ML20077G219

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Forwards Addl Info Requested in NRC to Complete Review of Util Responses to IE Bulletin 80-11, Masonry Design
ML20077G219
Person / Time
Site: Brunswick  Duke Energy icon.png
Issue date: 07/29/1983
From: Zimmerman S
CAROLINA POWER & LIGHT CO.
To: Vassallo D
Office of Nuclear Reactor Regulation
References
REF-SSINS-6820, REF-SSINS-SSINS-6 IEB-80-11, LAP-83-291, NUDOCS 8308030414
Download: ML20077G219 (136)


Text

. _.

SERIAL: LAP-83-291 Carolina Power & Light Company July 29, 1983 Director of Nuclear Reactor Regulation Attention:

Mr. D. B. Vassallo, Chief Operating Reactors Branch No. 2 Division of Licensing United States Nuclear Regulatory Commission Washington, DC 20555 BRUNSWICK STEAM ELECTRIC PLANT, UNIT NOS. 1 AND 2 DOCKET NOS. 50-325 AND 50-324 LICENSE NOS. DPR-71 AND DPR-62 IE BULLETIU 00-; *, FMONRY DESIGN REQUEST FOR ADDITIONAL INFORMATION

Dear Mr. Vassallo:

By letter dated August 2, 1982, you requested Carolina Power & Light Company (CP&L) to provide additional information needed to complete your review of our responses to IE Bulletin 80-11, Masonry Design, for the Brunswick Steam Electric Plant Unit Nos. 1 and 2.

The attached submittal addresses the questions outlined in your August 2, 1982 request for additional information (RAI) with the exception of RAI 13 RAI 13 requests CP&L to provide detailed drawings and a current status of proposed repairs.

Carolina Power & Light Company has designed some fixes to be implemented in 1983 The design for the remaining fixes will be completed in 1984. Detailed drawings are not available at this time, but will be provided as the fixes are implemented.

l t

If you have any questions concerning this information, please contact us.

Yours very truly, S.

mmerman l

Manager Licensing & Permits CEH/pgp (7264CEH) l Attachment l

cc:

Mr. D. O. Myers (NRC-BSEP)

Mr. S. D. MacKay (NRC)

Mr. J. P. O'Reilly k

0308030414 B30729 L

PDR ADOCK 05000324

\\

G PDR 411 Fayetteville Street

  • P. O. Box 1551
  • Raleigh, N. C. 27602 I

l J

RESPONSE

TO NRC REQUEST POR ADDITIONAL INFORMATION MASONRY WALL DESIGN BRUNSWICK STEAM ELECTRIC PLANT UNITS 1 AND 2 O

M. F. Ucciferriv Date s,pkM Sklo95 J. Kat'z

' Data h

APPROVED BY:_,'L.

R.~ Sc'oct e

/Dath

REQUEST FOR ADDITIONAL INFORMATION MASONRY WALL DESIGN BRUNSWICK STEAM ELECTRIC PLANT, UNITS I AND_2 Teehn4e=1 Evaluation A technical evaluation was conducted based on the Licensse's response to IE Bulletin 80-11.

In general, the Licensea's response is satisfactory, but sous information is still required to facilitate a proper final evalua-tion. It is noted that sufficient information has not been providad to jus-tify certain damping values and increase factors for allowable stresses at Brunswick Units 1 and 2.

More information is also required regarding the anargy balance technique and arching theory. Before a final technical evaluation report can be issued, the Licenses is requested to provide the following information.

,RAI la - Indicate whethat the walls have stack bond or running band.

RAI lb - If any stack bond wall exists, provide sample calca1=tiau to obtain moment and shear stress of a typical wall.

RAI 2 - Indicate how frequency variations due to uncertaintias in l

mass, materials and other parameters were considered.

RAI 3 - Describe how in-plana interstory drift was considered.

RAI 4 - Indicate if cracking of sections was given proptr considera-tion in the analysis.

RAI Sa - Indicate whether the block pullout was considered in the evaluation.

RAI 5b - If yes, provide sample es1.culationa of block pullout analysis.

l RAI 6a - In Reference 3, the Licensee indicated that loads and load combinations are based on NRC Standard Baylev Plan for the elastic design method. The Licensee is requestad to clarify whether they are consistent with Flant Final Safety Analysis

[

Raport (FSAR). If any deviations exist, justification should l

be given.

t RAI 6b - With reference to load combinations, the Licensee is requested to provide justification for the stress factors of 1.5 for daad plus live plus abnormal temperature loads and 1.1 for dead plus live plus DBE seismic plus abnormal temperature loads.

l Technical Evaluation (cont'd)

RAI 6c - In Beforence 3, the Licensea indicated that impulsive and impactive loads were considered. Describe types of these loads (pipe rupture, missile impact, etc.) Also provide a sample calculation illustrating how these loads were treated in the analysis.

RAI 7 - Show, by sample calculation, how the effect of higher modes of vibration was considered in the analysis.

RAI Sa - Indicate whether the construction practice for the masonry walls at the Brunswick plant was in ecnformance with the provisions sp"ecified for the special inspection category in ACI531-79[8J.

dAI 8b - If not, explain and justify the use of allowable stresses.

RAI 9a - With respect to Tables A-2 and A-3 {33, justify the use of the following increase for factored loads (the increase factors allowed in the SEB criteria [6] are shown in parentheses) i shaar in flexural members 1.5 (1.3)

I tension nomal to the bad joints ~

1.67(1.3) tension parellel to the bed joints 1.67(1.5)

RAI 9b - If the Licenses intends to use any existing test data to justify these factors, the Licensea is requested to discuss the applicability of those tests to the masonry walls at the plant to the following areas:

e nature of loads

  • boundary conditions
  • material used

~

  • size of' test walls RAI 10a-In Beferenen 3, the Licenses ir.dicates that tha energy balance technique a::d arching theory have bean used to qualify soma masonry walls. The NRC, at pr3sunt, does not accept the ap-plication of these techniques to mascrirf wallsid nucleid power plants in the absence of conclusive evidenem to justify this application. The Licensee is requested to indicate the number of walls which have been analyzed by each cf these tech-i ni* ques and provide the resulting stresses and displacements, l

l l

RAI 10h The following areas need technical verific.stian before any con-l clusion can be made about these techniques I

1.

Energy Balance Techniqua

Ze ha 4 -=1 Evaluatian (coat'd)

RAI 10b - 1.

Energy Balance Technique

  • For the walls which were analyzed using the energy balance technique, provida technical baais to insure that the ductile mode of failure will taka place (if they fail).
  • Provida justification and test data (if available) to validate the applicability of the anargy balance technique to the, masonry structures at Brunswick Units 1 and 2 with particular emphasis on the fonowing areas:

a.

nature of the load b.

boundary conditions c.

material strength d.

size of test waus RAI 10c - The following areas need technical verification bafore any conclusion can be made about these techniques:

2.

Arching Theory -

  • Explain how the arching theory h=41== cyclic loading, especiany when the load is reversed.
  • Provide justification and test data (if available) to validate the applicability of the arching theory to the masonry structures at Brunswick Units 1 and 2 with particular emphasis on the fonowing areas:

a.

nature of the load b.

boundary conditions c.

material strength f

d.

size of test walls

  • If tha hdsges are formed in tha walls, the capability of the structure to resist in-plane shaar force would be d4=inished, and shear failure might taka place. This f

in-plana shear force would also reduce the out-of-plane stiffnass. Explain how the effect of this phenomenon j

can be accurately determined.

l l

1

i, Tarhnia=1 Evaluation (cont'd)

RAI 11 - Regulatory Guide 1.61 allows 4% damping for an OBE and 7%

damping for an SSE. Provide justification for using 10%

damping for unreinforced walls in the arching action analysis.

RAI 12a - With reference to multiple wythes, clarify whether the collar joint strength was used in the analysis. If so, justify the allowable stresses of the collar joint.

RAI 12b - Also, provida sample calculations illustrating the analysis of multiple wythe walls.

RAI 13a - Provide detailed drawings and current status of proposed repairs RAI 13b - Also, provida sample calculations to illustrata that the modified walls will be qualified under the working strass design condition.

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Indicate whether the wcils have stack bond.or running RAI la band.

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RESPONSE

There are no stack b ad walls, an vans have running bond constructica.

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If any stack bond wall nists, provida sample calculations RAI lb to obtain moment and shear stress of a typical wall.

RESPONSE

There are no stack bond walls, therefore, there are no sample calculations.

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RAI 2

Indicate how frequency variations due to uneartainties in mass, materials and other parameters were considered.

RESPONSE

Variations in frequency were conservatively accounted for by varying the modulus of elasticity, E,, between the following limits:

A.

Hollow masonry: 1,000 f'

- 600 f' a

a B.

Solid or grouted masonry: 1,200f'-800f[

This conservative variation in material properties is deemed suffi-cient to account for the variation in parameters such as mass, materials, etc. Frequency variations for unreinforced and reinforced masonry walls are given below.

A.

_U_nreinforced Concrete Masonry Walls The saf==ic acceleration for rareinforced concrete walls with l

rigid supports is selected as tha mari== response between the l

following frequency range:

1.

One-Way Behavio_r a.

Hollow masonry KyE I' 1 f 2.

K/0.6E,I' g

I b.

Solid or grouted masonry i

KG1.2E l'2. f 2.

K Y 0.8 E, I '

m l

mm l

I = the uncracked moment of inertia.

l

RAI 2

RESPONSE (cont' d)

A.

Unreinforced Concrete Masonry Walls (cont'd) 2.

Two-Way Behavior a.

Hollow masonry

2. f 2 K / 0.6 D' K

b.

Solid or grouted masonry K Q l.2 D'2 f 2, KWO.8 D' 4

B.

Rainforced Concrete Masonry Walls 1.

One-Way Behavior The seismic acceleration for reinforced concrete masonry walls with rigid supports in which one-way behavior is considered is selected as the mar 4== response betwan the "following frequency range:

K Q 1.2 E,I ' 2 f 1 Khl 0.8 Z,I '

t g

where I = uncracked transformed moment of inartia g

If the applied moment (M,) due to all loads in a load combina-tion exceeds the uncracked moment capacity (Mer), the wall should be considered to be cracked. In this situation, the effective moment of inercia (I,) may be calculated as follows:

1 1

RAI 2

RESPONSE B.

Reinforced Concrete Masonry Walls (Con ' t),

1.

One-Way Behavior (Cont'd)

+.f M

3 M

I, =,

cri 3 I 1-cr Ig, g

M M

L a.;

, a,,

f fI M

" *

  • l*

ct

.Y l

Where Uncracked moment capacity M

=

er M,

Applied maximum moment on the wall

=

Moment of inertia of transformed section I

=

Moment of inertia of the cracked section I

=

Modulus of rupture f

=

y Distance of neutral plane from tension face

=

l The maximum seismic response is then selected between the following frequency range:

3 y1.2E I' 2 f 2 K b 0.8 E I K

m e

m e If the use of I, results in an applied moment M, which is less than Mer, then the wall may be verified for Mer*

2.

Two Way Behavior I

The seismic acceleration for reinforced concrete walls in which two-way behavior is considered is selected as the maximum response between the following frequency range:

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e

-r s

~-y y

g ---

RAI 2

RESPONSE B.

Reinforced Concrete Masonry Walls (Con't) 2.

Two Way Behavior (Cont'd) a.

For uncracked walls (M,f, M r) l K

1.2 tD >f2 K\\ 0.8 tD b.

For cracked walls (M,2, Mer}

I I

I 3

K 1.2 2 D1f2 Kf 0.8 3 D I

I Where I = The moment of inertia of the uncracked concrete masonry alone (non-transformed section).

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RAI 3

Describe how in-plane interstory drift was considered.

i

RESPONSE

In-plane interstory drift was considered by comparing the in-plane strain induced in the wall (relative displacement between the top and bottom of wall divided by the wall height) to the following in-plane strain limits. This criteria was conservatively estab-lished for in-plane effects in order to provide adequate margin for out of plane effects.

For smconfined Walls - not bounded by an adjacent steel or concrete j

primary structure:

K = 0.0001 For Confined Walls - at a minimum, bounded top and bottom or bounded on three sides:

B' 1+. W.

o(

l 2000 B_

H l

Where:

l B = Wall width l

H = Wall height All masonry walls at Brunswick respond within the abovs limits.

l All masonry walls are non-structural and do not contribute to the i

global response of the building. Masonry walls are used for shielding or infills, etc.

The design basis earthquake consisted of one horizontal and one vertical component. When the maximum in-plane l

l strain is applied to the wall little if any out of plane forces I

are present. This conservatively established criteria for masonry l

~r y

ei-,ii---

m---w w

-wwww

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=,ww-g

I

RAI 3

Dascribe how in-plane interstory drif t was considered.

RESPONSE (cont'd) walls with both in-plane and out of plane loading was conservatively applied in the evaluation of masonry walls with essent*M y in-plane loading.

m, n

e s--,

r,-r---

-r-

,---g- - -

m-Q w

p

1 Indicate if cracking of sections was given proper consideration

RAI 4

in the analysis.

RESPONSE

Cracking is not permitted in unreinforced masonry walls.

For reinforced =asonry walls cracking was properly accounted for in both frequency and strength calculations. Frequency variations which account for cracking are described in the answer to RAI 2.

Cracking is conservatively accounted for in strength calculaticas by assuming the masonry takas no tension (reinforced masonry).

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Indicate whether the block pullout wai considered in the evalua-RAI Sa tion.

RESPONSE

Block pullout usa considered. Prelimary calculations wars made to deter-mine the " Pull-out Strength" of or.e 8" x 8" x 16" block in both a reinforced and unreinforced wall. See Attachment RAI Sa for sample calculations.

Field surveys of the various attachments to the masonry walls at the Bruna-wick Plant were reviewed.

There were no attachments supports to individual blocks with loadings in excus of the " Pull-out Strength".

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4 9527-088 SHEETS 1 & 2 (2 PAGES)

CAROLINA POWER & LIGT COMPAN1L i

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RAI Sb If yes, provide sample esiculations of block, pullout analysis.

RESPONSE

See response to RAI Sa.

4 7

9

RAI 6a In Reference 3, the Licensee indicated that loads and load combinations are based on NRC Standard Review Plan for the elastic design method. The Licensee is requested to clarify whether they are consistent with Plant Final Safety Analysis Report (FSAR). If any deviations exist, justification should be given.

RESPONSE

Lcada and load combinations axe consistent with those in the Plant Final Safety Analysis Report (FSAR).

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With reference to load combinations, the Licensee is raquested RAI 6b to provide justification for he stress factor of 1.5 fer dead plus live plus abnormal temperature loads and 1.1 for dead plus live plus DBE seismic plus abnormal temperature loads.

RESPONSE

Thermal stresses were not relied upon to reduce the resultiag tension,

=

and increases for load combinations wi.ich included temperature were not taken.

The increases were included in the criteria because thermal loads are secondary and self relieving in nature.

Stress increases are normally taken in design for load equations involving te=perature. The

=asonry walls evaluated in this program were not subjected to postu-A lated tecgerature gradients through the thicknes,s. Therefore the walls would not experience thermal induced flexural or snear stresses.

x 7

r e

T>

In Reference 3, the Licensee indicated that impulsive and RAI 6c

)

impactive loads were considered. Describe types of these loads (pipe rupture missile impact, act).

I

RESPONSE

The impulsive load provisions pertain to masonry walls which separate the diesel generators in the Diesel Generator Bui.1 ding. Each side of the masonry walls is protected by 4," steel plate attached by through bolting with 3/4" diameter bolts. Two air compressors, which contain compressed air at 350 psig, exist in each of the diesel generator rooms between the steel plate protected masonry walls.

The following are commitments related to potnatial missiles ganarated by the air receivers:

A two '(2) inch diameter flug of weight 1.38 lbs wU_ch CASE 1 becomes loose and is proglied by exhausting air.

Ths air receiver it punctured and becomes a jet propelled CASE 2 tasile.

CASE 3

- The air receiver explodes into fragments. A fragtnant is idealized as a 2 inch diameter circular disc.

+

RAI 6d - Also, provide a sample calculation illustrating how these loads were created in the analysis.

RESPONSE

The sample calculation, Attachment RAI 6d, v. ascribes how impactive q

effects were considered. Both local and overall response was accounted for.

The semple calculation relates to Case 1, See RAI 6c, (2 inch diameter plug of 1.38 lb weight). This was the most severe missile impact case and was shown to e2velop that associated with Case 3.

For Case 2 a puncture in the most severe location was postulated and it was shown that attachments and supports of the air receivers vers adequate to pre-vent impact on the masonry walls. Therefore, no impact calculations were performed for Case 2.

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3 SAMPLE CALCULATIONS 9527-088 SHEETS 1 to 3 (3 PAGES)

CAROLINA POWER & LIGHT COMPANY BRUNSWICK STEAM ELECTRIC PLANT UNITS 1 & 2 O

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a 14 77A C//m E At7 )? A T 68-3 a

RAI 7

Show, by sarple calculation, how the effect of higher modes of vibrition was considered in the analysis.

RESPONSE

a A study contained in the "Reconnw.nded Guidelines for the Reassessment of Safety Related Elsonry Wells" dated October 6,1980 prepared by owners and Engineering Firms Informal Group on Concrete Masorry Walls contains a study which demonstrates that the first mode contributes to over 99%

of the total flexural ree,ponse (see Attachment RAI7). Similar results are expected for shear at the boundary. For this reason higher modes were not accounted for in the calculation of stresses. For the cases where amplification was predicted, loads were conservatively applied since peak accelerations were assumed to exist uniformly over the entire wall instead of the acts.al distribution which is more sinusoidal in nature.

~_

4

^

l 1

l l

l RECOMMENDED GUIDELINES FOR THE REASSESSMENT OF l

l SAYETY RELATED CONCRETE MASONRY WALLS PAGE 3 - 22 CAE0 LINA POWER & LIGHT COMPANY BRUNSWICK STEAM ELECTRIC PLANT UNITS 1 & 2 l

ATTACEMENT RAI 7

Exhibit 3.4 Page 1 of 2 Contribution from Support Case L/L Modes First Mode Moment for SRSS of All Mode Moment::

ummmminummmmmmmmmu 1.0 1 thru 8 99.30%

i

///h*/ ' // f l

9 9p i

I' 67 s;*. /'s' //

.54 1 thru 8 99.86%

1.0 1 thru 5 99.82%

f

?$

0.67 1 thru 5 99.78%

)7 i,.

///

/. '.'.

/

s 0.50 1 thru 5 99.70%

R1 1.0 1 thru 8 99.75%

3 smisi.v/

7y COMPARISON OF FIRST MODE MOMENT TO SRSS MOMENT s

3-22 T

1 l

RAI Sa - Indicate whether the construction practice for the masonry walls at the Brunswick plant was in conformance with the provisions i

specified for the special inspector category in ACI-531-79 {8}.

RESPONSE

The construction practice, for the masonry walls at the Brunswick plant, was not in conformance with the provisions specified for the special inspectioncategoryinACI-531-79[8].

Construction practices utilized in the laying up of these walls were the nor.mily accepted practices for masonry work at the time the plant was constructed.

Because the masonry work was being done for a nuclear plant, a higher level of daily inspections by the Superintendents for the Sub-contractor, Contractor and Owner was performed during the construction of the masonry walls.

L

l RAI 8b If not, explain and justify the use of allowable stresses.

RESPONSE

Allowable stresses utilized in the design of the masonry walls at the Brunswick plant were those normally for masecry work at the time the plant was constructed and in conformance with:

Specification No.

Description Bav.

Date 9527-01-29-1 Specification for 3

4/31/72 Masonry and Caulking NCHA Specification for the Design & Construction of Load Bearing Concrete Masonry REPORT 5357 Pittsburgh Testing 5/5/72 Laboratory REPORT 3911 Pittsburgh Testing 5/24/72 Laboratory l

1 l

i l

3](, justify the use of the With respect to Tables A-2 and A-3 RAI 9a the increase factors al-following increase for factored laa lowed in the SEB criteria {6] are shown in parentheses) shear in flexural members 1.5 (1.3) tension normal to the bed joints 1.67 (1.3) tension parallel to the *oed joints 1.67 (1.5)

RESPONSE

Increase factore for both flexural asahars and shear walls have been established based on tests for shear walls.

Y F

If the Licensee intends to use any existing test data to justify RAI 9b these factors, the Licensee is requested to discuss the applicabi-lity of those tests to the masonry walls at the plant to the following areas:

  • unture of loads
  • boundary conditions a material used 8 size of test walls

RESPONSE

SHEAR (Rainforced)

Two major test programs have evaluated the shaar strength on concrete block masonry walls. The first was performed by Schnaidar and his test results were used as the basis for developing the UBC, NCNA and ACI code allowable strasses for reinforced assonry.

A more recent and extensive test program has been performed at the University of California, Berkeley and these results will be used as a comparison with the code allowables. Tha test results are shown in Attachment RAI 9b-1, lower bound values are indicated for reinforcement taking all the shear and masonry taking all the shear. These are compared to the allowables reconsnanded for unfactored and factored losu in Attachment RA1 9b-2.

l The discussion and related test data ahown in Attachment RAI 9h-3 & 4 denonstrate the suitability of the designated stress increase factors for use in the re-evaluation program. The test data which is presented represents the majority of existing test data on which the allowable stresses in governing Codes are based. This data was carefully reviewed

-, ~..,... _ _... - - _ -. _ _, - -... ~... - _ _... -.

c -

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v----


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RAI 9b l

l RESPONSE (cont'd) in order to satablish the allowable stresses for both the service and factored load conditions.

The allowable stresses in the gove.rning Codes which are based on this test data are generally accepted for all masonry walls regardless of the nature of loads, boundary conditicas, materials, and size of walls.

Therefore, since the same data was used in establishing the allowchie l

stresses for factored loads (with a suitable margin of safety) the allowable stresses for the factored condition are suitalle for the range of materials, geoastry, boundary conditions, etc. which exist at Bruna-wick.

I W

---,-,,.------.,,.--,.--------,,,,-,---,--en-

,.,.,n,,

n

l RECX)MMENDED GUIDELINES POR THE REASSESSMENT OF SAFETY RELATED CONCRETE MASONRY WALLS FIGURE 2

  • PAGE 2 - 16 CAROLINA POWER & LINT COMPANY BRUNSWICK STEAM ELECTRIC P g UNITS 1 & 2 ATTACHMENT RAI 9b-1

.e

- ~,, - - -

1 Lower Bound Ultimate with Horizontal Reinforcement Lower Bound Ultimate with no Horizontal Reinforcement Code Allowable with no upper limit. Reinforcement takes shear

- -- --- Code Allowable with no upper limit. Masonry takes shear Lj Un lioriznntal reinforcement O

(63% horizontal reinforcement a

>.1% llorizontal reinforcement t

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2-16

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l RECOMMENDED GUIDELINES FOR THE REASSESSMEh"I 0F SAFETY RELATED CONCRETE MASONRY WALLS PAGE 2 - 15 CAROLINA POWER & LIGHT COMPANY BRUNSWICK STEAM ELECTRIC PLANT UNITS 1 & 2 l

l I

1 l

ATTACHMENT 9b - 2 i

e

--e-yw.

___..e.___.m_m,,

.w-_.-.,

,,,.y.

m_

1 For the enfactored loads the factor of safety varies from 2.22 to 3.0.

For the factored loads the factor of safety varies from 1.20 to 1.76.

Tne ductility indicator associated with stress levels for the factored loads is of 'he order of 3 which provides an added factor of safety.

1 I

l Table 4: Comparison of Test Restuls and Code Allowables Test Tests Tests Description S

U Results S

U Masonry Takes Shear 2 lfy M/Vd = 1 0.9/f' l.5 /fy 2.22 1.33 y

2.0[.3.4ff; 5[

2.50 1.47 M/Vd = 0 Reinforcement Takes Shear M/Vd = 1 1.5 [ 2.5jf; 3ff; 2.0 1.20 M/Vd = 0 2.0/f; 3.4ff; 6/f; 3.0 1.76 g

l l

l l

l e

2-15'

I l

l l

l l

RECOMMENDED GUIDELINES POR THE REASSESSMENI OF SAFETY RELATED CONCRETE MASCMHY WALLS PAGES 2 - 17 to 2 - 30 (14 SHEEIS)

CAROLINA POWER & LIGHT COMPANY BRUNSWICK STEAM ELECTRIC PLANT UNITS 1 & 2 e

ATTACHMENT RAI 9b-3 l

l

2.C5.

SP. EAR (Unreinforced)

INTRODUCTION The present literature on shear strength capability varies greatly on the approach used to determine acceptable values and to some extent, the controversey over these approaches and interpre-tation of the results. Debate, on the applicability of model or full size tests and the effects of monotonic versus cyclic loading further seems to complicate this resolution.

Much of the effort to define a permissible in-plane shear stress may be somewhat academic, in that the normal case for unreinforced walls being used in nuclear plant structures, the nature of the shear is one of being forced on the structural panel as a result of being confined by the building frame and not one of depending on the panel to transmit building shear forces. This forced drift or displacement results in shear stresses and strains, but because of the complex interaction between the panel and the confining structural elements strain or displacement is a more meaningful index for qualifying the in-plane performance of the panel. The area of in-plane strains is being addressed in another comittee report.

The most extensive review on shear strength literature Pppears to have been done by Mayes, et al, and published in Earthquake Engineering Research Center Report EERC No. 75-15 which was done for both brick and masonry block.

Tnis report attempts to summarize some of the findings that appear to be pertinent towards defining permissible shear stress values that can be used for reevaluation of the non reinforced

. concrete masonry.

SUMMARY

The shear value of 0.9 [provided by the ACI-531-79 code for reinforced masonry appear to be reasonable basis on which to proceed with the reevaluation program. This value appears to conservatively bound the actual expected shear strength of concrete 2-17 s

i block masonry. A sumary of several different sources for shear stress-desion values is shown by Table 5.

An increase in these allowable values for the re-evaluation program of 1.35[for severe loading conditions appears warranted. Any further increase at this time without further substantiation and review is not seen J

as advisable.

DISCUSSION A number of tests have been identified as being the primary basis for permissible shear stress values in both National Concrete Masonry Association (NCMA) " Specification for the Design and Construction of Load-Bearing Concrete M'asonry 6,s and the American a

Concrete Institute Standard " Building Code Requirements for Concrete M'asonry Structures" (ACI-531-79). 2,3 No apparent tests are traceable to the origin of the Uniform Building Code (UBC) chapter 24 on " Masonry."'

Those tests performed to substantiate the NCMA values are primarily performed by the National Bureau of Standards (NBS) on full size (4 ft by 8 ft, and 8 ft by 8 ft) test panels. These 2o within the tests were performed by Whittemore, et al and Fishburn period 1939 to 1951. The Whittemore tests were done, as usual in that period, utilizing a hold down detail and thereby introducing a clamping or compressive stress within the assemblage. A number of studies have shown that compressive stresses affect the shear strengtn significantly. The Fisnburn tests, utilize a racking configuration with the testing being performed on the panel in its original laid up position. A load setting up principal tension stress causing failure is an accepted measure of shear stress determination by the American Society of Testing Material for brickwork.38 The test results from the above references used by l

NCMA are shown on Table 6.

1

~

The principal tests that seem to formulate the ACI 531 basis are the tests performed on concrete masonry piers for Masanry l

l Research of Los Angeles, by Schneider.12 These tests had a system l

for removing the compressive load on the specimen being loaded'by 2-18

--m.

_,+

2

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v.

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,7

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I 4

shear and were set up to vary the a/d (M/Vd) ratio and measure this effect on a parametric basis.

The two predominant failure modes of a masonry panel under shear are diagonal tension' (causing a "spli.tting" failure) and shear bond (causing'a " joint separation" failure) or some combination of these two effects. The theory behind these were elaborated on by Yokel et al. 2 8 The parameter of normal stress and its effects on a shear strength, which was also reviewed by Yokel 28 and Mayes,3 ', has been 3

demonstrated to be consequential on the determination of actual shear stress capability. This parameter is not identified, today, by any of the codes " 5.35.15 shown in Table 5.

2 It is expected that under zero or small compressive loads the predominate shear failure will be by the shear bond mode of failure.

Tests which have been done with regard to the determination of.ioint separation were performed by Copeland and Saxer.17 as well as Hamid, et al.28 These tests are, by their nature, extremely sensitive to normal stress and consequently do relate the effects of normal stress on permissable shear values, This relationship is shown on Table 5.

It is of interest that there appears to be good correlation between these tests on the shear strength with zero normal stress.

The Applied Technology Council ( ATC) is presently reviewing a formulation for increasing the shear stress as a function of normal stress. This formulation is developed to coincide with their present permissible shear stress of 12 psi and is consistent with the USC's fundamental direction as a design code, forcing reinforcing for c

seismicly designed masonry structures.

As a practical matter, walls subject to the conditions of confinement will experience large compressive loads - although i

l these are difficult to determine. Compressive loads for the most part, imparted by boundary conditions and bshavior of the building-frame are ignored in the evaluation of the masonry panel.

If these nomal stresses are added the shear resistance would be increased. This implies a conservatism on the allowable shear value when one assumes this value as chosen on the basis of zero 2-19

.o v

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n.

normal stress. On this basis, and the tests results discussed, the shear value of 0.9[ chosen by the ACI code appears to be justified and should be established as a reasonable basis by which to proceed t

with the re-evaluation.

Out of plane, or 'so called flexural shear is defined by the code as equalling 1.1/fy. The derivation of this value is analogous to be permissible shear value of concreta, disregarding any reinforce-ment, sf 1.1/f'. Although this is somewhate different (there is no tension steel by which to determine the appropriate j distance), the actual value is a mute point since tension will be the critical value for determining out-of-plane acceptability of a flexural member.

Because of the nature of the stresses, however, and the various concerns with regard to the correctness of interpretation of the

~

e'ffects on boundary conditions as well as such conditions as: actual mortar properties; absorbtivity of the mortar; confinement or lack of it on the test specimen during test; arrangement and effect of actual load, it does not seem warranted to increase these stresses beyond a value of 1.35/f; (1.5 x 0.9 f;). This value is consistent with an adequate margin of safety for both the full panel wall test specimens referenced and the shear bond values observed by test.

Any additional increase in the shear stress values for nonreinforced masonry under extreme environmental loads is not recomended at this l

time.

2-20

l Grea Dato

~ Shrar Strass Remarks 2

I-531 79 0.9 /f'a 4. 34 M/vD > 1 4

KA 79 34 Type M or S Motor 23 Type N Mortar Based on NES tests (circa 1939-1961) 79 12/10*

Type M or S/N Mor:ar

  • 12 psi for solid units 15

'C 3-06 78 12 Lightweight units limited to PS percent shear value

  • 12 + 0.20FE4 30
  • being proposed for compressive stresses between 0 and 120 psi 0

s:;nry Proposed 1.0. h 4 35 a/1 g.1 asioty May be increased by 0.20,e (due to dead load) 10 mid, cc al 79 76 + 1.070E Ultimate value based on type S mortar 70 + [(fitted) pelcnd/Saxen 64 Ultimate value based on 2630 compressive mortar strength

) Valu2s based on inspected workmanship

  1. c = compressive stress.

e I

I 1

2-21

=

-w-,

m

TABLE 6 RACKING TEST DATA--NONREINFORCED CONCRETE MASONRY WALLS Ultimate Racking

,Nortar Load, psi, Net S.T.

Construction Type Mortar Bedded Area Act./ Allow Ref.

" Hollov Unitt N

66 2.87 7

N 58 2.52 7

N 57 2.48 7

? 3-C;ra Hollow F

69 3.00 8

N 62 2.70 8

N 78 3.39 8

D Hollow Units N

79 3.43 10 N

79 3.43 10 N

73 3.17 10 N

119 5.17 10 N

129 5.61 10 N

109 4.74 10 S

132 3.88 10 S

139 4.09 10 S

129 3.79 10 S

159 4.68 10 S

132 3.8R 10 S

159 4.68 10 2-4 C:vity Wall M

103 3.03 9

Hallow Units M

108 3.18 9

M 102 3.00 9

l Avg =

3.65 Range =

2.48 - 5.61 h From Reference 5 l

l 2-22

\\

LI'ST OF REFERENCES FOR SHEAR (Unreinforced)

Mayas and Clough, " Literature Survey - Compressive, Tensile, Bond and Shear Strcngth of Masonry," Earthquake Engineering Research Center, University of California, 1975.

2 ACI Standard, ". Building Code Requirements for Concrete Masonry Structures,"

(ACI 531-79).

3 Commentary on " Building, Code Requirements for Concrete Masonry Structures,"

(ACI 531-79).

"Spicification for the Design and Construction of Load-Bearing Concrete Masenry" - NCMA - 1979.

5 R2ssarch Data and Discussion Relating to " Specification for the Design end Construction of Load Bearing Concrete Masonry" - NCMA - 197D.

0 Uniform Building Code, Chapter'24 " Masonry" - 1979.

7 Whittemore, Stang, and Parsons " Structural Properties of Six Masonry Wall Con-structions," Building Materials and Structures Report No.

5., NES - 1938.

Whittemore, Stang, and Parsons " Structural Properties of Two Buch-Concrete Bleck Constructions and a Concrete Block Wall Construction Sponsored by the National Concrete Masonry Association," Building Materials and Structures R2 port.

9 Whittemore, Stang, and Parsons, " Structural Properties of Concrete Block Cavity Wall Construction" Building Materials and Structures Report 21, NBS 1939.

10 Fishburn, "Effect of Motar Strength and Strength of Unit on the Strength of Concrete Masonry Walls," Monograph 36, NBS,1961.

11 ASTM Standard Specification for Brick and Applicable Standard Testing Methods for Units and Masonry Assemblages - May 1975.

12 Schneider, " Shear in Concrete Masonry Piers," California State Polytechnic College, Pomona, California.

Yckal and Fattal " Failure Hypothesis for Masonry Shear Valls" - Journal of th2 Structural Division, March 1976.

14 "A St' ate of the Art Review - Masonry Design Criteria" - Computech - 1980.

15 "T2ntative Provisions for the Development of Seismic Regulations for Buildings"

- Applied Technology Council Chapter 12 A - ATC 3-06-1978.

Th2 Masonry Society Standard Building Code Requirements for Masonry Construction, First Draft.

17 Copeland and Saxer, " Tests of Structural Bond of Masonry Mortars to Concrete Bicck" - Journal of the Structural Division - November 1964.

18 Hamid, Drysdale, and Heidebrecht, " Shear Strength of Concrete Masonry Joints," Journal of the Structural Division - July 1979.

2-23

e C6.

TENSION (Unreinforced)

A.

Normal to the Bed Joint A sununary of the static monotonic tests performed to determine l

code allowable stress for tension normal to the bed joint was given in the NCMA Specifications.

Stresses for tens' ion in flexure are related to the type of mortar and the type of unit (hollow or solid).

Research used to arrive at

' llowable stresses for tension in flexure in the veritcal span (i.e.

a tension perpendicular to the bed joints) consisted of 27 flexural tests of uniformly-loaded single-wythe walls of hollow units. These monotonic tests were made in accordance with ASTM E 72. Table 7 summarizes the test results.

From Table 7 the average modulus of rupture for walls built with Types M and 5 mortar is 93 psi on net area.

For Type N mortar,

~

the value is 64 psi. Applying a safety fcctor of four (4) to these values results in allowable stresses for hollow units as follows:

Mortar Type Allowable Tension in Flexure M&S 23 psi N

16 psi These values are consistent with those published in the 1970 ACI Committee. 531 Report and which have been only slightly altered in ACI 531-79 Code.

Based upon these tests the minimum factors of safey for each mortar type are:

Mortar Type Factor of Safety M

3.87 l

S 2.60 N

2.81 To establish allowable tensile stresses for walls of solid units, the 8-inch composite walls in Table 8 were used. These walls, conposed of 4-inch concrete brick and 4-inch hollow block, were greater than 75% solid, and thus were evaluated as solid masonry 2-24

construction. Modulus of rupture (gross area) for these walls averaged 157 psi, giving an allowable stress of 39 psi when a safety

]

factor of 4 is applied. The composite wall. tests in Table 8 used Type I

5 mortar. To establish allowable stresses for solid units with Type N mortar, t.he mortar influence established previously for hollow units was used:

E : E ; f = 27 psi 16 f

The minimum factor of safety for these tests for Type 5 mortar was 2.33.

Recent dynamic tests have been performed at Berkeley and the values of tension obtained at cracking at the mid-height of the walls are as follows: 13 psi; 20 psi; 23 psi; 27 psi.

The recommended values have a factor of safety of 2.8 with respect to the lower bound of the static tests for the unfactored loads and are towards the lower limit of the initiation of cracking for the dynamic tests.

An increase of 1.67 appeared reasonable for factored loads based on the static tests.

O 4

O e

O O

2-25

TABLE 7 FLIXURAL STRINGTH-SI OLE WTHE EU.LS OF HOLLOW UNITS-UNIFORM LOAD-VERTICAL SPAN r

L.

Mortar Type Proportion Modulus of Rupture ASTM C 270 psi, Net Area Reference M

110 10 M

108 NOR M.

102 10 M

97 10 M

95 NOR S

94 NCMA M

91 NCMA M

, 89 NOR N

88 4

5 84 10 S

83 Non S

Bl

  • 10 S

75 Nca S

69 nom N

67 4

N 62 4

S 60 N

58 10 4

N 45 4

0 60 10 0

41 4

0-36 4

0 36 4

0 33 4

0 32 4

O 30 10 0

27 4

6 e

2-26

l TASLI 8 TLtXURAL STRENC/., VIRTICAL SPAN CONCRt a Mt.SONRY WALLS TROM TESTS AT ECMA LABORATORY l

Vall l

Modulus of Ruoture I Net Max.

Net Mortar ASTM Nominal Uniform Section Cross Bedded Horter Thickness

. Load Mod lus

Area, Area, l Typa*

in.

psf.

in 3/ft psi psi Nonowythe Walls of Hollow Units l

l M

B 85.15 80.97 61.74 88.73 M

8 87.10 80.97 63.15.

90.76 8

91.00 80.97 65.97 94.82 M

M 8

103.35 80.97 74.93 107.69 l

5 8

62.40 80.97 4-5.24 69.47 l

5 8

72.15 L0.97 52.31 75.18-l S

12 183.3 164.64 57.11 93.94 l

S 12 161.2 164.64 50.22 S2.62 Composite Walls of Concrete Brick & Hollou Om S

"- B 222.3 103.82 161.16 ISO.67 5

8 219.7 78.16 135.72 202.09 103.82 159.29 178.55 S

8 187.2 5

8 228.8 103.82 165.55 185.95 5

8 218.4 78.16 15S.34 235.77 5

8 223.6 78.16 162.11 241.3S !

S 12 171.6 139.83 53.46 103.55 S

12 150.8 139.83 46.98 91.00 S

12 156.0 139.83 48.60 94.14 S

12 213.2 139.83 66.42 128.66 Cavity Ualls 5

10 98.8

.50.36 15C.62 165.55 S

10 156.0 50.36 250.44 261.3C S

10 88.4 48.16 141.91 154.E8 S

10 119.6 50.36 192.01 200.40 S

10,

114.4 50.36 183.66 191.63 5

10 109.2 48.16 175.30 391.32 S

12(4-4-4) 145.6 50.36 233.73 243.94 S

12(4-4-4) 145.6' 50.36 233.73 2 3.91 S

12(6-7-4) 135.2 77.00 127.3S 146.63 S

12(6-2-4) 119.6 77.00 112.68 329.70 M r t. r :. :,. :..

.c.....r :....

.;.. a..

2-27 ee4-

---w

--a en

--m----

,-a

--w.-

+


w a

B.

Tension Parallel to Bed Joints Values for allowable tension in flexure for walls supported in the horizontal span are established by doubling the allowables in the l

vIrtical span. While it is recognized that flexural tensile strength of walls spanning horizontally is more a function of unit strength than mortar, it is conservative to use-double the vertical span values. Table 9 lists a summary of all published tests' and indicates an average safety factor of 5.3 for the 43 walls containing no joint reinforcement and 5.6 fer the 15 wall's containing joint reinforcement.

It is important to note that the factor of safety for those walls leaded at the quarter points, Reference (6), have an average factor of safety of 2.02 with a minimum value of 1.22, while those loaded at the cintsr had an average factor of safety of 6.08 with a minimum value of 3.59.

However, it should be noted that the values tested at the k points were also tested at 15 days.

The results asso,ciated with the early date of testing and the use l

of quarter' point loading are difficult to explain other than to state they are at, variance with all other test results.

An increase in the allowable by a factor. of 1.67 is recommended for factored loads. The comittee believes that the recommended values could be increased because of the larger factors of safety in the test results; htwever the value of 1.67 was chosen to be compatible with the increase in other stresses for unreinforced masonry.

The values recomended.for. stack bonded construction although at variance with current building codes (which allow zero) are thought to be r2asonable values for a reevaluation program.

In a test program performed by PCA(2) a horizontally spanning stack bonded wall had 2/3 the capacity of an equivalent wall laid in running bond. The recommended values are in accordance with this test data.

i.e.

two-thirds of the value normal to tha bed joint is equivalent to 1/3 the values recommended for parallel to tha bed joint.

Rsfsrence:

3) Portland Cement Association, " Load Tests of Patterened Concrete Masonry Walls, " Trowel Talk an aid to Masonry Industry,1963.

1 2-28

l TALL 5 9 FLEXURAL Si" NO !!,110RIZONTAL SPAN, KONREINFORCID CONCT._~C MASONF.Y WALLS I

Modulus 3 ",

  • M'or:ar leadire of Rup:ure Construction Tvoe Tvoe esi Ket Areo. osi ACE /Allou p,c r,

Monnwy:he S",

N Uniform 127.

1.2 4.13 4

Hallow, 3-Core N

136 141-4.41 4

N 127 132 4.13 4

N 159 176 5.50

'4 N

173 180 5.63 4

0 123 128 4.00 4

O 158 164 5.13 4

Monocythe 8" N

149 155 4.84 4

Hollow, Join:

N 160 166 5.19 4

Rainf. 016 in.cc N 193 201 6.28 4

0 150 156 4.88 4

0 18'6 193 6.03 4

Monowy:he B" N

203 211 6.59 4

llollow Join:

N 196 204 6.33 4

Reinf. 0 8 in.cc 0

202 210 6.56 4

s o

195 203 6.34 4

Mono /the-E" N

1/4 p:

56 58 1.81

,6 Hollow N

3S 39 1.22 6

N' 61 63 1.97 6

N 60 62 1.94 6

N 69 71 2.22 6

N 93 96 3.00 6

8" Monowy:he M

Center 199 217 4.72 26 Hollow, 2-Core M

176 192 4.17 26 M*

151 165 3.59 26 4-2-4 Cavity M

111 210 4.57 26 Wall, llollow M

135 255 5.54 26 Units.

M 95

'IS O 3.91.

26 S" Monouythe M

~

159 173 3.76 26 Hsilow 2-Core M

159 i73 3.76 26 Joint Kc. O G"ce M

191 208 4.52 26 i

4-2-4 Covity of M

159 300 6.52 2G Hollow Units Ticd M 159 300 6.52 26 w/ Joint ko. 6 E"oc M 159 300 6.52 2G I

2-29

TABLE 9 (Continued) 1;odulus Mortar Leadine of Rup:ure S.F.

C nstruction Type Type psf Net Area, psi A/ Allow Ref.

l 4" Hollow N

Center 13E 365' 11.41 25 Minowy:he N

157 415 12.97 25 N

101 268 8.33 25 8" Bellou M

268 202 4.39 25

- Sonowythe M

314 237 5.15 25 M

314 237 5.15 25 B" Hollow N

277 210 6.56 25 Monowythe N

314 237 7.41 25 N-314 237 7.41 25 8" Bollou o

259 195 6.09 25 Monowythe O

277 210 6.56 25 0

277 210 6.56 25 B" 1! allow M

268 202 4.39 25 Monouyche, M

297 224 4.37 25 M

277 210 4.56 25 B" Hollow K

277 210 6.55 25 knowyche U

259 195 6.09 25 N

297 224 7.00 25 l B" Bellow 0

360 271 8.45 25 2not.ythe o

297 224 7.00 25 0

268 202 6.31 25

' 12" Hollow N

352 142 4.44 25

'-loncrythe N

314 127 3.97 25 N

333 134 4.19 25

=A 2-30 e

._,-.--e-.,,,-y,_.-w.,-

~ -. -., -,..-

..----,-----,..-----g.,p

.-v-,y--.-

---ww,,,,

y, y

RAI 10a - In Reference 3, the Licensee indicates that the energy balance technique and arching theory have been used to qualify some masonry walls. The NRC, at present, does not accept the appli-cation of these techniques to masonry walls in nuclear power plants in the absence of conclusive evidence to justify this application. The Licensee is requested to indicate the number of walls which have been analyzed by each of these techniques and provide the resulting stresses and displacements.

RESPONSE

  • I See Attachment RAI 10al " List of Safety Related Walls Analyzed by Arching Theory" and Attachment RAI 10a2 " List of Safety Related Walls Analyzed by Energy Balance Technique".

h l

I t

~

e LIST OF SAFETY RELATED WALLS ANALYZED BY ENERGY BALANCE TECEIQUE MASONRY WALL DESIGN (IEB 80-11)

CAROLINA POWER & LIGHT COMPANY BRUNSWICK STEAM ELECTRIC PLA*1T UNITS 1 & 2 i

ATTACHMENT RAI 10a2

--w m

m-

--~<mv,

,-,,e..--

a.

--wy e

s 4

-mmg-me--n, w.

?

J.O. 7451-150 CF&L - asEF M ONRY WALLS LIST OF SAFETY REtATFD WALLS ANALYSED BY ARCHING THF. ORT well Walt Dimensions Block Elevation Design Load Capacity L

Ho, Length iielght Thick,

TJ pe_

Floor Cellin (

Accel.

Lba/Ft.

Lbs/Ft.

C Bldg.

pensake 2a 44'-6" 15'-3" 12" Hollow 50'-0" 6 3'- 1" 9.47s 96 193 0.50 pienel cener.

2h 41'-2%"

15'-3" 12" Hollow 50'-0" 61'-1" 9.47s 191 0.50 plesel cener.

2c 41'-25" 15'-3" 12" Hollow 50'-0" 6 3 '- 3" 9.473 96 193 0.50 Diesel Cenar.

2<l 41'-2%"

15'-3" 12" Hollow 50'-0" 6 3'- 3" 9.47s 96 191 0.50 Diesel cener.

?

Am 120'-7" 17'-0" 8"

Hollow 50'-0" 67'-0" 0.55g 33 41 0.8 Diesel cener.

Sa 11'-05" 13'-8" 12" Hollow 23'-0" 36'-8" 0.25g 12 240 0.05 Control pida.

9b 11'-0\\"

12'-10" 12" Hollow 23'-0" 35'-10" 9.253 12 140 0.05 Controt aldg.

9c 31'-0\\"

12'-10" 12" Hollow 23'-0" 35'-10" 0.25g 12 240 0.05 Contral Bids.

9d 31'-0 "

13'-8" 12" Hollow 23'-0" 36'-8" 0.25g 12 240 0.05 Control Rlda.

1 l

i a

e

I i

l L

(

i l

[

LIST OF SAFETY RELATED WALLS ANALYZED BY ARCHING THEORY MASONRY WALL DESIGN (IEB 80-11) l l

CAROLINA POWER & LIGHT COMPANY l

BRUNSWICK STEAM ELECTRIC PLANT l

UNITS 1 & 2 l

l 1

ATTACHMENT RAI 10a1

---g-----

a,e-,--

--y-7 me-y_-

m,_

y w---=,

ys-*

J.O. 745bl50 CF6L - BSEP HASONRY WALLS LIST OF SAFITY ret.ATED WALLS ANA, LYSED BY ENF.RCY BALANCE TECHNIQUE

-._IESEL CEN_ERATOR BLDC.

D i

i Wall Vertical Hortaontal E"

I*"

"II*"

II'*II*"

]

Mo.

Length Height Thick Reinf.

Reinf.

. OBE DBE Floor Celling AL As fL 3pe Remarke 2

7

. i 4a 120'-7" 17'-0" 8"

1.60s 2.128 50'-0" 67'-0" 2.1" 2.2" 1.05 **

g,_

0 C.

0-Wall 1

2 g

= Ihectility Ratio 4

Walt Deflection at field Ay

=

Walt Deflection for Elastic Behavior Ae

=

Hort. Reinf. In Every Second Course

=

Hollow Blocks Filled at Reinf. Only

=

m' i

9 6

4 4

b UNITED STATES fs a

  • [

NUCLEAR REGULATORY CCMMISSION 40, f

WASHINGTON, O. C. 20555 4

8 g,,

JAN 2 5 1983

%;.*.~... f

.Ni Docket hos: 50-285 50-250/251 50-27. '278 50-213 50-269/270/287 50-245/336 50-317/318 50-244 50-346 50-309 50-237/249 50-271 50-254/265 50-325/324 FACILITIES:

Palisades Turkey Point 3/4 Peach Bottom 2/3 Haddam Neck Oconee 1/2/3 Millstone 1/2 Calvert Cliffs 1/2 Ginna Davis-Besse 1 Maine Yankee Dresden 2/3 Vermont Yankee 1 Quad Cities 1/2 Brunswick 1/2 LICENSEES:

Consumers Power Florida Power & Light Philadelphia Electric Connecticut Yankee Atomic Power Duke Power Northeast Nuclear Energy -

Baltimore Gas & Electric Rochester Gas & Electric Toledo Edison Maine Yankee Atomic Power Commonwealth Edison Vermont Yankee Nuclear Power Carolina Power & Light

SUMMARY

OF MEETING HELD ON JANUARY 20, 1983 RE: MASONRY WALL DESIGN (IEB 80-11). USE OF " ENERGY BALANCE TECHNIQUE" AND ARCHING ACTION" FOR MASONRY WALL QUALIFICATION.

O

l

.,0n January 20, 1983, the NRC staff, its contractor and consultants met with r:presentatives of the utilities identified above and others as shown in Attachment 1 for further discussion of the use of the energy balance technique and arching action for masonry wall qualification.

Copies of viewgraphs presented at the meeting are contained in Attach-ment 2.

The purpose of the meeting was to allow the utilities an opportunity to present a response to an earlier meeting (November 3,1982) in which NRC stated that the validity of the two analysis techniques should be substantiated by appropriate masonry testing.

Based on the technical information presented, it was the conclusion of the group that additional testing to demonstrate the applicability of the energy balance technique or the arching action technique as applied in the specific cases for each facility is not warranted.

Further tech-nical information on each technique was provided at the conclusion of tha technical presentation (see Attachments 3 and 4) but was not explicitly discussed at the meeting.

The NRC staff, contractor and consultants will be reviewing the information rov',d:d at the meeting to decide on a resolution of this issue.

The pos-ibility of plant-specific reviews, wherein each specific application of hese techniques is reviewed in detail, was discussed.

JnprovidingtheinformationandresponsetotheNRCatthismeeting,the Otility group considers its function as a group to be completed.

MM. tr&

Charles M. Trammell Lead Engineer Masonry Wall Design ttachments:

} Attendance list

) Viewgraphs

) Arching Theory Rebuttal

)

Energy Balance Technique Rebuttal

<c: Attendees plus see next page

SUMMARY

OF MEETING JANUARY 20, 1983 MASONRY WALL DESIGN (IEB 80-11) l l

t l

CAROLINA POWER & LIGHT COMPANY BRUNSWICK STEAM ELECTRIC PLANT l

UNITS 1 & 2 i

1 ATTACHMENT RAI 10s

l RAI 10b - The following areas need technical verification before any con-clusion can be made about these technique:

1.

Energy Balance Technique

  • For the walls which were analyzed using the energy balance technique, provide technical basis to insure that the ductile mode of failure will take place (if they fail).
  • Provide justification and test data (if available) to validate the applicability of the energy balance technique to the masonry structures at Brunswick Units 1 and 2 with particular emphasis on the following areas:

a.

nature of the load b.

boundary conditions c.

material strength d.

size of test walls

RESPONSE

See Response to RAI 10a.

w w

-,,...----e-

.-----3

---.w-.--

-.,y-.-

,7-,3--,--

-.-,- c


i----w.--

RAI 10c - The follwoing areas need technical verification before any conclusion can be made about these techniques:

l 2.

Arching Theory

  • Explain how the arching theory handles cyclic loading, especially when the load is reversed.
  • Provide justification and test data ( if available) to validate the applicability of the arching theory to the masonry structures at Brunswick Units 1 and 2 with particular emphasis on the following areas:

a.

nature of the loads b.

boundary conditions c.

material strength d.

size of test walls

  • If the hinges are formed in the walls, the capability of the structure to resist in-plana shaar force would be dim-inished, and shear failure might take place. This in-plane shear force would also reduce the out-of-plane stiffness.

Explain how the affect of this phenomenon can be accurately determined.

RESPONSE

See Rasponse to RAI 10a.

l I

.m..

_,,,. -. ~... - -, - -.

,,,.r-..m..

i I

5 Regulatory Guide 1.61 allows 4% damping for an OBE and 7%

RAI 11

damping for an SSE. Provide justification for using 10% damping for unreinforced walls in the arching action analysis.

RESPONSE

See RESPONSE to RAI 10a.

e I

t

[

-m

With reference to multiple wythes, clarify whether the cellar RAI 12a joint strength was used in the analysis. If so, justify the allowable stresses of the collar joint.

RESPONSE

The analysis of multiple wythe walls was performed based on no-shear transfer in the collar joint. Composite action was not utilized in qualifying the wall elements and each wytha was conservatively assumed to act independently. Henca, the allowable stresses in the collar joint are not applicable.

e

._-,+r

Also, provide sample calculations illustrating the analysis of RA1 12b multiple wythe walls.

RESPONSE

Calculation data package 9527-1-GP-MW-02-F, Attar hment 12b, illustrates the analysis of multiple wythe walls.

t l

l l

CALCULATION SET NO.

9527-1-GP-Mii-02-F SHEETS 1 to 31 1

(35 PAGES)

CAROLINA POWER & LIGHT COMPANY BRUNSWICK STEAM ELECTRIC PLANT l

i UNITS 1 & 2 ATTACHMENT RAI 12b

q =_ -, j. & $~'

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RAI 13a Provide detailed drawings and current status of proposed repairs.

RESPONSE

CP&L has designed some fixes to be implemented in 1983. The design for remaining fixes will be completed in 1984. Design drawings will be submitted as fixes are implemented.

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Also, provide sample calculations to illustrate that the RAI 13b modified walls will be qualified under the working stress design condition.

RESPONSE

Three sets of sample calculations, as listed below, show the proposed modifications to correct the wall deficiencies.

WALL NO.

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