ML20080R920

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Final Deficiency Rept DER 83-68 Re Battery Racks Constructed W/Nuts & Bolts Not Meeting Tech Specs.Initially Reported on 830928.Nonconforming Hardware Replaced on Battery Racks & NCR SE-2783 Dispositioned as Rework
ML20080R920
Person / Time
Site: Palo Verde  Arizona Public Service icon.png
Issue date: 02/09/1984
From: Van Brunt E
ARIZONA PUBLIC SERVICE CO. (FORMERLY ARIZONA NUCLEAR
To: Bishop J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
References
ANPP-28832-BSK, DER-83-68, NUDOCS 8402280452
Download: ML20080R920 (4)


Text

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Arizona Public Service Company i

P.O. BOX 21666

  • PHOENIX. ARIZONA 85036 February 9, 1984 ANPP-28832-BSK/TRB U. S; Nuclear-Regulatory Commission Region V Creekside Oaks Office Park 1450 Maria Lane - Suite 210 Walnut Creek, CA 94596-5368 Attention: Mr. T. W. Bishop, Director Division of Resident

. Reactor Projects and Engineering Programs

Subject:

Final Report - DER 33-68 A 50.55(e) Reportable Condition Relating to PK Batter Racks

-Were Constructed With Some Nuts And Bolts Which Do Not Meet

-the Specification Requirements.

File: 84-019-026; D.4.33.2

Reference:

A) Telephone Conversation between P. Johnson and R. Tucker on September 28, 1983.

B) ANPP-28133, dated, October 28, 1983 (Interim Report)

C) ANPP-28471, dated, December 19, 1983 (Time Extension)

D) ANPP-28594, dated, January 11,1984 ('fime Extension)

Dear Sir:

!.ttached is our final written report of the Reportable Deficiency under 10CFR50.55(e), referenced above.

Very truly you.cs, r

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. (CLLL o LLL E. E. Van Brunt, Jr.

APS Vice President, Nuclear ANPP Project Director EEVB/TRB:db Attachment cc:

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- DER 83-68 TPag'e Two' i.:

- Richard DeYoung, Director-

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0ffice of Inspection and Enforcement U. ' S. Nuclear. Regulatory Connaission Washington, D.'C. 20555
r T. G. Woods, Jr.

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W. E. Ide iD. B. Fasnacht A. C. Rogers l

B. S. Kaplan L

J. Vorees l

J. R. Bynum P. P. Klute A. C. Gehr W. J. Stubblefield

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. W. G.-Bingham

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R.'L. Patterson R.'W. Welcher _

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D. Foster.

D. R..Hawkinson-L. ~ E.~..Vorderbrueggen G. A. Flore111 S. R.'. Frost

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-Records Center-p Institute of Nuclear Power Operations 1100 circle 75~ Parkway, Suite 1500 Atlanta, GA 30339 g

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1 FINAL REPORT - DER 83-68 DEFICIENCY EVALUATION 50.55e)

ARIZONA PUBLIC SERVICE COMPANY (APS)

PVNGS UNITS 1, 2, & 3 I.

DESCRIPTION OF DEFICIENCY Exide Manual, Log. No. E050-4 5-1, section 58.10, paragraph 4 (a) states in part "All bolts and nuts used to assemble and anchor the battery racks are to be Class 2 fit and SAE Grade 5 or ASTM-449 or better." However, during surveillance inspection of PK and NK Battery Racks in Units 1 and 2 it was determined that the racks were put together with a mixture of specified and non-specified bolts.

Field investigation has determined that Exide supplied the correct F

hardware as per specification requirements; however, this material was subsequently intermixed at the jobsite. The battery racks are identified by the following unit tag numbers:

lE-PKA-FilR 2E-PKA-FilR 3E-PKA-FllR lE-PKB-F12R 2E-PKB-F12R 3E-PKB-F12R lE-PKC-F13R 2E-PKC-F13R 3E-PKC-F13R 1F-PKD-F14R 2E-PKD-F14R 3E-PKD-F14R

  • lE-QDN-F0lR
  • 2E-QDN-F0lR
  • 3E-QDN-F0lR
  • lE-QDN-F02R
  • 2E-QDN-F02R
  • 3E-QDN-F0lR
  • Battery racks are Quality Class S, Non Class lE, and hardware must conform to Quality Class y to support seismic qualifications. The battery racks are located in a safety-related area.

II.

ANALYSIS OF SAFETY IMPLICATIONS Bechtel engineering has reviewed the circuit classes of the subject battery racks with the follovirg conclusions:

A.

PK battery racks contain Class lE batteries, are designated Quality Class Q and are essential to the safe operation of the plant.

B.

NK battery racks contain Non-Class IE batteries, are designated Quality Class R and are not essential to the safe operation of the plant.

C.

QDN battery racks contain Non-Class lE batteries, are designated Quality Class S.

Because these racks are close to safety-related equipment the racks require seismic withstand capability during a design basis event (DBE).

Failure of the structural integrity of battery racks PK and QDN is unacceptable.

Based on the above, the condition is evaluated as reportable under the requirement of 10CFR50.55(e), since if this condition were to remain uncorrected, it would represent a safety significant condition. The evaluation of the condition indicates tnat it does not meet the requirements for reportability under 10CFR Part 21.

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Mr.'T. W. Bishop-

~i ANPP-28832 E

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III. CORRECTIVEi ACTION A..

Non-ccnforming hardware'.will be replaced on Units 1 and 2 PK

. and QDN battery racks, with Class 2 fit, ASTM-449 and/or SAE Grade 5 materials. This work will be done prior to fuel 21oad-of ~ the ' respective units.-

l B.

An' inspectiori ~of Unit 3 PK and QDN battery racks will be -

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performed. NCR's will be issued if non-conforming conditions.

are found. The corrective action will be the.same as Units 1 and 2 and work shall be completed prior to fuel load for Unit

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.C.

NCR SE-2783 will be dispositioned as " Rework" for PK and QD'!

battery racks, and "Use-As-Is" for NK battery racks.

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-D.

A copy of this report will;be transmitted to the Field-(;

. Construction Manager for.his information and to. preclude

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future recurrence.

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