ML20079S452

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Discusses Release for Status Assessment in Const Implementation Overview Hold Point 011 for Electrical & Mpqad Partial Release of SWO 41 for Electrical Disciplines for Modules 340,102,120,410 & 800
ML20079S452
Person / Time
Site: Midland
Issue date: 01/26/1984
From: Quamme D
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To: Hierzer G
BECHTEL GROUP, INC.
References
CSC-7231, NUDOCS 8402030335
Download: ML20079S452 (8)


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Consumers Dean L Qua nme og j

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Company uom,e MedtaM Project PO Box 1963. Midland MI 48640 e (517) 6318650

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January 26, 1984

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Bechtel Power Corporation P O Box 2167 Midland, MI 48640 MIDLAND ENERGY CENTER CWO 7020 PARTIAL RELEASE OF SWO #41 File: 0460.3, 0655, 0456 UFI: 73*, 99*08, 12*50 Serial: CSC-7231

REFERENCES:

1) Release of CIO Hold Point 011 for Electrical Discipline
2) MPQAD Partial Release of SWO #41 for Electrical Discipline As a result of the January 26, 1984 partial release of Stop Work Order FSW-41 l -(3 for electrical discipline documents, Bechtel Power Company is released for i

's Status Assessment in the above noted discipline for modules 340, 102, 120, 410 and 800.

It is expected this Phase I work will be performed in a careful and prudent manner with proven satisfactory results prior to any acceleratcd work efforts in the above identified modules.

In accordance with your recently approved procedures, Status Assessment shall utilize Status Assessment Prints (SAPS) issued from Field Document Control Center (Station 59).

Bechtel Power Company shall insure that only personnel who have satisfactorily completed all training requirements for Status Assessments will perform this activity.

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tyn DLQ/NIR/klp cc: JGKeppler, NRC Region III w/a JJHarrison, NRC Region III w/a RJCook, NRC Site w/a RAWells, MPQAD w/a BHPeck, MEC w/a g

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DDJohnson, MEC w/a NIReichel, MEC w/a 8402030335 840126 0M PDR ADOCK 05000329 A

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l STONE & WEBSTER MICHIGAN, INC.

P.O. Box 2325. BOSTON. MASSACHUSETTS O2107

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l lir. D. L.; Quamme January 26, 1984 Consumers Power Company Midland Nuclear Plant

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3500 E. Miller Road

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Midland, Michigan 48640

$ubject:- Docket-No. 50-329I330l.

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Midland Plant - Units'1 and 2~

Overview of the Construction Completion Program Serial No. SWMCP-021 Re:

FCR/FCN Review (Electrical)

CIO has' completed a review of _subjsct' Electrical FCRs/FCNs identifie'd as Phase I and Phase.II of th.e program.for_ resolving stop work orders and considers that the program is ~ adequate-and is being correctly implemented.

This releases CIO Hold Point Number 011 for the electrical discipline.

O 6aring the review, six discrepant conditions were noted as reported on

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NIR Number 013.

The" discrepant conditions noted were not significant enough to reject the total population of Ele'.trical FCRs/FCNs but will require a response indicating the corrective /preventi.ve actions.

E. Karr fCIO Program Manager FB/nl cc:

JJKeppler, US NRC Glen Ellyn, IL JJHarrison, US NRC Glen Ellyn, IL RJCook, UR NRC Midland (site)

RAWells, CPCo Midland (site RBKelly, S&W APAmoruso, S&W O

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Rev. 1 11/3/83 1 @.nce:

S"05.dORK ORDER C,. '"".". ^""^""" """d, i

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s. w Balance of Plant Q-listed work FSW - 41

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. en Berbeel Desvine s and Specifi-

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Problems _vich referencing of drawing and specifications in g, a tha EP Co FCR/FCN process have created an indeterminate 16.14 cEndition with respect to work that has been or could be

7. mas sear war amma :ausa me parformed to "Q"-listed drawings and specifications W. Freidrich' (Raf: Audit'MSA-83-32).

E. Hughes

.G. Hierzer 4s a result of t' *s conditon, the following stop work is

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b'aing-is sued :

1) BP Co Project and. Field Engineering approval of FCN/FCRs.

See Sheet 3

2) Fabrication, installation, and inspection of Q-listed work in the Balan,ce of Plant area.

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BPCo Project and Field Engineering Approval of FCNs and FCRs Only 1.

Be.chtel corrective action taken as described in JARutgers letter to RAWells (Com 136478, BLC-18614) dated Decemfier 7,1983 and GAHierzer's lett'er to RAWells (BCCC-8800)' dated December 9, 1983 (See Attachments I & 2) 9

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BPCo' Project and Field Engineering Approval.of FCNs and FCRs Only' 1.

MPQAD review and approval of PEP 4.62.1, ADI 2.12.10, FPD-1.000, FPD-2.000 and FID-2.100.

2.

MPQAD review of training records for BPCo project construction, engineering and administrative personnel.

Completion of" corrective action verified and Stop Work lifted for BPCo Project and c

Field Engineering approval of FCNs and FCRs. This e II vity

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g.es.63 BLOCK 13 (continued)

Sheet 2 of f stop Work Order FSW-41 O()

-3.

Allowable exceptions'are as noted below:

I' a) Actions to maintain safe plant working conditions.

b) Actions to maintain calibrated instruments.

c) Removal of paint on welds of hangers.

d) Training and certification of QA/QC Inspection personnel.

e) Actions to implement the storage and maintenance programs, including' QC area inspections for equipment protection.

However, no final QC

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acceptance will be allowed that are based on Bechtel Q-listed drawings and specifications.

f) Continue to issue and validate Nonconformance Reports (NCR), but no concurrence of NCR disposition is allowed if based on BPCo Drawings &

Specifications.

g) See Item 5 below for subsequent allowable exceptions.

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4.

As a minimum, the following actions shall be taken prior to lif ting this Stop Work Order in part or total:

a) Perform a review & analysia to evaluate the extent of the problem.

b) Take appropriate programmatic corrective action based on Item 4A above.

c) Reinstruct BPCo Project Eng., Field Eng. and Document Control personnel in the generation approval and distribution of the FCN/FCR form to.

prevent the problem from recurring.

n d) Establish a mechanism for lif ting of this Stop Work on a partial basis.

V 5.

In support of corrective actions necessary to resolve this Stop Work Order, the following cdditional exceptions to the Stop Work Order are allowed:

,A.

Any FCR with only RE interimapproval that has not received PE final disposition and any FCN with PFE approval but not yet dispositioned by Project Engineering is allowed to be prc:essed in accordance with FPD-2.000 Rev. 10, FPD-1.000 Rev.

l 16, FID 2.100 Rev. 4, PEP-4.62.1 Rev. O and ADP-2.12 Rev. O.

These FCNs/FCRs fg shall be processed through Phase 1, 2 and 3 in accordance with FID-2.400,

,.3 "FCR/FCN Review and Resolution Program."

1.

Prepared By bb Date Ii

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Approved By L1MW Vy

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HPLeonard 8 (PAD)

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U REMcCue-JKHeisenheimer 6 (Soils) l JAMooney.

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4:4 DATaggart @ (PAP) 3-RAWells r.

E JLWood 8 (HVAC) e Subcontractors 8 Construci. ion Co=pletion Group Supervisor (Group disbanded)

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W:rk Ordtr FSW-41 BLOCK 14 (continued)

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,3 L_jInspection For Architectural Related Work (Only Document Control Station 14) l

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.Be_chtel corrective action taken as described in GAHierzer's letter to RAWells (BCCC-8779) dated December 9, 1983 as applied to all architectural related

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m BLOCK.15.(continued)

B.

Inspection For Architectural Related Work (dnly' Document Control Stations 14)

' 1,.-- MPQAD completion of reviews and audit activities of Bechtel corrective actions as defined in BPCo FID-2.400 for FCRs/FCNs generated which apply to architectural related work at Document Control Station 14 - --

--only.

Verificationincluded)

MPQAD review of Phase I adequacy, review of Phase II Resolution Sheets, and g

Composite Log and document distribution.Fo,-hvMp on ([- l audit of Phase III g

I Completion of corrective action verified and Stop Work lifped for Architectural related work at Station 14 f~o r c/ rot.Jmys f +hS tlSh*

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Date lA*ll~

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g Pega 5 cf JJ of St:rp Work Ordsr FSW.-41 g0CK 14 (continued)

C.

Inspection, Status Assessment and Related Work For Architectural (Document Control Stations 14 (includes Spec's) 48 a, b & d and 55.)

1.

Same as B.1. above.

D.

Inspection, Status Assessment, and Related Work for the Architectural and Civil disciplines.

1.

For Architectural, same as B.1. above.

2.

Far Civil, Bechtel corrective action taken as described in BPCo letter BCCC-8867, GAHierzer to RAWells, dated December 30, 1983-E.

Inspection, Status Assessment and related work for the I & C discipline.

1.

Same as B.1 and D.2 above.

F.

Inspection, Status Assessment and related work fear the Electrical discipline.

1.

Same as B.l. and D.2. above.

t'3 CLOCK 15 (continued) l B.

Inspection, Status Assessment and Related Work For Architectural (Document Control Statione 14 (includes spec's), 48 a, b & d and 55.)

1.

MPQAD ccmpletion of reviews, and audit activities of Bechtel corrective l

l actions as defined in BPCo FID-2.400 for FCRs/FCNs generated which apply to architectural.

Verification included MPQAD review or Phase I ddequacy review of Phase II Resolution Sheets and audit of Phase III Composite Log and document distribution.

Verified and released for Architectural for Ddcument Control Stations 14, 48 a, b & d and 55.

Completion of corrective action and Stop Work lift fo chitect al at Stations 14, 48 a, b & d and 55.

I By Date l7~/I s

Time 9 ** IM Effccti;c Jcaucry

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ccticac dcxritcd in 0.1 and 0.2 vf Clva i4 aLvvc i.as veen erdied by dF GL and oie 3 Lug Wuri lified ivr Line tic dicciplinc.

'! rificction; and licitction; for i C cr;. cc dcxritcd in 0. '

end 0.2 etcw Ln Eleck 15).

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Stop Work Order FSW-41 BLOCK 15 (continued)

D.

Inspection, Status Assessment, and related work for the Architectural and Civil disciplines.

1.

MPQAD completion of reviews and audit activities of Bechtel corrective actions as defined in BPCo FID-2.400 for FCRs/FCNs generated and applying s

to the architectural and civil disciplines. Verification included MPQAD li review of Phase I adequacy, review of Phase II resolution sheets, and audit of Phase III registers.

2.. Per the response to Management Corrective Action Request, DAT-1 provided by BPCo Transmittal No. 54944, dated January 16, 1984, inspection, status assessment, and related work shall utilize Work Prints ind/or Status Assessment Prints (SAPS) issued cr.ly from FDCC, Station 59.

Completion of corrective action and Stop Work Order lifted r Architectural and Civil.

MF Date

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frective January, 1984, completion.of. corr.ective actions described in B.1 and D.2 of Block 14 above has been verified by MPQAD and the Stop. Work lifted for tha I & C discipline.

Verifications and limitations for I & C are as described in D.1 and D.2 above (in Block 15).

By Y FOf Date /

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Effective January 26, 1984, completion of corrective actions described in B.1 and D.2 of Block 14 above has been verified by MPQAD and the Stop Work lifted for the Electrical l

I discipline.

Verifications and limitations for Electrical are as described in D.1. and D.2 above (in Block 15.)

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