ML20067D496

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Final Deficiency Rept Re Improperly Crimped Termination Lugs in Control Bldg Switchgear Supplied by Ge.Initially Reported on 820802.Connectors Not Meeting Vendor Specs Will Be Corrected.Also Reported Per Part 21
ML20067D496
Person / Time
Site: Palo Verde Arizona Public Service icon.png
Issue date: 11/23/1982
From: Van Brunt E
ARIZONA PUBLIC SERVICE CO. (FORMERLY ARIZONA NUCLEAR
To: Sternberg D
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
References
REF-PT21-82 10CFR-050.55E, 10CFR-50.55E, ANPP-22374-GHD, DER-82-41, NUDOCS 8212130309
Download: ML20067D496 (5)


Text

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[f4po Arizona Public Service Company

@c, P.o. BOX 21666. PHOENIX ARIZONA 85036 j!!: g,

November 23, k,L ANPP-22374-Gild /B$16,,P/.

-c U. S. Nuclear Regulatory Commission Region V Creekside Oaks Office Park 1450 Maria Lane - Suite 210 Walnut Creek, California 94596-5368 Attention:

Mr. D. M. Sternberg, Chief Reactor Projects Branch 1

Subject:

Final Report - DER 82-41 A 50.55(e) Reportable Condition Relating to G. E. Switchgear in Unit 3 Control Building Has Improperly Crimped AMP Termination Lugs.

File: 82-019-026 D.4.33.2

Reference:

(A) Telephone Conversation between J. Eckhardt and G. Duckworth on August 2,1982 (B) ANPP-21756 dated September 1,1982 (Interim Report)

Dear Sir:

Attached is our final written report of the Reportable Deff-tem'y, under 10CFR50.55(e) referenced above.

Very truly yours,

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dLC E. E. Van Brunt, Jr.

APS Vice President Nuclear Projects !!anagement ANPP Project Director EEVBJr/ Gild:db Enclosure cc: See Attached Page 2 1 37 8212130309 821123 PDR ADOCK 05000530 S

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U. S. Nuclear Regulatory Commission November 23, 1982

~ Attention:

-Mr. D. M. Sternberg, Chief

. ANPP-22374-GHD/BSK Page 2 cc: Richard DeYoung, Director Office of Inspection and Enforcement U. S. Nuclear Regulatory Commission Washington, D. C. 20555 T. G. Woods, Jr.

J. A. Roedel-l D. B. Fasnacht-

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G. C. Andognini l

A. C. Rogers B. S. Kaplan W. E. Ide J. Vorees J. A. Brand A. C. Gehr W. J. Stubblefield W. G. Bingham R. L. Patterson R. W. Welcher R. M. Grant D. R. Hawkinson L. E. Vorderbrueggen G. A. Fiorelli J. R. Bynum i

Lynne Bernabel, Esq.

Harmon & Weiss i

1725 "1" Street, NW l

Washington, D. C. 20006 l

R. L. Greenfield Assistant Attorney General Bataan Memorial Building Santa Fe, New Mexico 87503 i

General Electric Company General Manager Switchgear Business Division i

6901 Elmwood Avenue Philadelphia, Pennsylvania 19142 i

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FINAL REPORT - DER 82-41 DEFICIENCY EVALUATION 50.55(e)

_ ART. ZONA PUBLIC SERVICE COMPANY (APS)

PVNGS UNITS 1, 2 and 3 I.

DESCRIPTION OF DEFICIENCY During testing of class IE 4.16kv switchgear IE-PBA-S03 and IE-PBB-SO4. two (2) conductors were found pulled from the crimped area of the termination lug barrel (s), and some of tha crimped lugs within the equipment did not exhibit marks which identify correct use of crimping tools and dies.

The attached General Electric (GE) letter provides the criteria and corrective action for providing acceptable termination crimpt in switchgear furnished by GE under Bechtel specification 13-EM-009.

A followup random inspection performed by Bechtel Construction using GE criteria in Unit 3 switchgear (7 cubicles noted below) revealed that not all lug terminations were in compliance; however, no open circuits were apparent. In some cases, conductors were less than flush with the crimp connector barrel, and the ends of the wires were not visible under high intensity light and magnification.

SWGR CUBICLE TERM. BLOCK TER!!. POINT 3E-PBS-S03S RRF H1 3E-PBS-S03N RRF H1 3E-PBB-SO4L SC 11 3E-PBB-SO4L RRF X1 3E-PBB-SO4M SA 1

3E-PBB-SO411 RRF X1 3E-PBB-SO4P SE 4

3E-PBB-SO4F RRF X1 3E-PBB-SO4R SC 5

3E-PBB-SO4R SH 3

3E-PBB-504R DD 11 II.

ANALYSIS OF SAFETY IMPLICATION This condition is evaluated as Reportable. Connections with reduced contact area in termination lug barrels do not adequately assure the degree of electrical continuity required for reliable operations. If inadequately crimped lugs were left uncorrected, potential open circuits could jeopardize safety related functions of this switchgear.

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III. CORRECTIVE ACTION All vendor terminations ~ utilizing crimp-type lugs in switchgear

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supplied by GE under specification 13-EM-009 shall be inspected-for compliance to GE's visual criteria:

"The conductor sitall be flush or protrude _through the' connector barrel up to approximately 1/16 inch."

Any connectors which do not meet this requirement shall be removed and have a new AMP connector installed in accordance with Bechtel's:

termination practices established in construction specification l EM-306 (including proper usage and traceability of crimping.

. tools.).

This condition will be corrected via the following Design Change Packages:

10E-PG-015 20E-PG-015 30E-PG-015 In addition to reportability under 10CFR50.55(e), PVNGS Project considers this deficiency'to be Reportable by the supplier under the requirenents of 10CFR Part 21.

Deficiency Evaluation Report 82-41 addresses the reporting requirements specified under 10CFR 21.21(b) (3) with the exception of sub part (vi) which requires the number and location (customers and/or facilities) of other possible l'

defective equipment. A copy of this report has been sent to GE requesting their review for reporting under 10CFR Part 21, i

including number and location of all components supplied.

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G E N E R A L h E l.E C T R I C

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etscraic urit.iry SALES DIVISION CENERAL ELcCTRIC COMPANY 9350 E. FLAIR DFL, EL MONTE. CALIFORNIA 91734 Phone: (213) 572-5200 MAILING AoDRESS. P.O. Box 2r.30, TERMINAL ANNEX, Los ANGELES, CALIF 90051

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May 14, 1982

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Bechtel Power Corporation r..e P.O. Box 60850 j-/_:

Ter:ninal Annex 0.7 I

Los Angeles' CA 90060

"*y M-5, Attn:

W. G. Bingham 7

n~ m Subj: ANPP 18 4.16 kV Switchgear c4 P.O. EM-009 d L*

1 Your Feb. 25, 1982 Letter i =>

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Gentlemen:

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w nm The first item in your letter was answered in my 3-24-82 i

4-letters. The second item in your 2-25-82 letter concerned AMP, 7l e

connectors.

The conductor should be flush or protrude through the j

connector barrel up to approximately 1/16 inch. Any connectors which do not meet this requirement should have new AMP connectors installed.

Very truly yours, g_

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P.. Fickel Sales Engineer

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/b1 Ml cc: Bob We13her - Bechtel b

M. Torikian - Bechtel

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