ML20072T411

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Rev 4 to X-10, Weld Monitoring Procedure
ML20072T411
Person / Time
Site: Seabrook, 05000000
Issue date: 08/26/1980
From: Eck A, Hinkley H
PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.)
To:
Shared Package
ML20071K200 List:
References
FOIA-82-524 NUDOCS 8304080084
Download: ML20072T411 (5)


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DOCU.'FN1 NO.

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5 W M't 11/5/79

m:PAftED OY. L, L(!!!IISTROri APPnovrD RY: H.HINKI.EY i

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SEABROOK To aE USED' f-P')

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NO.

1.0F 3 PROJECT PROCEDURE ONLY ON JOD #

g LATEST REV. DATE J

8/26/30'-

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I'lELD MONITORING PROCEDURE T

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PULLMAN P01-3000 CTS

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acvision ent ranco.sY D BY INITIALS DESCRIPT10N

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3/1/79 D. Walktr

.rt. Hinkley HH Initial Issue for Seabrook.

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s 11/5/79 L. Lundstrom H. Hinkley HL_ Extensively Revised

.,. / [d 02' Revised para. 2.1, 3.1,.4.1, 5.1,.5.'J.lA.,'r,'

3/5/80 C. Gaskell H.Hinkley HH.

5.3.2C, 5.1, Appendix A; corrected, l'ypo','s I'

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7/17/80 R. Donald H f.inklev

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_ Revised nara. 5.? and 7.1 '

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8/2 80, !!. Hinkley A. Eck

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Revised para. 5.1 and 5.'2

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I' l-8304080084 830304 PDR FOIA KINDER 82-524 PDR

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DOCUMENT No.

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11/$/79 BY:'L.LUNDSTROM APFRovED BY: H.HINKLEY

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- 'SEABROOK To BE UsED h

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2 0F 3 PROJECT PROCEDURE oNI.Y ON job # h.

1 1,0 SCOPE i sh xM fl.1 The requirements of this document are applicable to all field welding

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{, n. activities performed by the Company (Pullman Power Products.

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2.3,PURPOSt 2.1 ~ This document establishes. the method by which the parameters and

/5/80 techniques required by a Weld. Procedure Specification (WPS) will s

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be menitored and documented during production welding.

ture that.the parameters L, 3 2.2 Yn'ti monitoring progrum is intende 4q, Welder Qualification ar and,' techniques proven by Procedu 3

i4 carried over into production w

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! 3.0 RESPONSISIL HY *,

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t Tha QA Mmger shall nsib1h for implementing the requirements

'l 7. 3.7 o* this docunnnt thr C i'nspection personnel.!

1/5/80~

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90 CALIBRATED EQUIPMENT, i yI'h..t 3,,

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' ' 3/F/Bg' ', ' ' ' - 4.1 Voltmeters, a s', ' tong testers, In-Line Volt / AMP Meter, and pyrometers use uring weld monitoring shall be calibrated in accord-f,a '$

ancewithP(cjectIrocedureXII-2.

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5.0 D.ONITORIB5 t

[5.l~ Stevaillance activi. ie's, on items covered in paragraph 2.0 of this t

I'3/5/80 }

3 g ocu't.;ent shall be performed on production welding daily by the resp d

8/26/80 '

s rible4C. Welding Inspector.

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.texce'pt wnen discrepancies are found in the paremeters and tech'niques

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/;I used. Then the Weld Monitoring Record in Appendix "A" shall be used to l

G Disposition of the discrepancy shall be handled

,, document the discrepancy.

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in. accordance with paragraphs 5.3.1 and 5.3.2 of this document.

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x<1.2 A docunanted monitoring activity shall be performed on each welder who q>7/17/PC has walded at, anytime during a calendar month. Monitoring shall be 8/26/80,

' documented using the' " Weld Moni.toring Record" which shall be completed e

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by the respor.sible Q.C. Welding Inspector and forwarded to the Q.C.

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g Supervisor for. review.

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onnt..on of Punman incorporatedPullman Power Products X-10 g

N OATE:

11/5/79 PREPARED BY L._LUNDSTROM APPROVED BY: H.HTMKLEY SEABROOK TO BE UsED D

C M PAGE PROJECT PROCEDURE

.ONLY ON job 11[,. y No.

3 0F 3

5. 0. _J40nitor_ing_(Co.nt' d) 5.3 If a parameter or technique is foun'd to be outside the limits prescribed by the WPS, the discrepancy shall. be resolved'by the QC Supervisor in the following manner.

/5/80 5.3.1 If it is determined by the QA Welding Engineer ~that the discrepancy may have had a detrimental effect on the quality of the weld, Pro-cedure XV-2 shall be utilize.-

/5/80 A.

A review of the welds

'by the welder for whom the discrep-ancy was found shall made on welding performed subsequent to the last Wel r Record on file for him.

The welds shall be evalu any. records available or by the appro-priate N.D.E.

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Disposition; of these welds shall be

'made by the lding Engineer and a report placed on file of his fi s.

x 5.3.2 "If-it is ined that the discrepancy had little or no effect

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upon th ity of the weld, it shall be brought to the att' nt. ion e

of t onsible foreman and welder.

'A.

Corrective action shall be noted in the " Comments" section of the Weld lionitoring Record.

The Welding Activity shall be monitored more frequently as B.

required by the QC Supervisor.

/5/80 C.

If a particular welder or, piece of equipment is repeatedly found to be out of compliance with the applicable require-ments, the QA Manager may, at his option, require that the welder be retested or the, equipment be removed from service.

6.0 REVIEW

/5/80 6.1 Each month the QC Supervisor shall review with the QA Manager the Weld Monitoring Records submitted during the previous month.

7.0 RECORDS

'/17/80 7.1 Compl'eted Weld Monitoring Records shall be retained by the QA Engineer -

Records.

At the end of the project these documents shall be destroyed.

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Pu!: man Power Products X-10

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Dive.iori of Ptaman Iricorparateo DOCUVENT NO.

p i 27/- DATE: 11/5/79 trP:Are tiv: L. LUf1DSTROfi APPROVED DY: H. H i tJ M Ey P

PAGE

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SEABROOK TO DE USED

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NO.

} gp 1 PROJECT PROCEDURE ONLY ON J008/

Revised 3/5/80 SF 5

Pullean Power Products WELD MONITORING RECORD Seabrook Station

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Job 7035 Welder:

Symbol:

Date Field Weld No.

WPS_

ISO Dwg. No.

Base Metal:

Process:

Polarity:

Welding Machine Type:

Serial No.*.

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Size Filler lietal Type:

Prcheat:

OF.

Interpass Tem A F.

i Method of Interpass Verificatio k <

CF$

Slieild Gas:

n Purge Gas:

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Voltage:

X, Amperage:

Volt / Amp Meter,ID # and ration,Due Date:

Pyrometer ID # and C tion Due Date:

Travel Speed DIP

'* !! cat Input Bead width:

Other (Specify):

Comments:

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  • Volt x Amp. x 60 3-Travel Speed = Joules per in REVIEWED BY:

HONITORING PERFORHED BY:

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