ML20072T411

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Rev 4 to X-10, Weld Monitoring Procedure
ML20072T411
Person / Time
Site: Seabrook, 05000000
Issue date: 08/26/1980
From: Eck A, Hinkley H
PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.)
To:
Shared Package
ML20071K200 List:
References
FOIA-82-524 NUDOCS 8304080084
Download: ML20072T411 (5)
v • d • e


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/~1 Pu!: min Powar Prc:':; 2. X-10 l

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m:PAftED OY. L , L(!!!IISTROri APPnovrD RY: H.HINKI.EY W M't 11/5/79 i f- - 1 SEABROOK To aE USED' P') PAGE

, f( (iI'j\hh (IbG ,'pNO. 1.0F 3 PROJECT PROCEDURE ONLY ON JOD # .-

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LATEST REV. DATE 8/26/30'-

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I'lELD MONITORING PROCEDURE T

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PULLMAN P01- 3000 CTS . . .,Y ,

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acvision ent ranco .sY D BY INITIALS DESCRIPT10N -

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. 3/1/79 00 D. Walktr gv.rt. Hinkley HH Initial Issue for Seabrook.

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11/5/79 L. Lundstrom H. Hinkley HL_ Extensively Revised ., . / [d 02' C. Gaskell H.Hinkley Revised para. 2.1, 3.1,.4.1, 5.1,.5.'J.lA.,'r ,'

3/5/80 HH. 5.3.2C, 5.1, Appendix A; corrected, l'ypo','s I'

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i l 7/17/80 R. Donald H f.inklev _HH _ Revised nara. 5.? and 7.1 '

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j 8/2 80 , !!. Hinkley A. Eck Revised para. 5.1 and 5.'2 ,

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Pullman Power Products

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X-10 l

)s' j p, Onnsson of Pullman incorporated ,/ DOCUMENT No.

APFRovED BY: H.HINKLEY N_5 ATE: 11/$/79

't dxfehEPAn BY:'L.LUNDSTROM e ,1 h -e CO) .C PAGE

/M '" - 'SEABROOK To BE UsED oNI.Y ON job # h. j@h @G No. 2 0F 3 PROJECT PROCEDURE 1

1,0 SCOPE i sh fl.1 The requirements of this document are applicable to all field welding xM ' )

N  ; {, n . activities performed by the Company (Pullman Power Products .

I' 2.3 ,PURPOSt 2.1 ~ This document establishes. the method by which the parameters and

/5/80 sx techniques required by a Weld. Procedure Specification (WPS) will

f. be menitored and documented during production welding.

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' ture that.the parameters 3

i4 L, 3 2.2 Yn'ti monitoring and,' techniques proven progrum by Procedu is intende 4q, Welder Qualification ar carried over into production w

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! 3.0 RESPONSISIL HY *,

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Tha QA Mmger shall nsib1h for implementing the requirements 1/5/80~ t ,

s C i'nspection personnel.!

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  • 1' o* this docunnnt thr .

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90 CALIBRATED EQUIPMENT, i yI'h..t 1,

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s', ' tong testers, In-Line Volt / AMP Meter, and .

' ' 3/F/Bg' ' , ' ' ' - 4.1 Voltmeters, a uring weld monitoring shall be calibrated in accord-

.' ., pyrometers use

', 9 // s ancewithP(cjectIrocedureXII-2. -

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,, 5.0 D.ONITORIB5 t < ,

[5.l~ Stevaillance activi. ie's, t on items covered in paragraph 2.0 of this I'3/5/80 } 3

! 8/26/80 ' , s gdocu't.;ent shall be performed on production welding daily by the resp l 1;' '(/ - , . h .t rible4C. Welding Inspector.

\ exce'pt wnen discrepancies are found in the paremeters and tech'niques

/;I ' used. Then the Weld Monitoring Record in Appendix "A" shall be used to l

G , , document the discrepancy. Disposition of the discrepancy shall be handled

\/ in. accordance with paragraphs 5.3.1 and 5.3.2 of this document.

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1.2 A docunanted monitoring activity shall be performed on each welder who q>7/17/PC 8/26/80, e 4 has walded at, anytime during a calendar month. Monitoring shall be s ' documented using the' " Weld Moni.toring Record" which shall be completed l ./ ' ' + by the respor.sible Q.C. Welding Inspector and forwarded to the Q.C.

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Supervisor for. review.

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y g onnt..on of Punman incorporatedPullman Power X-10Products PREPARED BY L._LUNDSTROM APPROVED BY: H.HTMKLEY N OATE: 11/5/79 SEABROOK TO BE UsED

.ONLY ON job 11[,.

D y C M PAGE No. 3 0F 3 PROJECT PROCEDURE

5. 0. _J40nitor_ing_(Co.nt' d) .

5.3 If a parameter or technique is foun'd to be outside the limits prescribed

. by the WPS, the discrepancy shall. be resolved'by the QC Supervisor in the following manner. -

/5/80 5.3.1 If it is determined by the QA Welding Engineer ~that the discrepancy may have had a detrimental effect on the quality of the weld, Pro-cedure XV-2 shall be utilize .-

/5/80 A. A review of the welds 'by the welder for whom the discrep-ancy was found shall made on welding performed subsequent to the last Wel r Record on file for him. The welds shall be evalu any . records available or by the appro-priate N.D.E. d. Disposition; of these welds shall be

'made by the lding Engineer and a report placed on file of his fi s. -

x 5.3.2 "If-it is ined that the discrepancy had little or no effect upon th ity of the weld, it shall be brought to the att' nt. e ion

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of t onsible foreman and welder.

'A. Corrective action shall be noted in the " Comments" section of the Weld lionitoring Record. ,

B. The Welding Activity shall be monitored more frequently as required by the QC Supervisor.

/5/80 C. If a particular welder or, piece of equipment is repeatedly found to be out of compliance with the applicable require-ments, the QA Manager may, at his option, require that the welder be retested or the , equipment be removed from service.

6.0 REVIEW

/5/80 6.1 Each month the QC Supervisor shall review with the QA Manager the Weld Monitoring Records submitted during the previous month.

7.0 RECORDS

'/17/80 7.1 Compl'eted Weld Monitoring Records shall be retained by the QA Engineer -

Records. At the end of the project these documents shall be destroyed.

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Dive.iori of Ptaman Iricorparateo p i DOCUVENT NO.

' trP:Are APPROVED DY: H . H i tJ M Ey 27/- DATE: 11/5/79 tiv: L . LUf1DSTROfi TO DE USED P PAGE
  • 1 SEABROOK PROJECT PROCEDURE ONLY ON J008/ .Q\L9/ (,) .s @ h NO. } gp 1 ,

Revised 3/5/80 SF 5 Pullean Power Products

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WELD MONITORING RECORD Seabrook Station Job 7035 Symbol: Date Welder: _

ISO Dwg. No. Field Weld No. WPS_

Process: Polarity:

Base Metal:

  • Welding Machine Type: Serial No.*.

D/-

Filler lietal Type: h[ Size OF. Interpass Tem A F. i .

Prcheat:

Method of Interpass Verificatio k <

Purge Gas:  : CF$

Slieild Gas: n Voltage: X, Amperage:

( Volt / Amp Meter,ID # and ration,Due Date: *

. Pyrometer ID # and C tion Due Date:

Travel Speed DIP .

'* !! cat Input Bead width:

Other (Specify): .

Comments: ,

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  • Volt x Amp. x 60 3- Travel Speed = Joules per in REVIEWED BY:

HONITORING PERFORHED BY:

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