ML20078D843

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Reactor Pressure Vessel
ML20078D843
Person / Time
Site: Quad Cities  
Issue date: 01/07/1995
From: Fortin A
GENERAL ELECTRIC CO.
To:
Shared Package
ML19311B683 List:
References
25A5669, 25A5669-R02, 25A5669-R2, NUDOCS 9501310018
Download: ML20078D843 (10)


Text

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l EhM 25A5669 SH NO.1 l

REV.2 REVISION STATUS SHEET DOC TITLE REACTOR PRESSURE VESSEL LEGEND OR DESCRIPTION OF GROUPS TYPE: CODE DESIGN SPECIFICATION FhfF: QUAD CITIES 1 AND 2 hiPL NO: PRODUCT SUbihfARY SEC. 7

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THIS ITEM IS OR CONTAINS A SAFETY REIATED ITEM YES T NO O EOUIP CIASS CODE P.

REVISION C

0 Rhi-01586 OCT 311994 i

1 JL TROVATO RJA CN01849 i

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2 JLTROVATdAN 071995 RJA i

CN02047 CHK BY:JLTROVATO ER hiOHTASHEhil PRINTS TO MADE15Y APPROVALS GENERAL ELECTRIC COMPAhT 175 CURTNER AVENUE A. FORTIN 10/18/94 E.R. MOHTASHEMI 10/12/94 SANJOSE, CALIFORNIA 95125 CHK BY ISSUED OCT 311994 A. FORTIN 10/18/94 R.J. AHMANN CONT ON SHEET 2 MS-WORD hhk kDO

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E 25A5669 SIINO.2 REV.2

1. SCOPE 1.1 This document defines the AShfE Code design requirements for the reactor pressure i

vessel stress analysis for the new loads applied to the vessel as a result of the installation of the shroud stabilizers which function to replace the honzontal girth welds H1 through H7 in the shroud. In addition, the circumferential jet pump support plate H8 weld is cracked completely through and 360 degrees around.

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2. APPLICABLE DOCUhfENTS l

2.1 General Electric Documents. The following documents form a part of this specification I

to the extent specified herem.

2.1.1 Sunoorting Documents a.

Reactor Pressure Vessel Data Sheet 21A1113AB Rev.19 b.

Reactor Pressure Vessel, Purchase Specification 21A1113 Rev. I c.

Reactor Vessel, Purchase Part 886D485 P1 Rev. 4 l

Sheet No.

Revision No.

j 1

4 2

9 3

3 4

4

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5 1

6 1

7 8

d.

Reactor Thermal Cycles 921D265 Rev.1 Nozzle Thermal Cycles 158B7279 e.

Sheet No.

Enhion No.

1 1

2-3 0

4 1

5-10 0-f.

Vessel Flange Bolting 885D911 Rev.2 g.

Nozzle End Preparation 107C5305 Rev.2

l 7-GENuclearEnergy 25A5669 su no.3 l

REV.2 l

h.

Standard Requirements For Core Structure 21A3319Rev.5 i.

GENE-771-71-1094, Rev.1: " Quad Cities Units 1&2 Shroud Repair Seismic Analysis".

j.

GENE-771-67-1094, Rev.1; " Quad Cities, Units 1&2 Shroud Repair Program - Backup Calculations for RPV Stress "eport No. 25A5672.

2.1.2 Sunnlemental Documents. Documents under the following identities are to be used with this specification:

Shroud Stabilizer Hardware Design Specification 25A5668 Rev. 2 a.

2.2 Codes and Standards. The following documents of the specified issue form a part of ti specification to the extent specified herein.

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2.2.1 American Society of Mechanical Encineers (ASME) Boiler and Pressure Vessel Code Section III,1965 Edition with Addenda through Summer 1965 a.

b.

Section XI, Rules for Insenice Inspection,1989 Edition with no Addenda 2.2.2 Other Documents

a. UFSAR, Quad Cities 1 and 2 l

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b. Shroud Support VPF 1744-139-6 Certified Design Documents for Quad Cities 1 and 2 VPF 1744-211-2 c.

(Stress Report)

d. Comed Technical Requirements Document for Dresden/ Quad Cities Core Shroud Repair, NEC-12-4056 Rev.0 BWROG - VIP, Core Shroud Repair Design Criteria, latest revision.

e.

3. GENERAL DEFINITION l

3.1 The purpose of the shroud stabilizers is to structurally replace all of the horizontal welds (H1 through H7) in the shroud. These welds were required to both horizontally and vertically support the core top guide, core support plate, and shroud head, and to prevent l

core bypass flow to the downcomer region. Weld H8 is a circumferential inconnel-to-inconnel l

weld between the shroud support ring andjet pump support plate which provides horizontal l

support for the core shroud. The core top guide and core support plate horizontally support l

the fuel assemblies and maintain the correct fuel channel spacing to permit control rod l

insertion, as well as having other structural functions. New loads are applied to the reactor j

pressure vessel as a result of the installation of the shroud stabilizers.

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l m;O GENuclearEnergy 25A5669 su so.4 REV.2 3.2 All of the non ASME Code requirements for the shroud stabilizers are defined in the Document of Paragraph 2.1.2.a. The ASME Code requirements are defined herein.

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4. REQUIREMENTS l

NOTE (Sh 1)

The shroud stabilizer hardware will be designed and constructed to the l

requirements of GE Specifications 25A5668 and 25A5670, respectively.

2)

The core shroud was not supplied as an ASME Code Component. However,Section XI requires Insenice Inspection (ISI) of the core support structures.

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3)

The required Replacement Program is different than most Replacement Programs, because the stabilizers are not a direct replacement. Instead, the 1

structural functions of the shroud horizontal welds are replaced by new components. Any defects found in the horizontal welds are acceptable after the l

installation of the stabiliziers.

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i 4.1 The shroud stabilizers change the points of application of the forces applied to the reactor pressure vessel from the core shroud. These new forces shall be analyzed in accordance with the original Code of Construction (document in Paragraph 2.2.1.a).

4.2 The new forces and their points of application are defined in Figure 1, and in Table 1.

The values given in Table 1 shall be combined with the forces defined in the Design Specification (documents of Paragraphs 2.1.1.a through 2.1.1.e).

4.3 The original purchase specification for the reactor pressure vessel (document of Paragraph 2.1.1.b) specified that the boundary of jurisdiction of Section III of the ASME Code (document of Paragraph 2.2.1.a) shallinclude all attachments to the pressure bounday parts, but does not include the components that are welded to the attachments. Thus, the jurisdiction of the original Code of Construction included all weld build up pads used to attach internal components to the reactor pressure vessel, but did not include the shroud support within the boundary of Codejurisdiction. The boundag of ASME Codejurisdiction is shown in Figure 2.

4.4 The analysis required by this Design Specification shall be Certified, to the ASME Boiler and Pressure Vessel Code Section III,1965 Edition with Addenda through Summer 1965.

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25A5669 SII NO. 5 REV.2 l

5.0 PROFESSIONAL ENGINEER CERTIFICATION To the best of my knowledge and belief, this Design Specification satisfies the requirements of the ASME Boiler and Pressure Vessel Code 1965 Edition with Addenda through Summer 1965.

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Date:

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Signature:

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License Number:

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Norcnd

EDM 25A5669 SH NO. 6 REV.2 ADDITIONAL DESIGN MECHANICAL LOADS DBE FORCE QBE EMERGENCY FAULTED F1 79,500 lb.

159,000 lbs 158,500 lb.

F2 16,500 lb.

33,3000 lb.

33,300 lb.

F3 47,700 lb.

95,400 lb.

94,600 lb.

F4 205,000 lb.

416,000 lb.

416,000 lb.

F, F, F and F are discrete loads applied over a small area. At any one point in time, F; 1

2 3 4

4 s applied to 4 Fg and F3 are each applied to one locadon. At any one point in time, F i

locations 90* apart for the installation of four shroud stabilizer assemblics. DBE is a Design Basis Earthquake.

F, F & F loads are from document of Paragraph 2.1.1.i.

j 1

2 3

F loads are from document of Paragraph 2.1.1.j.

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For an Emergency Condition with faulted pressures and no seismic loads, F = 226,000 lbs.

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(Ref. 2.1.1.j).

l For an Upset Transient Condidon (AP + Thermal) and no seismic loads, F4 = 269,000 lbs.

(Ref. 2.1.1.j).

The stress intensides shall meet the stress allowables of the ASME Code,Section III, for the load combinations defined by the Quad Cides UFSAR. The original Code of Construction did not include Faulted load combinations. Faulted load combinadons shall meet the stress allowables as defined by the Quad Cities UFSAR for the reactor pressure vessel.

TABLE 1

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l GE &&"'"'N36 25A5669 Sli NO. 7 REV.2

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j Figure 1. Application of Design Mechanical Loads I

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E MU M M 25A5669 SII NO. 8 REV.2 FINAL

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NONCODE INTERNALLY SUPPORTED STRUCTURE l

N REQUIRED BOUNDARY i

OFJURISDiCTION SHROUD SUPPORT CYUNDER

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WELD DEPOSIT 7

SHROUD SUPPORT'

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PLATE v

I SEE DOCUMENT IN PARAGRAPH 22.2.B W

FOR D:MENSIONS Figure 2. Boundary of ASME CodeJurisdiction

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GENE Fabrication Specification,25A5670, Revision 2

' Quad Cities Units 1 & 2 - Fabrication of Shroud Stabilizer" i

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