ML20080D553
| ML20080D553 | |
| Person / Time | |
|---|---|
| Site: | Surry  |
| Issue date: | 12/12/1983 |
| From: | Gibson D AFFILIATION NOT ASSIGNED |
| To: | |
| Shared Package | |
| ML20080D502 | List: |
| References | |
| FOIA-83-649 PR-831212, NUDOCS 8402090158 | |
| Download: ML20080D553 (53) | |
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SUE ~lY - A 23-year old Hampton man was killed Satur-r i
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_ day night in an accident at the a .qt f; mally as
" Virginia Electric and Power Co.
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, nuclear power plant here..
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'The accident did not involve .
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- the release of any radioactivity.
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Wayne Christopher Jones,23 h of 3-120 Pershing Court, was
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f '~~~%.;;;;"T.6;fM. $* M"d'jC' Pacific 15 west of -
B- pansion joint ruptured while he *-~~~;".,
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,$qd-]ef's M D &[M % h.%dg.$n[,W y 4--- ,4. q j. D . There f was trying to isolate a high pres- .
w- sure drain pump for routine , d. g g @m w A'-g2*P .,y ib:y$fy g <gg7 t eg N;g.,jgpfg(
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. maintenance'or Smith, direct said Rodney A.
of news services *. EN.P[6gkhb.th, fff~i Q,, .gg A'i gp '{7pe,--s--*-N- '* " i. AsM gm co i
._ for the company.
The accident occurred m, the
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secondary water system, which in the.
is non nuctear. The system is F used to provide a portion of the
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alors, Srmth said. #, g F '
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Smith said Jones joined the company in May 1981 and was 42 fr4y.s ,.. r .- - 4 h. :>J[f?El N '. h' e -4M W War, the pto M:::~-4T:K>m-(
- on the sixth step of a seven step training program leading to
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The h operator. ;/ -*" % w.b.tA- sg M boat he Smith said Jones and anothet D MN. . ',h[. .by fh Tru ck.
- g. .;b. k-y,'W!p d b/.M @gipcy!$u employee, who was not injured, '6 .~.4 ~4 . . 16 were working in the lowest level ' ey Cr *
" ?, .y bu of the tur'oine building in the , , . r ,. 7 9 9 4 . g .,: g ,,e. p g.) {g presence of their supervisor. *p, 7 @ .,,:7b ,,
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^ p' h.i'M N.Q , p;'/.GMt M2.d-@$fpgt$&g Smith would not release the
, Fr.8ibWt[,+ f. (M., h f3 p D*5$c-5 names of Jones' co-worker or the supervisor but said the supervi- ' NT(T' MME h ! AM hfi s i'
- MMYyNL[%y JF .k.@$yf5%.. to t sor was treated for burns Satur- te
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' Th day night at Riverside Hr. spital i Y f[ M M F ?" d . %(b {,gp,pfg 4hhg$$ .
is terr.
ure h le ones as opera ng ' "R a valve. The rupture caused
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$ b the background pump, Smith said. Jones was ~ '
killed instantly. Smith said.. White holds a piling; his cusig s .t i$. b1212
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Continued from Page 13 But he still can't shake
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CHART.ES CITY CC) 4 1 magazine, one of sailing's best. thoughts of Mic'ronesia and the The Board of supervisers of chorss C+y cour-(d
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!' known publications. vessel be designed for island White, who has logged more fishermen. {n c*o d l
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? hearing is to hear comments on o proposed :-
ir than 25.000 miles aboard sail- one, ,,c,;on 4,5,etement of intent as fonows.
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- i boats,said "I've got a half dozen "It was such a strange turr, of l customt rs ready to buy. i'm just events - for a person very in-I The purpose of this zoning as it relates to bss l
.i I waiting for the checks to come terested in multihulls to be able no,,, ,epiece commeretal zoning, but t,o cuo-
. 1 in the mail." to do this - that I couldn t re- o, business uses that would be hormonious w-O~
White Designs offers eight sist. So now, I can only wonder votion of the rurol and historical espects of Icj 3.cy h multihull sailboats ranging from how well it's doing." on ci r 8' u u rlg,.t ;
the 15-foot Dragonfiy outrigger ej go(fjst id no ho'n would be located in commercier zoning unfm .
i to the 54-foot Juniper 11 Trima-l phicot, architectural or historic reasons for ol'ou
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ran. The largest can be bought for $28,750.
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l lMPORTANT --
i uord Countyo. w:nis Adm 9-J N
This, like most of White's I Asking that the driver's of ;
the two vehicles that wit-boats, is bought partially com- .
t M,9 pleted so do-it yourselfers can ! nessed a car accident at ap- _ _ _
finish them at a fraction of the ] proximately 10:40 P.M., f g.. 2 retail cost. i Monday, Oct.10, in front .
i As with his designs, construc- of Ihe Anheuser Busch i .
.; tion techniques are revolution-ary, yet easily accomplished by
, Brewery to please contact '
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novice builders who follow de-tailed instructions Mr. Lee at C87-5543 or Bob Spangler of State Farm In- fN 3 M
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- - l surance Co. l 3 j ',
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! 2 died ggyg !"1 hy '
We Specialize in: d M "
o Exterior House Washing l'
li- m E Continued from Page 13 His body has been sent te the o Scroping and Cleaning of !k ' " k N. S
[ Windows & Glazing , h ' yu. Y, 9 ipN!
state medical examiner's office ' "
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..You may not need to
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. r a de ermination of the cause -
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. }.fy Smith said the company has Coll.Us First ,
t reported the accident to the Nu-clear Regulatory Commission FREE ESTIMATES ' . G~ sp u over 32 years experience 4 -
di and the state office of Emer- .
229-5665 l 3-h Wi gency and Energy Services and ,
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, .will be reporting it to the fed.
eral Occupational Safety and Co!! off. 3 p.m.
r Health Administraton. Vepco's gA ..
.vice president for nuclear opera- I 3 Chair & Ottoman (51300). . .
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tions has appointed a committee 3 Cushion Sofa (51875). . . .
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$ake a M*rt, he saia.'"
'd ^"d PARTY PAK M[ ; Chippendale Wing Chair (51(
M in July 1972, two Vepco- !
In stock, or Special order, all styles, fa Surry employees were the first
- 100 Belloons
- Ribb i feels or looks as good as genuine two people m the country to die
- HEllUM & NOZZLE Needed as a result of an accident in a nu- especially when on sale.
. to inflate Belloons '
j clear power plant, according to 9 the Atomic Energy Commission. '
Daily 9:30-5:30 jf , The men, William Van Duyn. Wed. & Sat. 9:30-3:00
)g -s 31, of Carrollton, and Roger Wood, 28 of Newport News, y hO[ OOPS O
g.m Glou. Pt.Va. Hwy.17 p/
both died within a week after a WihiOm'e' S burg '
k e steam vent malfunctior,ed, caus- (Across Pizza Hut)
'j ing them to be sprayed with su. '
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.a s perheated steam.
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mneo persis.-- -~~~-- --- " strni'ouring the week since he
~ watt offer e d ~
onAan staunch Democrat, independent ticketheand ran resigned as interior secretary, no commenf to a' small group of reporters, but Ietag
- 4 drew 41,063 votes in Virginia in Watt and his wife, Lellani, smiled and waved before he ent- firq a losing cause in 1956.~ rode in ranch owner Thomas cred the jet.
Barrack's dark Mercedes sedan Bh Connecting fligha to Wash- ceiQ
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M H M E.T [.S _ I .
- Funerals Today brothers, Eurett Compton of rucson,iriz., and Homer Comp Burial will be in Salem
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Funerals will be held today.for: Methodist cau,,3 cem,, United ARSDALE, Howard C. Van: 2 ton of Alexandria,'Ind. ,,,, Des p.m. in Hampton National Ceme- A funeral will be conducted at The tcmily will receive ARg friends from 7:30 to 9 tonight in CHECQ tery. 2 p.m. Tuesday at Peninsula Fu-CHECK, Leo F.: 11 a.m. at St. neral Home by the Rev. V. Allen the funeral home. DANR9 Bede Catholic Church, Williams- Gaines of Parkview Baptist Gcorge Zodun Church. Burial will be in Penin,
- N HAGOte..
burg; burial in Williamsburg sula Memorial Park. NEW KENT -
Memorial Park. -
IIAGOOD, Mrs. Sue B.: 2 p.m. The family will receiv, Codun, 66, died SaturdayGeorge Veterans Administration Medi, JONES,$
at HAMP1 H friends from 7 to 8:30 tonight at cal Center , Richmond.
in Greenlawn Cemetery, New- the funeral home. KEMP,B ort News .. -
Survivors include four step. LASSliq HAMPTON, Mrs. Einora H.: LesHe O. Emmas s ns, Marvin Croswell, Elwood MARTib
- 11 a m -at Smith Brothers Fu. NEWPORT NEV/S A Croswell, Willie Croswell and PARKED David Croswell, all of West RATCL111 neral liome, Hampton; burial in graveside service for Leslie O.
Smith Cemetery, Hampton. Thomas, who died Saturday, will Point; a sister, Mrs. Mary Wyatt ROBINSG SKODZE9 Fra k n uneral ome, e ] Parklawn Memorial Park.beNick held. Zodun at 2 p.m.of TuesdayRichmond in an ort News; burial in Pleasant Lawrence B. Wood Funeral Metro Zodun of Florida. SYKES,1-Shade Cemetery, Hampton. Home is in charge of arrange- A Tuesda funeral will be held at 2:30 MOMAS3 ments. p.m.
MARTINEZ, Mrs. Eulalia O.: neral Home,y at B.W. White Fu ZODUN, j King William Court 10 a.m. at Our Lady of Mount Wayne C. Jones 7 Carmel Catholic Church, New- House. Burial will be in Sunny port News; burial in Parklawn HAMPTON - Wayne Chris- SI pe Cemetery, West Point.. St. Tem!
, Memorial Park, Hampton. topher Jones, 23, of 3420 Per. Mrs. Mary Skodzenski West Poi!-
PARKER, Isreal Sr.: 1 p.m. at shing Court, died Saturday as Vincen?
Messiah Baptist Church, New- the result of an accident while WEST POINT - Mrs. Mary charge. I port News; burial in Pleasant he was working at Virginia Elec- Skodzenski,92, died Saturday in Shade Cemetery, Hampton. tric and Power Company's Surry the Medical College of Virginia Mrs. Mc nuclear plant. Hospital, Richmond, after a long ROBINSON, Bernard: 2:30 illness. WILLII p.m. in Pleasant Shade Ceme- He was a member of St. Vin- Madeline i tery, Hampton. cent's Catholic Church, Newport She was a native of Poland. 2535 Pocah' News. Survivors include a son, T. W. day at Rin STEGALL, Mrs. Lillian B.: 1 p.m. at First Baptist Church, Jef- Survivors, all of Hampton, in- Skodzenski of West Pcint. She -
ferson Park; burial in Pleasant clude histhree mother, wI sisters, Mrs.
Miss Barbara. ducted at 11 a.m. today a George Co' ShadeCemetery, Hampton. R. Jones; Linda Jones,-Miss Cheryal Jones Our Lady of Blessed Sacrament llamsburg t p.m.SYKES, Augustine W.: 10:30 and Mrs. Lisa Pipkin; and a Catholic Church, by the Rev. Jo- She was a e in Parklawn Memorial brother, Charles R. Jones. seph Torretto. Burial will be in Baptist Cht Park. Hampton, senior miss Funeral arrangements are in.
complete.
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TiIS* Dixie C* Daniels '" * "c 5 NEWPORT NEWS - Mrs.
Home is m. e B.ofWood charge Funeral arrange- Q'L r
!a Dixie C. Daniels,77, of 621 Ellen ments. 34 dl ; a
<s2 L ii Road, died Saturday at Patrick Mrs. Edda D. Kemp Henry Hospital. F)
~
4 GLOUCESTER - Mrs. Edna
've$rs, Peninsula resident for 42 Dutton Kemp, 92, of Route 2, (ed (i k !.i I f i she was a member of Gloucester, died Sunday at Wal-
- Parkview Baptist Church.
Survivors include nine sis.
ter Reed Convalescent Center, She was a member of Ebe-kgQ k e[ I ters. Mrs. Beulah Jesse and Mrs. nezer Baptist Church at Pinero.
Myrtle Tanner, both of Newport Survivors include two sons, h@$r News, Mrs. Linda M. Swanson Randolph Haynes of Dutton and % 5 am, 2*g5 o'm' luoas and Mrs. Lorraine Brock, both of William Haynes of Gloucester; a .i Hampton, Mrs. Vadna Ashton of half sister, Mrs. Doris Smith of g i
Jacksonville, Fla., Mrs. Phoebe Saluda; four grandchildren and Newport News Sh,pyard i A. Wall of Maricopa, Ariz., and six great grandchildren. Chapler House l
Miss n .m-m Fannie Com Mrs. Opal
- pton, " A funeral will fb held _atl ~N, A ,r.
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/ '[ STATEMENT CN DEATH OF CONTIIDL RDOM OPERAER WAYNE JONES l . g gg,yk AT SURRY POWER STATION ON OCMBER 15, 1983 l S.U~1 "l At 9 P.M. on October 15, 1983, an industrial accident at the Surry Nuclear Power Station resulted in the death of Wayne Jones, 23, of Newport News, VA. T
(,,ob h<esard y// Joneswasacontrolroomoperator. fat the time of the accident he was operating a valve as part of a procedure to isoalte a high pressure drain pump in the Unit I secondary water system. (The secondary water system is non-radioactive.) The pump provides a portion of the water supplied to the Unit I ste6m generators. The pump had been shut down and was being isolated from gh water system for routine maintenance. Jones end another control room oeprator were assigend the task of isolating the pump. They were working in the lowest level of the Surry turbine building in the presence of their supervisor. While Jones was operating the valve, a connecting expansion joint ruptured. Presssurized water at a temperature of approximately 360 degrees spilled into the area in which Jones was working and turned into steam. Jones was thrown approximately L0 feet against the expansion joint of anet-het- edered identical pump. Death was apparently instantaneous. Co-workers used fire hoses to knock down steam in the area and removed him for emergency aid. Cardiopulmonary Resuscitation was applied by Emergency Medical Technicians. Jones was then carried to a first aid station on an upper levs1 in)(4ha turbine building. All emergency efforts failed to restore breath'.n3 and he was pronounced dead at the station by the Surry County Coroner. Hir body was taken to the state medical exami-ner in Richmond. Jones' supervisor received burns on his legs as a result of re-moving Jones from the site of the accident. He was treated at Riverside Hospital at Newport News and released. The accident did not affect the operation of Unit 1, which was operating at full power. There was no release of radiation and the accident created no hazardous condition outside of the immediate area in which it
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No.0702 W20 MEMORANDUM To All Personnel Surry Power Station raou J. L. Wilson November 10,1983 EMPLOYEE INFORMATION UPDATE FATAL ACCIDENT INVESTIGATION The four - member committee appointed to investigate the accident causing the death of Wayne Jones has completed its investigation. The investigation included interviews with employees who had knowledge of the circumstances surrounding the accident as well as in-depth evaluation of the high pressure heater drain system and its associated equipment by Power Station Engineering personnel.
- The committee has made the following findings:
- 1) Failure of the expansion joint was caused by overpressure conditions. The overpressure was created by leakage back through the pump discharge and recirculation paths which were exposed to the discharge pressure (approximately 600-675 psig) of the operating pump (1-SD-P-1B).
- 2) No safety rules or practices were violated. All personnel involved in isolating the pump were utilizing required safety equipment.
- 3) There is no evidence of negligence on the part of any of the employees or their supervisors.
- 4) The isolation of the HP drain pump was being performed in accordance with standard operations practices and in accordance with the Company's accident prevention manual.
Though detailed- analysis is still being performeil on the failed expansion joint, apparently the design. was not adequate to allow for valve leakage or other system problems. As a result of these findings, we are pursuing a program of. redesigning the HP heater drain system for both Unit 1 and Unit 2. Until modifications are made, special procedures for servicing the HP heater drain system have been instituted. The procedures require .that the unit be removed from service before maintenance is performed on the system. l Ab J. L. Wilson JLW/caa l l \ l
l . . 3 STANDBY STATEMENT ON DEATH OF CONTROL ROOM OPERATOR WAYNE JONES AT SURRY POWER STATION ON OCTOBER *15, 1983. DRAFT / EDWARDS At 9 p.m. on October 15, 1983, an accident at the Surry Nuclear Power Station resulted in the death: ass of Wayne Jones, 23, of Newport News, Va. .t _ _ _ -- = -- T - N Jones was a control room operator,E J
,_f=f."- s 1
- ,----. C._- _E_ t the time of the accident @e was operating a valve as part of a procedure to isolate a high pressure , s 7 pbSu Dq uA w M' drain punp in the Unit 1 secondary water system.g The pump provides a -
portion of the water supplied to the Unit 1 steam generatory The pump had been (> shut down and was being isolated h yn v s ---- - - " r m the water system for routine maintenance. MEc Jones and another control room operator vere assigned the t' h task of isolating the pump . They were working in the
" r lowest level of the Surry turbine building in the presence of thelir supervisor. O E c.4rm While aryecuen Jones was operating the valve,h mhdEEet expansion joint M ruptured. Pressurized ' vater at a temperature of approximately 360 degrees t==r spilled into the area in which Jones
~
vas working and est turned to stjeam. Jones was thrown amu approximately 10 feet against the expansion joint of another c:: 'r; At f n-t y a identical pump. kh Q5 Q aNY lH bYRA
- Covorkers d. used fire hoses to knock down steam in the area , , , ,
A' f2- - _ , -,s-- and removed him 1es for emergency aid ,-" ' - -.
- Cardio Pulmonary Spt Resucitation was applied by emergency medical technicians,4ss -
- t;;mmut T ^_ . - Het Jones was then carried to a first aid station h
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on an upper level in the # turbine buisEEding. All emergency efforts i failed to restore breathing and he was pronounced dead at the station by the Surry County Cornner. His body was taken to the state medical' examiner in Richmond. Jones's supervisor received burns on 6 his legs as a result of removing Jones from the site of the accident. He was treated r at Riverside Hospgital at a Newport News hospital and released. The accident did not affect the operation of Unit 1, which was operating at full power. There was no release of radiation and the accident created no hazardous asumismust condition outside of the immediate area in which it occurred. P J S l l l t I L
IF RSKED: Why didn't you make a public statement e abcut the fatality? Answer: A work related fatality that is not the result of conditions that pose a health or safety hazard to the public is treated as a personal tragedy for the family and friends of the employee. g > The company's primary responsibility is to the sensibilties of these amily members. It anac would be inappropriate
- ~ ""- -- -+ volunteer any public for the company to W . J G statement about the death except in renorts to regulatory and h public safetty agencies _
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Who did you report to? Reports were made w to the Nuclear Regulatory W. Commission, the Virginia Office of Emergency and Energy Services and the Surry County Emergency Services Director. l l l
i Who is investigating the accident? I In compliance with company policy, a committee has been appointed by the vice president nuclear operations to investigate the accident and i make a formal report.is This report will constitute the company's 4 l official findings. Does any independent agency investigage? 4
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l , F STANDBY Surry Accident rt R. Smith (11-4-83 On October 15, 1983, an industrial accident at the Surry Power Station (.1 resulted in the death of Wayne C. Jones, hwwr_-9 . g Mr. Jones had been employed at Surry as a control room operator since May 12,
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1981. - - Mr. Jones was killed about 9 p.m. while he and a co-worker were in the process of isolating a high pressure drain pump in the Unit 1 secondary, or non-nuclear, water system. The drain pump was being isolated for routine maintenance. The drain pump is located in the basement area of the Unit I turbine building. While operating the suction valve associated with the isolation of the high pressure drain pump, a nearby expansion joint ruptured causing pressurized water at a temperature of about 360 degrees to spill into the area in which Mr. Jones was working. The water turned to steam and engulfed Mr. Jones. Death - was apparently instantaneous. Extraordinary efforts by Surry emergency personnel to revive Mr. Jones were
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unsuccessful. .Pe was pronounced dead at the: station at 10:25 p.m. by Surry County Coroner Dr. June R. Tunstall. Mr. , Jones',)'odf was then transported to 1 , ,p r .. the State Medical Examiner in Richmond for autopsy. That autopsy revealed the cause of death to be burn injuries to his airways. On October 15, in compliance with established company policy, a four-member comittee chaired by W. R. Cartwright, manager-nuclear operations support, was appointed oy W. L. Stewart, vice president-nuclear operations, to conduct an imediate investigation into the accident. This comittee comenced its investigation on October 16.
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2 The .. comittee's -investigation included e'xtensive interviews with all employees who had knowledge of the circumstances surrounding the accident as
. well as an in-depth evaluation of the high pressure heater . drain - system, and its associated equipment, by Vepco's Power Station Engineering group.
A separate investigation into the accident is also being conducted by Virginia's Department of Labor and Industry. Vepco is cooperating fully in this investigation.-
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The four-member Vepco comittee which has investigated the accident has made the following findings: ' '
'* No safety rules or practices were violated. All personnel involved in isolating the pump were utilizing required safety equipment.
There is no evidence..of negligence on the part of any of. the emplcyec::- or their supervisors. The isolation of the HP drainjpump was ,,being perfonned in accordance with standard operations practices' and in accordance with the company's accident prevention manual. J' W. L. Stewart, vice president-nuclear operations, said: "Though detailed analysis is still being perfomed on the removAd expansion joint, apparently
, the design was not adequate. to allow. for4 valve leakages or' other system problems." '
y , 7y [ As a result.of these finds, Vepco'is., pursuing a program of redesigning the
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HP heater drain system in both Surry units. 1 ep i y- ,- , - - - - - .- m - - - -
s 3 IF ASKED:. Q. How about North Anna - will modifications on sthe-HP heater drain system be u de there? ' A. The HP heater drain system on both North Anna units is designed differently than the system at'Surry.
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Q. Can you tell me, briefly, what the function'of"HP heater d'raih system is?
. A- To recover energy and water volume that would othenfise be lost and retum it to the secondary cycle, i.e., the steam generator. - -
Q. How is the HP heater drain system being serviced at Surry? A. We have instituted special procedures for servicing the lip heater drain system. These procedures require that the unit be removed from service before maintenance is performed on the system. L
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,- d .' On October 15, 1983, at approximately 9:00 p.m., an industrial accident occurred at Surry Unit 1 which resulted in the death of a control room i operator (unlicensed) due to thermal injuries. An expansion joint on the suction side of the Unit 1 "A" high pressure heater drain pump ruptured as the operator attempted to open the manual suction isolation valve in the turbine building pit. The operator was standing some three or four feet from the expansion joint when it blew, engulfing the area in non-radioactive steam. A formal investigation of the - ident was initiated by both VEPC0 and the Virginia Office of e Ith.
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i h[ gp SINGLE EXPANSION JOINT [(3
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du p,j.. EXPANSION JOlNTS The simplest form of Expansion Joint, of single bellows construction, designed to absorb @$;p ~- h Any device containing one or more bellows used to absorb dimensional changes, such as those caused allof themovementof the pipesectioninwhichit 3gl is installed. 3
,h by thermal expansion or contraction of pipeline, cuct SWING EXPANSION JOINT tW3
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A ng xpans s sW to %y ' h$ DOUBLE EXPANSION JOINT A Double Expansion Joint consists of two . a som latera ddedon a@or angdar rotation in one plane. Pressure thrust and extraneous fw It t gky e bellows jo.ined by a common conn forces are restrained by the use of a pair of swing d anchored to some rigid partinstallation of the ,ector by which is bars, each of which is pinned to the Expansion g3 %
;4 means of an anchor base. The anchor base may be attached to the common connector either at Joint ends. N[he 7
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' installation or at any time of manufacture. Each UNIVERSAL EXPANSION JOINT A Universal Expansion Joint is one contain- :fA;
[ bellows acts as a single Expansion Joint and ; absorbs the movement of the pipe section in ing two bellows joined by a common connector
'j which it is installed independently of the other for the purpose of absorbing any combination of [
the three basic movements, i.e., axial movement, h
$ bellows. Double Expansion Joints should not be confused with Universal Expansion Joints. lateral deflection and angular rotation. Universal Q e
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GIMBAL EXPANSION JOINT Expansion Joints are usually furnished with hp coM ds to dshm N momeM Mwe ' A Gimbal Expansion Joint is designed to the two bellows of the Expansion Joint and 7( g y
$q permit angular rotation in any plane by the use of stabilize the common connector. Th,s i definition ,
"h two pairs of hinges affixed to a common floating does not imply that only a Un, i versal Expansion p,g 3d gimbal ring. The gimbal ring, hinges and pins can absom coened momen g h must be designed to restrain the thrust of the EXPANSION JOINT COMPONENTS g
- h e trEeou"sior"c'eIwn'er((p'p"icabie HINGE EXPANSION JOINT AND RELATED EQUIPMENT Q S
.M W A Hinge Expansion Joint contains one bellows and is designed to permit angular rotation ANCHORS p; M in one plane only by the use of a pair of pins MAIN ANCHOR R4
- -g through hinge plates attached to the Expansion A main anchor is one which must withstand the full bellows thrust due to pressum, flow, Q q N 3 r
= G3 Joint ends. The hinges and hinge pins must be designed to restrain the thrust of the Expansion Joint due to internal pressure and extraneous spring forces. etc. A main anchor for connection to the anchor structure can be furnished as an Mj 3 E : N 3 p$ forces where appilcable. Hinge Expansion Joints integral part of a Single or Double Expansion d W should be used in sets of two or three to function Joint, if desired. However, the Expansion Joint Q! g manufacturer must be advised of the magnitude D : M properly. and direction of all forces and movements which will IN-LINE PRESSURE BALANCED be imposed upon the anchor base, so that it can j%[fh ~ y
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EXPANSION JOINT An in-Line Pressure Balanced Expansion
. Mint is designed to absorb axial movement be adequately designed to suit the specific application.
INTERMEDIATE ANCHOR [y 80 g V and/or lateral movement while restraining the li4],.; pressure thrust by means of tie devices inter-connecting the flow bellows with ina balancing An intermediate anchor is one which must withstand the bellows thrust due to flow, spring % k forces, etc., but not the thrust due to pressure. An {Qg " W
- .D bellows.This type of Pressure Balanced Expan-sion Joint does not require a change in direction intermediate anchor base for connection to the j
anchor structure can be furnished as an integral [, (*[9 g % of the piping run. part ei a Single or Double Expansion Joint, if ON PRESSURE BALANCED EXPANSION desired. However, the Expansion Joint manufac- ;g ih JOINT A Pressure Balanced Expansion Joint is turer must be advised of the magnitude and f.d
' h'W direction of all forces and movements which w,ill be VE 5
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designed to absorb axial movement and/or f ateral imposed upon the anchor base, so that it can be jg N Ih k deflection while restraining the pressure thrust by means of tie devices inter-connecting the flow adequately designed to suit the specific appli- 1g4 bellows with an opposed bellows also subjected cadon, gg -- I- &? %j to line pressure. This type of Expansion Joint is DIRECTIONAL ANCHOR E 'E A directional or sliding anchor is one which is P
$@ normally used where a change of direction occurs in a run of piping. The flow end of a Pressure designed to absorb loading in one direction white d(.M
'C'o Balanced Expansion Joint sometimes contains permitting motion in another. It may be either a
[ 4 two belluws separated by a common connector, main or intermediate anchor, depending upon the y
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in which case it is called a Universal Pressure application involved. When designed for the h Balanced Expansion Joint. - purpose, a directional anchor may also function p f*
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La - as a pipe alignment guide. In the design of a primarily for use in applications involving b @- M directional anchor, an effort should be made to axial movement only, but may also be used in FQ h i/ minimize the friction between its moving or sliding parts, since this will reduce the loadir)g on certain applications involving lateral deflection and angular rotation. For further information, see Yhy the piping and equipment and insure proper the defmition of planar pipe guide below,
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- yq functioning of the anchor. g$g PIPE SECTION BELLOWS The flexible element of an Expansion Joint, A pipe section is that portion of pipe line between two anchors. All dimensional changes in W@(*
hyt ' W W[ f. consisting of one or more convolutions and the a pipe section must be absorbed between these gg end tangents, if any, two anchors. CONTROL RODS PITCH 9 33 %:{.,
. Devices, usually in the form of rods or bars, The length of one convolction measured %;%h e.t 42 attached to the Expansion Joint assembly whose between common points of adjacent con-h -
function is to distribute the movement between the two bellows of a Universal Expansion Joint. volutions. PLANAR PIPE GUIDE Tg*g-D These devices are not designed to restrain P { j; bellows pressure thrust, A planar pipe guide is one which permits transverse movement and/or bending of the pipe-fh 9 E COVER, line in one plane. It is commonly used in applica-y% A device used to provide limited protection of tions involving lateral deflection or angular %, g Q@ N the exterior surface of the bellows of an rotation resulting from "L" or "Z" shaped piping hr7
$ Expansion Joint from foreign objects or mechani-cat damage.
configurations. $h p CONVOLUTION PURGE CONNECTIONS Purge connections, where required, are
.kh The smallest flexible unit of a bellows. The total movement capacity of a bellows is propor-usually installed at the sealed end of each internal sleeve of an Expansion Joint for the purpose of PDM.:d W LQ tional to the number of convolutions. injecting a liquid or gas between the bellows and M igt.
EQUALIZING OR REINFORCING the internal sleeve to keep the area clear of ) i P' RINGS erosive and corrosive media and/or solids that 4 Devices used on some Expansion Joints could pack the convolutions. Purging may be n ! M fitting snugly in the rocts of the convolutions.The continuous, intermittent orjust on start-up or shut W%g
% Qq primary purpose of these devices is to reinforce the bellows against internal pressure. Equalizing down, as required. These are sometimes called aeration connections. %
g W rings are made of cast iron, steel, stainless steel or SHIPPING DEVICES a h M other suitable alloys and approximately "T" shaped in cross section. Reinforcing or root rings Rigid support devices installed on an Expansion Joint to maintain the overall length of h h
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M% are fabricated from tubing or solid round bars of carbon steel, stainless steel, or other suitable the assembly for shipment. These devices may also be used to precompress, pre-extend or [7.] M t p alloys. laterally offset the bellows. N@} Y FLANGED ENDS TANGENTS D NiW The ends of an Expansion Joint equipped with flanges for the purpose of bolting the The straight unconvoluted portions at the Q I lh ends of the bellows. M[JI t Expansion Joint to the mating flanges of adjacent equipment or piping. TIE RODS N Devices, usually in the form of rods or bars, h; LINERS attached to the Expansion Joint assembly, whose O. G[M U A device which minimizes contact between primary function is to restrain the bellows DM3 the inner surface of the bellows of an Expansion pressure thrust. Tie rods may be designed to M.hl
@( ; Joint and the fluid flowing through it. These provide the features of control rods. It shculd be rft pq devices have also been referred to as internal pointed out that when tie rods are furnished on Qp-p sleeves, telescoping sleeves, baffles, etc. Expansion Joints subject to external axial M N
N MULTIPLE PLY movement, they will only restrain the pressure thrust in the event of an anchor failure. During A bellows which is construcied of two or t S more layers of material, normal operation, the adjacent equipment will be hg d subject to the pressure thrust forces. T j PIPE ALIGNMENT GUIDE A pipe alignment guide is a form of sleeve or WELD ENDS l framework fastened to some ngid part of the TM e d a WW W WW NN 4 g gI. mstallation which permits the pipe line to move 9 freely in only one direction, along the axis of the equipment or p.iping. .Ogv# g 9 pipe. Pipe aiignment guides are designed (p,7;;;. h Sh}
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universal expansion joint. These rods also l j , $ ggb 17a Limit rods are used to limit over-control the relatively free centerspool %j{ify compression and/or over-extension of the between not desi the two bellows. These rods are ;;yke gQ bellows element. Limit rods have no forces. gned to restrain pressure thrust ri' function under normal operating 6#,My
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conditions. In the event of anchor failure qIl9%.c A- the limit rod functions as a tie rod and Q' yg[.;;> contains the pressure thrust forces. This T i pd safety device prevents damage to the expansion joint and possible damage to qd;' piping, equipment and personnel. [@@% tjjj
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[.'. In the normal operating roode of pipe systems containing X-Press Expansion Joints, ggf] 1, rh' main anchors must be installed to restrain the pressure thrust loading, i-Q.}; What happens if a main ancher weld or bolt breaks 1cose and the f u!! pressure thrust load g%q g
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~ $$ In an internally pressurized cxpansion joint, anchor failure would result in total extension of the cellows until the conve,iuted bellows stretches out 'A .)
l h*t-i ijM and becomes a straight tube. Usually before this happens, the bellows fails r.'4t*,- due to the increased hoop fonding on the material. $ $y b;g
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)lh[ BUT, IN THE X-PRESS. . After anchor failure, the movement of Qrk the pipe makes the bellows com,.ress.1 As the convolutions compress, the spring force b g acthg against this compression hecome3 correspondingly higher and the bellows actually act aa if they were a shock absorber to stab 0 ire the system.
iy$'/tj Anchor failure can be very costly and dangerous. INSTALL X-PRESS EXPANSION ' JOINTS IN YOUR PIPING SYSTEM. , Q]J
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- Long axial movements - no squirm.
- Safe - meets the EJMA Safey
- Fuh thickness integral cover and guide rings.
- Self-draining convolutions.
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.: 4 Recommendations ,
- 150 - 300 - 400 - 600 psi Catalog designs.
- Maintenance free - does not leak. M fM,4
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ift j S Internal pressure can cause a bellows to Q j'% become unstable. This instability is referred to as " squirm." Squirm can be described by.
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, fc (1) a sudden lateral deflection of the f.;g g j{ g'. g ,y g g p ,3; g,.yyy f.
- p. g; bellows axis as in the case of a fixed end fy3, column under compression, or (2) the M?-
p$$Vg4j sudden in-plane buckling of indiv; dual e We take the same bellows, and fix it in a casing h m fc j2 convolutions. This squirm limits the number of convolutions that can be used in a to apply external pressure --- d6%
- . c bellows. When long axial movements are # Then we apply steadily increasing pressure --- li((
i required to be absorbed by en expansion joint, i% J 's -% the design of the bellows dictates a large % MM number of convolutions. How can Pathway solve this squirm problem?
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. We take a normal stainless steel bellows, seal the ends and restra,n i ,it in a fixture so we can
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# And the bellows straightens up! We apply more pfi
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- Then we apply steadily increasing pressure, and we find ---
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byy ry.g 0Y.N $$d Until finally we reach buckling point. No squirm. - [Q.$
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# We now use this arrangement in an expansion NUl hJ c [fr~ ,l { .- joint --- M l W w..
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# A classic squirm! Long before we reach bursting W 3'd pressure, we come to a point where the bellows will twist and buckle out of shape. This limds the ggpg; 7pwW
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yj bellows to uses below the squirm pressure.
-. . Longer bellows squirm at lower pressures, thus %'ff 79, d;
- d. placing a definite limitation on the maximum NOTE that pressure inside the pipe is external to movement per bellows. the convolutions. g-
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MORiilNG REPORT - REGION II DATE: - LICENSEE / FACILITY NOTIFICATION / SUBJECT DESCRIPTION OF ITEM OR EVENT Surry 1 HQ Duty Officer INFORMATION: At 9:00 p.m. on 10/15 an industrial accident resulted DN: 50-280 10/15 in the death of a control room operator trainee who had been an employee with VEPC0 for approximately two years. The traince was operating a suction valve to the Unit 1 "A" high pressure feedwater heater drain pump when a rupture in the wall of the 24" pipe occurred [ just downstream of an expansion jointhThe trainee was struck by 360 F steam while standing in a valve pit area of the turbine building. (c ge_ t The man was prcnounced dead at the scene of the accident. Es A Shift Supervisor re;eived second degree burns from his knees down ushxl el A during efforts to remove the trainee from the valve pit. The Shift
-j g g g3em6 j Supervisor was taken to the hospital and released. No contamination was involved. The licensee is conducting a full investigation of
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.the cause of the accident. The Resident Inspector responded to the site and i low the licensee's investigation.
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PH issued;- n an 05 informed. DISTRIBUTION: APPROVED BY: Regional Administrator J. Olshinski, DEOP Originator [ DPRP File (2) Section Chief Originator K. Landis . Branch Chief _ Mr. Lewis / U V U- -- - - - - -
9 - idashirigton Post,10/18 g._ / ru
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Vepco Begins Investigation of Steam Pipe Death through other pipes and the incident .s.. Jones was a trainee control room By Tosa Sherwood operator uno had comple a
,d six d RICilMOND, Oct.17-The Vir-
-' did not affect the operation of the unit
- according toVepco spokesman Ng['f'D..
. . . , , . , . .d; -
t {?fi sevem steps to obtain a lanse to Rodney Smith. The invotigation is work in the facility, Smith said. A sinia Electric and Power Co. has ' 3,51 If,: VIRGINIA ' f; e.,,orkee was treaud for second de-begun an inve.tigation into the part of a routine response to indus- l '.2,5 ,iy .-. . Lrial accidents, Smith said. p g i. W; k gree burne on his legs after he trie[1 death Saturdey night of a 23-year-cid control room operator who was Vepco and Nuclear Regulatory
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iiilled when a steam pipe lxust at Commission officials said the inci- n. r . a Both gxswer um.4 SunyIad 2,. the fina's nuclear plant in Surry, dent Saturday occurred during ruu- actor but does picside st,== to the tine snaintenance when a 2+ inch unit's generators, Smith uid. . 6, . were OPeesting et y penut capao., 200 milee south of Washington.
*The whoie incident lasted ag sty when the incuent octurred, the
/~ A second esaptoye was treated for cathon steel pipe ruptured. NRC ud. Smith saml Vepro has .
anwt degree burns. . . Tbc rupiure, almt the size d a four minutet 'lhey brought in some reported the annot so the NRC~
% corapany said the 9 p.m. in- fist, sprayed 3604egree steam, kil . fire fxwes to knock doen the steam
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and the siste Office of Emergency cident occurred away ham its nucle- ling plant wurner Wayne C. Jones of en they cookl get Mr. Jones out" or reactor and said there were no llampton. The accident occurred in Smith said. lie said he presumed . sad Energy Services, and will report radiationleaks. the ptmt's secondary water ststem, workers shut another vaht to cut' it to the federal Occupational S'@y Ofhcials rerouted the eteam which does not flow thnnyh the re- the water ikw to the ruptured juint.' and liealth Administration. o-4 ;. o- .
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DIRE;:3 0.q ; . . - DIRECTOR. Llev 3REClOR. GtJA
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Nw York T1:nes a 10/18 NorkeratNuclear Plant Killed byWater Burst
- SURRY. Va. Oct.17 (AP) - A wertner et the virgiata maceric a Powerc Ws enactuar power plant andwho be wee strack by r. - -
==ter est termed tsee sesem as tt **- r caped tross a rupamed espesshe past. - , , ,,
unnyankeats seed.
. Pts ramenceivety was retensed la the . . amedsat saturday.in the plass's sec.
ensary waaer syseman, wheen prwhha . .
.4 unne of the woest to%, the unst a,stuam . . _ . _ _.
. manfortheattKty sam. ..
' De va=8a )ohut ruptured Wh Wuyen C. Jense 33 years old, of lissup.
.uma, wee rtutine manute. -
peace on weemr systems. Mr. Sadth amid. The rupture relemmed 18Muerte. pressartmut water that turned to steam and knocked Mr. Jense N feet Mr. t He sam the gamma canthumed operatirig becamas the rupture occurred la a part - atthe - '- systsat that hetenst. , see the esses f[sw, rusher than a ces.
- taatpartaf es system. . i -
M Judy 1973, two emeytoyees of the Surry peasa became the Arut people la theopostrytodietaas Win a ns. . clear plant. accareng to Fed-erst efter a steam sent aset. haustiemed, spraytag thema wGit seper. ,_..,___,._.. m
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