs pacanavr ensATE A t To eAA:2 pye sveAM ....surrLY FreAm casLS tas4 TEA sATW - u.r cs : 1. Ain s.,ci.y uus r. speciasm, snate sa '/v"vve,.se. 2.. rwe v.e.r vna vnen ...LL.

c. rni.no. van vnsam...

.CogfLa SMALL. SE S E At.6 4 To suffAS** MEAY Lest. he TEMP. 54asseA. TES'TSteComsaas ~ ~~~ ~~ s. .m..... @s Paassmag 71tAsastuCER haPWEssuesdeuGE FIGURE 1. TEST SETUP

Pag > No. 7 Page Ns. II-27 Test Procedure No.17133A Test Report No. 17133-1 RECEIVING INSPECTION DATA SHEET SPECIMEN NO. SERIAL NO. VERIFY THAT THE SPECIMEN IS A MODEL A3500 W3 CALCON TEMP.SENSO _R REMOVE SENSOR FROM THERMOWELL AND SCRIBE SPACER-TUBE LOC ATION 6 DETERMINE IF SPACER-TUBE IS LOOSE. IF IT IS LOOSE DESCRIBE __ITS POSITION RELATIVE TO ITS POSITION AFTER IT IS TIGHTENED IN _THE SPACE BELOW. ~___ ___ _.c__ DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE O _______._.______-.____.__..,_F LOCK-TITE ON SPACER _ ___.__. _-TUBE THREADS, PHYSICAL DAMAGE, CONTAMINATION .,. ETC. IN THE SPACE BELOW. I IF SPACER _-TUBE WAS LOOSE, RETURN IT TO ITS AS-RECEIV ED POSITION. l COMMENTS: 1 1 INSPECTED BY: SHIET OF

s.w. %..u,. .2, +,. _.,_.au.tm..4u m...e e.2 u s # s..,4 4m,. me. #:i, m... F s r t' . t ' i 'l jc, A 3 ' f 'b' A f l ? P I I - I ' 1 1 a - t i hi k i x o 9 e f Y t, t i 'k i h a! c_ 6i 5 k i - 4 1 + 2 6 1 I I i t. I -i ? I i - t P 5 9 h N I b b b-P 1 i k e v k 1 6 I + i i 4 9 I i f f. i i 's b -,e-,..t ---m. ~ -. +-e------e. -m-__,_ - -,, -......~,-- .m. ..mm. e-,... . ~.....,, - --r..,

' +t, ' y a1,

e... '

. -@.. r3

4.,,,,.' m <...

..a, u r. .*t-v'. > t. t W, &.,r ,1 '. %w M .. \\ ,.,e. ,,. %.g%N '- i./. ] G!W .?W ; ' ?t36~~ ; s*

y_ M* * \\ Y.. +

'r m J..'. g.. ).. ,, g . P. - 4 D L, y A',,. e *. s M. ,...... s y. ~,.....o. ....,,Qs.t.. 4.- 4:@e ( ry,.pg..,..y ; r r"4.,Q.S - ./ p,. .c u,.. ;, ..J, .....,g u.'.. ....9g..x.s. . ~. a. ..x., ..r: n x., ..,. ~.,. ...v.= ~ ~ . V:., Q.- "?. at .** a . gr( A e ^ .?r&r 3 ~,7 ., D.',.. - W *.[; *. I - . RY#! - v $.. '.

{^..
b' i, -

~!, ..av.. ... 4.., p ;;,. ,yr,, # ., 4 i ~ e. -,.- n m.s.. y, o... --..A...

a., e a.

r., a W ...=.a..3*u,,,,-. n, ; c ,.s . e '.

d..

. -i, '.. - 2 s. s,. y. .O ' p*~* y - y.,4l*Q s k... a.v a

g. ss.

.t , r.t e. ...v...

^

s.s h. ~ fs

  • W % ?r..-.gM. -; &. K,' h.Q W".

.,..V ".M. "* &T'G'W3Y,%. ,'(s,. u.'e: s v. m s w.:. w. f* ^ .sk ~ u.- l I h '&,, [ ...,. _ *, ?, A /.I. _ [ - ygp ,,4. g, E,[ei g t..,... ,..'y a s I 44'.$ 6 , :j* M * .l 'g f. ~aw e.Q,Y,, >. '

/.Yh*,,4 -. '.

c.

  • ' f'.*,n?,

..p

  • AM;,[h,,

c1 4.,..g ' E. l.., ~ ' '. y i ~

  • [.W -
c..W, p, Q,7 -lR1 c..

_%,'. Q. : ~.;.; p f_.. x. .e ')c.'d.- }

a(

. % 4.. ,.,f^t ; <j - :4 #; : .ry,.,. &.. g,. L V,,$.4.G

m..

. -....f.

r..

a ; - g wm; g 4'A.m..? g;w 'P r ( s, A. .**b., g v .. f%' ~'. ," y ,e ./. f {. *$ W.,,. '.e,', -. . i. ;,.. .1 y, y i er ;- 5 ;.. ~ d 6o. .h',4, y.. . p ,1 uay. i . n, f.. ' '.':*. 5;., ;"$.w.....t... ' %.#'tl.'. '. -} ,a, v ..\\ p 1 .,.r 4 7Q* a f i E*L .g' f -as yg dtg.

.v.,A j

I

a.,. y.

1 y 4 - ['ei l' j i v,. ~.ls y - - n, i a.*- "k 4 ge 4 . 'L\\ ], l S I*- f l,s * - 4'. gL en,3 go s p b -l f l^ * ~ ' } 1. , d '.. ' r i ,h u.,,,.. M

r. E I

i ,. '*i i '.95 I j p' r. ',Vn. :- ) P i i 9 . t. a - w q' f ix 1 ,a.Y.,j>. n. - ai Y $.. E, L l ?* * * ;. E sh

  • l.

.e ' f,, k 'I} 8 f y a-i .,4.,, ^ (t-

v.
  • 5:,

,'L' ' r.,.. e

n 1 *:.. =

1 ,4 ~.. p,. d I g,, .,e DA 4.

.,c::. 4 1..

  • .q.... *G,w..,. e.

n. .. :w x.y:,.. > ,, -, e .f. u. s re. (. -. 't,n-w ',.2 :,< r ".,s i. : c, 6 e,- N., 6.,

. g.*.

,.. ~f.. p'..- .m,s. e,.... g_ d f 7 + ..a..,.- .s . 4.. .-,, 7. -A-i M- - g 'a Sd'e Q s.'.%. b.gp*y -., 7:&~jn' e g.. o ;. G. p ;, -' L t i s,. E '. t. r. -..y . - p;N*.. r. d;40&.. 'ffe., .,.r. ;,-'gg g4 n.%. ; k h ' ~^td 31 t g',. ,M;.r .x. g.. u

- ee c.

. p ;; ey;.;. e.z :. .y e.u o.; - y- .t l w t "- - F*Mf- .J, l <p. .w...,,... u.. 7

.te. +.7 3..t t.
. 2 a,. n t

, :,.c.,~;%j-v,.p*..., #.4:... 1 4 ..,..... cp.n. r... . nm ma v . '.?.,. 1 . 1.). h,',. . c, f 4, VJ k; ,&... v.Q <~ *V f ~ ~ ' ' - t . -. -Q. a-a .w.*. .s + #4 ', $c s, y. ~*7.-~<. . y s....o y. e.*, ' ,. /*,. .. M-*d,-.t; *., r-, Z.g,a.. ' 'Q. '. ?., a, e,h... N ','. ) M T 4 y ~ i ~ t,'V, ?C 1l '.. ~ l s .ugdg% J., ~ 'l ipw g7 .s _w m .o......k m.. ?&c o, ,tyJ - y ' '..'.i," :.y. L,' 1 q. .{ n>. '. " *, ,l

.. ' ~. '.

e5, . K gt ~ f,.i.:;l, ,,, ' ;. L rT, ..y ) ; >*f. *' q (*~' k og

  • 1s*

4f. }

  • p.
u. 'w

% 9,' Q ,..A .E~ r 4 q $. s 4. ". J '4Q, y ! %.d %. ", % C. ^ i q q p e. . -, + ' ... fT f ' u' t 4 P - -T g 'Q- 'T F. 3 I e e l ,.{.y* 4 . h b. -, se s d 8 1 4 I m 4' e 0 -J k S I. I i .. ', o :- us f., .... j ',S 7 i 5'. '8 g r. ,.J4 e 4 Y rwen.rew.-w}}

Retrieved from "https://kanterella.com/w/index.php?title=ML20082C045&oldid=4373517"