ML20072T418
| ML20072T418 | |
| Person / Time | |
|---|---|
| Site: | Seabrook, 05000000 |
| Issue date: | 08/07/1981 |
| From: | Hinkley H, Martin G PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.) |
| To: | |
| Shared Package | |
| ML20071K200 | List: |
| References | |
| FOIA-82-524 NUDOCS 8304080089 | |
| Download: ML20072T418 (74) | |
Text
{{#Wiki_filter:' i _ s .*.. i' . Pullman Power Products X-10 yh , occuvenT no. rRtPARto BY: L.LUf4DSTROM APPROVEo BY: H. HIf4KLEY ># M M 11/5/79 _ SEABROOK To BE UsEo I PAGE No. 1 0F 3 oNLY ON Jod # /' PROJECT PROCEDURE 2 . LATEST REV. DATE 8/7/81
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M C. ' ' . WELD MONITORING PROC NyRE.
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Ah}ddht 1981 AUG 13 1981 pfty! *t*fy'?Z.%.- Ph W POWER PRODUCTS 44j -1.W. .??Uf -
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SEABROOK p,$@VL N X STATION
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CODE
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f-HEADQUARTERS AT
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' y,(.k 'ta,p,n. ., ,' WILLIAMSPORT, PENNSYLVANIA : *'.
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sQ m. . T- i . .,3,...,*.:[. REVISION P REP Ast[D BY APPROVED 8Y INITIALS pt; SCRIPT 10N {. ' : 9 m og
$E '. 3/1/79 D. Walker H. Hinkley HDH Initial Issue for Seabrook q ;jp. .
Y.h@Q,C t n.y3Q .w 11/5. ..
/.,79 L.Lundstrom H. Hinkley HDH Extensively Revised if C, . . - *
. 02 .~- Revised para. 2.1, 3.1, 4.1, 5.1, 5.3.1A,
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C. Gaskell H. Hinkley HDH 5.3.2C, 6.1. Appendix A; Corrected Typo's y, . t:" , 7/17/80 R. Donald H. Hinkley HDH Revised para. 5.2 and 7.1 MV .E ' ' 04 fl.n, 8/26/80 H. Hinkley A. Eck AAE- Revised para. 5.1 and 5.2 i a- ,.[ _ . 05 W,! !- U. .
. 4/2/81 C. Gaskell H, Hinkley HDH Revised Appendix A; Added Appendix B and ;; $ i,J , ..
para. 4.1.1; Revised para. 5.1 and 5.2
- h. ; :. ' 8/ 81 G. L. Martir H. Hinkley N Revised 5.2, 5.3.1, 6.1 f [I , .
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49 Pullman Power Products c . :, 9 c' k., . .an m:cera'ed x.io DOCUMENT NO. O. / ' rREP MEo Bn L. Lundstrom Approved BY a* iiinuiey *- A me P^ SEABROOK To st' UsED g NO. 2 of 3 PROJECT,P. .ROCEDURE ., oNI.Y oN Jo88 g
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^ ' 1.0zSCOPEk N..Y:-lQ ' . ; . IIk"Thbquirements of this document are applicable to all field welding Z' . activities performed by the Company (Pullman Power Products).
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.'. 2.0 -PURPOSE -
- ) 3/5/80 a -:f j.:2.1 Tni,J.This document by aestablishes the Specification method by which (WPS) the parameters and p ques rcquired Weld Procedure will be moni-4 . . gE C.d1.g..b r w WYM 1, tored 'and. documented during production welding.
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.'2 [ tech'niques-proven by Procedure and Welder Qualifica j 1. . .
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%- 3.0 RESPONSIBILITY !
i 5r3 J pJ f.T. GM P i F3/5 dN: 3.1 The QA Manager shall be responsible for implementing the requirements i M;/80 M
- L'E l g '(,W.;.9'-I.g.li);.;.d'of :;p -19 pj: m this - document through QC inspection personnel. -
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i . 4.0 CALIBRATED EQUIPMENT , 4;., ; . ~y;g.:e ,' gl/5/80 3 . 2-V 4.1 Voltmeters, ampmeters, tong testers, Ini ineL Volt / AMP Meter, and . i~ .. pyrometers used during weld monitoring shall be calibrated in accord ~ i p. f .. 9. ' . ance with Project Procedure x11-2. . . M4: '
/2/81 7, "f5.'..,jp y,W I -
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. 'U ,61, 4.1.1 Machine settings and meter readings may be used to document th tj,.4 .- 3.*]. 1 parameters when monitoring an Automatic GTAW machine, providing -
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.' . the power source is properly calibrated in accordance with
,R,.' tw 6'p Procedure XII-2.
p~:~y? f6 l W,Q h 45.0 W . MONITORING W' ' ,
;. ..C l4/2/81 s 5.1 Sutveillance activities, on items covered in rlaracranh 2.0 of this
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document shall be performed on productionCwelc- no dail9 by the l !. . J., 9 responsible QC Welding Inspector. This survei' lance need not be' t @5 id dOEiimenteh except' when dhcrepancies-are- fourid in the parameters.
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ano tech.nTques'^used. ' Then the Weld Monitoring ' Record in Appendix "A"
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shall be used to document discrepancies for manual welding. For i ! t \ '. - - GTAW Automatic process, the Weld Monitoring Record in Attachment B
. y, shall be used to document the discrepancies. ,
8/7/81 ~ k5.2 A documented monitorino activuv chall be perfonned on each welder at l a minimum of once(each three monthh Monitoring shall be documented j
,. using the " Weld Monitoring Record" which shallabe completed by the s i / responsible Welding Inspector and forwarded to the QC Supervisor for review. -
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") Pul! man Power Products 0++on of Puurnan incorporated DOCUMENT No.
APPROVED BY: H. Hinkley 2M_ $!IN 11/5/79 L. Lundstrom ( ' P,REPARED BY, PAGE SEABROOK To BE USED 3 er 3 PROJECT PROCEDURE , outy ou ;o " 7035 ~a-
.' 5.0 MONITORING (Cont'd) s 5.3 If a parameter or technique is found to be outside the limits prescribed r
by the WPS, the discrepancy shall be resolved by the QC Supervisor in ~ the following manner. 1 .- 5.3.1 If it is detemined by the QA Welding Engineer that the Discrepancy 8/7/81 may have had a detrimental effect on the quality of the weld, such as violation of a procedure or perfomance essential variable,
,, 0l; ).6 .Cr ;$'#;. Procedure'XV-2 shall be utilized.
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A. A review of the welds made by the welder for whom the 3/5/80 - . discrepancy was found shall be made on welding performed
' subsequent to the last Weld Monitor Record on file for him. . ,
2
- The welds shall be evaluated by any records available or by
,the appropriate N.D.E. method. Disposition of these welds shall be made by the QA Welding Engineer and a report placed
. on file of his findings. ...
O *- 5.3.2- If it is detemined that the discrepancy had little or no effect 1 - 0 C j- , upon the quality of the weld, it shall be brought to the attiritTon-j of the responsible foreman and welder. A. Corrective action shall be noted in the " Comments" section
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of the Weld Monitoring Record.
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' B. The Welding Activity shall be monitored more frequently as required by the QC Supervisor..,,,
i~ N ;. .. 1 A:r k . y. V. - C. If a particular welder or piece of equipment is repeatedly 3/5/80 5. W - found to be out of compliance with the applicable requirements, the QA Manager may, at his option, require that the welder
'.be ratested or the equipment be removed from service.
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,?'- 6.0 REVIEW
{ , 6.1 Each month the QC Supervisor shall review with tha QA Manager the Weld l8/7/81 Monitoring Records submitted during the previous month. Documentation
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of the review shall consist of a brief sumary signed by both individuals. ! I. 7.0 RECORDS - l' 1/17/80 7.1 Completed Weld Monitoring Records shall be retained by the QA Engineer - -
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Records. At the end of the project these documents shall be destroyed. g 4*
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"j] Pullman Power Products X-10 l DoctNENT NO.
h' : > enEpAaEo By: C.F. GASKELL APPROVED BY: H. HINKLEY 1/fME!13/5/79 8 To er USED PAGE SEABROOK
. ONLY ON JOB # NO. 1 op 1
_ -- P.ROJ ECT_ PROCEDURE
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4/2/a1 WELD MONITORING RECORD { MANUAL WELDINO DATE: . WELDER: STMB07.' - WRSR NO.:
; )
WPS: PROCESS POLARITY: I l POWER SOURCE OR RESISTANCE GRID SERIAL NO.: EASE MATERIAL:.P TO P , FILLER METAL SIZE AND CLASSIFICATION: 1 PREHEAT /INTERPASS TEMP: F l i
-METHOD O'F PREHEAT /INTERPASS VERIFICATION: O PYROMETER S/N CAL. DUE O TEMPSTICR '
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.._.'.... Q OTHER ,
SHIELDING CAS CFH FURGE CAS
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T:Mi V . AMPERAGE a VOLTAGE
, C/V MONITOR SERIAL NUMBER TRAVEL SPEED IN./ MIN.
m D W1DTH 2. COMMENTS: MONITORING PERFORMED BY m g1xxxxxxxxxxx_x_1x_xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx_1xxxxxxxxxxxxxxxxx
. HEAT INPUT: J/IN.~
j -REVIEW: ACCEPT
! REFER TO QAEW -
. l. , REVIEWED BY: _DATE: xxxxxxx x x x 11 x x x x x x x__x x x x x x x x__x x x 11 x x x x x x i x x x x x x x x x x x_x _x_x x x 11 x x x x x x x x x x11 x x x211111 qAEW DISPOSITION: T
, SIGNED: DATE:
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Pullman Power Products i 987 X-10
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' pacpango sy: C.F.GASKELL APPROVED BY: H. HINKLEY M N $ 11/7/8]
PAGE ATTACHI1ENT B SEABROOK To BE USED ONt.Y ON JOB # Q./% d \g/ Q e Q' NO.
.-. - - - ~ . - - - - _ PROJECT PROCEDURE _1 0F 1
' WELD MONITORING RECORD -
(AUTOMATIC GTAW ONLY) i
.'. DATE: ,
STMEOL :
'i WELDING OPERATORS: .
a;
.s SYMBOL :
- WRSR NO.:
WPS: PROCESS: GTAW- AUTO MACHINE H0 DEL: DIMETRICS COLD TRACK II l " POWER SOURCE CAL. DUE 5 t POWER SOURCE S/N: ' EASE MATERIAL P TO P FILLER TYPE AND SIZE: PREHEAT /INTERPASS TEMP.
'F METHOD OF PE N.AT/INTERPASS VERIFICATION ) YRCMETER #S/N AND CAL. D STICK F
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00TnER: . SHIELD GAS CFR PURGE GAS l a ' PRIMARY VOLi' AGE: Y PRIMARY CURRENT: l TRIMARY WIRE SPEED: IN/ MIN. l l . IN/ MIN. i M VEL SPEED: BEAD WIDTH: IN . .'
. COMMENTS:
MONITORING PERFORMED BY: 1111111 G D Dut 1111111111111111111111111111111111111111111111111111111111111111111 HEAT INPUT: J/IN. . l
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! REFER.TO QAEW a. ..
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'DATE:
REVIEWED BY: 11111111111 l j 111111_1_11 t1111 x 11 x 111111111111111111111111111111111111111111111111111 1*a l i ' QAEW DISPOSITION: .a . , s . .'s : .s, 1 3 '9'&.* .. I
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SIGNED:
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l I T. ~ l OLIALITY Ass'L...McE PROGRAM I
,, j OBSERVATIONS EVALUATION 7035-\-8 k ,
OAABLE DM/Fy Doer 70 LACN IoF 77mf X-13 keview weld monitoring records that indicate a devi-
"ation from the welding procedure. Verify that appropriate corrective action was taken. ,
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' Procedure X-10, rev. 8/7/81, para.' 5.3.1 & 5.3.2 !
l X-14 Review several code data reports to assure they have been filled out per the requirements of para. M
. 5.1 and the attachments, as applicable. Also, go pfr4 # Egg:rf M//pgE6 TO D//TC verify that code markings have been applied to the appropriate drawings per para. 8.1. - ,
Procedure X-21, rev. 8/11/81 ! i ! l i.' . ( . l ; I
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!X-7 Review the differences of para. 6.6.9 and Procedura - /24 % g gg-JS-IX-14 with a QA Engineer and/or QA Manager. -
i l Procedure X-9. rev. 8/7/79, para. 6.6.9 0 8 [{ N O
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. , 3 Select 4 minimum welders at random and M check the. g *7 X-8 wld monitoring records'to verify they have beena M
nonitored at least twice in the past 6 months. hh* 00 Review the monitoring records to verify they areAlso verify that monitorinc correctly filled out. records have been reviewed by the QC Supervisor [g M b s) e N 60$ A N64 [g{d 2G with the QA Manager monthly.
- Procedure X-10, rev. 8/7/81, para. 5.1 & 6.1 l AAR #10 of the 7035-1-81 Audit e
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i 3 EVALUATION To36-W81 ' OBSERVATIONS SECTION X_ X-6 Verify how the QC Welding Inspector determines that
.p it is time to perfonn a documented weld monitoring activity on each welder who has welded at any time j ;
M cover this. during a calendar month. The Procedure does not g g, g' pg j ! Procedure X-10, rev. 8/26/80, para. 5.2 M i'
! X-7 Verify that each month the QC Supervisor reviews i
with the QA Manager, Weld Monitoring Records submit- ' gg ted during the previous month. Is there evidence N ! of this review documented or legged some place? MC .,lM g g Procedure X-10, rev 8/26/80, para. 6.1 g% d
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X-8 Vcrify that if it was determined by the QA Welding Engineer that discrepancies were found during weld
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monitoring that may have had a detrimental effect *MO cb (p on the quality of the weld, procedure XV-2 was util-ned. Procedure X-10, rev. 8/26/80, para. 5.3.1 d _~
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i CHMINT 15 f 22 L No. 0558 Report No. SA598CS203 Audit Date: 4/6-23/82 I Auditor (s): F. A. Beake
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REQUILDENT: PPP Procedure X-10. Para. 2.1, establishes the method by which the parameters and techniques required by a Wald Procedure Specification (WPS) will.be monitored and documented during production. DEFICIINCT: - Weld monitorirs records reported by QC Technical Technician, William Larken, dated 1/26/82, had volt /ampmeter calibration date, serial no., and monitoring report data missing. Another veld monitoring record, ubich had been signed by the QC Supervisor, had the travel speed (1/4") and bead width (4") reversed with no comments indicated on report. Twelve veld monitoring records indicated that the reqired maximum interpass temperature of 600'T had been exceeded with no evidence of further evaluation by QC/QA personnel as to i= pact on final veld. RECOMMENDATION: Weld monitoring records shall be checked against the applicable WPS to s,_/ determine whether monitored values are within tha variables specified. Review additional veld r.onitoring records to deternine the extent of improperly reported velding parameters, and make necessary evaluations of those not falling within the specified ranges. PULLMAN.-R W.riTNS REPLY Weld Monitoring Records have been properly reviewed. (see attached) d.'& /O ~
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Qr , myAr9hMNT 1 f 22 No. 0557 Report No. SA598CS203 Audit Date: 4/6-23/82 Auditor (s): F. A. Beake REQUIRDENT: Procedure I-10, para. 2.1, states, "This document establishes the method by which the parameters and techniques required by a *
. weldid.".
Para. 2.2 states, "The Monitoring Program is intended to ensure that the parameters and techniques proven by procedure and welder qualifications are carried over into production work." DEFICIENCY: This procedure bas not been implemented in the areas The of responsibility, following calibrated equipment, monitoring, review, and records.2 1, 3.1, 4.1, 5 2, paragraphs of the procedure require implementation: 5.3.2.3, and 6.1. 5.3, 5.3.1, 5 3.1.A,'5 3.2, 5.3.2.A RICOMMENDATION: Procedure I-10 shall be implemepted within 30 days in the areas of responsibility, calibrated equipment, 2.1, monitoring, 3.1, 4.1,review, 5 2, 5.3, and5.3.1, records. ' Implement the following paragraphs: 5.3 1.A, 5.3.2, 5.3.2.A 5.3 2.R, and 6.1. . ., 1 PULLMAN-HIGGINS REPLY i Pullman Power Products Procedure X-10 Las been implemented. Y%O PM 7 Q w.4 -
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g gCE CORRESPONDENCE r,_ s May 12, 1982 File {
- r0 pog- R. Wise /R. Davis )
T-i $Us)ECT Weld Monitoring Records A re-reivew has been performed on all the Weld Monitoring Records on file. All monitoring records with any variations from the parameters of the appli-(see attachement) . c cable WPS were forwarded to the QAER for further review.
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RicharcLG. Davis / QA Manager (G) ~...
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R. G. Wise QC Supervisor I
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R17IEW OF WELD MONITORING RECORDS
@,8,, , versreview foundofinthe oneexisting instance records, seven typical only. 1) Excessive weave discrepancias width and 2) Shielding have been t,o
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jiosbelov90%ofthatspecifiedontheWPS. The remaining five cases are:
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. Inadequate Review - Numerous records showing di y ies were signed off as reviend with no comment.
- 2) Inspectet Error - Many records were incomplete and some entries seem questionable.
- 3) Travel Speed below procedure specified minimum.
,' 4) Voltage outside the range specified on ,the WPS.
- 5) Asperage outside the range spe'cified on the WPS.
RECOMMENDATIONS:
- 1) & 2) Provide training in the requirements and use of Procedure X-10 to those , ; c.
who use it. ,,1 o.a ' -
- 3) Travel speed violations have b evaluated individually. In some cases/ pro-cedure revisions are in order. Walder monitoring should be increased /to assure compliance with the approved procedure. In no casa did the travel speed vio-lation affect procedure or performance qualification. A 3 (M "" "
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A) T-Gas; WPS: 8-I-1-Bk2;Walder: Curtis, F6; Date: 11/13/80 Calculated Heat' Input? 57,960 J/in.; Max. Allowable 184,800 (Ref. PQR 020A) ( Temporary Wald (B31.1) B) T-Gas-1;WPS8-I-1-h2;Walder: Lacopolis, BT; Date: 11/13/80 Calculated Heat Input 87,400 J/in.; Max Qualified 184,800 (Ref. PQR
- 020A&B)
Temporary Wald (331.1) C) WLD-2170-03 F0314; WPS: 27-I-8-CB-12; Walder: Scutra, L6; Date: 11/13/80 Calculated Heat Input 21,685 J/in.; Max. Specified 54,000 (Ref. PQR.109) B31.1; P8 welds do not require impact qualified WPS. l i D) DM-1637-01 F0102; WPS: 27-1-8-03-12; Walder: Carver, BR Date: 11/13/80 Calculated Heat Input 21,600 J/in.; Max Specified 54,000 (Ref. PQR 109) i
', E) CBS-1225-01 F0114; WPS: 29-III-3-KI-1 ; Walder: Lobikis, J7; Date: 3/20/81 Calculated Heat Input 19,200 J/in.; Max Specified 43,200 (Ref. PQR 121)
P8 welds do not requirs impact qualified WPS.
,' F) CBS-1225-02 F0201; WPS: 24-III-8-KI-12; Walder: Hemand, J5; Date: 3/24/81 Calculated Heat Input 25,200 J/in.; Max. Specified 78,000 (Ref. 104A)
P8 welds do not require impact qualified WPS. G) CS-360-08 F0801; WPS: 24-III-8-KI-12; Walder: Hebert, GN; Date 3/25/81 Calculated Heat Input 33,750 J/in; Max. Specified 78,000 (Ref. PQR 104A) P8 welds do not require impact qualified WPS. H) WLD-2097-02 F0203; WPS: 24-I-8-KI-12; Walder: Birch, GR; Date: 4/8/81
; {'g Calculated Heat Input 34,756 J/in.; Max. Specified 55,500 (Ref. PQR 106) l P8 welds do not require impact qualified WPS.
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, 'AF 3-f 01 R/2 F0104; WPS:
24-III-1-KI-12; Welder: Bureau, S8; Date 4/8/81 p33E ,ted Heat 16,800 J/in.; Max.f Speci ied 0 (Ref. PQR 104A) j+,7 4f ge18" 78,00
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24-III-8-KI-12; Welder: Butler, GD; Date 4/22/81 A h.x60-01F0104;WPS:eulated Heat 20,727 J/in.; Max. Specified 78,
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[2 ,, vel speed reductions vill be requested for: e k CP'y .E%' g: p' 24-III-8-KI-12-reduce to 2 In/ Min. 29-III-8-CB-1 reduce to 2 In/ Min. '/ g9 i f" 27-I-8-OB-12\ reduce to 3 In/ Min.
- 4) voltage outside range specified on the WPS.
In a of 9 cases the voltage is within one volt of the acceptable range. Pro-ceduras could be changed to broaden the voltage ranSes. Some question also exists about the accuracy of the readings due to the nature of the instrument. Walder monitoring should be increased to assure 'that procedure is followed.
- 5) Amparage outside the range specified in the WPS.
A) Ranges specified for SMAW process do not overlap betwaan rod sizes. Ranges can be made to overlap.
- 3) For carbon staal SMAW beat input is an essential variable. In no case was
) a procedure qualification violated. Individual analysis of each discrepancy follows.
C) B31.1 procedures do not have impact requirements.
. SECTION III WELDS
- 1) SI-251-01 F0103; WPS: 24-III-8-KI-12; Walder: Hemond J5; .
Calculated Heat Input 14,025 J/in is within specified 11=its 78,000 J/in l az. (Ref. PQR 104A) P8' base materials do not require impact tested WPS.
- 2) CBS-1216-4-17 26; WPS: 77-III-8/1-KI-12; Walder: Mulherrin, T2 Calculated Haac Input 21,420 J/in is less than qualified max. 34,500 (Raf. PQR 308)
- 3) RH-167-01 F0102; WPS: 24-III-8-KI-12; Walder: Guay, K3 Calculated haat input of 15,692 J/in is below specif'ied max. 78,000 J/in.
(Ref. PQR 104A) l P8 base materials do not require inpact test WPS. B31.1 WELDS 4). MD-5415-SH3 EW5415; WPS: 8-I-1-BR-2; Walder: Lobikis, J7 Calculated Heat Input 29,900 J/in. is below max. qualified 184,800 J/in.
/i (Raf. PQR 020 A & B) 331.1 velds do not require impact qualified WPS.
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10-I-1-OB-1; Walder: McGann, BA p 5125-03 F0313; WPS:
. calculated Heat Input 21,000 J/in is below max. qualified 28,600 J/in.
/- (gef. PQR 016 A & B)
B31.1 velds do not require impact qualified WPS. AB-5127-12 F1201; WPS: 10-1-0B-1; Walder Donovan PS
- 6) Calculated Heat Input 26,400 J/in. is below max. qualified 28,600 J/in.
(Raf. PQR 016 A & B)
. ff,.. B31.1 weld.
I 7) DF-34-R2 F3402; WPS: 1-I-1-KI-12; Walder: Samaras. L8 - Calculated Heat input of 33,000 J/in. is below qualified max. of 184,000 (Raf. PQR 019 A & B). B31.1 Weld.
- 8) FSKFW; WPS: 8-I-1-BR-2; Walder: Poncia, SS Calculated Heat Input of 32.200 J/in. is belcw qualified max. of 184,800 (Ref. PQR 020 A & B)
Temporary Wald
- 9) T-Att-1; WPS: 8-I-1-BR-2; Walder: Decker, V5 Calculated Heat Input of 21,400 J/in. is below qualified max. of 184,800 (Raf. PQR 020 A & B) 8 Temporary Wald
- 10) PAB FSK-FW; WPS: 8-I-1-BR-2; Walder: McCarthy, C2 Calculated Heat Input of 32,200 J/in. is below max. qualified of 184,800 O (Ref. PQR 020 A & B)
\"/ Temporary Wald
. 11) Tamp-ATT-1 TATT 1; WPS: 8-I-1-BR-2, Walder: Nacauca. T7 Calculated Heat Input of 31,800 J/in. is below qualified max. of 184,800 (Ref. PQR 020 A & B) ,
Temporary Wald (B31.1)
- 12) FSK-IV; WPS: '8-I-1-BR-2; Welder: Brochu, 34 Calculated Heat Input of 28,100 J/in is below =ax. qualified 184,800 i
(Raf. PQR 020 A & B) Temporary weld (B31.1)
- 13) T-Sleeva F1-1; WPS: IT8-III-1-BR-2; Walder: Cochrane, LO Calculated Heat Input of 35,200 J/in, is below max. qualified of 184,800 1 (Raf. PQR 020 A & 3)
- 14) FI-1-R0; WPS: IT-8-III-1-BR-2; Walder: Howard, KO l
~ Calculated Heat Input of 38,400 J/in. is below max. qualified 184,800
. (Ref. PQR 020 A & B)
Temporary Wald The two isolated instances of procedure noncompliance, weave width and shielding gas flow, are both violations of non-essential variables. Welders are to be monitored more frequently to assure compliance with approved procedures. mo onat Daryl Telley V QA Walding-Engineer i
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DAN NO. 4.Ff64 . --unman Pewcr Products p . .; p . ,
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7035-16 . p(( (" 2-[E[h ~ DOCUMENT ACTION NOTICE DATE : 5/28/82
]
See Reverse for instructions for the completion of this fom. ) 3 Document
Title:
See Item "G" and Attached , Identification Nunber (if known): Multiple Procedures (see__ attached) B Prepared by: p. galley, g New DocumentO; Revised DocumentB )
. D Application: Corporate O shop " Project staff (
)Other l_
/
E Action Code (s): 3,4,5 F Action Required by (Date): 6/11/82 1 Action Code Leaend
- 1. Review & Offer Comments .s . Review a Approve 5. Issue for use at:
- 2. For Your Information 4. Please Handle Seabrook
- ~
g Remarks: Please revise the attached open butt and consumabi'esinsert I crocedures to reflect one (1) inch per minute travel speed. y Y N ~. _
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'"In response to TAEC SA598CS203, SSAC's: 0557 T558, 0560, 0561, 0562, & 0563.
[%; _ l l l H Forwarded to - name(s): H. Hinkley, C. Neary e FOLLOWUP Date Action Taken By 5/28/82 Forwarded to Home Office E. D. Walker l 1 l 1 I Y 1 1
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MEMORANDUM QA'OC #963 N - R. Davis - QA Manager Pullman Power August 4, 1981 6 o . u v on T5Ta7ow tic * " ~ fgom. D. C. Lambert - FSQA UEAC pgg Response Required ,,,_, e.ilect X-10; Rev. 05; FP #43428-06
/ =72 d Please review the comments listed below for the subject procedure. Revise the procedure to incorporate the comments or provide written justification as to why thay w:re no incorporated.
R&QA Commenttes ~
- 1. Para. 5.3/5.3.1 - Sliould be revised to indicate that if it is determined
' ' that any one of the essential variables for welder qualification or procedur; qualification has been violated, an NCR will be written, Nk h
. Lambert '/
Y DCL/BE0/kjh cc: RC Lesnefsky - 14U6
. O MP Hanson
\,_) MA Edgar JW Singleton
. File 4.1 ggg , g, a Procedure File
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. .2 NO. 5.5.5 ACTIVITY tiAME Seabrook Project AAR p g 7035-2-81 AUDIT _ _DA. E.11/16-20/8h
_.LDJili'I F I CAT 10tl l AUDIT N.O. -
; 'Pd:lDIX B NO. X TITLE Inspection - ( /,
F IND!!!G No weld conitoring was done during the months of June, July, or August,1981,
. because of delavs in cettina new eculomant. This was not renorf.ed to the customers as a procedure nonconfqreance.
/
._._gp pagp, G. Martin !. 11/.1_9./81
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. AUDIT ACTION F.EOUEST .. ,,.
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J ?' i .E NO. 5.5.5 ACTIVITY NAME Seabrcok Project AAR NO.2' cf 35. ' ID ENT ' ::I C/-T I ON ,l AUCII NO. 7035-2-81 AUDIT D ATE 11/16-20/31
' Inscection AFFEND!X B i!D._ X TITLE i i
l l FINDING t!o weid monitoring was dcne during the months of June, July, or August.1981,
! b ecause of delavs in cettina new ecutemer,t. This was not retorted to the cirsterers as l a procedure nonconfomance.
t i ppEp, G. Martin [OM . DATE 11/1 /81 ACK. $Y G. ;'.arti n 34.'I[_DATE 1/19/ll
' ' /hn REQUI?EMENTS Frecedurc-X 0, h,gp/ E l , a rd .".'- E , re v . 7/1/ 21 ; C . Q . X-5
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-w a i yM,/,b s-RECOMMENDED COR- Submit a Nonconfomance Reoort to UUC on this orecedure.
RECTIVc ACTION
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t l! ! FOLLOW-UP i i .
- \ CORPECTIVE ACTION REPLY NCR 1760 was written on 12-18-81 to report this DUE DATE 12/21/81 procedure violation for the customer.
RESPONSE BY: ,/ h!?, RESPCNSE DATE M -/P'N FINDING CLOSED BY MEANS OF I '"ALUATION AND VERIFICATION BY: DATE i
/ )
DATE L KNOWLEDG SY: i
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_ Frecedure X-10 was not cerfomed durinc tr.e months of June. July & Au:ust of 19E' . 4 5-
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l 1 i n.L l c-av - 4 ; a recular monitorino crocra- has been and will continue to be inclemented. I
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WHITE -Q A YELLOW FtELD ENGINEER GOLD YANKEE PIN K - ANI GREEN-QA
i . AUDIT ACTIO!! REQUEST i 10 . 515 ACTIVITY NAME 7035 OA Proarn:n Audi t - AAR r!O.18 of 28 l F!t TION ! AUDIT NO, 7035-1-81 - AUDIT DATE 5/4/31 - 5/8/81 ,. ! X TITLE- Inspection ,, j UX a l'O .
'QC Su'pervisor is to review results of Weld Monitoring with the QA Manager e.onthly. -
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-is no documentation of this review. ..
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, s't S. Martin Date 5/7/81 hck. By M M [J- M ./ Da te .5-B S/ '
lEMENTS Procedure X-10, revision 8/26/80, paragraph 6.1; C.Q. X-7 - [. .:,'
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,TIVE ACTION REPLY su mary of review result fo unroad eo the OA Man m - A-n* h na n' h
TE 6/8/81 sneed letter. First sun:.arv of review conducted on 6-3-81 for the ..
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*3.'( 'LDonald R. ceske ges.<// ([ d ef. h _ hph Response Da te _ - 3 c1 6_ (r.3 TT'~
v eg 3 CLOSED BY 11EANS O'F M TI0t! AND VERIFICATION BY: 76felf bhlddu DATE 488/ I
, LEDGE BY:
S*he#7 5z - DATE 4 .
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i INTEROFFICE CC;tRI5?OMDENCE , , i .
, 0AT3 June 3, 1931 '
.O H. Hink1cy FROM D. Geske SU5 JECT Project Procedure X-10 Revision
. u. ,,
In response to Corporate Audit 7035-1-81 AAR 18 of 2S requests the following revision to Project Procedure X-10: i Revise Para. 5.2: '.'A_docurr.ented monitoring activity shall be performed /on cach welder at a minimu= of once each three months. Monitoring
' shall be documented using the " Weld Monitoring Record" which shall be completed by the responsible Welding Inspector and forwarded to the QC Supervisor for review".
Revise Para. 6.1 f upervisor shall review with the QA Manager i "Each the Weldmonth MonitorinY. the QE'S,1)4 cords submitted during the pre Documentation of the r shall consist of a brief summary
, signed by both individu'a
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DIESEL GEN. AL DANSAUCIER TREMAINRY @. [ g;f/ />
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g' cd,p f - t-PETE COLLOTT @ [ gkfoq h
.. ADMIN. TZrJGOULMr
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Seabrook, New Ha=pshire Manpower Report DAT [ $ oATz d/na/8I 7 SUPER 7ISION NO. CRAFT NO. CRAFT NO. CRAFT PAYROLL UORKING ON PATROLL ABSENT PRESENT 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd. Prc. ject Manager j f Sup rintendants { l l 1 fl crft. Supe.:vsrs. m, e./ f9 er gf Accounting S I < / qualityContror[ lol 13 S )( /cc /R 5- ) /2 - 25 2 34 2. Engineers 47 Y 'M 7 _5 3k crefts=an Conc & Schedulg. 24 I .)2 I ' Safcty SL l 2l } , C1ci-ical , M 9 Wl '/ PIP.- u r.aS: .
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7/ 26 nrenen .2. I 7 elders [255 77 ]) h 9 2 49 M 2ipsfitters 335 'l2l 23 // - Id 110 Apprentices 7 / l 7 l Fora. Welders 4 hg 4 [ J Q, 3
/Ri 3 TM Ar* ~/O IDI Sch. Insers.
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- 4111 wrights f '7 ,
j7 Sprinklerfitters y 23 Sur'OTALS
~779'f3Sl S 'i7L3f33l S B/ f f13s! 32 !b! I .
7EIb IMIYl T TALS 30I /00O e
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Q INDEX TO COURSE #'S (' FOR jyggg, LESSON Il0N ONLY PLAN #'S . 001-099 INDOCTRINATION COURSES 8 100-199 GENERAL CONSTRUCTION / SAFETY
; 200-299 GENERAL WELDING / FITTING COURSES . 300-399 QA ENGINEERING COURSES 400-499 QC INSPECTION COURSES 500-599 NON-DESTRUCTIVE TESTING
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e l PLAN # TITLE TIME TYPE OF COURSE . C0VERED i - __ _ _ - 001 QA INDOCTRINATION 1 hr. Video An explanation of the organiza-Tape tion and responsibilities of everyone on site and their in-5 volvement with the QA Program.
., I, 002 WELDER QA INDOCTRINATION 1 hr Video An explanation of the welders Tape responsibilities to Quality Assurance.
003 INSPECTION OA INDOCTRI- 3/4 hr. video An explanation of the responsi-NATION Tape bilities of the welding inspec-tor. l 004 RADIATION SAFETY INDOC- hr. Class A review of Radiation Safety TRINATION Slide practice followed by PPP personnel. l 005 SAFETY INDOCTRINATION 1 hr. Class Review of site Safety require-ments involvin~g personnel pro-
, /Eg tection and accident prevention 006 PROJECT RULES INDOCTRI- 3/4 hr NATION h)ff f 'ew of the 22 site rules.
h j i IND0CTRINATION COURSES -
a
,~ 17 /
3 LESSON DESCRIPTION j PROCEDURES
- PLAN # TITLE TIME TYPE OF COURSE ! COVERED
! 101 BASIC RIGGING 2 hr. Class A review of basic steps in-volved in lifting heavy' loads
';a f ely .
102 BASIC J RIGGING 2 hr. Slide / A general review of rigging Tape practices. Course is self-paced using a manual in con-junction with a slide tape program. 103 BASIC PLAN READING 2 hr. Class Instruction in reading of plans, isometrics. Location of areas within the plant. General blueprint interpretation. Ii
! 20R l iFORN ATION ONI.Y.
l
~
i GENERAL CONSTRUCTION / SAFETY l l
t n -- a .- LESSON DESCRIPTION PROCEDURES PLAN # TITLE TIME TYPE OF COURSE . COVERED l 201 WELD SYMBOLS 1 hr. Class A review of the basics involved in reading weld symbols com-1 bined with practical applica-i tions utiliuing weld symbols. 202 WELD SYMBOLS hr. Class Abbreviated version of above. 203 HANGER TOLERANCE 1 hr. Class A review of Pul} man Procedures IX-6
; IX-6 and IX-63 relating to con- IX-63 struction tolerances on pipe hangers (supports).
204 IIANGER TOLERANCE hr. Class Abbreviated version of above. , I 205 CONCRET? EXPANSION 1% hr- Class A review of general require- IX-1 l WEDGE AndilORS ments of lillti bolt installa-tion and the requirements of Procedure IX-1, 206 B31.1 INSP. PROGRAM 2 hr. Class A review of B31.1 Field In- GWS-1 struction; GWS-I; PPP Project XII-4 FORlt FORM A7l0N " 4"" " '- 4 "i"'d ' ""- P1]LTsometrics; Qual. Welders sheet; WPS; Weld Rod Stores Requisition. i 207 B31.1 INSP. REVIEW 1 hr. Class Review of above. PROGRAM
; 208 WELDING DISCONTINUITIES 1 hr. Class Visual I.D. of Welding Discon-
! Slide tinuities.
I i 209 POST WELD.IIEAT TREATMEN3 2 hr. Class A review of Pullman Power Pro- IX-43
- ducts IX-43; PWIIT Manual.
e GENERAL WELDING / FITTING COURSES i _ . _- - - - - - - - - - - - - - - - - - - - - - - - - -
w 4 ba;,[r
'u e'n.,d ,t .~
P
^ _ _ . - - _ _
m - LESSON DESCRIPTION d10CEDURES PLAN # TITLE TIME TYPE OF COURSE COVERED _ 210 QUALIFIED WELDEPS SIIEET 3/4 hr. Class A session explaining how to use the sheet to check welders qualifications. p[211 IlYDRO TESTING 1 hr. Class A review of procedure applying tc XI-l hydro / pneumatic leak testing. Review covers set up, inspection, documentation and review of inspection criteria. 212 GAS TUNGSTEN ARC WELD hr. Video 213 MATERIAL IDENTIFICATION 1 hr. Class Identification and explanation of slide the use of pipefitting materials. k214 PIPE & FITTING I.D. ---- 3 elf- Programmed learning workbook that Inst. reviews piping and fittings wi'th test, d' 215 PIPEFITTING MEASUREMENT ---- 3 elf- Programmed learning workbook that AND LAYOUT [nst. reviews pipefitting layout and measurement with test. 216' PIPE WilIP RESTRAINT 2 hr. h
'Ih ng in basic welding re-quirements and plan reading for gk whip restraints. Review of pro-ject procedures and field in-structions.
m. GENERAL WELDING / FITTING COURSES
n m .
/ -- - - - - - -
._ ww mm eepen.
LESSON DESCRIPTION ~i,AOCEDURES PLAN # TITLE . TIME TYPE OF COURSE COVERED , 301 ROD ROOM DUTIES 3/4 hr. Class A review of the QA responsibil-ities involved in the issuance of welding rod. 302 DRAFTSMAN / PROCESS SilEET 1 hr. Class An explanation of the relation-ship between the draftsman and the use of the process sheet. 303 FIELD WELD PROCESS SIIEET 3/4 hr. Class A review of the entire piping and hanger field weld process sheet and the checklist on the back. 304 WRITING NON-CONFORMANCES hr. Class A review of PPP Project Procedure XV-2 XV-2; steps involved in writing an NCR and the actual writing of
- one.
h t GA ENGINEERING COURSES
,T . .- -. _ _ . . . - __ _ _ . - .--
^ 7 . . . . .
. n __
LESSON DESCRIPTION clIOCEDURES' PLAN # TITLE TIME TYPE OF COURSE COVERED l 401 IlYDRO/ PNEUMATIC TESTING 2h hr. Class A review of the requirements of XI-l Project Procedure XI-1, including sample test packages. 402 FINAL EXAMINATION 2 hr. Class A review of Project Procedure X-4 . X-4 and related procedures in-volved with final acceptance of systems prior to turnover. 403 CONCRETE EXPANSION / WEDGE ANCIIORS INSPECTION 1 hr. Class Inspection requirements for ex- IX-1 pansion/ wedge anchors. ON ONLY
- E03 INFORMAT i!
}
QC INSPECTION COURSES
^
^ _, _ n -
LESSON DESCRIPTION ch0CEDURES' PLAN # TITLE TIME TYPE OF COURSE COVERED 501 NDT LIQUID PENETRANT hr. Video Introduction and review of PT - TESTING methods. 502 NDT LIQUID PENETRANT ---- Film Basic principles and equipment, TESTING Strip procedures and indications. 503 NDT MAGNETIC PARTICLE 1 hr. Video Introduction and review of MT TESTING methods. . 504 NDT MAGNETIC PARTICLE ---- Film Basic principles / equipment / test TESTING Strip procedures / indications and special applications.
~
505 NDT ULTRASONIC TESTING 2 hr. Video Introduction and review of UT methods. 506 NDT ULTRASONIC TESTING ---- Film Introduction / fundamentals / prop-Strip erties/ wave propagation / coupling . methods / pulse echo /through trans-mission / calibration blocks / special applications. 507 NDT RADIOGRAPilIC TESTING 3 hr. Video Introduction and review of RT ehods. 508 NDT RADIOGRAPIIIC TESTING ---- Introduction / penetrating radi-
%hh-Ed p, ation/ radiation characteristics /
X-ray equipment / gamma sources / c \ ( radiation safety / recorder image / technique / interpretation /nonfilm
\
testing /special applications. o NON-DESTRUCTIVE. TESTING
B31,1 OPEN BOOK TEST (,. NAME BADGE # DATE
- l. l/2" ( ip ( l"
- a. wall thickness is less than " and less than or equal to 1"
- b. " is greater than the wall thickness but less than 1"
- c. wall thickness is greater than %" but less than or equal to 1"
- d. " equals the wall thickness 2 (squared) to the nearest 1" .
- 2. How far is a socket d2nnh1 back after it is bottomed out? -
- 3. How is this drawback verified? _
- 4. Welding a pipe with a wall thickness greater than 1" using a K-
; insert (KI), what is the fitup gap root requirements?
- 5. 3/4" thick carbon steel being welded to 3/4" thick carbon steel with an open butt and a 200 bevel angle. What is the root opening?
- 6. Concerning bevel angles on K-insert, open butt and backing ring techniques, all degree measurements of the bevel are + or -
degrees? ,
- 7. When examining fitups, how far on either side of the weld should
. the metal be smooth, cleaned and free of foreign matter?
. a. " each side of the weld on ID and OD
- b. 1" each side of the weld OD only
- c. 1" each side of the weld on ID and OD
- d. 2" each side of the weld OD only
- 8. If not otherwise established, minimum preheat of all P1 and P8 i material is?
- 9. What is the length to offset ratio (slope of weld) for components of different diameters welded together?
- 10. What would the purge time be for a 24" diamater pipe at a flow rate of 50 CFH where the distance between dams is 12"?
s-t l'
.. TC .. .L. ..h . >
. : ~ .2. .. x . .:w. c. d . . . . . . . . n m.. ..a a , .+_ , ..
- 11. What is the desired content that oxygen should be reduced to when .
purging a pipe with argon? )1
. - -., l
~
- 12. When welding on a valve, what position should it be in?
- a. h open h closed
- b. closed
~
- c. open
- d. cracked
- 13. Excluding clamp and fit-up attachments, what other external mechanical force is permitted to attain alignment? ._
- 14. If the internal misalignment exceeds 1/16",~what must be done?
i
~
- 18. Given the following weld procedure, explain what each part means.
11-I-1-OB-2 11 =
- _. I =
1 = OB '= ,_ y , ..
- 19. 81-III-1-KI-12 81 =
III= 1 = KI = 12 =
- 20. 100-I-1-3 o :
100= I = 1 = BR = 2 = E :----- - - - - . - - - - - - - - - - - - - - - - - . --- -, ,e - =
.a
. QUALITY CONTROL PERSONNEL
,' QUALIFICATION EXAMINATION
/' ECIFIC QUALIFICATION EXAMINATION - LEVEL II .
( ...dITION: r QC INSPECTOR - WELDING
} I NAME ' DATE EMPLOYEE NO. TEST SCORE
. _ ______ ....__._ Circle.the_ letter (A, B, C or D) corresponding to the answer which most accurately completes the following:
- 1. When performing welding Inspection, the first operation to be perf6rmed by the QC Inspector is A) Check all weld surfaces B) Check to assure that welder's symbols have been properly applied.
_ . . _ _ . _ _ . . _ _ _ . _ _ _ _ C) Check Process Sheet to assure that all prior operations have been signed off. D) Check welds for undercutting.
. _2. . For_ traceability purposes, weld filler material that is incorporated in any weld in a nuclear system, must be recorded on A) Purchase Order B) The Isometric Drawing C) The As-built Drawing D) Weld Rod Stores Requisition and Process Sheet
- 3. Welding parameters are incorporated in the l A) Purchase Order B) Drawing ,
C) Process Sheet D) Welding Procedure Specification
- 4. The Welding Inspector must assure that the welding on a Code assembly is A) Performed by'a qualified welder B) Performed to qualified and approved procedures C) Performed with currently calibrated welding equipment D) All of the abovir, E) A and B only
- 5. Interpass temperature in excess of 350 is prohibited on I
. A) Carbon steel girth velds B) Chrome moly girth welds C) Stainless steel welds D) All of the above
QUALITY CONTROL PERSONNEL NAME QUALIFICATION EXAMINATION-QC INSPECTOR - LEVEL II i WELDING DATE l
- 6. Ferrite controls are generally required on (A) Stainless' steel welds (B) Chrome-moly longitudinal welds (C) Carbon steel girth welds (D) Welds that are deposited in the overhead position p 7. Chrome-Moly welds, less than 3/4" thick, must be pre-heated to a temperature of
_ _ . _ _ . _ _ . _ . (A) _100 (B)^ 200 300 * (C) (D) 400
- 8. Visual acceptability of a final weld is determined by (A) Contour (B)_. Crown Height .
(C) Final surface preperation (D) All of the above
.. 9. Ac' cording to the requirements of ASME, Section IX, a welder is considered certified if he has been re-qualified (A) At his previous place of employment (B) By being transferred from one Pullman location to another (C) By satisfactorily working with the same welding process vithin the past.90 days (D) hy his supervisor visually approving his welding performance
- 10. To determine the measured size of a fillet weld, measure the j (A) Throat dimension i (B) Cover pass width l (C) Dimension of leg (D) Thickness of attachment welded
- 11. In completed welds, the most serious of all welding defects is (A) Cracks (B) Slag (C) Porosity '
(D) Undercutting
- 12. What method is used to assure that construction and inspection operations are accomplished in accordance with the requirements of the Code, PPP and customer procedures and specifications?
(A) System Bills of Material (B) Purchase Orders (C) Process Sheets (D) Job (JS) Specifications
- . - . - . ~ - - , . - ~ - - -
QUALITY CONTROL PERSONNEL NAME
-QUALIFICATION EXAMINATION-QC INSPECTOR-LEVEL II WELDING DATE s.
- 13. To determine the acceptability of the Visual Eramination ,
method may be used. ' A) End Dimensional Tolerance B) Surface Condition and Marking )
~
C) Sub-surface Defects D) Mini =ne, Nominal or Average Wall
- 14. Mandatory inspection operations are designated on the Process Sheet A) As Hold Points B) With sequence of operation numbers
- C) By use of a blue nylon tipped pen D) By stamping " Hartford" at the top of
. the. Process Sheet ,,
- 15. When non-conforming conditions are observed, a Non-Conformance Report is initiated and processed in accordance with A) Customer requirements B) ASME Codu requirements C) Standare Operating Procedure D) Project Procedure-for-Non-Conformance
- 16. When an item does not comply with prescribed requirements, the inspector indicated the status of the item by A) Issuing a Stop Work Order B) Applying a " Hold" tag to the. item C) Marking the word " Hold" on the item with a paintstick D) Forwarding a written directive to all shop foremen .
prohibiting further use of the item until released by the QA Manager.
- 17. Rwn=ination must be made by the inspector to assure that material descriptions comply with the. requirements of the l A) Purchase Order i B) System Bill of Material C) Isometric Drawing D) Receiving Report
- 18. Items, against which an NCR has been issued, cannot be released until the QC' Inspector has verified compliance by reinspection and A) requested a change to the Isometric
( B) has signed the NCR and removed the " Hold" tag ( C) has informed Engineering of the status. D) has voided the NCR
- 19. Traceability of materials to applicable documentation is maintained through
. application of Ai D..**heem Or,4mc W.,hav
---~_.-_ ._. ._ .
QUALITY CONTROL PERSONNEL NKfE
'QUALIPICATION EXAMINATION-QC INSPECTOR-LEVEL II 1 WELDING DATE '
- 19. (contd.)
B) Item number C) Heat number
- D) None of the above E) All of the above l
- 20. Direct Visual Examination can normally be made when access is sufficient '
to place the eye within of the surface to be ewsmined and at an angle not less than 30 degrees. A) close proximity B) 48 inches C) 36 inches ' D) 24 inches
~
- 21. shall not exceed 8% after bending of pipe, as calculated using using the formula 100x (D max. - D min.) /Do.
A) Offset B) Ovality C) Pipe Diameter D) Mismatch
- 22. Tack welds used in fitting and aligning need not be removed providing A) they are subjected to NDE I B) the weld is heat treated l C) the starting and stopping ends are properly prepared for incorporation into the final weld D) the QC Inspector witnessed the deposition of material
- 23. Maximum offset of aligned sections welded from two sides for thickness up to 3/4" is where "T" is the nominal thickness of the thinner section A) 1/4 T B) 1/2 T C) 1/8 T D) 3/16 T -
- 24. Uniform (concentric) mismatch in alignment of joints shall not exceed at any point around the circumference.
A) .050 inch B) 1/16 inch l C) 1/32 inch D) 1/4 inch
- 25. When mismatch is eccentric, the maximum misalignment at any one point shall be l A) 1/8 inch
- 5) 3/32 inch C) 1/16 inch
_ . _ ns i i., 4 u
l 1
- l QdALITYCONTROLPERSONNEL NAME QUALIFICATION EXAMINATION - QC INSPECTOR LEVEL II WELDING DATE' CLEANING' PORTION
-\
- 26. Stainless steel items shall be maintained in a " metal clean" condition. What is meant by metal clean?
1
^
- 27. The weld preparation and adjacent base metal surfaces are to be smooth, clean and free of any foreign matter on each side of the weld preparation for what distance?
i
" . May deoxaluminate be welded over directly provided it is sound and rust proof?
- 29. M-6 oxylene is the approved clamning agent to remove any cont-minnets and shall be applied utilizing clean white or near white rags?
TRUE FALSE ! 30. If wire brushing is necessary on stainless steels, stainleaa steel brushea not I contaminated by use on any other steel shall be used. TRUE FALSE
\. .,-,.--v - - , - - - , . _ _ - - , , , . _ _ , _ _ . - , _y._,,,,7. _ _-, . my. .-.,..__,. , . . . .. , , , , , . _ . . - , . _ . . , ,w % -,, _ . , , . . - -
2: . - _ rum.N roca PaIxas moIRED monu uST x mum - ( INSRinua , cereific eim in ocwra nce -,,,-, d.. .. II-4 s,DGE,, y" %u// Il gj I, PULDEN PCN!R PRE 0CES PROCEDURES: lREV . INITIAL IRIE
- 1. II Insp. s Test, Qual. & cert.............
- 2. as-IX Defect memova1.....................
- 3. IX Spec. for Purge Dams..................
- 4. IX Preheat, In u yass P.W.H.T............
- 5. X Weld bk:nitoring. . . . . . . . . . . . . . . . . . . . . . . .
- 6. X Visual h4m*4m (General) . . . . . . . . . . .
- 7. XIII t'laaning Pre: e (Field) . . . . . . . . . . .
P 8. XIII Fivuind.ing Pipe.....................
- 9. XV M W 14ng of NCR's (Field)..............
~
- 10. XV Hold Tag Usage........................
l l 11. XVI Cuu. ct.ive JW:ticn. . . . . . . . . . . . . . . . . . . .
-12. X In ------ In W ..................
II. ASM!: SECEICN II IX.............................. III. ANSI B31.1 ' . . . . . . . . . . . . . . . . . . . . .~ . . . . . . . . . . . . . . . . . IV. INGSTANDARDS..bMJ.3.I..k. ...... . V. Du xnCN 'IO NOEESTRUCEIVE TESTING. . . . . . . . . . . mr .5FA f . CX2fIEIED REw.uc:.u READING: TRAINING TFICER DATE <
- g a h& 2. j C' I E O Ye itib g -
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4 I 1 l 7 Pullman Power Products I I fh - SECTioN No. SREPAREo ey: ?.. G. Davis lA??RovEo BY: E. F. Gerd n E47 loATE: 3,1-82 l
\% 1 guALITY AssuRAzer ORGANIZATION prog l P20 GRAM No, 3i c,. .,
- 1. ,
I
. 1.2.30 Chief Field Engineer .
The Chief Field Engineer reports to the Resident Ccnstruction Manager. He is resp:nsible for administration, coordination, training and supervision of all field engineering activities and personnel. This includes liaison with the'0wner regarding drawings, spe:ifications, field change requests, and other technical information and their receipt, interpretation, contro and distribution as needed to i= clement the werk. He cooper-ates with the QA Manager in resolving non-conformances. He is also responsible for having Prc:ess Sheets and Data Reports
. prepared.
1.3.31 Construction Superintendent . The Construction Superint= . reports to the Resident Contrue tion Manager and is ree le Tor tne installation of the
~~
project in a :ordan .. the established. 0A Progra= ender-the direction av _sident Con:truction Manager. 1.3.32 Area Supe i n I The Area 50cerintendant reports to the Construe: ion Suoerin. ten-
dent. He is assigned and is responsible for the installation -
[~~ activities for a speci.fic syster/ building area of the proje:t in accordance with the established QA program._ _ .---.-. _ 1.3.33 Fisid Engineer ine rienc :ngineer repcrts to tn. e Chier rienc -ngineer or Constructicn Superintendent as assigned. He is responsible feri engineering duties as assigned: control of drawings and specifi
- cations in his area; installation inspections with the assigne l -
QC Inspector; cooperation in the preparation of Non-Ccnform Reports .and/or Field Change reouest, FCR (For= 5-3) as may be required; and preparation of Precess Sheets and Data Reports l when assigned by and under the Directica of the Chief Field I 1 Engineer. l 1.3.34 Field Drawing Centrol Clerk The Field Drawing C ntrol Clerk re;;r:s t0 the Chief Field J Engineer and is respons;;:e Ter it;1ementing :ne 0:ntr:1 cf = ( .
\_ / -
. _. -- .,.u m e- cc . v=-- .-
GENERAL FOREMEN FORE:iEN SUPERVISOR 5 Main Steam Fead Water Penetration, Fuel Storace Building "[g ", - 7309 Den Welch 6872 Henry Doeck 7297 Mike Saccoccia 6517 7655 Tom Mercier Bill West 6S76 Ext. 2956 7500 Jean Lefebvre Arrond Lemire 7330
, ' ;hklerfitters Louis Flagg 6364 Don Gauthier 697S
~~
= Kerry Kellett 6986 Norm Small 6980 Ext. 2704 Boilermakers - - --
Al Haynes 6714
'- Harry--shea-6529 George Benjamin 6707- John Galanis 67_11, E.s.g 2956 Welding Foreman: Burton Foster 6973 Welding Foreman: Tom Ryan 6918 NWelding b f. + % Welding Fore =an: Bill York 7100 Welding Foreman: Ken Toy 7591
~Clyd e~NGb'er t ~6 5 34-
~
Welding Foreman: Ron Ring 7572
.Uayne Prun.ier_ 6541 Jim Lawson 6528 h
g%y Welding Foreman: Larry Brochu Welding Foreman: Larry Carella 6790 6850 _Karl.Fluck.. 6569 - '- - Welding Foreman: Doug Johnson 7592 Joe Bouchie 6453 Welding Foreman: Bill :lildon 7220 Tom Humphrey 6489 ' ISI Foreman: Charlie Curcuru 6772 Doug hilliams 6473 (N hifti Heat Treat Foreman: Dick Dawson 7411 Harold Edwards 6558 Shift) Night Shift Welding Foreman: Lorne Campbell 7247
~
Coliti~Sowerby ~ 63
~
ght Shif t) Ext. 2926 Night Shift Welding Foreman: Art Sullivan 7067
- ~ ~- - ' - ~ ~
Heat Treat Foreman: John Horton 6869 Millwrichts L :r. .- - .. . Steve Ramstrom 6661
- mik nee ..6530 . 6658
- l. ? Witt 6504 . - - Ex t, 3199 Gar'/ Varrell I Conrad Borra 6542 Dave Carlino 6651 Fred May 6532 Rich Roberts 6559 . __
Ray Murphy 7087 Steve Schenkel 7015
~~-
Roy Pender 7318 (Second Shif t) Art Robertson 7282 Ext. 2956 Vic Smith 7076 John Hampton 7600 i Pete Hardwick 7281 Woodrow Bowling 6780 Stan Miller 7290 Dave Egonis 6528 Red Ficolaisen 7198 Ken Wilson 7408 Al Pitts 6964 (Second Shif t) ' Solon Lellos 7559 Ext. 2994 Chris Rascussen 7261 Bob Mullen 7023 Ron Fournier 7032 Milo Herrington 7569 l l Walter Sadowski 6568 brk es born 6951 Tim Mortimer 7437 l George Dubois 7141 Bob Marcues 7120 l (Second Shift) Tom Angold 7596 Bob Latta 7590 Fred Hahnen 6882 l Ext. 2947 George Reed 7531 l 7348 l Q
$g -
Bill Allen Dave Themas 9982 ut ill Day Shif t Su pe rvisor Unit #1 & 2 Ni2ht Shift Supervisor Jim Butler 6567 Ext. 2926 Adrian van den Endea 6552 Ext. 2926 l
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SUPl.RVISOR GENERAL FOREMEN FOREUEN [J3[O ] Fab Shop, Storage Yard i Don Ascheimer 6535 John Trisciani 6778 Walter Zinn 7447 Ray Gagne 7045 Ext. 2926, 2921 Clark Steere 7099, j Gene Herbert, Jr. 6SS1
/ Byron Carpenter 6927 ,
s. Maurice Fortin 67S6 Bertrand Baron 6775 ' Johns Cousins 6SO4
. _ - - _ Lionel Dubuc 6787 PAB & RHR Vault Jim Hamilton 6514 Dave Robeck 7589 Guy Beaumier 7458 Jack MacNamara 7240
* "" Y '
Ext
- 2957 John McCoy 7166 Al Van Patten 7116 Tom Burke 6919 Waste Process, Tank Fam, Diesel Generator Jim Leonard 75S6 Danny Evans 6513 Bill Mulvey 6 Richard Lessard 7051 Wayne Philbrick 7595 Al Monterio 7365 Ext. 2994 '
Monty Bowers 7460 Dennis Clark 7304 Alphe ce 7409 Winnie Perrone 7470 Kevin Morgan 7096 Ron Snow 7049 Bill Bobek 7632 Yard Trailer, Cooling Tower Al Plourde 7005 Oliver Parker 6834 Mike Dipietro 7013 k Romania 6513 Ty, j Richard Bouchie 7256 d 2704 - Paul Richard 6941 Turbine Building George Butler 6756 Leon Hundley 7364 Pete Gemeiell 6573 L nnie Odom 7110 George Dukes 6505 Jim Griffin 7012 Bob Morton 7312
. Ext. 2947, 2946 Glen McKernon 74SO E , Moe Edwards 6806 Henry Keeran 7203 j Clifton Mcberg 6506 i Bill Parker 6839 l Norm Seymour 7048 Tom Soley 7147 Lane McDuffee 7158 Mike Cousins 7044 Ronnie Br,ighaa 6863 Charlie Haggerty 7112 John Heiss 7629 Pete Baron 7069 Containment til John Garrett 6836 Rick Fultz 6548 Eugene Herbert 6915 Dave Shaw 6S59 Bill MacGewn 7335 Ext. 2956 Frank Kurland 7213 Gerry Waskiewicz 7692 Steve'n Scott 7202 Joe Loviza 7661
,'53h 11 Chesnut 6535 Ext. 2956 Gene Jasper 756S Water Pump House Larry Beaulieu 6475 Ray Thibeault 6823 Jack Foley 7690
, Ext. 2936 Horace Upham 7645 i 1
- . . -.~s. .w<. vs .z. s - .s -.--w..-_- ::_ _w . . .m,,m , . , . . - , _ , .
, .m _ _ _ ____m._, _
, WELD \ 't SIZE AMPEiiAGE VOLTAhE Yd7D'
- ROD % % a' -
MI N NX /4IN /%AX /AIN r.AX
. j, . .' TYPE 5 -
'y@.0D E7018, k2'70'120 20 Z i4 1N231/ NONE
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MINUTE E 8018-82., M .
- j. 'J/8 ' il 5 165 21 25' 4 NONE .
& R
' ' w ,
E9018-83 E b2 15 0 2.20 22 26 4 NONE , E308# $308L R '3/ 55 E 5 80 18 24 2.5 . NONE
- E309,E309L .M E
'2 ' i
.& A R l
/gj8 E316, E316L w[ [ 80 110 18 25 .
3 ;NONE E7 2 LL 50 10O 7 15 3 NO.NE I
/
E E I cl-
-6
/ [Tl G
SIZEi R RING ~ AND: . 150 12 .18 4 NONE
.- ER308 .
.T A MgT; 100 . .
h ER 309 L. W H!FOUD! I "A' G rm"si 5'O' ~$0'O ' 13' ~ ~ 2'0- ~5 - aONE T% E R 3 1'6 '200 25b 13' 21 5 NONE ER 316 L .% P G ST E T
. ER32'O A
W, R. ALL 80 13 5 9 14 2 NON E [' i-
.. . t FOR .C E ME N T- L IN E D PlPE ONLY :
R - - I
- 105 I8 5
E Y 2, 6 5 2 3 l 2.5 8.- ',{ .. E 9} j E 7 01'8 M 90 24 2.5
/8 l65 19 A
5 5i W g ,/32,145,220 20 25,3.5
-9.5- l
=- = -- ----
9, ;
. :lFOR WP5 5 l' ' '
I' Yl
'. : i AW 5-I-1 i . R l' ~ u, 2 ' '
ONLY ,! 6 0 ,: i 2 0 oN O N E 27 l S l E 8018-82,' M 9 e , - i lN ON ,E i g:
' i . l r !
I' L
'!, I '8 'l l V bb ! ! 0 0 ' j16 5 ,'NONE 3 l g! 2~' '
NONE L .
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__.._m.,, h . W J _E ,. 6-21-82' Put.L::AN I vWFk ih ,UCTS . Q::AL: Fita) kdLDERS 4 e'l 8f 25 N S m MSS. su 's
$CCKEI OR 1*ILL'57 VELUS 0.3. O.B. O.B. E! 3.R. O.3. Q.E. , KI Eelders qualified f:r
- groove velds are also SMAW CTAW lCTAW-SMAWlGTAW-SMAWj SMAW GTAW
, CTAW-SMAWlCTAW-SPL' qualified to make fillet, g r.x, of a::y siae on all = , .
~2.fsness,andpipe d ,,, gs , g g g eters within the ,,,, 4 .,4 44 g ;'O 8';8 , 4,, C4g g4g velding variables. . 4o 4.o g2o o 3 4y40 . NInB,,,Cng
. aC4 5 4 C 4, g 4 x 4.
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*=4 C 3 M 8% 8M
,.84M E. m8 8 m 80 9 t C e-I N O O M C,, =4 M I s-(M M Mac e I su: -e sO to Q ==*CD com Me .cm 8M I 4 N hC V *.a %8 8 8% 8 8 e =i. e3 so 3 m1 s-e N ,8-4.e NMN en s=4 s=* , gg 3 anw=arecr e 8
sEs ianI ,g>M I e8e ca m w to e a-a wgG ED ED a-a setc
.1 3 8 8 I I i 1 pe M f he 8 8 8 d1 i M s-4 8 8-e M 8 8 N 8=s 8 8 8 ke >e i UM MMo M >e N g 3 M B e=e>e M 3 >e >e e t ( M pe >< M ke >e >< M M >e pe w
.-8 I I et i 8 == .4 8 8 >e t 8 cc et 8 3 3 3 3 3 3 3 3e s es .-e n s ,m - -e s, .eI e4 8 e i . ~ -. .-< r. e
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_ f w .oe r s. >< n no-eu ne UELDER d e-isun L S XL L I' S E L S H L S E XL L L S E I L S H L.A. Brochu B4 X* X+ X* X+ X* 'X+ X* Y* v.s. v*
~
R.D. Fuller C2 X* X+ X* X* x* L.F. Catrella D4 X+ X* X X+ X* 5 x.i- X* 5 X X* v* Yv v* 4 X* 1 X+ X* N.S. Lao 1ane v'i . p r- u w . B/9 l C3 , h2 l a t* 5 '2I IX* 5 R. L. Paradis ! G4 l X* '
, XJ X* X*
I
, , . . . < t -
9 W
. i.
,,,D.....'J. Vachon G8 .. ., X* *
. ( X* 1 -- /
, . , , s ,
p-- v , , n , e i B. Foster H7 X* X* ,x* . I
, X* .
Ernr4dino . J.l_ . X+ .X* X+ X* v* v* y (Gruen J6 X* x* v* . X" K.P. h ymont K4 v* v v X* X* X !X* P.J. Amorcso L1 X* j Y* v* hX
.y i
M. Ecutra I L6 X* I yi : VM l l X+ v. P . *I . Neadeau S/r R3 Y*' l X+ T* l XM h I y* J.T. Regas R4 X* l XS X* 6 l I, I ) ; II l XL = FROM h" NPS TO MAX. DIA.,1/16" to 294" WALL L = FROM 3/4" NPS 1/16" .436" WALL 5 = FROM 2h" NPS to MtJ!: DIA., 1/16" to .864" WALL - E = FROM 2 " NPS to DJ DIA., 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-03-1; 408-III-Carp-20-03-1 only to .560"'ITALL NOTE 2: Plate only: Limited to .750" WALL 70TE,6: Place only 3/16" to max. NOTE 3:. For 39-I-S-3R-2 oni NOTE 7: Qualified for 100-1-8/45-0B-1 only.
- 0TE 4: ' For 408-I-Carp-20-OS-1; 408-III-Carp-20-03-1 to .308" vall only No& 5 Qualified for follo ring chickness: CTAW 1/16" co .176" Max. SMAW 3/.16" to Max. to be veld f181 NATION TESTS QUALIFY FOR THE FOLLOWING: GTAW; .176" WALL, SMAW; .688" WALL
+ - Cox.sINm0N TsSTS muFr 70R at rotm.mc: cT s = Qualified to weld to qualified WPS without use oj. yacking 176 a u. r-gas p0rgew: .260 n u. .
i
..e. *T _< *P N. #'8'D*N*.'*.*4'- ..k,*l 6 _ W 786*94.
y -
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=tc 6-21-82 Pus.L:U.N 10k~4R i%,LUCTS QUALIFiw k4LDERS Pa g'r 2 '8 f 25 CARBON AND LOW ALLOY STAINLESS AND DISS. l SOCKET OR FILLET WELDS 0.3. O.3. O.3. KI B.R. 0.3. 0.8.
Valders qualified for l - . KI 1 ve welds are also SMAW GTAW GTAW-SMAWlGTAW-SMAW SMAW GTAWlGTAW-SMAW GTAW-SMAW -
.,.g fied to make fillet s of any size on all . .
thickness,and pipe
, a UN , , g a diameters within the. .4 ,a 44 2 ;'t 7 , 4 ,,,, gjg g4a walding' variables. . 4? ,4? 2g?? yJgdtg ,,g a?g Sf?f g 4 y 4,
._ TT ETY EET5 ITdTddOTEEd7 ?O? 4 ? C i,d d T C TE TO ?<0 ??% 3020TT 57745 OTi ?CTT? T O T T?
. _ . _ ., _ _ _ _ _ UT YTT TTT4 47%TTT dTT%d 70% TT % ZT T T % ZT "O 7T2 17477T. 47744 1TT TTTTT T T T 77 T_ C 2RM OOC 77:@' : Ext:33 45?%dd .RRZ R;iraOR % R R %%
WELDER -- - -- 5
- n. STEN L S XL L L S E L S E L 5 E XL L L 5 H. L S E D. Rggas RS XS' X* X* 6 { .
C.F. Ball .R6 XS' X* X* Xd
~ ~
] R.T. McMahon ~ R8 Xu X* X*
J.L. Bureau 58- XC X X* X* X l X+ XS e- i o nmu o,. rA vu v*I X* '/7
+ lI Xd-W.E. M13. don T8; X+ Xu X+ X* 5 X+ X* 5
- V.F. Prunier TO X+ X" X X+ X* X* 5 X* 5 1X h -
X* 5
. ._ Carseiro 'X1 X" X* 5 X* 5 h . : .
'E
~
e
.R:C. Griffin Y8 X" N*' X* .
W.J. Hutchinson l Z6 X" l XO 5 'X* 5 X* D. Reilly Z8 Xa X* I , W. B.' Yorli , AC X+ X'* X X+ X* 5 X+ X* 5: X* E. Gregg AE X+ X
- X+ X* X+ X#
- L.G. Thaxton AS X'k , X* : .XS ; X*
1, IIi I i1 ; I ' I l l l XL = FROM b," NPS TO MAX. DIA.,1/16" to 294" WALL , L = FROM 3/4" NPS 1/16" .436" WALL 5 - FROM 2h" NPS to MAX DIA., 1/16" to .864" WALL E = FROM 2h" NPS to MAX DIA., 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-CB-1; 408-III-Carp-20-05-1 caly to .560" UALL . NOTE 2: Plate only: Li:nited to .750" WALLNOTE4: Place only 3/16" to max. N .. 3 : For 39-I-S-3R-2 only NOTE 7: Qualified for 100-1-8/45-03-1 only.
- i: For 408-I-Carp-20-03-1; 408-III-Carp-20-05-1 to .308" vall only
.s : Qualified for following thickness: GTAk' 1/16" to .176" Max. S'".AW 3/16" to Max. to be veldi
* = COMBINATION TESTS QUALIFY TOR THE FOLLOWING: GTAW; .176" WALL, SMAW; .688" WALL
+ - COMSINATION TESTS QL'ALIFY TOR THE FOLLtEING: CT !
- 5 a Qualified to weld to qualified WPS without use of bichng gas.f.dr.etW-ge. 176" L'Af p
1
* ~ ~60" k*ALL ll l
~
T =~mn>..+ .:m:y--~.
- le . .': ?- :L _ ' . , . _ :. :- -- . - .. __ z u-J _ 1_ i . a2 0'-1~$~ mE'?' -::--!=&* - ~"Wc
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==g L'- t e 6-21-82 pus.L :AN 1 vWF.R i%w:,,Ucr5 Q::ALIFi W ViLDERS Pa g'e 3 of _.2.1 CARRON AND LOW ALLOY STAINLESS AND DISS. l SOCXIT OR FILLIT WELDS o,3, o ,3, 1 0.B. KI B.R. 0.B. 0.B.
Velders qualified for l - . KI l pqve velds are also SMAW CTAW GTAW-SMAWlCTAW-SMAW SMAW T G. AW l GTAW-SMAW CTAW-SMAWl A M,fied to make fillet W of any size on all . . g thickness,and pipe , w CN , , g dissecars within the. ,f ,a 44 yJgf00 gg y , 4 ,,,, gag g3g welding variables. . 4y g f.?.e ggCg ,,g 4?f g 4 .o f, giwwe 4 .y J, 9w o iw -. x e w : c. ns n o-o eoeoi 4 844 88de .'47400 4:=T4 42e s42e= c424: 40 A21: AACT W AA Taa ? 244 42444 42444 d4 4Aa 44AT 747444 TAATT 400 440:4 4 4 : 04 [
~
E dd5 $$EE'3dEd$d 2ddEE ddddd'dNd ddddk I L
~~
WELDER 5 XL L L 5 H L 5 E L 5 H XL L L S E L S H I
- a. su' 'n 1 D. Smith ' M/W AY 2 2 l 'l
- E. A. Coulstring S/F BG- X 'A+ X+ Xd y R.L. Powers B/M BL X X 2 2 I
.T.M. Jpnes BP X* I X+ 'X* X* 5 X* 5 _s X*
BT X+ X* X4 X* P.A. Lacopolis , 5 X+ Xi5 J.M. Knight BV: X* ; X* 'X* 6 U l l X* '
,- -B. -Wheeler BY X+ X* X X+ X+ X* 5 X+ Xd 5 -
-=-
.g q
g e.T g; m vi ;c *m sj2a u q; --~~ r-j m e Z 2 . mm ~ "- NjI:escheneff CC - X* . X* Xd l - l L.F. Martin CD X* X* Id lb . G.J. Nielesen CH lX* Xlh Xd I< l H.A. W51t CJ X* X* !' Xd' X* J.H. Broderick CK X* ' X* . XS A. E. Mayraen 'X* ! y*
- CLl ve l -
R.A. Dickau DA 'X+ X*l K+ X* X+ Xi fl X*
. t l, I l , I '
l i l l 4 1 XL = FROM " NPS TO MAX. DIA. ,1/16" to 294" WALL L = FROM 3/4" NPS 1/16"' .436" WALL , i 5 = FROM 2h" NPS to MAX DIA. ,1/16" to .864" WALI, l E = FROM 2 " NPS to MAX DIA., 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-CB-1; 408-III-Carp-20-08-1 only to .560""UALL NOTE 2: Place only: Limited to .750" WALLNOTI,6: Place only 3/16" to r.ax. NC" 3: For 39-I-8-3R-2 oni NOTE 7: Qualified for 100-1-8/45-CB-1 only. r 3: For 408-I-Carp-20-CB 1; 408-III-Carp-20-05-1 to .308" vall only 3 J,J : Qualified for following chickness: GTAN 1/16" to .176" Max. SXAW 3/16" to Max. to be veld
- i OMSINATION C TESTS QUALITY FOR THE FOLLOWING: GTAW; .176" WALL, SMAW; .688" WALL I
+ = COMSINATION TESTS QUALIFY FOR TH FOLLtEINC: CTW '"
l 5 = Qualiffed to weld to qualified WPS without use of b:acking 176" gas WAT.T. p0r. .W-ga. * .260" WALL I -
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~ .*
if-t e 6-21-82 Put.L L*.S 1 v;F.R iMUCTS QL'A1.1Fli.0 k'dLDERS
*ya g'e 5 of 25 CAR 3ON AND LOV ALLOY STAINLESS AND DISS.
SCCXET OR yILLET WELDS KI O.3. Wolders qualified for 0.3. O.3.l0.3. l 3.E. O.3. -
. KI
,; ye velds are also SMAWlCTAW lGTAW-SMAWlGTAW-SMAWlSMAW lGTAWlGTAW-SMAWlCTAW-SM '
p{ijfiedtomakefillet .
'.as of any size on all . .
thickness,and pipe u a CN o - C ,2 diameters within the n4 ,4 44 34g4CC CTC 7 4, C4C C40 welding variables. . 4o ,,,, g2o o ung 4oa C 4 o 4, g 4 :y 42 oe eof.C : .ew wa e. nsea o<o e o .-e ce sg ixex 3 i s-sa c e o.I sa s I g oo s --.4x e -u i 8 - e-. w I cc cc- I se e se e cc ee e . o'c-a 4 %e em - x -a%= 8Q eu Y :- D.EEi wei-- TEEUT 2dd :-- E. D d-dd. E,'2,,d.dE, d U. A. D. . d, E, U. -T .-
"U TY2 TTUd dYdTTY. dTTEd TYT 77777 77777 C 200 0 U C rF :4;Et;:"r" Enatd RRR RE Om x R RXA WELDER - - __
'lgg
- L S NI. L L S H L S H L S H XL L L S E L S H B.L. Hedley ---- - FR ' Xd l y* y, 1 v*
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C.D.-Steere- - - -FT Xd l X* ! X* l
. F.E. Whitmore- -GA X+ X8 l X4 X*
y+l y* 6 J.G. Butler - CD X* y* 5 y, q i I v+ 5 P. Daizle GF XC
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'Y* '~ l NK.T. Bell'~ - ~ GJ X* "l l -
- ~ 'R7 Mills S./F GK XU i
!X g . Herbert 'GN Xu X* 5 X" 5 l X l X9 5
* . Bir.ch GR X" i X* X" '
, I X*
R.A. Larkin GV l X* X" l . 1 - X* Xn f* J.J. Diamond HAl lX " , , X"6 Xi M. Thiba,udeau HE 'X u ' ll X* 5 lX"5 ~X j i X" 5 J. Fortin HF X* l X* Xu D.B. McKee HHl LXh 0 ! l X* l Xf , l I i X". P. Arsenault l JCl X k l L XSl Xf .jl l .l l l X" C.D. Chievalier S/ r JD X X i i l l L lI _ = l 1 1 1 1 1 I I I l 11I I I u l XL = FRCM11 " NPS TO MAX. DIA. ,1/16" to 294" WALL
' ~
L = FROM 3/4" NPS 1/16" .436." WAI.L S = FRCM 21s" NPS to MAX DIA. ,1/16" to .864 ' EWALL E = FRCM 21" 1 NPS to MAX DIA., 3/16" to MAX WALL NOTE 1: For 403-1-Carp-20-03-1; 408-III-Carp-20-03-1 only to .560"' UALL NOJE 2: Place only: Linited to .750" WALLNOTE4: Place only 3/16" to eax. N ': For 39-I-S-3R-2 only NOTE 7: Qualified for 100-1-8/45-03-1 only.
. : For 408-I-Carp-20-03-1; 408-III-Carp-20-03-1 to .308" vall only NOTE 5: Cualified for folleving chickness: GTAW 1/16"co .176" Max. S".AW 3/16" to Max. to be vel
=
* = C0".3INATION TESTS QUALIFY FOR THE FOLLCWING: GTAW; .176" WALL, SMAW; .688" WALL I
+ = COM3INATION TESTS Q"ALIFY FOR THE FOLLtE1.':G: GTAU 5 = Qualified to weld to qualified WPS without use of ::;acking gas p0r?".W; 176" WAf.f.
ge.
.260" WAI.L h
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D-te 6-21-82 PU:.L::AN 10WF.R i%;.,UCTS ,QL'ALIFik.D kJLDERS Pad 7 of 1 CARBON AND LOW ALLOY STAINLESS AND DISS. SOCKET OR TILLET SELDS 0.B. O.B. O.B. KI B.R. 0.B. Q.B. . KI Valders qualified for - ve welds are also SMAW GTAW GTAW-SMAW GTAW-SMAW SMAW GTAWlGTAW-SMAV GTAW-SMAW fied to make fillet of any size on'all . . .. thickness,and pipe
, a 2g , , 5 . g diameters within the. .4 ya 44 2;g 7 ,4 , 542 g4g v31 ding variables. . 4? wa? 2g?9 yJgdg2 ,,g a?A ga?f a, 4 y J.
." T1 ETY EETE IT4Ydd? TEd47 iCT E T O i,d ' d TC TE TO ?cR ??:2 JC44YY 2774 OTT ?CTi? Y OT T?
dT TTT TTT4 AT TTT 14TT 4 i: TT O :? ii 07 "O TT2 TTC2 174777. 47744 TTT TT T TT T T T TT g C 200 0CCR-l4%d=33 4Radd ,RRR 0;; rara X R RXM WELDER O
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L 5 XL L L S 'E L S H L S E XL i. L S H. L S E J.A.-Smith - - -KZ X* . X* X$' 6
- G. Andronaco- LA X+ X* X4 X* X+ X$ :
4/X X* 5 X*
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R.C. Martel TE ' X* X" L.D. Campbell LF X* X* Xu 6 X X* J. Bosco LJ X* X* X" X*
- - --- M-J. SWyarkz LL X* I X* X"
- P. Forget S/F iR X - X
)t. Deschamps l LT X* . X* X" X*
T.J. Newman LV X* , X* X" .
. X* .
W.A. Edwards LY X* l X'a 5 Xa5 G.D. Conistring LZ X+ X* K+ ' X* X+ X* l X* M. Roulich B/M MA l XS 5 J.P. Coady l MB l X* ' X* X'k -l - J.F. Dickenson , MC XS X X* 5 X'k5 X* R. Bavnton MD X8 X* X* t 4 y 1, l , I L I I I I i l1 l XL = FROM " NPS TO MAX. DIA.,1/16" to 294" WALL . L = FROM 3/4" NPS 1/16" .436" WALL
$ = FROM 2h" NPS to MAX DIA. ,1/16" to .864" WALL
( H = FROM 2 " NPS to MAX DIA., 3/16" to MAX WALL l
. NOTE 1: For 408-1-Carp-20-CB-1; 408-III-Carp-20-05-1 only to .560"~UALL NOTE 2: Place only: Limited to .750" WALLNOTE,6: Place only 3/16" to max.
I:0*J. 3 : For 39-I-S-3R-2 oni NOTE 7: Qualified for 100-1-8/45-0B-1 only.
- ( ' ' '. : For 408-I-Carp-20-CB 1; 408-III-Carp-20-CB-1 to .308" vall only NLi,d : Qualified for following chickness: GTAW 1/16" to .176" Max. SMAW 3/16" to Max. to be veld.
* = COMBINATION TESTS QUALIn* FOR THE FOLLOWING: CTAW; .176" WALL, SMAW; .688" WALL
+ - COMBINATION TESTS QUALITY FOR THE FOLLa.'ING: 176" WAT.I. C*.AW s = Qualified to weld to qualified WPs without use 5/S! :acking gas porge. ; .260" WAI.L / -
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I - t c. 6-21-82 Pus.1;U.N I wWF.R luUcis Q::ALIFlw kdLDERS Pa gi- g of 25 CAR 3ON AND LOW ALLOY STAINLESS AND DISS. SCCr T OR FILLET WELDS 0.B. O.B. O.3. KI B.R. O.3. . gI Valuers qualified for l O.3. - ve velds are also 51AWlCTAW GTAW-SMAWlGTAW-SMAWlSMAW lCTAWlGTAW-SMAWlGTAW-SMA fled to make fillet ap of any size on'all
- thickness,and pipe , , 2N y , g a diameters within the. .4 ,a 44 070 ? ~4, d42 g4g velding variables. . A? ,4? gg?g ydydgg ung 4?4 04?4, g 4 y 4.
._ TT ETT EET$ 7YST4d l'7EE47 TO? E ? O.?E 4 T C TE 7: ?c0 ??:2 0440YY 27?d ci? ?O??? Yc?17 dT TTT TTTE AT iTT 177:4 i=0 ?? O OT ? ? :: ?
"O TTS TTOE 174777. 477El 177 77777 77777 B C SRC 2 C C W lk C;33 EMCd .RRn ;;'a ;% ;;%R l WELDER O L S XL L L S H L S H L S E XL L L S H L S H c.l STEN J.A. Rob,erts ME X* X !! X* 5 X* 5 R.F. Mac'intosh MF X 6 X* 5 X* 5
! R. Miller MG X-v l X* X* i y, R. Talbot
- X
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C.A. Bogdan MK l XA _ l { X* ' 5 'Xd5 l l C.S. Lan'phier ML X k 'X X* X*'6 X* l -Rt trakeman ,MP Xk X l X* 5 XS 5
- L R,d[ewco'b X* X*
m NR Xk X Xd l fl/': X* Ncomber MT H. Hamond'B/M MY lX ; X 5 'X 5 l . lX 5l 1 J. Merrill B/M NA l : !y 5 ; l 1 R. Copfer NC X+ Xk X l X4 X* X+ iXC X X"X*! D.F. JScoues Nn v* l l v* 9 v* 9 Y h ( v* I I l l [ I i T.W. Curran B/M NC X l X' l D. Singh NK X* X X* 5 Xr 5 l X* J. Beaupre B/M NP l X X I ' 5 lX 5 l. Il l j l l II I I ; I I I XL = FROM h" NPS TO MAX. DIA. ,1/16" to 294" WALL L = FROM 3/4" NPS 1/16" .436" WALL 5 = FRCM 2h" NPS to MAX DIA., 1/16" to .864" WALL E = FRCM 2 " NPS to MAX DIA., 3/16" to MAX WALL SOTE 1: For 408-1-Carp-20-OB-1; 408-III-Carp-20-CS-1 only to .560"~UALL NOTE 2: Place only: Limited to .750" WALLNOTE,6: Plate only 3/16" to max. NOTE 7: Qualified for 100-1-8/45-03-1 only. NOJF" 3 : For 39-I-2-3R-2 only
- q
*: For 408-I-Carp-20-OS-1; 408-III-Carp-20-03-1 to .308" vall only NL _ ,.1: Qualified for following chickness: GTNJ 1/16" co .176" Max. SMAW 3/16" to Max. to be veld-
* = COMSINATICN TESTS QUALIFY FOR THE FOLLOWING: GTAW; .176" WALL, SMAW; .688" WALL .
+ = COMSINATION TESTS QUALITY FOR THE FOLLty41NC: 176"gask'Alf.
0 5 = Qualified to weld to qualified I?PS without use o acking '". .260" WALL p0rga.W; h
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m 6-21-82 PCs.l.;V.N 1 QWF.R iMt.:C TS Q::ALIFiw V:iLDERS l Pasir 9 o f _.21. CARBON AND LOW ALLOY STAINLESS A.VD DISS. SOCKET OR* FILLET WILDS 0.3. O.B. O.B. KI B.R. 0.3. O.B. Valders qualified for - . KI l rMveveldsarealso SMAW CTAW GTAW-SMAWlGTAW-SMAW SMAW GTAW l CTAW-SMAW . CTAW-SMA'q f@.Qfiedtomakefiller ! of any size on all , . thickness,and pipe n ,, ON , , C " diameters within the y4 a 44 27". ';' ,4 , Of" g4C velding variables. . 4o 40
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! A.B. Glidden PN X* X E+ X'*' 'X* l E.E. Ddbson PP X*' l l X*' 5 Xa 5 5 X* l ' L.L. Boisvert l ~ PT X+ X* l !X+ X* X+ Xh X+j X*! t M.A. Peterson PX l X+ X*' X+ ; Xf - X 1 lX*- M.I. Sciuto I PY X9 l X*l Xh 6l l l l R. I. Bhrton PZ X* X* X* X+ l l l I _ _ = 1, I l l 1 1 I i 1I c 1 XL = FROM h" NPS TO MAX. DIA., 1/16" to 294" WALL L = FROM 3/4" NPS 1/16" .436" WALL S = FROM 24" NPS to MAX DIA., 1/16" to .864" WALL H = FROM 2h" NPS to MAX DIA., 3/16" to MAX WALL l l NOTE 1: For 408-1-Carp-20-CB-1; 408-III-Carp-20-03-1 only to .560"~uALL ! NOTE 2: Place only: Limited to .750" WALLNOTI,6: Place only 3/16" to eax. NOTE 7: Qualified for 100-1-8/45-03-1 only. NOF 3: Tor 39-I-S-3R-2 only r ' ' '. : For 408-I-Carp-20-OS-1; 408-III-Carp-20-CB-1 to .308" vall only N 3.: Qualified for following chickness: GTX: 1/16"to .176" Max. SMAW 3/16" to Max to be weI<
~
- * = COMBINATION TESTS QUALIFY FOR THE FOLLOWING
- CTAW; .176" WALL, SM.W; . 6 88" ~ WAI.L
+ = COMSINATION TESTS Qt.'ALITY FOR THE FOLLO'.?INC: CTW 176" WAf.f. '"
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1.':t c 6-21-82 PL%L *.AN 10WF.R IMUCTS Q"ALIFli.D k4LDEKS Tab 11 *f M CARBON AND LOV ALLOY STAINLISS AND DISS. , { SOCXET OR TILLET VELDS 0.B. 0.B. 0.3. KI B.R. 'O.3, gI Valders qualified for l 0.3. - l gave velds are also SMAW GTAW GTAW-SMAW CTAW-SMAW SMAW GTAWlCTAW-SMAW CTAW-SMAW
;.y}}fied to make fL11et D s of any size on'all
- thickness,and pipe , , CN , ,,,, C ".
diameters within the. n4 ,,,, 4 44 ydydtg 2 ;'t *? ,4 , C42 ", 4 0 welding variables. . Ao ,,,, 4 C 22o9 ung 4of 24o4, a 4 x do O ed I C .4 8 8 e-8 gr.1 *M8M8 8 N8 8 8m o ==e C 8 C *=4 C 8
. 0 8 m8 8 53 m 1g I 8 s=4 8 *=* M .i. IMMMI 8%8 JG 4% 8g e.8 e 8 *==MeMIt gr.'
==0 3-0 C e=4M CCM % d e-4 8 s-8M M M am sa 8 W et CD ED C s=8(D en g g e8 m3 4D s3 l e=0 8 8 M 8 I so 8 8 p-8 53 %8 8 8 *** I 8 8 4% 8 8 8 s.4 >4 c.8 NM 4 =dr M en s=8 P=8 , g W8 h.sia* Worin 8 en=&M l CD 8=8 M dB 40 M t-i tO 63 53 M bedO 8 0 8 8 I 8 I p4 M8Mi 8 8 e4 8 8 >eed I >e >8 8 8 ke M 8 8 1 >d M 8 t M >* C e-I >8 N 8 *=8 8 **>d M 8 M8 M 8
) g3 i4 .-4 M N bd Me >8 M p-e >d >8 >4 >* >8 G e.4 s 8 8 o- l B ==e ,3, - w 3 .=g l l 8 M$ l 8 l l l 3 l g g 3 g g i
- s. o e -.f m sa n m 8 e8 e Mr~ ei r .o r ,
8
<c.o .e s eee r . .-s r~ e ., r~ r- .s e Q -- >< e4 r~ e.< w ~ Me m nnMu .r~ e~ m n <a <D n n nvr um WELDER $d L S XL L L S H L S H L 5 H XL L L S H. L S E CSTEN T.R. Weakland JF. XA X" X+lX* X*;6 X+ X*
~
-. - - . .1 ,
J. Kolen -
- XC X" X* 5 X* 5 X*
~
T...Phelps ID Xd ~^ X* 5 X* 5 X* l M.A. Janezie XE !X " < '
'X* X* 6 1 X*
M.J. Zywar . XE 'X " X* X* 6 L X*
.D-5. Friedl , .XG P --
^
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=
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gyt,ghe,.1ch- e SP $-d .X* , E* 'l' ' l .[$C$,-CastroL -. - XL X" X l X* 5 X* 5 t B.L. Stout XP X" ' X*l X* . X* M.L. Lewis XR X" 'XhA XN R.A. Bergevin XT X" 'l l X*! ht* 1 G.L. Lanoie XV X' r ' X*l - X* ' l l X* , D.K. Teague YD! XIk l lX* i X* M.R. Berger YF Xh Xl X* Xd X* 1 J.J. Meridith YG ! X
- X* X$ 6 -
X*' J.M. Trapp. YJ Xf X*l l XS 6 l _ N.J.F1'ahertv l< NK "X '1 '""b " * "' l X*i ik # ^' ' " TL = FROM11 " NPS TO MAX. DIA.,1/16" to 294" WALL L = FROM 3/4" NPS 1/16" .436" WALL l 5 = FROM 2h" NPS to MAX DIA. ,1/16" to .864" WAIL E = FROM 2h" NPS to MAX DIA., 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-03-1; 408-III-Carp-20-03-1 only to .560"~UAIL NOTE 2: Place only: Limited to .750" UALL NOTER 6: Plate only 3/16" to nax. N0'er 3: For 39-I-S-3R-2 oni NOTE 7: Qualified for 100-1-8/45-CB-1 only. l :..' 1: Tor 408-I-Carp-20-03 1; 408-III-Carp-20-03-1 to .308" vall only
. .- 5 : Qualified for following chickness: GTAh' 1/16" co .176" Max. SMAW 3/16" to Max. to be veld.
* = COMSINATION TESTS QUALIFY FOR THE FOLLOWING: CTAW; .176" WALL, SP.W; .688" WALL
+ = COMSINATION TESTS Q"ALITY FOR THE FOLLLE'ING: 1,76" WAT.T. ?".W s = cualified to weld to qualified HPs without use CT .$;acking gas porge. ; .260" WALL o
j
- s. . . -- .. .- -
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, **=..*....41.-_....=m=.--
DATE - 6-21-82
^
gg N M au W n M C s G.v m *. u ns PAGE 1 0F CA22CN MQ W ALLCT STA'.N LZZ3 NC DISS. l ll g l3,g, g,3, l g,3, j g- f 3C"'?"* CZ T*' '
" *'p"*
a
- I c3,l0,3,lo3, l -
Velders qua--- e- --- gr=ove welds are also !! MAW lC".AW l CTAW-3EWl CAW-IPW1 ' EEW ' ,llCTAW l C;AW-IP.AWl C A quali.fied as ska **"at . welds of any .1=a o= all , , g g thisk= ass,a=d pipe ged ,, ,, dis == ~ === v' '" - th e ,. e
- es es C g 4A CTc '1' W fCf a- et 24 8 C I gas c .'. c I. as --
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, . e i yW s.us a == me s agw s e C m. m.g g me j l 3 sn eme.r ps tM s.a d un sd ' 8 eMemme.FW W'1 8 te. cam.am 8 f=asp*em. a.s g I se s= 8 sud M >= 8 8 a= pa a. m2 8 8 8 I I f f s3 s ' 3 ed f f *f I m=a.8
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I I Tz l z* I p - s. C. := w. x* I-1x" nl ig)-: . 2. rs::veed I t: r* .I l
- r. r. sei.t1 = = 1 ' zA e Ir* x. I fris I ;
I i l l l l l' z* z" l-C. 2. r " - *-1 - zz z* I !
\
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- m. x. r.." < -
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"~
~
n = FRcM t" I NFS TO MA.I. DTA.,1/1&* to 294" WALL , L = F1 cat 2/4" 375 1/16" .426" UAL;. S = TECX 2tg" N71 :s EC OIA.,1/14" ts .864" VAL . I = F2cx 24" N?! :s MA: DTA., 3/16" s P.LT TAI.L 3CTZ 1: Ter ACE-1-Ca ;-20-C3-1; act-III-Cf..,-20-C2-1 - c=17 :s .35C" ta!.J. . I 3CTI 1: 7 sta ec1T: I.i=1:ad ts .730" UAL:.3C: m 7: 48Qualifiad 71228 8717!== 3/15" MC-MW24 : 882- M7 3CTI 3: Ter 3?-I-3-12-2 on1 i
! . :;CTI t.: Ter I.CS-I-Car;-IC-C3 1; I.CI-IC-Carp-: -C3-1 := .2CS" .1*6" Max. vall c=17 syW 3/15" := P.zx. == is veh.
I.w.I 3: cualified for fallevist thid.nass: CT.23.: 1/15":s -- j = = m:3AMC3 T 372 (TALIFT TCE THE TCt.L:WINC: CTAW; .176" VALL, SP.W; . 5 53" WAU
" UA J. C*. W ; .:Sc" WAL;,
M ,,;4 C 175 i* i == MTNATICN M3"! CTALITT
- 1. eld t2 qualified TCK TNZ EPSFCLLt1.I?C:
wf *.1:cuC usa C " C. img g as ;urgs. p $ = Cualified :
~
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. . e Une 6-71-A? pus.L**.AN 1 wWF.R 1%&UC TS Q'. ALIFIED kdLDERS 73ge 15 of 25 CARBON AND LOW ALLOY STAINLESS AND DISS.
]
SCCKEI OR FILLET WELDS 0.B. O.3. 0.5. KI B.R. 0.3. o.3. . xI Velders qualified for l - oeve velds are also SMAW GTAW GTAW-SMAW GTAW-SMAW SMAW GTAWlGTAW-SMAWi GTAW-SMAW
/t>ifiedtomakefillet M s of any size on all . .
thickness,and pipe
, ,,,, CN y ,,,, O g diameters within the. nf ,,,, 4 44 y4g400 0 ;*O " ,,, 4 , OfM g40 welding variables. . 4o ,,,, 0gog nyg 4oa C4o4 gi 4x .x ,8,,,
o- e o4.o -e a .-e na -. sx.=8 x i : z;eei8m o .- o e .< x : 8.e 8 an 8 I oww o o w .y so en I e.- 8 e a ww
-w x
- acan I ogcz:e4 I an i as 8%8 co
..n eso e o .I
.c .-e Ncem 8g o ,i xw 4. m% e an e og 8M n . w hCW I 8 %80 88 8%
r .s c84w i 8 8 a3 8 8 8 8 8
.e w w"w"a e c r., c 8 ne.M.ED8 cm m "m'"=.
- w cc en cm $ 8 e m3 8 pd 8 M 8 1 I 8MM 8 8 MN
--n i Ni 8 0 f 8 0 ef 8 M.=4 t I w uw wwo 8-8--- 8-w : 4-w wI w I 3 w - I. w w . . M. :- w 8
.-4 I IW I I a M I f wI J C0 4 I 8 I I
- e m .o.<r me m , e-
-ns w.
m 8 .8 c.( I e m p r.r. s.r r .m r , ammmu c e s..s ec e e . - c.I e r r.n. n n e a.> n n I
.r m rI. r . r.I.
- u. mm f 8
.e m 9 -
WELDER SI
- o. : STEN L S XL L L S E L S H L S E XL L L S H. L S H M.A. Cain -
-ZY. X* X+ X* 5 Xe5. l l
l' X+ X* X+ X"
. -R. A. Griesmayer - 1A X+ X* , I X* , -- - J. Ben' son -
3A- X* X* ', X* R.F. Medves .5A X* X* l X* r - M.E. Cornelissen 8A X* . X* l Xi X* l G.L. Miles 9A X* X}
- A:L-- Bolster 1B X* .X* X" 3 Cavaleri i
2B X*
^ "
X* 5l X"5 fHamilton '5B X*: ~ X* ' ' ' X1* 1 +w MN "- T.M. Baker 6B' X* X*l X, . L.R. Early l 7B ' X* X'* ' X:t J.E. Cramer , 1C X* X* .X* S.L. Repici 2C X3 l X*- , Xf 7 E.R. Rournier Il 3C u l X* ' j ' X*' X* I l
\ \ 1.
I ic l i I ; , I i 1 XL = TROM h" NPS TO MAX. DIA.,1/16" to _294" WALL
- t. = TROM 3/4" NPS 1/16" .436" WALL 1
1 5 = TROM 2b" NPS to MAX DIA. ,1/16" to .864" WAI.L E = TROM 2 " NPS to MAX DIA., 3/16" to MAX WALL 30TE 1: For 408-1-Carp-20-03-1; 408-III-Carp-20-03-1 only to .560"'UALL 50TE 2: Plate only: Limited to .750" WALL NOTE,6: Place only 3/16" to max. NOTE 3: For 39-I-3-3R-2 only NOTE 7: Qualified for 100-1-8/45-0E-1 only.
.iT ' '*i : For 408-I-Carp-20-03-1; 408-III-Carp-20-OS-1 GTAW 1/2 6" toto.176" .308"Max. vs11 only 3/16" to Max. to be veld-
. Qualified for following thickness: _
SMAW
* = COM3INATION TESTS QUALITY TOR THE TOLLOWING: GTAW; .176" WALL, SP.W; .68S" WALL
+ = COMSINATION TESTS Q"ALITY TOR THE TOLLtE*ING: GT* 176" WAf.f. "*
$ a Qualified to weld to qualified WPS without use o[W*acking b' gas p0r.ge..W; .260" WALL
[ (s < m- _
- 7 .--<m-., m,,,,
..,,.___,,,,,,,,,,..,,,,,4 it-tc 6-21-82 PU:.L".AN I vWER iMUcr5 Q::ALIFibJ kdLDERS
'Faj'r 16 of 25 CARBON AND LOV ALLOY l STAINLESS AND DISS. J SCCKET OR FILLET VELDS 0.3. 0.B. 0.3. KI 3.R. 0.3. KI
; Welders qualified for l 0.3. -
l ve welds ar- also SMAW CTAW CTAW-SMAWlCTAW-SMAW SMAW lCTAWlCTAW-SMAWCTAW-SMA%
'fied to u . fillet of any si.za on all . .
. 1 thickness,and pipe , ', ,,, 2 N, , , ,,,, g g '
diameters within the ,4 ~d 44 ,7,,, 8';* , 4 .,,, C4g g ,8,, g 1 welding variables * - e' Ca M e' Ca ** "a C C mm Nww 8
"'w' = m" NNE
" 'o' E aa m" m' Ci WN a
mM a> ew: ' CM f C =4 e0 8 I I e-8 na -MeMI I I a e 4 s me me (. a M ausat I es I ean C*C s%8 e C -'t C e a8% ag I M s4 W I 8 s-4 ke *W M ma ie % C C he w s-f i e-eM M ACSB 8131 Ell: .s-6 e en C -4 e e a me 4 e SJ - a
- e a - w awm ia e% a es M.s.s %a e=0 at >e m e me e ea .e m 3m sa e e e me >
I $.gpe owe 3.ea sw s-s a 8 ke >e a s=4 >e g i ens c.;3 we w cc e me n-egD
.J 8 8 8 f I I I g n=e t >e a I I s-6 a N me u s=0 ke Mec c e me N g 8 s-4 8 kers Me I ke >e i F .-e >e N t=e >s >e >* >e >d pe >e s.*
pe. 9 f e-I I I s'* w Ia I I He f I a s.e i t I i f ,8 I I
. ,I c. p I 3 ,8m
,en e- - m : .e e..sset. eI e.iD ,sCe :-eu yoee 4r.e
- e e.
We o e-:
.m e.es.w.e e -e es m e emm,s e.c4 moenn en e. r . com UELDER !
L S 3IL L L 5 E L S H L S E XL L L S E L S E ISTFN
~ "
Kiiri ' "" ~ ' "
' ~ ~ ' " "--
A. A'. '5C' Xe jX* X1
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X" - s
. + v.T.T .S4mps on ~ ~~ '" ~ ~ .
X"J ** ~ 1*G.J. Scgtt -+ X* X"
' 2'D ' -
' 1 M. Yeldshchr .3D X". < . ,
- X* ..
Xf ; , . .
'TG. A/' Nicely . .
^
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118 w . :Xb .
~'
l ...._,m..,-,. . ~ M m Afg;.Tweedyb 6D X'k . - '
'- X8 9n <- a l u - '
x,. Jordan '7D X't XS Xk
~
. Wi111ams 8D Xk Xi' Xk6 J.E. Arkins 1E X+ Xk X+ XS ' X4 Xk .
X* R.J. Foriner 2E 'X k ' A" 5 X*5 ' - t P.G. Chevalier'
~ 6E 'i ' M ^ '
- 1"P '"
#N#9 * * "f*N 'dE4'EMM 'P "
~
41 '~ 3.D6'd'$ ~~ 7 '# ~ ~ ' '. * - l l \ l l
. l l l , ,
) l -~ --
l l l 1 I IIl 11 , IL = TROM si " NPS TO MAX. DIA.,1/16" i:o 294" WALL
' ~
L = FROM 3/4" NPS 1/16" .436" WALL 5 = FRCM 21s" NPS to MAX DIA. ,1/16" to .864" WALL E = FROM 21" 1 NPS to MAX DIA., 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-03-1; 408-III-Carp-20-05-1 only to .560"' UALL , NOTE 2: Place only: Limited to .750" WALL N0*E,6: Place only 3/16" to max. NOTE 7: Qualified for 100-1-8/45-03-1 only. A-1: For 39-I-8-3R-2 only A: For 408-I-Carp-20-05-1; 408-III-Carp-20-05-1 to .308" vall only 30-2 5: Qualified for following thickness: CTAW 1/15" co .176" Max. SMAW 3/16" to Max. to be vel
* = COMBINATION TESTS QUALITY FOR THE TOLLOWING: CTAW; .176" WALL, SMAW; .688" WALL
+ = COMSINATION TESTS Q"ALITY FOR THE FOLLtE'I'!C: CTAU-5e Qualified to weld to qualified WPS without use of b'acking gas ;idrife.W*
176" WALI '"A
- 260" WALI.
// o
;, ~ * ,,g[ * ' -u 6
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-- - . _ _ _ _ =_
/~
~
l i.ut e 6-21-82 PU:J.2*.AN 1 UTdR iMUCTS QUALIFiw VALUEKS l
-Pa[e 17 of 25 CARBON AND LOW ALLOY STAINLESS AND DISS.
SOCXIT OR FILLET WELDS 0.B. 0.B. 0.3. KI B.R. Walders qualified for l f 0.3. 0.3. -
. gI m ve velds are also SMAWlGTAW lGTAW-SMAWlGTAW-SMAW SMAW l GTAW l GTAW-SMAW : GTAW-SMAW
'> fied to make fillet M4' s of any size on'all , .
thickness,and pipe , , gN ,- , g g diameeers vithin the. .4 ,,,, 4 44 g ;'O ';' ,4, 542 g40 welding variables. . 4o 22o9 y4yddC nog g 4 x 2. o ,,,,4.o eoe ma i .-e ca - w .-ea w: a- :w. c.na cz i eas.a< a 4.o a C oo 4.o ay i ooi xwx: _ en a awe w w e se s., w o a.ew o o w .e .r .-s : <w x xm sm a ce -e a cm m a. cm o w asome xg%a3co cm so w 8"'*=.- 0 8 D-8 8 "% 1 8 Iw4 8 8 8 8 p.I 6- s=4 =ir w tr'n e-4 ed , e 3 hC*%w"w% 8 artw w tri 1 do I .<Ir ->.Em cc w w CD cD s=8 - cc I arg ce c0 - 8*cp
.3 3 I 8 I t I I pe Mf-I eI =8 8 8 Me 4I 3 >e >. s a we w a g g p4 we e w >< o ss--- e'8 - ** i a w-w w - w - >. -->w u .w=4 s
0 I .= oms 0 .**.n.,,i,,, 8 9 *-
- a e- m n-s:e
== 3.-(
s-.-- 3 r cm w 3 3 ,io[ e ja cc .=. 4 me l l 3 r-l l 3.e r3.m 3 g g g r c. r- ,3m $ pe cowsersee u ,r% r.Ne n cc co n 3
$m .-e m Mr%we==r r 7,su M r% >e , n ,% r% na-n WELDER M L S XL L L S H L S E L 5 H XL L L S H. L S H e-sun J.G. Paolino 2F X+ X k X X+! X* 5 X+ ye l s; l 6
~
- - ~
~J.~ Hail - 3F~I X
- X Y* v*
_ . . _ , 1 G.A. Pezry
- 5f- X k X X+ X+ X*
5 X* 5 T. 'Gilligan 9F' X'k N* vs H
~
j 1 i l l [
--D.-D; D'ispennett 3G 'X k i
~
! f* :t e m X* ',
_d .i Al 1.E P l I-
'S g t Mi,lette /4'G X
- X*
2' Xv
~
l . 5;') Giolito i SG X4 X k l X+ X* . X+ X* R.D; Sppth,'JR.' 6G X
- X* X*
~'
'l K. Ishihara l 7G X'k l i l l X* L X*
D.S. McCoole'? ' B1., . X'k ^ h ~ 3 EC X*
* I "
.sf 11.vTowerc69 ' 1 9G . --. I~ k YTD'#N3 Y N E N" '
** # #9 "'" " ~ '" -
C.-Cbtmly ~ " -
' 1 ! [X kj I '
~ 1H "X ~1 <
. .- "ll' X* 'f -
l ',' l l l l t L_-_ i . I i , , I I l l 1 I i XL = FROM h" NPS TO MAX. DIA.,1/16" to 294" WALL L = FROM 3/4" NPS 1/16" .436" WALL S = FRCM 2b" NPS to MAX DIA. ,1/16" to .864" WALL E = FRCM 2h" NPS to MAX DIA., 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-CB-1; 408-III-Carp-20-CB-1 only to .560" UALL l NOTE 2: Plate only: Limited to .750" WALLNOTE,6: Place only 3/16" to e.ax. l only NOTE 7: Qualified for 100-1-8/45-0B-1 only. {.3: c For
- For 39-I-2-3R-2 408-I-Carp-20-CB-1; 408-III-Carp-20-03-1 to .308" vall only
! M b *i: Qualified for following thickness: GTAT 1/16" co .176" Max. SMAW 3/16" to Max. to be vele l 0 = COMSINATION TESTS QUALIFY FOR THE FOLLOWING: GTAW; .176" WALL, .9 TAW; .688" WALL
+ - COMSINATION TESTS QUALITY FOR THE FOLLtY..'ING: GT ! :acb,76" 1 F s o cualifted to weld to qualirted wPs wt thout us 2 o t.*ALI.org"e.n'; .260" WALL ng gas p .
-/
- o. . =
, ,s .
v . -
1
~ .. l 1
\
if- t c 6-21-82 pus.l.J*.AN 1 vWF.R l'hu!.,UCTS Q::ALIF1 W W"4LDERS l
' Pa g e_,1,$,,, o f M CARBON AND LOV ALLOY l STAINLESS AND DISS.
SOCKET OR FILLET VELDS 0.B. O.B. O.B. KI B.R. 0.B. O.B. . KI Welders qualified for - oove welds are also SMAW GTAW GTAW-SMAW i GTAW-SMAW SMAW GTAWlGTAW-SMAW.GTAW-SMAW s S.., ? lified to sake fillet ds of any size on all , . thickness,and pipe
, ,,3 CN , ,,, C g l diameters within the ,4 ,,,, 4 44 g ;'d j' ,,,, 4 ,,,, g40 g ,8, "
l- welding variables. , 4 .o e a40 ggo9 e .-e me 34g;8,gg
-. x w : . n e
,,g 4oa geooe oo 4 .o f, a 4 y ,8,,,
w-wi e p m*%a- sw a ea e c oow% M hCW 4 8 4 s eu w i m m a.ce mmmam e1 :- i e%e 8 I e =% o I% eea 8 8 8
- m wisem e em B.e w.e eJ 8 8 0 9 8
- e. m8e ,-e , g 8 0 0 34 m-<<m W I p.e 3 3 3 ame 43 3 M -c a a "e%--
3 M s.e e e - -e 3 8 ke >e 3 8%88 I 3 g >< pe 1 e 7 d- 7 777
.oeesr>..e. ne m
- > e , ioes : eee r - - r- e ., n e.- .n e
- e.s-er 4
g . o.< , e - o-o m nr e . em me-eu rnn noenn nr v. e m j O L XL L L S H L L 5 H XL L L WELDER S S H S E L S E
- - - - =. sun
> D.S..Cacani 4H - Xu .
X*_. . .;. _ K*,_.
~
~' ~
~ ~~~ ~~'
- R.P. Fehstemachar 7H .- X"J ~
X* - K* T T.R. Watts 9H_ _ X+ X" X4X* X+K* X* G.M. Crow 1J- X" X* K* P.J. SEott 3J X" . X* . K* , D. Powell 4J X" X* K* X X*
.. ...E R. McMahon 5J X" X* K* 6 1 -
4 h,L..Gafdner.~' 8J - --
-X" - . - - - .._ _ _ . . . .l ..'. X'*'
[* i y,",[D.'A. .~Corella"' '
' 9J '- -
-X"~m ~.4 ne 7,., .n X* K* .
; T.F. Ryan 1K X" -
X** - [* --
"' * ' ' * " " '" "" ?
OJAvh u.-m r -2K- - Tr* " " ' ' T* 'K* , l T.M. Stewart 3K X" X* K* - W.J. Hebert 4K X" X* K* - l l, l , l l l l i l XL = FROM h" NPS TO MAX. DIA., 1/16" to 294" WALL , L = FROM 3/4" NPS 1/16" .436" WALL s = FROM 2h" NPS to MAX DIA. ,1/16" to .864" WALL E = FROM 2 " NPS to MAX DIA. , 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-CB-1; 408-III-Carp-20-08-1 only to .560"' UALL NOTE 2: Plate only: Limited to .750" WALLNOTE,6: Place only 3/16" to max. NOTE 3: For 59-I-8-BR-2 only NOTE 7: Qualified for 100-1-8/45-03-1 only.
, .4: For 408-I-Carp-20-C3-1; 408-III-Carp-20-03-1 to .308" vall only 1'5: Qualified for folleving chickness: GTAW 1/16" co .176" Max. SMAW 3/16" to Max. to be weldt
* = COMS1 NATION TESTS QUALITY FOR THE FOLLOWING: CTAW; .176" WALL, SMAW; .688" WALL
+ = COMSINATION TESTS Q"ALITY FOR THE FOLLOWING: GTM
- 176" WAT.I. .260" WAI.L s - au.iirt.4 to .ie to quaiset.e was witnout use o ackins sas go F".W*- s..
w.+ . - . : a .
~ . ~ . .
l
~
i,.- t e' 6-21-82 . pus.U*u*,N 1 WF.R i%WC TS Q"ALIFIi.0 WLDERS
'Page 19 of ') 5 CARBON AND LOW ALLOY STAINLESS AND DISS.
I SCCKET OP. FILLET WELDS 0.B. 0.B. O.3. B.R. (0.3. Welders qualified for l
- KI o . 3 . - . gI
.. ve welds are also SMAW GTAW GTAW-SMAWlGTAW-SMAW SMAW
- f. GTAWlGTAW-SMAWlGTAW-SMAW QQif%:s $ fied of to anymake size on fillet all .
thickness,and pipe
, , UN , , g g diameters within the y4 ,4 44 270 7 ~4, C45 g20 4? g4C CC?? ydydgg nyg a?4 C 4 y do v21 ding variables. . 0 4 ? d,
._ TT ETT EEY$ TTATd4' TEE 47 TOT E T U TE d T CTE 1: TCO TTO GC40TT ETTAE cii TCii? T cii?
dT TTT ??74 AT iTT .477:4 i: ?i : 07 ii 07 "O TTS TT2 17.f.TT T . 47744 TTT T T T TT T T T TT SRC 000:4f EXC; :S anadd 3 C RRR RECRA M R RMA WELDER SI L S XL L L S H L S E L S H XL L L S E L S H m.SIEN J S.D. ' Jnnes 7K X* I X* - Xa ] ^
'a
~ ~
^
" ' D. Lappin 8K X* X* X* .: .. ,
J.W. Cauble 9K X* X X+ X* X* X* W.A. Ga111way 2L X* X* X* X* J l J.R. Smith 3L X* X* X* l X* E
- .M:- Moreno 4L X* X* Xd ,
X* g.J.Hedberg $L X* X X*l __XS X X+- X*
. Kelley 6L X* X* X$ X*
lt.h.F.Gering J 7L X* X* ' Xd H.J. Maller, JR , 8L X* XA XS %* K.D. Smith 1M X8 X* XS' 4 X*
~. _ _
g .wyw sw v.m ~~w - ;.- A.G. Ander. son 2M YS Y* XI.., ~ - *' ' ~ J.F. Cody 3M XS X*l XS' X* . I, l I II I i 11 XL = FROM NPS TO MAX. DIA., 1/16" to 294" WALL L = FROM 3/4" NPS 1/16" .436" WALL 5 = FROM 2 " NPS to MAX DIA.,1/16" to .864" WALL E = FROM 2h" NPS to MAX DIA., 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-OB-1; 408-III-Carp-20-05-1 only to .560" UALL NOTE 2: Plate only: Limited to .750" WALL NOTE.6: Place only 3/16" to max. NOTE 3: For 39-I-3-3R-2 only NOTE 7: Qualified for 100-1-8/45-03-1 only. r" 4: For 408-I-Carp-20-OS-1; 408-III-Carp-20-OS-1 to .308" vs11 only 5,: Qualified for following thickness: G AW 1/16" co .176" Max. SMAW 3/16" to Max. to be weld. 3 _
* = COMSINATION TESTS QUALIFY FOR THE FOLLOWING: GTAW; .176" WALL, SMAW; .688" WALL
+ = COMSINATION TESTS Qt.' ALIT,Y s . y _ m ,. - .i _ ~
5 FOR T.HE F_OLLty..'ING:,. mn.17 6." * .260" WALL W.A,T.Tm'"W . g F- N*'---'" gr
.e,b1"---y5{ Mrs- g gu ,A r g w4 - - -
- = = - n m as w y ~. e r . w n .-m -- w . - - , - , , -~-- ,----
- s
;,.- t [ 6-21-82 Pul,ur,N 1vWyx iw,uds Q:;ALIyli.o ' EtuExS
' Pa e 20 of 25 CARBON AND LOW ALLOY STAINLESS AND DISS.
SOCKET OR FILLET WELDS 0.B. O.B. O.B. KI B.R. 0.B. O.B. Welders qualified for l . KI ove welds are also SMAW GTAW GTAW-SMAW GTAW-SMAW .SMAW lGTAW l GTAW-SMAWl GTAW-S 9 ified to make fillet ' s of any size on all , , thickness,and pipe " g
, , ON y ,,,,
diameters within the ,4 ,,,, 4 44 373. r;' ,,, 4 , gag g3g welding variables. . 1o ado ggCo* ydgagg nyg 4oa 2 4 o f, N 4 w ,8,, OM 8 O r=8 I I e-4 cas *MtMI 8 ;NI f IN O ==e Q 9 OMQt M e4 W 8
.. 8 8 8D I I sD ED i g I s e=4 I >* e d i E M-4 8 I%4 33 a% ig N e% eg s=4 ke C e4 N Q Q ke % *d .-4 1 *H M M M sD ED 1 g .-e CD CD Q .-ICD CD g: M e-e CD EDsD 1 >8 a **=.pe 1 8 ke WW8 8 ED I I kesD % 1 8 8% 8 ae g% 8 8 0 e4 N ed irme en e-0 P4 , e g iens M eth I eMWN I CD e-8 e-8 CD CD >e >dcD cD cD N NO 3 8 0 8 I I I B p.4 M I >e s i I .-4 8 ANN I >e >e a I ke e-* s e >d N a yM N p-e c e4 pe N 3 8 .-t I ke>e >e 8 N e-e I f .-4 N N 0-8 N N N N >e >e >e >. N
.=4 o0 e,I .-4 8 8 e*e ,ne- wieI e4.8.e9 ce 1 Nf 3 cD c4 I I I I I 3 3 3 e3 e. g 3 r . ,3 m 8 m - .-< r.cn s
s m.se e e . eenio.s us er.e s- .-4 N : O cn cn
'@ p c.e m we e -e n r- m a <D co a n a m e nm WELDER O
- c. STEN L S XL L L 5 s L S H L S H XL L L S H L S H D.L. Westbury S/ F 4M X X* '
K.R. Hilton SM X*
- X* X*
J.B. Lee 6M X* X* X* X X*
' ~ '
R. Russb X* X*
~
s .7M X* E.A. John 8M X* X* X* _. K.J. Real ~ 9M X* X* X*l
'" + w - e- C w.1 cd X* X* X*
Agr )B. Clouse 4N X*
'.F. Homer SN X* X* -
X* . M.E. Maksybowien 6N X* . X* LX* - i S.L. Tedbrink 7N X*' l X* X* X- X* T.P. Jackson __, 8N_ X* X* p -n X* r -- - - a: , ,
;, -~
~
~ ~ ~ ~
'~'
J.I. Edmonds. .9N. X*
- X*' d -
X* ~ J.A. Graney IP X*' '
-- ct: a X*. . _ . ._.: X* .
l l I, I . I I il i I XL = FROM " NPS TO MAX. DIA.,1/16" to 294" WALL , L = FROM 3/4" NPS 1/16" .436" WALL S = FROM 2h" NPS to MAX DIA., 1/16" to .864" WALL E = FROM 2h" NPS to MAX DIA. , 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-CB-1; 408-III-Carp-20-03-1 only to .560"'UALL NOTE 2: Plate only: Limited to .750" WALL OTE4: N Place only 3/16" to max. l NOTE 3 : For 39-I-S-3R-2 only NOTE 7: Qualified for 100-1-8/45-0B-1 only. l l
~~ ' _4 : For 408-I-Carp-20-CB-1; 408-III-Carp-20-03-1 to .308" vall only 5: Qualified for following chickness: GTAW 1/16" to .176" Max. SMAW 3/16" to Max. to be veld
* = COMSINATION TESTS QUALIFY FOR THE FOLLOWING: GTAW; .176" WALL, SMAW; .688" WALL
+ = COMSINATION TESTS QL'ALITY FOR THE FOLLm.'ING: GTAU 5 = Qualified to weld to qualified WPS without use of b;ach,76" WAT.T.or.e"AW**
1 ng gas p ge.
- .260" WALL h Q-
. g_ , = .
- ... ., , . .,. . , ,r - ,---= - ,r,- - .-cm----------...--...".. . , - .
~
i.d e 6-21-82 Pus.L::AN i vWF.R iMUCTS Q;;A!.1FiW k~dLDERS
~ ~
Page 21 of 25 CARBON AND LOW ALLOY STAINLESS AND DISS. SCCKET OR FILLET WELDS 0.B. O.B. O.B. KI B.R. l 0.B. 0.B. . KI velders qualified for - oove welds are also SMAW CTAW GTAW-SMAWlGTAW-SMAW SMAW GTAW
.M,@alified to make fillet GTAW-SMAWlGTAW-SMAW
~fglds of any size on all thickness,and pipe NN g
, ,,.3 g ,,,, C diameters within the. n4 ~ 4 44 2 ;'t 7 ,,,,, 4 , daC N4g welding variables. . 4o ,,,, 4.C gCoO y4ydtg ung aoa g 4 .o 4, N3gMM8 4 x do oW 8 c .e 1 I . 4 gs3 ==* M e W 8 i '.N8 0 8N Q .-t o I O =t o e aaa m as w s m a:.-4 e s%a
-e m e ma% a a:
._. a . i a:
ee 8 M o .-a w 8 *%M oi o8 w M
.e -. s< s s.eu wa:sa sa a WW4 8 am 1 8 M ac o-mem 8 "% 0 8 3 wg ~==
- s. m m an
"% 8 8 3 3 I UT *i'T T 7YY4 ,, A TwTT T dTTUd TUU T T U UT T T U UT C0 TTS .TTU4 r .e1.'.7 7 7 . 47744 TTT e-7.7777
- ~r s- . r m somes eme -rm 77777 re m s eNsn s
t 7 y n o.<r~m
. -< m m .a r~~r rr occmu .r~ r ~ n n e m mn ~r r nrr m ~nn WELDER O L S XL L L S H L S H L H XL L L L H
~nw S S H S 7J.E. Mabley 2P K* X* Id I
~ '
Y.G. Arledge
!~F ~~
3P K* X* Xs - t 1 S.L. Cobette 4P K* Y* v* M.C. Fisher 5P X+K* X+ X* 5 X+ Xf 5 XI v* 9 E.C. Scol31e 7P K* X* Yv! ! . 1 A. Grant 8P K* X* 5 X* 5 l gy. Toa 2R K*
~
w - - X* l .M. Tr'e'fathen [ 3R {* X* Y* D.R. Liberty 1S K* X* X* S. E. Coff 3S X+<* ' X+lX+ X+ X* 5 Y4- Y* 5 Y v *- M.R. Baldure 4S K* X*l' 'X* R. Moreau SS <* X* i X*l v* s R.R. Feleciano 6S K* X* X* Y* L. Labonte 7S K* X* ! X* 2* _ V. Capron l , 8S l ,K* l l jX* l , X* . X l 4 X* XL = FROM h" NPS TO MAX. DIA., 1/16" to 294" WALL . L = FROM 3/4" NPS 1/16" .436" WALL 5 = FROM 2h" NPS to MAX DIA., 1/16" to .864" WALL E = FROM 2h" NPS to MAX DIA., 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-03-1; 408-III-Carp-20-0B-1 only to .560"UALL NOTE 2: Plate only: Limited to .750" WALL NOTE,6: Place only 3/16" to max. NOTE 3: For 39-I-S-3R-2 only NOTE 7: Qualified for 100-1-E/45-0B-1 only. N 4: For 408-I-Carp-20-OS-1; 408-III-Carp-20-03-1 to .308" vall only l ' 9 5: Qualified for following chickness: GyAW 1/16" to .176" Max. SMAW 3/16" to Max. to be veld. L.4~ -
* = COMBINATION TESTS QUALIFY FOR THE FOLLOWING: GTAW; .176" WALL, SMAW; .688" WALL l
. - CoxBImION TtSTS ceAuFr FOR m roummG: c 5 = Qualified to weld to qualified WPS wi thout use oy.g.1,6 WA,.,..acking r.. . W . .30..
gas purge... s.,u g /
-+
" ' ' .' -- w-"""g E- N- F
.ch.Y &% MF--Wr "] q , 4 a-
r
;gc 6-21-82 Pus.L::AN 1 vwF.R i%Lui, rs QJA!.1Fil.a k4LUERS
~
Pye 22 of L CARBON AND LOW ALLOY STAINLESS AND DISS. SOCXIT OR FILLET WELDS 0.B. O.B. O.B. KI B.R. Welders qualified for l 0.B. 0.B. -
. K1 f . ve velds are also SMAWlGTAW GTAW-SMAWlGTAW-SMAW SMAW GTAW CTAW-SMAWlCTAW-SMAW
?
M,Jifiedtomakefillet ds of any size on all , , thickness,and pipe ", a 2N , , O g diameters within the ,4 ~4 44 Og " ,,,, 4 ,,,, gi2 030 welding variables. . Ao ,40 0OoO slydgg oog 4of 24o4, g 4 x do O e-4 *g M.i 8 4 sM e-aIwB . yNI I sE tsgM iNi Qe%0 B Co I I 8 e-4 cs3 ==e Q I Q a=4 C 3 .-4 M I
., B 8 i sn m B g m 8% 8 sg e.3.es%M e sg s-1 N 80 4N O .4 O O s-e % w M I .< W M sesu sn I cd -4 co cc Q M ap Coco M .-s co co sa 8 M 8NM I aM hC%o-8% 8 I so I 8 M sc %1 8 8% 8 4 s a% 3 8 8 MN y=4 4 >4 tr') M pd,eg i enw%?c to I encN I Co e=s e-s CD CD e-o peCQ Co ED e=e WCo
.3 8 8 1 0 I f f M MfMI I I .-4 8 8MM 8 M ka p 3 wwg g g p4 pe Q s=.4 N M4 C M Me ==8 N g 8 M i M>4 >4 8 >8 ke I f .M >4 >8 >8 he N >* e e N H N ks>d c.4
- l-e I I .-#
e'3 s8N H , 4 * ' w8 a%?-ti=a-*c i I I t
. HI J cc -f I C cnt-* 3 8 8 I m ch cm I 8 8 9 I W -* ' M N cn I I e 8 I e N N %7 05 ltu ! >4 O f*1.
r=0 r= >54
- to M M8 e.3 gg H W>*r===7.o 7 COto eA>d U r% t*m N N CD ED N c'1 N N N Nf1 WELDER O L S XL L L S H L S H L S H XL L L S H L S H
- n. sIm M.D. MacAllister X*
IT _ _ . . . X* X* l l 9 '
~
T'D. Montaomery 2T X* iX* X* n - l D. Deschene 3T X* X* X* X* \ * [ D.A. Clark 4T' X* X* X*
' -1 II 4 C. Surkosky 5T X* J X*. X*!
G. Surk'osky 6T X* X* X*l l
- -D . R.- Coe zi 7T X* -
X* X* !X* Mazza11a 8'T X* X* X* X* fsy
-S G Butler . 9T X* I X* F' 'X* '
M.J. Smith IV X* X* X* - l l R.W. Boatman 3V X* x* r* R.L. Omeam av v* v* v* l l r l W.J. Dudhae 6V X* I X* X*l i < D.A. Jackson 7V X* X* X* - X* 8V X* S.J. Burke ' X* I X* X* l _ I, I l t ! I I i 1 1 XL = FROM " NPS TO MAX. DIA.,1/16" to 294" WALL , L = FROM 3/4" NPS 1/16" .436" WALL 5 = FROM 2h" NPS to MAX DIA. ,1/16" to .864" WALL E = FROM 2 " NPS to MAX DIA., 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-03-1; 408-III-Carp-20-03-1 only to .560"* UALL NOTE 2: Place only: Limited to .750" WALL NOTE 4: Plate only 3/16" to max. NOTE 3: For 39-I-S-BR-2 only NOTE 7: Qualified for 100-1-8/45-03-1 only.
' 4: For 408-I-Carp-20-08-1; 408-III-Carp-20-08-1 to .308" vall only
('/5: Qualified for following chickness: GTAL' 1/16" co .176" Max. SMAW 3/16" to Max. to be weld <
* = COMBINATION TESTS QUALIFY FOR THE FOLLOWING: GTAW; .176" WALL, SMAW; .688" WALL
+ = COMSINATION TESTS QL'ALIFY FOR THE FOLLOh'ING: CT2 176"gas k*Alf. FA .260" k'ALL 5 = Qualified to weld to qualified WPS without use of.9; backing p0rge,k';
f}
-_ ._ , - --.--ee,- 1 .nwver v".3 ..,..r
74 a-, m p ,.s ,
...__..........,..-,._..,._..-,.m..,. . _ _ , . . . . , . ,
F22 3.I*.AN i w T-;X i% ! s!C TS 7*ALIFli.) *- '" D EX3
. *DATE 6 *'1-R? __
GE AM1 CAK3CN AND LC'.; ALL2 ll 3;A;3LIss Ang 3:33, ZI l 3.1. hc.3. l C.3. . II f t.,SCCxx7 Cx T g ;,gf"aldsrs quaf y d 3.*ES' -- e O.3.fC.3.fC.3. l l -
' ~ gr=ove velds are aise SMAW l C"AW l C"A*J-!MA*.* l GTA*4-SMAJ.*j SMAN }CTA*J l C".A*J-3E;J;l. c;AW-gy.yJ qualified to aka fil.la: _.
velds of a=y si:a cm all , g g,
- hick tss,a=d pipe gn ,, ,
dia=e:4 s *C "* d4 ,,d
,,, d dj ,",y,,,"
7 ,, f ,,, Cjg gjg 4* *2 c.* ? .- ~4-20: a a*a cI a a,. 2 2 Y 2,.
.v u da:s vari 2hl== -
C me fA Cot.e i I sW gg M /. ed 9 I 8 re C == G
%e C == Q p m.
3 g me W s
- s. eg ma m as I e s # ssM.I. >8 ' s sC sme 8 ae% az
. e 3 C C ad .q :
m-e 8 peM M SEM ER 4 BC em O E3 C me E3 EE g: M == ED E3mE se se C ada.8 e
@ E= m s.8 s.e 7 d .!, 444 .!, 4 4 y ,747444 74477 40: 440:1 42=4
.I .I .I -3 3~3 I.I e. ~ ,.e <c 8 f I 3 8 w I ee
- i. I .t -n . ,i .I -e i.- ~ I . ,>s f .9 E.3.ee
,e .: P'* ee F P . C'ef"i q*1J_
pd e.8 fs.di e 9d3 ** >* pq e ptP m.P'.=F .T C Wi eom* Q M ed Pe C C Pd f"1 d
- L s = L L s a L s a L s s x:. L :. s z. L s a szurz sem
- l 'T*l I v4 '
L i i l ' l x*l
- t. ced .-- I l av -l 74 '
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u ' sx , I i - i lx*l. x. I i i l- l-l i 'l
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v.J. s.x:ev. :l--l n'I ixf"i 'l~l 1 ' l l x*l lx4 Il l I 'l l I M.A. c1.m.ses lIni ixk l 1 x*l x4 1 IIII I i l. . t.. sarece=-i I I 5x i I x1, I I I I x* I x4 Il i Il I l
- .e. e. :n=7
. IIs: l i x> l l l l ; x*! l lx4 ll I l i I I lx*l e ll7xl l xt l l l l l uxl I lx1 11 IIl I i 1x*l lx;l Y,M.c=tu== c.7. cari. e Ii8xI l-xk l l f I I . x*l i lx4 ll l l l l I lzh l l ' I* l - h lx4 ll 1l 1I.i *lx*l r.z. 7:yor iI9xl I l l i 1 41 1,J l l l 1II 'l I i W.www .f I I ,, l
- I 4 I I I I
-l ~ lx4 i 'l I i 1 l-1 2.n. M.rrion trl l 2T l 'l x4 I l ' l' I i l x*l I I l x*l I l l xd J.a. ?ouse l l 3r l l x4 l l 1I lxi ll l 1I c.w. c esi.: l l AT I l x4 i ! l l l l xal I l xt ll 1l l .
I i 1 u.D. ruicair i I 5T I l x4 i i i H I I I*l I l xt ll l-l l l t i I i I 7T I l xi l l 1 l l %* l lIf ll l l l l l* I xd A.E. Stokes lx4 11 l I i l l 1x4 l l l x4
- 2. 7. t -a l I srl l If I l l l l l 1J l l l 1 1 l l 1l i I Iil - 1II l l I E = 7ECM h" NFS TQ Mix. DT.A.,1/16" ca 294" UALL ,.
L = TRCM 3/4" N75 1/16" .436" 2ALL 2 = 73CM Ik" N?$ en EA.x DIA.,1/16" cc .86A" WALL E = T3cM Ik" N73 to max DIA., 3/15" em max Um sCTI 1: 7= AC3-1-Car;-ZO-C2-1; t.CS-III-Cary-2::-C3-1 c=17 :s .36C" i:112. 4: 712 1 8717 d f:: 3/10"8h-W+k '** "-,7
- CTI 2: Fla:a en17: f '-4:ad :s .750 UALLNC 3CT7. 7: e
- ,.,TI 3: 7er 39-I-t-31-2 caly 17
'~::C;g &: Tor ACS-I-Cary-IC-C3-1; ACS-!!!-Cary-7.0-C3-1 :s .3C3" Wall 8CT.:.* 1/16":o .176" Max
.:72 3: Cualified for fcIIcvins :hickness:
SMAW; . 6 23" *JC
- ; / = C::MSI::AT:::N TIETS q: ALITT TCE TEE TCt.:.:"JINC: CTA*J; .176" **AI.:., .,
***A*.* ; . AC" **A:.2.
* == CCMSTNATICN .e.a.2 C"ALITT 7CR T*4! 7CLLLL'IMC: C AU: 1 *8 " UA'.I. .
$ e Qualified t= w id t: qualified l IFS wich: C U14 c. =achtig gai ;ur gt.
m
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t i.*;:t[ 6-21-82 PU:.U:AN i vWF.K iM.Ut TS Q ALIFlid kdLDERS Page 24 of " CARBON AND LOW ALLOY STAINLESS AND DISS. SOCXXT OR FILLET WELDS 0.3. 0.B. O.B. KI B.R. 0.3. O.B. Velders qualified for l - . KI ve velds are also SMAW CTAW CTAW-SMAWlCTAW-SMAW SMAW lGTAWlGTAW-SMAWCTAW-SMAW ((Miliedtomakefillet
ds of any size on all .
thickness,and pipe , , 2N n , O C dianeters within the ,4 ~4 44 0 ;*O 7 4, C40 g40 welding variables. . AC ~dC 25o9 ydyJCC ung 4oa C4C4 a 4 y 4, _ TT $?T dET$ 7TAYdd OTEE4" TO? E T O T,E d T C TE TO TCO ?:: <dOTT ETTAE Ci? ?CT?? TA T ?? 5T uw TTT wwo .TTTd
-o w N 17:1T7 dTT:d s w s ww w i s ww : : i.ew s: w w w ww
?70:7 ii w w w ww 07 l
E w EdE wmw d e .d w En TE#Ed.d m s-mw~-r :
- TddEO ene.eu ,mmN ddd mdde de dd mm d d ddd a m m nm WELDER L S X'I. L L S H L S H L S H XL L L S E L S H K.B. Kelley 2Z X* .
X* (* l X* l
~
C. Medefros 3Z X* X* K* K* sa we. .%. t , P. Suvutich 42 X* I X* (* - I D. Browm SZ X* - X* K* l J.A. Maneval 7Z X* d X* . K*! I h D.B. Bolvin l 8Z X* X* 'l K*I' L~ T.'McCo.rdell All ' X* X* K* K*
~ " '
'~ ~ '
E12 X* X* I
. -Asher K*: l Ekterson A13 ' X* X*. -k* .
l lI '*
- F. Dobton A14 X* K* '
l E. Kershav A15 X* ' i
' X** l X* '
. X*
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i
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S. Janeskf' l A17 X* L - X* X* C. Botman A18 X* N
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B. Mace A20 l X* i .i i iX* X* , I! ( . W. F1 Field l' A22 X* l X* %*] X* C .' R *v A30t X+ X .' X'+ i 5 XM i 5 l 4 i a -, D. Gi'llespie A41; I **TC '
'* " -' - ~ '
74~
, -l '
l 4 h l l l l ll l l l I l
= FROM " NPS TO MAX. DIA. ,1/16" to 294" WALL L = FROM 3/4" NPS 1/16" .436" WALL 5 = FRCM 2h" NPS to MAX DIA., 1/16" to .864" WALL E = FROM 2h" NPS to MAX DIA., 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-CB-1; 408-III-Carp-20-03-1 only to .560"' UALL NOTE 2: Plate only: Linited to .750" WALLNOTX.6: Place only 3/16" to nax.
NP'"~ 3 : For 39-I-S-3R-2 only NOTE 7: Qualified for 100-1-8/45-03-1 only. l i ;4: For 408-I-Carp-20-03-1; 408-III-Carp-20-CS-1 to .308" vall only
/:5Qualified for following chickness: GTAT 1/16" co .176" Max. SMAW 3/16" to Max. to be vele
* = COMSINATION TESTS QUALITY FOR THE FOLLOWING: CTAW; .176" WALL, SMAW; .68S" WALL
+ = COMSINATION TESTS Q"ALIFY FOR THE FOLLty.?INC:
s - cu.it<<ee to meie to quai 4riea tos witnoo: use or 3ecting CTAW- 176" L'AT.I. ses porre. euw- 260" WALL
.c p ,
s _ ,.
- ,, . . . y .,
a i.* - ts' 6-21-02 PU:.L:*.AN i vWF.R 1*hubUCTS Q*:A!.1Fik.0 bdLDERS _
*Page 25 of 25 CARBON AND LOW ALLOY l STAINLESS AND DISS.
SOCKET OR TILLET WELDS 0.3. 0.3. 0.3. l KI 5.1. 0.3. 0.3. . KI Welders qualified for - li. a welds are also SMAW C '" .V GTAW-SMAWlGTAW-SMAW' SMAW GTAWlCTAW-SMAW CTAW-SMA'd Ydj%fiedtomakefillet v kds of any size on all , . 20 thickness,and pipe , a , , C C diameters within the n4 ,, ,4 44 ." ;'O 7 ad C4C CdC w:1 ding variables. . AC ,,, 4 0 OCCo -.dg4CC u myg 4C4 2e 4o -e .Co 4, C 4
- w: do o- eo -n xw i c. mi ein co i m6 8 l 8 *=. - 8mmMi 3 8 ia si. w % 8Q 8.e 8 ow- 85 oo83 8 .o, :-w w mmmam e.% mee o -. 'e.== w8.eme d U. 47. R. d d. U. T Y D - d.d i Tdd%T 2dd
-ei-- --
424--idd d'2 i : - -1 4 d4 "d^ TT2 TTUd 2TdTTY, dTTdd TTT T T T TT T T T TT t 202, O2C f 4%C;:" d Rdd RRR RE OA X R R XR WELDER l
- L S liI. L L S E L S E L S E XL L L S E L 5 E iSTEN
'' *K**
- M M'~# ff'W 'M W '
F.R. Pick'ett JR. B22 X*
! X*
. - .. .. .. . ~ . .
"~
J.A. Mancuso B30 X* X*.. N"K* -~ < -, ... -- - - - -~l :.< >
- V. Patriotti B33 X* X* X* x*
M. Arsenault- B'54 X* X* X* E.R. Nabydoski B35' X* . X* . , X* l X* . l R.G. Drakoulakos B37 X* X* 'X* L Y* L.C Prieur B38 X* lX* 'X*
}"rTN onchak 540 X* h X* X* '
eli B43 i f v* Y - l o 1 F l ! I. I l l l I __ _ i l , u I II I I i 1111 XL = FROM51" NPS TO MAX. DIA., 1/16" to 294" WALL L = FROM 3/4" NPS 1/16" .436" WALL 5 = TROM 21s" NPS to MAX DIA., 1/16" to .864" WALL E = FRCM 21g" NPS to MAX DIA. , 3/16" to MAX WALL NOTE 1: For 408-1-Carp-20-OB-1; 408-III-Carp-20-05-1 only to .560"* UALL . NM 2: Plate only: Limited to .750" WALL 30TE,6:' Place only 3/16" to nax. NOTE 7: Qualified for 100-1-8/45-03-1 only.
' '3 : For 39-I-3-3R-2 only
' '. ./ 4 : For 408-I-Carp-20-05-1; 408-III-Ca rp-20-OS-1 to .308" vall only NOTE 5: Qualified for following thickness:- _ _GTx* _
_ 1/16" co .176" Max. SMAW 3/16" to Max. to be wel
* = COMSINATION TESTS QUALIFT FOP. THE FOLLOWING: GTAW; .176" WALL, SMAW; .688" WALL
+ = COMSINATION TESTS Q s- . ..mie m.m"ALITY FOR.mie T.HE, FOLL_tE'INC: m ,. C.Tn"*m176".t.:AT.I+.?"AW; e ,.. .260" k'ALL ,f f
_ _.b54 .._...j... # -- n -'
O M t
'SEABROOK STATION
.. __ PULLMAN POWER PRODUCTS N~o l9753 l
. _ . _ . __ __ WELD RO_D STORES REQUISITION Jos nss l - .
-y y,_7 - - y_. .w_n -- -. ;_- .y _ _ - -_ 3.yy y_ pu ,
Time g,, T6me g u. Time g u.
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Apps#cause i weses Not Requiring Piw Sheete
- Finet Visual Accept. Date Production Date OC.
.,.-.,~.1,.,...e, ed By Time AM. or PM.
r."y,, N ,$ ' _ _, .J .M . .g ,"~- Q c /* $ % . th .: 45 th' f ?$YNc_A , g gpyyn,.s Heat Nuttatxt Verified QA S i 9 9 I l l l k e
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PULa . ..I POWER PRODUC[S '/ p' i if~ P.r] 7HI "4 ..tl
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FI'E1;DELD.UemS_ SHEET _ _. Nn. og MJigy 'N/A_ H2 AH,1,, ?. P. P. Oper. Date D7ta= f. Jcb Ho. 7035 Cust. Public Service Co. Nil Haterial Deccription -
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sv._J.inP./ inn un#S$.-/20)- d7J ( TO -
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IeldNo. tA1/o /d ./ g PC. HARK OR11T. HO. ( N s Het'l Pl # code AwrJII. ' Cines 1 To N j ., , , , w _ . . . . . . . .. . . . . . . . .
-g Size I 8# V 'tIA.,EEd 'Inseri: Yrs'; , VISUAL INSPECT 10ll F9. !!
WPS Ho y.~ET I -3II~-l- KI- \ f - / " CEK f( Dare WirdE705-2 lllectrode E'7cle _j 3 FIT UP AND TACK
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PWIIT Temp "F Wra~* N kJA 3 '
- D 5 ROOT PA88 WELD Ilold Time llrs, bdA W _
/ ITI M i- W 2 e , . , !.
te Type of Jointt
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7 P Tvoe of Puhte D1Imt l A k LIMITED ACCESS 55LD YES 11 0 s WELDOUT D i 1T/-M/M1T H Others
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9 INTERFASS TEMP i Prepared By:S/hwemah Date t e-3P 8'- D-@@ { OA Anornvedids/-fad tiar 4444z 10 ANI Reviewtd]E22w-6 ' Datet 5/$ME ' '
/#A'F/*>' / 'l fu II REV .
WELD RECORD VISUAL INSPECT FINAL WELD , 7A Welder (s) Symbol Eccc Final 12 / NEV 'l l
' Insert / Backing Ring IIT. No. YMOBM/ REMOVE PURGE DAM
( /g-g9 '$ Electrode Lot Hofs) MOBOY#/O '74~ -- 13 14ACHETIC FARTIGLE-1001-LIQUID PENETRANT 100%
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, 15 POST WELD llEAT TREAT ///l f .
Datet o,' j} QA j,, ,,, e.T. or H.T. 10ox Weid and/or ., Orininator'. code PX-52 thern couple Tack Weld { l' Record Type 41-S-03-006 gy RADIOGRAPli 1001 M/l 1115 Index Humber (, .
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