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Vol 1 to Technical Note 10484A, Technical Info on Thermo-Lag 330 Fire Barrier Sys, Dtd Jan 1987
	ML20078G841
Person / Time
Site:	Callaway
Issue date:	01/31/1984
From:	; THERMAL SCIENCE, INC.
To:	;
References
	10484A, NUDOCS 9502030296
	Download: ML20078G841 (22)
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INFORMATION ONLY E

UNCONTPsOLLED COPY TSI TECHNICAL NOTE 10484A to

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s'( N TECHNICAL INFORMATION ON THE THERMO-LAG 330 FIRE BARRIER SYSTEMS PREPARED FOR:

UNION ELECTRIC COMPANY REQUEST FOR QUOTATION REQUEST NO. 7186-SR-87593 CALLOWAY NUCLEAR POWER GENERATING PLANT JANUARY 1984 b ).F[

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THERMAL SCIENCE, INC.

3260 BR ANNON AVE.

ST. LOUIS, MO 63139 + (314) 352 8422 Telex: Domestic 44 2384 + Overseas 209901 + Telecopier (314) 352 5626

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TSI TECHNICAL NOTE 10484A

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PART A TABLE OF CONTENTS SECTION 1:

MATERIALS AND COST a) Fire Barrier System Material Quantities and Their Cost

..... Preshaped Conduit Sections

..... Prefabricated Panels

..... THERMO-LAG 330-1 Subliming Trowel. Grade Material b) Estimated Freight c) Recommended List of Tools and Equipment SECTION 2:

FIELD SERVICE ENGINEERING RATES SECTION 3:

DATA SHEETS, CERTIFICATES OF ANALYSIS. CONFORMANCE AND TRAINING Y

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PART A SECTION 1 MATERIALS AND COST INFORMATION PRESHAPED CONDUIT SECTIONS PRICE PER ITEM LINEAR FT.

LOT NO.

QUANTITY DESCRIPTION (COMPLETE WRAP)

PRICE j

1 1

200 in, ft.

1 " Conduit 3 Hour Rating

$92.46

$18,492.00 e

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450 in, ft.

3" Conduit 3 Hour Rating 93.70 42,165.00 3

35 in, ft.

3" Conduit 1 Hour Rating 46.85 1,639.75 4

200 in ft.

4" Conduit 3 Hour Rating 94.32 18,864.00 TOTAL LOT PRICE FOR CONDUIT SECTIONS:

581,160.75 j

f We' recommend that you purchase an additional ten percent (10%) of the above stated quantities, or:

1 20 Ln Ft 1 " Conduit 3 Hour Rating 92.46 1,849.20 2

45 Ln Ft 3" Conduit 3 Hour Rating 93.70 4,216.50 3

4 Ln Ft 3" Conduit 1 Hour Rating 46.85 187.40 4

20 Ln Ft 4" Conduit 3 Hour nating 94.32 1,886.40 l

TOTAL LOT PRICE FOR ADDITIONAL 10 PERCENT:

$8,139.50 TOTAL LOT PRICE FOR REQUESTED QUANTITIES AND 10 PERCENT MARGIN OF SAFETY:

$89,300.25 Page 1

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PART A SECTION 1 MATERIALS AND COST PREFABRICATED PANELS - SIZE:

4' x 6 '

For the quantity of materials required for Items 5 through 9, we recommend-l that the required 1.00" nominal thickness for a 3 hour3.472222e-5 days 8.333333e-4 hours 4.960317e-6 weeks 1.1415e-6 months rating be obtained by the use of 2 x 0.500" nominal thickness Prefabricated Panels. The following total square footage for the 3 hour3.472222e-5 days 8.333333e-4 hours 4.960317e-6 weeks 1.1415e-6 months rating requirements is based on'that usage.

ITEM UNIT PRICE LOT

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NO.

QUANTITY DESCRIPTION PER SQ. FT.-

PRICE 5

1 ea 6"x6"x36" Box 3 Hour Ratinr i

Total Sque.:

Feet:

13 6

2 ea 6"x6"x24 nox 3 Hour Rating Total Square Feet:

18 7

1 ea 6"x6"x30" Box 3 Hour Rating Total Square Feet:

11 8

2 ea 18"x18"x8" Box 3 Hour Rating Total Square Feet:

34 9-3 ea 12"x12"x8" Box l

3 Hour Rating l

Total Square Feet:

28 Total Square Feet:

104b 10 1 ea 6"x6"x30" Box 1 Hour Rating Total Square Feet:

Sy Total Square Footage for Items 5 - 10:

110 Sq. Ft.

Total No. of 4'x6 ' Panels Required:

5 Panels @ 26 Ft2 = 130 Sq. Ft.

30.73

$3,994.90 1

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F PART A SECTION 1 MATERIALS AND COST In addition, we recommend that you purchase a minimum of one additional 4' x 6 ' panel as a safety margin.

The total combined cost for the requested quantity and the one additional panel is:

Total Number of 4'x6h' Prefabricated Panels:

6 x 26 Ft2 Each = 156 Ft2

@ $30.73/Ft2

$4,793.88

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THERMO-LAG 330-1 SUBLIMING TROWEL GRADE MATERIAL This material is used to fill in any voids which occur during the installa-tion of the Prechaped Conduit Sections and Prefabricated Panels.

It is applied in the required dry film thickness by hand troweling and rolling methods.

THERMO-LAG 330-1 Subliming Trowel Grade Material Quantity Recommended:. 500 Net Lbs.

Unit Price:

$3.85/Lb Lot Price:

$1,925.00 The total lot price for the THERMO-LAG Preshaped Conduit Sections, THERMO-LAG Pref abricated Panels and THERMO-LAG 330-1 Subliming Trowel Grade Material is:

TOTAL TOTAL LOT PRICE LOT PRICE WITH SAFETY FACTOR PRESHAPED CONDUIT SECTIONS

$81,160.75

$89,300.25 PREFABRICATED PANELS 3,994.90 4,793.88 THERMO-LAG 330-1 SUBLIMING TROWEL GRADE MATERIAL 1,925.00 1,925.00 TOTAL LOT PRICE:

$87,080.65

$96,019.13 Page 3

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i PART A i

SECTION 1 MATERIALS AND COST i

ESTIMATED FREIGHT - From St. Louis to Fulton, Missouri. The following rates vere obtained from Convaire Trucking in St. Louis, Mo Rate Schedule:

(Note: These rates are subject to change without notice.)

5.000 lbs

$3.01/ cwt i

10,000 lbs 2.83/ cwt 24,000 lbs 1.49/ cwt We estimate that the total gross shipping weight for the quantities stated herein to be 27,000 lbs.

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Based on this weight and one delivery only, the total estimated freight charges, including pickup and delivery is:

$402.30 i

If incremental deliveries are required, the above amount estimated for freight will change.

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PART A i

i SECTION 1 REC 01DfENDED LIST OF TOOLS AND EQUIPMENT The following is a recommended list'of typical Installation Tools and Equipment.-

for the installation of the THERMO-LAG 330 Fire Barrier Systems.

Quantities may vary depending on the size of the installation crews.

These parts can usually be obtained from local suppliers.

MINIMUM QUANTITY RECOFMENDED MINIMUM p

FOR INSTALLATION SPARE PARTS Work Tables - 7'x4' 4

0 2" Nylon Brushes 30 10 All Purpose Caulking Guns 30 10 Caulking Tubes 30 10 Nand Circle Saws with Carbidz Blades 30 10 Box Knives 30 10 1" Putty Knives 30 10 6" Putty Knives 30 10 Wire Cutters 30 10 30 10 Vice Crips 30 10 l

Trowels - 1" to 5" Long Nose Fliers 30 10 Work Cloves 10 Dozen 2 Dozen 1

Dust Masks 10 Dozen 2 Dozen Goggles 10 Dozen 2 Dc:.en i

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PART A SECTION 2 FIELD SERVICE ENGINEERING RATES Labor Rates:

Straight Time - $45.25/ Hour (Minimum 8 hours9.259259e-5 days 0.00222 hours 1.322751e-5 weeks 3.044e-6 months per day) Portal to Portal Overtime -

67.88/ Hour (Over 40 hours4.62963e-4 days 0.0111 hours 6.613757e-5 weeks 1.522e-5 months per week)

Doubletime -

Holiday Pty Air Fars If Required at Coach Rates - Portal to Portal Net / Net Basis Portal to Portal - Net / Net Basis Lodging

$30.00 Per Day - Portal to Portal Food Car Rental -

Compact Rates - Portal to Portal - Net / Net Basis Miscellaneous Expenses (Cleaning, laundry, etc.) - Net / Net Basis TSI will also be reimbursed for remuneration paid to its personnel including taxes and adminstrative expenses, for. work performed on any of the following holidays:

New Year's Eve Day New Year's Day Martin Luther King Day Memorial Day Independence Day Labor Day 1

Thanksgiving Day Day After Thanksgiving Christmas Eve Day Christmas Day Day After Christmas The rates quoted above are predicated on the personnel assigned to the Calloway Project being onsite for the duration. TSI's personnel will not be responsible for scheduling.

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PART A SECTION 3 THERMO-LAG PREFABRICATED PANEL DATA SHEET THERMO-LAG PRESHAPED CONDUIT SECTION DATA SHEET THERMO-LAG 330-1 SUBLIMING TROWEL GRADE MATERIAL DATA SHEET CERTIFICATE OF ANALYSIS - Example CERTIFICATE OF CONFORMANCE - Example CERTIFICATE OF TRAINING - Example

THERMO-LAG PREFABRICATED PANEL DATA SHEET PRODUCT DESCRIPTION:

THERMO-1AG Prefabricated Panels are manufactured in both one and three hour fire rated designs.

The one hour design consists of:

..... an inner layer of THERMO-LAG Stress Skin Type 330-69, coated with a minimum dry film thickness of 0.500" of the THERMO-LAG 330-1 Subliming Coating.

The three hour design consists of an:

..... an inner layer of THERMO-LAG Stress Skin Type 330-69, coated with a minimum dry film thickness of 0.500" of the THERMO-LAG 330-1 Subliming Coating, another 0.500" minimum dry film thickness of the THERMO-LAG 330-1 Subliming Coating, and an outer layer of the THERMO-LAG Stress Skin Type 330-69. The three hour design can be obtained by the use of 2 one hour Pref abricated Panels, as described above, or the minimum dry film thickness of 1.00" of the THERMO-LAG 330-1 Subliming Coating can be used in lieu of the 2 one hour Prefabricated Panels.

PHYSICAL PROPERTIES:

Dimensions - One Hour Prefabricated Panel Nominal Widths:

3 ft. and 4 ft.

Nominal Length:

6 ft.

Dry Film Thickness:

0.625 2 0.125 inches Dimensions - Three Hour Prefabricated Panel Nominal Widths:

3 ft. and 4 ft.

Nominal Length:

6 ft.

Dry Film Thickness:

1.250 0.250 inches The above nominal widths are based on TSI's normally supplied Panel sizes.

This can be adjusted to accomodate the customer's requirements by prior written approval from TSI.

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Telc e 44 2084 3260 ER AN!CN AVE-ist, INC.

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DATA SHEET CONTINUED i

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COLOR:

Antique White

' FINISH:

Textured STORAGE CONDITIONS:

Off the ground in enclosed weather protected areas.

BASIC USE:

THERMO-LAG Prefabricated Panels are applied to protect the substrate against damage from fire,' as per prerequisites of 10CFR50, Appendix R, and ANI's Nuclear Insurer's Bulletin #5(79).

The panels are cut to size and installed on cable trays, conduits, air drops,

. junction box assemblies, structural steel, support structures, and other similar entities.

They are also used as a fire wall against excess temperature rise and to limit the backside no flame temperature to the maximum rise of 250'F y

above ambient, and direct penetration of flame for the rated duration of L

fire resistance.

One and three hour fire ratings can be provided as determined by approved

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tests utilizing the above test criteria.

l PACKAGED:

i Approximately 6 to 12 panels per pa13et.

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3 THERMO-LAG PRESHAPED CONDUIT SECTIONS F

' DATA SHEET to.

W.

PRODUCT DESCRIPTION THERMO-LAG Preshaped Conduit Sections are manufactured in both one and three hour ASTM E119 fire rated designs.

The one hour design consists of a semi-circular section comprised of an inner layer of THERMO-LAG Stress Skin Type 330-69, coated with a minimum dry film thickness of 0.500" of THERMO-LAG 330-1 Subliming Coating.

The three hour design consists of two one-hour sections which are abutted together with the Stress Skin constituting the inside and outside layers of the joined sections.

i PHYSICAL PROPERTIES i

Dimensions - One Hour Fire Rated Conduit Section:

Nomininal Inside Diameter:

1/2", 3/4",

1",'Ib", 2", 3",

4",

5",

or 6" I

Nominal Length:

3 Feet Dry Film Thickness:

0.625" 1 0.125" Dimensions - Three Hour Fire Rated Conduit Section:

l Nominal Inside Diameter:

1/2", 3 /4", 1",

Ib", 2",

3",

4", 5" or 6" Nominal Length:

3 Feet Dry Film Thickness:

1.250" 1 0.250"

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g y-THERMO-LAG PRESHAPED CONDUIT SECTIONS

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v DATA SHEET CONTINUED t

COLOR:

Antique White FINISH:

Textured

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STORAGE CONDITIONS:

Off the ground in enclosed, weather protected areas.

BASIC USE:

THERMO-LAG Preshaped Conduit Sections are mounted on the conduit and joined together using approved stainless steel tie wires or banding.

The conduit sections are applied to protect the conduit and its contents against damage-from fire, as per prerequisites of 10CFRSO, Appendix R, and American Nuclear Insurer's Bulletin //5(79).

One.and three hour fire ratings can be orovided as determined by approved tests 11tilizing the above test criteria.

PACKAGING:

Depending on the size of the conduit section, six to twenty-seven THERMO-LAG Preshaped Conduit Sections can be packaged in a box.

METHOD OF APPLICATION:

The conduit sections are mounted on the conduit with the edges flush with

.each other to form a cylindrical section around the conduit.

The two sections are then fastened together at a maximum of six (6) inch intervals using stainless steel tie wire or banding, y-r.%--,

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THERMO-LAG 330-1 SUBLIMING COMPdUND DATA SHEET PRODUCT DESCRIPTION:

THERMO-LAG 330-1 is a water based, fireproofing, thermally activated, subliming and insulative coating.

When exposed to flame, the material volatizes at fixed temperatures; exhibits a small volume increase through formation of a multi-cellular matrix; absorbs and blocks heat to protect the substrate material.

TYPE:

THERMO-LAG 330-1 Subliming Compound COLOR:

Antique White FINISH:

Textured OUTSTANDING FEATURES:

Ease of Application Excellent exterior and -interior durability No flash point or fire hazard Chemical Resistance No asbestos Rugged COMPOSITION AND PHYSICAL PROPERTIES:

SOLVENTS WATER Net Weight / gallon lbs/ gal 10.5 *~0.5 Non volatile 66 tiin.

Flash Point None Consistency Semi-selid, paste-like Warranted Shelf Life 6 Months Storage Conditions Above 32'F and Below 100*F 751, int.

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ST. LOUIS. MC. 63139 (314) 352 8422 Telen 44 2384

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-c THERMO-LAGT330.-l SUBLIMING COMPOUND DATA SHEET CONTINUED BASIC USE:

THERMO-LAG 330-l'is applied to cable trays, cable drop and junction. box assemblies, structural steel, support structures, containment vessels, tank cars, and other similiar entities.

THERMO-LAG 330-1 is applied to protect the substrate against loss of structural stength and accessing temperatures during.

exposure to fire.

One and multiple hour fire ratings can be provided as determined by test utilizing the ASTM'E-119 time -

temperature environment, hydrocarbon or chemical. fire environments.

THERMO-LAG 330-1 Subliming Compound has '

also been tested per ASTM E84 Standards by an independent testing laboratory with the following results:

Flame Spread 5

Fuel Contributed 0

Smoke. Developed 15 COATING THICKNESS:

The coating thickness is a function of the specific weight of the steel to be protected.

The heavier the steel, the thinner the coat-ing required for a given fire endurance rating.

(Specific film thicknesses are j

specified by the owner or his duly authorized i

representative.)

PACKAGED:

55 gallon drums approximately 500 net lbs.

THERMO-LAG 330-1 Subliming Compound is supplied in containers bearing Underwriters Laboratories labels.

ISTORAGE 01MDITIONS:

Store above 32*F and below 100*F.,

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THERMO-LAG 330-1 SUBLIMING COMPOUND' DATA SREET CONTINUED SURFACE PREPARATION:

1.

Surface must be clean, dry and free i

from contaminants including oil,

. grease and scale prior to application.

2.

THERMO-LAG 351 Primer should be used as and where required.

MIXING:

Material should be stirred to a homogeneous consistency prior to application.

TEMPERATURE / HUMIDITY:

THERMO-LAG 330-1 Subliming Compound shall be applied in conformance with good paint-ing practices.

The surface shall be dry, above 40*F and below the dew point.

METHOD OF APPLICATION:

May be applied by airless spray, air atomiz-ing spray, brushing, rolling or caulking gun.

RECOMMENDED SPRAY l

EQUIPMENT:

For spray application direct from the shipping container, air-ram (45:1 & 10:1 l

compression ratio) extrusion pung, airless spray or air atomizing spray equipment should be used.

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CERTIFICATE OF ANALYSIS 1

PRODUCT IDENTIFICATION:

CUSTOMER DATE OF SHIPMENT:

PURCHASE ORDER NC:

SPECIFICATION NO:

CUSTOMER PART NO:

IDT TEST NLHBER QUANTITY NO DESCRIPTION ANALYSIS SPECIFICATION E X A M P L-E THXS IS TO CERTIFT THAT THE ABOVE DESIGNATED MATERIAL HAS BEEN TESTED AND DID COMPLY WIT 11 LISTED SPECIFICATIONS WHEN SUPPLIED.

THE MATERIAL IS SUBJECT TO THE CONDITIONS LISTED ON TSI'S INVOICE. THE ABOVE IS A COPY OF INFORMATION ON FILE /J.T THE 14T ACCEPTANCE DATA IS AVAILABLE FOR EXAMINATION.

REVIEWED BY:

DATE:

PAGE NO.

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CERTIFICATE OF CONFORMANCE Customer Name & Address:

Customer P.O. No:

This will certify that the contents of this shipment, as listed below, met all of the requirements of TSI's manufacturing and Quality Assurance / Quality Control specifications at.the time of shipment.

PRODUCT QUANTITY BATCH / LOT NUMBER EXAMPLE Authorized Signature:

(Name & Title)

Date:

Bill of Lading Number:

Mode of Transportation:

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