ML20077A698

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Responds to NRC SER for Generic Ltr 88-01 Re NRC Position on IGSCC in BWR Austenitic Stainless Steel Piping.Rwcu Piping Replacement Scheduled Over Two Refueling Outage Periods
ML20077A698
Person / Time
Site: Quad Cities  Constellation icon.png
Issue date: 04/29/1991
From: Richter M
COMMONWEALTH EDISON CO.
To: Murley T
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM), Office of Nuclear Reactor Regulation
References
GL-88-01, GL-88-1, NUDOCS 9105100337
Download: ML20077A698 (4)


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April 29, 1991 Dr. Thomas E.-Hurley, Director Office'of Nuclear-Reactor Regulation U.S.. Nuclear-Regulatory-Commission Hashington, D.C, _

20555 Attn:

Document Control Desk

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Subject:

Quad Cities Nuclear Power Station Units 1 and 2 Response to Safety Evaluation Report for Generic Letter 88-01 NRCJo.c tatloL._50-15La.nL50-265 '

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References:

(a)

--L. Olshan (NRC) letter to T. Kovach~

l (CECO), dated _ August 21, 1990.

-(b)

=H. Richter (CECO) letter to T. Murley (NRC),-dated October 19,-1990.

'Dr. Murley:

Reference (a) transmitted the Nuclear Regulatory Commission's (NRC) safety evaluation of_ Generic Letter _88-01 (Generic Letter), NRC Position of

'Intergranular Stress Corrosion Cracking (IGSCC) in BHR Austenttic Stainless Steel Piping,1for_ Quad Cities Station Units 1 and 2.

. Additionally, Reference (a) requested Commonwealth Edison _ Company-(CECO) to_ modify-theLInservice Inspection-(ISI) Program for Units 1 and 2 to address the Reactor Water Cleanup;(RHCU) System-pt. ping outboard-of the isolation valves.. Reference'(b)

~1nformed your staff that CECO.was evaluating the impact of incorporating!the RHCU System piping outboard of the isolation valves into_the ISI. Program.

-This letter presents'the results of'that evaluation, and the current plans for

=the RHCU_ piping for-Units 1_and 2?

For the evaluation, a study:was performed (specific to Dresden Station) to determine the optimum-IGSCC mitigation technique / alternative ~(based on cost and dose considerations) for-the RHCU piping outboard of'the isolation valves which is within the' scope of the. Generic Letter.

Although the current study wasL"Dresden-specific", the results al.so pertain-.to Quad Cities Station based on,the-similar.ity'of.the RHCU outboard-piping applicable to the. Generic. Letter.

.As shown on Figure 1, the sections of RHCU_ piping within the scope of.

the Generic Letter extend from outboard isolation valve 1201-5 up to and

-including the regenerative heat exchangers, the interconnecting piping-between

'the: regenerative-heat exchangers, and the interconnecting piping between the regenerative and non-regenerative-heat exchangers.

Additionally, the return

. piping from the. regenerative heat exchangers up to valve 1201-81 is included in'the scope of the applicable piping.

There are approximately=160 welds in this piping for each. unit.

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Dr ;T.E', Murley. April 29, 1991 Some of'the'IGSCC' mitigation alternatives which were evaluated included:

performance of IGSCC inspections in accordance with the Generic Letter; with expansion assumptions and anticipated weld repairs

'(utt11 zing the weld overlay technique) based on previous inspection results of.RHCU inboard piping.

performance of weld overlays on all welds over a two outage period, with no IGSCC inspections performed prior to application of the weld overlays.

J replacement of IGSCC susceptible piping, with no IGSCC inspections performed-prior to pipe replacement.

The;results of the study.("Dresden-specific" study) concluded _that pipe replacement was the optimum mitigation alternative (based on cost and dose

. considerations) for the RHCU piping.

Based on those results. CECO is pursuing the. replacement ofci-he subject RHCU piping (shown on Figure 1).

Additionally, CECO is investigating potential upgrades to the equipment (heat exchangers and val..ves) associated with the subject : piping. - At this time, _ the required company 1 assessments are being performed in order to budget the necessary funds for-the-pipe replacement project. - It is expected _that final budget approva; ifor this_ project will.be obtained by October 1991.

In the event that the required funding cannot.be obtained,-your staff will be notified and an inspectlon program will'be proposed,

'It.should be noted that the subject RHCU piping is not scheduled for

}IGSCC inspections prict to replacement.

The dose penalty factors, estimated-

total exposure, and man-hour estimates which were utilized in the evaluation of:the pipe replacement alternative we.re_ predicated'on this assumption--(no JIGSCC.)nspections-prior to pipe' replacement). Although no IGSCC-inspections i

are planned pri.or to pipe' replacement,-existing instrumentation (area-temperature monitors)-is available to provide notification in the event of 3

=RHCU System leakage.

Based _on_ preliminary engineering, the'_RHCU piping replacement for each

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unit-is_being scheduled over'a two refueling _ outage period.

At this time, pipe replacement between the refueling.-outages-is not' anticipated (due to dose-considerations); however, it.is expected that.in excess of thirty percent (307.) of the ~ piping will be' replaced during the first/ initial refueling'~

outage. 'The current schedule =for pipe replacement, which takes into account (the expected lead time required for engineering.and material-procurement, 1s-ipresented below for each unit.

It should be noted that the expected dates for these refueling outages may be subject to change.

Unit 1 - January 1994 refueling outage =(Q1R13)

Fall 1995 refueling outage-(Q1R14) r Unit 2 - Spring 1993 refueling outage (02R12)

Fall _1994 refueling outage _(Q2R13) l

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-ZNLD/861/15

Dr. T.E' Murley April 29, 1991 Please contact this office should further information be required.

Respectfully, J

JJ.

M.H. Richter Nuclear Licensing Administrator figure 1:

Simplified Diagram of Reactor Hater Cleanup System cc:

A.B. Davis - Regional Administrator, Region III L.N. Olshan - NRR Project Manager T.E. Taylor - Senior Resident Inspector, Quad Cities ZNLD861/14-16 l

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FIGURE 1 Simplified Diagram of Reactor Water Cleanup Systen Drywell rron 1201-5 p

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1201-81 8

Regenerative Ilon-Regenerative t

Heat Exchangers Heat Exchangers 8

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Filter Punp ranineralizers

><3 Cleanup Line Ilumbers of applicable outboard piping:

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1203-4"-A J205-4"-A 1206A-4"-A Punp 1203C-4"-A 1205A-h"-A 1206B-h"-A 1203D-h"-A 1205B-h"-A 1262-6"-A

--- : Outboard piping within the scope of 12121-h"-A 121?3-h"-A f

Generic Letter 88-01.

IiOTE : Diagram is applicable to Units 1 and 2.